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Capability Presentation

Copyright © BLENDSTEEL Friday, July 14, 2017 1


About Us
BLENDSTEEL Engineering Private Limited., has been doing business since 2002 as a proprietorship
firm, but got itself incorporated as Private Limited Company in the Year 2012.

With nearly One & half decades of operation, we have proven Expertise in design and
Manufacturing of all types of Industrial valves including Control valves and Strainers. BLENDSTEEL
is known for its Precision Engineering and High Quality Valves.

We are Subject Matter Experts (SME) in valves domain, in terms of Engineering and Manufacturing
whereby our core focus has always been on QUALITY, which meets the Customer Delight. Hence we
have 100% Client Retention Ratio.

With large investment in Engineering and sophisticated Manufacturing facilities, with sole intent to
produce high quality valves, We are Emerging to become one of the leaders in the Flow Control
industry.

Over the years, BLENDSTEEL has acquired prestigious international certifications and approvals
from major Oil & Petrochemical, Power & Nuclear companies globally.

We always focus on “CUSTOMER FIRST” Philosophy by investing in high quality, on-time delivery,
Service and value to customer all over the World.

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OUR CAPABILITIES:

Highly Equipped R&D Centre to support niche service valves. We have trained personnel to work with
advanced software and tools like AutoCAD, Pro Engineer CREO, ANSYS, CATIA, SOLIDWORKS, etc.

In-house facilities for critical operations like Cryogenic testing, Fugitive Emission testing, High
pressure gas testing Etc.

Advance Machines like CNC, VMC with 5 Axis, Automatic VTL, Universal Milling Machines, Cladding
Machine Etc.,

Superior project order execution processes through implementation of Enterprise Resource


Planning (ERP) Software and Product Life Cycle Management (PLM) software systems.

Dedicated team of Engineering and Manufacturing to support operations and service Engineers to
provide assistance in commissioning and on-site service around the World.

Copyright © BLENDSTEEL Friday, July 14, 2017 3


Marketing Strategy

Gain Competitive Edge &


1 reduced Time to Market
- Injecting Innovation in Product
Development

Take Cost Out


2 - Sustain & Value engineer the
products

Improve Quality &

3
Reliability
- Co-utilizing our test facility &
test solutions

Optimize Operational

4 Cost
- Life cycle management

Copyright © BLENDSTEEL Friday, July 14, 2017 4


BLENDSTEEL Product List :
Gate Valve

Gate Valve, Bolted bonnet, Gate Valve, Pressure seal bonnet, Gate Valve, Pressure seal bonnet, Cryogenic Gate Valve,
API 6A Gate valve, Flanged Ends,
Butt weld Ends. Flanged Ends. Butt weld Ends. Bolted bonnet, Flanged Ends.
Hand wheel operated.

Standard Class Rating


Sl.No. Compliance Construction Design Type Size Ranges Range End Connection
API 600,API 603 class 150 to class
1 & BS 1414 Bolted Bonnet 2" to 72" 2500 Flanged,Butt weld

ASME B16.34 class 900 to class


2 Pressure Seal 2" to 24" 2500 Flanged,Butt weld
Cast Steel, Cast
API 6A Class 2000 PSI to
iron, Ductile and
3 Bolted Bonnet 2” to 12” class 20000 PSI Flanged Ends
other special
API 6D materials as per class 150 to class
4 request. Through conduit 2" to 48" 2500 Flanged,Butt weld
Forge Steel, Cast class 800 to class Screwed and
API 602 Steel, Cast iron,
5 Bolted Bonnet 1/2" to 2" 2500 Socket weld
Ductile and other
API 602 special materials as class 800 to class Screwed and
6 per request. welded Bonnet 1/2" to 2" 2500 Socket weld

Copyright © BLENDSTEEL Friday, July 14, 2017 5


Globe Valve

Globe valve, Bolted bonnet, Cryogenic Globe Valve, Globe valve, Bolted bonnet, Angle Globe valve, Bolted bonnet, Globe valve, Bolted bonnet,
Flanged Ends Bolted bonnet, Screwed Ends. Screwed Ends Flanged Ends Butt weld Ends

Standard Class Rating


Sl.No. Complaince Construction Design Type Size Ranges Range End Connection
Cast Steel, Cast class 150 to class
BS 1873 iron, Ductile and
1 Bolted Bonnet 2" to 24" 2500 Flanged,Butt weld
other special
ASME B16.34 materials as per class 900 to class
2 request. Pressure Seal 2" to 16" 2500 Flanged,Butt weld
Forge Steel, Cast class 800 to class Screwd and Scoket
API 602 Steel, Cast iron,
3 Bolted Bonnet 1/2" to 2" 2500 weld
Ductile and other
API 602 special materials as class 800 to class Screwed and
4 per request. welded Bonnet 1/2" to 2" 2500 Socket weld

Copyright © BLENDSTEEL Friday, July 14, 2017 6


Check Valve

Swing Check valve, Bolted bonnet, Dual Plate Check valve, Wafer Check valve Swing Check valve, Bolted bonnet,
Flanged Ends. Wafer, Lug, Flanged Ends.
Butt weld Ends.

Standard Class Rating


Sl.No. Compliance Construction Design Type Size Ranges Range End Connection

BS 1873 class 150 to class


1 Bolted Bonnet 2" to 24" 2500 Flanged,Butt weld

ASME B16.34 Cast Steel, Cast class 900 to class


2 iron, Ductile and Pressure Seal 2" to 16" 2500 Flanged,Butt weld
other special
ASME B16.34 materials as per class 150 to class
3 request. Non slam 2" to 24" 600 Flanged

API 602 Forge Steel, Cast class 800 to class Screwed and
4 Steel, Cast iron, Bolted Bonnet 1/2" to 2" 2500 Socket weld
Ductile and other
API 602 special materials as class 800 to class Screwed and
5 per request. welded Bonnet 1/2" to 2" 2500 Socket weld

Copyright © BLENDSTEEL Friday, July 14, 2017 7


Ball Valve

2 piece Ball valve, Top Entry Ball valve, 3 Piece Ball valve, API 6A- 3 Piece High pressure Ball valve,
Flanged Ends, Lever operated. Flanged Ends, Flanged Ends, Lever Operated Flanged Ends, Gear Box Operated
Gear operated.

Standard Class Rating


Sl.No. Compliance Construction Design Type Size Ranges Range End Connection
ISO 17292 & BS Cast Steel, Cast class 150 to class
1 5351 iron, Ductile and Floating ball 2" to 48" 2500 Flanged,Butt weld
other special
APT 6D materials as per class 150 to class
2 request. Trunnion Mounted 2" to 54" 2500 Flanged,Butt weld

API 608 class 800 to class Screwd and Scoket


3 Bolted Bonnet 1/2" to 2" 2500 weld
Forge Steel, Cast
API 608 class 800 to class Screwd and Scoket
Steel, Cast iron,
4 welded Bonnet 1/2" to 2" 2500 weld
Ductile and other
API 6A special materials as class 3000 to class
5 per request. 3PD 2" to 12" 15000 PSI Flanged

Copyright © BLENDSTEEL Friday, July 14, 2017 8


Butterfly Valve

Butterfly valve, Wafer type, Butterfly valve, Lug type, Butterfly valve, Flanged Ends,
Lever operated Lever operated Gear box operated

Standard Class Rating


Sl.No. Compliance Construction Design Type Size Ranges Range End Connection
BS 5155 & Concentric class 150 to class Wafer, Lugged
1 EN593 Design 2" to 12" 300 and Flanged

API 609 class 150 to class Wafer, Lugged


2 Double Eccentric 2" to 48" 600 and Flanged
Cast Steel, Cast
API 609 class 150 to class Wafer, Lugged
iron, Ductile and
3 Triple Eccentric 2" to 48" 600 and Flanged
other special
AWWA 504 materials as per class 25 to class
4 request. Double Eccentric 3" to 72" 250 Flanged

Copyright © BLENDSTEEL Friday, July 14, 2017 9


Plug Valve

Plug valve, Flanged Ends, Plug valve, Flanged Ends, Plug valve, Flanged Ends,
Gear box operated. Hand wheel operated. Lever operated.

Standard Class Rating


Sl.No. Compliance Construction Design Type Size Ranges Range End Connection
Cast Steel, Cast
iron, Ductile and
API 599 other special
materials as per Lubbricated class 150 to
1 request. Plug 2" to 24" class 2500 Flanged

Copyright © BLENDSTEEL Friday, July 14, 2017 10


Strainers

Basket Strainer, Y Strainer, Y Strainer, Basket Strainer,


Flanged Ends, Flanged Ends. Screwed Ends. Flanged Ends.

Standard Class Rating


Sl.No. Complaince Construction Design Type Size Ranges Range End Connection
Flanged,Butt weld,
class 300 to class Socket weld &
1 Fabricated, Cast Y-Type 1/2" to 36" 1500 screwed
Steel, Cast iron,
ASME B16.34, class 150 to class Flanged & Butt
Ductile and other
2 MFG.STD
special materials as T-Type 2" to 24" 600 weld
per request. Basket Strainer
(Simplex and class 150 to class
3 Duplex) 2" to 48" 600 Flanged

Copyright © BLENDSTEEL Friday, July 14, 2017 11


Pressure/Safety Relief Valve:

Angle Pressure Relief Valve,


Angle Pressure Relief Valve, Bolted bonnet,
Pressure Relief Valve,
Bolted bonnet, Screwed Ends.
Bolted bonnet,
Screwed Ends. Flanged Ends.

Standard Class Rating


Sl.No. Complaince Construction Design Type Size Ranges Range End Connection
Cast Steel and
API 526, ASME
Other Special Conventional and class 150 to class Flanged, Screwed
SEC-VIII
1 materials Balance seal 1/2" to 12" 1500 and socket weld

Copyright © BLENDSTEEL Friday, July 14, 2017 12


List of Materials Offered by BLENDSTEEL:

Casting Spec.
Material Group Common Name Material Type Forging Spec UNS DIN DIN W. NO Application
Equivalent
General non-
corrosive service
carbon steel CS C-Mn-Fe A105N K03504 A216-WCB C22.8 DIN 17243 1.046 from -20°F (-
29°C) to 800°F
(427°C)

General non-
corrosive service
A352-LC1
Low Temperature TSTE 355 DIN from -50°F (-
LTCS C-Mn-Fe A350-LF2 K03011 A352-LCB 1.0566
Carbon Steel 18103 46°C) to 650°F
A352-LCC
(340°C), LF2 to
800°F (427°C)

Low Temperature -150°F (-101°C)


Nickel Steel 3. 1/2Ni A350-LF3 K32025 A352-LC3 10Ni14 1.5637
Alloy Steel to 650°F (340°C),
Up to 875°F
Moly Steel C-1/2Mo A182-F1 K12822 A217-WC1 15Mo3 1.5415
(468°C)
Up to 1100°F
(593°C)
Up to 1100°F
1.1/4Cr-1/2Mo A182-F11 cl2 A217-WC6 13CrMo44 (593°C).HP steam
Low Alloy Steel 2.1/4Cr-1Mo A182-F22 cl3 A217-WC9 10CrMo910 1.7335 1.738 High temp.
Alloy Steel K11572 K21590
5Cr-1/2Mo A182-F5a A217-C5 12CrMo195 X 12 1.7362 1.7386 refinery service
Chrome Moly K41545 K90941
9Cr-1Mo A182-F9 A217-C12 CrMo 9 1 X 10 1.4903
High temp.
9Cr-1Mo-V A182-F91 A217-C12A CrMoVNb 9 1
erosive refinery
service
High pressure
steam

Copyright © BLENDSTEEL Friday, July 14, 2017 13


List of Materials Offered by BLENDSTEEL:

Material Casting Spec.


Common Name Material Type Forging Spec UNS DIN DIN W. NO Application
Group Equivalent
Nickel-iron X10NiCrAITi32- Service to
Incoloy 800 33Ni-42Fe-21Cr 3564-N08800 N08800 1.4876
Alloy 20 1000°F (538°C)
Service to 600°F
42Ni-21.5Cr- A494- (316°C) for
Incoloy 825 B564-N08825* N08825 DIN 17744 2.4858
3Mo-2.3Cu CU5MCuC* N02200, 1200°F
(648°C) N02201
B160-
Nickel Nickel 99/95Ni N02200 A494-CZ-100* NW2200 1.774
N02200(bar)

Nickel-Copper Monel 400 67Ni-30Cu B564-N04400 N04400 A494-M35-1 DIN 17730 2.436

Monel 500 B564-N05500* N05500 2.4375

Nickel-Alloy 904L 904L* N08904 n/a Z2NCDU 25-20 1.4539

Inconel 600 72Ni-15Cr-8Fe B564-N06600 N06600 A494-CY40* DIN 17742 2.4816

Nickel 60Ni-22Cr-9Mo- A494-CW-


Inconel 625 B564-N06625 N06625 2.4856
Superalloys 3.5Cb 6MC*
54Ni-15Cr- NiMo 16 Cr 15
Hastelloy C-276 B564-N10276 N10276 A494-CW-2M* 2.4819
16Mo w

Titanium Titanium 98Ti B381-Gr2 R50400 B367-C2* Ti 2 3.7035 Special grade

Copyright © BLENDSTEEL Friday, July 14, 2017 14


List of Materials Offered by BLENDSTEEL:

Casting Spec.
Material Group Common Name Material Type Forging Spec UNS DIN DIN W. NO Application
Equivalent
0.04% min. carbon
304 : 18 Cr-8Ni A182-F304 S30400 A351-CF8 DIN X5CrNi 18 9 1.4301 for temp.>
1000°F(538°C)
UP to 800°F
304L : 18 Cr-8Ni A182-F304L S30403 A351-CF3 X 2 CrNi 19 11 1.4306
(427°C)
304H : A182-F304H S30409 A351-CF10 n/a n/a
0.04% min. carbon
316 : 16 Cr-12Ni- DIN X5CrNiMo
A182-F316 S31600 A351-CF8M 1.44.1 for temp.>
2Mo 18 10
1000°F(538°C)
316L : 16 Cr- X 5 CrNiMo 17 12 UP to 800°F
A182-F316L S31603 A351-CF3M 1.44.4
12Ni-2Mo 2 (427°C)
316H : A182-F316H S31609 A351-CF10M n/a n/a
X 6 CrNiMoTi 17
316Ti : A182-F316 Ti S31635 1.4571 Special grade
Austenitic Steel 12 2
Stainless Steel
300 series Steel 0.04% min. carbon
321 : 18 Cr-10Ni- (grade F321H) and
A182-F321 S32100 X 6 CrNiTi 18 10 1.4541
Ti heat treat at
2000°F(538°C)
321H A182-F321H S32109 n/a n/a
0.04% min. carbon
(grade F321H) and
347 : 18Cr-10Ni- heat treat at
A182-F347 S34700 A351-CF8C DIN 8556 1.455
Cb(Nb) 200°F(110°C)for
service temps.>
1000°F(538°C)
347H A182-F347H S34709 n/a n/a
X2CrNiMo 18-16-
317L A182-F317L S31703 A351-CG3M 1.4438
4

Copyright © BLENDSTEEL Friday, July 14, 2017 15


List of Materials Offered by BLENDSTEEL:

Material Casting Spec.


Common Name Material Type Forging Spec UNS DIN DIN W. NO Application
Group Equivalent
28Ni-19Cr-Cu- Service to 600°F
Alloy 20 A182-F20* N08020 A351-CN7M DIN 1.4500 2.466
Mo (316°C)
X2CrNiMoN22- Service to 600°F
A182-F51 S31803 A351-CD3MN
5-3 (316°C)-The
original S31803
UNS designation
22Cr-5Ni-3Mo- has been
Duplex 2205 1.4462
N DIN 10088-1 supplementd by
S32205 A890-J92205* S32205 which
(95)
has higher
minimum N,CR,
Stainless Steel abd Mo
X2CrNiMoN27-
A351-CD4MCu*
Super Duplex 22Cr-1Ni-4Mo- 7-4 Service to 600°F
A182-F53 S32750 1.4501
2507 N DIN 10088-1 (316°C)
A890 5A*
(95)
Super Duplex 25Cr-7Ni- A995- Service to 600°F
A 182-F55 S32760
F55 3.5Mo-N-Cu-W CD3MWCuN (316°C)
X1CrNiMoCuN2
Super Austenitic A351- 0-18-7 Service to 600°F
20Cr-18Ni-6Mo A182-F44 S31254 1.4547
6Mo CK3MCuN DIN 10088-1 (316°C)
(95)

Copyright © BLENDSTEEL Friday, July 14, 2017 16


Testing Offerings

Testing Offerings in Valves :

 Hydro Pressure Shell / Seat Test


 Gas Pressure Seat Test
 Cycle Test – 1000 Cycles)
 Flow Test – Cv Calculation
 High Temperature Testing
 Low Temperature/Cryogenic Testing
 Torque Measurement Test Cryogenic Test Hydro/Gas Pressure Test
 Fugitive Emission Test
 Vacuum Testing
 Fire Test
 Pressure Bursting Test
 Vibration test
 Hydraulic Endurance testing
 Material Testing Lab
 Acoustic Test Lab – Noise
Flow Cv Test

Copyright © BLENDSTEEL Friday, July 14, 2017 17


Prototype Manufacturing and Testing

Product Design Mfg. Drawings Pattern Development

Casting
Testing
Assembly
Jigs and Fixtures
Development

Copyright © BLENDSTEEL Friday, July 14, 2017 18


BLENDSTEEL ENGINEERING PVT LTD
For Detailed Catalogue and Marketing queries
Please Contact: sales@blendsteel.com

REGD. OFFICE:
#72, Shanthinagar, S M Nagar Post,
Avadi, Chennai-62, Tamilnadu, India.
PHONE:+91-44-32022523, +91-9962346690
FAX:+91-(22)-39167401
EMAIL:sales@blendsteel.com

FACTORY ADDRESS:
#279, Sidco Industrial Estate,
Kattur, Tirumullaivoyal, Chennai-62,
Tamilnadu, India.
PHONE:+91-44-263 66(279)
FAX:+91-(44)-263 66(280)
EMAIL:sales@blendsteel.com

Copyright © BLENDSTEEL Friday, July 14, 2017 19