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TC-S2D

Evolution Never Stops

The Tapping Center constantly provides


possibilities while seeking maximized
productivity of parts machining.
We are also challenging new areas of
environmental issues to generate excellent TC-S2D -O TC-S2D -S
environmental performance.

We will continue to make progress to
achieve much faster, more rigid and
environmentally friendly machining.

TC-S2D This picture shows TC-S2DN-O


with high-column(250mm(9.8inch)).
If TC-S2DN-O is standard column
magazine cover is not attached.

* TAPPING CENTER is a registered trademark of BROTHER INDUSTRIES, LTD.

Transition of CNC Tapping Center Development

TC-211 TC-221 TC-225 TC-227 TC-228 TC-229N TC-S2B TC-S2C


1985 1986 1987 1990 1994 1996 2002 2005

01 TC-S2DN TC-S2DN 02
B asi c Configuration

Machine specifications Selective specifications

TC-S2DN TC-S2DN-O TC-S2DN-S

10,000 10,000 10,000


Max. spindle
speed 16,000 16,000 16,000
(min-1 )
10,000 high-torque 10,000 high-torque 10,000 high-torque
BT dual contact
system (BIG-PLUS) Available Available Available Spindle speed : 10,000 or 16,000 min-1 14-tool magazine or 21- tool magazine
10,000 high-torque
* BT dual contact system is available.
No. of tools 14/21 14/21 14
(pcs.)

Feed axis Each X/Y/Z axis Each X/Y/Z axis Each X/Y/Z axis
speed (m/min) 50 50 50
No. of doors 1 door : 566(22.3) 1 door : 811(31.9)
: Width (mm) 2 doors : 625(24.6)
2 doors : 738(29.1) 2 doors : 1065(41.9)

CTS Optional Optional Optional 1 door or 2 doors Coolant Through Spindle(CTS)


(1.5 MPa)
* Please contact Brother regarding
CTS: Coolant Through Spindle correspondence of 3 MPa CTS.

Machine dimensions

TC-S2DN TC-S2DN-O TC-S2DN-S

Width 1,560(61.4) 2,050(80.7) 1,080(42.5)


mm
(inch)

Height 2,592[2,350] 2,592[2,350] 2,592[2,350]


[When delivered]
mm(inch) (102.0[92.5])(102.0[92.5])(102.0[92.5])
Height
Depth 2,207(86.9) 2,207(86.9) 2,540(100)
mm
(inch)

* Height when standard column used; Depth when 150 L tank used
* Refer to the external dimension drawings on pages 11 to 13 for dimensional details.
Width

Depth

Machining range

TC-S2DN TC-S2DN-O TC-S2DN-S

X stroke 500
(19.7) 700
(27.6) 300
(11.8) Y-axis direction
mm
(inch)

Y stroke 400
(15.7) 400
(15.7) 400
(15.7)
mm
(inch)

Z-axis direction
Z stroke[Standard]
300[180∼480] 300[180∼480] 300[180∼480]
X-axis direction
(inch) (11.8
mm [7.1∼18.9]) (11.8[7.1∼18.9]) (11.8[7.1∼18.9])
Table surface
height
825
(32.5) 825
(32.5) 825
(32.5)
(mm)

600×400 800×400 600×400


Table size
mm
(inch)(23.6×15.7)(31.5×15.7)(23.6×15.7)
250
Table loading capacity [300*] 250 [300*] 250 [300*]
[Max.*]
kg
(lbs)(551.2
[ 661.4*])(551.2
[ 661.4*])(551.2
[661.4*])
* Acceleration must be adjusted for X and Y axes.

03 TC-S2DN
Hi gh P roduc tivity

Tool change time has been greatly reduced to achieve high productivity.

Example of productivity
Tapping Center’s high productivity is notable when the cycle time for mass production workpiece machining program is compared to
that of the #40 Machining Center(M/C) .
■Cycle time * Data taken by running machining program created by Brother
Major machining details (s)
200 Production volume per day (pcs.)
250
180
○D5.1(0.2inch)drilling x 12 160 Production volume per day 200
○M6(1/4-20 UNC)tapping x 12 140
was compared with the M/C
120 150
○Spot facing x 7 100 operated under the following
○Boring x 2 80 conditions: 100
60 Approx. Approx.
○No. of tools used : 9 40
20
40%DOWN ○Workpiece change time: 15 s
○1 day(10 hours)x 85%
50
50%UP
0 0
 operating rate
#40 M/C TC-S2DN #40 M/C TC-S2DN

Technologies supporting high productivity


When machining workpiece, the tool change(ATC)time accounts for approximately 20% of the machine operation time(based on surveys by Brother).
This means that productivity can be improved by reducing the tool change(ATC)time.

1 Magazine turning mechanism(Driven by AC servomotor)


The turning mechanism has been redesigned to greatly reduce the tool change time. The magazine is servomotor driven to achieve smooth turning.

■Tool change time(measured in compliance with JIS standard) ■Changing farthest tool
(Cut-Cut)

Cut-Cut:1.4s
*When using 14-tool magazine with spindle
2.4S
speed of 10,000min-1

*When the weight is 2 kg or less per tool,


high-speed turn mode can be used.
The total tool weight must be less than 15
kg for the 14-tool magazine; 23 kg for the
21-tool magazine.

2 Nonstop ATC 3 Automatic door(Motor-driven)


(optional)
The high acceleration/deceleration spindle motor used enables the spindle to start or A motor-driven door is used. This achieves
stop in short time. Tool change can be completed without stopping the Z-axis. smooth door operation and reduces opening
* The data varies depending on the position of the spindle(Z-axis)and program details. /closing time

Spindle speed(min-1)
TC-S2DN

10,000

General
M/C

Time(s)

During period of time after the spindle stops, ATC is performed until the spindle
returns to 10,000 min-1(In case of 10,000 min-1 high-torque specifications)
Air cylinder 3.5s Motor-driven 2.2s
* Under conditions of standard stroke and single door

TC-S2DN 04
Cu tti n g Pe rf orm a nce

Optimized structure and arrangement of ribs achieve higher machine rigidity. BT dual contact spindle(BIG-PLUS) Heat expansion compensation systemⅡ
Addition of high-torque specifications lead to high cutting performance. Improved tool rigidity reduces vibration during machining The sensorless heat expansion compensation system has been modified
and tool tilt. In addition to this, air assisted tool washing to include a function that compensates for biased heat expansion due to
prevents chips being caught between the tool and the the influence of heat generated by the motor or depending on the axis
Highly rigid machine structure High-torque spindle motor spindle. moving
i position.
iti More
M stable
t bl compensation
ti isi ensured.
d
The machine needs to be rigid to ensure Motor torque characteristics
high cutting ability. The shape of the base 10,000 min-1 high-torque specifications Effect on machining

Z-axis heat
surface

expansion
and column, and the arrangement of the ribs 92Nm
have been optimized through CAE analysis. Maximum torque 92Nm
Machining
26.2kW
(Nm)

The improvement of various internal sections Maximum output time


has achieved stable cutting performance
Torque

that does not depend on the spindle speed. Tool washing


High torque in the medium- and high-speed range is one

Z-axis heat
expansion
of the features of the TC’s spindle motor. The new high-
torque motor further enhances torque in the medium- M
Machining
and high-speed range, and also greatly improves torque ttime
in the low-speed range. A wider variety of machining,
* External factors, such as coolant temperature and ambient temperature, are not considered.
0 Spindle speed(min-1)10,000 including large hole drilling and tapping, is possible. * Accuracy may be affected under some conditions.

Machining examples Examples of target workpieces

Automotive and Information technology and


End milling Facing motorcycle parts General machinery parts

○Cutting amount : 150cm3/min Rough cutting ①CVT intermediate  Magnesium parts


○Workpiece material : Carbon steel ○Cutting amount : 1700cm3/min  housing ① ② ③ ⑫Camera parts
○Workpiece material : Aluminum ②Clutch case ⑬Mobile phone
Finishing
③Cylinder head cover  Personal computer case
○Surface roughness : 0.17 μmRa
○Workpiece material : Aluminum ④Cylinder block  Watch parts
⑤EPS housing
(D125 (4.9inch)face mill used) ⑥Throttle body
*Value when high-torque specifications ⑦Alternator ④ ⑤ ⑥ ⑦
(D16mm
(0.6inch)end mill used) are used
⑧Starter housing ⑫
⑨Crankcase
Boring High-speed tapping ⑩Cylinder head
⑪Master cylinder
Roundness: 1.1 μm(D34 mm(1.3inch)) ○Peripheral speed: 377m/min
5μm
90  (M20×P2.5,S6000) ⑧ ⑨ ⑩ ⑪ ⑬
○Workpiece material : Aluminum

180 0
Machining capability

Machining Material ADC Cast iron Carbon steel


270

○Workpiece material : Aluminum


Drilling 10,000min-1 (1.26)
D32 x0.2
(0.008) (1.1)
D28 x0.15
(0.006) (0.98)
D25 x0.1
(0.004)

16,000min-1 (0.94)
D24 x0.2
(0.008) (0.87)
D22 x0.15
(0.006) (0.71)
D18 x0.1
(0.004)

Large hole drilling Deep drilling Tool diameter mm (inch)


x 10,000min-1 (1.57)
D40 x0.2
(0.008) (1.34)
D34 x0.15
(0.006) (1.18)
D30 x0.1
(0.004)
Feed mm (inch) /rev high-torque (1.18)
D30 x 0.7
(0.03) D26(1.02)x 0.4(0.02) (1.02)
D26 x0.25(0.01)

○Hole diameter : 32 mm(1.26inch) 1 D2 × 100mm Tapping 10,000min-1 M27 x 3.0( 1-8UNC) M24 x 3.0
(7/8-9UNC) M16x2.0
(5/8-11UNC)
○Feed rate : 0.25 mm/rev ○Workpiece material : Aluminum
○Workpiece material : Carbon steel 2 D6 × 180mm 16,000min-1 M22 x 2.5
(7/8-9UNC) M18x2.5
(5/8-11UNC) M14x2.0
(1/2-13UNC)
○Workpiece material : Aluminum (inch)
Tool diameter mm x 10,000min-1
3 D6 × 120mm Pitch mm(inch) high-torque M39x4.0
(1 1/2-6UNC) M33x3.5
(1 1/4-7UNC) M27 x 3.0(1-8UNC)
○Workpiece material : Carbon steel 960:100x3.2x3,000 137:40x6.0x573 100:40x5.2x484
Facing 10,000min -1
(58.6:3.94 x 0.13 x 118.1) (8.4:1.57 x 0.24 x 22.6) (6.1:1.57 x 0.2 x 19.1)
(Coolant Through Spindle used) Cutting amount cm /min(inch /min)
3 3
: 660:100x2.2x3,000 73:40x3.2x573 48:40x2.5x484
Cutting width mm(inch)x 16,000min-1
(Throw-away drill used) (40.3:3.94 x 0.09 x 118.1) (4.5:1.57 x 0.13 x 22.6) (2.9:1.57 x 0.1 x 19.1)
Cutting depth mm(inch)x
*Value when high-torque specifications 10,000min-1 1,700:100x5.7x3,000 137:40x6.0x573 100:40x5.2x484
Feed rate mm/min(inch/min) high-torque (102.4:3.94 x 0.22 x 118.1) (8.4:1.57 x 0.24 x 22.6) (6.1:1.57 x 0.2 x 19.1)
are used (Coolant Through Spindle used)
* The data is Brother's actual test data.

05 TC-S2DN TC-S2DN 06
En vi ron m enta l M e asures

Low power and air consumption greatly reduces CO2 emissions,


creating an earth-friendly plant environment.

Low power consumption Low air consumption


Low power consumption is achieved by using a The structure of the spindle covering has been enhanced to reduce air purge.
highly efficient motor to drive the spindle and a Air blast operations have also been reviewed to optimize the air discharge
low-inertia spindle. timing. These improvements have greatly reduced air consumption.
■Power consumption for one cycle ■Air consumption for one cycle
* Data taken by running machining program created by Brother * Data taken by running machining program created by Brother

DOWN DOWN
Example of machining

In a comparison running the


same machining program,
power and air consumption
of the TC is much less than
that of the #40 M/C.
#40 M/C TC-S2DN #40 M/C TC-S2DN

Reduced CO2 emissions


■CO2 emissions Reduction of total power consumption greatly reduces CO2 emissions, contributing to global environment preservation.
7.0
(t)
* The data is calculated assuming that the same quantity of workpieces (approx. 50,000 pcs.) are produced based on the
above power and air consumption. The data varies depending on machining conditions, machining program, etc. * For
6.0 Approx. air consumption, power consumption of the compressor is calculated in terms of CO2 emissions.

5.0 6.8 tons CO2 emissions translated to cedar forest(artificial)absorption.


4.0 Using the TC
3.0
produces the same
effect as planting
Approx.
720 cedars.
2.0

1.0
1.7 tons * The data is calculated based on the amount of carbon per 35-year-old cedar three(20 cm in diameter, 18 m high, 0.28 m3 of stem volume).
0
#40 M/C TC-S2DN

Rel i ab i lity

Measures for chips based on Brother’s accumulated expertise,


fully demonstrates their effects on high-speed and highly efficient machining.
Machine reliability

Tool washing(Air assist type) Chip shower Back washing system Z-axis metal solid cover
(optional)*Patent Pending (optional) (for CTS)
(optional) Column plate cover

Discharge pressure and flow rate Locating the chip shower at the upper Automatically washes the filter, A Z-axis metal slid cover is used, eliminating damage to
have been increased for powerful section inside the machine enhances lengthening filter life. the cover due to chips. This prevents direct splashing of
removal of chips stuck to the holder. the effectiveness of chip removal. coolant and reduces the influence of thermal distortion.

07 TC-S2DN
Usab i l i ty

Usability has been enhanced to minimize incorrect operations or entries.


Various user-friendly functions have been prepared to make operation much easier.

User-friendly NC unit

Under the electro-mechanical integrated design concept, the CNC Machine is equipped with an easy-to-operate B00 series NC
unit, featuring a variety of user-friendly functions as described below.

12.1-inch color display Menu programming function USB memory interface


User-friendly screen configuration, including When a G code is selected from the G code USB memory interface is available. Many data can be
graphic drawing, menu screens for program list, entry items and descriptions are displayed. transferred at high speed. Tape operation is also possible.
creation, alarm recovery screens, etc. *Cannot be connected directly to the personal computer.

Tool length range setting function Maintenance notice function Help function
An alarm is issued when a numerical value not Maintenance timing can be set or notified by an Pressing the[Help]key displays the meaning of the
within the set range is entered. alarm. parameter or a description of the setting value.

Tap return function High accuracy mode AⅡ


This function releases In addition to the function to
the tool caught in the improve the shape, a smoothing
workpiece due to a function to improve the surface
power failure occurring quality has been added to enable
during tapping. more accurate finishing. Minute
block processing capability has
also been greatly improved to
ensure high-speed and highly
accurate shape machining.

Interference-free machining room

The column does not protrude into the machining room and there are no
cables to the table. Designing the tools to be loaded is easy.

X-axis direction

Possible range for loading jigs(mm


(inch)

X-axis direction Y-axis direction Z-axis direction(standard column)


Y-axis direction
1 door : 600(23.6) Z-axis direction
TC-S2DN 1,000
(39.4) 2 doors : 500
(19.7) 480
(18.9)

1 door : 600(23.6)
TC-S2DN-O 1,290
(50.8) 2 doors : 500
(19.7) 480
(18.9)

TC-S2DN-S 720
(28.4) 2 doors : 590
(23.2) 480
(18.9)

TC-S2DN 08
Optional Specifications to Meet a Wide Range of Requirements

Coolant unit Chip shower Cleaning gun B-axis cord(1 axis, 2 axes) Spindle override Automatic door(motor-driven)
Can be selected from 50L, 100L, or 150L, depending Chip shower pipes are located at the upper section Helps clean the workpiece or chips inside the Multi-face machining is possible by adding one or Spindle speed can be changed without changing A motor-driven door is used. This has achieves
on the purpose.(Photo: 150L chip shower with CTS) inside the machine for more efficient flow, and flexible machine after machining. two axes. the program. smooth door operation and reduces opening/closing
shower nozzles can be directed to the side of the splash time.
guard or sections where chips tend to accumulate.

Column cover Simple


top cover
To spindle
When back washing

Normal coolant flow

Coolant Through Spindle(CTS) Back washing system(for CTS) Tool washing (Air assist type) Manual pulse generator Simple top cover / Column cover High column(150mm(5.9inch), 250mm(9.8inch))
CTS(1.5 MPa)used for BT spindle. This prevents the filter from clogging, enabling long Discharge pressure and flow has been increased to Manual pulse generator with a cable makes Simple top cover and column cover are available. High-column of 150mm (5.9inch) and 250mm
* Please contact Brother regarding correspondence of 3 MPa CTS. continuous operation without filter replacement. efficiently remove chips attached to the holder. operation through the maintenance window easier. (9.8inch)used in response to customers' needs.
A filter clog warning function has been added.

(7.9inch)

Jig shower valve unit Automatic oil lubricator Automatic grease lubricator RS-232C 9 pin to 25 pin conversion cable Side cover(natural lighting) Switch panel(6 holes, 10 holes)
A flexible plastic hose is prepared for washing jigs, Regularly lubricates all lubricating points on the three Regularly greases all greasing points on the three axes. Conventional 25-pin connector can be attached to External light is taken in to make the inside of the The position of the USB memory interface or manual
allowing jigs of any shape to be washed easily. axes. * Use this unit at 5℃ or higher. the side of the control box. machine brighter and improve visibility. pulse generator can be changed together with the
(Customers shall prepare the pipes inside the switch hole, avoiding these being positioned behind
machine.) the roller conveyor or similar.

■Optional

Memory

■Standard

Memory

Tool breakage detector(touch type) LED type work light(1 or 2 lamps) Indicator light(1, 2, or 3 lamps) Memory expansion Built-in PLC
A touch switch type tool breakage detector is used. LED lamps are used to extend lamp life and save LED lights are used. There are no bulbs to burn out, Memory can be expanded up to 120 Mbytes. Ladder language programming employed. Ladder
This can also be used for automatic tool length energy. making it completely maintenance free. programs can be edited or monitored on the NC
measurement when a program is created for this screen.
purpose.(NC language only)

Optional specifications
●Coolant unit ●Coolant Through Spindle(CTS) ●Automatic oil lubricator ●B-axis cord(1 axis, 2 axes) ●RS232C 9-pin to 25-pin conversion cable(for control box) ●PLC programming software
① 50L(with valve and 180W pump) ●Mesh basket ●Automatic grease lubricator ●Automatic workpiece measurement software ●Built-in PLC(PLC function, ladder editing)  
(for Windows 2000, XP, Vista)
②100L (with chip shower, valve, and ●Tool washing(Air assist type) ●LED type work light(1 or 2 lamps) ●Spindle override ●Expantion I/O board(EXIO board) Windows is a trademark or registered trademark of Microsoft
     250W + 250W pumps) ●Tool breakage detector(touch type) ●Indicator light(1, 2, or 3 lamps) ●High column(150mm (5.9inch) (9.8inch)
, 250mm )   EXIO board standard assembly Corporation in the United States and/or other countries.
* Please contact your Brother dealer for details.
③150L (with chip shower, valve, and ●Chip shower ●Automatic door(motor-driven) ●Grip cover   EXIO board PNP assembly
     250W + 400W pumps) ●Cleaning gun ●Area sensor ●Simple top cover / Column cover   Additional EXIO board standard assembly
④150L (with chip shower, CTS, valve, and ●Jig shower valve unit ●Specified color ●Side cover(transparent board type)   Additional EXIO board PNP assembly
     250W + 400W + 750W pumps) ●Back washing system(for CTS) ●Manual pulse generator ●Memory expansion(approx. 120 Mbytes) ●Switch panel(6 holes, 10 holes)

09 TC-S2DN TC-S2DN 10
11
2829
(111.4)
Leveling
50∼60 748
(29.4) 1049
(41.3) 1149
(45.2) 865
(34.1)
(2.0∼2.4)

32

(automatic

TC-S2DN
door type)
(1.3)

Motor cover

299
(11.8)
962
1560

600
〈805(31.7)

(37.9)
(61.4)
TC-S2D

:2doors〉
(23.6) 350

299
(13.8)

(11.8)
140
(5.5)

32
(1.3)
948
(37.3) 783
(30.8) 553
(21.8) 〈 Magazine cover〉 1912(75.3)
[50L]/2142(84.3)
[100L]/2207(86.9)
[150L]
21-tool Magazine / High column150
(5.9)
External Dimensions

2030
(79.9) 21-tool Magazine / High column250
(9.8)

MAX.2592(102.0) 303
(11.9) 〈 Magazine cover〉
[2742(108.0)
:High column150(5.9), 2842(111.9)
:High column250(9.8)] 14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
835(32.9) 943(37.1) 252 21-tool Magazine / Standard column
164(6.5)
〈 1door〉
(9.9)
154(6.1)
〈 2doors〉 400(15.7)
〈machining range〉 35
(1.4)

67
775(30.5)

31
133
450 100 100 100 100

14
(17.7) (3.9)
(3.9)
(3.9)
(3.9)
199

(0.55)

(2.6) 162
H8

(1.2) 271
■Details of A

(10.7)
(7.8)

397
(5.2)(6.4)(15.6)

772
1606

Secure 700 mm
12 (0.47)

585
500(19.7)
600

0.3 3.7

2031

(30.4)
(0.01) (0.15)
Front

(63.2)
(23.6)

(80.0)
A

14
(0.55)
H8

(23.0) 220
(8.7)
〈 machining range〉

15
199

545(21.5)
■Details of B

〈full cover〉
(0.59)
(7.8)

677(26.7)
612(24.1)
385(15.2)
9
0.5

695(27.4)〈 full cover〉

[50L]
B

[150L]
[100L]
High column150(5.9) 24
(0.35)0
+2

344(13.5)
[50L] 795(31.3)〈 full cover〉
(0)

(0.02)

(0.94)
495(19.5)
[100L] High column250(9.8)

244(9.6)
181(7.1)
511(20.1)
[150L]
(+0.079)

[150L]
[100L]

mm
Jig loading range

(inch)

(27.6inch)between machines as maintenance space.


2829
(111.4)
Leveling
50∼60 748
(29.4) 1049
(41.3) 1149
(45.2) 865
(34.1)
32

(2.0∼2.4)
(1.3)

544

Secure 700 mm
(21.4)
962
2050

845

(37.9)
(80.7)

〈1132(44.6)
(33.3)

544
350

(21.4)
:2doors〉 (13.8)

140
(5.5)
32
TC-S2D -O

(1.3)

948
(37.3) 783
(30.8) 1912(75.3)
[50L]/2142(84.3)
[100L]/2207(86.9)
[150L]
553
(21.8) 〈 Magazine cover〉
(27.6inch)between machines as maintenance space.

21-tool Magazine / High column150


(5.9)
(automatic
door type)
Motor cover

2030
(79.9) 21-tool Magazine / High column250
(9.8)

164(6.5)
〈 1door〉
154(6.1)
〈 2doors〉 400(15.7)
〈machining range〉 35
(1.4)
MAX.2592(102.0) 303
(11.9) 〈 Magazine cover〉
[2742(108.0)
:High column150(5.9)/2842(111.9)
:High column250(9.8)] 14-tool Magazine / High column150 100 100 100 100
(5.9)
(3.9)
(3.9)
(3.9)
(3.9)
14-tool Magazine / High column250(9.8)
835(32.9) 943(37.1) 252 21-tool Magazine / Standard column
244

(9.9)
775
(30.5)
67
133

31
(9.6)

450
14

(17.7)
700

(0.55)

(2.6) 162
H8

(1.2) 271
■Details of A

(10.7)
397
(27.6)
800

(5.2)(6.4)(15.6)

772
Front

1606
12 (0.47)

585

0.3 3.7
(31.5)

2031

(0.01) (0.15)
(30.4)
A

(63.2)
〈 machining range〉

(80.0)

14
(0.55)
H8
(23.0) 220
(8.7)
15
244

545(21.5)
■Details of B

〈full cover〉
(9.6)

(0.59)
9

677(26.7)
612(24.1)
385(15.2)
B

0.5

695(27.4)〈 full cover〉


[50L]

[150L]
[100L]

High column150(5.9) 24
(0.35)0
+2

344(13.5)
[50L]
range

795(31.3)〈 full cover〉


(0)

(0.02)

mm

495(19.5)
[100L] (0.94)
244(9.6)
181(7.1)

High column250(9.8)
TC-S2DN

511(20.1)
[150L]
(+0.079)
Jig loading

(inch)
[150L]
[100L]

12
13
Leveling

TC-S2DN
50∼60 748
(29.4) 1049
(41.3) 2829
(111.4)
(2.0∼2.4) 1149
(45.2) 865
(34.1)

32

(automatic

59
door type)
Motor cover

(2.3)
(1.3)

695

962
1080

(27.4)

(37.9)
(42.5)

350
(13.8)
88
(3.5)

59
32
140
(5.5)

(1.3)

(2.3)
2540
(100.0)
External Dimensions

TC-S2D -S
948
(37.3) 783
(30.8)
2030
(79.9)

MAX.2592(102.0)
[2742(108.0)
:High-column150(5.9)/2842(111.9)
:High-column250(9.8)]
303
(11.9) 〈 Magazine cover〉
14-tool Magazine / High column150
(5.9)
608
(23.9) 1163
(45.8) 259 14-tool Magazine / High column250
(9.8)
154 400(15.7)
〈machining range〉 35
(1.4)
(10.2) (6.1) 100 100 100 100
59

775
(30.5)

31
88
(3.9)
(3.9) (3.9) (3.9)
450

14

(3.5)
(17.7)
(2.3)

(0.55)

(1.2) 271
H8

559
■Details of A

(10.7)
162 406
(6.4)(16.0)

772
300(11.8)
600

1606
Front

12 (0.47)

(22.0) 585
0.3 3.7

(30.4)
2052
(23.6)

(0.01) (0.15)

(63.2)
A
〈 machining range〉

(80.8)
14
(0.55)
H8

(23.0) 220
(8.7)
15
59

545(21.5)
■Details of B
(2.3)

〈full cover〉
(0.59)

930
9
0.5

695(27.4)〈 full cover〉

488
High column150(5.9) 24

(36.6)
(0.35)0
+2

795(31.3)〈 full cover〉


(0)

(0.02)

(0.94)
Jig loading range

High column250(9.8)

(19.2)
(+0.079)

mm
510
(20.1)

(inch)

Secure 700 mm between machines as maintenance space.


Machine Specifications and NC Unit Specifications
Machine Specifications

Item TC-S2DN TC-S2DN-O TC-S2DN-S

CNC unit CNC-B00


X axis mm(inch) (19.7)
500 (27.6)
700 (11.8)
300
Y axis mm(inch) (15.7)
400
Travels
Z axis mm(inch) (11.8)
300
Distance between table top and spindle nose end mm(inch) (7.1∼18.9)
180∼480
Work area size mm(inch) (23.6×15.7)
600×400 (31.5×15.7)
800×400 (23.6×15.7)
600×400
Table
Max. loading capacity(uniform load) kg(lbs) [300 *6 (
250 [661 *6 ]
]551 )
Spindle speed min-1 -1 -1 -1
10,000min specifications:10∼10,000 16,000min specifications:16∼16,000 10,000min high-torque specifications:10∼10,000
Speed during tapping min-1 MAX. 6,000
Spindle
Tapered hole 7/24 tapered no.30
(BIG-PLUS)
BT dual contact system Available
Rapid traverse rate(XYZ-area) m/min(inch/min) (1,969×1,969×1,969)
50×50×50
Feed rate
Cutting feed rate mm/min(inch/min) (0.04∼394)
1∼10,000 (X、
Y)、1∼20,000
(0.04∼787)
(Z)
Tool shank type MAS-BT30
Pull stud type *4 MAS-P30T-2
Tool storage capacity pcs. 14/21 14
Max. tool length mm(inch) (9.8)
250 (7.9)
200
ATC unit Distance from taper gauge line mm(inch) (0∼1.2)
0∼30 /D46 30∼160(1.2∼6.3)
/D80 0∼30(0∼1.2)/D46 30∼160(1.2∼6.3)/D80
Max. tool diameter (6.3∼9.8)
160∼250 /D40 160∼200(6.3∼7.9)/D40
kg(lbs) (6.6)/ tool
3.0 (6.6)
3.0
Max. tool weight *1
〈total tool weight: 25
(55.1)for 14 tools, 35
(77.2)for 21 tools〉 〈total tool weight: 25(55.1)for 14 tools〉

Tool selection method Random shortcut method


Tool To Tool sec. 0.9
Tool *5
change time Chip To Chip sec. 1.6
Cut To Cut sec. 1.4
-1 -1 -1
Electric Main spindle motor *2
(10 min / continuous) kW 10,000min specifications:10.1/6.7 16,000min specifications:7.4/4.9 10,000min high-torque specifications:12.8/8.8
motor Axis feed motor kW (X、
1.0 Y)、1.5
(Z)
Power supply ACV±10% 3-phase、50/60Hz±1Hz

Power (continuous)
Power capacity   kVA -1 -1 -1
10,000min specifications:9.5 16,000min specifications:9.5 10,000min high-torque specifications:10.4
source Regular air pressure MPa 0.4∼0.6
Air supply
Required flow L/min 45(at atmospheric pressure)
Height mm(inch) (102.0)
2,592

Machining Required floor space mm(inch) 1,560×2,207[2,829] 2,050×2,207[2,829] [2,829]


1,080×2,540
dimensions [with control unit door open] (61.4×86.9
[111.4] ) (80.7×86.9
[111.4] ) (42.5×100.0[111.4]

(including control unit splash guard)kg(lbs)


weight (4,960)
2,250 (5,291)
2,400 (4,696)
2,130
*3 Positioning accuracy mm(inch) (0.0002)/ 300
0.005 (11.8)
Accuracy
Repeatability mm(inch) (0.00012)
±0.003
Front door 1 door / 2 doors 2 doors
Standard accessories Instruction Manual(1 set), anchor bolts(4 pcs.), leveling bolts(4 pcs.), splash guard(manual door), fuse(1 set)
*1. Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only. *2. Spindle motor output differs depending on the spindle speed.  *3. Measured in compliance
with JIS B6201-1987 and Brother standards. Please contact Brother for details. *4. Brother specifications apply to the pull studs for CTS.  *5. Measured in compliance with JIS B6336-9 and MAS011-1987. *6.
Acceleration must be adjusted for X and Y axes.

NC Unit specification
CNC model CNC-B00 NC ●Absolute / incremental ●Tool washing filter with filter clogging detection
function ●Inch / metric ●Mirror image(NC)
Control axes 5 axes(X, Y, Z, two additional axes) ●Corner C / Corner R ●Menu programming(NC)
●Rotational transformation ●Program compensation(NC)
Positioning 5 axes(X, Y, Z, A, B) ●Synchronized tap ●Tool length compensation(NC)
Linear : 4 axes(X, Y, Z, one additional axis) ●Coordinate system setting ●Cutter compensation(NC)
Simultaneously ●Dry run ●Operation program(conv.)
controlled axes Interpolation Circular : 2 axes ●Restart ●Schedule program(conv.)
●Backlash compensation ●Automatic tool selection(conv.)
Helical / conical : 3 axes(X, Y, Z) ●Pitch error compensation ●Automatic cutting condition setting(conv.)
●Rapid traverse override ●Automatic tool length compensation setting(conv.)
Least input increment 0.001 mm, 0.0001 inch, 0.001 deg. ●Cutting feed override ●Automatic cutter compensation setting(conv.)
●Alarm history ●Automatic calculation of unknown number input(conv.)
Max. programmable dimension ±9999.999 mm 999.9999 inch ●Status log ●Machining order control(conv.)
Display 12.1-inch color LCD ●Machine lock ●Macro function(NC)
●Computer remote ●Automatic power off
Memory capacity Approx.10 Mbytes(Total capacity of program and data bank) ●High-accuracy mode AⅡ ●Servomotor off standby mode
●Tool length measurement ●Chip shower off delay
External communication USB memory interface, RS232C 1ch, Ethernet ●Tool life management / spare tool ●Automatic coolant off
●Background editing ●Automatic work light off
(Total capacity of program and data bank)
No.of registrable programs 1,024 ●Graphic display ●Local coordinate system(NC)
NC language, conversation(changed by parameter)
, ●Subprogram ●One-way positioning(NC)
●Expanded workpiece coordinate system(NC) ●Operation in tape mode(NC)
Program format conversion from conversation program to ●Helical / conical interpolation ●Heat expansion compensation systemⅡ(X, Y, Z axes)
NC language program available ●Scaling(NC) ●Tap return function
* When program size is bigger than 2 Mbytes, machine works with extended memory operation.
* Ethernet is a trademark or registered trademark of XEROX in the United States.
* Functions with(NC)and(conv.)are available only for NC programs and conversation programs respectively.
TC-S2DN 14
Global Service Sites Local dealers are available to provide services in each region, in addition to the sites below.

Frankfurt, Germany
(Technical center)
Shanghai, China
Chicago, U.S.A. (Technical center)
(Technical center)

Dongguan, China
(Technical center) Headquarters
Aichi, Japan

Bangkok, Thailand
(Technical center)

BROTHER INTERNATIONAL CORP. 2200 North Stonington Avenue,


PHONE :(1)224-653-8415
U.S.A. MACHINE TOOLS DIV. Suite 270 Hoffman Eatates,
FAX :(1)224-653-8821
TECHNICAL CENTER IL 60169, U.S.A.

BROTHER INTERNATIONALE
INDUSTRIEMASCHINEN GmbH PHONE :(49)69-977-6708-0
Germany MACHINE TOOLS DIVISION
Hoechster Str.94, 65835
Liederbach, Germany FAX :(49)69-977-6708-80
FRANKFURT TECHNICAL CENTER

BROTHER COMMERCIAL THAILAND LTD. 1232 Rama 9 Road, Suanluang Sub-District, PHONE :(66)2-374-6447
Thailand MACHINE TOOLS TECHNICAL CENTER Suanluang District, Bangkok 10250, Thailand FAX :(66)2-374-2706

BROTHER MACHINERY XIAN CO., LTD. 3F,Haiyi Commercial bldg. No.310


PHONE :(86)21-3251-9837
SHANGHAI BRANCH(MACHINE TOOLS DIV.) TianShan Road, ChangNing District,
FAX :(86)21-3251-9839
SHANGHAI TECHNICAL CENTER Shanghai 20036,CHINA
China
BROTHER MACHINERY XIAN CO., LTD. Unit807, Hongxi
PHONE :(86)769-2238-1505
DONGGUAN BRANCH(MACHINE TOOLS DIV.) Commercial Building, No.23, Guantai Road,
FAX :(86)769-2238-1506
DONGGUAN TECHNICAL CENTER Dongguan, Guangdong, China

Figures in brackets ( ) are the country codes.

●Be sure to read the instruction manual and safety manual before using the product safely. If you use oil-based coolant or machine materials that may ignite, such as magnesium and resin,
take thorough safety measures to prevent fire. Please contact the sales personnel for any inquiries.
●When exporting this product, carefully check the customer and their purpose of use from the viewpoint of security assurance. You may have to obtain permission from the supervisory
authorities prior to export due to revisions of laws and regulations etc. Please contact Brother before exporting the machine.
●When exporting our product with tilting rotary table, "list control" is applicable, according to view of Ministry of Economy, Trade and Industry
(METI)in Japan. Therefore, please apply for
export license in advance of export. If necessary, please contact METI.

Brother Industries, Ltd. Machinery & Solution Company


Kariya plant acquired ISO 9001 and 14001 certifications.

Specifications may be subject to change without any notice. The information in this catalogue is current as of October 2010. ver.1010

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