Professional Documents
Culture Documents
Nitat Tangpinijkul
Post-harvest Engineering Research Group
Agricultural Engineering Research Institute
Department of Agriculture
Rice Milling
If Then
you have good the mill will produce
quality paddy in a high quality head
well-maintained mill rice.
Good that is operated by a
Equipment skilled miller,
you use poor quality the mill will always
paddy, produce poor quality
milled rice, despite
Good Paddy Skilled the skill or the miller
Rice Miller or maintenance of
the mill.
the miller is not the use of good
skilled, milling equipment
and good quality
paddy does not
guarantee a high
quality product
Course : Grain Quality
Module 3 : Determining the Physical Characteristics of Paddy Rice
Lesson 1 : The quality characteristics
• Color of Husk
Affecting color of parboil rice
Cleaning Impurity
Paddy
Husking Husk
Milled rice
Head rice
Grading and Blending Broken
Paddy Intake
• Quality input = quality output
• Garbage in = garbage out!
Rice pre-cleaner
Pre-cleaning of Paddy
• Remove foreign material such as sand,
stones, straw, seeds etc. from paddy
• Prevent damage to the milling machinery
• Prevent clogging which cause the reduction
in capacity and efficiency of rice mill
• Remove materials that cause a reduction in
the grade of milled rice
Paddy Precleaner
• Sieve: separate large/ small impurities
• Aspirator: separate light impurities
• De-stoner: separate same size impurities but
heavier
• Trieur (Length Grader) : separate impurities
having same width but different in length
• Magnet : separate irons
Open double-sieve precleaner
Examples of
perforated sheets
and wire mesh
Closed-type Closed-type
single-action aspirator double-action aspirator
precleaner precleaner
Double-drum type of Single-drum type of
Precleaner Precleaner
(West Germany) (Japan)
Magnetic separator
Brass
Paddy
Stone
Air stream
Vibration direction
Stone
rice
Wind direction
De-husking
Paddy
Brown rice
Husk
Particulars of the under-
runner disc huller:
V = peripheral speed
(recommended 14 m/s);
W = width of coating;
D = stone diameter;
and W/D = 1/6 or 1/7.
V = ¶ x D x n (m/s)
60
n = 60 x V = 60 x 14
¶xD 3.14 x 0.7
= 380 rpm.
Capacity and power requirement of
underrun disc huller
Rice Huller
Rollers
Dehusking principle of rubber roll huller:
• The rubber roll huller consists of two rubber rolls.
• Both rolls have the same diameter.
• One has a fixed position, the other is adjustable to obtain
the desired clearance between the two rolls.
• The rolls rotate in opposite directions.
• The adjustable roll speed running about 25% slower than
the fixed one.
Size and speed of the rubber roll
When the rolls are new, their peripheral speed is about 14 m/s
so that a smaller roll runs faster than a larger one.
High Low
Diameter Width speed speed
(mm) (Inch) (mm) (Inch) (rpm) (rpm)
150 6 64 2.5 1320 900
220 8.5 76 3 1200 900
250 10 250 10 1000 740
The relation between paddy variety and hulling capacity
• The wear for long grain variety is higher than short grain.
• The wear of adjustable roll is lower than the fixed one.
Durability of Rubber Rolls
• Advantage
§ Hulling efficiency is higher.
§ Reduce grain breakage and loss of small
broken.
§ The silver skin of brown rice is undamaged.
§ Sieving the husked products is unnecessary.
• Disadvantage
§ The cost of replacing rubber rolls.
Husk Separation
Paddy
Dehusker
Brown rice, Broken, Paddy, Bran, Husk
Brewer Coarse
rice Sieve bran
Paddy Separator
Husk Aspirator
Plansifter &
Husk Aspirator
Closed Circuit Husk Aspirator
1 เกลียวลําเลียงแกลบ
2 เกลียวลําเลียงเมล็ดออน
3 เกลียวลําเลียงขาวกลอง/
ขาวเปลือก
4 แผนปรับลม
5 แผนปรับลม
Rubber roll huller with husk aspirator
Huller with
Husk Aspirator
(BUHLER: DRHC/DRSC)
Paddy Separation
• Removal of paddy from brown rice
(BUHLER: DNTB)
Compartment-type Separator
The main part of this paddy separator is the oscillating compartment-
assembly where the actual separation of paddy and brown rice takes place.
The compartment-assembly consists of a number of compartments in one,
two, three, or sometimes four decks.
The number of compartments depends on the capacity of the rice mill,
Paddy, brown rice
high
low
Brown rice
High Paddy HUSKER
a Adjustment
• Speed 90 - 120 strokes/min
• Slope
• Stroke
• Friction type
Low speed / High
pressure
• Tearing action
• Cutting action
Milled rice & bran
Smooth Rough
surface surface
Large Fine
Whitening Machine
• Vertical abrasive whitening cone
• Horizontal abrasive whitener
• Horizontal friction-type whitener
• Bottom-Up Vertical friction-type whitener
Feeding
Air
Vertical Abrasive Abrasive
Whitening Cone cone
Wire
mesh
Rubber
brake
Bran
sweeper
Bran
Rice
Level
adjust
Number of Brakes = Cone Diameter - 2
100
Eg. Cone Diameter = 600 mm
Number of Brakes = 600/100 – 2 = 4
Abrasive roll
Screw
Counter
Weight
Bran
Aspirator
Resistance pieces
00
0 30 45 60 90
Characteristics of
Abrasive Action Milling
(Speed 12 - 13 m/s)
Shaping Action Factors
P control
Bran
Milled rice Aspirator
Screw
Perforated
sheet
Characteristics of
Low-Speed Machine
(Friction-type)
Effect of Ventilation on Low Speed Machine
(Friction-type Whitener)
Bottom-Up Vertical friction-type whitener
(SATAKE)
Polisher
Bran
Water addition rate 0.3 - 0.4 %
Mold Growth on Rice from Non-Humidifying
and Humidifying Milling
Humifying rice-milling machine is used in the
last step of whitening system
Characteristics of
Humidifying Milling
Machine
Polisher
(BUHLER: DRPE)
Vertical Polishing
Cone
– Brush type
Vertical Polishing Cone - Leather type
Horizontal
Polisher
Whitening System
System 1 2 3 4 5
Abrasive Friction
Combined System vs
Low Speed System
Combined System
(High + Low speed)
1st Vertical whitening roll
2nd Vertical whitening roll
3rd Hor Humidifying friction
polisher
Grading
Size of brokens according to Thai Rice Standard (1997)
General standard
Japanese standard
A from B : By thickness
A from C : By thickness / length
B from C : By length
A from B : By length
Bold grain
A from B/C : By thickness / length
B from C : By length
Slender grain
A from B/C : By length
B from C : By length
Grading of White Rice
• After polishing,
white rice
contains:
– Head rice
– Large brokens
– Small brokens
• The white rice is
separated using
– Sifter Rotary Seiver
– Length grader
Rotary Sifter
White Rice Grading