Kemppi ARC System 3 – KAS 3

Stop guessing and start knowing.

Mika Neffling
Global Solution Manager
1
 Preliminary Agenda
• Why Kemppi ARC System 3?
• KAS 3 – Modules and Features
• KAS 3 - Payback
• KAS 3 - Questions

2
 Why Kemppi ARC System 3?
3
Whole welding network, monitored,
documented and controlled
 STOP GUESSING.
START KNOWING.
Collected data guarantees traceability

defect

Complete!

3
Complete!
2

1 4
 STOP SPENDING.
START SAVING.
Transparency decreases repairs
by 50%

Traditional

50%
Kemppi
solutions
 STOP WASTING TIME.
START DELIVERING.
Automated documentation decreases
delivery time by months
Documentation
Kemppi
solution
Welding production €
Traditional
solution
Welding production Documentation €

Time
Point of delivery, Point of delivery,
Kemppi solutions Traditional
KAS 3 – Modules and Features
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Modular Kemppi ARC System 3 Toolbox
 Phases of Welding Production Process

Project Welding Production

Verification
Configuration Production Management

Production
ARC-E ARC-PQ ARC-Q ARC-PM Documentation

ARC-WP ARC-V ARC-PQ

ARC-P
ArcWP: [ArcQ or WeldEye screen /Vesa ]

ARC-WP
 Quality, productivity and traceability in every
phase of Welding Production Process

Project Welding Production

Verification
Configuration Production Management

ARC-E ARC-PQ ARC-Q ARC-PM

ARC-WP ARC-V ARC-PQ

ARC-P
ArcPQ : [ArcQ /WeldEye screen /Vesa]

ARC-PQ
 Quality, productivity and traceability in every
phase of Welding Production Process

Project Welding Production

Verification
Configuration Production Management

ARC-E ARC-PQ ARC-Q ARC-PM

ARC-WP ARC-V ARC-PQ

ARC-P
 ARC-Q Welding
coordinator’s tool:

Welder’s tool: Web user interface.

Smart Reader Wi-Fi Cloud-based service Communication and
deviations.

Reporting and quality

management.

Welder ID
WPS ID
Consumable ID
Automated data collection &
Weld/Project ID documentation
 Kemppi ARC System 3
Multiple site management solution

• Provides information to
ensure your subcontractors
are following your welding
quality requirements.
• Decreases need of quality
audits
• Real time welding effiency
reports for cost follow-up.
 Quality, productivity and traceability in every
phase of Welding Production Process

Project Welding Production

Verification
Configuration Production Management

ARC-E ARC-PQ ARC-Q ARC-PM

ARC-WP ARC-V ARC-PQ

ARC-P
ARC-PM - Production Management

ARC-PM
Documentation with one touch of a button
 KAS 3 - Payback
23
Like to save on repair costs? A welding production example:

Welds per year 113 502

Cost of one repair
400 €*
Before Kemppi ARC System After Kemppi ARC System

NDT documented failure rate 4% 2%

Repairs per year
4 540 2 270
Cost of repairs per year 1 816 000 € 908 000 €
Annual saving
908 000 €
24 * Based on Cost calculation by P. Jernström 2015
 No. of welds per year

Like to save on documenting costs? 113 502

Time spent collecting chalk marks & saving data 4 min/weld
Making annually 7 567 hours, or 315 days, or 45 weeks
Costing annually 43 269 €
With Kemppi ARC System
0 min/weld
Time spent collecting chalk marks & saving data

Meaning 0 hours, or 0 days, or 0 weeks, 0 € a year

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 No. of projects per year

Like to save on project documentation? 20

Time spent for a project documentation, 1500 pages 4 weeks • collect welders' & qualifications
• collect WPSs
• collect NDT reports
…meaning 80 weeks a year • non-conformative reports
• collect weld-specific info
…costing 77 000 € a year • print all

With Kemppi ARC System

15 mins
Time spent for a project documentation, 1500 pages Save

…meaning 1.25 hours a year 76 965 €

…costing 35 € a year
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 KAS 3 - Questions
27
 THANK YOU.
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