AUDIT CHECKLIST

NAME OF INDUSTRY DATE

S.NO DESCRIPTION YES NO IMPACT if " REMARKS

NO"
1 INDUSTRY INSPECTION DATA

1.1 Industry piping drawing (ISO, P&ID) 2for all Non-

corridor lines for the industry available? conformance
1.2 Industry corridors piping Expansion Loops & TML Non-
clearly numbered2, marked and identified on conformance
drawing?
1.3 Industry corridors piping TML -UTG Report clearly Non-
mention Required Thickness, Initial Thickness, conformance
Actual Thickness, Corrosion allowance and
reaming life2?
1.4 Are industry corridors piping SS pipeline PMI2 Non-
Report as per RC requirements? conformance
1.5 Are industry corridors piping PWHT and Non-
Hardness2Report as per RC requirements? conformance
1.6 Industry corridors pipeline numbering Template Observation
(Display on site) and details of the color coating as
per RC requirements?
1.7 Check critical equipment and components to see if Observation
they have been properly identified.
1.8 Is the latest revision of RC "Guidelines for Observation
Inspection of In-service Piping system2 in the RC
Pipelines Corridors “available?
1.9 Is the latest revision of RC "Guidelines for Observation
Compliance Audit for Inspection of the Piping
system in the RC Pipelines Corridors “available?
1.10 Does industry have and follow latest revision of Observation
API-570, ASME, and Other industry standards?
1.11 Industry corridors pipeline support details as per Observation
RC requirements?
1.12 Corridor lines list, Details (process line, Observation
construction line and future planning) of Industry
and line specifications available?
1.13 Review a representative number of safety devices Observation
such as pressure relief devices for proper sizing
according to the maximum anticipated pressure
2 INDUSTRY MAINTENANCE DATA

2.1 Industry Piping inspector2 and NDT2 Technicians Non-

proper qualified, experience & valid certification conformance
as per RC requirements?
2.2 Industry corridors Piping PRD & Valve2 and safety Non-
device proper calibration certificate availability as conformance
per RC requirements?
2.3 Industry all NDT equipment proper working Non-
condition, accuracy, and calibration2. Certificate conformance
(applicable to contractor equipment also)?
2.4 Industry corridors Piping Inspection plan (Visual Non-
and TML-UTG) and time-frequency2 available and conformance
in conformance to RC requirements?
2.5 Industry corridors Piping Inspection plan (cathodic Non-
protection) and time-frequency2 available and in conformance
conformance to RC requirements?

2.6 Industry corridors Piping CUI Inspection2 and Non-

time-frequency available and in conformance with conformance
RC requirements?
Note:- CS operating between 10 °F (–12 °C) and
350 °F (175 °C) aggressive corrosion; austenitic SS
operating between 120 °F (60 °C) and 400 °F (205
°C) (susceptible to chloride SCC)within them that
are more susceptible to CUI.
2.7 Industry corridors categorizing the piping similar Observation
corrosion behavior (e.g. localized, general,
environmental cracking) identifying susceptible
locations where accelerated damage time
frequency of monitoring and in conformance to
RC requirements?
2.8 Industry corridors piping Identifying Locations Observation
Susceptible and Accelerated Corrosion (Ex: -
injection points, process mix points, dead-legs,
S/A interfaces, erosion, and erosion-corrosion)1
as per API?
2.9 Industry corridors user inspection carried out at Non-
the time2 as per plan? conformance
2.10 Industry corridors user corrective and preventive2 Non-
action carried out as per RC requirements? conformance
2.11 Industry corridors Have any abnormalities/failures Non-
occurred (for example temporary repair or conformance
clamping)2 since the last inspection and identified
on drawing?
2.12 Industry corridors last inspection Non-
recommendations implemented2? conformance
3 INDUSTRY EXTERNAL INSPECTION DATA
3.1 Are there any visible symptoms of corrosion? Observation
3.2 Are all drains points and venting points clear of Non-
any observations2? conformance
3.3 Are any parts of insulation damaged2? Non-
conformance
3.4 Check for signs of misalignment, vibration, and Non-
 leakage2. conformance
3.5 Are there any visible symptoms of coating failures Non-
on the piping systems2? conformance
3.6 Saddle shoe aligned with the supports Observation
3.7 Saddle base and the support beam in good Observation
condition (no scale build up)
3.8 Shims installed between support and pipe Observation
Baseplate(s) in good condition
3.9 Base properly compact ( no signs of settlement) Observation
Check for drain line and valves buried or
accumulate sand.
3.10 Industry corridors pipeline numbering Visibility Non-
and (Display on site) and details of the color conformance
coating as per RC requirements2?
4 RECORDS

4.1 Are the records for the last two inspections and Non-
repairs available2? conformance
4.2 Are the records for qualification/experience Non-
inspection personnel available2? conformance
4.3 In case of inspection carried out by the contractor, Non-
are the records for equipment calibration2 and conformance
personnel qualification/certification available?

4.4 Are the Inline components details records and Non-

components calibration records2 available? conformance