Haiwell PLC User Manual

Programmable Logic Controller

Analog Module User Manual & Application Case

Xiamen Haiwell Technology Co., Ltd. www.haiwell.com

 www.haiwell.com Haiwell PLC - Analog Module User Manual & Application Case

Contents

Analog Module User Manual

1. Product Model List and Dimension................................................................................................................................................................ 3
2. Indicator Description.........................................................................................................................................................................................3
3. Power Supply Specification.............................................................................................................................................................................4
4. Environmental Specifications for Product..................................................................................................................................................... 4
5. Analog Input (AI) Specification....................................................................................................................................................................... 4
6. Analog Output (AQ) Specification.................................................................................................................................................................. 4
7. Analog Input (AI) Wiring Diagram...................................................................................................................................................................5
8. Analog Output (AQ) Wiring Diagram............................................................................................................................................................. 5
9. MPU Terminal Wiring Diagram....................................................................................................................................................................... 5
10. Module Parameter Table (CR code is corresponding to the Modbus register address)..................................................................... 6
4-channel analog module parameter table.............................................................................................................................................. 6
8-channel analog module parameter table.............................................................................................................................................. 6
11. Mounting and installation............................................................................................................................................................................... 8

Analog Module Application Case

1. Expand module through the host PLC parallel port.................................................................................................................................... 9
1.1. Module power supply...........................................................................................................................................................................9
1.2. The analog need't be written any conversion program, read the analog register value directly............................................. 9
1.3. Programming skills ............................................................................................................................................................................10
1.4. Display analog value on SCADA, HMI........................................................................................................................................... 10
1.5. When the engineering value is not used, the default code value is 0 ~ 32000........................................................................ 11
1.6. Module CR code application example: Read the module channel disconnection alarm........................................................11
2. Module used as remote IO............................................................................................................................................................................ 12
2.1. Module power supply.........................................................................................................................................................................12
2.2. Communication port introduction.....................................................................................................................................................12
2.3. Communication protocols and default parameters....................................................................................................................... 12
2.4. Module parameter configuration method introduction, when the module is used as remote IO........................................... 13
2.5. Parameter configuration example: The module is configured by programming software remote module tool...................13
Hardware connection....................................................................................................................................................................... 13
Software operation steps.................................................................................................................................................................13
2.6. Remote IO application example(RS485 mode): The PLC read the 4 communication temperature values of S04AI
module......................................................................................................................................................................................................... 15
2.7. Remote IO application example (RS485 mode): The PLC writes the 8-channel output values of S08AO module........... 15
2.8. Remote IO application example(Ethernet mode): PLC read and write each channel input and output values of S08XA-e16
2.9. Haiwell Cloud configuration communicates directly with S08AI module example...................................................................17

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Analog Module User Manual

1. Product Model List and Dimension
Ethernet Model 24VDC Ethernet Model 220VAC Model 24VDC Model 220VAC Dimension
S04AI 0.07A S04AI2 7W
S04AO 0.15A S04AO2 8.8W 70×95×82mm
S04XA 0.1A S04XA2 7.8W
S08AI-e 0.11A S08AI2-e 7.9W S08AI 0.08A S08AI2 7.3W
S08AO-e 0.25A S08AO2-e 12.4W S08AO 0.22A S08AO2 11.8W 93×95×82mm
S08XA-e 0.18A S08XA2-e 10.4W S08XA 0.15A S08XA2 9.8W

0 1 2 3
AI

POW
95.0
35.0

LINK
S08XA2

AQ
0 1 2 3

61.5 84.5
84.0 70.0 93.0
3.0

1 8 9 10 11 12 13 14 15

2
AI0I AI0V AI0G GND A+ B- RS485
AI1I AI1V AI1G AI2I AI2V AI2G AI3I AI3V AI3G
0 1 2 3
AI
3

4 POW
LINK
S08AI

ON DIP

1 2 3 4 AI
4 5 6 7

AI6I AI6V AI6G AI7I AI7V AI7G

5 AI4I AI4V AI4G AI5I AI5V AI5G

6
7

1. Fixed hole 8. Removable terminal

2. Removable terminal screw 9. Analog input channel indicator
3. Terminal definition 10. RS485 communication port
4. Module expansion port 11. PWR power indicator, LINK module communication indicator
5. DIP switch（4-channel module without DIP switch） 12. Module expansion port
6. External power supply terminal 13. Transparent cover of module terminal
(DC24V and AC220V, Generally powered by the host PLC)
7. Guide rail buckle 14. Module nameplate
15. 35mm DIN guide rail

2. Indicator Description
1 PWR: power indicator. green, constant light -Power normal; Not light - Power abnormal.
2 LINK: multi-status indicator . three colors (Red. Yellow. Green), as follow:
Reference processing mode Module bus state LINK indicator state
No communication of module No light
MPU has identified the module but no
Normal Constant light in green
communication
Serial or parallel port in communication Green jitter: indicator on 30ms and off 30ms
Without serial or parallel port in
Parallel power supply not Yellow flicker: indicator on 0.5s and off 0.5s
communication
enough, must connect to external
Yellow is darkened and jitter alternately: indicator off 0.5s and
power supply With serial or parallel port in communication
jitter 0.5s
Without serial or parallel port in
Red flicker: indicator on 0.5s and off 0.5s
Firmware upgrade failed, communication
reupgrade the module firmware Red is darkened and jitter alternately: indicator off 0.5s and
With serial or parallel port in communication
jitter 0.5s
Without serial or parallel port in
Constant light in red
Hardware failure and communication
maintenance
With serial or parallel port in communication Red jitter quickly: indicator on 30ms and off 30ms

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3 RJ45 Ethernet indicator: there are two Ethernet LEDs, green and yellow, as shown on the picture:
Color Status description
Green light is long bright Physical connection of TCP module and external device is normal;
Green light goes out TCP module fails to connect with external device or the module itself is abnormal
TCP module is connected to an external device normally, and blinking frequency
Yellow light blinks indicates the data transmission speed. When speed is fast, human eye is not easy
to distinguish, at this time, yellow light is long bright.
Yellow light goes out No data transmission communication of TCP module and external device

3. Power Supply Specification

Item DC Power Supply AC Power Supply
Power supply voltage 24VDC -15%~+20% 100~240VAC
Power supply frequency —— 50~60Hz
Instantaneous surge MAX 20A 1.5ms @24VDC 20A 1.5ms MAX @220VAC
Power loss time 10ms or less 20ms or less @220VAC
Fuse 0.3A, 250V 2A, 250V
24V Output voltage (for input and expansion) None 24V, -15%~+15%, 200mA (Max)
Transformer isolation or optoelectronic
Isolation Type No Electrical isolation
isolation,1500VAC/1 minute
DC input power polarity reverse, over
Power Protection DC 24V output over current protection
voltage protection

4. Environmental Specifications for Product

Item Environment Specification
Temperature/Humidity Operating temperature:0~+55℃ Storage temperature:-25~+70℃ Humidity: 5~95%RH, No condensation
Vibration Resistance 10~57 HZ, amplitude=0.075mm, 57HZ~150HZ acceleration=1G, 10 times each for X-axis, Y-axis and Z-axis
Impact Resistance 15G, duration=11ms, 6 times each for X-axis, Y-axis and Z-axis
Interference Immunity DC EFT:±2500V Surge:±1000V
Over Voltage Resistance 1500VAC/1min between AC terminal and PE terminal, 500VAC/1min between DC terminal and PE terminal
Insulation Impedance Between AC terminal and PE terminal @500VDC,>=5MΩ ,all input/output points to PE terminal @500VDC
Operating environment Avoid dust, moisture, corrosion, electric shock and external shocks

5. Analog Input (AI) Specification

Item Voltage input Current input
Input range -10V~+10V 0V~+10V 0V~+5V 1V~+5V 0~20mA 4~20mA
Resolution 5mV 2.5mV 1.25mV 1.25mV 5μA
Input impedance 6MΩ 250Ω
Maximum input range ±13V ±30mA
Input indication LED light ON means normal ,OFF means external disconnect
Response time 5ms/4 Channel
Digital input range 12 bits,Code range:0~32000(H series module 16 bits A/D convert)
Precision 0.2% F.S
Power supply MPU use internal power supply, extend module use external power supply 24VDC ±10% 5VA
Isolation mode Optoelectronic isolation,Non-isolation between Channels, between analog and digital is optoelectronic isolation
Power consumption 24VDC ±20%,100mA(maximum)

6. Analog Output (AQ) Specification

Item Voltage output Current output
Output range -10V~+10V 0V~ +10V 0V~+5V 1V~+5V 0~20mA 4~20mA
Resolution 5mV 2.5mV 1.25mV 1.25mV 5uA 5uA
Output load impedance 1KΩ@10V ≥500Ω@10V ≤500Ω
Output indication LED ON means normal
Drive capability 10mA
Response time 3ms
Digital output range 12 bits,Code range:0~32000(H series module 16 bits D/A convert)
Precision 0.2% F.S
Power supply MPU use internal power supply, expansion modules use external power supply 24VDC ±10% 5VA
Isolation mode Optoelectronic isolation,Non-isolation between Channels ,between analog and digital is optoelectronic isolation
Power consumption 24VDC ±20%,100mA(maximum)

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7. Analog Input (AI) Wiring Diagram

8. Analog Output (AQ) Wiring Diagram

9. MPU Terminal Wiring Diagram

AI0I AI0V AI0G GND A+ B- RS485 GND A+ B- RS485

AI1I AI1V AI1G AI2I AI2V AI2G AI3I AI3V AI3G AI0I AI0V AI0G AI1I AI1V AI1G
S08AI(-e) S04AI
DC + 24V IN - AI6I AI6V AI6G AI7I AI7V AI7G DC + 24V IN - AI3I AI3V AI3G
IN AI4I AI4V AI4G AI5I AI5V AI5G IN AI2I AI2V AI2G

OUTPUT + 24V OUT - AI0I AI0V AI0G GND A+ B- RS485 OUTPUT + 24V OUT - GND A+ B- RS485
Max 200mA AI1I AI1V AI1G AI2I AI2V AI2G AI3I AI3V AI3G Max 200mA AI0I AI0V AI0G AI1I AI1V AI1G
S08AI2(-e) S04AI2
AC L N AI6I AI6V AI6G AI7I AI7V AI7G AC L N AI3I AI3V AI3G
IN AI4I AI4V AI4G AI5I AI5V AI5G IN AI2I AI2V AI2G

AI0I AI0V AI0G GND A+ B- RS485 GND A+ B- RS485

AI1I AI1V AI1G AI2I AI2V AI2G AI3I AI3V AI3G AI0I AI0V AI0G AI1I AI1V AI1G
S08XA(-e) S04XA
DC + 24V IN - AQ2I AQ2V AQ2G AQ3I AQ3V AQ3G DC + 24V IN - AQ1I AQ1V AQ1G
IN AQ0I AQ0V AQ0G AQ1I AQ1V AQ1G IN AQ0I AQ0V AQ0G

OUTPUT + 24V OUT - AI0I AI0V AI0G GND A+ B- RS485 OUTPUT + 24V OUT - GND A+ B- RS485
Max 200mA AI1I AI1V AI1G AI2I AI2V AI2G AI3I AI3V AI3G Max 200mA AI0I AI0V AI0G AI1I AI1V AI1G
S08XA2(-e) S04XA2
AC L N AQ2I AQ2V AQ2G AQ3I AQ3V AQ3G AC L N AQ1I AQ1V AQ1G
IN AQ0I AQ0V AQ0G AQ1I AQ1V AQ1G IN AQ0I AQ0V AQ0G

AQ0I AQ0V AQ0G GND A+ B- RS485 GND A+ B- RS485

AQ1I AQ1V AQ1G AQ2I AQ2V AQ2G AQ3I AQ3V AQ3G AQ0I AQ0V AQ0G AQ1I AQ1V AQ1G
S08AO(-e) S04AO
DC + 24V IN - AQ6I AQ6V AQ6G AQ7I AQ7V AQ7G DC + 24V IN - AQ3I AQ3V AQ3G
IN AQ4I AQ4V AQ4G AQ5I AQ5V AQ5G IN AQ2I AQ2V AQ2G

OUTPUT + 24V OUT - AQ0I AQ0V AQ0G GND A+ B- RS485 OUTPUT + 24V OUT - GND A+ B- RS485
Max 200mA AQ1I AQ1V AQ1G AQ2I AQ2V AQ2G AQ3I AQ3V AQ3G Max 200mA AQ0I AQ0V AQ0G AQ1I AQ1V AQ1G
S08AO2(-e) S04AO2
AC L N AQ6I AQ6V AQ6G AQ7I AQ7V AQ7G AC L N AQ3I AQ3V AQ3G
IN AQ4I AQ4V AQ4G AQ5I AQ5V AQ5G IN AQ2I AQ2V AQ2G

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10. Module Parameter Table (CR code is corresponding to the Modbus register address)
4-channel analog module parameter table
Note: CR code is corresponding to the Modbus register address, the ray parts are read-only ,the white parts are readable and
writable.
Function description
CR code
S04AI S04AO S04XA
00H Low byte for module code, and high byte for module version number.
01H Communication address
Communication protocol: The low 4-bit of the low byte: 0 - N,8,2 For RTU, 1 - E,8,1 For RTU, 2 - O,8,1 For RTU, 3 - N,7,2 For ASCII, 4 -
02H E,7,1 For ASCII, 5 - O,7,1 For ASCII, 6 - N,8, 1 For RTU
The high 4-bit of the low byte: 0 – 2400, 1 – 4800, 2 – 9600, 3 – 19200, 4 – 38400, 5 – 57600, 6 - 115200
03H~06H Module name
07H~08H Default IP address: 192.168.1.111
09~0AH Reserve
0BH High byte subnet mask (b3~b0,1 indicates 255, 0 indicates 0, for example subnet mask 255.255.255.0, b3~b0=1110), low byte reserved
0CH-0EH Reserve
Error code: 0-Normal, 1-Illegal firmware identity, 2-Incomplete firmware, 3-System data access exception, 4-No external 24V power
0FH
supply
10H channel 1 input value channel 1 output value input channel 1 input value
11H channel 2 input value channel 2 output value input channel 2 input value
12H channel 3 input value channel 3 output value input channel 1 signal type, note 2
13H channel 4 input value channel 4 output value input channel 2 signal type, note 2
14H channel 1 signal type, note 2 channel 1 signal type, note 2 Use the engineering value mark, note 6
15H channel 2 signal type, note 2 channel 2 signal type, note 2 input channel 1 engineering lower limiting value
16H channel 3 signal type, note 2 channel 3 signal type, note 2 input channel 2 engineering lower limiting value
17H channel 4 signal type, note 2 channel 4 signal type, note 2 input channel 1 engineering upper limiting value
18H Use the engineering value mark, note 6 Use the engineering value mark, note 6 input channel 2 engineering upper limiting value
channel 1 engineering lower limiting channel 1 engineering lower limiting
19H input channel 1 sampling frequency, note 1
value value
channel 2 engineering lower limiting channel 2 engineering lower limiting
1AH input channel 2 sampling frequency, note 1
value value
channel 3 engineering lower limiting channel 3 engineering lower limiting
1BH input channel 1 zero point correction value
value value
channel 4 engineering lower limiting channel 4 engineering lower limiting
1CH input channel 2 zero point correction value
value value
channel 1 engineering upper limiting channel 1 engineering upper limiting
1DH Channel 1~2 input disconnection alarm, note 5
value value
channel 2 engineering upper limiting channel 2 engineering upper limiting
1EH output channel 1 output value
value value
channel 3 engineering upper limiting channel 3 engineering upper limiting
1FH output channel 2 output value
value value
channel 4 engineering upper limiting channel 4 engineering upper limiting
20H output channel 1 signal type, note 2
value value
21H channel 1 sampling frequency, note 1 power-off output mark, note 8 output channel 2 signal type, note 2
22H channel 2 sampling frequency, note 1 channel 1 power-off output value Use the engineering value mark, note 6
23H channel 3 sampling frequency, note 1 channel 2 power-off output value output channel 1 engineering lower limiting value
24H Channel 4 sampling frequency, note 1 channel 3 power-off output value output channel 2 engineering lower limiting value
25H channel 1 zero point correction value channel 4 power-off output value output channel 1 engineering upper limiting value
26H channel 2 zero point correction value Channel indicator status, note 7 output channel 2 engineering upper limiting value
27H channel 3 zero point correction value Reserve power-off output mark, note 8
28H channel 4 zero point correction value output channel 1 power-off output value
Channel 1~4 input disconnection
29H output channel 2 power-off output value
alarm, note 5
2AH Reserve output channel indicator, note 7
2BH~2FH Reserve

8-channel analog module parameter table

Note: CR code is corresponding to the Modbus register address, the gray parts are read-only, the white parts are readable and
writable.
Function description
CR code
S08AI S08AO S08XA
00H Low byte for module code, and high byte for module version number.
01H Communication address
Communication protocol: The low 4-bit of the low byte: 0 - N,8,2 For RTU, 1 - E,8,1 For RTU, 2 - O,8,1 For RTU, 3 - N,7,2 For ASCII, 4 -
02H E,7,1 For ASCII, 5 - O,7,1 For ASCII, 6 - N,8, 1 For RTU
The high 4-bit of the low bytes: 0 – 2400, 1 – 4800, 2 – 9600, 3 – 19200, 4 – 38400, 5 – 57600, 6 - 115200
03H~06H Module name
07H~08H Default IP address: 192.168.1.111
09~0AH Reserve
0BH High byte subnet mask(b3~b0,1 indicates 255,0 indicates 0 , for example, subnet mask 255.255.255.0, b3~b0=1110), low byte Reserved
0CH~0EH Reserve
Error code: 0-Normal, 1-Illegally firmware identity, 2-Incomplete firmware, 3-System data access exception, 4-No external 24V power
0FH
supply
10H channel 1 input value channel 1 output value input channel 1 input value

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Function description
CR code
S08AI S08AO S08XA
11H channel 2 input value channel 2 output value input channel 2 input value
12H channel 3 input value channel 3 output value input channel 3 input value
13H channel 4 input value channel 4 output value input channel 4 input value
14H channel 5 input value channel 5 output value input channel 1 signal type, note 2
15H channel 6 input value channel 6 output value input channel 2 signal type, note 2
16H channel 7 input value channel 7 output value input channel 3 signal type, note 2
17H channel 8 input value channel 8 output value input channel 4 signal type, note 2
18H channel 1 signal type, note 2 channel 1 signal type, note 2 Use the engineering value mark, note 6
19H channel 2 signal type, note 2 channel 2 signal type, note 2 input channel 1 engineering lower limiting value
1AH channel 3 signal type, note 2 channel 3 signal type, note 2 input channel 2 engineering lower limiting value
1BH channel 4 signal type, note 2 channel 4 signal type, note 2 input channel 3 engineering lower limiting value
1CH channel 5 signal type, note 2 channel 5 signal type, note 2 input channel 4 engineering lower limiting value
1DH channel 6 signal type, note 2 channel 6 signal type, note 2 input channel 1 engineering upper limiting value
1EH channel 7 signal type, note 2 channel 7 signal type, note 2 input channel 2 engineering upper limiting value
1FH channel 8 signal type, note 2 channel 8 signal type, note 2 input channel 3 engineering upper limiting value
20H Use the engineering value mark, note 6 Use the engineering value mark, note 6 input channel 4 engineering upper limiting value
channel 1 engineering lower limiting channel 1 engineering lower limiting
21H input channel 1 sampling frequency, note 1
value value
channel 2 engineering lower limiting channel 2 engineering lower limiting
22H input channel 2 sampling frequency, note 1
value value
channel 3 engineering lower limiting channel 3 engineering lower limiting
23H input channel 3 sampling frequency, note 1
value value
channel 4 engineering lower limiting channel 4 engineering lower limiting
24H input channel 4 sampling frequency, note 1
value value
channel 5 engineering lower limiting channel 5 engineering lower limiting
25H input channel 1 zero point correction value
value value
channel 6 engineering lower limiting channel 6 engineering lower limiting
26H input channel 2 zero point correction value
value value
channel 7 engineering lower limiting channel 7 engineering lower limiting
27H input channel 3 zero point correction value
value value
channel 8 engineering lower limiting channel 8 engineering lower limiting
28H input channel 4 zero point correction value
value value
channel 1 engineering upper limiting channel 1 engineering upper limiting
29H Channel 1~4 input disconnection alarm, note 5
value value
channel 2 engineering upper limiting channel 2 engineering upper limiting
2AH output channel 1 output value
value value
channel 3 engineering upper limiting channel 3 engineering upper limiting
2BH output channel 2 output value
value value
channel 4 engineering upper limiting channel 4 engineering upper limiting
2CH output channel 3 output value
value value
channel 5 engineering upper limiting channel 5 engineering upper limiting
2DH output channel 4 output value
value value
channel 6 engineering upper limiting channel 6 engineering upper limiting
2EH output channel 1 signal type, note 2
value value
channel 7 engineering upper limiting channel 7 engineering upper limiting
2FH output channel 2 signal type, note 2
value value
channel 8 engineering upper limiting channel 8 engineering upper limiting
30H output channel 3 signal type, note 2
value value
31H channel 1 sampling frequency, note 1 power-off output mark, note 8 output channel 4 signal type, note 2
32H channel 2 sampling frequency, note 1 channel 1 power-off output value Use the engineering value mark, note 6
33H channel 3 sampling frequency, note 1 channel 2 power-off output value output channel 1 engineering lower limiting value
34H channel 4 sampling frequency, note 1 channel 3 power-off output value output channel 2 engineering lower limiting value
35H channel 5 sampling frequency, note 1 channel 4 power-off output value output channel 3 engineering lower limiting value
36H channel 6 sampling frequency, note 1 channel 5 power-off output value output channel 4 engineering lower limiting value
37H channel 7 sampling frequency, note 1 channel 6 power-off output value output channel 1 engineering upper limiting value
38H channel 8 sampling frequency, note 1 channel 7 power-off output value output channel 2 engineering upper limiting value
39H channel 1 zero point correction value channel 8 power-off output value output channel 3 engineering upper limiting value
3AH channel 2 zero point correction value Channel indicator status, note 7 output channel 4 engineering upper limiting value
3BH channel 3 zero point correction value Reserve power-off output mark, note 8
3CH channel 4 zero point correction value output channel 1 power-off output value
3DH channel 5 zero point correction value output channel 2 power-off output value
3EH channel 6 zero point correction value output channel 3 power-off output value
3FH channel 7 zero point correction value output channel 4 power-off output value
40H channel 8 zero point correction value output channel indicator, note 7
Channel 1~8 input disconnection alarm,
41H Reserve
note 5
42H~4FH Reserve
Note:
1. Sampling frequency:0 - 2 times, 1 - 4 times, 2 - 8 times, 3 - 16 times, 4 - 32 times, 5 - 64 times, 6 - 128 times, 7 - 256 times
2. Signal type: 0 - [4,20]mA, 1 - [0,20]mA, 2 - [1,5]V, 3 - [0,5]V, 4 - [0,10]V, 5 - [-10,10]V
3. Disconnection alarm:Each bit indicates 1 channel, 0-normal, 1-disconnection
4. Use the engineering value mark:Each bit indicates 1 channel, 0-No, 1-Yes
5. Channel indicator status:Each bit indicates 1 channel, 0-off, 1-on
6. Power-off output mark:Each bit indicates 1 channel, 0-No, 1-Yes

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11. Mounting and installation

The PLC should be secured to an enclosed cabinet while mounting. For heat dissipation, make sure to provide a minimum
clearance of 50mm between the unit and all sides of the cabinet. (See the figure.)

Rail Mounting: Use standard 35 mm rail.

Screw Mounting: Each MPU or expansion module has two positioning screw holes, the diameter of the hole is 4.5mm. Please
refer to the dimension figure for the location of the positioning holes and their spacing.
To avoid over temperature and for a better heat dissipation, do not mount PLC to a position near to the bottom/top of the cabinet.
Do not mount PLC in vertical direction.

Expansion Module Wiring: Connections between expansion modules and connections between module and MPU are achieved
through bus. One expansion cable will be configured to every expansion module, for the connection between two different
modules.Connection methods: turn the right side of extended interface(the last MPU or expansion module) over, plug the
expansion cable in the extended interface, then press down the cover of the extended interface to reset the interface, the
extended interface at the right side of the module will be reserved for expansion of the next module. Connect all expansion
modules in turn in the same way.

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Analog Module Application Case

1. Expand module through the host PLC parallel port

1.1. Module power supply
Analog module can be the expansion module for any host PLC; When the module is directly hung behind the host PLC by
parallel bus, no need to take external power supply, the module is powered by host PLC’ parallel port, if the power supply of
module is insufficient (the PWR power indicator does not light), then according to different models, the module can be powered
by 24VDC or 220VAC. When the module is extended through the parallel port, it is recommended to use 24VDC module.
Module power supply example:
1 When the host PLC can be expanded to 7 modules, the PWR indicators of frist five modules are long bright, indicating the
modules power supply are normal, and if the PWR indicators of the 6th and 7th modules are not light, appearing
insufficient power supply, as long as the 6th and 7th modules are taken external power supply.

2 When the host PLC with 1 expansion module, because the host PLC provides power supply through the parallel port, the
PWR indicator of modue will light; If the module is added external power supply, it can still work, this time the module will
automatically determine and give priority to external power supply.

1.2. The analog need't be written any conversion program, read the analog register value directly.
For example, the host PLC T16S2T, respectively, is expanded with three modules of S04AI, S04AO and S08XA through the
parallel port from left to right, assuming the scene:
 Analog module S04AI input channel 1, signal type is 4-20mA, used to measure the pressure, the pressure range of
0.0~3.0Mpa;
 Analog module S04AO input channel 1, signal type is 0-10V, used to control the inverter frequency of 0.0~50.0Hz;
First enter the PLC programming software menu bar - view - hardware configuration, in accordance with the external order of
actual modules to add the module models, after added, the analog address will be automatically arranged, as shown below:

Haiwell analog module need't be written any conversion program, as for above pressure measurement, we only need to check
the use of engineering value, set the lower limit value of 0 corresponding 0.0Mpa, set the upper limit value of 3000 indicating
3.000Mpa, the upper limit value 3000 hidden three decimal places can achieve magnification times and improve accuracy.
Then we read the value of the analog input register AI0, if AI0 = 1234, then the actual value is 1.234Mpa.

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Similarly, for the analog output, check the use of engineering value, set the lower limit value of 0 indicating 0.0Hz, set the upper
limit value of 500 indicating 50.0Hz, if you want the inverter frequency output is 25.6Hz, as long as force the AQ0 value as 256
or through other logic instructions to output the AQ0 value of 256. As shown below:

1.3. Programming skills

If you want to write the alarm program that pressure exceeds the setting value,for example, when the pressure is more than
1.25Mpa, it will alarm, the program of PLC can be written as follows:

1.4. Display analog value on SCADA, HMI

If the configuration, touch screen, text and other
PC software want to display the current pressure,
only need to set three decimal places on the
numerical display primitive, then the read value
will be automatically reduced 1000 times in the
configuration, that is the actual temperature value,
for example, you can set 3 on decimal places of
Haiwell Cloud SCADA settings.

So that when the PLC read AI0 value, AI0=1234,

that is the actual value of 1.234Mpa, there is no
need to have data processing in PLC and
configuration, only set the 3 decimal places on the
numerical display primitive, then it will be
automatically reduced by 1000 times, displaying
value of 1.234, that is the actual value of
1.234Mpa.

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1.5. When the engineering value is not used, the default code value is 0 ~ 32000
When using the engineering value, the linear transformation is specified by the lower limit and the upper limit value, and the
program is automatically transformed. When the engineering value is not used, all types are unified to correspond with 0 ~
32000 code value.The same case of pressure measurement, this time can according to the linear transformation formula: Out =
(In - InDw) * (OutUp- OutDw) / (InUp- InDw) + OutDw to write the conversion program, or use the SC linear transformation
instructions to calculate directly.

Haiwell analog used easily, it is recommended to check the use of engineering value, so that the analog will be very convenient
without writing any program.

1.6. Module CR code application example: Read the module channel disconnection alarm
In this example, in order to read the external sensor disconnection information of S08XA module, the disconnection alarm data
of S08XA module input channel 1-4 is stored in CR29, that is, 29H (hexadecimal), decimal 41. (More CR contents can be
found in the software online help - hardware manual - expansion module parameters within the corresponding model). This
program is as follows:
 Slot: Position number, S08XA is the third module, so fill in 3;
 CR: Module disconnection alarm CR41, that is, 29H (hexadecimal) = 41 (decimal), it can be directly input 41 or 0x29 into
the instruction CR terminal;
 N: Number for readings, 1 register for 16 bits, low 4 bits corresponding channel 1-4, disconnection for 1 (ON), normal for
0 (OFF).

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2. Module used as remote IO

Haiwell PLC expansion module is built-in one RS485 communication port(Some models with Ethernet communication port), which
not only supports parallel bus(Use the expansion bus to connect with the parallel interface of host PLC), but also supports serial
bus(Use the RS485 communication port of module networking with communication port of host PLC, and host PLC controls the
remote module by communication instructions), when using the serial bus to expand (that is, remote IO module), it doesn't have
expansion limit of system points and can be distributed installation.

Distributed installation is very important for the system which needs to collect and monitor a large number of decentralized digital
or analog signals(temperature, humidity, differential pressure, blowing rate, flow, fan speed, valve opening, etc.), it can easily
achieve distributed installation control and unlimited points of expansion, greatly improving the control system configuration
flexibility and future control expansion capabilities, reducing the number of signal wiring, also reducing the interference problem of
too long analog signal line, saving the project investment costs.

The following will introduce the operation key points and techniques.

2.1. Module power supply

When the module is used as remote IO, there are two optional models of 24VDC and 220VAC, such as S08AI model for the DC
24V power supply. S08AI2 for AC 220V power supply. If the module is powered normally, the PWR indicator will light.

2.2. Communication port introduction

1 All analog modules are built-in RS485 port.
2 As for 8-point analog module, you can choose the Ethernet port.
3 RS485 communication port and Ethernet port can be used at the same time, for example, the RS485 of module
communicates with PLC, Ethernet port can also communicates with multiple host computers (up to 7).

2.3. Communication protocols and default parameters

RS485: Support standard Modbus RTU / ASCII protocol, it can communicate with the configuration, touch screen, text, PLC
and other third-party host computer, which must support Modbus protocol. Among them:
 Address: 1 ~ 254 can be set; module address is divided into soft address and hard address, hard address has the highest
priority.
 Soft address: The address set through programming software - remote tool, address range 1-254;
 Hard address: The address set through the 4-bit DIP switch of module hardware, address range 1-15. Hardware address
setting example:

Baud rate: 2400, 4800, 9600, 19200, 38400, 57600, 115200 optional;
Data format : N, 8, 2 RTU, E, 8, 1 RTU, O, 8, 1 RTU, N, 8, 1 RTU, E, 7, 1 ASCII, O, 7, 1 ASCII, N, 7, 2 ASCII optional.
RS485 default parameter: 19200, N 8 2 RTU, station number is 1.

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Ethernet +: Support the standard Modbus TCP protocol, it can communicate with the configuration, touch screen, PLC and
other third-party host computers, which must support Modbus TCP protocol. Among them:
Ethernet default parameters:
IP: 192.168.1.111
Subnet mask: 255.255.255.0
Gateway: 192.168.1.1

2.4. Module parameter configuration method introduction, when the module is used as remote IO
There are three ways to configure remote IO parameters:
1 It can be configured via programming software - tools - remote modules (recommended);
2 It can be configured via the hardware configuration and TO instructions, when the module is hung behind the host PLC
through the parallel port;
3 It can be configured via MODW instructions through the serial communication.

2.5. Parameter configuration example: The module is configured by programming software remote module tool
Hardware connection
1 Through the RS485 communication port (the terminals of A +,B- on the module) connection: If the computer has a serial
port, you can use the converter of 232 to 485 connecting with the module; if it has one USB interface, you can use the
converter of USB to 485 connecting with the module.
2 Through the connection of Ethernet + communication interface: You can connect the module with the computer's
network port directly by the standard network cable, or take the computer and module connected to the switch.

Software operation steps

Click on the the menu bar tool of programming software- "remote module":

Click the button in the pop-up window to open the "Online" window. The module default address is 1,19200, N 8 2 RTU,
the online success is as follows:

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If there is only one machine connected with 485 line, then check "stand-alone search"; if there are more than one, then remove
the button of "stand-alone search", and set the start address and end address, so that all the machines connected with 485 line
can be found and achieve parameter configuration.

Click to exit, enter the configuration interface, as shown below:

We can change the module name, address, IP, subnet mask, baud rate, data format and other communication parameters in
the communication parameter area.

In the external analog input area, we can set the signal type of each channel, choose whether to use engineering value or not,
the upper and lower limits of engineering value(it can be set if you check the use of engineering value), sampling times and zero
correction.

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After setting, select the "parameter download" to download the parameter into the module.

In addition, we can do the following operations through the remote module tool:
 Online monitoring the channel value of module, error code.
 Upload the module paramater, upgrade the module firmware, then make the module support new features.
 It can export the module configuration to save or import and restore the default value.

2.6. Remote IO application example(RS485 mode): The PLC read the 4 communication temperature values of S04AI module
1 Hardware wiring: PLC connects to 485 port of module by shielded twisted pair, A + connects to A +, B- connects to B-, if
the PLC connects to multiple remote IO modules, it needs to use Hand in hand way to connect.
2 Modbus address: From the above 4-channel analog CR parameter table shows that, the channel 1 ~ 4 input values are
stored in 10H ~ 13H of S04AI module.
3 PLC program: Host PLC wants to read the 4-channel liquid level values of remote IO module S04AI, 0 ~ 1000 indicates
that 0 ~ 1.0m. In this example, S04AI communication is the default parameter: Station number address is 1, baud rate is
19200, data format is N 8 2 RTU. The program of PLC reads the 4-channel liquid level values is as follows:

The host PLC reads the 4-channel liquid level values of S04AI by Modbus read instruction MODR, the start address is
10H (hexadecimal), that is, the decimal value is 16. When the communication is successful, M0 is ON, the liquid level
values which are read back will be stored in V0-3, V0=235, indicating that the actual temperature of the first channel is
0.235m, the same as V3=867, indicating that the actual temperature of the fourth channel is 0.867m.

2.7. Remote IO application example (RS485 mode): The PLC writes the 8-channel output values of S08AO module
1 Hardware wiring: PLC connects to 485 port of module by shielded twisted pair, A + connects to A +, B- connects to B-, if
the PLC connects to multiple remote IO modules, it needs to use Hand in hand way to connect.
2 Modbus address: From the above 8-channel analog CR parameter table shows that, the channel 1 ~ 8 output values of
S08AO module are stored in address 10H~17H .
3 PLC program: Host PLC wants to write the 8-channel analog output values of remote IO module S08AO. In this example,
S08AO communication parameters: Station number address is 2 (set by DIP switch), baud rate 19200, data format N 8 2
RTU. The program of writing 8-channel analog output values is as follows:

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Host PLC writes the 8-channel analog output values of S08AO by Modbus write instruction MODW, the start address is
10H(hexadecimal), that is, the decimal value is 16. When writing successfully, M1 is ON, the 8-channel values which will
be written into are stored in V1000-1007.

In this example, for the channel 1 of analog output, check the use of engineering value, the lower limit value is 0, the
upper limit value is 3600, indicating that the valve opening is 0.0~360.0 ° , this case V1000=500, so the first output
channel value is 500, that is, the valve opening is 50.0°.

2.8. Remote IO application example(Ethernet mode): PLC read and write each channel input and output values of S08XA-e
1 Hardware wiring: PLC and module Ethernet port connected with a shielded network cable, they can be connected
directly or through the switch.
2 Modbus address: From the above S08XA-e analog module CR parameter table shows that the input values of module
input channel 1 ~ 4 are stored in the address 10H ~ 13H. The output values of module output channel 1-4 are stored in
2AH ~ 2DH.
3 PLC program: Read the 4-channel measurements of remote Ethernet module S08XA-e and write the 4-channel output
values of S08XA-e, if the module IP address is 192.168.1.112, station number address is 1, the read results are stored
in the V0 ~ V3, the values to be written are stored in the register V10-V13. As follows:

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2.9. Haiwell Cloud configuration communicates directly with S08AI module example
Open Haiwell SCADA software, select the "new project", choose to add the device in the "device", then choose serial port or
Ethernet according to the module which supports the Ethernet or RS485, this example for serial port, the serial port number
of USB to 485 is COM6, as shown below:

Default parameter 19200 N 8 2 RTU for the module, station number address is 1. And directly select Haiwell remote module
driver in serial port：

Click OK, then we are prompted to start set up variables, the establishment of eight variables indicates 8 channels:

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Then set up the screen, we can use the display primitives to bind the corresponding channel variable values. If you need to
display the decimal places, it can set the corresponding decimal places on the display primitive. As shown below:

Thanks for choosing Haiwell PLC, If you have any questions about our products or services, please let us know!
Haiwell website: www.haiwell.com Copyright © 2005 Xiamen Haiwell Technology Co.,Ltd.

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