5500 5600i 5900i 9200i 9400i and 9900i Chassis Built December 1 2005 To February 28 2007 ELECTRICAL CIRCUIT DIAGRAMS PDF

SERVICE MANUAL
SERVICE MANUAL SECTION
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005
to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS
Model: 5500i
Start Date: 12/01/2005 End Date: 02/28/2007
Model: 5600i
Model: 5900i
Model: 9200i
Model: 9400i
Model: 9900i
S08316
11/03/2006
S08316
Copyright © 11/03/2006 International Truck and Engine Corporation
5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 and i
After — ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

1.1. CIRCUIT IDENTIFICATION CHART, P. 1. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .1
1.2. CIRCUIT IDENTIFICATION CHART, P. 2. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .2
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..3
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..4
1.5. SCHEMATIC SYMBOLS, P. 5.. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . ..5
1.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.7. LAMP BULB CHART, P. 7. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . ..7
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.1. START FEED, P. 1. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . ..8
2.2. ACCESSORY, P. 2. .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . ..9
2.3. BATTERY, P. 3. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .10
2.4. BATTERY, B2, P. 4. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . ..11
2.5. BATTERY, B2 (CONT.), P. 5. .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . ..12
2.6. 3+1 BATTERY SYSTEM, P. 6. .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .13
2.7. GROUND ADAPTER COMPOSITE, P. 7. .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .14
2.8. GROUND STUD COMPOSITE, P. 8.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..15
2.9. GROUND STUD COMPOSITE, P. 9.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..16
2.10. IGNITION, P. 10. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . .17
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .18
3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.1. W/CAT AND CUMMINS ENGINES, P. 1. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .19
3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .20
3.3. W/I6 HEUI ENGINE, P. 3. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..21
3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P. 5. . . . . . . . . . . . . . . . . . . . . .23
4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..24

4.1. CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1. .. .. .. . .. .. .. . .. ..24
4.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE, P. 2. . . . . . . . . . . . . . . . . . . . . .25
4.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE CONTROLS, P. 3. . . .. . .. . . .. . . .. .26
4.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..27
4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . .28
4.6. CUMMINS ISM , ISX — ENGINE CONTROLS, P. 6. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . ..29
4.7. CUMMINS AHD AND ISM – ENGINE CONTROLS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
4.8. I6 HEUI — CRUISE CONTROL, P. 8. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .31
4.9. I6 HEUI — ENGINE BRAKE, P. 9. .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .32
4.10. I6 HEUI — ENGINE CONTROLS, P. 10. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .33
4.11. I6 HEUI — MODULE POWER AND GROUND SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
4.12. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12. . .. . . .. . .. .35
4.13. I6 HEUI — SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . .36
5. FANS (CHAPTER 5). .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .37

5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11, C12, C13, C15 AND C16 W/ AND
N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
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ii 5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 and
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/
MANUAL FAN OVERRIDE SWITCH, P. 2. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3.. .. . .. . .. .. . .39
6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .40

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1. . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .40
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . .. . . . .. . . . ..41
6.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . ..42
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .43
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .44
6.6. FUEL LEVEL GAUGE, P. 6. . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. .45
6.7. PYROMETER GAUGE, P. 7. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .46
6.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .48
6.10. VOLTMETER GAUGE, P. 10.. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .49
6.11. ETHER START, P. 11. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..50
6.12. MANIFOLD PRESSURE GAUGE, P. 12. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .51
7. WARNING LIGHTS (CHAPTER 7). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .52

7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2.. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .53
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5.. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . ..56
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . .57
7.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
7.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
8. CAB ACCESSORIES (CHAPTER 8). . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .60

8.1. CIGAR LIGHTER, P. 1. . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . ..60
8.2. CLOCK, P. 2.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .61
8.3. ELECTRIC WINDOW — RIGHT, P. 3. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . .62
8.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .63
8.5. DEFROSTER FAN(S), P. 5. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . ..64
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6. . . . . . . . . . . . .65
8.7. HORN, P. 7. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..66
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .67
8.9. RIGHT MOTORIZED MIRROR, P. 9.. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .68
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . ..69
8.11. POWER SOURCE (CB), P. 11.. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .70
8.12. RADIO-CB ACCOMMODATION PACKAGE, P. 12. . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . .71
8.13. RADIO-CAB, SPEAKERS, P. 13.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .72
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .73
8.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .74
8.16. INTERVISION DISPLAY, P. 16.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .75
8.17. EATON VORAD — COLLISION AVOIDANCE, P. 17. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..76
8.18. EATON VORAD — COLLISION AVOIDANCE, P. 18. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..77
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .78
8.20. ROAD RELAY IV, P. 20.. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .79
8.21. HEATED SEAT — DRIVER, P. 21. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .80
8.22. HEATED SEAT — PASSENGER, P. 22. . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. .81
9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .82
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5500i, 5600i, 5900i, 9200i, 9400i and 9900i Chassis Built December 1, 2005 and iii
9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..82

9.2. ABS/ATC (BENDIX), P. 2. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .83
9.3. ABS/ATC (BENDIX) (CONT.), P. 3. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..84
9.4. ABS/ATC (BENDIX) (CONT.), P. 4. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..85
9.5. ABS/ATC (WABCO), P. 5. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..86
9.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .87
9.7. ABS/ATC (WABCO) (CONT.), P. 7. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .88
9.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8. . . .. . .. .89
9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9. .. .. .. . .. .. ..90
9.10. TWO SPEED AXLE WIRING, P. 10.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .91
9.11. TRUCK BODY CONNECTION, P. 11. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .92
9.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12. . . . . . . .. . . . .. . . .. . .93
9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED W/5000, P.
13. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..94
9.14. MERITOR G SERIES TRANSMISSION, P. 14. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . ..95
9.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . .96
9.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . . . . . . . . .97
9.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17. . . . .. . . . . . . . . . . . . . . . .98
9.18. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING, P. 18. .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . ..99
9.19. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING (CONT.), P. 19. . . .. . . . . .. . . . . . .. . . . . .100
9.20. EATON ULTRASHIFT/DM2 AND COBRA SHIFTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
9.21. ABS6/ATC BENDIX AIR, P. 21.. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .102
9.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24. . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .105
9.25. EATON AUTOSHIFT 3, P. 25.. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .106
9.26. EATON AUTOSHIFT 3, P. 26.. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .107
9.27. EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27.. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .108
9.28. EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28. . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .109
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..110

10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .111
10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .112
10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
10.5. BUNK SPEAKERS, P. 5. .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .114
10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6. . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. .115
10.7. POWER SOURCE, P. 7. . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. .116
10.8. REFRIGERATOR WIRING, P. 8.. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. ..117
10.9. TV/VCR WIRING, P. 9. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . ..118
10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10. . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . .119
10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11.. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .120
10.12. SHORE POWER WIRING (08WET) NOT WITH INVERTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
10.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P. 13. . . . . . . . . . . . . . . . . . . . . . . .122
11. LIGHT SYSTEMS (CHAPTER 11). . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .123

11.1. BACK-UP LIGHTS, P. 1.. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .123
11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .124
11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3.. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .125
11.4. WORK LIGHT N/SLEEPER, P. 4. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .126
11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. . . . . . . . . . . . .. . . . . . . . . . . . . .127
11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .128
11.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
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11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . .130

11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .131
11.10. HEADLIGHTS, P. 10.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. .132
11.11. PANEL LIGHTS, P. 11. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .133
11.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
11.13. SPOTLIGHT, P. 13. . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .135
11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . . .136
11.15. WORK LIGHT W/SLEEPER, P. 15. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. .137
12. HEATER AND AIR CONDITIONER (CHAPTER 12). . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . .138

12.1. AIR CONDITIONER — CAB, P. 1. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .138
12.2. HEATER — CAB, P. 2. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. ..139
12.3. HEATER — BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
12.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . .. . .. .. . .. .. . .. .. . .. .. . ..141
12.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . . . . . . . . . .142
12.6. LOWERED HEATER BOX, P. 6. .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..143
12.7. AUX HEATER, P. 7. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. .144
12.8. APU SYSTEM: DISTRIBUTION BOX, P. 8. . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. .145
12.9. APU SYSTEM: DISTRIBUTION BOX, P. 9. . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. .146
12.10. APU SYSTEM, P. 10. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . ..147
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .148

13.1. LEFT GAUGE CLUSTER (CONNECTOR 423), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .148
13.2. LEFT GAUGE CLUSTER (CONNECTOR 424), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .149
13.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION, P. 3. .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. .150
13.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 4. . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . .151
13.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 5. . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . .152
13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420), P. 6.. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. ..153
13.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
13.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
13.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 9. . . . . . . . . . . . .156
13.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 10.. .. . .. .. ..157
13.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . ..158
13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27), P. 12. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..159
13.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65), P. 13.. .. .. .. .. .. .. .. .. .. .. .. .. ..160
13.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94), P. 14.. .. .. .. .. .. .. .. .. .. .. .. .. ..161
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115), P. 15. . . . . . . . . .162
13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16. . . .. . . . . . . . . . . . . .. . . . . . .163
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148), P.
17. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..164
13.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162), P. 18. .. . . . .. . . . .. . . . .. .165
13.20. CONNECTOR COMPOSITE (190), P. 20.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. ..167
13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216), P. 21. .. .168
13.22. CONNECTOR COMPOSITES (217), (218), (220), (221), P. 22. . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . .169
13.23. CONNECTOR COMPOSITES (227), (228), (229), P. 23. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..170
13.24. CONNECTOR COMPOSITES (230), (231), (236), (241), P. 24. . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . .171
13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . .172
13.26. CONNECTOR COMPOSITES (252), (260), (267), P. 26. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..173
13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316), P. 29. . . . . . . . . . . . .176
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13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354), P. 31. . . . . . . . . . .178
13.32. CONNECTOR COMPOSITES (355), (360), (363), (379), (393), (396), P. 32. . . . .. . . . .. . . . .. . . .179
13.34. CONNECTOR COMPOSITES (417), (420), (421), P. 34.. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .181
13.36. CONNECTOR COMPOSITES (427), (428), (429), (430), P. 36. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .183
13.39. CONNECTOR COMPOSITES (453), (454), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
13.41. CONNECTOR COMPOSITES (462), (463), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
13.42. CONNECTOR COMPOSITES (463), P. 42. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .189
13.43. CONNECTOR COMPOSITES (464), P. 43. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .190
13.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000), P. 44. . . . . . . . . . . . . . . . .191
13.46. CONNECTOR COMPOSITES (491), (492), (494), (495), (497), (498), (499), (501), P. 46. . .193
13.48. CONNECTOR COMPOSITES (509), (511), (512), (513), (514), (515), P. 48. . . . . . . . . . . . . . . . . . .195
13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600), P. 53. . . . .. . . .. . . .. . . .. . . .. . . .200
13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789), P.
58.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .205
13.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034), P. 66. .. . . .. . . .. . .. . . .. . . .. . .213
13.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044), P. 67. . . . . . . . . .214
13.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . .215
13.69. CONNECTOR COMPOSITES (1049), (1050), (1051), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F),
P. 71. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .218
13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095), P. 72. . . . . . . . . . . . . . . . .219
13.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126), P. 74. . . . . . . . . . . . . . . . . . . .221
13.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135), P. 75. .. . .. . .. . .. . .. . .. . .. . .. . .. . .222
13.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141), P. 76. .. . . .. . . . .. . . . .. . . .223
13.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170), P. 77. . . . . . . . . . .224
13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND J4, P.
78.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .225
13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225), P.
79.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .226
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13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240), P. 80. . . . . . . . . .227
13.82. CONNECTOR COMPOSITES (1262), (1263), (1264), (1265), (1279), P. 82. . . . . . . . . . . . . . . . . . .229
13.83. LEFT BLANK INTENTIONALLY, P. 83. . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .230
13.84. CONNECTOR COMPOSITE (1285), P. 84.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .231
13.85. CONNECTOR COMPOSITES (1286), (1287), (1288), (1289), (1290), P. 85. . . . . . . . . . . . . . . . . . .232
13.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307), (1308), (1309M), P. 86. . . . . . . .233
13.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL), P.
87. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..234
13.89. CONNECTOR COMPOSITES (1331), (1332), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236
13.90. CONNECTOR COMPOSITES (1348), (1349), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237
13.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P. 91. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. ..238
14. POWER DISTRIBUTION LAYOUT (CHAPTER 14). . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . ..239

14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . .239
14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2.. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. ..240
14.3. RELAY LOCATION, P. 3. .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. .241
14.4. PRO SLEEPER FUSE INDEX, P. 4.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..242
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1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT IDENTIFICATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

NUMBER NUMBER
1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN
2 GENERATOR - CHARGE - RED 38 HEATED SEAT - LIGHT GREEN
3 39 AIR DRYER - GRAY
4 40 LOW AIR PRESSURE WARNING - GRAY
5 41 OUTSIDE AIR TEMP/COMPASS - TAN
6 42 FRONT AXLE - GRAY
7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY
8 44 PARK BRAKE WARNING - GRAY
9 45 ANTI-THEFT WARNING - LIGHT GREEN
10 46 POWER TAKE-OFF WARNING - GRAY
11 GROUND - WHITE 47 SPEEDOMETER - GRAY
12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY
13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY
14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW
15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW
16 52 HEADLIGHT - HIGH BEAM - YELLOW
17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW
18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN
19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE
20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE
21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE
22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN
23 ENGINE COOLING - TAN 59
24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE
25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY
26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE
27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE
28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW
29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE
30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW
31 TRANSMISSION OIL TEMPERATURE - TAN 67
32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN
33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN
34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE
35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE
36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

JKP 4MAR02 ADDED DESC AT 38 & 41. A 55093F
RELEASE NO. DATE PART NO. SHEET
P52600M 29JUL98 AE08-52011 01
Figure 1 Circuit Identification Chart, page 1
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1.2. CIRCUIT IDENTIFICATION CHART, P. 2

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

NUMBER NUMBER
73 COLLISION AVOIDANCE SYSTEM - LIGHT BLUE 87 WINDSHIELD WASHER - GRAY
74 88 CLOCK/HOURMETER - LIGHT GREEN
75 HEATER BLOWER MOTOR - LIGHT GREEN 89
76 AUXILIARY FAN - LIGHT GREEN 90 HYDRAULIC BRAKE PUMP - GRAY
77 AIR CONDITIONER - LIGHT GREEN 91 INTERCOMMUNICATIONS - VIOLET
78 MIRRORS - HEATED * MOTORIZED - LIGHT GREEN 92 TRANSMISSION (ELECTRONIC) - TAN
79 SEAT BELTS - LIGHT GREEN 93 AXLE SHIFT CONTROL - TAN
80 94 ANTILOCK BRAKES - GRAY
81 POWER DOOR LOCKS - LIGHT GREEN 95 EXHAUST EMISSION - TAN
82 WINDSHIELD WIPERS - GRAY 96 SNOW PLOW LIGHTS - YELLOW
83 POWER WINDOW - LIGHT GREEN 97 CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET
84 CIGAR LIGHTER - LIGHT GREEN 98 DATA LINK AND DIAGNOSTICS - BLACK
85 HORN - ELECTRIC - GRAY 99 THROTTLE POSITION SENSOR - VIOLET
86 RADIO - ENTERTAINMENT - LIGHT GREEN
* NOTE:
NOT ALL CIRCUITS MAY BE USED.
COLORS ABOVE ARE NEW STD COLORS

FOR MAJOR HARNESSES.

JPM 10DEC01 GSC2 ADDED CIR 73 DESC A P53583S PART NO.
RELEASE NO. DATE SHEET
JKP 4MAR02 ADDED SEAT BELTS. B 55093F

P52600M 29JUL98 AE08-52011 02
Figure 2 Circuit Identification Chart, page 2
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1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
Figure 3 Circuit Diagram Instructions, page 3
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1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4
Figure 4 Circuit Diagram Instructions, page 4
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1.5. SCHEMATIC SYMBOLS, P. 5
Figure 5 Schematic Symbols
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1.6. RELAY PINOUT, FUNCTION DATA AND SEALED RELAY, P. 6
Figure 6 Relay Pinout, Function Data and Sealed Relay
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1.7. LAMP BULB CHART, P. 7

CHAPTER 1
LAMP BULB CHART
BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER
AIR RESTRICTION GAUGE.............................. 2 CANDLEPOWER.......................... 57
BACK-UP LIGHTS..................................... 32 CANDLEPOWER......................... 1156
CIGAR LIGHTER...................................... 1 CANDLEPOWER.......................... 1455
CLOCK - ANALOG..................................... 2 WATTS............................ VDO-600 802
CLEARANCE/IDENTIFICATION LIGHTS - SMALL............ 2 CANDLEPOWER.......................... 194
CLEARANCE/IDENTIFICATION LIGHTS - LARGE............ 4 CANDLEPOWER.......................... 904
COURTESY LIGHT..................................... 21 CANDLEPOWER......................... 1142
DOME LIGHT......................................... 21 CANDLEPOWER......................... 1142
EXTERIOR MIRROR LIGHT.............................. 2 CANDLEPOWER.......................... 1895
FOG LIGHT.......................................... 100 WATTS.............................. 4921-1
FRONT TURN SIGNAL
9200/9400/9900..................................... 32/3 CANDLEPOWER....................... 3157
HEADLIGHTS
9200/9400/9900 INCANDESCENT
HIGH/LOW BEAMS.............................. 65/35 WATTS............................ 6053
HALOGEN (OPTIONAL)
HIGH/LOW BEAM............................... 65/35 WATTS............................ H5054
HEATER AND AIR CONDITIONER CONTROLS................ 3 CANDLEPOWER.......................... 168
HIGH BEAM INDICATOR............................... 0.5 CANDLEPOWER........................ 37
INSTRUMENT CLUSTER
ILLUMINATION LIGHT............................. 1 CANDLEPOWER.......................... 161
WARNING LIGHT................................. 0.5 CANDLEPOWER........................ 37
READING LIGHT...................................... 15 CANDLEPOWER......................... 1003
SIDE TURN SIGNAL - 9200/9400/9900.................. 32/3 CANDLEPOWER....................... 3157
SPEEDOMETER....................................... 1 CANDLEPOWER.......................... 161
SPOTLIGHT.......................................... 30 WATTS............................... 4405
STOP-TAIL-TURN SIGNAL.............................. 32/3 CANDLEPOWER....................... 1157
TACHOMETER......................................... 1 CANDLEPOWER.......................... 161
TURN SIGNAL INDICATOR............................. 0.5 CANDLEPOWER........................ 37
WORK LIGHT......................................... 35 WATTS............................... 4411
SLEEPER
DOME LIGHT......................................... 15 WATTS............................... F15T8-CW
LUGGAGE COMPARTMENT LIGHT.......................... 12 CANDLEPOWER......................... 211-2
READING LIGHT...................................... 12 CANDLEPOWER......................... 912
OVERHEAD CABINET LIGHT............................. 12 CANDLEPOWER......................... 211-2
TV/VCR & MICROWAVE CABINET LIGHT................... 12 CANDLEPOWER......................... 211-2

JKP 4MAR02 ADDED & EDITED SLPR ITEMS A 55093F
P52600M 29JUL98 AE08-52011 07
Figure 7 Lamp Bulb Chart
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2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. START FEED, P. 1
Figure 8 Start Feed
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2.2. ACCESSORY, P. 2
Figure 9 Accessory
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2.3. BATTERY, P. 3
Figure 10 Battery, B1
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2.4. BATTERY, B2, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 12V POWER DISTRIBUTION - BATTERY
F10-A 30A *
14AR 14AS
10RD 10RD TO OWNER/OPERATOR SPARE
SWITCH W/FUSE (CH 8,PG 14)
A B
F8-A 10A TYPE 1 ONLY
14D 50A
10RD 18YL TO HEADLIGHT SWITCH
(CH 11,PG 9)
F8-B 25A A B TYPE 1 ONLY

B2
BATTERY 51
STUD 14YL TO HEADLIGHT RELAY
(CH 11,PG 9)
14AA 86K
14RD 14LT GN TO POWER SOURCE
(CH 8,PG 11)
F5-D 20A
14BW
6RD 97DL TO DATA LINK
14VT (CH 4,PG 3,6,10,14)
F3-C 30A
14B 68
10RD 10BN TO CAB & TRAILER TAIL RELAY
(CH 11,PG 2)
F3-D 10A
50
18YL TO HEADLIGHT SWITCH
14W (CH 11,PG 9)
6RD
F3-A 20A
14E 58D
10RD 12BN TO TRAILER MARKER RELAY
(CH 11,PG 2)
F3-B 20A
70
12OR TO STOP LIGHT SWITCH
(CH 11,PG 14)
F6-A 20A
14M
XXX TO OWNER/OPERATOR OPTION **
10RD
14AH
10RD
F6-B 10A
XXX TO OWNER/OPERATOR OPTION **
F2-A 15A
14T 65A
10RD 14OR TO WORK LIGHT
(CH 11,PG 15)
84
14LT GN TO CAB CIGAR LIGHTER
B2 (CH 8,PG 1)
F2-B 10A
BATTERY 63
TO DOME & COURTESY LIGHTS
ADAPTER 18DK BL
(CH 11,PG 5)
(498) 14AX
18RD TO REFRIGERATOR FUSE
(CH 10,PG 8)
14H 14Y 63P

6RD 14RD 16DK BL TO SPOTLIGHT & READING
F1-D 15A LIGHTS (CH 11,PG 5,13)
14X 75
10RD 10LT GN TO HIGH SPEED RELAY
(CH 12,PG 2)
F1-A 30A
F1-B 10A
14Z 77T
10RD 14LT GN TO A/C CONTROL RELAY
(CH 12,PG 1)
75A
14LT GN TO HEATER CONTROL RELAY
(CH 12,PG 2)
F1-C
20A
* FUSE LOCATIONS VARY -
** EXTRA FUSES PROVIDED CHECK INSIDE POWER
FOR OWNER/OPERATOR DISTRIBUTION CENTER
CONNECTION FOR ACTUAL LOCATION.
U00EDL2 5000/9100/9200/9400/9900
SEB//ADDED 14BW A P52739E
JKP 4MAR02 RMVD 14N, ADDED 14AX. B 55093F P50317A 12FEB99 AE08-52502 04
Figure 11 Battery, B2
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2.5. BATTERY, B2 (CONT.), P. 5

CHAPTER 2
12V POWER DISTRIBUTION - BATTERY
F10-D 30A TO OVERHEAD CABINET LIGHTS

14AV
* 14AX
(CH 10,PG 10)
10RD 10RD TO AUX CIRCULATION FAN

(CH 10,PG 1-3)
B2
BATTERY TO TV/VCR WIRING
(CH 10,PG 9)
STUD
14AK 14AW
* F10-C 20A
14AY
6RD 10RD 12RD TO SLEEPER POWER SOURCE
(CH 10,PG 7)
* F10-B 15A
75AX
14LT GN TO AUX BUNK BLOWER RELAY
(CH 12,PG 3)
14AU
* F10-A 30A
75AW
10RD 10LT GN TO SLEEPER BLOWER RELAYS
(CH 12,PG 3)
F8-D 20A
14AP 63AA
14RD 14DK BL TO SLEEPER LIGHTS/LUGGAGE
COMPARTMENT LIGHTS
(CH 10,PG 4,6)

CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED O/H CABINET LTS TO A 55093F PART NO.
F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5.
P50317A 12FEB99 AE08-52502 05
Figure 12 Battery, B2 (cont.)
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2.6. 3+1 BATTERY SYSTEM, P. 6
Figure 13 3+1 Battery System
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2.7. GROUND ADAPTER COMPOSITE, P. 7

CHAPTER 2
12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE
TO
ENG
GND
(CH 3,PG 1-4)
11-GR
DATA LINK 6-WAY
6WH
11-GA
14WH
(CH 4,PG 3,6,10,14)
62-GJ
18WH CRUISE ON/OFF SWITCH
G1 (CH 4,PG 1,4,8)
(RIGHT
GND GROUND
62-GK
DASH
18WH CRUISE SET/RESUME SWITCH
STUD PANEL)
ADAPTER (CH 4,PG 1,4,8)
11-GT 62-GN
(453) 18WH 18WH ENG BRAKE ON/OFF
(CH 4,PG 2,5,9)
11-G 11-GA
62-GL
8WH 12WH 18WH ENG BRAKE SELECT
(CH 4,PG 2,5,9)
62-GQ CUMMINS & DET.
G4 18WH DEIS. ONLY INC/DEC IDLE DIAG
(CH 4,PG 10,14)
GROUND 62-GR CUMMINS ONLY
18WH DIAG ON/OFF
ADAPTER (CH 4,PG 14)
(456) 11-GAE
18WH RIGHT POWER MIRROR
11-GX
11-GB 11-GC (CH 8,PG 8)
18WH 13-GCP
8WH 10WH
14WH ABS TRAILER RELAY
(CH 9,PG 8)
11-GZ
18WH LEFT POWER MIRROR
(CH 8,PG 8)
11-GAD
18WH RIGHT MOTORIZED MIRROR
(CH 8,PG 9)
G3
11-GAW
GND
(LEFT GROUND 14WH RIGHT WINDOW SWITCH & RELAY
DASH (CH 8,PG 3)
STUD PANEL) ADAPTER 13-GAD
(455) 18WH AIR DRYER RELAY
(CH 9,PG 1)
11-GD 11-GE 94-G
8WH 12WH 16WH ABS RELAYS
(CH 9,PG 2,5)
11-GAC
14WH FOG LIGHT RELAY & SWITCH
(CH 11,PG 8)
38-G
18WH DRIVER HEATED SEAT
(CH 8,PG 21)
38-GB
18WH PASSENGER HEATED SEAT
G2 (CH 8,PG 22)
GROUND 11-GBC
ADAPTER 12WH AUXILIARY BUNK BLOWER RELAY
(454) & SLEEPER OPTIONS
(CH 12,PG 3 ; CH 10,PG 6-10)
11-GI 11-GY 11-GAV
10WH 10WH 18WH CLOCK (CH 8,PG 2
CH 11,PG 11)
25-G
18WH PYROMETER CONTROL MODULE
(CH 6,PG 7)
11-GBD
12WH SLEEPER OPTIONS
(CH 10,PG 1-4)
*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN

INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE
GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REVISED 11-GBC & A 55093F PART NO.
11-GBD. ADDED 38-G & 38-GB. P50317A 12FEB99 AE08-52502 07
Figure 14 Ground Adapter Composite
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2.8. GROUND STUD COMPOSITE, P. 8
Figure 15 Ground Stud Composite
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2.9. GROUND STUD COMPOSITE, P. 9
Figure 16 Ground Stud Composite
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2.10. IGNITION, P. 10
Figure 17 Ignition
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2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11

CHAPTER 2
12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. COMPOSITE
62T
16DK BL CIGAR LIGHTER LIGHT
(CH 11,PG 11)
62AG
16DK BL WIPER SWITCH
(CH 8,PG 6)
62D
18DK BL SPEEDO/TACH MODULE
(CH 11,PG 11)
62C
18DK BL LEFT SIDE CLUSTER
(CH 11,PG 11)
62B
18DK BL RIGHT SIDE CLUSTER
16DK BL (CH 11,PG 11)
62S
62P
16DK BL HEATER CONTROL PANEL LIGHT
(CH 11,PG 11)
62AR
16DK BL
TRAILER LIGHTS SWITCH

62W
16DK BL
(CH 11,PG 2)
62AS
HEADLIGHT SWITCH
16DK BL
16DK BL
62A
(CH 11,PG 9)
62AP
16DK BL DOME LIGHT SWITCH
16DK BL
62M
62AB
16DK BL GAUGE PANEL LIGHT
(CH 11,PG 11)
62AN
16DK BL FOG LIGHT SWITCH
(CH 11,PG 8)
62AL
16DK BL RIGHT WINDOW SWITCH
(CH 8,PG 3)
L1
16DK BL
62AQ
PANEL
62AE
16DK BL CLOCK (CH 11,PG 11)

LTS FEED 62BP BUNK CONTROL PNL SWITCH
16DK BL (CH 10,PG 3,8,9)
ADAPTER
62M
(503) ENGINE FAN OVERRIDE SWITCH
16DK BL (CH 5,PG 3,4)
(CH 11,
PG 11)
62AW
16DK BL RT MOTO MIRRORS SW
(CH 8,PG 9)
62AY
16DK BL ETHER START SWITCH
(CH 6,PG 11)
62AV
16DK BL CRUISE/DIAGNOSTIC/ENG
L2 BRAKE SWITCHES
(CH 4,PG 1,2,4-6,8-10,12-14)
PANEL 62U
16DK BL SPARE SWITCH W/FUSE
LTS FEED
16DK BL
(CH 8,PG 14)

16DK BL
62W
62A
62H
ADAPTER 16DK BL SPARE SWITCH N/FUSE
(CH 8,PG 14)
16DK BL
(504) 62X
62
16DK BL REFRIGERATOR SWITCH

(CH 10,PG 6)
11-GAL
18WH SPARE SWITCH W/FUSE
(CH 8,PG 14)
L4 62-GH
18WH SPARE SWITCH N/FUSE
PANEL (CH 8,PG 14)
62-GAB
PANEL D A LTS GND 18WH GAUGE PANEL LIGHT
C ADAPTER (CH 11,PG 11)
LIGHT
SWITCH (506)
F B
62-GAY
(425) 18WH ETHER START SWITCH
(CH 6,PG 11)
11-GT
18WH CRUISE/DIAGNOSTIC/ENG
62-GW
18WH
16WH
11-GS
BRAKE SWITCHES
(CH 4,PG 1,2,4-6,8-10,12-14)
12WH
11-GP
86-GK
18WH REFRIGERATOR SWITCH
(CH 10,PG 6)
62-GAS
11-GD 11-GK 18WH HEADLIGHT SWITCH
(CH 11,PG 9)
8WH 16WH 62-GAR
(LEFT 16WH TRAILER LIGHTS SWITCH
DASH (CH 11,PG 2)
PANEL)
62-GC
GND 18WH LEFT SIDE CLUSTER
(CH 11,PG 11)
62-GB
STUD RIGHT SIDE CLUSTER
18WH
(CH 11,PG 11)
11-GF 62-GD
10WH 18WH SPEEDO/TACH MODULE
(CH 11,PG 11)
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED CIR 62X & 86-GK A 55093F
P50317A 12FEB99 AE08-52502 11
Figure 18 Panel Lights Adapter Composite
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3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3)

3.1. W/CAT AND CUMMINS ENGINES, P. 1

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING AND CRANKING (12V)
W/CAT AND CUMMINS ENGINES
START
B1
FEED
BATTERY
ADAPTER
STUD
(509)
14PK
17B
02RD
14A
14
02RD
2
04RD
(2)
150A
ALTERNATOR MEGA
B
FUSE
BATTERIES
16PK
11-G
17B
12WH
02RD
G
14A
TO ECM -
+ -
POWER
TO ECM
01BK
CONN
(CH 4,PG 2,7) POWER
06BK
06BK
CONN
W/CAT
04WH
(CH 4,PG 2)
2-G
12RD
12RD
14C
14
14D
FRAME STARTER
02RD
-
+ - GROUND MAGNETIC
SWITCH
15A
15A
06BK
06BK
12RD
12RD
14B
14A
17C
08PK
2
04RD
-+ -
(2) 12GA, BL
FUSIBLE LINKS
06BK
06BK
4/0 BK
-
+ -
B S
4/0 BK
CRANKING
4/0 BK
MOTOR
M
SOLENOID
4/0 BK
CRANKING MOTOR
2-G
2/O BK
04WH
11-GA 11-GS
06WH 02BK
FROM ECM FRAME
11-G 11-GU FROM SENSOR
GROUND GROUND
12WH 12WH GROUND SPLICE
W/ISX,ISM (CH 3,PG 2
(CH 4,PG 7) CH 5,PG 2
CH 6,PG 4,9
CAB ENGINE CH 12,PG 1)
J4 GROUND GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 01
Figure 19 W/Cat and Cummins Engines
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3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2

12V CRANKING SYSTEM W/OVERCRANK PROTECTION
W/CAT AND CUMMINS
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
(2)
150A
MEGA
FUSE
16PK
17B
14
02RD
02RD
TO ALTERNATOR
14A
(CH 3,PG 1) 2
04RD
14
02RD STARTER
MAGNETIC
2
SWITCH
04RD
18PK
17D
17C
8PK
12BL
12BL
FL
FL
18PK
17D
B S
CRANKING
M
MOTOR
SOLENOID
CRANKING (275)
MOTOR 17D
18PK
17-G
FOR REMAINDER OF 18WH
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
18WH
17-G
12WH
11-GU
ENGINE
GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 02
Figure 20 W/Overcrank Protection W/Cat and Cummins Engines
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3.3. W/I6 HEUI ENGINE, P. 3

CHARGING AND CRANKING (12V)
W/I6 HEUI ENGINE
START
FEED
ADAPTER
B1
(509)
BATTERY
STUD
14PK
17B
02RD
14A
2
4RD
40A 150A
14A 14B
TO MODULE MEGA
2
10RD 10RD
POWER FUSE
11-G (CH 4,PG 11)
10WH
16PK
02RD
17B
14A
ALTERNATOR
BATTERIES
G
04RD
+ -
2
06BK
06BK
06BK
01BK
+ - STARTER
11-GL
MAGNETIC
14-FL
02RD
SWITCH
06BK
06BK
FRAME
GROUND
+ -
08PK
06BK
06BK
17C
+ -
4/0 BK B S
4/0 BK
CRANKING
MOTOR
M SOLENOID
4/0 BK CRANKING MOTOR
11-GA
06WH
MAIN
GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 03
Figure 21 W/I6 HEUI Engine
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3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4

12V CRANKING SYSTEM W/OVERCRANK PROTECTION
W/I6 HEUI
START
FEED
ADAPTER
(509)
14PK
17B
B1
02RD
14A
BATTERY
STUD
150A
MEGA 2
FUSE
02RD
14A
16PK
17B
2
04RD
TO ALTERNATOR
(CH 3,PG 3)
2
STARTER
04RD
MAGNETIC
SWITCH
(4 TERM)
02RD
14
18PK
17D
17C
8PK
18PK
17D
B S
CRANKING
M
MOTOR
SOLENOID
CRANKING 275
MOTOR 17D
18PK
17-G
FOR REMAINDER OF 18WH
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
18WH
17-G
14WH
11-GU
STARTER MOTOR
GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 04
Figure 22 W/Overcrank Protection W/I6 HEUI
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3.5. W/CAT AND CUMMINS ENGINES AND W/1GA CHARGING CIRCUIT, P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING AND CRANKING (12V)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE W/CAT AND CUMMINS ENGINES
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. AND W/1GA CHARGING CIRCUIT
START
B1
FEED
BATTERY
ADAPTER
STUD
(509)
14PK
17B
(2) 10GA, RUST
02RD
14A
FUSIBLE LINKS
14
02RD
2
01RD
(2)
150A
ALTERNATOR MEGA
B
FUSE
BATTERIES
16PK
11-G
17B
12WH
02RD
G
14A
TO ECM -
+ -
POWER
TO ECM
01BK
CONN
(CH 4,PG 2,7) POWER
06BK
06BK
CONN
W/CAT
01WH
(CH 4,PG 2)
2-G
12RD
12RD
14C
14
14D
FRAME STARTER
02RD
-
+ - GROUND MAGNETIC
SWITCH
15A
15A
06BK
06BK
12RD
12RD
14B
14A
17C
08PK
2
01RD
-+ -
(3) 10GA, RUST
FUSIBLE LINKS
06BK
06BK
4/0 BK
-
+ -
B S
4/0 BK
CRANKING
4/0 BK
MOTOR
M
SOLENOID
4/0 BK
CRANKING MOTOR
2-G
2/O BK
01WH
11-GA 11-GS
06WH 02BK
FROM ECM FRAME
11-G 11-GU FROM SENSOR
GROUND GROUND
12WH 12WH GROUND SPLICE
W/ISX,ISM (CH 3,PG 2
(CH 4,PG 7) CH 5,PG 2
CH 6,PG 4,9
CAB ENGINE CH 12,PG 1)
J4 GROUND GROUND
U00DLK8 5000/9200/9400/9900
59843F 20OCT05 AE08-54038 05
Figure 23 W/Cat and Cummins Engines and W/1GA Charging Circuit
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4. ENGINE SYSTEMS (CHAPTER 4)

4.1. CATERPILLAR C10, C11, C12, C13, C15, AND C16 CRUISE CONTROL, P. 1
Figure 24 Caterpillar C10, C11, C12, C13, C15, and C16 Cruise Control
S08316
4.2. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE BRAKE, P. 2
Figure 25 Caterpillar C10, C11, C12, C13, C15, and C16 Engine Brake
S08316
4.3. CATERPILLAR C10, C11, C12, C13, C15, AND C16 ENGINE CONTROLS, P. 3
Figure 26 Caterpillar C10, C11, C12, C13, C15, and C16 Engine Controls
S08316
4.4. CUMMINS ISM, ISX CRUISE CONTROL, P. 4

CUMMINS ISM, ISX - CRUISE CONTROL
97-GB
TO 18VT
97-GC
SPLICE 18VT PANEL
(CH 4,PG 6) 97-GH
18VT
LTS FEED
ADAPTER
(504)
16DK BL
62AV
(294)
62J
18BK
16DK BL
2 5 7
3 1 4 6
8 16DK BL
62K
97-GB
18VT
CRUISE
ON/OFF
CLUTCH B SWITCH
SWITCH (435)
W/PEDAL 7 2 5 CRUISE
A
18WH
RELEASED SET/
62-GJ
(294) 1 3 6 4 RESUME
8
SWITCH
(436)
18WH
62-GK
18BK
VEHICLE
(294) SPEED
SENSOR
(1099)
18WH
11-GT
97AH
18VT
97AA
18VT
97AB
18VT
18VT
97AE
A B
18WH
11-GX
G4 GROUND
ADAPTER
97AK
16VT
16VT
97AJ
(456)
DASH
CONN R J K I
(190)
97AA
97AE
18VT
18VT
97AB
18VT
97AH
18VT
ECM
15 16 24 25 36 27
CONN
(1086)
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 04
Figure 27 Cummins ISM, ISX Cruise Control
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4.5. CUMMINS ISM, ISX ENGINE BRAKE, P. 5

CUMMINS ISM, ISX - ENGINE BRAKE
PANEL
LTS FEED
ADAPTER
(504)
16DK BL
62AV
62N
16DK BL
16DK BL
62L
24AD
18GY
ENGINE
2 5 7 5 2 7 ENGINE
BRAKE
BRAKE
ON/OFF
1 3 4 6 4 6 1 3 SELECTOR
8 SWITCH 8
2-1-3
(434)
SWITCH
(433)
18GY
24-G
18WH
62-GL
62-GN 11-GT
18WH 18WH
18WH
11-GX
TO
SPLICE
(CH 4,PG 6)
J1939 TERM J1939

RESISTOR BACKBONE
18GY
18GY
18GY
24AP
24AE
24AF
(1098) (1097) G4 GROUND

ADAPTER
C B A C B A (456)
20GN
20GN
98GN(-)
98GN(-)
98YL(+)
98YL(+)
20YL
20YL
98SHD
98SHD
20
20
FRT & REAR

98GN(-)
SOLENOID
20GN
98SHD
20
98YL(+)
REAR
20YL
SOLENOID
98SHD
14BK
Q L M (190)
20GN
98SHD
98GN(-)
98YL(+)
20YL
ENGINE
20
18GY
18GY
18GY
24AP
24AE
24AF
BLOCK
GROUND
ECM
47 37 46 7 18 8 CONN
(1086)
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 05
Figure 28 Cummins ISM, ISX Engine Brake
S08316
4.6. CUMMINS ISM , ISX — ENGINE CONTROLS, P. 6

CUMMINS ISM, ISX - ENGINE CONTROLS
B2
FROM FUSE
BATTERY 97-GB
FROM
F4-A 18VT
STUD CRUISE
DATA LINK (+)

DATA LINK (-)
(CH 2,PG 10)
14W
6RD
97-GC
18VT
CONTROL
FEED 12V
GROUND
(CH 4,PG 4)
FROM
16PK
13V
24-G ENGINE
DATA 18GY
14RD
BRAKE
14AA
LINK B A E C
(CH 4,PG 5)
(137)
FROM
99-GA
F5-D THROTTLE
18TN
28D
18VT
11-GR
98A(+)
POSITION
98C(-)
20A
14BK
14BK
14WH 97DL
SENSOR
(CH 4,PG 7)
LEFT 14VT
(423) GAUGE FROM
11-GT 11-GX
CLUSTER 18WH 18WH
97-GH
CLUTCH
18VT
SWITCH
STOP G4 (CH 4,PG 4)
ENG
GND ADAPTER
A
(456) BRAKE SWITCH
W/PEDAL
B
DATA LINK
97-GF
WARN RELEASED
18VT
ENG C POSITIVE
97-GE
18VT
(514) (141)
97-GA
18VT
(423) 10 11
DIAGNOSTIC
16DKBL
ON/OFF
62R
SWITCH
(241) (141)
62AV
16DKBL
97AL
18VT
2 5 7
DATA A
1 3 4 6
LINK 8
B
NEG
PANEL
18WH
62-GR
(515) C
LTS FEED
ADAPTER
(504)
11-GT
18WH
47/48(+)
18 GY
18 GY
47/48(-)
11-GX
16BK
98(+)
97AM
97-GA
18WH
18VT
18VT
G4
98B(-)
97AP
97AT
16BK
18VT
18VT
TO SPEEDO/ GND DASH

TACH MODULE ADAPTER CONN
(CH 6,PG 3,5,8
CH 7,PG 2,3)
(456) (190)
U H S T G V F
97-GA
18VT
98(+)
97AM
98B(-)
97AP
97AT
97AL
18BK
18BK
18VT
18VT
18VT
18VT
FROM
A/C 23-GB
16TN
PRESSURE
SWITCH
97-GAB
18VT
(CH 5,PG 2)
ECM
CONN
44 43 20 10 2 34 5
(1086)
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 06
Figure 29 Cummins ISM, ISX – Engine Controls
S08316
4.7. CUMMINS AHD AND ISM – ENGINE CONTROLS, P. 7
Figure 30 Cummins AHD and ISM – Engine Controls
S08316
4.8. I6 HEUI — CRUISE CONTROL, P. 8

I6 HEUI - CRUISE CONTROL
PANEL
LTS FEED
ADAPTER
(504)
I1-IGN
ADAPTER
13AA 97DS
16PK 16VT
97AD
18VT
F10-C
16DK BL
62AV
5A
62J
16DK BL
CRUISE 2 4 6 7
ON/OFF
SWITCH 3 1
5 8
16DK BL
(435)
62K
7 2 5 CRUISE
SET/
18WH
62-GJ
97AE
18VT
3 1 6 4 RESUME
97-GB
97CR
18VT
18VT
8
SWITCH
(436)
18WH
62-GK
18WH
VEHICLE
11-GT
SPEED
SENSOR
97DK
(303)
18VT
18VT
97DJ
97CF
18VT
18WH
11-GX
G4 GND
ADAPTER
(456)
DASH
CONN R J K I
(190)
16VT
16VT
47A
47
97DK
18VT
18VT
97DJ
97CF
18VT
97CR
18VT
CEC
24 35 32 31 39 40
CONN
(379)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 08
Figure 31 I6 HEUI — Cruise Control
S08316
4.9. I6 HEUI — ENGINE BRAKE, P. 9

I6 HEUI - ENGINE BRAKE
G1 GND L2 PNL
ADAPTER LGT ADAPTER
(453) (504)
TO ABS
CONTROL
MODULE
(CH 9,PG 2)
16DK BL
18WH
16GY
24-GA
24AR
62AX
62N
30 85 16DK BL
ENG BRAKE
RELAY
(286) 87A 87 86
I1 IGN
ADAPTER
(494)
18GY
24A
24AS
16GY
16DK BL
62L
24AT
18GY
18GY
24AN
24AF
16GY
2 5 7 5 2 7
ENG BRAKE ENG BRAKE
ON/OFF 4 6 1 3
SELECT
(434) 1 3 4 6 8 8 (433)
24AM
16GY
18WH
62-GL
24AD
18GY
24AE
16GY
62-GN
18WH
RESISTOR PRINTED
A B C D E F
CIRCUIT BOARD
16GY
11-GAX
18WH
24
CONNECTOR
(390)
(PRINTED
CIRCUIT
L
BOARD)
G4 GND
(190)
ADAPTER
(456)
TO CEC CONN
(379)
(CH 4,PG 10)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 09
Figure 32 I6 HEUI — Engine Brake
S08316
4.10. I6 HEUI — ENGINE CONTROLS, P. 10

I6 HEUI - ENGINE CONTROLS
B1 BAT * FUSE LOCATIONS VARY

ADAPTER CHECK INSIDE POWER
(497) DISTRIBUTION CENTER
FOR ACTUAL LOCATIONS
DATA LINK (+)

DATA LINK (-)
FEED 12V
GROUND
PANEL
14DLF
14RD
LTS FEED
ADAPTER
DATA (504)
I1 IGN LINK B A E C
16DK BL
62AV
ADAPTER (137)
98-G
16PK
F10-D
13V
18VT
14WH
11-GR
14BK
14BK
98B(-)
5A
98(+)
F11-A 2 5 7
97DL
5A 14VT
1 3 4 6
8
DATA
TO FUSE
LINK DIAGNOSTIC
18WH
62-GR
F4-A
(CH 2,PG 10) NEG GND ADAPTER ON/OFF
(515) (453) SWITCH
(241)
B B
18TN
28A
18BK
98
C C
DATA LINK
A A POSITIVE
18WH
11-GT
(514)
18GY
18 GY
47/48(+)
47/48(-)
PANEL
LTS GND
18TN
18TN
28A
28D
ADAPTER
(423) 6 5 (506)
3 12
SPEEDO-
TACH
MODULE B1 BAT
STOP 97AL 97DT 14BB
ENG (421) 16VT 16VT 14RD ADAPTER
(CH 6,PG 3,5,8 BRAKE (497)
CH 7,PG 2,3) F10-B
SW
(141) 10A
SERV/
WARN
CHECK LEFT
ENG
ENG
GAUGE
CLUSTER 97CT
16VT
13 10 11
POWER CONN
(141)
(423) (490)
14BK
B A
98A(+)
(CH 4,PG 19)

14BK
14B
98C(-)
97AA
18VT
97AF
18VT
18VT
97T
10RD
18BK
97CT
16VT
97NM
18VT
98
85
CEC 30
MODULE
10WH
11-G
RELAY 87A 87 86
O U H S T G P F (396)
DASH
97CM
97NM
10PL
18VT
CONN
18BK
18BK
98A(+)
98C(-)
(190)
97AF
18VT
97AA
18VT
18VT
97T
CEC TO ENG
11-GW
14WH
14WH
14WH
14WH
11-GX
11-GY
11-GZ
18GY
18BK
18VT
97CK
97M
18VT
97AL
14PL
14PL
97AH
97CL
16VT
14PL
97N
24
BRAKE
98
CONN
(CH 4,
(379) PG 17)
45 55 54 17 15 16 34 44 43 1 2 23 42 21 22 41 25
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 10
Figure 33 I6 HEUI — Engine Controls
S08316
4.11. I6 HEUI — MODULE POWER AND GROUND SYSTEM, P. 11

I6 HEUI - MODULE POWER & GROUND SYSTEM
TO BATTERY
(CH 3,PG 6)
10WH
10RD
11-G
14B
POS BAT NEG BAT

10WH
10RD
11-G
14B
CEC MODULE CONN

(379)
POWER CONN
11-GZ
(490) 42 LOW PWR GND
A B 14WH
11-G 11-GY
23 HSO GND
10WH 14WH
11-GW
1 DC/DC(-)
14WH
MODULE POWER 11-GX
2 DC/DC(-)
RELAY 14WH
(396) 97AL
B1 BATTERY 14PL
41 V IGN-HSO
87
A
30
97CK
ADAPTER 22 DC/DC(+)
14B 14PL
(497) 10RD
97CM 97CL
21 DC/DC(+)
F10-B * (190) 10PL 14PL
87
10A
14BB 97DT 97CT 97CT
86
14RD 16VT 16VT 16VT

85
F 97AH
16VT
25 MPR
13AA 97DS 97CR 97CR

16PK 16VT 16VT 16VT
24
V IGN
F10-C * V
5A
I1 IGN
ADAPTER
(494)
* FUSE LOCATIONS VARY

CHECK INSIDE POWER
DISTRIBUTION CENTER FOR ACTUAL LOCATIONS
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 11
Figure 34 I6 HEUI — Module Power and Ground System
S08316
4.12. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12

I6 HEUI - ACCELERATOR,BAP,AMBIENT AIR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TEMPERATURE SENSOR SYSTEMS
I1 IGN ADAPTER
(494)
BAROMETRIC AMBIENT
PRESSURE AIR TEMP
16PK
13BB
SENSOR SENSOR
(1160) (463)
F10-A *
1 2 3 A B
10A
97CD
18VT
18VT
97Z
97BU
97AX
16VT
16VT
97BL(5V)
18VT
97AK
18VT
B 99B
ACCEL 18VT
POSITION A 99A
SENSOR 18VT
C 99C(5V)
18VT
NO D 99D
IDLE 18VT
POSITION C F 99E 97
SWITCH 18VT 18VT B
NC E
97U(5V)
18VT
A
18VT
APS/IVS
97CD
99D
97W
18VT
18VT
18VT
CLUTCH SWITCH
99B
18VT
97A
SWITCH (294)
(267)
ENGINE CONN.
E D B A C N
(190)
97W
18VT
97U(5V)
18VT
97BW
97CD
97AX
18VT
18VT
18VT
16VT
18VT
99D
99B
18TN
97A
CEC
MODULE
27 3 26 29 8 11 12
CONN
(379)
APS
ATS
BAP
VREF
IVS
VBREF GND
* FUSE AND RELAY LOCATIONS

VARY. CHECK INSIDE POWER
DISTRIBUTION CENTER FOR
ACTUAL LOCATION
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 12
Figure 35 I6 HEUI — Accelerator, BAP, Ambient Air Temp Sensor System
S08316
4.13. I6 HEUI — SURGE TANK AND EXHAUST BRAKE SOLENOID, P. 13

I6 HEUI - SURGE TANK & EXHUAST BRAKE
SOLENOID
SURGE TANK
(METAL TANKS)
CEC
(379)
10
34
B
TN
(400-A)
METAL SURGE TANK
EXHAUST BRAKE SOLENOID,I6

N/ABS, N/ALLISON WT TRANSMISSIONS
EXHAUST
BRAKE
SOLENOID
(372)
B
(372) A
B
(372)
16GY
24B
16GY
24A
16TN
23
KEY SWITCH
(40)
47
F9-D
R
13 13U 23
A CEC MODULE CONN.
12PK 12PK 16TN
(379)
(2)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 13
Figure 36 I6 HEUI — Surge Tank and Exhaust Brake Solenoid
S08316
5. FANS (CHAPTER 5)
5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C11, C12, C13, C15 AND C16
W/ AND N/ A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1
Figure 37 Horton and Kysor Engine Fan With Cat C10, C11, C12, C13, C15 and C16 W/ and N/ A/C, W/
and N/ Manual Fan Override Switch
S08316
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/
AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION CHAPTER

ELECTRICAL CIRCUIT DIAGRAM 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HORTON AND KYSOR ENGINE FAN W/CUMMINS ISM,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ISX W/ & N/ A/C,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ & N/ MANUAL FAN OVERRIDE SWITCH
6 17 34 38
ECM
(1086)
97-GAB
18VT
ENGINE
BLOCK
GROUND
(2-J)
23A 23A
16TN 16TN
12WH
11-GU
TO
16TN
23B
23-GB
16TN
16TN
PANAL FEED
23C
ADAPTER
16TN
23D
(503)
(CH 2,PG 11)
16WH
(2-K) 62M
23-GA
16DK BL
BATT GRD
(7) (5) (1)
B A B A (227)
(228)
OFF ON
(8) (4)
(6)
16BK
23B
16TN
ENGINE FAN
A/C OVERRIDE
PRESSURE SWITCH
SWITCH (659)
OPEN > 300 PSI
16WH
CLOSE < 210 PSI

11-GR
16WH
23-GY
16BK
CAB
GROUND
16BK
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR SOLENOID FAN
ON OFF
OFF ON
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54040 02
Figure 38 Horton and Kysor Engine Fan With Cummins ISM, ISX W/ and N/ A/C, W/ and N/ Manual
Fan Override Switch
S08316
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HORTON & KYSOR ENGINE FAN W/I6 HEUI
W/SHUTTER
FAN SOLENOID
(227)
A A
ENGINE FAN
97EFS 97EFT CONTROL CONN
16TN 16TN
B
(1075)
(2) (2)
K J
23A
16TN
16TN
23D
23
16TN
B 23B
FREON PRESSURE 16TN
SWITCH
(228) A R (2)
16TN
23
F9-A
16TN
23A
12PK
13U
12PK
13
33 A
CEC MOD CONN KEY SWITCH

(379) (40)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54040 03
Figure 39 Horton and Kysor Engine Fan With I6 HEUI Engines W/Shutter
S08316
6. GAUGES AND SYSTEMS (CHAPTER 6)

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1
Figure 40 4x2 Rear Axle Oil Temperature Gauge
S08316
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2
Figure 41 6x4 Axle Forward-Rear and Rear-RearTemperature Gauge
S08316
6.3. ENGINE OIL PRESSURE GAUGE, P. 3
Figure 42 Engine Oil Pressure Gauge
S08316
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4
Figure 43 Engine Oil Temperature Gauge
S08316
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5
Figure 44 Engine Water Temperature Gauge
S08316
6.6. FUEL LEVEL GAUGE, P. 6
Figure 45 Fuel Level Gauge
S08316
6.7. PYROMETER GAUGE, P. 7
Figure 46 Pyrometer Gauge
S08316
6.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8
Figure 47 Speedometer Gauge — Tachometer Gauge
S08316
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9

TRANSMISSION OIL TEMPERATURE
GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
(420)
I
TRANSMISSION
OIL
G
TEMPERATURE
S GAUGE
(420) (420)
18WH
18TN
11-GJ
31
(2-V)
16WH
11-GQ
16TN
31
31 TRANSMISSION
16TN
OIL
10WH
11-GF
TEMPERATURE
(LEFT
SENDER
DASH 31-G
PANEL) 16WH
(236)
GROUND
STUD
16WH
31-G
11-GU
12WH
ENGINE
GROUND
U00EDL2 5000/9200/9400/9900
CJB5//RMVD W/3406, B 54719V PART NO.
W/SERIES60, W/M11,N14. P50317A 12FEB99 AE08-52506 09
Figure 48 Transmission Oil Temperature Gauge
S08316
6.10. VOLTMETER GAUGE, P. 10
Figure 49 Voltmeter Gauge
S08316
6.11. ETHER START, P. 11

ETHER START
PANEL
IGNITION
LTS FEED
ADAPTER
ADAPTER
(494)
(504)
12PK
13L
16DK BL
62AY
* F10-A
10A
18TN
21H
ETHER 5 7
START
SWITCH 4 6
8
(600)
PANEL
(390) 62-GAY
LTS GND
THERMO 21B
18WH
18BN ADAPTER
SWITCH 16TN
(506)
OPEN >50 F
18TN
CLOSE <40 F
21
5 (2-Q)
18TN
21A
Q N (1)
16TN
21A
16TN
21
B A (72)
BK
BK

ETHER
CHECK INSIDE POWER
DISTRIBUTION CENTER CONTROL
FOR ACTUAL LOCATION. VALVE
U00EDL2 5000/9200/9400/9900
CJB5//21B-16TN WAS A 54719V
21A-14TN. P50317A 12FEB99 AE08-52506 11
Figure 50 Ether Start
S08316
6.12. MANIFOLD PRESSURE GAUGE, P. 12

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE MANIFOLD PRESSURE GAUGE
MANIFOLD
PRESSURE
2 3
1 2 3
GAUGE
CONTROLLER
MODULE A B C D E F
(1285) A B C D E F
11-GHD
18DK BL
18WH
98MA(+)
28MA
18BK
18BK
98MB(-)
18TN
18TN
62AB
28M
IGNITION DATA LINK

13MA
ADAPTER 18PK * NEGATIVE
(494) (515)
F10-A
10A
DATA LINK
POSITIVE
(514)
BATTERY
14MA
ADAPTER 18RD *
(497)
PANEL LIGHT
F10-A ADAPTER
10A (503)
GROUND
ADAPTER
(453)

CHECK INSIDE POWER
DISTRIBUTION CENTER
U00CJB5 5000/9200/9400/9900
54719V 25JUL01 AE08-52506 12
Figure 51 Manifold Pressure Gauge
S08316
7. WARNING LIGHTS (CHAPTER 7)

7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1
Figure 52 Air Suspension Release Warning Light
S08316
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2
Figure 53 Engine Oil Pressure Warning Light
S08316
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3
Figure 54 Engine Water Temperature Warning Light
S08316
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4
Figure 55 Low Air Pressure Warning Light
S08316
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5
Figure 56 Low Fuel Level Warning Light
S08316
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6
Figure 57 Power Divider Lock (PDL) Warning Light and Buzzer
S08316
7.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7
Figure 58 Differential Lock Warn Light — 4x2
S08316
7.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8
Figure 59 Differential Lock Warn Light — 6x4
S08316
8. CAB ACCESSORIES (CHAPTER 8)

8.1. CIGAR LIGHTER, P. 1

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIGAR LIGHTER (CAB)
B2 BAT
STUD
14W
6RD
10RD
14T
F2-B F2-A
10A 15A
TO DOME
AND 63 65A TO WORK
COURTESY 18DKBL 14OR
LIGHT
LIGHTS (CH 11,PG 4,15)
14LTGN
(CH 11,PG 5,6)

84
B (1090)
14LTGN
84H
A
TO JS2 62T 62AA
SPLICE 16DKBL 16DKBL CIGAR
LIGHTER
(1090)
16WH
84-GH
C (1090)
16WH
84-G
8WH
11-GD
LEFT
GROUND
DASH
STUD PANEL
U00EDL2 5000/9100/9200/9400/9900
JKP 5DEC00 ADDED CIRS 84H, 84-GH, A P53958R
& 62AA. P50317A 12FEB99 AE08-52508 01
Figure 60 Cigar Lighter
S08316
8.2. CLOCK, P. 2

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CLOCK (CAB)
LEFT BLANK INTENTIONALLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REMOVED GEOMETRY A 55093F PART NO.
P50317A 12FEB99 AE08-52508 02
Figure 61 Clock
S08316
8.3. ELECTRIC WINDOW — RIGHT, P. 3
Figure 62 Electric Window — Right
S08316
8.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4
Figure 63 Electric Window — Right and Left
S08316
8.5. DEFROSTER FAN(S), P. 5
Figure 64 Defroster Fan(s)
S08316
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6
Figure 65 Electric Windshield Wipers with Intermittent Wipe and Wash
S08316
8.7. HORN, P. 7
Figure 66 Horn
S08316
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8

CHAPTER 8
MIRROR LIGHTS AND HEATED MIRRORS
FROM FROM CAB AND TRAILER

IGN 13H TAIL LIGHTS RELAY
RELAY 12PK (CH 11,PG 2)
(CH 2,PG 10)
12PK
13BN
16BN
58M
F5-A
15A (1116)
TO (973)
MOTORIZED 78C 78C
16LT GN 16LT GN
MIRRORS
16DK BL
18LT GN
62AX
(CH 8,PG 9,10)
78
18BN
58J
5 2 7
HEATED
18BN
58L
4 6 1 3
MIRROR
8
SWITCH
(438)
78A
B
8
18LT GN
7
78-G
18WH
62-GAX
18WH 58J
18BN
(1050) G D D G (1054)
18WH
18LT GN
18LT GN
78-G
18BN
78A
78B
58J
18BN
58L
(1127) (1128)
18GN
18GN
18YL
18YL
LEFT RIGHT
62-GAX
18WH
HEATED HEATED
MIRROR MIRROR
18WH LEFT RIGHT 18WH
MIRROR MIRROR
LIGHT LIGHT
18WH
18WH
(1127) (1128)
11-GBM
18WH
GROUND
18WH
11-GY
ADAPTER (1050)
(456) 11-GZ 11-GZ
18WH 18WH (1054)
C
11-GX 11-GAE 11-GAE
18WH 18WH 18WH
C
TO TO
CAB DOME 63-GZ 63-GW CAB DOME
LIGHTS 18WH 18WH LIGHTS
(CH 11,PG 5-6) (CH 11,PG 5-6)
U00SFW2 5000/9100/9200/9400/9900
SNS//ADDED (438),78-G A P52739E
62-GAX & 62AX P50317A 12FEB99 AE08-52508 08
Figure 67 Mirror Lights and Heated Mirrors
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8.9. RIGHT MOTORIZED MIRROR, P. 9
Figure 68 Right Motorized Mirror
S08316
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10
Figure 69 Dual Axis Motorized Mirrors
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8.11. POWER SOURCE (CB), P. 11
Figure 70 Power Source (CB)
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8.12. RADIO-CB ACCOMMODATION PACKAGE, P. 12
Figure 71 Radio-CB Accommodation Package
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8.13. RADIO-CAB, SPEAKERS, P. 13
Figure 72 Radio-Cab Speakers
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8.14. OWNER/OPERATOR SPARE SWITCH, P. 14
Figure 73 Owner/Operator Spare Switch
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8.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15
Figure 74 Electric Lock — Right and Left
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8.16. INTERVISION DISPLAY, P. 16
Figure 75 Intervision Display
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8.17. EATON VORAD — COLLISION AVOIDANCE, P. 17

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON VORAD-COLLISION AVOIDANCE
D1-DATA LINK POS. D2-DATA LINK NEG.

(514M) (515M)
'CAVITY F' 'CAVITY F'
G1 GND
ADAPTER (4M)TO TURN
F A D C B E
(453M) SINGNAL SWITCH

CH 11,PG 14
'CAVITY F'
55A
I2 12OR
E
IGNITION
12OR
12OR
57B
70A2
57D2
ADAPTER 12OR
B
(495M)
'CAVITY D' 56B
12OR
16WH
C
73G
CONN 1226F
56D
12OR
D
KS2
57D1
14LTBL
73GB 12OR
73
16WH A
KS1
XS1
70A1
VORAD ECU 12OR
F
GND
F10-B RIGHT SIDE

(4F)TO
MAIN CAB
5A SENSOR CH 11,PG 14
FRONT
ANTENNA CONN 1239 C B A
4 3 2 1
16BN
16GN
73AF
16BL
73R
73M
98EV(+)
16WH
16BK
73GA
16BK
98EV(-)
CONN 1240
C B A CONN 1229
16LTBL
16LTBL
16LTBL
16LTBL
73E
73D
73C
73B
16LTBL
CONN 1230
73H
16LTBL
73A
16LTBL
16LTBL
73AF
73R
CONN 1
FRONT END 1
O R D C
73T
RIGHT SIDE
DISPLAY
16LTBL
16LTBL
16LTBL
2
16LTBL
16LTBL
73E
73D
73C
73B
73S
16LTBL
3
73P
16LTBL
16LTBL
16LTBL
16LTBL
73M
16LTBL
73N
73J
73L
CONN 1227
ECU
C 1 C 2 C 3 C 4 C 5 C 6 C 7 C 8 C 9 C 10 C 11 C 12 C 13 C 14 C 15 C 16
EATON VORAD COLLISION

AVOIDANCE SYSTEM CPU
U00GSC2 9100/9200/9400/9900
JPM 8APR02 CAV C OF CONN1 WAS E A 55303S PART NO.
P53583S 30NOV01 AE08-52508 17
Figure 76 Eaton Vorad — Collision Avoidance
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8.18. EATON VORAD — COLLISION AVOIDANCE, P. 18

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON VORAD-COLLISION AVIODANCE
J1939 Y-BLOCK
CONN (1234Z)
J1939 DASH J1939 ABS

J1939 TERMINATING
CONN (1233B) CONN (1233C)
RESISTOR (1234R)
3 3 3
98GN8(-)
20GN
2 2 2
98SHD8
20NONE
1 1 98YL8(+) 1
20YL
DRIVER
DISPLAY
UNIT
D C B A
CONN 1228 J1939 VORAD

1 3 2 CONN (1233A)
18LTBL
18LTBL
18LTBL
18LTBL
73W
73X
73U
73V
20NONE
98SHD9
98GN9(-)
20GN
98YL9(+)
20YL
CONN 1227
ECU
D 1 D 2 D 3 D 4 D 5 D 6 D 7 D 8 D 9 D 10 D 11 D 12 D 13 D 14 D 15 D 16
EATON VORAD COLLISION

AVOIDANCE SYSTEM CPU
U00JPM8
10DEC01
U00JJH7
10DEC01 9100/9200/9400/9900
U00GSC2
P53583S 30NOV01 AE08-52508 18
Figure 77 Eaton Vorad — Collision Avoidance
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8.19. TEMPERATURE/COMPASS DISPLAY, P. 19

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TEMPERATURE/COMPASS DISPLAY
I1 IGN
F10 F10 ADAPTER
1 2 13CD (494M)
41A
18 PK
(464M) F10-A
CAVITY "C"
5A
B2 BAT
TEMP/COMP ADAPTER
ROOF CONNECTOR F10 F10
3 4 14CD (498M)
(1281F/1281M) 41B
18 RD
(464M) F10-B
TEMP/COMP A CAVITY "C"
41A 41A 5A
DISPLAY 18 LTGN
(1282M) TEMP SENSOR
41B B 41B
18 LTGN (1284)
A 41B C 41C U 41C 41C A

41C 41C
18 RD 18 LTGN 18 LTGN
B 41A D 41D 41D V 41D 41D B

41D
18 PK 18 LTGN 18 LTGN
C 41E 41E E 41E

18 YL 18 LTGN FRONT END
CONNECTOR
D 41-G 41-G F (1M/1F)
41-G TEMP DISPLAY
18 WH 18 WH
HEADLIGHT FEED
E 41F (469OL)
18 LTGN
41E
F 41H 18 LTGN A
18 LTGN
G 41J 18 YL
18 LTGN 66H
H NC
DRL NIGHT
J 41C
(469PL)
18 LTGN
K 41D 66H A
18 LTGN 18 YL
G3 GROUND
ADAPTER
(455M)
41-G
18 WH COMPASS
MODULE
CAVITY "H"
(1283)
1
41F
18 LTGN
2
41H
18 LTGN
41J 3
18 LTGN
U00CNA1
12DEC01
U00BDW1
12DEC01 9100/9200/9400/9900
U00JRE1
51083K 23NOV01 AE08-52508 19
Figure 78 Temperature/Compass Display
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8.20. ROAD RELAY IV, P. 20

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ROAD RELAY IV
L2
PANEL LTS
ADAPTER
62EA
18 DKBL
(504M)
CAVITY "B"
A
B
DATA C
LINK
D
POS
(514M) E
F 98E(+)
18 BK
G
(662)
A
B 62EA F F
DATA C 18 DKBL
LINK D 98E(+) E E
NEG 18 BK
(515M) E
98D(-) 98D(-) D D
F ROAD
18 BK 18 BK
RELAY
G
13PB C C DISPLAY
18 PK MODULE
14B B B
I1 18 RD
IGNITION
ADAPTER F10-B 11-GPD A A
5A 13PB 18 WH
13PB
18 PK 18 PK
(495M) 4 3
CAVITY "D"
LOOP BACK
CONNECTOR 10-WAY
B2
BATTERY
ADAPTER F10-A
14B 5A 14B
18 RD 18 RD
(497M) 2 1
CAVITY "J"
(CAV A & J
JUMPED)
G1
GROUND
ADAPTER
11-GPD
18 WH
(453M)
CAVITY "J"
U00CNA1
12DEC01
U00BDW1
12DEC01 9100/9200/9400/9900
U00JRE1
51083K 23NOV01 AE08-52508 20
Figure 79 Road Relay IV
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8.21. HEATED SEAT — DRIVER, P. 21

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HEATED SEAT - DRIVER
FROM 13H
IGN RELAY 12PK
(CH 2,PG 10)
14PK
13P
12
IGNITION
ADAPTER
(495)
18PK
13EF
F10 A
10A
18LTGN
38A
BK
18
(1331) B
RD
18
(PART OF SEAT) HI
LO
BK
18
(1331) A
WH
18
18WH
38-G
U00JKP2
G3
GROUND
4MAR02
ADAPTER
(455)
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
55093F 19FEB02 AE08-52508 21
Figure 80 Heated Seat — Driver
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8.22. HEATED SEAT — PASSENGER, P. 22

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HEATED SEAT - PASSENGER
FROM 13H
IGN RELAY 12PK
(CH 2,PG 10)
14PK
13P
12
IGNITION
ADAPTER
(495)
13EG
18PK
F10 A
10A
18LTGN
38B
BK
18
(1332) B
RD
18
(PART OF SEAT) HI
LO
BK
18
(1332) A
WH
18
18WH
38-GB
U00JKP2
G3
GROUND
4MAR02
ADAPTER
(455)
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
55093F 19FEB02 AE08-52508 22
Figure 81 Heated Seat — Passenger
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9. CHASSIS ACCESSORIES (CHAPTER 9)

9.1. AIR DRYER, P. 1
Figure 82 Air Dryer
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9.2. ABS/ATC (BENDIX), P. 2

CHAPTER 9
ABS/ATC (BENDIX)
94KP B1
A 18TN BATTERY
4 2
STUD
87 A 87 85
ABS/XMSN
INTERRUPT ABS
14GY
94ST
(1085M) 30
FEED
86
(5710)
1 5
6RD
14K
92GG
B 18TN A
14AN 14AN
10RD 10RD
FROM
FUSE
F4-A
16PK
13V
(CH2, PG 10)
10RD
14AE
(JS1)
2
ANTI TRLR
16RD
18TN
18TN
28A
28C
(464M)
14P
IGNITION LOCK ABS
F10-A ADAPTER LAMP LAMP
(494) TRAC
30A RIGHT SIDE
1 CNTL 4
* CLUSTER (420M) (423M) (464M)
3 LAMP 3
F10
10A
*
10GY
13W
14PK
3
15 14 14
94
18GY
(420M) (420M) (423M)
94P
1 5
30 86 94B 4
18GY
14GY 2 1
94E
87
ABS
6
87
A WARNING
85
LIGHT ATC
2
ABS
4
RELAY DISABLE
IGNITION
16WH
30
94-GA
RELAY 85 (165)
18GY
18GY
94BD
*
10GY
94T
(152M)
94K
87
5
* 86 87 A TRACTION
16WH
94GL
5 3
CONTROL
18GY
94BE
SWITCH
16GY
94H
(511)
16WH
94-G
BLINK/
ECM
GROUND GROUND
16GY
16GY
16GY
94KA
94KC
16GY
94KB
94VT
ADAPTER (354,A-D)
(455M)
355
B1 K2 K3 K1 E3 C2 E2 F2
WARNING
BATTERY
BATTERY
BATTERY
LAMP
WARNING
ABS
BRAKE INT
ATC LIGHT
ATC DISABLE
TRAILER
LAMP
ABS
CONTROL
MODULE
* FUSE AND RELAY

LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
ADDED TRLR ABS LAMP. U00EDL2 9200/9400/9900

JKP 11APR01 B P54004K
94-GA WAS AT CONN 165.

P50317A 12FEB99 AE08-52509 02
Figure 83 ABS/ATC (Bendix)
S08316
9.3. ABS/ATC (BENDIX) (CONT.), P. 3
Figure 84 ABS/ATC (Bendix) (cont.)
S08316
9.4. ABS/ATC (BENDIX) (CONT.), P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABS/ATC (BENDIX)
RIGHT FRONT
WHEEL
SPEED RIGHT FRONT
SENSOR MODULATOR
DATA DATA VALVE
LINK LINK (291)
NEG POS
(515M) (514M)
D D C
18BK
18BK
A
(292F) B
16BK
16BK
98J(+)
98K(-)
2 1
A
DKBL/WH
LTBL/WH
LTGN/WH
B
16LTGN
16 DKBL
16LTBL
VT/WH
16VT
YL/WH
16YL
C
ECM
(471M) 2 1 6 5 7
GND
(354)
18DKBL
18LTGN
16WH
16WH
16WH
18LTBL
94-GL2
94-GL3
94-GL1
94BH
94CB
94BF
18VT
94BB
94BJ
18YL
(355)
G3 G2 H3 H2 C1 E1 D1 A1 A2 A3
HOLD
OUTPUT
EXHAUST
SINK
INPUT
GROUND
GROUND
GROUND
J1587(+)
J1587(-)
EXHAUST
OUTPUT
INPUT
HOLD
SINK
ABS CONTROL MODULE
B1 C1 A1 E2 E3
(350)
18DKBL
94BY
18RD
94BP
94BR
18BK
94BX
94BN
18BN
18YL
(471M) 18 17 19 22 23
DKBL/WH1
RD/WH1
BK/WH1
BN/WH1
YL/WH1
16OR
16BK
16RD
16BL
16TN
REAR
CHASSIS
CONNECTOR 7 9 8 4 3
(690)
DKBL/WH
LTGN/WH
16 DKBL
16LTGN
LTBL/WH
YL/WH
16YL
16LTBL
VT/WH
16VT
A 2 1
(352)
C
18BK
18BK
RIGHT
RIGHT REAR REAR
MODULATOR WHEEL
VALVE SPEED
(354) SENSOR
U00EDL2 5000/9100/9200/9400/9900
VTT//CIR 94BF WAS C P54020U PART NO.
94BA. P50317A 12FEB99 AE08-52509 04
Figure 85 ABS/ATC (Bendix) (cont.)
S08316
9.5. ABS/ATC (WABCO), P. 5

CHAPTER 9
ABS/ATC (WABCO)
(423M)
28A
18TN
FROM 13V 28C

16PK 18TN
FUSE
(420) L2
F4-A
(CH 2,PG 10) PANEL LTS
FEED ADAPTER
(504M)
ANTI TRAC
LOCK CNTL
TRAILER
16DK BL
62AJ
(423M)
(420M) 15 14 14 G1
11GR GROUND
16WH ADAPTER
(453M)
18GY
18GY
MUD/SNOW
94BD
94E
SWITCH
7 5
(753M)
4 6
8 LEFT
FRONT
WHEEL LEFT
94-GB
18WH SPEED FRONT
SENSOR MODULATOR
5 VALVE
BLINK CODE (768)
SWITCH
6
4
(511M)
1 2
2
(767)
16WH
3
94-G
1
18WH
94-GC
16GY
18GY
94BE
94T
16GN
[GN/YL1]
G3 16BN
[BN1]
16BL
[BL1]
16BN
16BK
GROUND
[BN4]
FROM
[BK4]
ADAPTER
16GY
ABS POWER
94H
RELAY (455M)
(CH 9,PG 6) TWISTED PAIR
(471M)
3 4 10 9 8
(1000)
18LTGN
94WK
94WC
94WD
94WH
18LTBL
18BK
18BN
94WJ
18VT
(766)
(771)
15 13 2 6 12 15 3 6
OUT
OUTPUT
IN
INPUT
TRAILER
FUNCTION
LIGHT
ABS LIGHT
ATC LIGHT
ATC
ABS
CONTROL
MODULE
* FUSE AND RELAY

LOCATIONS VARY- TO
CHECK INSIDE POWER SPLICE
DISTRIBUTION CENTER MS2
FOR ACTUAL LOCATION. (CH 9, PG 6)
U00EDL2 5000/9100/9200/9400/9900
JKP 28NOV00 TRT//SWAP REF DESG ON C P54004D
ECU CONNS. SPLICE MS2 WAS RS2 P50317A 12FEB99 AE08-52509 05
Figure 86 ABS/ATC (WABCO)
S08316
9.6. ABS/ATC (WABCO) (CONT.), P. 6

CHAPTER 9
ABS/ATC (WABCO)
(5710L)
B1
14AN 14AN 14K
10RD 10RD 6RD BATTERY
STUD
I1
13X 13W IGNITION
14PK 14PK
1
2
ADAPTER
(494M)
30
85
ABS
87
POWER RELAY
A 87 86 (152M)
3 4 5
* FROM
ABS WARNING
94A 94-GC
10RD 18WH LIGHT RELAY
(CH 9,PG 5)
FROM
LEFT REAR
MODULATOR VALVE
(CH 9, PG 7) RIGHT FRONT
WHEEL
FROM
F10-B F10-A RIGHT REAR SPEED
MODULATOR VALVE RIGHT FRONT SENSOR
5A 15A (CH 9, PG 7) MODULATOR
18 DKBL
94WN
* * VALVE
FROM
LEFT FRONT (769)
MODULATOR VALVE
94WW
18 RD
(CH 9, PG 5)
1 2
DATA DATA 2
94WK
18 LTGN
LINK LINK
NEG (770)
POS
(515M) (7J)
(514M) 3
ECM 1
GND
D D
14WH
14WH
94-GD
16GN
[GN/YL2]
94-GF
16BL
16BN
16BK
[BK3]
[BN2]
[BL2]
16BN
[BN3]
14GY
14PK
13Y
94K
(471M)
7 6 5 1 2
(MS2) (1000)
16DK BL
(MS1)
16RD
98J(+)
98K(-)
18LTBL
94WE
18LTGN
94WA
94WB
94WG
94WF
18BK
18BN
18BN
16GY
16GY
94-GA
94-GB
TWISTED PAIR
(771) (766)
7 8 10 11 9 4 1 4 10 13
BATT
ECU(+)
GROUND
OUTPUT
OUT
INPUT
IN
J1587(+)
J1587(-)
ECU(-)
ABS CONTROL MODULE
* FUSE AND RELAY

LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
U00EDL2 5000/9100/9200/9400/9900
JKP 28NOV00 TRT//SWAP REF DESG ON C P54004D
ECU CONNS. SPLICE REFS WERE RS1,RS2 P50317A 12FEB99 AE08-52509 06
Figure 87 ABS/ATC (WABCO) (cont.)
S08316
9.7. ABS/ATC (WABCO) (CONT.), P. 7
Figure 88 ABS/ATC (WABCO) (cont.)
S08316
9.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8
Figure 89 Trailer Connection — Back of Sleeper Mounted W/Tractor ABS
S08316
9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9
Figure 90 Trailer Connection W/Four Wheel Trailer — Frame Mounted
S08316
9.10. TWO SPEED AXLE WIRING, P. 10
Figure 91 Two Speed Axle Wiring
S08316
9.11. TRUCK BODY CONNECTION, P. 11
Figure 92 Truck Body Connection
S08316
9.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12
Figure 93 Trailer Connection N/Sleeper — Back of Cab Mounted
S08316
9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED

W/5000, P. 13
Figure 94 Trailer Connection W/Four Wheel Trailer — Frame Mounted W/5000
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9.14. MERITOR G SERIES TRANSMISSION, P. 14
NAVISTAR INTERNATIONALTRANSPORTATION CORP.

CHAPTER 9
MERITOR G SERIES XMSN
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
LATCHING
RELAY
HIGH/LOW
SWITCH
* F11-A
10A
13Y
14PK
I2-
IGNITION
ADAPTER A B C D A B
(495)
14TN
92PF
G4-GROUND
ADAPTER
(456)
B E
XMSN
POWER
14WH
14RD
(1279)
B A A B C D E F
XMSN
POWER
(1130)
UNLABELED CIRCUITS AND

CONNECTORS ARE PART OF
MERITOR'S WIRING-SHOWN
AS REFERENCE ONLY
* FUSE AND RELAY

LOCATIONS VARY-
NEUTRAL
CHECK INSIDE POWER
SWITCH LOW
DISTRIBUTION CENTER HIGH
(IN GEAR) SOLENOID
FOR ACTUAL LOCATION. SOLENOID
U00EDL2 5000,9100,9200,9400,9900 CIRCUIT DIAGRAM

JKP 07FEB00 RMVD J4,2;ADDED G4, A P50119U
1279 P50317A 12FEB99 AE08-52509 14
Figure 95 Meritor G Series Transmission
S08316
9.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15
Figure 96 Eaton Autoshift Transmission — Cab Wiring
S08316
9.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16
Figure 97 Eaton Autoshift Transmission — Transmission Wiring
S08316
9.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17
Figure 98 Eaton Lightning Transmission — Transmission Wiring
S08316
9.18. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING, P. 18

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON ULTRASHIFT/DM2 - XMSN WIRING
AUTOSHIFT
SELECTOR
(1189)
17W START FEED

A2 17X
16PK ADAPTOR
14PK
17U (509)
C3
16PK
85 87 87A START
ENABLE
RELAY
86 30 (201M)
17-GA
A3 KEY
16WH
17A
14PK
F SWITCH
(40M)
17A
14PK
PUSH BUTTON
START SWITCH
(41M)
10A
2 1
17
92S 92U 13UA
C1 14PK
16TN 16TN 16PK
EATON
ULTRASHIFT/DM2
(1316OL) 5A
87A
30
4 3
KEY
13D 13UB 13U
B SWITCH
20PK 18PK 16PK
H3
92RT (40M)
16TN
87
92RC
86
H1
16TN EATON
85
13DM1
18PK ULTRASHIFT/DM2
(1316PL)
EATON
ULTRASHIFT/DM2 GROUND E
XMSN RELAY
(200M) DATALINK
+12V C
POSITIVE
98UB(+) (514)
/98U(+)* 98U(+)/98UA(+)* 98A(+)
B2 A
16BK 16BK 14BK
98VB(-) 98C(-)
98V(-)/98VA(+)*
C2 /98V(-)* B
16BK 14BK
16BK DATALINK
NEGATIVE
(515) DATALINK
(137)
98UC(+)
7
18OR
98VC(-)
6
18GY
92Q
5
18RD
92MB 92MA
K3 4
16TN 18BLK
PANEL LTS 92P

18BL 2
92M FEED ADAPTOR
16TN (504M)
AUTOSHIFT
GEAR DISPLAY
(1240)
34
ABS DASH
CONNECTOR
* W/COBRA SHIFTER
(471)
U00DLCK 5000/9100/9200/9400/9900
58689J 25OCT03
AE08-52509 18
Figure 99 Eaton Ultrashift/DM2 — Transmission Wiring
S08316
9.19. EATON ULTRASHIFT/DM2 — TRANSMISSION WIRING (CONT.), P. 19
Figure 100 Eaton Ultrashift/DM2 — Transmission Wiring (Cont.)
S08316
9.20. EATON ULTRASHIFT/DM2 AND COBRA SHIFTER, P. 20

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON ULTRASHIFT/DM2 & COBRA SHIFTER
EATON TONE 3 1 8 2 6 4 5 EATON COBRA

1 3 2 4
GENERATOR SHIFT LEVER
(1309M) (1308)
16DKBL
16WT
92-GL
62Y
16WT
18TN
98W(+)
92-GT
18BK
92TI
18BK
98X(-)
PANEL LTS
FEED ADAPTOR
AUTOSHIFT
(504M)
SELECTOR
(1189)
92MA
D1
16TN
92MM
D2
16TN
92MC
D3
16TN
ABS DASH
92SL CONN
H2 (471)
16TN
92HA
92H
J2 /92H* 30
16TN
16TN
92JA 92J
J3 /92J* 31
16TN
16TN 10A
2 1
92S 92U 13UA
C1
16TN 16TN 16PK
87A
30
KEY
13U
B SWITCH
16PK
(40M)
87
86
85
EATON
ULTRASHIFT/DM2
XMSN RELAY DATALINK
(200M) DATALINK (137)
POSITIVE
98U(+)
98UA(+)/98U(+)*
(514) 98A(+)
B2 /98UB(+)*
14BK A
16BK 16BK
98V(-) 98VA(-)/98V(-)* 98C(-)

C2 98VB(-)* B
16BK 14BK
16BK DATALINK
NEGATIVE
(515)
98UC(+)
7
18OR
98VC(-)
6
18GY
92Q
5
18RD
AUTOSHIFT
GEAR DISPLAY
(1240)
* W/O COBRA SHIFTER
** FOR COMPLETE ULTRASHIFT WIRING

SEE CHAPTER 9 PAGES 18 AND 19.
U00DLCK 5000/9100/9200/9400/9900
58689J 25OCT03
AE08-52509 20
Figure 101 Eaton Ultrashift/DM2 and Cobra Shifter
S08316
9.21. ABS6/ATC BENDIX AIR, P. 21

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABS-6/ATC BENDIX AIR
94KP
ABS XMSN
A 18TN SIGNAL RELAY
4 2
(1084M)
87 A 87 85
ABS XMSN ABS
INTERRUPT FEED
14GY
B1
94ST
(1085M) 30 86 (5710) BATTERY
1 5
92-GG
STUD
B 18TN A
14AN 14AN 14K

10RD 10RD 6RD
(420M)
FROM FUSE
IGNITION 3 28C
ADAPTER 18TN F4-A
(CH2, PG 10)
(494)
3
RIGHT SIDE 28A 13V
18TN 16PK
CLUSTER
(423M)
L2
10RD
14PK
PANEL
14AN
13W
LTS FEED
ABS TRAC TRLR
ADAPTER
WARN CNTL ABS
(504M)
LAMP LAMP LAMP
2 4
(420M) 15 14 14
(423M)
(464M) (464M)
F10-A F10-B G1
30A 5A
18GY
GROUND
18GY
18GY
1 3
94BD
16DK BL
94T
94E
62AJ
* * BLINK ADAPTER
CODE (453M)
16WH
11GR
SWITCH
(511M)
5
2 5 7
6 4 1 3 4 6
8
16WH
94-GL
16GY
94H
94-GB
18WH
ATC
BLINK
OFF-ROAD
16WH
18GY
94-GL2
CODE
94BE
12GY
16GY
SWITCH
92VT
94KA
18PK
94P
GROUND
(511)
(354B)
16 3 17 12 18 2 6
RETARDER
ABS WL
BATTERY
TRAILER
ATC LAMP/
ABS
ABS WL GND
ATC ORS
IGNITION
ABS
WL
(1348)
CONTROL
MODULE
* FUSE AND RELAY

LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
U00VTT1 9200/9400/9900
50337C 01MAR04 AE08-52509 21
Figure 102 ABS6/ATC Bendix Air
S08316

J1939 TERM J1939 ENGINE

RESISTOR DATA LINK
(1110) (1097)
DATA DATA
LINK LINK C A
NEG POS
3 1
(515M) (514M)
18GN
18YL
GN1(-)
YL1(+)
18GN
18YL
GN(-)
YL(+)
D D
(471M)
GN2(-)
18GN 13
16BK
16BK
98J(+)
98K(-)
YL2(+)
11
18YL
(100)
c A
ECM
18GN
18YL
GND
YL1(+)
GN1(-)
12WH
(354A)
94-GA
13 14 7 8 1
ECM GROUND
J1587_A
J1587_B
J1939_LO
TCV_DA_CMN
J1939_HI
ABS
(1348)
WSS_DR-
WSS_DR+
CONTROL TCV_DA
MODULE
4 5 10 11
18DKBL
18DKBL
94BY
94BW
94BV
18BN
94BX
18YL
21 20 22 23
(471M)
DKBL/WH1
YL/WH1
16BK
16BL
16YL
16VT
BL1
BN1
REAR
CHASSIS
CONNECTOR 6 5 4 3
(690)
DKBL/WH
16 DKBL
PK/WH
TN/WH
YL/WH
DENOTES
16PK
16TN
16YL
TWISTED PAIR
2 1
(352)
18BK
18BK
2 1
TRACTION RIGHT
CONTROL REAR
VALVE WHEEL
(360) SPEED
SENSOR
U00VTT1 5000/9100/9200/9400/9900
50337C 04MAR04 AE08-52509 22
S08316

RIGHT FRONT LEFT FRONT

RIGHT FRONT LEFT FRONT
WHEEL WHEEL
MODULATOR MODULATOR
SPEED SPEED
VALVE VALVE
SENSOR SENSOR
(291) (290F)
C C
18BK
18BK
18BK
18BK
A A
B B
(292F) (289)
2 1 2 1
LTGN/WH
LTBL/WH
16LTGN
16LTBL
VT/WH
DKBL/WH
16VT
RD/WH
16 DKBL
BN/WH
BK/WH
16RD
OR/WH
GY/WH
16BK
16BN
16OR
YL/WH
16GY
16YL
(471M) 2 1 6 5 7 4 3 9 8 10
18DKBL
94BA
94BB
18YL
18LTGN
18GY
18LTBL
18OR
94BC
94BM
18BN
94BF
18RD
94BK
18BK
94BH
94BJ
94BL
94CB
18PL
11 14 6 7 4 5 8 3 2 1
COMMON
COMMON
HOLD
HOLD
WSS_SR+
RELEASE
ABS
WSS_SL+
RELEASE
WSS_SR-
WSS_SL-
CONTROL
(1349)
WSS_DL-
WSS_DL+
COMMON
COMMON
MODULE
RELEASE
RELEASE
HOLD
HOLD
10 13 9 16 17 12 15 18
94BN 94BR 94BP 94BT 94BS 94BU 94BZ 94CA

18BN 18BK 18RD 18LTBL 18PL 18LTGN 18OR 18GY
14 16 15 18 17 19 24 25
(471M)
LTGN/WH1
RD/WH1
LTBL/WH1
OR/WH1
BK/WH1
BN/WH1
VT/WH1
16LTGN
GY/WH1
16LTGN
16OR
16RD
16LTBL
16BN
16GY
16TN
REAR
CHAS
CONN 7 9 8 10 12 11 2 1
(690)
LTGN/WH
OR/WH
RD/WH
GY/WH
BN/WH
BK/WH
16LTGN
16OR
16GY
16RD
16BK
16BN
VT/WH
LTBL/WH
16VT
16LTBL
B B
2 1
A A
(351)
C C
18BK
18BK
LEFT
RIGHT REAR REAR
LEFT REAR
MODULATOR WHEEL
MODULATOR
VALVE SPEED
VALVE
(354) SENSOR
(353)
U00VTT1 5000/9200/9400/9900
50337C 01MAR04 AE08-52509 23
S08316
9.24. ABS6 ADVANCE ECU, W/BENDIX RSP, P. 24

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND ABS-6 ADVANCE ECU,
W/BENDIX RSP
LOCATED AT X-MEMBER LOCATED ON

TCV BACK OF CAB STEERING COLUMN
LOCATED AT
LEFT RAIL
STEERING WHEEL
POSITION SENSOR
YAW RATE (1363)
SENSOR 4 3 2 1 1 2 3 4
(1364)
RD/WH2
BK/WH2
16RD
16BK
94SDB
94SCB
94SBB
94SAB
18GY
18GY
18GY
18GY
20GY
20GY
20GY
20GY
94SA
94SC
94SD
94SB
(471M)
35 36 (471M) 94SAB
18GY
45
18GY
18GY
94SK
94SJ
94SBB
18GY
46
94SCB
LOCATED AT
18GY
RIGHT REAR 47
5 3 AIR BAG
94SDB
18GY
48
PRESSURE PRESSURE
TCV_SA_CMM
TCV_SA
LOCATED AT
SENSOR 1 SENSOR 3
(1360)
FOOT VALVE (1365) (1367)

UNDER CAB PRESSURE
SENSOR 2
(1366)
LOCATED AT
LOCATED AT OUTSIDE RIGHT
LEFT RAIL DASH PANEL
TRAILER
PMV
C B A C B A C B A
18WH
18OR
18GN
18GN
18BN
18BN
WH
GN2
18YL
OR
BN2
TRAILER
GN
18YL
18BL
YL2
1 2
BN
3
YL
BL
MOD VALVE
(1368)
RD/WH2
BN/WH2
BK/WH2
16RD
16BN
16BK
DENOTES
94SVD
94SZD
TWISTED
18GY
18GY
QUADRUPLET
37 38 39 (471M)
40 41 42 43 44 (471M)
94SZD
94SAA
94SVD
94SBA
18GY
94SCA
18GY
18GY
18GY
94SDA
18GY
18GY
18GY
18GY
18GY
18GY
94SH
18GY
18GY
94SM
94SN
94SE
94SL
94SF
9 12 6 2 3 4 1 5 11 10 8 7
PS_CMM
CAN_SEN_CMM
PMV_TR_CMM
PS_SPL
PMV_TR_REL
PMV_TR_HLD
CAN_SEN_SPL
CAN_SEN_LO
PS_SIG 2
CAN_SEN_HI
PS_SIG 3
PS_SIG 1
ADVANCE ABS-6
(1361)
CONTROL
MODULE
U00VTT1 9920 & 9940 (IROS SUSP ONLY)

59716T 18MAY05 AE08-52509 24
Figure 105 ABS6 Advance ECU, W/Bendix RSP
S08316
9.25. EATON AUTOSHIFT 3, P. 25

CHAPTER 09
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON AUTOSHIFT 3
TO CAB GND
EATON GEAR (506) DATALINK
DISPLAY (137)
(1240) +12V
DATALINK
D POSITIVE
C
(514)
92MA
3U(+) 98A(+)
16TN
A
18BK 18BK
5 7 6 2 4
3V(-) 98C(-)
B
18BK 18BK
18BK
18BK
92ETA
3UC(+)
3VC(-)
16TN
16TN
92P
DATALINK E
NEGATIVE
(515)
PANEL LTS EATON TONE

FEED GENERATOR
ADAPTOR (1309)
(504)
AUTOSHIFT 3VB(-) 3
TRANSMISSION 18BK
ECM 3UB(+) 2
(7105) 18BK
1
10 B 42
3EB(+) 3EB(+) 3EB(+)
J1587 +
92ETC
18BK 16BK 18BK
18TN
11 C 43
3EC(-) 3EC(-) 3EC(-)
J1587 - 18BK 16BK 18BK
35 H 45
IGNITION 92ETC 92ET 92ET 92ET
POWER 12TN 16TN 16TN 16TN
32 G 44
17EA 17EA 17EA
START_EN + 16PK 16PK 16PK
4 17-GA A 17-GA 26 W/ COBRA
17-GA
START_EN - 16WH 16WH 16WH SHIFTER
26 E 29 ONLY
17EM 17EM 17EM
LATCH 16PK 16PK 16PK
DASH DASH
INTERCONNECT CONNECTOR
(1900) (471)
START FEED
ADAPTOR
TO STARTER (509)
SOLENOID
17A 17X
12PK 12PK 4 2
(102) 87A 87 85
START
KEY SW
ENABLE
IGN
(201M)
(40M) 30 86
17A 1 5
F
14PK 17A
PUSH 14PK
BUTTON
START TCM IGNITION
(41M) FUSE (464)
17 10 A
14PK 13U 1 2 92ETB
B 16TN
16PK
U00L788 5000/9100/9200/9400/9900
59822S 23SEP05 AE08-52509 25
Figure 106 Eaton Autoshift 3
S08316
9.26. EATON AUTOSHIFT 3, P. 26

CHAPTER 09
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON ULTRASHIFT 3
EATON
EATON ULTRASHIFT3/DM3
ULTRASHIFT/DM2 XMSN RELAY
(1316PL) (200M)
13DM2
A
18PK
AUTOSHIFT 30 86
TRANSMISSION
ECM
(7105) 87A 87
85
DASH ABS DASH
INTERCONNECT CONNECTOR
(1900) (471)
MEIIR 20 J 32
92EG 92EG 92EG
CONTACT
16TN 16TN 16TN
21 K 33
92EH 92EH 92EH
MEIIR -
16TN 16TN 16TN
22 L 34
92EJ 92EJ 92EJ
MEIIR + 16TN 16TN 16TN
EATRON
ULTRASHIFT/DM3
(13160L)
13D
A
18PK
NOTE: EATON ULTRASHIFT 3 CIRCUITRY ON SHEET 25

NEEDED IN ADDITION TO CIRCUITRY ABOVE.
U00L788 5000/9100/9200/9400/9900
59822S 23SEP05 AE08-52509 26
Figure 107 Eaton Autoshift 3
S08316
9.27. EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER, P. 27

CHAPTER 09
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON AUTOSHIFT 3 W/PUSH BUTTON SHIFTER.
AUTOSHIFT
AUTOSHIFT SELECTOR
DASH ABS DASH
(7905)
TRANSMISSION ECM INTERCONNECT CONNECTOR
(7105) (1190) (471)
28 N 27 F1
98YL4(+) 98YL4(+) 98YL4(+)
HIL(+)
18YL 18YL 18YL
27 M 28 F2
98GN4(-) 98GN4(-) 98GN4(-) HIL(-)
18GN 18GN 18GN
25 D 31 J3
92EL 92EL 92EL SHIFT CONTROL
16TN 16TN 16TN POWER (-)
31 F 30 C1
92ER 92ER 92ER SHIFT CONTROL
16TN 16TN 16TN POWER (+)
B3
62Y DIMMER CONTROL
16DKBL
PANEL LTS
FEED ADAPTOR
(504)
36
10-G START MOTOR(-)
12WH (1192)
38 30A
14B B A 14A START MOTOR(+)
12RD 12RD (1191)
AUTOSHIFT ECM
POWER FUSE
(1195)
3 A
5+ 5A+ J1939(+)
18YL 18YL
2 C
5- 5A- J1939(-)
18GN 18GN
ENGINE ECM
18GN
(1098)
18YL
5B+
5B-
A C
J1939
TERMINATING
RESISTOR
(1239)
U00L788 5000/9100/9200/9400/9900
59822S 23SEP05 AE08-52509 27
Figure 108 Eaton Autoshift 3 W/Push Button Shifter
S08316
9.28. EATON AUTOSHIFT 3 W/COBRA SHIFTER, P. 28

CHAPTER 09
AUTOSHIFT 3 W/COBRA SHIFTER
AUTOSHIFT
TRANSMISSION
ECM
(7105)
COBRA SELECTOR
ABS DASH (1308)
DASH
CONNECTOR
INTERCONNECT
(471)
(1190)
15 M 28 1
92ED 92ED 92ED SHIFT CONTROL
16TN 16TN 16TN INPUT AUTO
16 N 27 8
92EE 92EE 92EE
SHIFT CONTROL
16TN 16TN 16TN
INPUT MANUAL
17 P 46 2
92EF 92EF 92EF
SHIFT CONTROL
16TN 16TN 16TN
INPUT COMMON
23 R 47 6
92EK 92EK 92EK
SERVICE LIGHT
16TN 16TN 16TN
OUTPUT
25 D
92EL 92EL
16TN 16TN EATON TONE
31 F GENERATOR
92ER 92ER
(1309)
16TN 16TN
4
92ELB
18TN
31 3
92EL 92ELA
SHIFT CONTROL
16TN 16TN
POWER (-)
30 4
92ER
SHIFT CONTROL
16TN
5 POWER (+)
62Y
16DKBL DIMMER CONTROL
START MOTOR(-)
PANEL LTS
(1192)
FEED ADAPTOR
36 (504)
10-G
12WH
START MOTOR(+)
38 30A A 14A (1191)
14B B
12RD 12RD
AUTOSHIFT ECM ENGINE ECM
POWER FUSE (1098)
(275)
3
5+ 5A+ A
J1939(+)
18YL 18YL
2 C
5- 5A-
18GN J1939(-)
18GN
18GN
18YL
5B+
5B-
A C
J1939
TERMINATING
RESISTOR
(1239)
U00L788 5000/9100/9200/9400/9900
59822S 23SEP05 AE08-52509 28
Figure 109 Eaton Autoshift 3 W/Cobra Shifter
S08316
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10)

10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1

CHAPTER 10
AUXILIARY CIRCULATION FAN (LOW ROOF)
B2
BATTERY
14AK
STUD
6RD
10RD
14AV
* F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

5A
16LT GN
76L
76K
AUXILIARY
(642) CIRCULATION
FAN
18BK
76L
BK
(611)
76L
LO RD
18BK
OFF M
76-GL
HI OR
18WH
18WH
76-GL
BK
GROUND
ADAPTER
(642) (906) (454)
11-GAD 11-GAD 11-GBD 11-GBD

14WH
U00JKP2
14WH 12WH 12WH
* FUSE LOCATIONS VARY-
CHECK INSIDE POWER 4MAR02
DISTRIBUTION CENTER
FOR ACTUAL LOCATION U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00EDL2
55093F 12FEB02 AE08-54338 01
Figure 110 Auxiliary Circulation Fan (Low Roof)
S08316
10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2

CHAPTER 10
AUXILIARY CIRCULATION FAN (HIGH ROOF)
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
* F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

5A
16LT GN
76K
76L
AUXILIARY
CIRCULATION
FAN
18BK
76K
BK
(1305)
76K
LO RD
18BK
OFF M
76-GK
HI OR
18WH
18WH
76-GK
BK
GROUND
11-GAG
14WH
ADAPTER
(906) (454)
11-GBC 11-GBD 11-GBD

U00JKP2
14WH 12WH 12WH
DISTRIBUTION CENTER
4MAR02 5000/9100/9200/9400/9900
U00EDL2
55093F 12FEB02 AE08-54338 02
Figure 111 Auxiliary Circulation Fan (High Roof)
S08316
10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3

CHAPTER 10
AUXILIARY CIRCULATION FAN (SKYRISE)
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
* F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

5A
16LT GN
76L
AUXILIARY
(642) CIRCULATION
FAN
18BK
76K
BK
(611)
76K
LO RD
18BK
OFF M
76-GK
HI OR
18WH
(323)
18WH
76-GK
BK
W/SKYRISE
ONLY
GROUND
ADAPTER
(642) (906) (454)
11-GAD 11-GAD 11-GBD 11-GBD

14WH
U00JKP2
14WH 12WH 12WH
DISTRIBUTION CENTER
4MAR02 5000/9100/9200/9400/9900
U00EDL2
55093F 12FEB02 AE08-54338 03
Figure 112 Auxiliary Circulation Fan (Skyrise)
S08316
10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4

CHAPTER 10
BUNK FLUORESCENT AND READING LIGHTS
B2
63AA 63AA 14AP 14AK
14DK BL 14DK BL
BATTERY
14RD 6RD
STUD
(906) F8-D
16DK BL
63AP 20A
63U 63U
18DK BL 18DK BL
(643)
(603) (322)
(W/SKYRISE)
63AP 63AS 63W
18OR 18DK BL 18DK BL
18DK BL
63U
BUNK 63AR
18DK BL
63W
18DK BL
FLUORESCENT
(605)
18BK
LIGHT
18WH (604)
18DK BL
63AR
(720) UPPER
LOWER BUNK
18RD
18WH
BUNK READING
18RD
READING LIGHT
(605)
LIGHT
UNDER
CABINET
18RD
L1 PANEL LTS LIGHT
FEED ADAPTER
(503)
18WH
18WH
62M
18WH
18BK
16DK BL
18WH
18BK
(604)
PNL LT
16DK BL
(CH 11,PG 11)

62AP
(720)
18WH
18BK
18WH
63-GU
W/SKY-RISE
(603)
N/SKY-
(428) RISE
(322)
16DK BL
62BP
18WH
63-GK
18BK
63-GJ
18WH
63-GU
16DK BL
62AP
63-GW
18WH
(605)
(321)
(W/SKYRISE)
18WH
18WH
63-GR
63-GU
(906) READING
18WH
(220)
63-GX
18WH
63-GK
18BK
LIGHT GND
63-GJ
16DK BL
62BP
SWITCH
SLEEPER
18DK BL
DOME
62E
LIGHT
(643) SWITCH 63-GA 11-GAB
16WH 14WH
(502)
11-GAD
14WH
16WH
16WH
63-GK
63-GJ
5B 7 2B
8
(429)
18DK BL
62Z
10 4 6 1 3
9 (642)
18WH
62-GE
11-GAB
16WH
11-GAD
14WH
7 5 2 BUNK
16DK BL
16DK BL
18WH
63-GF
62-GE
63-GE
DOME
4 6 1 3 LIGHT
8
SWITCH
8WH
11-GB
(594)
11-GBD
12WH
(RIGHT
16WH
16WH
11-GBC
DASH
63-GF
14WH
63-GE
(429) PANEL)
(906)
18WH
62-GZ
GROUND (906)
63-GF
16DK BL STUD
11-GBD
12WH
63-GE U00JKP2
16DK BL
4MAR02 11-GBC GROUND

11-GAE 11-GN 11-GAF
12WH 8WH 10WH 14WH ADAPTER
U00GSD1 (454)
4MAR02 5000/9100/9200/9400/9900
U00EDL2
55093F 12FEB02 AE08-54338 04
Figure 113 Bunk Fluorescent and Reading Lights
S08316
10.5. BUNK SPEAKERS, P. 5

CHAPTER 10
BUNK SPEAKERS
W/AUXILIARY RADIO CONTROL STANDARD
VOLUME/BALANCE CONTROL
18RD
18RD
18GN
18GN
18BN
18YL
18LT GN 18LT GN
(117) (118) (117) (118)
(906) (117) (118)

86AR 86AR
18LT GN 18LT GN
FROM 86AS 86AS
CAB 18LT GN 18LT GN
RADIO 86AU 86AU

(CH 8,PG 13) 18LT GN 18LT GN
86AT 86AT
18LT GN 18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
86AW
86AY
86AX
86AZ
FOR SKYRISE FOR SKYRISE

ONLY ONLY
(322) (642) (323)

86AW 86AY
18LT GN 18LT GN
86AX 86AZ
18LT GN 18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
86AW
86AY
86AX
86AZ
(574) (575)
20GN
20GN
20BK
20BK
LEFT U00JKP2 RIGHT

- -
BUNK BUNK
+ +
SPEAKER 4MAR02 SPEAKER
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00EDL2
55093F 12FEB02 AE08-54338 05
Figure 114 Bunk Speakers
S08316
10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6

CHAPTER 10
LUGGAGE COMPARTMENT LIGHTS
B2
63AA 14AP 14AK
14DK BL 14RD 6RD BATTERY
(906) STUD
F8-D
20A
14DK BL
63AA
14DK BL
63AB
63AJ 63AC 63AD

18BK 18DK BL 18BK
63AG
(583) 18DK BL (587)
(1304)
18BK
18BK
18BK
LEFT RIGHT
LIFT-UP
MERCURY MERCURY
BUNK
SWITCH SWITCH
SWITCH
18WH
18WH
18WH
(583) (587)
(1304)
18WH
18WH
63AK
63AE
18DK BL
63AM
63AY 63AZ
18DK BL 18DK BL
CENTER
18DK BL
18DK BL
63AH
63AL
18DK BL
63AN
LUGGAGE
LEFT COMPARTMENT RIGHT
LUGGAGE LIGHT LUGGAGE
COMPARTMENT (1288) COMPARTMENT
LIGHT LIGHT
(1287) (1286)
63-GAK
18WH
18WH
63-GD
18WH
63-GN
11-GAG
12WH
11-GBC
14WH
GROUND
ADAPTER
(454)
U00JKP2
11-GBC 11-GBD 11-GBD
12WH 12WH 12WH
4MAR02
(906)
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00EDL2
55093F 12FEB02 AE08-54338 06
Figure 115 Luggage Compartment Lights
S08316
10.7. POWER SOURCE, P. 7

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE POWER SOURCE
B2
BATTERY
STUD
14AK
6RD
14AW
10RD
*
F10-C
20A
12RD
14AY
(942)
14AZ
14RD
14RD
14AY
14RD
14AZ
CONTROL RIGHT
PANEL BULKHEAD
AUXILIARY AUXILIARY
POWER POWER
SOURCE SOURCE
(1306) (789)
14WH
14WH
86-GN
86-GH
11-GAG
11-GAE
12WH
12WH
11-GN 11-GAF
8WH 10WH
GROUND
11-GBC
14WH
CAB CHASSIS GROUND ADAPTER

(454)
(906)
11-GBD 11-GBD 11-GBC
12WH 12WH 12WH
U00JKP2
DISTRIBUTION CENTER
4MAR02 5000/9100/9200/9400/9900
U00EDL2
55093F 12FEB02 AE08-54338 07
Figure 116 Power Source
S08316
10.8. REFRIGERATOR WIRING, P. 8

CHAPTER 10
REFRIGERATOR WIRING
B2
BATTERY
ADAPTER
(498)
18RD
14AX
*
F10-A
5A
PANEL LIGHT
FEED
ADAPTER
(504)
18LT GN
86AV
18DK BL
62X
5 2 7
REFRIGERATOR
4 6 1 3
ON/OFF 8
SWITCH
(613)
62-GX
18WH
18LT GN
86AG
PANEL LIGHT
(906) GROUND
86-GK ADAPTER
18WH (506)
86AG
18LT GN
(612) GROUND
18WH
86-GR
ADAPTER
(906) (454)
11-GBD 11-GBD 11-GBC

14WH 14WH 14WH
U00JKP2
DISTRIBUTION CENTER
4MAR02 5000/9100/9200/9400/9900
U00EDL2
55093F 12FEB02 AE08-54338 08
Figure 117 Refrigerator Wiring
S08316
10.9. TV/VCR WIRING, P. 9

CHAPTER 10
TV/VCR WIRING
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
*
F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

20A
14LT GN
86AP
TV
POWER
SOURCE
(607)
14LT GN
86AP
W/118" PRO-SLEEPER
14WH
86-GP
86AP 86AP
14LT GN 14LT GN
86-GP 86-GP
14WH 14WH
(607) (1315)
11-GAG
12WH
GROUND
U00JKP2 ADAPTER
* FUSE LOCATIONS VARY- (906) (454)
11-GBC 11-GBD 11-GBD 11-GBC
DISTRIBUTION CENTER 14WH 12WH 12WH 12WH
4MAR02 5000/9100/9200/9400/9900
U00EDL2
55093F 12FEB02 AE08-54338 09
Figure 118 TV/VCR Wiring
S08316
10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10

CHAPTER 10
OVERHEAD CABINETS, ACCENT LIGHTS
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
*
F10-D PANEL
30A LIGHT
(CH 11,PG 11)
10RD
14AX
16DK BL
62BP
(942)
10RD
14AX
(906)
16DK BL
62BP
582-A 582-B 582-C
10A
(1313)
18DK BL
62Y
WH
18DK BL
63BA
RIGHT BK
ACCENT
LIGHT
ACCENT
18DK BL
63-GBD
18WH
5 7
63BD
LIGHTS
4 6
ON/OFF
8 SWITCH
(1289)
(1312) 62-GY
18DK BL
63BB
18WH
WH
11-GAE
12WH
CENTER BK
ACCENT (643)
LIGHT
18DK BL
63-GBC
18WH
63BC
8WH
11-GN
(1311)
63BB 63BB
WH
18DK BL 18DK BL
63-GBB 63-GBB
LEFT BK
18WH 18WH
ACCENT
10WH
11-GAF
LIGHT
(1310)
11-GBC
14WH
GROUND
11-GAD
14WH
U00JKP2 ADAPTER
* FUSE LOCATIONS VARY- (906) (454)
11-GAD 11-GBD 11-GBD 11-GBC
DISTRIBUTION CENTER (642) 14WH 12WH 12WH 12WH
4MAR02 5000/9100/9200/9400/9900
U00EDL2
55093F 12FEB02 AE08-54338 10
Figure 119 Overhead Cabinets, Accent Lights
S08316
10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11

CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND OPTIONAL SLEEPER MOUNTED
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO CONTROLS (08REK)
SLEEPER MOUNTED CONTROL
ILL LCD LCD V DD LCD LCD

GND
(8V) D1 D0 CLK CE
OR
GY
GN
BK
YL
VT
BL
A CONNECTION
C D E F G H
AT CONTROL
SHIELD
24WH
24GN
24RD
24BK
24BN
24BL
CONNECTION
A C D E F G H AT "B" PILLAR
(1323)
SHIELD
24WH
24RD
24GN
24BK
24BN
24BL
CONNECTION
A C D E F G H AT RADIO
(1322)
OR
GY
GN
BK
YL
VT
BL
ILL LCD LCD V DD LCD LCD

GND
(8V) D1 D0 CLK CE
RADIO
U00LDG2 5000/9100/9200/9400/9900
56427Z 19SEP02 AE08-54338 11
Figure 120 Optional Sleeper Mounted Radio Controls
S08316
10.12. SHORE POWER WIRING (08WET) NOT WITH INVERTER, P. 12

CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND SHORE POWER WIRING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE (08WET) NOT WITH INVERTER
110VAC
14/3
WH/BK/GN
SHORE POWER
CONNECTIONS
TELEPHONE LOAD CENTER

(LEFT UNDERBUNK STORAGE AREA)
WIRE
TV/
TELEPHONE 15A
14/3 14/3
WH/BK/GN WH/BK/GN
BUNK
BULKHEAD LEFT SIDE
OUTLET UTILITY CABINET
OUTLET
TV COAX
(W/72" SLEEPER ONLY)

WH/BK/GN
14/3
TV/VCR
CABINET OUTLET
A
TV INPUT
CHANNEL A/B
SWITCH
U00NWB2 9200/9400/9900
57381A 16JAN03 AE08-54338 12
Figure 121 Shore Power Wiring (08WET) Not With Inverter
S08316
10.13. SHORE POWER WIRING (08WET) WITH INVERTER (08WES), P. 13
INTERNATIONALTRUCKANDENGINECORPORATION ELECTRICALCIRCUITDIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND SHORE POWER WIRING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE (08WET) WITH INVERTER (08WES)
2/0 RD
2/0 BK
CHASSIS
IN-LINE 200A
CONNECTIONS 6 GA - +
BK
FRAME RAIL
RD
BK
2/0
2/0
GROUND
DC DC
+ -
DC/AC
INVERTER
AC AC
IN OUT
SLEEPER PANEL
ON/OFF CONTROL
110VAC
14/3 14/3
WH/BK/GN WH/BK/GN
SHORE POWER
CONNECTIONS
LOAD CENTER
TELEPHONE (LEFT UNDERBUNK STORAGE AREA)
WIRE
TV/ 15A
TELEPHONE
14/3 14/3
WH/BK/GN WH/BK/GN
BUNK
BULKHEAD LEFT SIDE
OUTLET UTILITY CABINET
TV COAX
OUTLET
(W/72" SLEEPER ONLY)
WH/BK/GN
14/3
TV/VCR
CABINET OUTLET
A
TV INPUT
CHANNEL A/B
SWITCH
U00NWB2 9200/9400/9900
57381A 16JAN03 AE08-54338 13
Figure 122 Shore Power Wiring (08WET) With Inverter (08WES)
S08316
11. LIGHT SYSTEMS (CHAPTER 11)

11.1. BACK-UP LIGHTS, P. 1
Figure 123 Back-Up Lights
S08316
11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2
Figure 124 Cab and Trailer Lights Switch and Relays Wiring
S08316
11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3
Figure 125 Cab Clearance and Identification Lights
S08316
11.4. WORK LIGHT N/SLEEPER, P. 4
Figure 126 Work Light N/Sleeper
S08316
11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5
Figure 127 Cab Dome, Reading and Courtesy Lights N/Skyrise
S08316
11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6
Figure 128 Cab Dome, Reading and Courtesy Lights W/Skyrise
S08316
11.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7
Figure 129 Daytime Running Lights (DRL) — USA
S08316
11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8
Figure 130 Foglights — Cab/Front End Effects
S08316
11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9

CHAPTER 11
HEADLIGHT SWITCH AND DIMMER SWITCH WIRING
B2 FROM PANEL
BATTERY
14W LIGHT SWITCH
6RD (CH 2,PG 11)
STUD
10RD
14B
14D
10RD
F8-A 10A
16DK BL
62A
TYPE I ONLY
A A
F8-B 25A F3-D F3-C

TYPE I ONLY 10A
B B
16DK BL
62S
14YL
18YL
51
50A
18YL
50
TO CAB
58AA 62AS
AND 18BN
2 5 7
16DK BL
TRAILER
1 3 4 6
LIGHTS
8 HEADLIGHT
SWITCH
(CH 11,PG 2)
SWITCH
(465)
58E
62-GAS
18WH
18BN
50B
GROUND
18YL ADAPTER
66H (454M)
18YL
(LEFT
86 DASH
HEADLIGHT 30
PANEL) DIMMER
16WH
11-GK
11-GAW
RELAY TO AIR CONTROL
16WH
87 GROUND
(462-R4) A 87 85 SHIELD STUD (1258)
LIGHT 11-GD
RELAY 8WH B DIMMER
(CODE 808TGE) 52M SWITCH
16YL (TURN
FROM MED-HI SIGNAL
75-GC A
18WH SPEED RELAY HANDLE)
(462-R3)
(CH 12,PG 2)
51A
16YL
52N
14YL
TO DRL
66F 52B 86
MODULE DIMMER 30
14YL 14YL
(USA) RELAY
87
18WH
50-GB
(CH 11,PG 7) (147M) A

18YL
87 85
52J
FROM DRL
64C MODULE
(421) 20
14YL
(USA)
12WH
(CH 11,PG 7)
52-GE
12YL
14YL
52F
53B
(421) 2
G A F
(1)
18WH
62-GD
8WH
11-G
12WH
12YL
52-GE
12YL
52F
53B
52-GE
12WH
10WH
11-GF
(RIGHT (LEFT
DASH DASH L H
PANEL) PANEL)
GROUND GROUND
STUD STUD TO HEADLIGHTS
(CH 11,PG 10,12)
U00EDL2 5000/9100/9200/9400/9900
JKP 5DEC00 CIR 52M AT CONN 465 B P53958R
WAS AT RELAY 147M. ADDED CIR 66H. P50317A 12FEB99 AE08-52511 09
Figure 131 Headlight Switch and Dimmer Switch Wiring
S08316
11.10. HEADLIGHTS, P. 10
Figure 132 Headlights
S08316
11.11. PANEL LIGHTS, P. 11
Figure 133 Panel Lights
S08316
11.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12
Figure 134 Park/Turn/Side Marker Lights — With DRL
S08316
11.13. SPOTLIGHT, P. 13
Figure 135 Spotlight
S08316
11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14
Figure 136 Stop, Tail, Turn and Hazard Signal Lights With Flasher
S08316
11.15. WORK LIGHT W/SLEEPER, P. 15

CHAPTER 11
WORK LIGHT W/SLEEPER
FROM B2
FUSE BATTERY
F4-A STUD
(CH 2,PG 10)
16PK
13V
14W
6RD
18TN
28A
10RD
14T
(423)
WORK
LIGHT F2-A
INDICATOR 15A
WORK
LIGHT TO
LIGHT 84
CIGAR
(423) SWITCH
14LT GN
LIGHTER
14OR
65A
(441)
18OR
65-GC 65B (CH 8,PG 1)

65C
16WH 16OR
(935) 2 5 (935)
16OR
1 3 4 6 65A
16OR
65C
65C 65A
16OR 16OR
16OR
65B
16WH
65-GC
(578)
18OR LEFT
11-GBC 65-GB WORK
18WH
14WH 16WH LIGHT
16OR
65F
11-GBD
16WH
12WH
65-GF
18OR RIGHT
WORK
18WH
(906) LIGHT
(579)
11-GBD
12WH
GROUND
ADAPTER
(454)
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 65-GB WAS 65-GF, A 55093F PART NO.
65-GF WAS 65-GB,REMVD 11-GAF & SPLICE. P50317A 12FEB99 AE08-52511 15
Figure 137 Work Light W/Sleeper
S08316
12. HEATER AND AIR CONDITIONER (CHAPTER 12)

12.1. AIR CONDITIONER — CAB, P. 1

CHAPTER 12
AIR CONDITIONER - CAB
B2 BAT
STUD FROM HVAC CONTROL
REF (1057)
14H
FROM HVAC CONTROL (CH 12,PG 2)
6RD REF (1057)
(CH 12,PG 2)
10RD
14Z
18LT GN
77W
16LT GN
77W
F1-B F1-C
10A 20A
18LT GN
77S
14LT GN
FOR
77T
DAY CAB
MODELS
A/C 30
86 FOR
PRO SLEEPER
CONTROL MODELS
77M
16LT GN
RELAY 87
A 87 85
(144)
TO ACCESSORY
12-GH
16WH ADAPTER RELAY FROM
18WH
14LT GN
77-GS
77H
(CH 2,PG 2) LEFT SLEEPER

CAB A/C SWITCH
GROUND (CH 12,PG 4)
11-GQ 11-GF
16WH 10WH (56F)
77F
14LTGN
AIR 30
86
COND
RELAY 87
A 87 85
18LT GN
14LT GN
14LT GN
(463-R6)
77R
77H
77F
14LT GN
TO TRAILER
77C
77-G
MARKER RELAY
18WH (CH 11,PG 2)
TO HEATER
(2-C) CONN #2
FROM MAIN
REF 162
13-GT CONTROL RELAY
18WH (CH 12,PG 2) (CH 12,PG 2)
14LT GN
77E
11-GU
12WH
ENGINE
GROUND
14WT
77-GE
(1084)
BK
(1084)
BK
FREON
COMPRESSOR
CLUTCH
U00EDL2 5000/9200/9400/9900
CJB5//RMVD W/SER 60. B 54719V
P50317A 12FEB99 AE08-52512 01
Figure 138 Air Conditioner — Cab
S08316
12.2. HEATER — CAB, P. 2

CHAPTER 12
HEATER - CAB
B2 BAT
STUD
(1057)
5 10 11 8 12 4 1 9 3 6 7
6RD
14H
18WH
18DKBL
75-GL
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
75BR
75BG
18PK
13BH
77W
75BP
75BE
75BF
62P
RECIRC
10RD
10RD
14X
14Z
MOTOR
CONTROL RELAY
PANEL LIGHT
(1059)
(CH 11,PG 11)

(CH 12,PG 1)
TO AC
8
F1-A F1-B F1-C
30A 10A 20A
10
13U 75BC 75BM
12PK 16LTGN 18LTGN
10LTGN
10LTGN
F9-D
75A
75
10A 7
75-GK
18WH
TO SPLICE
MAIN 30
86 (CH 2,PG 10) BLOWER
CONTROL CONTROL
RELAY
87 75B SWITCH
A 87 85 14LTGN
(463-R5) (1056) AIR
DIST
C MOTOR
14LTGN
75BL
E
(1058)
B
H MH ML 75BF
18LTGN
C A D B
TO A/C A
13-GT 75BK
RELAY
18WH 18LTGN
(CH 12,PG 1)
75H
14LTGN
C
86 HIGH
14LTGN
30 75-GM
18WH
75N
75-GL
18WH
SPEED
14LTGN
75D
87 RELAY
A 87 85 (462-R2)
14LTGN
14LTGN
75BH
75C
18WH
MED-HI
75-GK
18WH
13-GA
86
30 CONTROL RELAY
SPEED
TO AC RELAY
TO AC RELAY
RELAY
(CH 12,PG 1)
87
(CH 12,PG 1)
(CH 12,PG 1)
TO AC
A 87
(462-R3) 85
18LTGN
FROM
75BJ
14LTGN
10LTGN
IGNITION 75-GB
75T
75F
18WH
75-GC
RELAY 18WH
(462-R1)
(CH 2,PG 10)
TO HEADLIGHT
RELAY (462-R4)
14LTGN
18LTGN
14LTGN
(CH 11,PG 9)
77R
77H
77F
14LTGN
18LTGN
75M
75BE
14LTGN
14LTGN
10LTGN
75BH
10WH
75T
75F
75-G
B A
(1060)
(161) A C B D (162) F A E D C
TO HEATER
BOX
TO HEATER BOX TO HEATER BOX
(CH 12,PG 6) (CH 12,PG 6)
(CH 12,PG 6)
U00EDL2 5000/9100/9200/9400/9900
CNA 08DEC99 AL08//REMOVED CIRCUITS B P53673L
13AT & 75K. P50317A 12FEB99 AE08-52512 2
Figure 139 Heater — Cab
S08316
12.3. HEATER — BUNK AUXILIARY BLOWER, P. 3
Figure 140 Heater — Bunk Auxiliary Blower
S08316
12.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4

CHAPTER 12
HEATER - BUNK W/STANDARD TEMPERATURE CONTROL
SLEEPER
FROM TEMPERATURE
75AS
14LT GN AUX BUNK CONTROL
BUNK BLOWER
HEATER RELAY
BLOWER (CH 12,PG 3)
SWITCH
(593)
E
18WH
18WH
18WH
C
D
H
(592)
OFF
A B C
L M
B A C
18LT GN
18LT GN
75AL
75K
16LT GN
14LT GN
16LT GN
75AH
75AC
75AN
18WH
75-GS
TO
BLOWER TO
SLEEPER
18LT GN
SENSOR
77L
(CH 12,PG 3) HI & MED

SPEED
RELAYS
(CH 12,PG 3) SLEEPER
GROUND
STUD
77-GL 11-GAE (746)
18WH 12 WH 11-GAN
10WH
18LT GN
75K
GROUND TERMINAL
(LOCATED AT
B A C
TO B-PILLAR) D (942)
A/C SWITCH GND 11-GN 11-GAN
(905) STUD 10WH 10WH
(CH 2,PG 9)
M
75BC 75BJ 75K

16LT GN 18LT GN 18LT GN
F9-D (906)
(NOT USED)
12PK
13U
10A
18LT GN
77M
HEATER BOX
A B
CONN #2
(162)
CAB/SLPR TO SPLICE
18LT GN
18LT GN
K CONN (CH 2,PG 10)

75BJ
75K
(906) 75-GL
18WH TO
COLD AIR (CH 12,PG 2)
16LT GN
77M
10 8 7
FLAT PACK
TO A/C (LOCATED IN HEATER BOX)
HOT AIR
RELAY
(CH 12,PG 1)
U00EDL2 9200/9400/9900 PROSLEEPER & SKY-RISE

JKP 4MAR02 ADD SPLICE & 11-GAE A 55093F PART NO.
P50317A 12FEB99 AE08-52512 04
Figure 141 Heater — Bunk W/Standard Temperature Control
S08316
12.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5

CHAPTER 12
HEATER - BUNK W/THERMOSTAT TEMPERATURE CONTROL
AUTO TEMPERATURE
CONTROL MODULE
W/CODE 016WDL
FROM TEMPERATURE SENSOR

75AS
14LT GN AUX BUNK
BUNK BLOWER
HEATER RELAY
(CH 12,PG 3)
BLOWER
SWITCH
(593)
E SOLID
STATE
B
77L CONTROL
C
D 18LT GN
H
OFF
18
18
18
L M
B A C
A C B (592)
16LT GN
16LT GN
14LT GN
75AH
75AN
75AC
18LT GN
18LT GN
18WH
75AL
75-GS
75K
18LT GN
77L
TO TO
BLOWER 77-GL
SLEEPER
18WH
SENSOR HI & MED (905) SLEEPER
SPEED
11-GAE
12WH
(CH 12,PG 3) A C
GROUND
RELAYS STUD
18
18
(CH 12,PG 3) (746)
SLEEPER
11-GAN
10WH
A/C SWITCH
ON/OFF GROUND TERMINAL
(LOCATED AT
TO
18
B-PILLAR) D (942)
GND
18 STUD 11-GN 11-GAN
(CH 2,PG 9) 10WH 10WH
M
B (905) TO SPLICE 13U 75BC 75BJ 75K
(CH 2,PG 10) 12PK 16LT GN 18LT GN 18LT GN
F9-D
(906)
18LT GN
10A
77M
HEATER BOX
CONN #2 A B
CAB/SLPR (162)
18LT GN
18LT GN
75BJ
75K
K CONN 75-GL
18WH
(906) TO
COLD AIR (CH 12,PG 2)
16LT GN
77M
10 8 7
FLAT PACK
TO A/C
HOT AIR (LOCATED IN HEATER BOX)
RELAY
(CH 12,PG 1)
U00EDL2 9200/9400/9900 PROSLEEPER & SKY-RISE

JKP 4MAR02 ADD SPLICE & 11-GAE A 55093F PART NO.
P50317A 12FEB99 AE08-52512 05
Figure 142 Heater — Bunk W/Thermostat Temperature Control
S08316
12.6. LOWERED HEATER BOX, P. 6

CHAPTER 12
LOWERED HEATER BOX
TO HEATER TO HEATER
TO HEATER WIRING IN CAB
WIRING IN CAB
WIRING IN CAB (CH 12,PG 2)
(CH 12,PG 2)
(CH 12,PG 2)
14LT GN
10LT GN
14LT GN
14LT GN
18LT GN
18LT GN
14LT GN
18LT GN
14LT GN
14LT GN
18LT GN
10WH
75BH
75BE
75M
77R
75C
75K
75-G
75BJ
77H
75T
75F
77F
B A (1060) (161) A B C D (162) A B C D E F
(209)
14LT GN
18LT GN
14LT GN
14LT GN
18LT GN
18LT GN
14LT GN
75F
75-GL
77B
77R
75C
75K
75BJ
77F
10LT GN
A
B
75-G
14LT GN
10WH
14LT GN
77C
75BE
BLOWER
10LT GN
75BH
MOTOR
14LT GN
14LT GN
75M
75T
CAB BUNK
STPR STPR 1
MTR MTR
C
THERMAL
SWITCH
OPEN 28 -32 F
A CLOSE 34 -38 F
(IN HEATER BOX)
RESISTOR BLOCK B 77P

18LT GN
(27)
(214) (221)
77N
18LT GN
LOW A HIGH A
PRESSURE PRESSURE
SAFETY SAFETY
SWITCH B SWITCH B
77J
18LT GN
77E
18LT GN
CLOSE 5 PSI
MAXIMUM OPEN
20 5 PSI
CLOSE 375 20 PSI
(UNDER HEATER BOX)
OPEN 150 MIN PSI
(UNDER HEATER BOX)
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 CIRS 75C,75T,75M, B 55093F RELEASE NO. PART NO. SHEET
DATE
& 75BH REROUTED. P50317A 12FEB99 AE08-52512 06
Figure 143 Lowered Heater Box
S08316
12.7. AUX HEATER, P. 7
Figure 144 Aux Heater
S08316
12.8. APU SYSTEM: DISTRIBUTION BOX, P. 8

CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE APU SYSTEM : DISTRIBUTION BOX
DISTRIBUTION BOX
POWER CONNECION
LINE 1
CHEB/POWERAND COMMUNICATION
7
INTERCONNECT
14BK
{
POWER CONNECION
10 14BK
LINE 2
CH12_07
POWER CONNECION
15 14WH
NEUTRAL
POWER CONNECION
BONDING
COMMUNICATION CONNECION
1
4
14GN
5XA(+)
20YL
{
CAN H
COMMUNICATION CONNECION 5XA(-)

6 CH12_07
CAN L 20GN
COMMUNICATION CONNECION SHD

5
CAN SHIELD 20NONE
REMOTE START
CHEB/REMOTE ANTENNA ANTENNA
INTERCONNECT
REMOTE ANTENNA POWER

A
POWER 18RD
REMOTE ANTENNA RETURN

B
POWER RETURN 18WH
REMOTE ANTENNA SIGNAL

C
SIGNAL 18GN
CHEB/INTERIOR RECEPTACLE INTERIOR RECEPTACLE

INTERCONNECT
INTERIOR OUTLET
14BK
LINE
INTERIOR OUTLET 14WH

NEUTRAL
INTERIOR OUTLET
14GN
BONDING
CHEB/EXTERIOR RECEPTACLE
EXTERIOR RECEPTACLE
INTERCONNECT
EXTERNAL RECEPTACLE 1 14BK

LINE
EXTERNAL RECEPTACLE 2 14WH

NEUTRAL
EXTERNAL RECEPTACLE 3 14GN

GROUND
U00DLK8 CIRCUIT DIAGRAM, 9200/9400/9900

60454B 28AUG06
AE08-52512 008
Figure 145 APU System: Distribution Box
S08316
12.9. APU SYSTEM: DISTRIBUTION BOX, P. 9

CHAPTER 12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE APU SYSTEMS : DISTRIBUTION BOX
DISTRIBUTION BOX
SHORE POWER 1 SHORE POWER 1
/CHEB INTERCONNECT CONNECTOR
SHORE POWER 1 1 14BK

LINE
SHORE POWER 1
2 14WH
NEUTRAL
SHORE POWER 1
GROUND 3 14GN
SHORE POWER 2 SHORE POWER 2

/CHEB INTERCONNECT CONNECTOR
SHORE POWER 2
LINE 1 14BK
SHORE POWER 2
2 14WH
NEUTRAL
SHORE POWER 2
GROUND 3 14GN
CHARGING
CONNECTION/CHEB
(1427)
02
{
BATTERY CHARGING 3
POSITIVE 06RD
CH2_03
BATTERY CHARGING 02-G
4
NEGATIVE 06BK
CONTROL PANEL/ CONTROL PANEL

CHEB INTERCONNECT CONNECTOR
CONTROL PANEL POWER

1 1
POWER CAT5
NOT
2 2
USED
NOT
3 3
USED
CONTROL PANEL POWER RETURN

4 4
POWER RETURN CAT5
CONTROL PANEL CAN H

7 7
CAN H CAT5
CONTROL PANEL CAN L

8 8
CAN L CAT5
CHEB BONDING
STUD
(1425) 11-GB
CAB BONDING
12BK
CAB
GROUND
(1426)
U00DLK8 CIRCUIT DIAGRAM, 9200/9400/9900

60454B 28AUG06
AE08-52512 009
Figure 146 APU System: Distribution Box
S08316
12.10. APU SYSTEM, P. 10

CHAPTER 12
APU SYSTEM
AUXILIARY POWER UNIT
POWER CONNECION
LINE 1
APU/POWER AND COMMUNICATION
CONNECTION INTERCONNECT
7
12BK
APU/CAB
INTERCONNECT
7
{
10 10
POWER CONNECION
12BK
LINE 2
CH12_08
15 15
POWER CONNECION
NEUTRAL 12WH
POWER CONNECION
BONDING
COMMUNICATION CONNECION
CAN H
1
4
12GN
5XA(+)
20YL
1
4
{
6 6
COMMUNICATION CONNECION 5XA(-)
CH12_08
CAN L 20GN
5 5
COMMUNICATION CONNECION SHD
CAN SHIELD 20NONE
APU/ENGINE APU/ENGINE STOP OIL PRESSURE

STOP SIGNAL INTERCONNECT SWITCH
(1416F) (1417) (1418M)
1 35-G 1
STOP SIGNAL 35-G
7
RETURN 18WH 18WH
2 2
35 35
STOP SIGNAL 8
18TN 18TN
APU PIGTAIL
(+)
(1422)
1
START BATTERY 14
02RD CH2_03
CONNECTION +VE
APU PIGTAIL
(-)
(1424)
1
START BATTERY 14-G
CH2_03
CONNECTION -VE 02BK
APU BONDING
STUD
(1419F)
FRAME BONDING 11-G
STRAP 02BK
APU
CHASSIS GROUND
(1420F)
U00AXPC CIRCUIT DIAGRAM, 9200/9400/9900

60454B 31AUG06
AE08-52512 010
Figure 147 APU System
S08316
13. CONNECTOR COMPOSITES (CHAPTER 13)

13.1. LEFT GAUGE CLUSTER (CONNECTOR 423), P. 1

LEFT GAUGE CLUSTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONNECTOR 423)
ILL ILL
HIGH
WATER
TEMP
(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT
ILL ILL
MESSG
WAIT
LOW
(+) (+) OIL
D G
PRESS
C S
B E
C S
WARN
A
(-) (-) ENG
STOP
ENG
ILL ILL
SERV/
CHECK
ENG
(+) (+)
I G
C S
TRLR F
C
ABS
C S
S
(-) (-)
ILL ILL
1 9
2 10
3 11
4 12
13
14
5 15
6 16
7 17
8 18
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//TRLR ABS WAS A P54004K
FRONT AXLE. P50317A 12FEB99 AE08-52513 01
Figure 148 Left Gauge Cluster (Connector 423)
S08316
13.2. LEFT GAUGE CLUSTER (CONNECTOR 424), P. 2

LEFT GAUGE CLUSTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONNECTOR 424)
ILL ILL
HIGH
WATER
TEMP
(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT
ILL ILL
MESSG
WAIT
LOW
(+) (+) OIL
D G
PRESS
C S
B E
C S
WARN
A
(-) (-) ENG
STOP
ENG
ILL ILL
SERV/
CHECK
ENG
(+) (+)
I G
C S
TRLR F
C
ABS
C S
S
(-) (-)
1 6
ILL ILL
2 7
3 8
10
4 11
5 12
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//TRLR ABS WAS A P54004K
FRONT AXLE. P50317A 12FEB99 AE08-52513 02
Figure 149 Left Gauge Cluster (Connector 424)
S08316
13.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION, P. 3
Figure 150 Left Gauge Cluster — Gauge Information
S08316
13.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 4

LEFT GAUGE CLUSTER -
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TERMINAL INFORMATION
8 18 CONNECTOR 423
7 17 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
6 16
5 1 62C 10 97AT
15
2 62-GC 11 97AP
14
13 3 28A 12 28D
12 4 11-GM 13 97AZ
4
3 11 5 29L 14 94T
2 10 6 34B 15 25A
1 9
7 65C 16 25B
8 --- 17 25-GA
(423)
(SEE NOTE 1) 9 35L 18 30
TERMINALS
1. INSTRUMENT LAMP POWER (+)

2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. HIGH WATER TEMPERATURE WARNING LIGHT (GROUND ACTIVE)
6. LOW COOLANT LEVEL WARNING LIGHT (GROUND ACTIVE) *
7. WORK LIGHT (GROUND ACTIVE) *
8. MESSAGE WAIT (GROUND ACTIVE) *
9. LOW OIL PRESSURE WARNING LIGHT (GROUND ACTIVE)
10. WARN ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
11. STOP ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
12. WARN & STOP ENGINE WARNING LIGHT (COMMON) W/ELECTRONIC ENGINES
13. CHECK ENGINE WARNING LIGHT (GROUND ACTIVE) W/ELECTRONIC ENGINES
14. TRAILER ABS WARNING LIGHT (GROUND ACTIVE)
15. PYROMETER AMPLIFIER (POWER) *
16. PYROMETER AMPLIFIER (GAUGE SIGNAL) *
17. PYROMETER AMPLIFIER (GROUND) *
18. ENGINE OIL TEMPERATURE SENDER (INPUT SIGNAL) *
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//CAV 14 WAS ---. A P54004K
TERM 14 WAS FRT AXLE P50317A 12FEB99 AE08-52513 04
Figure 151 Left Gauge Cluster — Terminal Information
S08316
13.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION, P. 5
Figure 152 Left Gauge Cluster — Terminal Information
S08316
13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420), P. 6
Figure 153 Right Gauge Cluster (Connector 420)
S08316
13.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION, P. 7
Figure 154 Right Gauge Cluster — Gauge Information
S08316
13.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION, P. 8
Figure 155 Right Gauge Cluster — Terminal Information
S08316
13.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 9
Figure 156 Speedometer/Tachometer Module — Terminal Information
S08316
13.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION, P. 10
Figure 157 Speedometer/Tachometer Module — Terminal Information
S08316
13.11. CONNECTOR COMPOSITES (1), (2), (3), P. 11

CHAPTER 13
CONNECTOR COMPOSITES
DASH PANEL - LEFT SIDE (1)

B A
A-FRONT END,B-MAIN CAB
R
P Q B C CAVITY CIRCUIT CAVITY CIRCUIT

O D
S V
N E A B A B
T U
M F A 53B 53B L --- 97AL
L K H G
J I B 41C 41C M 64B 64B
CONNECTOR-593389C1 C 41D 41D N 21 21**

CONN LOCK(2-REC'D)-598333C1
TERMINAL(18,20AWG)-587576C1 D --- --- O --- ---
TERMINAL(14,16,18AWG)-587575C1
TERMINAL(12AWG)-1673747C1 E RED* 39B P 56 56
CABLE SEAL(16,18,20AWG)-1652325C1
CABLE SEAL(14AWG)-589391C1 52F 52F
F Q 21A 21A
CABLE SEAL(12AWG)-589390C1
G 52-GE 52-GE R --- ---

A
H --- 97-GF S 57 57
J I
CONNECTOR-589332C1
L K H G CONN LOCK(2 REC'D)-589333C1 70A
I 70A T 85B 85B
M F TERMINAL(14,16AWG)-587577C1
T U
TERMINAL(18,20AWG)-587578C1 70
N E J 70 U --- ---
S V
CAVITY PLUG-587579C1
O D CABLE SEAL(16,20AWG)-1652325C1
K 58H 58H V --- ---
P Q B C CABLE SEAL(14 AWG)-589391C1
R A *W/AD-9 AIR DRYER **W/ETHER START
DASH PANEL - RIGHT SIDE (2)

A-ENGINE,B-MAIN CAB
CAVITY CIRCUIT CAVITY CIRCUIT
B A B A
A 19 --- L 17B 17B
B 30 30 M 82C 82C
C 77C 77C N 82D 82D
D 48A --- O 82E 82E
E 92PF RD P 13D 13D
F 48B --- Q 21A 21A
G 71 71 R 23 23
H 71A/71B 71A S 82F 82F
I 29 29 T 82-GC 82-GC
J 29A 23A U 97AW ---
K 97BC 23B V 31 31
DASH PANEL - RIGHT SIDE (3)

A-CHASSIS,B-MAIN CAB
CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
A B A B A B A B
A 32 32 G 68A 68A M --- --- S --- 87A
B 47A@ 47A H 71A 71A N --- --- T --- 87B
C 47B@ 47B I --- --- O --- --- U --- ---
D --- 71P J --- --- P --- --- V 36 36
E 56B 56B K --- --- Q --- ---
F 57B 57B L --- --- R 32A 32A
@W/3406C ONLY
U00EDL2 5000/9100/9200/9400/9900
MOVED 41C,41D FROM B 55093Z PART NO.
CAV U,V TO CAV B,C CONN (1). P50317A 12FEB99 AE08-52513 11
Figure 158 Connector Composites (1), (2), (3)
S08316
13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27), P. 12

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR COMPOSITES
TURN SIGNAL WINDSHIELD WASHER

(ON STEERING COLUMN)
(4) BOTTLE
(9)
MAIN CAB SWITCH PIGTAIL
RD BK
55A
87-G
70A
70D
87A
57D
56D 57E
56E
BL
OR
56B 57B GN YL
CONNECTOR-872291R1
CONNECTOR-258058C1 CONNECTOR-258059C2 TERMINAL-333733C1
TERMINAL(12AWG) TERMINAL-239807R1
-333734C1
TERMINAL(12+12,12+14AWG)
-1677840C1
HEATER CONTROL SWITCH PYROMETER MODULE

(BEHIND HTR SW PANEL) (15)
(11)
MAIN CAB
PYROMETER
MAIN CAB PIGTAIL
75C 75H
25B
BL
77 25A
75B BN
75N
GN RD
25
25-G
CONNECTOR-463156C1
TERMINAL(14AWG)-0333733C1
TERMINAL(18AWG)-0333732C1 CONNECTOR-255058C1 CONNECTOR-255057C1
TERMINAL-333733C1 TERMINAL-239807R1
HEATER RESISTOR &

LOW COOLANT THERMO-FUSE
(20) (IN HEATER BOX)
(27)
HEATER BOX WIRING
CAVITY CIRCUIT
C B A 75M
34 A B 34-G
B 75C
C 75T
A
CONNECTOR-1671611C1
TERMINAL-2033911C1 CONNECTER-0266516
SEAL-1652325C1 TERMINAL(10T,10AWG)-
LOCK-1671608C1 1660025C1
U00EDL2 5000/9100/9200/9400/9900
CNA 10NOV99 SWITCHED 75C W/75T @ A P53673L
CONN (27). P50317A 12FEB99 AE08-52513 12
Figure 159 Connector Composites (4), (9), (11), (15), (20), (27)
S08316

CHAPTER 13
KEY SWITCH
PUSH BUTTON
(40)
START SWITCH
(41)
MAIN CAB
PUSH BUTTON JUMPER

15
13
A B
W/KEY 17A
17 17A
SWITCH
START 17 W/PUSH
12 BUTTON
START
12M
CONNECTOR-188396R1
TERMINAL-899166R1
CONNECTOR-293347C1
TERMINAL(14AWG)-188396R1
TERMINAL(12+12AWG)-1677840C1
HEADLIGHT DIMMER SWITCH TRUCK BODY CONNECTOR

(BEHIND/BELOW LT INST PANEL) (LOCATED AT LT REAR CAB)
(42) (43)
MAIN CAB SWITCH PIGTAIL TRAILER/SLEEPER

MAIN CAB HARNESS
51A RED
58S 58S
58R
53B 52B
64C 52F BROWN BLUE
CONNECTOR-266516C1
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(12+14,14+14AWG)- TERMINAL-239807R1
333735C1
CONNECTOR-872291R1 CONNECTOR-872290R1
TERMINAL(12+12AWG)- TERMINAL-239807R1
1677840C1
LOCK-3513477C1-2
SLEEPER BLOWER MOTOR

LEFT FOG LIGHT
LOCATED ON THE RIGHT HAND-SIDE B-PILLAR (LEFT INNER BUMPER)
(65)
(48)
SLEEPER HARNESS HEATER BOX HARNESS FOG LIGHT OVERLAY FOG LIGHT PIGTAIL
75AF A A
75AF
64-GB
75AM B 75AM B
75AT C 75AT C WH
75-GA D 75-GA D BK
64D
CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1 CONNECTOR-587567C91 CONNECTOR-587568C91
TERMINAL-587577C1 TERMINAL-587575C1
CABLE SEAL-589390C1 CABLE SEAL-589390C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 SNS//ADDED CONN 65 A P53815P
P50317A 12FEB99 AE08-52513 13
S08316

CHAPTER 13
CONNECTOR COMPOSTIES
RIGHT FOG LIGHT RIGHT HEADLIGHT

(RIGHT INNER BUMPER)
(71)
(66)
FOG LIGHT OVERLAY

HARNESS ON SEALED HEADLIGHT ASSEMBLY
FOG LIGHT PIGTAIL
64-GA YELLOW2
C
WH B A
BK YELLOW1 WHITE2
64C
CONNECTOR-261702C1
CONNECTOR-587567C91 CONNECTOR-587568C91 TERMINAL-2034741C1
ETHER START HORN INLINE

(AT DASH PANEL)
(LOWER LEFT RADIATOR)
(72) (76)
ETHER VALVE HORN JUMPER FRONT END HARNESS

FRONT END
HARNESS PIGTAIL
85B
21A BLACK
85-G
21 BLACK
CONNECTOR- CONNECTOR-
"CM" SLEEVE "CM" SLEEVE
AM-89000 AM-89000
BACK-UP LIGHT SWITCH
LEFT HEADLIGHT (94)

(W/9200,9400 ONLY)
(77) ENGINE HARNESS JUMPER TO SWITCH

HARNESS ON SEALED HEADLIGHT ASSEMBLY
YELLOW2
71
B BLK A
C
B A 71A
A WH
B
YELLOW2 WHITE2
CONNECTOR 1671610C1 CONNECTOR 1671611C1
TERMINAL 2033819C1 TERMINAL 2033911C1
CONNECTOR-261702C1 SEAL 1652325C1 SEAL 1652325C1
TERMINAL-2034741C1 LOCK 1671608C1 LOCK 1671608C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 SNS//ADDED CONN 94 A P53815P
P50317A 12FEB99 AE08-52513 14
S08316
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115), P. 15

CHAPTER 13
BACKBONE J1939 HEATER CONTROL PANEL LIGHT

(LOCATED BEHIND CAB HEATER CONTROL PANEL)
BACKBONE J1939 (ENGINE CONNECTION) (105)
(100) (100A)
MAIN CAB

1 YL1(+) 1 YL2(+)
1 2 2 SHD1 1 2 2 SHD2
62P
3 GN1(-) 3 GN2(-) 62-GP
62-BP
3 4 4 --- 3 4 4 ---
*W/BENDIX ABS *W/BENDIX ABS
CONNECTOR 3537127C1 CONNECTOR-435267C1

CONNECTOR 3537127C1
SEALING PLUG 3537132C1 TERMINAL-435266C1
SEALING PLUG 3537132C1
TERMINALS 3537131C1 TERMINAL(16+16AWG)-2010368C1
TERMINALS 3537131C1
TRAILER SOCKET
SHIFT TOWER CRUISE CONTROL (112)
(111) (LOCATED ON REAR OF SLEEPER OR END OF FRAME)
**
CAVITY CIRCUIT
68B
A 97-GC
58R
D C B PLUG WH
BN BN
C 97AN/97AM
E B GY
D 97AH OR OR
F A E 97-AD OR
F 97-AG 57C
70C
94AF 56C
CONNECTOR - 2024437C1
CONNECTOR TERMINAL(16AWG) - 1667742C1
CONNECTOR BODY LOCK - 2011364C1 CONNECTOR(PLASTIC HOUSING)-3520417C1
CONNECTOR(DIE CAST HOUSING)-2009934C1
RUBBER BOOT-481849C1 GASKET-1666090C1
**
11-GN W/TRAILER CONN ON FRAME
11-GAL W/TRAILER CONN ON CAB/SLEEPER
RIGHT CAB DOME LIGHT

FOUR WHEEL TRAILER (RIGHT ROOF AREA)
JUNCTION BLOCK (115)
(REAR CROSS MEMBER)
70C ROOF HARNESS LIGHT PIGTAIL
56C (113)
57C
58R BLACK
**
WH BK YL RD GN BN BL
*** BLACK
94AF
** 16BL N/SKYRISE
STOP 63S W/SKYRISE
ABS
68B *** 16YL N/SKYRISE

TAIL 63Y W/SKYRISE
CLEARANCE
ASSEMBLY-407860C91 CONNECTOR-587568C91 CONNECTOR-587567C91

U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 SNS//ADDED 100&100A A P53815P
P50317A 12FEB99 AE08-52513 15
Figure 162 Connector Composites (100), (100A), (105), (111), (112), (113), (115)
S08316
13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128), P. 16
Figure 163 Connector Composites (116), (117), (118), (127A), (128)
S08316
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147),
(148), P. 17
Figure 164 Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)
S08316

CHAPTER 13
ACC ADAPTER RELAY OPTIMIZED IDLE

(149) IGNITION
(150)
CAVITY CIRCUIT
CAVITY CIRCUIT 1 17C/17A
1 1
1 14BJ 2 17F
5 3 2 2 12-GH 3 3 ---
5 2
3 --- 4 17E
4 4
4 12AD 5 17H
5 12AC
CONNECTOR-0593385C1
TERMINAL(16+16AWG)-1661710C1
CONNECTOR-0593385C1 TERMINAL(16AWG)-1661709C1
TERMINAL(16AWG)-1661709C1 LOCK-0593387C1
OPTIMIZED IDLE ABS IGNITION RELAY

SAFETY (152)
(151)
CAVITY CIRCUIT
CAVITY CIRCUIT
94 *
1 17H/17HA 1
1 14AN **
2 97AW
1 94-GA
3 --- 2
5 3 2 13X/13W **
4 17K/17KA 5 3 2 3 ---
4
5 17CA/17K
4 94K *
4
94A **
13W/94B
5
94-GC **
CONNECTOR-0593385C1 * W/BENDIX
TERMINAL(16+16AWG)-1661710C1 ** W/WABCO
LOCK-0593387C1 TERMINAL(10,14+14AWG)-1661710C1
HEATER CONNECTION #1
(161)
HEATER BOX CAB HARNESS
75F A 75F A
75M B 75BH B
75T C 75T C
75-G D 75-G D
75-GL
HEATER CONNECTION #2
(162)
HEATER BOX CAB HARNESS

A 75L
D C C D A 75BJ
B 75K B 75K
C 77B/77C
E B B E C 77H
D 77P/77J D 77R
E 77F F A A F E 77F
F 75C F 75C
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CONN 152 CKT 13X WAS A P53815P
13AX P50317A 12FEB99 AE08-52513 18
S08316

CHAPTER 13
ABS WARNING LIGHT RELAY ABS ENGINE BRAKE RELAY

(165) (166)
CAVITY CIRCUIT
1 94E
1 1 CAVITY CIRCUIT
94B/92ST * 1 94F
2
5 3 2 94B/94C ** 3
5 2 2 94C/94F
3 94-G/94-GA 3 13AF
4 4
4 --- 4 ---
5 94H 5 94J
* N/3406C MECH
** W/3406C MECH
TERMINAL(18AWG)-1659673C1 TERMINAL(14+14AWG)-1661710C1
TERMINAL(14AWG,16AWG)-1661709C1
TERMINAL(14,16AWG)-1661709C1
TERMINAL(16+16,14+14AWG)-1661710C1
OWNER/OPERATOR SPARE SWITCH

(167)
CAVITY CIRCUIT
1
1 14AS
5 3 2 2 12S
3 ---
4
4 14AF
5 12-GS
CONNECTOR-0593385C1
TURN SIGNAL LIGHT TURN SIGNAL LIGHT FRONT LEFT & RIGHT
LEFT SIDE RIGHT SIDE TURN LIGHTS
(BEHIND INST PANEL LEFT SIDE) (BEHIND INST PANEL RIGHT SIDE) (BEHIND TURN LIGHT ASSY)
(170) (171) (180)
TURN LIGHT
CABLE ASSY
TERMINAL-239807R1 TERMINAL-239807R1 CAVITY CIRCUIT
A ORANGE
B BROWN
G WHITE
WH OR
OR
WH
LIGHT HARNESS
LIGHT HARNESS
MAIN CAB
B
MAIN CAB
G
56-GA 56D
56
A
57
57-GA 57D
CONNECTOR-1664227C1
GASKET-1664228C1
CONNECTOR-969541R1 CONNECTOR-969541R1 CONNECTOR LOCK-1664229C1
TERMINAL(16AWG)-333733C1 TERMINAL(16AWG)-333733C1 TERMINAL-1664231C1
TERMINAL(12+12AWG)-1677840C1 TERMINAL(12+12AWG)-1677840C1 CABLE SEAL-1664232C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 92ST TO CONN 165 A P53815P
P50317A 12FEB99 AE08-52513 19
S08316
13.20. CONNECTOR COMPOSITE (190), P. 20
Figure 167 Connector Composite (190)
S08316
P. 21
Figure 168 Connector Composites (196), (199), (200), (201), (209), (211), (214), (216)
S08316
13.22. CONNECTOR COMPOSITES (217), (218), (220), (221), P. 22
Figure 169 Connector Composites (217), (218), (220), (221)
S08316
S08316

BACK-UP LIGHT SWITCH (230)
LOCATED ON TOP OF TRANSMISSION
W/FULLER C2000 TRANSMISSION W/ALL OTHER TRANSMISSION'S
BLACK
A BLACK
A
WHITE B B
C
WHITE
CONNECTOR 1661778C1
TERMINAL 1661875C1 CONNECTOR (CB SLEEVE)-
SEAL 1661872C1 AM-89000 #7
LOCK 1661874C1 TERMINAL-0425058C1
ENGINE WATER TEMP

(LOCATED ON ENGINE)
(231)
ENGINE
HARNESS
29-G
29
CONNECTOR-1675752C1
TERMINAL-1651943C1
CABLE SEAL-1661872C1
TRANSMISSION OIL TEMPERATURE DIAGNOSTIC ON/OFF SWITCH

SENDER (241)
(ON TRANSMISSION)
(236)
I6 HEUI
CAVITY CIRCUIT
1 ---
2 ---
3 ---
2 4 ---
7 1 3 5 97-GE
31 6 97-AM
7 62R
31-G
8 4 6 8 62-GR
5
CAVITY CIRCUIT
CONNECTOR-2009385C1
1 ---
CAVITIES 1-6
TERMINAL(18+18AWG)- 2 ---
1661226C1 3 ---
TERMINAL(12AWG)-
4 ---
1661227C1
CAVITIES 7-8 5 97-GE
CONNECTOR-1675752C1
TERMINAL(16AWG)- 6 97AM
TERMINAL-1651943C1
1661209C1
CABLE SEAL-1661872C1 7 62R
TERMINAL(18AWG)-
1661208C1 8 62-GR
U00EDL2 5000/9200/9400/9900
REMOVED ITEM 235 A 54719V
P50317A 12FEB99 AE08-52513 24
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13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251), P. 25

CHAPTER 13
IDLE DIAGNOSTIC INC/DEC

CRUISE CONROL SWITCH
W/CUMMINS N14
W/CUMMINS N14
(243)
(244)
2
7 1 3
8 4 6 CAVITY CIRCUIT CAVITY CIRCUIT
5 1 97AU C D A 97-GC
2 97-GD B 97AE1
CONNECTOR-2009385C1
CAVITIES 1-6 3 97AV B E C ---
TERMINAL(18+18AWG)- D ---
4 ---
1661226C1
TERMINAL(12AWG)- 5 --- A F E 97AA1
1661227C1 6 --- F 97AB1

CAVITIES 7-8
7 62Q
TERMINAL(16AWG)-
1661209C1 8 62-GQ CONNECTOR-2024437C1
TERMINAL(18AWG)- CONNECTOR LOCK-2011364C1
1661208C1 TERMINALS-1667742C1,0239481R1,0587578C1
LOW COOLANT LEVEL SWITCH

(249)
VEHICLE SPEED SENSOR
(ON TRANSMISSION)
ENGINE HARNESS (250)
ENGINE HARNESS
CAVITY CIRCUIT
CAVITY CIRCUIT
D A 34 A 97AJ
B 34-G B A
B 97AK
C 34B(5V)
B A
D 34A
CONNECTOR-1684261C1
C CONNECTOR LOCK-1684263C1
CONNECTOR-1673746C1 TERMINAL-1680205C1
CONNECTOR LOCK-1661873C1
TERMINAL-1661875C1
CELECT 21-WAY CAVITY CIRCUIT

ECM
A 13D
CONNECTOR
B PLUG
(251)
C 23A
D PLUG
E PLUG
F PLUG
J H X 11-GK
G
K W H PLUG
B G
J 34B(5V)
L V
K 34-G
C A F
M U L 34A
D E M 34
N T N ---
P R S P ---
R PLUG
S PLUG
T 23C
U PLUG
V 97AM
CONNECTOR-1651966C1
TERMINAL-1680205C1 W PLUG
-0500398C1
X PLUG
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 244;CONN 251 CKT A P53815P
23A WAS 23D P50317A 12FEB99 AE08-52513 25
Figure 172 Connector Composites (243), (244), (249), (250), (251)
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CHAPTER 13
ENGINE OVERRIDE
DIAGNOSTIC ON/OFF
W/DETROIT DIESEL
(260)
ELECTRONIC CONTROL MODULE
(ECM)
W/CUMMINS N14
(252)
2
7 1 3
8 4 6
CAVITY CIRCUIT 5
1 97AZ
2 97AE/97AE2
3 97AJ CAVITY CIRCUIT

19 1 ---
4 97AN
2 ---
5 24AE 3 ---
CONNECTOR-2009385C1
28 9 6 99B CAVITIES 1-6 4 ---
TERMINAL(18+18AWG)- 5 97AU
7 97AK 1661226C1
6 97-GD
TERMINAL(12AWG)-
8 98B(-) 1661227C1 7 62Q
CAVITIES 7-8 8 62-GQ
9 99C TERMINAL(16AWG)-
1661209C1
10 97-G
TERMINAL(18AWG)-
11 99 1661208C1
12 97AB/97AF
13 97AL
14 97AV
15 ----
16 97AP
20 1
17 ---- THROTTLE POSITION
SENSOR
18 99A(5V)
(267)
19 99-G
10 20 ----
21 ---- CAB OVERLAY
22 97AA/97AC
23 97AU IDLE THROTTLE

VALIDATION POSITION
24 ---- SWITCH F E D C B A SENSOR
25 97AT
CONNECTOR-2041336C91
STRAPLOCK(4 REQ'D)- 289862C1 26 ----
CONNECTOR COVER-1654798C1
27 98(+)
TERMINAL-1654799C1
CAVITY PLUG-1654800C1 24AF
28
CONNECTOR-587574C91
TERMINAL- 587575C1
W/CUMMINES ENGINES
N14,AHD,ISM W/DETRIOT SERIES 60
A 99-G A 99G
B 99 B 99
C 99A(5V) C 99A(5V)
D 99C D ---
E 99B E 99B
F 99-GA F 99-GA
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADDED 252 A P53815P
P50317A 12FEB99 AE08-52513 26
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CHAPTER 13
DETRIOT DIESEL ECM CONNECTOR
(273) CAVITY CIRCUIT CAVITY CIRCUIT
A1 --- F1 23C
A2 23D F2 97AE
A3 99A(5V) F3 13DB
B1 97AT G1 97AU
A B C D E F G H J K
B2 97AP G2 97AL
B3 13D G3 97AA/97AC
3
C1 98B(-) H1 ---
2 C2 98(+) H2 97AV
1 C3 99-G H3 34
D1 --- J1 97AB/97AF
D2 99 J2 97AH/97AM
D3 --- J3 ---
CONNECTOR-1687787C1
TERMINAL-1651943C1 E1 99B K1 ---
PLUG-1687788C1
E2 97AJ K2 24AE
E3 97AK K3 24AF
DETROIT DIESEL THERMAL OVERCRANK DETROIT DIESEL

IDLE TIMER PROTECTION LOW COOLANT SWITCH
(AT STARTER-OPTIONAL)
(268) (278)
(275)
CAB ENGINE
OVERLAY HARNESS
ENGINE
HARNESS
97-GE
A
34
97AV 17D
B
97BC
B
34-G
17-G
A
CONNECTOR-1671610C1
CONNECTOR-1661777C1 CONNECTOR-2036583C1 CONNECTOR LOCK-1671608C1
TERMINAL-1675832C1 TERMINAL-2036586C1 TERMINAL-1661377C1
WABCO ABS LEFT FRONT

CAB ABS ECU WHEEL SPEED SENSOR
(282) (AT FRONT LEFT WHEEL)
(289)
ABS FRONT
CHASSIS
4 5 6 CAVITY CIRCUIT
1 94WH GY/WH 1
2 94WJ
3 94WK
OR/WH 2
4 94WC
1 2 3 5 94WD
6 ---
CONNECTOR-1684261C1
CONNECTOR-2005240C1 CONNECTOR LOCK-1684263C1
CONNECTOR LOCK-2005242C1 TERMINAL-1651969C1
TERMINAL-1680205C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 NEW 282 CONN A P53815P
P50317A 12FEB99 AE08-52513 27
S08316

CHAPTER 13
ABS LEFT FRONT ABS RIGHT FRONT ABS RIGHT FRONT

MODULATOR VALVE MODULATOR VALVE WHEEL SPEED SENSOR
(BETWEEN FRONT WHEELS) (BETWEEN FRONT WHEELS) (AT FRONT RIGHT WHEEL)
(290) (291) (292)
ABS FRONT ABS FRONT

CHASSIS CHASSIS ABS FRONT
CHASSIS
C
B
A
C
B
DKBL/WH 1
YL/WH 2
BK/WH BN/WH VT/WH LTBL/WH
RD/WH LTGN/WH
CONNECTOR-1686834C1 CONNECTOR-1686834C1 CONNECTOR-1684261C1

CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1684263C1
TERMINAL-1661377C1 TERMINAL-1661377C1 TERMINAL-1651969C1
CUMMINS N14,AHD,ISM
THERMAL OVER-CRANK
PROTECTION CLUTCH SWITCH CAVITY CIRCUIT
(LOCATED BY CLUTCH) A 97AH
(293)
(294) B 97-GH
SWITCH CAT C10,C12 & 3406E

CAVITY CIRCUIT # CAB OVERLAY
PIGTAIL
B CAVITY CIRCUIT
A 17-G A 97AH
A B 17D B 97-GH
B B DETROIT SERIES
CAVITY CIRCUIT
A 97AH
TERMINAL(18AWG) - 2644000R1
A A B 97-GH
CAVITY CIRCUIT
CONNECTOR-1661196C1 CONNECTOR-1661197C1 A BLACK

TERMINAL-1661208C1 TERMINAL-1661213C1 B BLACK
LEFT HEADLIGHT/ TURN/

MARKER LIGHT
(296)
FRONT END CONN-1673752C1 HEADLIGHT CONN-1673751C1

HARNESS TERM-1673747C1(12AWG) TERM-1673748C1(12AWG)
587575C1(14AWG) 587577C1(14AWG)
SEAL- 589390C1(12AWG) SEAL- 589390C1(12AWG)
589391C1(14AWG) 589391C1(14AWG)
A A CAVITY CIRCUIT
D CAVITY CIRCUIT
D A YELLOW1
A 52D
B B 52-GE B B WHITE1
C C 53D C
C YELLOW2
E D 56 E D ORANGE
E BROWN
E 58T
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 (292) PINS WERE A&B A P53815P
P50317A 12FEB99 AE08-52513 28
S08316
13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316), P. 29

TEMPERATURE SWITCH
(298) 6X4 REAR REAR AXLE
TEMPERATURE SWITCH
(299)
4X2 REAR AXLE 6X4 FRONT REAR AXLE
SENDER CHASSIS SENDER CHASSIS SENDER CHASSIS

JUMPER HARNESS JUMPER HARNESS JUMPER HARNESS
32-G 32-G 32-GA
A A A A A A
B B B B B B
32 32 32A
CONN-587568C91 CONN-587567C91 CONN-587568C91 CONN-587567C91 CONN-587568C91 CONN-587567C91

TERM-587575C1 TERM-587577C1 TERM-587575C1 TERM-587577C1 TERM-587575C1 TERM-587577C1
SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1
RIGHT READING LIGHT LEFT READING LIGHT

(ROOF NEAR LIGHT) (ROOF NEAR LIGHT)
(311) (312)
ROOF LIGHT
HARNESS PIGTAIL LIGHT
ROOF
HARNESS PIGTAIL
63-GT WHITE
A B
63-GR WHITE
A B
B
A
A
63T RED
63R RED
CONNECTOR- CONNECTOR- CONNECTOR- CONNECTOR-

1661259C1 1661260C1 1661259C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661264C1 1661263C1 1661264C1
TERMINAL- TERMINAL- TERMINAL- TERMINAL-
1661261C1 1661262C1 1661261C1 1661262C1
DEFROSTER FAN OIL TEMP

(FRONT CENTER ROOF)
SENDER
(313) (315,316)
FAN ROOF
ASSEMBLY HARNESS
30-GB
76-G
BLACK B
BLACK 76 A
30
CONNECTOR-481140C1 CONNECTOR-969541R1
CONNECTOR-2036584C1
TERMINAL-2036586C1
TERMINAL-239807R1 TERMINAL-333733C1
U00EDL2 5000/9200/9400/9900
CONN 315 WAS A 54719V
1675752C1 & 1661872C1 P50317A 12FEB99 AE08-52513 29
Figure 176 Connector Composites (298), (299), (311), (312), (313), (315, 316)
S08316
S08316
13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354), P. 31
Figure 178 Connector Composites (325), (345), (350), (351), (352), (353), (354)
S08316
S08316
S08316
S08316

SPEEDOMETER/TACHOMETER MODULE
(422)
9 20 1 57R 11 35C(+)
8 19
2 56R 12 35C(-)
7 18
6 3 29L 13 27S(+)
17
4 35L 14 27S(-)
16
15 5 29S(+) 15 27C(+)
14 6 29S(-) 16 27C(-)
5
13
4 7 29C(+) 17 36S(+)
3 12 8 29C(-) 18 36S(-)
2 11
9 35S(+) 19 36C(+)
1 10
10 35S(-) 20 36C(-)
YELLOW CONNECTOR-2018591C1
LEFT GAUGE CLUSTER

(423)
8 18 CAVITY CIRCUIT CAVITY CIRCUIT
7 17 1 62C 10 97AT
6 16
2 62-GC 11 97AP
5
15 3 28A 12 28D
14
4 11-GM 13 97AZ
13
12 5 29L 14 94T
4
6 34B 15 25A
3 11
2 10 7 65C 16 25B
1 9 8 --- 17 25-GA
9 35L 18 30
WHITE CONNECTOR-2018589C1
LEFT GAUGE CLUSTER

5 12 (424)
4 11
10
1 29S(+) 7 35C(+)
9
2 29S(-) 8 35C(-)
3 8
3 29C(+) 9 27S(+)
2 7
1 6 4 29C(-) 10 27S(-)
5 35S(+) 11 27C(+)
WHITE CONNECTOR-2018590C1
TERMINAL(18AWG)-2018639C1 6 35S(-) 12 27C(-)
PANEL LIGHTS RADIO CONNECTOR #1

SWITCH (426)
(425)
CAB HARNESS RADIO PIGTAIL
62W
D C 62A 86
D C 86C GY C D RD
E B 11-GS 86D
E B 86A WH B E GY/BK
62-GW
F A 62 86B
F A 88B YL
A F WH/BK
CONNECTOR-1661200C1 CONNECTOR-1661200C1 CONNECTOR-1661201C1

TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-1661209C1 TERMINAL(18,20AWG)-1661212C1
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//CONN 423: ADD A P54004K
94T TO CAV 14. P50317A 12FEB99 AE08-52513 35
S08316
S08316
S08316
S08316
13.39. CONNECTOR COMPOSITES (453), (454), P. 39
Figure 186 Connector Composites (453), (454)
S08316

CHAPTER 13
G3 GROUND ADAPTER
(455)
CAVITY CIRCUIT
K A 11-GE
B 13-GAD
J C 38-G
H D 38-GB
E 94-G
G F 75-GBD
G 11-GAW
LEFT BLANK F H ---

J 11-GAC
INTENTIONALLY E K ---
D CONNECTOR-2007315C1
CONNECTOR BODY LOCK-
C 2007316C1
BUS TERMINAL-2007317C1
CONNECTOR COVER-
B 2010558C1
TERMINAL(12AWG)-
1661211C1
A TERMINAL(14,16AWG)-
1661209C1
TERMINAL(18AWG)-
1661208C1
G4 GROUND ADAPTER LOW AIR PRESSURE SWITCH

(456) (460)
CAVITY CIRCUIT
A 11-GC
B 11-GX
C ---
G D ---
F E --- CAVITY CIRCUIT

F --- D A ---
E G --- B ---
H ---
B A C 40A
D J --- C D 40-GA
C K ---
B CONNECTOR-2007315C1
2006792C1
A CONNECTOR COVER-
2006790C1
TERMINAL(10AWG)-
1661211C1
CONNECTOR-1661777C1
TERMINAL(18AWG)-
1661208C1
F1 FUSEBLOCK F2 FUSEBLOCK F3 FUSEBLOCK

(462) (462) (462)
7 5 3 1 7 5 3 1 7 5 3 1
8 6 4 2 8 6 4 2 8 6 4 2

CAVITY CIRCUIT
1 75 1 65A/84
1 58D
2 14X 2 14T
2 14E
3 77T 3 63
3 70
4 14Z 4 (14T)
4 (14E)
5 75A 5 14S
5 68
6 14Z 6 14R
6 14B
7 63P 7 55
7 50
8 14Y 8 (14R)
8 (14B)
CONNECTOR-0592951C1
CONNECTOR-0592951C1 CONNECTOR-0592951C1 TERMINAL(10,12AWG)-
TERMINAL(10AWG)-0557375C1 TERMINAL(12,14+14AWG)-0557375C1 0557375C1
TERMINAL(16,14AWG)-0557374C1 TERMINAL(14AWG)-0557374C1 TERMINAL(10AWG MULTI-FEED)-
TERMINAL(10AWG MULTI-FEED)- 0557378C1
0557378C1 TERMINAL(18AWG)-1666118C1
TERMINAL (18AWG)-1666118C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED 38-G & 38-GB TO 455. A 55093F
P50317A 12FEB99 AE08-52513 40
S08316
S08316
13.42. CONNECTOR COMPOSITES (463), P. 42
Figure 189 Connector Composites (463)
S08316
13.43. CONNECTOR COMPOSITES (464), P. 43

CHAPTER 13
F10-F14 FUSEBLOCK-POOL
(464)
CONNECTOR-0592951C1
TERMINAL(10,12AWG)-
0557375C1
1 2 TERMINAL(14,16AWG)- CHECK INSIDE POWER
0577374C1
DISTRIBUTION CENTER
3 4 FOR ACTUAL LOCATION.
5 6
7 8 STANDARD (F10) BENDIX ABS/ATC (F10) WABCO ABS/ATC (F11)

CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
1 94AH 1 94 1 94K
2 14CP 2 14AE 2 94A
3 12BA 3 94P 3 94K1
4 12F 4 14P 4 (94A)
5 24AC/75DA 5 --- 5 ---
6 13DA 6 --- 6 ---
7 75DB 7 --- 7 ---
8 13DC 8 --- 8 ---
PRO-SLEEPER (F11) CLOCK (F11) ETHER START (F11)

1 75AW 1 88F 1 21H
2 14AU 2 14N 2 13L
3 75AX 3 --- 3 ---
4 (14AU) 4 --- 4 ---
5 14AY 5 --- 5 ---
6 14AW 6 --- 6 ---
7 14AX 7 --- 7 ---
8 14AV 8 --- 8 ---
POWER LOCKS (F11) FOG LIGHTS (F11) SPARE SWITCH (F11)

1 81 1 64 1 14AS
2 14FA 2 12P 2 14AR
3 --- 3 --- 3 ---
4 --- 4 --- 4 ---
5 --- 5 --- 5 ---
6 --- 6 --- 6 ---
7 --- 7 --- 7 ---
8 --- 8 --- 8 ---
MERITOR G XMSN (F11) EATON AUTOSHIFT(F10) APADS (F10)

1 92PF 1 13U 1 77AC
2 13Y 2 92U 2 14BA
3 --- 3 --- 3 77AB
4 --- 4 --- 4 77AA
5 --- 5 --- 5 ---
6 --- 6 --- 6 ---
7 --- 7 --- 7 ---
8 --- 8 --- 8 ---
TRAILER TAIL RELAY - R9 TRAILER STOP LIGHT RELAY - R10

(464) (464)

1 68 1 70E
1 2 58-G 1 2 70-G/58-G
3 --- 3 ---
5 3 2
4 68E
5 3 2
4 70C
5 58P 5 70D
4 4
0593385C1 0593385C1
TERMINAL-(10AWG)- TERMINAL-(10AWG)-
1661710C1 1661710C1
TERMINAL(18AWG)- TERMINAL(14,18+18AWG)-
1659673C1 1661709C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADDED CHARTS TO 464 A P53815P
P50317A 12FEB99 AE08-52513 43
Figure 190 Connector Composites (464)
S08316

CHAPTER 13
LEFT TURN RELAY - R11 RIGHT TURN RELAY - R12

(464) (464)
1 56H 1 57H
1 2 56-G/70-G
1 2 57-G/56-G
3 --- 3 ---
5 3 2 4 56A/56C 5 3 2 4 57A/57C
5 56E 5 57E
4 CONNECTOR-
4 CONNECTOR-
0593385C1 0593385C1
TERMINAL-(12,12+16AWG)- TERMINAL-(12,12+16AWG)-
1661710C1 1661710C1
TERMINAL(14,18+18AWG)- TERMINAL(14,18+18AWG)-
1661709C1 1661709C1
2 2
1 3 HEADLIGHT 1 3 TRAILER LIGHTS
7 7
SWITCH SWITCH
8 (465) 8 (466)
4 6 4 6
5 5
1 --- 1 ---
2 50/58AA 2 58AA
CONNECTOR-2009385C1 3 58E 3 58C

CAVITIES 1-6 4 --- 4 ---
TERMINAL(18+18AWG)- CONNECTOR-2009385C1
5 50A 5 58E
1661226C1 CAVITIES 1-6
TERMINAL(18AWG)-1661224C1 6 50B TERMINAL(18AWG)-1661224C1 6 58P
CAVITIES 7-8 CAVITIES 7-8 7 62AR
7 62AS
8 62-GAS 8 62-GAR
DRL ABS TRAILER RELAY

PARK BRAKE SWITCH (USA) (470)
(468) CAVITY CIRCUIT
CAB OVERLAY
1 94AH
CAVITY CIRCUIT
1 2 13CP
3 ---
D A ---
B --- 5 3 2
4 94AF
B A C 44B
5 13-GCP
C D 44-GB 4 CONNECTOR-
0593385C1
CONNECTOR-1661777C1 TERMINAL-(12,12+16AWG)-
SEAL-1661872C1 1661710C1
LOCK-1661873C1 TERMINAL(14,18+18AWG)-
TERMINAL(16AWG)-1661875 1661709C1
ABS DASH CONNECTOR (BENDIX)

(1000) CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
CAB CONNECTOR-3534350C1 1 94BA 12 SHD2 23 94BY 34 92M
PANEL NUT-3534351C1 2 94BB 13 GN2(-) 24 94BZ 35 77AH
STRAIN RELIEF-3534352C1 3 94BC 14 94BN 25 94CA 36 77AJ
TERMINAL-3534359C1
1 5
4 94BF 15 94BP 26 98YL4(+) 37 77AK
6 11
5 94CB 16 94BR 27 98SHD4 38 77AL
12 18
19
6 94BH 17 94BS 28 98GN4(-) 39 77AD
26
27 33
7 94BJ 18 94BT 29 92G 40 77-GAC
34 39 8 94BK 19 94BU 30 92H 41 77AF
40 44
9 94BL 20 94BV 31 92J 42 ---
10 94BM 21 94BW 32 92K 43 ---
11 YL2(+) 22 94BX 33 92L 44 ---
CAVITY CIRCUIT* CIRCUIT** CAVITY CIRCUIT* CIRCUIT** CAVITY CIRCUIT* CIRCUIT** CAVITY CIRCUIT
CHASSIS 1 DKBL/WH [BK3] 12 SHD1 SHD1 23 DKBL/WH1 RD/WH1 34 ---
(BENDIX,WABCO) 2 YL/WH [BN3] 13 GN1(-) GN1(-) 24 OR/WH1 YL/WH1 35 77AH
(471M) 3 GY/WH [BK4] 14 BN/WH1 LTBL/WH1 25 GY/WH1 DKBL/WH1 36 77AJ

4 OR/WH [BN4] 15 RD/WH1 VT/WH1 26 --- --- 37 77AK
5 VT/WH [BL2] 16 BK/WH1 LTGN/WH1 27 --- --- 38 77AL
5 1 6 LTGN/WH [BN2] 17 VT/WH1 GY/WH1 28 --- --- 39 77AD
11 6
7 LTBL/WH [GN/YL2] 18 LTBL/WH1 OR/WH1 29 --- --- 40 77-GAC
18 12
26 19 8 BK/WH [BL1] 19 LTGN/WH1 BN5 30 --- --- 41 77AF

33 27 9 RD/WH [BN1] 20 BN1 BL5 31 --- --- 42 ---
39 34
10 BN/WH [GN/YL1] 21 BL1 BN/WH1 32 --- --- 43 ---
44 40
11 YL1(+) YL1(+) 22 YL/WH1 BK/WH1 33 --- --- 44 ---
* - W/ BENDIX ABS
CONNECTOR-3534349C1 ** - W/ WABCO ABS
TERMINAL-3534360C1
U00EDL2 5000/9100/9200/9400/9900
CONN 1000 WAS 471. B P54020U PART NO.
P50317A 12FEB99 AE08-52513 44
S08316
S08316
P. 46
CHAPTER 13
PYROMETER CABLE ASSEMBLY PYROMETER CABLE ASSEMBLY

(491) MODULE (492)
ENGINE CAB CAB HEATER BOX

HARNESS JUMPER
B CAVITY CIRCUIT
B B CAVITY CIRCUIT
A (RED) B
A (RED)
B (YELLOW)
A A A
B (YELLOW)
879630R1 239807R1
188396R1 241117R1
B1 BATTERY ADAPTER
I1 IGNITION ADAPTER I2 IGNITION ADAPTER
(497)
(494) (495)
CAVITY CIRCUIT
K
CAVITY CIRCUIT CAVITY CIRCUIT A 14V
K A 13F K A 13P J B 14N
B 13AH B 13AT C 14FA
J C ---
J C 13BL H D ---
H D ***
H D 13S
G
E ---
E 13DC E 13BLF F 14BL
G F 13Z G F *
F G 14BD
G 13AF/13DA G 13Y H 14AD
F H 13AB F H 13EG E J ---
J 13W J 13CP ** K ---
E K 13L
E K 13EF D
*** -
D 13X - PDL BUZZER D * 13U W/EATON AUTOSHIFT
OR LIGHTNING C
13S - KYSOR SHUTDOWN ** 77AA W/APADS CONNECTOR-2007315C1
C CONNECTOR-2007315C1 C CONNECTOR-2007315C1 B CONNECTOR BODY LOCK-
CONNECTOR BODY LOCK- 2007316C1
B 2007316C1 B 2007316C1
BUS TERMINAL-2007317C1 CONNECTOR COVER-
CONNECTOR COVER-
CONNECTOR COVER-
A 2010558C1
2010558C1 TERMINAL(10,12AWG)-
A TERMINAL(14,16AWG)- A 2010558C1
1661211C1
TERMINAL(14AWG)-
1661209C1 TERMINAL(16AWG)-
1661209C1
TERMINAL(18AWG)- 1661209C1
TERMINAL (12AWG)-
1661208C1
1661211C1
TERMINAL(12AWG)-
1661211C1
B2 BATTERY ADAPTER A1 ACCESSORY ADAPTER A3 ACCESSORY ADAPTER

(498) (499) (501)
K CAVITY CIRCUIT K CAVITY CIRCUIT

A 14AH A 12A
J B --- J B 12S
CAVITY CIRCUIT
C --- A 12AD
H H
C 12AC G B 12P
D 14N D 12E
E ---
G E 12B F C 12L
G F 14BK F ---
D 12R
G --- F E E ---
F G ---
F ---
H --- H 12W D
E J --- E J ---
G ---
K --- K --- C
D D
B
C C CONNECTOR-2006789C1
CONNECTOR-2007315C1 CONNECTOR-2007315C1 CONNECTOR BODY LOCK-
B CONNECTOR BODY LOCK- B CONNECTOR BODY LOCK- 2006792C1
2007316C1 2007316C1 A BUS TERMINAL-2006791C1
BUS TERMINAL-2007317C1 BUS TERMINAL-2007317C1 CONNECTOR COVER-2006790C1
CONNECTOR COVER- TERMINAL(10,12AWG)-
A 2010558C1 A CONNECTOR COVER-
2010558C1 1661211C1
TERMINAL(10,12AWG)- TERMINAL(12AWG)- TERMINAL(14AWG)-
1661211C1 1661211C1 1661209C1
TERMINAL(16,14AWG)-
1661209C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD APADS NOTE TO 495 C P53815P PART NO.
JKP 4MAR02 ADDED 13EF & 13EG TO 495. D 55093F

P50317A 12FEB99 AE08-52513 46
S08316
S08316

CHAPTER 13
START FEED ADAPTER BLINK CODE

(509) SWITCH
(511)
2
CAVITY CIRCUIT 1
G A 17B
B 17A *
F C 17E
D ---
4 6
E 5
E 17
LEFT BLANK
INTENTIONALLY D F ---
G ---
C * 17X W/EATON AUTOSHIFT
CAVITY BENDIX WABCO
1 --- ---
B CONNECTOR- 2 --- ---
2006789C1 3 --- ---
CONNECTOR BODY LOCK- 4 94P ---
2006792C1
A BUS TERMINAL-2006791C1 5 94BE 94H/94E
CONNECTOR COVER- 6 94GL 94G/94-GC
2006790C1
TERMINAL(14AWG)-
1661209C1 CONNECTOR-
1661256C1
TERMINAL(18AWG)-
1661224C1
LOW AIR PRESSURE DRL MODULE-USA

SWITCH #2 (513)
(512)
CAVITY CIRCUIT
CAVITY CIRCUIT A 64D
D A --- B 66C
B 40B A H C 66F
B A D 66-GA
C ---
B G
C D 40-GB E 66E
C F F ---
G 66D
D E H 66A
CONNECTOR-1661777C1
TERMINAL(16AWG)- CONNECTOR-
1661875C1 2005835C1
LOCK-1661873C1 TERMINAL(16,14AWG)-
1661209C1
DATA LINK - POSITIVE DATA LINK - NEGATIVE

(514) (515)

A 98A(+) A 98C(-)
B 98(+) B 98B(-)
C 47/48(+) C 47/48(-)
G G D 94K(-)
D 94J(+)
F E * F E *
F --- F ---
E G --- E G ---
* 98U(+) W/EATON AUTOSHIFT * 98V(-) W/EATON AUTOSHIFT
D OR LIGHTNING
D OR LIGHTNING
C CONNECTOR-
C CONNECTOR-
2006789C1 2006789C1
B CONNECTOR BODY LOCK- B CONNECTOR BODY LOCK-
2006792C1 2006792C1
BUS TERMINAL-2006791C1 BUS TERMINAL-2006791C1
CONNECTOR COVER- CONNECTOR COVER-
A 2006790C1 A 2006790C1
TERMINAL(16,14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661209C1
1661208C1 1661208C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CHGD 511 CKTS C P53815P
P50317A 12FEB99 AE08-52513 48
S08316
P. 49
S08316
P. 50
RIGHT REAR SPEAKER RIGHT FRONT SPEAKER

(528) (529)
SPEAKER PIGTAIL ROOF HARNESS SPEAKER PIGTAIL ROOF HARNESS
86T 86C
GREEN
A A GREEN
A A
BLACK
B B 86U
BLACK
B B 86D
CONNECTOR-1661196C1 CONNECTOR-1661197C1 CONNECTOR-1661196C1 CONNECTOR-1661197C1

TERMINAL(20AWG)- TERMINAL(20AWG)- TERMINAL(20AWG)- TERMINAL(20AWG)-
1661208C1 1661212C1 1661208C1 1661212C1
LEFT FRONT SPEAKER LEFT REAR SPEAKER

(530) (531)
SPEAKER PIGTAIL ROOF HARNESS SPEAKER PIGTAIL ROOF HARNESS
86A 86R
GREEN
A A GREEN
A A
BLACK
B B 86B
BLACK
B B 86S

1661208C1 1661212C1 1661208C1 1661212C1
FREON COMPRESSOR GAUGE PANEL LIGHT

(560)
(550)
62-GAB
ENGINE HARNESS B
A
77C
B 62AB
77-GC
A
CONNECTOR-161998R1
CONNECTOR 1671610C1 CAVITY A-TERMINAL(16AWG)-186203R2
TERMINAL 2033819C1 CAVITY B-TERMINAL(18AWG)-161997R1
SEAL 1652325C1
LOCK 1671608C1
LEFT SLEEPER SPEAKER

PDL BUZZER (574)
(562) ROOF HARNESS
SPEAKER PIGTAIL
86AX
CAVITY CIRCUIT
GREEN
1 --- A A
1 2 ---
3 ---
4 43B B B
5 3 2 5 13X 86AW
BLACK
4
CONNECTOR-
CONNECTOR-593385C1 CONNECTOR-
1661197C1
TERMINAL(18AWG)-1659673C1 1661196C1
TERMINAL(18AWG)-
TERMINAL(20AWG)-
1661212C1
1661208C1
U00EDL2 CIRCUIT DIAGRAM 5000/9100/9200/9400/9900

CNA 15JUN00 RGJ\\ADD (550) A P51616D
P50317A 12FEB99 AE08-52513 50
S08316

RIGHT SLEEPER SPEAKER AM/FM BAND SELECT SEEK UP/DOWN

(575) (576) (577)
W/PRO-SLEEPER W/PRO-SLEEPER W/PRO-SLEEPER
SPEAKER PIGTAIL ROOF HARNESS
86AZ
86M
86K
C
GREEN
A A B
86L
86J
B
A 86H
A
BLACK B B
86AY
CONNECTOR- CONNECTOR- CONNECTOR LOCK- CONNECTOR LOCK-
1661196C1 1661197C1 1661264C1 1661892C1
1661208C1 1661212C1 1661262C1 1661262C1
LEFT WORK LIGHT RIGHT WORK LIGHT

(578) (579)
W/PRO-SLEEPER W/PRO-SLEEPER
SLEEPER HARNESS LIGHT PIGTAIL SLEEPER HARNESS LIGHT PIGTAIL
ORANGE ORANGE
65-GB 65B WHITE 65-GB 65F WHITE

B A A B B A A B
65-GF 65F
CONNECTOR-969541R1 CONNECTOR-481140C1 CONNECTOR-969541R1 CONNECTOR-481140C1

TERMINAL(16+16AWG)-333735C1 TERMINAL(18AWG)-241117R1 TERMINAL(16AWG)-333733C1 TERMINAL(18AWG)-241117R1
SLEEPER FUSE BLOCK

W/PRO-SLEEPER
(582)
(LOCATED IN LEFT LUGGAGE COMPARTMENT)
1 2
CAVITY CIRCUIT
1 86AP
3 4 2 14AX
3 76L/76K CONNECTOR-0592951C1
4 (14AX) TERMINAL(10AWG MULTI-FEED)-0557381C1
5 6
5 63BA TERMINAL(18AWG)-1666118C1
6 (14AX)
7 8
7 ---
8 ---
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 GAF//CHNGD CAV 1,3,5 A 55093F PART NO.
IN REF CONN #582 P50317A 12FEB99 AE08-52513 51
S08316

CHAPTER 13
HIGH SPEED RELAY MEDIUM SPEED RELAY

(584) (585)
LOCATED IN POWER LOCATED IN POWER

DISTRIBUTION CENTER DISTRIBUTION CENTER
1 1
5 3 2 1 75AF 5 3 2 1 75AB
2 75-GH/13-GAT 2 75-GN/75_GH
4 3 75AT 4 3 ---
4 75AD 4 75AM
5 75AH 5 75AN
CONNECTOR-0593385C1
CONNECTOR-0593385C1
RIGHT LUGGAGE LIGHT SWITCH

(587)
LOCATED IN THE RIGHT LUGGAGE COMPARTMENT
SLEEPER HARNESS LUGGAGE HARNESS
CONNECTOR - CONNECTOR -
1661259C1 63AD WHT(-) 1661260C1
LOCK-1661263C1 B LOCK-1661264C1
TERMINAL(18AWG)- A TERMINAL(18AWG)-
1661261C1
B A BLK(+)
1661262C1
63AE
LEFT BLANK INTENTIONALLY LEFT BLANK INTENTIONALLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REMOVED 588 & 589. A 55093F PART NO.
P50317A 12FEB99 AE08-52513 52
S08316
13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600), P. 53

CHAPTER 13
TEMP SWITCH SLEEPER TEMP CONTROL

LOCATED BEHIND BUNK CONTROL PANEL
W/PRO-SLEEPER
(592) (592F)
C
CAVITY CIRCUIT B
A A 75AL
A
LEFT BLANK INTENTIONALLY B B 75K
C C 75-GS
CAVITY CIRCUIT
A 75AL
B 75K
C 75-GS
CONNECTOR-1661889C1
CONNECTOR-1661891C1
HEATER BLOWER CONTROL DOME LIGHT SWITCH

W/PRO-SLEEPER W/PRO-SLEEPER
(593) (594)
8 7 CAVITY CIRCUIT
1 63-GF
D C CAVITY CIRCUIT
2 63-GK
A 75AN LEFT BLANK INTENTIONALLY
3 ---
A B 75AC
4 63-GE
C 75AH 4 1 5 63-GJ
E B D 77L
6 ---
E 75AR
7 62Z
5 2 8 62-GZ
CONNECTOR-
2009385C1
CAV 1-6
6 3 TERMINAL(16AWG)-
CONNECTOR-1664511C1 1661226C1
TERMINAL(18,16,14AWG)-239805R1 CAV 7-8
TERMINAL(18AWG)-
1661208C1
ETHER START ON/OFF SWITCH (600)
2
7 1 3
8 4 6
5
CAVITY CIRCUIT
1 ---
2 ---
3 --- LEFT BLANK INTENTIONALLY
4 ---
5 21H
6 21
7 62AY
8 62-GAY
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 RMVD 590 & 595. A 55093F PART NO.
P50317A 12FEB99 AE08-52513 53
Figure 200 Connector Composites (592), (592F), (593), (594), (600)
S08316

FLUORESCENT BUNK LIGHT IN-LINE READING LIGHT

W/PRO SLEEPER W/PRO SLEEPER
(603) (604)
ROOF HARNESS LIGHT JUMPER ROOF HARNESS LIGHT PIGTAIL

CAVITY CIRCUIT
A A CAVITY CIRCUIT
A 63AB A OR A 63U A RD
A A
B 63-GK B WH B B 63-GU B B WH
B C 63-GJ C BK B
CONNECTOR- CONNECTOR- CONNECTOR- CONNECTOR-
C 1661198C1 1661199C1
C 1661259C1 1661260C1
TERMINAL(16AWG)- TERMINAL(18AWG)- CONNECTOR LOCK- CONNECTOR LOCK-
1661209C1 1661212C1 1661263C1 1661264C1
1661261C1 1661262C1
UNDER CABINET LIGHT

AUXILIARY FAN IN-LINE
W/PRO SLEEPER
W/PRO SLEEPER
(605)
(606)
ROOF HARNESS LIGHT PIGTAIL FAN JUMPER
ROOF HARNESS
CAVITY CIRCUIT
A A CAVITY CIRCUIT
CAVITY CIRCUIT
A 63AR A RD
A 76K
B B 63-GR B B WH A B B A
B 76-GK
1661259C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661264C1
1661261C1 1661262C1
CONNECTOR-969541R1 CONNECTOR-481140C1
1333732C1 241117R1
TV CONNECTOR
W/PRO SLEEPER (IN-LINE)
(607)
ROOF SOCKET
CAVITY CIRCUIT
86-GP/63-GW *
B A
86-GP
B 86AP
A * W/72" SLEEPER
CONNECTOR-872291R1
FLUORESCENT BUNK LIGHT

W/PRO SLEEPER
(610) AUXILIARY FAN
LIGHT JUMPER LIGHT PIGTAIL
W/PRO SLEEPER
(611)
A A
B B
CAVITY CIRCUIT
C C A B
A 76K
B 76-GK
A

CONNECTOR-
A OR A BK 969541R1
B WH B WH TERMINAL(18AWG)-
879630R1
C BK C WH
1661198C1 1661199C1
1661208C1 1661212C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REMOVED CONN 608, A 55093F PART NO.
REVISED CIRS IN CONN 607. P50317A 12FEB99 AE08-52513 54
S08316

REFRIGERATOR IN-LINE
REFRIGERATOR SWITCH
W/PRO SLEEPER
(613)
(612)
CAVITY CIRCUIT
SLEEPER JUMPER
8 7 1 86-GK/62-GX
2 ---
CAVITY CIRCUIT CAVITY CIRCUIT 3 ---
B A 86-GR A WH B 4 ---
B 86AG B BK 5 86AV
4 1
A A
6 86AG
7 62X
8 62-GX
5 2
CONNECTOR-2009385C1
872291R1 872290R1
CAVITIES 1-6
1879630R1 239807R1 6 3 TERMINAL(18AWG)-
1661224C1
TERMINAL(18+18AWG)-
1661226C1
CAVITY 7-8
TERMINAL(18AWG)-
1661208C1
STOP LIGHT SWITCH SLEEPER TO ROOF CONNECTION

(640) W/PRO-SLEEPER
C (642)
ROOF HARNESS SLEEPER HARNESS
CAVITY CIRCUIT
CAVITY CIRCUIT
A 70
A 76L C D
B B --- D C B 86AX
C 70A
E B C 86AW B E
D 86AZ
F A E 86AY A F
CONNECTOR (CAE SLEEVE)- F 11-GAD
AN-89000 #27
A
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
1661208C1 1661212C1
ENGINE FAN
SLEEPER TO ROOF CONNECTION OVERRIDE SWITCH
W/PRO-SLEEPER (659)
(643)
SLEEPER HARNESS ROOF HARNESS 7 8
CAVITY CIRCUIT
4
A 63-GJ 1 CAVITY CIRCUIT
D C B 63-GK C D 1 23-GY
C 63AP/63AS *
E B B E 2 5 2 ---
D 63BB 3 ---
F A
E ---- A F 3 6 4 23B
5 23A
F ---- 6 ---
7 62M
8 11-GR
TERMINAL(16AWG)- TERMINAL(14AWG,16AWG)-
1661209C1 1661213C1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(18AWG)- CAVITIES 1-6
1661208C1 1661212C1 TERMINAL(16AWG)-1661226C1
CAVITIES 7-8
* CIR 63AS IN ROOF CONN ONLY TERMINAL(16AWG)-1661209C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 CHNGD CAV C,D,E,F IN A 55093F PART NO.
CONN 643. RMVD ROOF HARN CHRT IN CONN 642. P50317A 12FEB99 AE08-52513 55
S08316

CHAPTER 13
ECM POWER IN-LINE

ECU ECM 6-WAY
CONNECTION W/SERIES 60
(PART OF WABCO ABS CONTROL MODULE) POWER CONNECTION
(675)
(662) (676)
CAVITY CIRCUIT
A 14C CAVITY CIRCUIT
B 14D A 14C
WB CHASSIS
B 11-GB
C 14D
A D 11-GC
7 6 E 11-GA
B
CAVITY CIRCUIT
1 BK
CONNECTOR-1671610C1
2 BN CONNECTOR LOCK-
3 BK 1671608C1
TERMINAL(12AWG)-
A D
4 BN 1687847C1
CABLE SEAL(12AWG)-
5 BL B
0587579C1
6 BN 12 1 C E
7 BL
8 GN/YL A
9 BN
10 BL B
11 BN/YL CONNECTOR-2011673C1
12 BN CONNECTOR LOCK-
CONNECTOR-1671611C1 2011675C1
CONNECTOR LOCK- TERMINAL(12AWG)-
1671608C1 1687847C1
TERMINAL(12AWG)- CABLE SEAL(12AWG)-
CONNECTOR-3519423C1 1687848C1 0587579C1
CONNECTOR LOCK-1689428C1 CABLE SEAL(12AWG)-
TERMINAL(16AWG)-1680205C1 0587579C1
CAVITY CIRCUIT REAR CHASSIS HARNESS (WABCO) CAVITY CIRCUIT

(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1 GY/WH1 1 GY/WH
(690)
2 OR/WH1 2 OR/WH
WB CHASSIS REAR CHASSIS
3 YL/WH1 3 YL/WH
4 DKBL/WH1 4 DKBL/WH
5 BN5
6 7 5 BN
6 BL5
7 6 6 BL
7 BN/WH1 7 BN/WH
8 RD/WH1 8 RD/WH
9 BK/WH1 9 BK/WH
10 LTBL/WH1 10 LTBL/WH
11 LTGN/WH1 11 LTGN/WH
12 VT/WH1 12 VT/WH
CONNECTOR-3519423C1 12 1 CONNECTOR-3519462C1
CONNECTOR LOCK-1689428C1 1 12 CONNECTOR LOCK-1689501C1
CAVITY CIRCUIT REAR CHASSIS HARNESS (BENDIX) CAVITY CIRCUIT

(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1 GY/WH1 1 GY/WH
WB CHASSIS
(690) REAR CHASSIS
2 OR/WH1 2 OR/WH
3 DKBL/WH1 3 DKBL/WH
4 YL/WH1 6 7 4 YL/WH
5 BN1 7 6 5 YL
6 BL1 6 BL
7 LTBL/WH1 7 LTBL/WH
8 LTGN/WH1 8 LTGN/WH
9 VT/WH1 9 VT/WH
10 BN/WH1 10 BN/WH
11 RD/WH1 11 RD/WH
12 BK/WH1 12 BK/WH
12 1 CONNECTOR-3519462C1
CONNECTOR-3519423C1
1 12 CONNECTOR LOCK-1689501C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CHGD (690) CKTS A P53815P
P50317A 12FEB99 AE08-52513 56
S08316

CHAPTER 13
LOWER READING LIGHT

(720)
CONNECTOR-
63W 1661259C1
A CONNECTOR LOCK-
63-GW
B 1661263C1
TERMINAL(18AWG)-
1661261C1
WABCO ATC MUD/SNOW SWITCH

(753)
8 7
CAVITY CIRCUIT
1 ---
2 --- CONNECTOR-2009385C1
CAVITIES 1-6
3 ---
4 ---
4 1 TERMINAL-1661226C1
CAVITIES 7-8
5 11-GR/94-GB TERMINAL-1661209C1
6 94BD/94BE
7 62AJ
5 2
8 94-GB
6 3
WABCO ABS/ATC
POWER FRONT ECU CAVITY CIRCUIT
(WABCO) (766) 1 GN1(-)
(755) 16 17 18 2 SHD1
CAVITY CIRCUIT 3 YL1(+)
1 ---- 4 ----
4 5 6 2 ---- 5 ----
3 ---- 6 ----
4 94WA 7 13X
5 94WB 8 94K1
6 ---- 9 94K
1 2 3 7 94WE 10 94-GF
8 94WF 1 2 3 11 94-GA
9 94WG 12 94-GB
13 94K(-)
CONNECTOR-3548979C1 14 94J(+)
CONNECTOR-3548977C1
TERMINAL(14, 16AWG)-3548972C1 15 ----
TERMINAL(14AWG)-3548971C1 16 ----
17 ----
18 94H
WABCO ABS/ATC LEFT FRONT WHEEL WABCO ABS/ATC LEFT FRONT

SPEED SENSOR IN-LINE CONNECTOR MODULATOR VALVE
(767) (768)
[GN/YL1]
[BK4] 1 2 [BN4]
1
3 2
[BN1] [BL1]
CONNECTOR-3519665C1
TERMINAL-PURCHASED
CONNECTOR-3519667C1
TERMINAL-PURCHASED
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 NEW 755&766;CHGD 767& A P53815P
768 P50317A 12FEB99 AE08-52513 57
S08316
(789), P. 58

CHAPTER 13
WABCO ABS/ATC RIGHT FRONT WABCO ABS/ATC RIGHT FRONT WHEEL

MODULATOR VALVE SPEED SENSOR IN-LINE CONNECTOR
(769) (770)
[GN/YL2]
[BK3] 1 2 [BN3]
[BN2] [BL2]
CONNECTOR-3519666C1
TERMINAL-PURCHASED
CONNECTOR-3519668C1
TERMINAL-PURCHASED
WABCO CAB WABCO ABS/ATC WABCO ABS/ATC

ABS ECU LEFT REAR LEFT REAR
(771) WHEEL SPEED MODULATOR
CAVITY CIRCUIT
SENSOR VALVE
1 94WL
13 14 15 2 94WN (774) (775)
3 94WM
4 94WT GN/YL
5 94WP
6 94WR
7 94WS
BLACK A B BROWN
8 94WX
9 94WY
10 94WU
11 94WV
1 2 3 12 94WW BLUE BROWN
13 ---
CONNECTOR-1689499C1 14 ---
CONN LOCK-3549120C1 CONNECTOR-PURCHASED
15 --- CONNECTOR-PURCHASED
TERMINAL-3548971C1C1 TERMINAL-PURCHASED
TERMINAL-PURCHASED
WABCO ABS/ATC RIGHT REAR WABCO ABS/ATC RIGHT REAR WHEEL

MODULATOR VALVE SPEED SENSOR IN-LINE CONNECTOR
(776) (777)
GN/YL
BLUE BROWN A
BLACK B BROWN
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
WABCO ABS/ATC AUXILIARY POWER SOURCE

LEFT REAR (789)
MODULATOR VALVE
(778)
CAVITY CIRCUIT
SOCKET B - *
A
BROWN BLUE 86-GH
A B
- *
14AY
CONNECTOR-PURCHASED
CONNECTOR-872291R1
TERMINAL-PURCHASED
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 NEW 771;CHGD 769&770 A P53815P
ADD 778 & 789 P50317A 12FEB99 AE08-52513 58
Figure 205 Connector Composites (769), (770), (771), (774), (775), (776), (777), (778), (789)
S08316

CHAPTER 13
REFRIGERATOR POWER SOURCE

PRO SLEEPER
(791)
LEFT BLANK INTENTIONALLY B CAVITY CIRCUIT

A WH
B BK
A
CONNECTOR-872291R1
LEFT MOTORIZED MIRROR ENGINE BRAKE

SWITCH CONN
(823) (851)
2 C
7 1 3
1 78P B A 24BD
8 4 6 2 78-GAZ B 24AD
5 3 --- C 24AL
4 78N A
5 78M
CONNECTOR-2009385C1 6 ---
CAVITIES 1-6 7 62BZ
TERMINAL(16AWG)-1661226C1 8 62-GBZ
CAVITIES 7-8 TERMINAL(18AWG)-0587576C1
CHASSIS TAIL LIGHT MODULE CONN

(854) (884)
REAR CONNECTOR FRONT CHASSIS

A 71A A 71A 1 4 1 77AH
C B 2 77AJ
B 56F B 56B
C 57F D A C 57B 2 3 3 77AK
4 77AL
D 68A D 68A
CONNECTOR-1661496C1
CONNECTOR-3503598C1
TERMINAL-1680206C1
CONN LOCK-3503599C1
MODULE CONN ENGINE CONN

(885) (887)
1 6 1 77AE B A 23AC
2 77AD B 77AE
2 5 3 23AC
3 4 4 77-GAC
A
5 77AF
6 PLUG
CONNECTOR-2005241C1
TERMINAL-1680206C1
CONN LOCK-2005243C1 CONNECTOR-0587568C91
PLUG-0453133C1 TERMINAL-0587575C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 884,885,&887 A P53815P PART NO.
JKP 4MAR02 RMVD 790. B 55093F P50317A 12FEB99 AE08-52513 59
S08316

A/C SWITCH A/C SWITCH

(904) (905)
LOCATED BEHIND BUNK CONTROL PANEL LOCATED BEHIND BUNK CONTROL PANEL
BUNK HARNESS TEMP SWITCH A/C SWITCH SLEEPER HARNESS
(POWER) LT GN 77 (COMMON) BK 77L

A A A A
(SIGNAL OUT) LT GN
B B 77S (LOAD) BK
B B 77M
(GROUND) LT GN
C C 77-GK (LAMP GND) BK
C C 77-GL

LOCK-1661890C1 LOCK-1661892C1 LOCK-1661890C1 LOCK-1661892C1
1661261C1 1661262C1 1661261C1 1661262C1
A/C SWITCH
(905)
LOCATED BEHIND BUNK CONTROL PANEL
77AB
CONNECTOR-1661889C1
A LOCK-1661890C1
77M
B TERMINAL(18AWG)-
1661261C1
75-GBA
C
SLEEPER CONNECTOR #1
(906)
LOCATED ON LEFT SIDE B_PILLAR
SLEEPER HARNESS CAB HARNESS
B A
CIRCUIT CIRCUIT
CAVITY CAVITY
Z A A B A B
L K
Y B
A 86AR 86AR N --- --- M J
X C
B 86AS 86AS P --- --- N H
W D P G
C 86AT 86AT R --- ---
V E R F
D ---- ---- S --- ---
U S
E T
T ---- ---- --- ---
T
S F ---- ---- U 86AG 86AG
U
R F G ---- ---- V 63AA 63AA
V E
P G H 62BP 62BP W 63-GE 63-GE W D
N H J 86AU 86AU X 63-GF 63-GF X C
M J K 77M 77M Y 13-GAT 13-GAT Y B
L K L 75AS 75AS Z 11-GBD 11-GBD Z A
M 75K 75K
CONN BODY LOCK- 3513477C1 CONN BODY LOCK- 3513477C1
3513478C1 (2) REQUIRED 3513478C1 (2) REQUIRED
TERMINAL(12,14AWG)-3513473C1 TERMINAL(12,14AWG)-3513475C1
TERMINAL(16,18AWG)-3513474C1 TERMINAL(16,18AWG)-3513476C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 CHNGD CIRS IN CAV N-U A 55093F PART NO.
IN CONN 906. P50317A 12FEB99 AE08-52513 60
S08316
P. 61
CHAPTER 13
OPTIMIZED IDLE
HEATER CAB CONN APADS OPTIMIZED INDICATOR LT
(907)
IDLE (912)
(909) OPTIMIZED IDLE
INDICATOR LT
(912)
CAVITY CIRCUIT
A 77AF C CAVITY CIRCUIT
C D B ----- A 75-GBD
C 77AH
B B 75DB
CAVITY CIRCUIT
B E A 75DC
D 77AJ
A C 75DH A B
E 77AK
A F F 77AL
B 75DD
TERMINAL-1661209C1 TERMINAL(18AWG)-
1661212C1
CONNECTOR TERMINAL(18AWG)
- 0241117R1
ECM SENSOR ECM SENSOR

HARNESS HARNESS
(913) (914)
CAVITY CIRCUIT
CAVITY CIRCUIT
A ----
D C A 75DF A B 75DC
B 17F C ----
E B C ------- B
D 75DH
F A E ----- C
F -----
CONNECTOR-2024437C1
TERMINAL(18AWG)- CONNECTOR-1667740C1
1667742C1 TERMINAL(18AWG)-1667742C1
LOCK-2011364C1
OPTIMIZED IDLE ALARM HOOD CLOSURE

HARNESS (916)
(915)
B B CAVITY CIRCUIT
CAVITY CIRCUIT
A 97AX
A 75DF
B 97BA
B 75DE
A
NEUTRAL POSITION SWITCH

(918)
B
CAVITY CIRCUIT
A A 97BA
TERMINAL(18AWG)- B 97BC
0587576C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CKT ON 914 WAS 75DD A P53815P
P50317A 12FEB99 AE08-52513 61
S08316
S08316
S08316

SHIFT POSITION SENSOR

VEHICLE SPEED SENSOR (939)
(938)
CAVITY CIRCUIT
CAVITY CIRCUIT D A T11
B B T12
A 47C
A C C T13
B 47B
D T18
B
TERMINAL(18AWG) - 2644000R1 A
TERMINAL(18AWG) - 0587576C1
9, 10 NUETRAL COILS
(940) TOP GEAR SWITCH
(941)
A CAVITY CIRCUIT
CAVITY CIRCUIT
A T3
1 T19
B B T14 1 2 2 T17
C T4
C D T5
D
SLEEPER CONNECTOR #2
(942)
LOCATED ON LEFT SIDE AT B-PILLAR
SLEEPER HARNESS CAB HARNESS
75AW A 75AW A
14AY/14AZ B 14AY B
14AX C 14AX C
11-GAN D 11-GAN D
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 GAF//CHNGD CAV B ON A 55093F PART NO.
SLEEPER HARN IN REF CONN 942 P50317A 12FEB99 AE08-52513 64
S08316
S08316
13.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034), P. 66

CHAPTER 13
ABS DASH CONNECTOR (WABCO)

SKYRISE CLEARANCE (1000)
LIGHT CONNECTORS CAB CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
(995-999)
1 94WA 12 SHD2 23 94WW 34 ---
2 94WB 13 GN2(-) 24 94WX 35 ---
1 5
3 94WC 14 94WL 25 94WY 36 ---
PURCHASED ASSEMBLY 6 11
4 94WD 15 94WM 26 --- 37 ---
12 18
19 26 5 94WE 16 94WN 27 --- 38 ---
18BK 27 33 6 94WF 17 94WP 28 --- 39 ---

34 39
7 94WG 18 94WR 29 --- 40 ---
40 44
8 94WH 19 94WS 30 --- 41 ---

9 94WJ 20 94WT 31 --- 42 ---
10 94WK 21 94WU 32 --- 43 ---
18WH
11 YL2(+) 22 94WV 33 --- 44 ---
CONNECTOR-3534350C1
3515781C91 TERMINAL-3534359C1
POWER WINDOW RIGHT DOOR CONNECTION

(1033)
RIGHT DOOR 83J POWER WINDOW

HARNESS OVERLAY
62-GBR
D C C D
E B B E
F A 83D
A F
62BR
83K
CONNECTOR-1661201C1
TERMINAL(18AWG)-1661208C1 TERMINAL(14,16AWG)-1661213C1
POWER WINDOW LEFT DOOR CONNECTION

(1034)
LEFT DOOR 62BT 62AL

POWER WINDOW
HARNESS 62BS 62BR OVERLAY
83C
D C C D
E B B E
F A 83J
A F
83-GA
83K
CONNECTOR-1661201C1
TERMINAL(14AWG)-1661209C1 TERMINAL(14,16AWG)-1661213C1
TERMINAL(16+16AWG)-1661211C1 TERMINAL(16+16AWG)-1661214C2
U00EDL2 5000/9100/9200/9400/9900
P/N 3534350C1 WAS B P54020U PART NO.
3553886C1. P50317A 12FEB99 AE08-52513 66
Figure 213 Connector Composites (995–999), (1000), (1033), (1034)
S08316
S08316
S08316
S08316
S08316
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088),
(1090F), P. 71

AIR DIST RECIRC

(1058) (1059)
CAVITY CIRCUIT
CAVITY CIRCUIT
A A 75BK
10 5 ---
9
B 6 ---
B 75BF 8
C 7
7 75-GK
C 75-GM
6 8 75BG
5
9 ---
10 75BM
CONNECTOR-1661889C1
LOCK-1661890C1 TERMINAL(18AWG)-3522073C1
HTR CONNECTOR #3 ABS/XMSN

(1060) SIGNAL
(1084)
CAVITY CIRCUIT
1 92-GG
CAVITY CIRCUIT
B 2 92ST
A 75BE
3 ---
A B 75M
4 94KP
5 92VT
CONNECTOR-1669973C1
ABS/XMSN ECM CONNECTOR

INTERUPT (1086)
(1085)
CAV CIR CAV CIR
CAVITY CIRCUIT 1 99C 6 23C
10 50 2 97AM 7 24AP
A 94KP
3 PLUG 8 24AE
B 92-GG
4 PLUG 9 99
5 97AL 10 98(+)
6 46
11 99B 16 97AE
TERMINAL(18AWG)-0587576C1 12 97CA 17 23B
5 45 13 PLUG 18 24AF
ECM POWER PLUG PLUG
14 19
CONNECTOR 97AH 986(-)
15 20
(1088)
21 PLUG 26 PLUG
CAVITY CIRCUIT 1 41 99A(5V) 97AK
22 27
1 11-G 99-G 34
4 1 2 PLUG
23
24 97AA
28
29 PLUG
3 25 97AB 30 PLUG
14C1
31 PLUG 36 97AJ
3 2 4 14D
32 34-G 37 98SHD1
CONNECTOR-3557533C1 33 PLUG 38 23D

TERMINAL-3557534C1
34 97-GAB 39 13D
CIGAR LIGHTER 35 PLUG 40 PLUG
(1090F) 41 PLUG 46 98YL1
42 PLUG 47 98GN1
CAVITY CIRCUIT
C 43 97AP 48 PLUG
A 6AA
97AT PLUG
B 44 49
B 84H PLUG PLUG
45 50
A C 84-GH
CONNECTOR-3555048C1
CONNECTOR-0593385C1
TERMINAL-3518963C1
SEALING PLUG-3527276C1
U00EDL2 5000/9200/9400/9900
REMOVED 1090M C 54719V PART NO.
ADDED 1086 & 1088 P50317A 12FEB99 AE08-52513 71
Figure 218 Connector Composites (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F)
S08316
13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095), P. 72
Figure 219 Connector Composites (1090M), (1091), (1093), (1094), (1095)
S08316
S08316
S08316

CHAPTER 13
HEATED, LIGHTED, AND MOTORIZED LEFT MIRROR

(1127)
LEFT DOOR MIRROR

HARNESS PIGTAIL
CAVITY CIRCUIT
D D CAVITY CIRCUIT
A 11-GBM C C A WH
B 58J B YL
C 78N B B C RD
D 78P D BK
E 78B A A E GN
E E
CONN LOCK-3522253C1 CONN LOCK-3522253C1
CABLE SEAL(18AWG)-1661872C1 CABLE SEAL(18AWG)-1661872C1
HEATED, LIGHTED, AND MOTORIZED RIGHT MIRROR

(1128)
RIGHT DOOR MIRROR

HARNESS PIGTAIL
CAVITY CIRCUIT
D D CAVITY CIRCUIT
A 11-GY C C A WH
B 58L B YL
C 78E B B C RD
D 78F D BK
E 78A A A E GN
E E
CONN LOCK-3522253C1 CONN LOCK-3522253C1
XMSN POWER
(1130) BEACON LIGHT SWITCH
(1135)
WH 8 7 CAVITY CIRCUIT CIRCUIT
1 11-GPL 11-GL
2 - -
B 4 1
3 - -
4 - -
A 5 2
5 50BL -
6 65F -
RD
6 3 7 62PLF -
8 11-GPL -
CONNECTOR-1671610C1
CONN LOCK-1671608C1 CONNECTOR - 2009385C1
TERMINAL(14AWG)-2033816C1 CONNECTOR TERMINAL(14AWG) - 1661227C1
CABLE SEAL(14AWG)-589391C1 CONNECTOR TERMINAL(16AWG) - 1661226C1
U00EDL2 5000,9100,9200,9400,9900 Elect Cir Dia

JKP 07FEB00 REVSD CONN 1130 A P50119U
P50317A 12FEB99 AE08-52513 75
S08316
S08316
S08316
13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7

AND J4, P. 78
Figure 225 Connector Composite (1171), (1188), (1189), and Junction Points J4 and J7
S08316
13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225),
P. 79
S08316
13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240), P. 80
Figure 227 Connector Composites (1227), (1229), (1239A, B, C), (1239), (1240)
S08316
S08316

LIGHTNING SHIFTER
ECM JUMPER
POWER FUSE (1263)
(1262)
CONNECTOR
A
CAVITY CIRCUIT
A CONNECTOR
B A 92AC
CAVITY CIRCUIT
B 92AD
A 14BS C
C 92AE
B B 14BT
TERMINAL - 0587577C1
CONNECTOR-3512967C1 SEAL - 1652325C1
TERMINAL-1661708C1
SHIFTER EATON
KNOB SPEED SENSOR
(1264) (1265)
CONNECTOR
C CONNECTOR
B CAVITY CIRCUIT
B CAVITY CIRCUIT
A 92AF(+)
A BLUE A
A B 92AG(-)
B GREEN
CONNECTOR - 1661891C1 BROWN
C
LOCK - 1661892C1
XMSN POWER
(1279)
WH RD
B A
A B
RD WH
CONNECTOR LOCK-1671608C1 CONNECTOR LOCK-1671608C1
U00GSC2 5000/9200/9400/9900
RMVD 1239,1227,1229. A 54719V
ADDED 1262,1263,1264,1265,1279. P53583S 30NOV01 AE08-52513 82
S08316
13.83. LEFT BLANK INTENTIONALLY, P. 83

LEFT BLANK INTENTIONALLY
U00JKP2
4MAR02
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
55093F 19FEB02 AE08-52513 83
Figure 230 Left Blank Intentionally
S08316
13.84. CONNECTOR COMPOSITE (1285), P. 84

MANIFOLD PRESS
GAUGE
(1285)
CAVITY CURCUIT
A 28M
A H
B 28MA
B G C 11-GHD
C F D 62AB
D E E 98MA(+)
F 98MA(-)
G -
H -
CONNECTOR-3515763C1
TERMINAL-1661262C1
U00LDG2 5000/9200/9400/9900
ADDED 1285 A 54719V
55093F 19FEB02 AE08-52513 84
Figure 231 Connector Composite (1285)
S08316

RIGHT LUGGAGE LIGHT LEFT LUGGAGE LIGHT

(1286) (1287)

B
A 63AH B A 63AL
A B 63-GD B 63-GAK
A
CONNECTOR - 1669973C1 CONNECTOR - 1669973C1

TERMINAL(18AWG) - 1661212C1 TERMINAL(18AWG) - 1661212C1
CENTER LUGGAGE LIGHT ACCENT LIGHT SWITCH

(1288) (1289)

8 7
A 63AN 1 ----
B B 63-GN 2 ----
4 1 3 ----
A
4 ----
5 2 5 63BA
TERMINAL(18AWG) - 1661212C1 6 63BB
EM100 CONNECTOR 6 3 7 62Y
(1290)
8 62-GY
7 14 CAV CIRCUIT
TERMINAL,CAV 1-6(18AWG) - 1661224C1
TERMINAL,CAV 7-8(18AWG) - 1661208C1
1 14D2
2 PLUG
3 PLUG
4 11-G2
5 13D2
6 97EA
1 8 7 97EH
8 97ER
9 97EJ
10 97PB2
11 97EM
12 14ED
13 17EB
14 17EA LEFT BLANK INTENTIONALLY
U00LDG2 5000/9200/9400/9900
ADDED 1290 A 54719V PART NO.
55093F 19FEB02 AE08-52513 85
S08316
13.86. CONNECTOR COMPOSITES (1304), (1305), (1306), (1307), (1308), (1309M), P. 86
Figure 233 Connector Composites (1304), (1305), (1306), (1307), (1308), (1309M)
S08316
13.87. CONNECTOR COMPOSITES (1310), (1311), (1312), (1313), (1315), (1316OL),

(1316PL), P. 87
Figure 234 Connector Composites (1310), (1311), (1312), (1313), (1315), (1316OL), (1316PL)
S08316
S08316

DRIVER'S HEATED SEAT CONN HEATED PASSENGER SEAT CONN

(1331) (1332)
A
A
A WH A BK
B B
B BK B WH
SEAL-1652325C1 SEAL-1652325C1
U00JKP2
4MAR02
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
55093F 19FEB02 AE08-52513 89
S08316

ABS6 ECU CONNECTOR 1

(1348)
CAVITY CIRCUIT
1 94-GA
2 94T
18 17 16 3 94KA
4 94BW*
5 94BV*
6 94BE*
7 GN1(-)
8 YL1(+)
9 -
10 94BY
3 2 1 11 94BX
12 94-GL2
13 98K(-)
14 98J(+)
BLACK AMP CONNECTOR-3596926C1
CAVITIES 1,3,16 USE 12AWG-3597157C1 16 94P
CAVITIES 12,18 USE 16AWG-3548970C1
CAVITIES 2,7,8 USE 18AWG-3598072C1 17 92VT**
CAVITIES 13,14 USE 16AWG-3598073C1
CONNECTOR BODY LOCK-3562309C1 18 94H
*W/AUTO TRACTION CONTROL

**W/HD AUTO XMSN
ABS6 ECU CONNECTOR 2

(1349)
CAVITY CIRCUIT
1 94BM
2 94BK
18 17 16 3 94BL
4 94BJ
5 94BF
6 94BH
7 94CB
8 94BC
9 94BP
10 94BN
94BB
3 2 1 11
12 94BU
13 94BR
GREEN AMP CONNECTOR-3596929C1
TERMINAL(18AWG)-3598072C1 14 94BA
15 94BZ
16 94BT
17 94BS
94CA
18
U00MBC3 5000/9100/9200/9400/9900
50337C 20APR04 AE08-52513 90
S08316
13.91. CONNECTOR COMPOSITES (1360), (1361), (5710L), P. 91
Figure 238 Connector Composites (1360), (1361), (5710L)
S08316
14. POWER DISTRIBUTION LAYOUT (CHAPTER 14)

14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1
Figure 239 Power Distribution Center, Fuse and Circuit Breaker Location
S08316
14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2
Figure 240 Power Distribution Center, Fuse and Circuit Breaker Location (Cont.)
S08316
14.3. RELAY LOCATION, P. 3
Figure 241 Relay Location
S08316
14.4. PRO SLEEPER FUSE INDEX, P. 4

CHAPTER 14
PRO-SLEEPER FUSE INDEX
PRO-SLEEPER FUSE INDEX
MEDIUM SEED
HIGH SPEED
C
D
A
582
LEFT LUGGAGE COMPARTMENT
LOCATION SIZE DESCRIPTION
582-A 20A TV/VCR

582-B 5A AUXILLIARY FAN
582-C 10A OVERHEAD CABINET LTS
582-D --- NOT USED
LEFT BLANK
INTENTIONALLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 FUSE 582-B WAS 10A, A 55093F PART NO.
FUSE 582-C WAS 5A & REFRIGERATOR. P50317A 12FEB99 AE08-52514 04
Figure 242 Pro Sleeper Fuse Index
S08316

5500 5600i 5900i 9200i 9400i and 9900i Chassis Built December 1 2005 To February 28 2007 ELECTRICAL CIRCUIT DIAGRAMS PDF

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5500 5600i 5900i 9200i 9400i and 9900i Chassis Built December 1 2005 To February 28 2007 ELECTRICAL CIRCUIT DIAGRAMS PDF

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SERVICE MANUAL

SERVICE MANUAL SECTION

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

3. 12 VOLT CHARGING AND CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..24

5. FANS (CHAPTER 5). .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .37

6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .40

7. WARNING LIGHTS (CHAPTER 7). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .52

8. CAB ACCESSORIES (CHAPTER 8). . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .60

9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .82

9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..82

10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..110

11. LIGHT SYSTEMS (CHAPTER 11). . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .123

11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . .130

12. HEATER AND AIR CONDITIONER (CHAPTER 12). . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . .138

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .148

14. POWER DISTRIBUTION LAYOUT (CHAPTER 14). . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . ..239

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN

2 GENERATOR - CHARGE - RED 38 HEATED SEAT - LIGHT GREEN

3 39 AIR DRYER - GRAY

4 40 LOW AIR PRESSURE WARNING - GRAY

5 41 OUTSIDE AIR TEMP/COMPASS - TAN

6 42 FRONT AXLE - GRAY

7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY

8 44 PARK BRAKE WARNING - GRAY

9 45 ANTI-THEFT WARNING - LIGHT GREEN

10 46 POWER TAKE-OFF WARNING - GRAY

11 GROUND - WHITE 47 SPEEDOMETER - GRAY

12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY

13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY

14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW

15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW

16 52 HEADLIGHT - HIGH BEAM - YELLOW

17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW

18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN

19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE

20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE

21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE

22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

23 ENGINE COOLING - TAN 59

24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE

25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY

26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE

27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE

28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW

29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE

30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW

31 TRANSMISSION OIL TEMPERATURE - TAN 67

32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN

33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN

34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE

35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE

36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

P52600M 29JUL98 AE08-52011 01

Figure 1 Circuit Identification Chart, page 1

1.2. CIRCUIT IDENTIFICATION CHART, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION