Professional Documents
Culture Documents
1758 to 1766
2002
c The Japan Institute of Metals
EXPRESS REGULAR ARTICLE
The microstructures of JIS-SCM440 steel (containing 0.4%C, 1%Cr and 0.2%Mo; mass%) that had been tempered at 723 K were observed
by atomic force microscopy (AFM). In an AFM image of an electropolished surface, carbides and blocks were clearly distinguished, since the
rate of electropolishing depends on the crystal phase and crystal orientation on the surface. However, the prior austenite (γ ) grain boundaries
could not be clearly recognized. Therefore, an AFM image of the surface that had been etched with picric acid was taken at the same location
on the surface. Since picric acid selectively etches prior γ grain boundaries, the boundaries were clearly visible in the image. The two AFM
images were then superimposed to reveal prior γ grain boundaries, carbides, and blocks. Finally, the number and sizes of the carbides on the
prior γ grain boundaries were examined.
tilever, which had a probe tip of with a radius of 5–10 nm at AFM after determining the point of observation near the
the curvature, was monolithically formed by etching a silicon micro Vickers indent.
wafer. 7) To observe the prior γ grain boundaries, the specimen
A flowchart for the AFM observation is shown in Fig. 1. was removed from the AFM and immersed in a solution con-
The outline of the observation process is: 1) taking an AFM sisting of 100 cm3 of saturated picric acid solution and 5 cm3
image of the electropolished surface; 2) taking an AFM image of interfacial active agent (Solution I) for 30 s. The speci-
of the same location after etching the surface with picric acid men was then transferred into a solution that contained 50 cm3
and finding that position using the Vickers indent as a marker; of the first solution and 0.5 g of ferric chloride anhydrous
3) superimposing the two images; and 4) observing the car- (Solution II)and was incubated for 60 s to allow selective cor-
bides and the prior γ grain boundaries in the superimposed rosion of prior γ grain boundaries. Then the specimen was
image. washed with ethanol and examined to determine whether it
The detail of the process is: was possible to identify the prior γ grain boundaries by the
1) A 7 square mm plate with a thickness of 2 mm was cut Nomarski differential-interference light microscopy. The LM
from the specimen bar such that the observation surface was photographs were taken to determine the grain sizes.
along the lengthwise (rolling) direction of the bar. 8) and 9) We found the point of observation using the micro
2) The observation surface was polished with 5 µm diamond Vickers indent, adjusted the field of AFM observation to ob-
particles until the surface became mirror-finished. serve the same area of the picric acid-etched surface as the
3) A Vickers indent was formed on the surface as a position- area that we had observed after electropolishing the surface,
finding marker. A large indent was first formed by applying and carried out the AFM observation.
a load of 490 N using a Vickers hardness tester. Then a load 10) AFM images of the electropolished and the picric
of 9.8 N was applied using a micro Vickers tester, forming a acid-etched surfaces were superimposed using an image-
small indent at a distance three times the diagonal length of processing program.
the large indent along its diagonal direction. Electropolish- 11) We measured the size of the carbides separately over
ing and etching treatments made it difficult to distinguish the the entire field, on the prior γ grain boundaries, on the packet
small, shallow indents, but it was possible to locate them and boundaries, and on the block boundaries using an AFM im-
the target position easily by using the large indent as a marker. age that showed all the prior γ grain boundaries, blocks, and
4) To observe the carbides and blocks, electropolishing was carbide microstructures, using the particle analysis program.
conducted using a solution that consisted of 8 vol% perchloric Figure 2 shows LM photographs of a micro Vickers indent
acid, 10 vol% butoxyl ethanol, 70 vol% ethanol, and 12 vol% and an AFM cantilever on (a) a mirror finished surface, (b) an
distilled water. The temperature of the solution was 273 K, electropolished surface, and (c) a picric acid-etched surface.
and an electric voltage of 40 V was applied for 10 s. The spec- Since the diagonal lines of the indent were 65 µm, 40 µm, and
imen was washed ultrasonically with ethanol immediately af- 35 µm on the mirror finished, electropolished and picric acid-
ter electropolishing. etched surfaces, respectively, and the angle between the oppo-
5) and 6) The electropolished surface was observed by site faces of the micro Vickers indenter was 136◦ , the depths
of electropolishing and etching should be 5 µm and 1 µm, re-
spectively. It was easier to find the target position by observ-
Cutting out the specimen ing the electropolished surface first, followed by the etched
surface, since etching caused less abrasion than electropol-
Mechanical polishing ishing.
In addition to the aforementioned series of observations, a
Marking by a Vickers and a micro Vickers indent nital-etched surface after the electropolishing was observed
under an LM.
Electropolishing
3. Results and Discussion
Location setting for the AFM observation around the micro Vickers indent
3.1 LM observation of microstructures
Figure 3 shows the LM images of the surface etched with
AFM observation of carbides and blocks
(a) picric acid solution and (b) nital. The surface that had
been etched with picric acid showed selective corrosion at
Picric acid etching the prior γ grain boundaries. The nominal grain size that
was determined from the microscope image in the view of
Location setting for the AFM observation in the same area as 230 µm × 180 µm was 17 µm by the cutting method.7) The
micrograph of the nital-etched surface showed packets that
AFM observation of prior grain boundaries contained martensite lath in parallel alignment. However, the
prior γ grain boundaries were not distinguishable.
Superimposing of the AFM micrographs taken on and
3.2 AFM observation of the microstructures on elec-
Size measurement of the carbides on prior grain boundaries tropolished and etched surfaces
Figure 4 shows an AFM micrograph of the electropolished
Fig. 1 Flowchart of AFM observations. surface. The black and white contrast in the image shows
1760 M. Hayakawa, S. Matsuoka and K. Tsuzaki
Fig. 2 Light micrographs showing the micro Vickers indent and the AFM
cantilever taken on (a) the mechanically polished surface, (b) the elec-
tropolished surface and (c) the picric acid-etched surface.
(a)
5 m
Fig. 5 AFM image of the picric acid-etched surface of the JIS-SCM440
steel tempered at 723 K. Referring to the micro Vickers indent, Fig. 5 was (b)
taken in the same area as Fig. 4. Prior γ grain boundaries, represented by
black lines, can be identified.
program counted the carbide particles separately if there was 10 nm).8) Therefore, the methods for correcting the apparent
a difference in the level on their surfaces, even when the par- sizes of the carbides and removing the effects of the probe’s
ticles on the γ grain boundaries appeared to be continuous. shape were investigated.
To investigate the size of the carbides, the monitored values (1) Correction using the area percentage of cementite
were corrected to remove the effects of the shape of an AFM In this specimen, the carbide that precipitated was cemen-
cantilever probe. tite. If all the carbon is converted into cementite, the volume
3.4.2 Correction of the size of carbides percentage of cementite f (vol%) can be expressed as a sim-
The shape of the AFM cantilever probe is known have a ple approximate expression:9)
strong effect on the particle size estimation in AFM images, f = 15.3c (1)
if the particles are smaller than the size of the probe tip (5–
Microstructural Analyses of Grain Boundary Carbides of Tempered Martensite 1763
(a) (a)
1 m 1 m
(b) (b)
Block
boundary
1 m 1 m
Packet Block
Prior grain boundary boundary boundary
Fig. 7 AFM images after the image analysis of the carbides on the elec- Fig. 8 AFM images after the image analysis of the carbides on the elec-
tropolished surface of the JIS-SCM440 steel tempered at 723 K. In (a), all tropolished surface for the JIS-SCM440 steel tempered at 723 K. In (a), all
the carbides are shown in red; and in (b), the carbides on the prior γ grain the carbides are shown in red; and in (b) the carbides on the prior γ grain
boundary, the typical packet and block boundaries are shown in green. boundary, the typical packet and block boundaries are shown in green. The
observed area is different from that in Fig. 7.
(a) Estimated (carbide area), Dest/nm (a) Estimated (carbide area), Dest/nm
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
0.4 0.4
Frequency
0.2 0.2
0.1 0.1
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
(carbide area), Dapp / nm (carbide area), Dapp/nm
(b) Estimated (carbide area), Dest, /nm (b) Estimated (carbide area), Dest, /nm
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
0.4 0.4
Carbide particles along the
0.3 prior grain boundary 0.3 Carbides along the
Frequency
Frequency
prior grain boundary
0.2 0.2
0.1 0.1
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
(carbide area), Dapp, /nm (carbide area), Dapp, Y /nm
(c) Estimated (carbide area) , Dest,p/nm (c) Estimated (carbide area), Dest,p/nm
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
0.5 0.4
0.4 Carbides along
the packet boundary 0.3 Carbides along
Frequency
Frequency
0.3 the packet boundary
0.2
0.2
0.1 0.1
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
(carbide area), Dapp,p/nm (carbide area), Dapp,p/nm
(d) Estimated (carbide area), Dest,b/nm (d) Estimated (carbide area), Dest,b/nm
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
0.5 0.4
0.4 Carbides along
the block boundary 0.3 Carbides along
Frequency
Frequency
Fig. 9 Distributions of the square root of the carbide-occupied area mea- Fig. 10 Distributions of the square root of the carbide-occupied area mea-
sured in Fig. 7 for the JIS-SCM440 steel tempered at 723 K. All the car- sured in Fig. 8 for the JIS-SCM440 steel tempered at 723 K. All the car-
bides are analyzed in (a); and the carbides on the prior γ grain, the packet bides are analyzed in (a); the carbides on the prior γ grain, the packet and
and block boundaries are analyzed in (b), (c) and (d), respectively. block boundaries are analyzed in (b), (c) and (d), respectively.
from the surface is not too high, the diameter dest of the car- in all four fields in Table 1(a), the shape of the probe tip are
bide, from which the effect of the probe shape is eliminated, likely to be similar.
is given by The previous paper1) reported that the diameter of the car-
dest = Dapp − 2r (4) bide, which was estimated from a TEM image of the same
specimen, was 20 nm. The above corrected values and this
Where r and Dapp are the radius of curvature of the probe tip value are close, supporting the effectiveness of the correc-
and the apparent diameter of the carbide particle. tion methods for the AFM images. Therefore, the method
A cross section profile of an AFM image is shown in Fig. described in Section (1) is effective for correcting the sizes of
11(b). Since the values along the vertical direction are not the carbide particles and quantitatively analyzing the distribu-
affected by the probe tip, the heights of the carbides are 10 tion of carbides.
to 20 nm. On the other hand, the r of the probe tip is deter- 3.4.3 Distributions of carbides on the boundaries
mined to be 5–10 nm. Assuming that r is 5 nm, eq. (4) shows Prior γ grain boundaries, packet boundaries and block
that the diameters dest of the carbides, from which the effect boundaries with high angle boundaries tend to be preferen-
of the probe shape was eliminated, are 20 to 24 nm from the tial sites for carbide precipitates. In particular, prior γ grain
Dapp values of 30 to 34 nm, which are shown in Table 1(a). boundaries contain a number of large carbide films, which are
These dest values are similar to the corrected Dest values (23 likely to cause deterioration of intergranular cracks.10) To un-
to 25 nm) that were determined using the area percentage in derstand the mechanisms of intergranular cracks being related
the previous section. Since the apparent percentage of the to delayed fracture, it is useful to estimate the percentage of
carbide-occupied area f app was almost the same (10 to 12%) grain boundary area covered by carbides and other informa-
Microstructural Analyses of Grain Boundary Carbides of Tempered Martensite 1765
(a)
Probe tip est
Carbide est
r
5 m
Sample
surface Dapp est
Carbide est
(b)
Carbide height Prior
G.B.
25
Vertical Distance, Lv/nm
5 m
25
0 1 2 clearly showed the prior γ grain boundaries. For each image,
Horizontal Distance, L H / m the carbides on the clearly visible packet and block bound-
Fig. 11 Schematic drawing of a vertical cross-section of the sample. The
aries were analyzed. Figures 7(b) and 8(b) show the mea-
broken line represents the trace of the movement of the AFM probe tip surements of the carbides for these two kinds of boundaries,
in (a). Carbide heights and intervals between carbide precipitates were respectively. Figures 9(c), 9(d), 10(c), and 10(d) show the
measured from the real profile of the vertical cross section from an AFM histograms. As shown in Tables 1(c) and (d), the mean sizes
image in (b).
of the carbides on the packet and block boundaries Dest, p and
Dest,b were 25 to 29 nm and 21 to 32 nm, respectively, and
tion from the AFM images quantitatively. Table 1(b) shows were larger than the mean Dest of 23 to 25 nm. The fractions
the corrected mean diameters of the carbides on the prior γ of the packet and block boundaries occupied by the carbides
grain boundaries Dest,γ . Since Dest,γ values are 27 to 31 nm, ( f p and f b ) were 35 to 55% and 39 to 45%, respectively, and
they are larger than those for all the AFM images, Dest of 23 to were larger than the transgranular percentage ( f sec ) of 7.1 to
25 nm in Table 1(a). The histograms of the carbide diameter 8.9%, although the difference was smaller than that for the
in Figs. 9(b) and 10(b) show that many of the carbide particles prior γ grain boundary f γ .
on the prior γ grain boundaries were larger than 50 nm. Since As described above, we analyzed the distribution of car-
these histograms use the square roots of the areas occupied by bides, which vary in size from several nanometers to over
the carbides, the shapes of the carbides are not reflected in the 100 nm and are present at rates of several thousand per AFM
histograms. The carbide particles that are larger than 50 nm image quantitatively by applying the particle analysis pro-
in Figs. 9(b) and 10(b) correspond to the carbide films that are gram. The identification of prior γ grain boundaries was es-
longer than 100 nm. pecially significant. Although we may need to obtain more
To represent the distribution of carbide films along the data by increasing the number of images, our methods gen-
grain boundaries, the percentage of the length covered by erate a method for investigating the relationship between the
the carbides to the total length (L γ ) of the grain boundary grain boundary carbides and the properties of steel, such as
( f γ = (Σlestγ )/L γ × 100%) was measured after correct- the resistance to delayed fracture.
ing the sizes of carbides, as shown in Fig. 12, where lestγ
is the corrected length of the carbide along the long sec- 4. Summary
tion of the grain boundary. On the other hand, the mean
percentage of the transgranular area covered by the carbides This study, which describes AFM microstructure observa-
( f sec = (Σlest )/L × 100%) was estimated. lest and L are the tion methods, enables us to identify the carbides and prior
correcting length of a carbide section which crosses the lines γ grain boundaries on the tempered lath martensite using
dividing an AFM image and 25 µm in total with five 5 µm- the same field of observation. After experimenting with a
long lines dividing the AFM image, which is 5 µm × 5 µm medium-carbon low-alloy steel (JIS-SCM440) specimen that
in size, into six (see Fig. 12). Table 1(b) shows that the f γ had been austenized at 1153 K and tempered at 723 K, our
values were 31 to 53%, and over 50% of their boundary was conclusions are as follows:
covered by carbides in three out of the four AFM images. On (1) We could observe the same location on a specimen
the other hand, the mean percentage of the transgranular area surface after it had been electropolished and after it had been
covered by the carbides, f sec , was 7.1 to 8.9% for each of the further etched with a picric acid solution by AFM using a
four AFM images. micro Vickers indent. Carbides and blocks were clearly rec-
Figure 6 shows that blocks can be identified by the black ognizable on the electropolished surface and prior γ grain
and white contrasting shapes on the electropolished surface. boundaries were identified on the picric acid-etched surface.
Packets were also easily identified, since the AFM images (2) Superimposing the two AFM images permits the
1766 M. Hayakawa, S. Matsuoka and K. Tsuzaki