Professional Documents
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01 TC-S2DN TC-S2DN 02
B asi c Configuration
Feed axis Each X/Y/Z axis Each X/Y/Z axis Each X/Y/Z axis
speed (m/min) 50 50 50
No. of doors 1 door : 566(22.3) 1 door : 811(31.9)
: Width (mm) 2 doors : 625(24.6)
2 doors : 738(29.1) 2 doors : 1065(41.9)
Machine dimensions
* Height when standard column used; Depth when 150 L tank used
* Refer to the external dimension drawings on pages 11 to 13 for dimensional details.
Width
Depth
Machining range
X stroke 500
(19.7) 700
(27.6) 300
(11.8) Y-axis direction
mm
(inch)
Y stroke 400
(15.7) 400
(15.7) 400
(15.7)
mm
(inch)
Z-axis direction
Z stroke[Standard]
300[180∼480] 300[180∼480] 300[180∼480]
X-axis direction
(inch) (11.8
mm [7.1∼18.9]) (11.8[7.1∼18.9]) (11.8[7.1∼18.9])
Table surface
height
825
(32.5) 825
(32.5) 825
(32.5)
(mm)
03 TC-S2DN
Hi gh P roduc tivity
Tool change time has been greatly reduced to achieve high productivity.
Example of productivity
Tapping Center’s high productivity is notable when the cycle time for mass production workpiece machining program is compared to
that of the #40 Machining Center(M/C) .
■Cycle time * Data taken by running machining program created by Brother
Major machining details (s)
200 Production volume per day (pcs.)
250
180
○D5.1(0.2inch)drilling x 12 160 Production volume per day 200
○M6(1/4-20 UNC)tapping x 12 140
was compared with the M/C
120 150
○Spot facing x 7 100 operated under the following
○Boring x 2 80 conditions: 100
60 Approx. Approx.
○No. of tools used : 9 40
20
40%DOWN ○Workpiece change time: 15 s
○1 day(10 hours)x 85%
50
50%UP
0 0
operating rate
#40 M/C TC-S2DN #40 M/C TC-S2DN
■Tool change time(measured in compliance with JIS standard) ■Changing farthest tool
(Cut-Cut)
Cut-Cut:1.4s
*When using 14-tool magazine with spindle
2.4S
speed of 10,000min-1
Spindle speed(min-1)
TC-S2DN
10,000
General
M/C
Time(s)
During period of time after the spindle stops, ATC is performed until the spindle
returns to 10,000 min-1(In case of 10,000 min-1 high-torque specifications)
Air cylinder 3.5s Motor-driven 2.2s
* Under conditions of standard stroke and single door
TC-S2DN 04
Cu tti n g Pe rf orm a nce
Optimized structure and arrangement of ribs achieve higher machine rigidity. BT dual contact spindle(BIG-PLUS) Heat expansion compensation systemⅡ
Addition of high-torque specifications lead to high cutting performance. Improved tool rigidity reduces vibration during machining The sensorless heat expansion compensation system has been modified
and tool tilt. In addition to this, air assisted tool washing to include a function that compensates for biased heat expansion due to
prevents chips being caught between the tool and the the influence of heat generated by the motor or depending on the axis
Highly rigid machine structure High-torque spindle motor spindle. moving
i position.
iti More
M stable
t bl compensation
ti isi ensured.
d
The machine needs to be rigid to ensure Motor torque characteristics
high cutting ability. The shape of the base 10,000 min-1 high-torque specifications Effect on machining
Z-axis heat
surface
expansion
and column, and the arrangement of the ribs 92Nm
have been optimized through CAE analysis. Maximum torque 92Nm
Machining
26.2kW
(Nm)
Z-axis heat
expansion
of the features of the TC’s spindle motor. The new high-
torque motor further enhances torque in the medium- M
Machining
and high-speed range, and also greatly improves torque ttime
in the low-speed range. A wider variety of machining,
* External factors, such as coolant temperature and ambient temperature, are not considered.
0 Spindle speed(min-1)10,000 including large hole drilling and tapping, is possible. * Accuracy may be affected under some conditions.
180 0
Machining capability
16,000min-1 (0.94)
D24 x0.2
(0.008) (0.87)
D22 x0.15
(0.006) (0.71)
D18 x0.1
(0.004)
○Hole diameter : 32 mm(1.26inch) 1 D2 × 100mm Tapping 10,000min-1 M27 x 3.0( 1-8UNC) M24 x 3.0
(7/8-9UNC) M16x2.0
(5/8-11UNC)
○Feed rate : 0.25 mm/rev ○Workpiece material : Aluminum
○Workpiece material : Carbon steel 2 D6 × 180mm 16,000min-1 M22 x 2.5
(7/8-9UNC) M18x2.5
(5/8-11UNC) M14x2.0
(1/2-13UNC)
○Workpiece material : Aluminum (inch)
Tool diameter mm x 10,000min-1
3 D6 × 120mm Pitch mm(inch) high-torque M39x4.0
(1 1/2-6UNC) M33x3.5
(1 1/4-7UNC) M27 x 3.0(1-8UNC)
○Workpiece material : Carbon steel 960:100x3.2x3,000 137:40x6.0x573 100:40x5.2x484
Facing 10,000min -1
(58.6:3.94 x 0.13 x 118.1) (8.4:1.57 x 0.24 x 22.6) (6.1:1.57 x 0.2 x 19.1)
(Coolant Through Spindle used) Cutting amount cm /min(inch /min)
3 3
: 660:100x2.2x3,000 73:40x3.2x573 48:40x2.5x484
Cutting width mm(inch)x 16,000min-1
(Throw-away drill used) (40.3:3.94 x 0.09 x 118.1) (4.5:1.57 x 0.13 x 22.6) (2.9:1.57 x 0.1 x 19.1)
Cutting depth mm(inch)x
*Value when high-torque specifications 10,000min-1 1,700:100x5.7x3,000 137:40x6.0x573 100:40x5.2x484
Feed rate mm/min(inch/min) high-torque (102.4:3.94 x 0.22 x 118.1) (8.4:1.57 x 0.24 x 22.6) (6.1:1.57 x 0.2 x 19.1)
are used (Coolant Through Spindle used)
* The data is Brother's actual test data.
05 TC-S2DN TC-S2DN 06
En vi ron m enta l M e asures
DOWN DOWN
Example of machining
1.0
1.7 tons * The data is calculated based on the amount of carbon per 35-year-old cedar three(20 cm in diameter, 18 m high, 0.28 m3 of stem volume).
0
#40 M/C TC-S2DN
Rel i ab i lity
Tool washing(Air assist type) Chip shower Back washing system Z-axis metal solid cover
(optional)*Patent Pending (optional) (for CTS)
(optional) Column plate cover
Discharge pressure and flow rate Locating the chip shower at the upper Automatically washes the filter, A Z-axis metal slid cover is used, eliminating damage to
have been increased for powerful section inside the machine enhances lengthening filter life. the cover due to chips. This prevents direct splashing of
removal of chips stuck to the holder. the effectiveness of chip removal. coolant and reduces the influence of thermal distortion.
07 TC-S2DN
Usab i l i ty
User-friendly NC unit
Under the electro-mechanical integrated design concept, the CNC Machine is equipped with an easy-to-operate B00 series NC
unit, featuring a variety of user-friendly functions as described below.
Tool length range setting function Maintenance notice function Help function
An alarm is issued when a numerical value not Maintenance timing can be set or notified by an Pressing the[Help]key displays the meaning of the
within the set range is entered. alarm. parameter or a description of the setting value.
The column does not protrude into the machining room and there are no
cables to the table. Designing the tools to be loaded is easy.
X-axis direction
1 door : 600(23.6)
TC-S2DN-O 1,290
(50.8) 2 doors : 500
(19.7) 480
(18.9)
TC-S2DN-S 720
(28.4) 2 doors : 590
(23.2) 480
(18.9)
TC-S2DN 08
Optional Specifications to Meet a Wide Range of Requirements
Coolant unit Chip shower Cleaning gun B-axis cord(1 axis, 2 axes) Spindle override Automatic door(motor-driven)
Can be selected from 50L, 100L, or 150L, depending Chip shower pipes are located at the upper section Helps clean the workpiece or chips inside the Multi-face machining is possible by adding one or Spindle speed can be changed without changing A motor-driven door is used. This has achieves
on the purpose.(Photo: 150L chip shower with CTS) inside the machine for more efficient flow, and flexible machine after machining. two axes. the program. smooth door operation and reduces opening/closing
shower nozzles can be directed to the side of the splash time.
guard or sections where chips tend to accumulate.
Coolant Through Spindle(CTS) Back washing system(for CTS) Tool washing (Air assist type) Manual pulse generator Simple top cover / Column cover High column(150mm(5.9inch), 250mm(9.8inch))
CTS(1.5 MPa)used for BT spindle. This prevents the filter from clogging, enabling long Discharge pressure and flow has been increased to Manual pulse generator with a cable makes Simple top cover and column cover are available. High-column of 150mm (5.9inch) and 250mm
* Please contact Brother regarding correspondence of 3 MPa CTS. continuous operation without filter replacement. efficiently remove chips attached to the holder. operation through the maintenance window easier. (9.8inch)used in response to customers' needs.
A filter clog warning function has been added.
(7.9inch)
Jig shower valve unit Automatic oil lubricator Automatic grease lubricator RS-232C 9 pin to 25 pin conversion cable Side cover(natural lighting) Switch panel(6 holes, 10 holes)
A flexible plastic hose is prepared for washing jigs, Regularly lubricates all lubricating points on the three Regularly greases all greasing points on the three axes. Conventional 25-pin connector can be attached to External light is taken in to make the inside of the The position of the USB memory interface or manual
allowing jigs of any shape to be washed easily. axes. * Use this unit at 5℃ or higher. the side of the control box. machine brighter and improve visibility. pulse generator can be changed together with the
(Customers shall prepare the pipes inside the switch hole, avoiding these being positioned behind
machine.) the roller conveyor or similar.
■Optional
Memory
■Standard
Memory
Tool breakage detector(touch type) LED type work light(1 or 2 lamps) Indicator light(1, 2, or 3 lamps) Memory expansion Built-in PLC
A touch switch type tool breakage detector is used. LED lamps are used to extend lamp life and save LED lights are used. There are no bulbs to burn out, Memory can be expanded up to 120 Mbytes. Ladder language programming employed. Ladder
This can also be used for automatic tool length energy. making it completely maintenance free. programs can be edited or monitored on the NC
measurement when a program is created for this screen.
purpose.(NC language only)
Optional specifications
●Coolant unit ●Coolant Through Spindle(CTS) ●Automatic oil lubricator ●B-axis cord(1 axis, 2 axes) ●RS232C 9-pin to 25-pin conversion cable(for control box) ●PLC programming software
① 50L(with valve and 180W pump) ●Mesh basket ●Automatic grease lubricator ●Automatic workpiece measurement software ●Built-in PLC(PLC function, ladder editing)
(for Windows 2000, XP, Vista)
②100L (with chip shower, valve, and ●Tool washing(Air assist type) ●LED type work light(1 or 2 lamps) ●Spindle override ●Expantion I/O board(EXIO board) Windows is a trademark or registered trademark of Microsoft
250W + 250W pumps) ●Tool breakage detector(touch type) ●Indicator light(1, 2, or 3 lamps) ●High column(150mm (5.9inch) (9.8inch)
, 250mm ) EXIO board standard assembly Corporation in the United States and/or other countries.
* Please contact your Brother dealer for details.
③150L (with chip shower, valve, and ●Chip shower ●Automatic door(motor-driven) ●Grip cover EXIO board PNP assembly
250W + 400W pumps) ●Cleaning gun ●Area sensor ●Simple top cover / Column cover Additional EXIO board standard assembly
④150L (with chip shower, CTS, valve, and ●Jig shower valve unit ●Specified color ●Side cover(transparent board type) Additional EXIO board PNP assembly
250W + 400W + 750W pumps) ●Back washing system(for CTS) ●Manual pulse generator ●Memory expansion(approx. 120 Mbytes) ●Switch panel(6 holes, 10 holes)
09 TC-S2DN TC-S2DN 10
11
2829
(111.4)
Leveling
50∼60 748
(29.4) 1049
(41.3) 1149
(45.2) 865
(34.1)
(2.0∼2.4)
32
(automatic
TC-S2DN
door type)
(1.3)
Motor cover
299
(11.8)
962
1560
600
〈805(31.7)
(37.9)
(61.4)
TC-S2D
:2doors〉
(23.6) 350
299
(13.8)
(11.8)
140
(5.5)
32
(1.3)
948
(37.3) 783
(30.8) 553
(21.8) 〈 Magazine cover〉 1912(75.3)
[50L]/2142(84.3)
[100L]/2207(86.9)
[150L]
21-tool Magazine / High column150
(5.9)
External Dimensions
2030
(79.9) 21-tool Magazine / High column250
(9.8)
MAX.2592(102.0) 303
(11.9) 〈 Magazine cover〉
[2742(108.0)
:High column150(5.9), 2842(111.9)
:High column250(9.8)] 14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
835(32.9) 943(37.1) 252 21-tool Magazine / Standard column
164(6.5)
〈 1door〉
(9.9)
154(6.1)
〈 2doors〉 400(15.7)
〈machining range〉 35
(1.4)
67
775(30.5)
31
133
450 100 100 100 100
14
(17.7) (3.9)
(3.9)
(3.9)
(3.9)
199
(0.55)
(2.6) 162
H8
(1.2) 271
■Details of A
(10.7)
(7.8)
397
(5.2)(6.4)(15.6)
772
1606
Secure 700 mm
12 (0.47)
585
500(19.7)
600
0.3 3.7
2031
(30.4)
(0.01) (0.15)
Front
(63.2)
(23.6)
(80.0)
A
14
(0.55)
H8
(23.0) 220
(8.7)
〈 machining range〉
15
199
545(21.5)
■Details of B
〈full cover〉
(0.59)
(7.8)
677(26.7)
612(24.1)
385(15.2)
9
0.5
[50L]
B
[150L]
[100L]
High column150(5.9) 24
(0.35)0
+2
344(13.5)
[50L] 795(31.3)〈 full cover〉
(0)
(0.02)
(0.94)
495(19.5)
[100L] High column250(9.8)
244(9.6)
181(7.1)
511(20.1)
[150L]
(+0.079)
[150L]
[100L]
mm
Jig loading range
(inch)
(2.0∼2.4)
(1.3)
544
Secure 700 mm
(21.4)
962
2050
845
(37.9)
(80.7)
〈1132(44.6)
(33.3)
544
350
(21.4)
:2doors〉 (13.8)
140
(5.5)
32
TC-S2D -O
(1.3)
948
(37.3) 783
(30.8) 1912(75.3)
[50L]/2142(84.3)
[100L]/2207(86.9)
[150L]
553
(21.8) 〈 Magazine cover〉
(27.6inch)between machines as maintenance space.
2030
(79.9) 21-tool Magazine / High column250
(9.8)
164(6.5)
〈 1door〉
154(6.1)
〈 2doors〉 400(15.7)
〈machining range〉 35
(1.4)
MAX.2592(102.0) 303
(11.9) 〈 Magazine cover〉
[2742(108.0)
:High column150(5.9)/2842(111.9)
:High column250(9.8)] 14-tool Magazine / High column150 100 100 100 100
(5.9)
(3.9)
(3.9)
(3.9)
(3.9)
14-tool Magazine / High column250(9.8)
835(32.9) 943(37.1) 252 21-tool Magazine / Standard column
244
(9.9)
775
(30.5)
67
133
31
(9.6)
450
14
(17.7)
700
(0.55)
(2.6) 162
H8
(1.2) 271
■Details of A
(10.7)
397
(27.6)
800
(5.2)(6.4)(15.6)
772
Front
1606
12 (0.47)
585
0.3 3.7
(31.5)
2031
(0.01) (0.15)
(30.4)
A
(63.2)
〈 machining range〉
(80.0)
14
(0.55)
H8
(23.0) 220
(8.7)
15
244
545(21.5)
■Details of B
〈full cover〉
(9.6)
(0.59)
9
677(26.7)
612(24.1)
385(15.2)
B
0.5
[150L]
[100L]
High column150(5.9) 24
(0.35)0
+2
344(13.5)
[50L]
range
(0.02)
mm
495(19.5)
[100L] (0.94)
244(9.6)
181(7.1)
High column250(9.8)
TC-S2DN
511(20.1)
[150L]
(+0.079)
Jig loading
(inch)
[150L]
[100L]
12
13
Leveling
TC-S2DN
50∼60 748
(29.4) 1049
(41.3) 2829
(111.4)
(2.0∼2.4) 1149
(45.2) 865
(34.1)
32
(automatic
59
door type)
Motor cover
(2.3)
(1.3)
695
962
1080
(27.4)
(37.9)
(42.5)
350
(13.8)
88
(3.5)
59
32
140
(5.5)
(1.3)
(2.3)
2540
(100.0)
External Dimensions
TC-S2D -S
948
(37.3) 783
(30.8)
2030
(79.9)
MAX.2592(102.0)
[2742(108.0)
:High-column150(5.9)/2842(111.9)
:High-column250(9.8)]
303
(11.9) 〈 Magazine cover〉
14-tool Magazine / High column150
(5.9)
608
(23.9) 1163
(45.8) 259 14-tool Magazine / High column250
(9.8)
154 400(15.7)
〈machining range〉 35
(1.4)
(10.2) (6.1) 100 100 100 100
59
775
(30.5)
31
88
(3.9)
(3.9) (3.9) (3.9)
450
14
(3.5)
(17.7)
(2.3)
(0.55)
(1.2) 271
H8
559
■Details of A
(10.7)
162 406
(6.4)(16.0)
772
300(11.8)
600
1606
Front
12 (0.47)
(22.0) 585
0.3 3.7
(30.4)
2052
(23.6)
(0.01) (0.15)
(63.2)
A
〈 machining range〉
(80.8)
14
(0.55)
H8
(23.0) 220
(8.7)
15
59
545(21.5)
■Details of B
(2.3)
〈full cover〉
(0.59)
930
9
0.5
488
High column150(5.9) 24
(36.6)
(0.35)0
+2
(0.02)
(0.94)
Jig loading range
High column250(9.8)
(19.2)
(+0.079)
mm
510
(20.1)
(inch)
Power (continuous)
Power capacity kVA -1 -1 -1
10,000min specifications:9.5 16,000min specifications:9.5 10,000min high-torque specifications:10.4
source Regular air pressure MPa 0.4∼0.6
Air supply
Required flow L/min 45(at atmospheric pressure)
Height mm(inch) (102.0)
2,592
NC Unit specification
CNC model CNC-B00 NC ●Absolute / incremental ●Tool washing filter with filter clogging detection
function ●Inch / metric ●Mirror image(NC)
Control axes 5 axes(X, Y, Z, two additional axes) ●Corner C / Corner R ●Menu programming(NC)
●Rotational transformation ●Program compensation(NC)
Positioning 5 axes(X, Y, Z, A, B) ●Synchronized tap ●Tool length compensation(NC)
Linear : 4 axes(X, Y, Z, one additional axis) ●Coordinate system setting ●Cutter compensation(NC)
Simultaneously ●Dry run ●Operation program(conv.)
controlled axes Interpolation Circular : 2 axes ●Restart ●Schedule program(conv.)
●Backlash compensation ●Automatic tool selection(conv.)
Helical / conical : 3 axes(X, Y, Z) ●Pitch error compensation ●Automatic cutting condition setting(conv.)
●Rapid traverse override ●Automatic tool length compensation setting(conv.)
Least input increment 0.001 mm, 0.0001 inch, 0.001 deg. ●Cutting feed override ●Automatic cutter compensation setting(conv.)
●Alarm history ●Automatic calculation of unknown number input(conv.)
Max. programmable dimension ±9999.999 mm 999.9999 inch ●Status log ●Machining order control(conv.)
Display 12.1-inch color LCD ●Machine lock ●Macro function(NC)
●Computer remote ●Automatic power off
Memory capacity Approx.10 Mbytes(Total capacity of program and data bank) ●High-accuracy mode AⅡ ●Servomotor off standby mode
●Tool length measurement ●Chip shower off delay
External communication USB memory interface, RS232C 1ch, Ethernet ●Tool life management / spare tool ●Automatic coolant off
●Background editing ●Automatic work light off
(Total capacity of program and data bank)
No.of registrable programs 1,024 ●Graphic display ●Local coordinate system(NC)
NC language, conversation(changed by parameter)
, ●Subprogram ●One-way positioning(NC)
●Expanded workpiece coordinate system(NC) ●Operation in tape mode(NC)
Program format conversion from conversation program to ●Helical / conical interpolation ●Heat expansion compensation systemⅡ(X, Y, Z axes)
NC language program available ●Scaling(NC) ●Tap return function
* When program size is bigger than 2 Mbytes, machine works with extended memory operation.
* Ethernet is a trademark or registered trademark of XEROX in the United States.
* Functions with(NC)and(conv.)are available only for NC programs and conversation programs respectively.
TC-S2DN 14
Global Service Sites Local dealers are available to provide services in each region, in addition to the sites below.
Frankfurt, Germany
(Technical center)
Shanghai, China
Chicago, U.S.A. (Technical center)
(Technical center)
Dongguan, China
(Technical center) Headquarters
Aichi, Japan
Bangkok, Thailand
(Technical center)
BROTHER INTERNATIONALE
INDUSTRIEMASCHINEN GmbH PHONE :(49)69-977-6708-0
Germany MACHINE TOOLS DIVISION
Hoechster Str.94, 65835
Liederbach, Germany FAX :(49)69-977-6708-80
FRANKFURT TECHNICAL CENTER
BROTHER COMMERCIAL THAILAND LTD. 1232 Rama 9 Road, Suanluang Sub-District, PHONE :(66)2-374-6447
Thailand MACHINE TOOLS TECHNICAL CENTER Suanluang District, Bangkok 10250, Thailand FAX :(66)2-374-2706
●Be sure to read the instruction manual and safety manual before using the product safely. If you use oil-based coolant or machine materials that may ignite, such as magnesium and resin,
take thorough safety measures to prevent fire. Please contact the sales personnel for any inquiries.
●When exporting this product, carefully check the customer and their purpose of use from the viewpoint of security assurance. You may have to obtain permission from the supervisory
authorities prior to export due to revisions of laws and regulations etc. Please contact Brother before exporting the machine.
●When exporting our product with tilting rotary table, "list control" is applicable, according to view of Ministry of Economy, Trade and Industry
(METI)in Japan. Therefore, please apply for
export license in advance of export. If necessary, please contact METI.
Specifications may be subject to change without any notice. The information in this catalogue is current as of October 2010. ver.1010