PCS7 in OG en

SIMATIC PCS 7
Oil & Gas Industry

The high-performance Process Control System from SIEMENS
Nur für internen Gebrauch / © Siemens AG 2012. Alle Rechte vorbehalten.

Segments of the O&G and Chemicals
Drilling
Offshore LNG
Intro Oil&Gas
Requirements Pipeline Tankfarm
SIMATIC PCS 7
Compression
Engineering Onshore Gas Storage
Oil&Gas
Solutions
Fields Refinery
References Gas Injection
Treatment
Petrochemicals
Chemical Industry
Basic HPI
Chemicals Air
(e.g. Fertilizers) Separation
Fibers/Foils
(e.g. Nylon)
Specialty Chemicals Fine Chemicals

(e.g. Oil additives) (e.g. pharmaceutical pre-
products) Bio Fuels
(e.g. Bio-Ethanol)

Seite 2 Industry Sector
Siemens Oil & Gas Activities in the Internet
www.siemens.com/oil
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References
Upstream Middlestream Upstream

Challenges in the Oil & Gas Industry
Intro
The decisive factors for economic production with the enduring price pressures in the basic
chemicals industry are:
Requirements
SIMATIC PCS 7
Operating the production with high to highest availability and safety
Engineering
Reducing operating costs by efficient use of resources
Solutions
Low raw material costs
References
Ensuring reproducible quality of products
Increasing flexibility and productivity
Minimizing life-cycle costs, low maintenance costs
Complying with regulations for environmental protection

Trends in the Chemical Industry
Siemens faces the customer
Intro SIEMENS’ ADDED

TRENDS REQUIREMENTS
VALUE
Requirements
SIMATIC PCS 7 Mergers & acquisitions of Complete vertical and horizontal Siemens’ global presence
companies and their production integration Openness of SIMATIC
Engineering (from ERP to production floor -
locations
from receiving to shipping) TIA provides complete
Solutions Globalization of market activities integration on a single
Increased competition - shorter One supplier for all components HW and SW platform
References
product lifetime - higher risks of all automation levels
ERP, MES, production
Higher flexibility of production Automation with globally automation and logistic solutions
available HW, reusable SW and
Reduction of quality local support Field instrumentation and
management costs electrical equipment thru’
Increased automation of quality one-stop shopping
management
Engineering, project
mgmt & execution

O&G, 10 Keypoints for each user function.
Why is PCS 7 the best Production Control System on the market?
Managers (Performer) Procurement (Controller)
SIMATIC PCS 7, provides the fastest and most performant controllers on the market. This PCS 7 projects are cost efficient – you can choose from three business models: responsibility by
is what you need for success. Siemens, or together with partners or only partners with Siemens products. PCS 7 is freely sellable, and
published prices exist.
SIMATIC and it’s long-
long-term experience is the No 1 solution in the automation industry
We save engineering and installation costs due to the use of digital bus systems and integrated devices,
Customized versions for the major O&G companies are available e.g. SIMOCODE.
PCS 7 improves the visibility and control of your production and turns your real
real--time Languages can be switched over online (important for global companies)
information into valuable business knowledge. Advanced control is mainly controller based, free of charge and has never been easier
PCS 7 offers APC integrated, Safety & Security, TeleControl and I/O for Ex Zone 1 For your industry global solutions & 24/7 services are available
PCS 7 provides fast engineering and quick and reliable commissioning We protect your investment due to our migration strategy and only with us you can use the full
Reduced downtime due to fast diagnostics for fault
fault--finding in the field functionality of worldwide standardized communication Profibus/Profinet.
PCS 7 is based on SIMATIC and is developed and manufactured by Siemens itself. ABB, Emerson,
PCS 7 improves availability by Asset management of e.g. pumps, motors, heat exchanger
Honeywell use 3rd party manufacturers.
Reduced cost for energy by integrated energy management Only Siemens offers hotline service free of charge.
PCS 7 contributes significantly to "operational excellence“ and you can maximize throughput, The power of PCS 7 produces a highly functional and cost
cost--effective Control & integrated drives solution
availability and product quality, and at the same time minimize operating and maintenance costs,
for your plant
plant--wide
wide--automation.
energy and raw material consumption, off-off-spec products, emissions and safety risks.
Operator (Balance) Engineering/Maintenance (Stimulation)
PCS 7 is based on SIMATIC, the No 1 automation system worldwide SIMATIC is the best approach to Digital Factory and you can customize it.
Information always at the right time, right place with User
User--friendly navigation SIMATIC offers plant
plant--wide
wide--automation and supports the integration of the package units
Advanced Alarm Management minimizes the no. of alarms by 80% The first system with plant hierarchy at HMI and Object view with bulk editor at control level
PCS 7 reduces the work load of the operating personnel. Intuitive views provides Easy to learn, easy to use, easy to maintain and easy to connect to your existing automation
situational awareness and better decision support. Interlocks, SFC visualization High quality engineering by tested function blocks and faceplates for all relevant objects (motors,
valves, measurements, …)
SIMATIC offers the highest availability and reliability in the industrial automation market
Reduced engineering time due to pre- pre-configured, icons, faceplates, typicals and graphics. Faster
Best Operation concept for all requirements (automatic, local and remote) and the whole engineering of large systems by powerful bulk tools
life cycle PCS 7, an engineering environment that dramatically reduces errors
Messages and alarms are object related You already know MS MS--Explorer, so you already know the PCS 7 Explorer – it's that easy
PCS 7 is multilingual, clearly structured, ergonomic and easy to understand. PCS 7 specific support (Trainings, Workshops) are available
Comfortable, visually attractive graphical user interfaces make interaction with the plant easy. The PCS 7 function blocks with comprehensive diagnostic information and simulation
operator has an extensive view of the process and can navigate quickly between the plant areas. Integrated maintenance dialog and functions and preventive Maintenance Assistance
Comprehensive online “Help Manual” for the Operators SIMATIC controllers and process I/O, e.g. ET200iSP, the right solution for every requirement
PCS 7 offers Cause & Effect matrix with automatic visualization for the operator
Simple method for accessing process graphics via intranet/browser. Web clients allow Nur für internen Gebrauch / © Siemens AG 2012. Alle Rechte vorbehalten.
O&G customers like our truly flexible architecture. Scalable, easy to expand, easy to locate distributed
operation to different projects with different versions at the same time
Seite 6 I/Os in the field. Industry Sector
Siemens
Your qualified DCS Supplier
Intro
Complete solution from a single source
Requirements Optimal solution for the Power Industry on a single
SIMATIC PCS 7
platform
Engineering - One Stop Shopping!
Solutions In-house development and production of all
References components
- (Controller, I/O modules, Operator- & Engineering
Station, Batch, MES, Field Devices, ...)
Future-proof protection of your
investment
Long-term Service & Support
Reduced Total Cost of Ownership
Siemens – your reliable partner yesterday, today and tomorrow!

Where PCS 7 can be used in Oil & Gas
Intro Off-Shore/Upstream Midstream

Separation Pumping & Compression Stations
Requirements
Gas Compression
SIMATIC PCS 7 Pipeline Monitoring & Fiscal Metering
Oil Pumping
Engineering Underground Gas Storage
F&G
Solutions ESD
Tank Farm Monitoring & Control
References Power Generation LNG Re-gasification & Storage
Utilities
Sea Water Lift Downstream/Refining
Gas Lift Complete Refinery Control
Gas Injection Plants
Distillation Column Control, Cracker Control
Water Injection Plants
Off-loading, Stroage and Tanker/Ship Loading
LNG Extraction
LNG Liquefaction Plant
ESD
FPSOs GTL Plants
Gas Storage

PCS 7
The difference
Intro
Performance improvement in %
Requirements
SIMATIC PCS 7 100%

Less Alarms
90%
Engineering
80%
Solutions
70%
References
60% Less Operator
workload
50%
40%
30% Less
engineering time
20% Productivity Plant
Throughput Availability
10% Quality
0%
ivity Quality duc ts rm s
Product s pec pro Less Ala
Less Off

Siemens Products, Services and Solutions for the
Oil and Gas Industry
Controller & IOs
Operator Stations
Intro Advanced Process
Control
Requirements
High- and
SIMATIC PCS 7 medium voltage
Safety Products
Engineering
Solutions Motor
Control Temperature
References
Centers Transmitters
Pressure
Motors Transmitters
and Drives
Flow Metering
Low voltage
switch gears,
motor starters Level Measurment
Gas
Analyzers Weight Measurement
50 years of experience in controls in all industries
2005 SIMATIC IT Integrated MES platform, vertical integration
Intro 2004 SIMATIC WinCC Seamless HMI-solutions from Panel up to SCADA

flexible
Requirements Engineering workflow, simulation (CAE),
2004 Digital Factory
automated engineering (eMPLC)
SIMATIC PCS 7
2003 SIMATIC T-CPU Motion Control Integration SIMATIC / SIMOTION
Engineering
Solutions 2003 PROFINET Ethernet standard with hard real time

References
Distributed intelligence (CbA)
2000 SIMATIC iMap pre-tested, open, technological modules
Platform strategy
1996 SIMATIC PCS 7
PLC-based control system for the process industry
1995 SIMATIC S7/HMI Totally Integrated Automation

Engineering system, high-level languages (CFC, SFC,..)
1990 SIMATIC DP Distributed I/O, open PROFIBUS standard
1985 Standardized programming languages (LAD, FBD,

SIMATIC S5
STL and first high-level languages), scalable PLC family
1973 SIMATIC S3 Flexible Programming - Interconnecting instead of wiring
SIMATIC G First SIMATIC – “Programming” based on HW-circuits

1958
SIMATIC PCS 7
Features for an excellent support of the entire production lifecycle
Intro
Requirements
Design & Modernization
SIMATIC PCS 7 Operation
Engineering & Upgrade
Engineering
Solutions
References Installation & Maintenance

Commissioning
Interface to CAx Redundant Alarm Management Predictive Step by step Migration

Multi-User Engineering PROFIBUS PA Advanced Process Asset Management of
Control mechanical
plant parts
For minimal For maximum For secure process For e.g. pumps, Investment
engineering costs availability and easy control heat exchanger protection and
expandability modernization
during production

SIMATIC PCS 7
Large Bandwidth of Scalability (1:1000)
Intro Plant Production Interconnected plants at a

Requirements
area plant production location
SIMATIC PCS 7
Engineering
Solutions
References
Scalable ...to the distributed system in client/

From a laboratory system (~100 E/A)... server architecture (~ 100.000 E/A)
… as powerful as you need it to be!

Integration from standard to
customized solutions
Intro
Requirements
SIMATIC PCS 7 OpenPCS 7

Engineering
Solutions SIMATIC PCS 7

References
Easy integration Vendor-independent

- Existing systems
Future-oriented
- Plant Expansions
Flexible configuration
Use of internationally
accepted industrial standards Effective implementation of customer requirements
Giving YOU the highest PRODUCTIVITY and QUALITY

Nur für internen Gebrauch over the whole
/ © Siemens lifeAlle
AG 2012. cycle
Rechte vorbehalten.
Automation System S7-400
Scalable in performance and function
Intro AS RTX S7-400 S7-400HF system

Requirements
SIMATIC PCS 7
Engineering
Solutions
References
AS System based on PC Technology Highest performance for high-speed Avoidance of down times
with WinAC Software CPU or data-intensive tasks Bumpless switchover
Remote I/O with PROFIBUS Coordination of complete plants - Automatic event
PC Hardware diagnostics via Asset High repeatability synchronization
Management & DIAG Monitor Flexible, reaction-free expansion (SIEMENS patent)
Hot swapping of modules as well as Online Firmware Update
expansions
Distributed configuration
Cycle times from 10 ms
Maximum safety for man, machine,
environment, up to SIL 3
Automation
Nur fürPerfection
internen Gebrauch / © Siemens AG 2012. Alle Rechte vorbehalten.
SIMATIC AS RTX
Intro OS OS ES
... AS System based on PC
Requirements
Technology with WinAC Software
SIMATIC PCS 7 CPU
PCS 7 AS RTX
...
Ethernet
Engineering No connecting from Monitor,
Solutions Keyboard or Mouse necessary
References Pre installed System
Connection to Plantbus
ET 200M
Download and Confi-guration
PCS 7 BOX Systems
ET 200iSP from the ES
PROFIBUS
ET 200S
PC Hardware diagnostics via
Asset Management & DIAG
DP/PA
Monitor
PROFIBUS PA
Remote I/O with PROFIBUS

State-of-the-art process control system
based on the world market leader SIMATIC
SIMATIC Automation Systems

Intro
Millions in use!
Requirements
- Innovative, market leader
SIMATIC PCS 7
- Maximum investment protection
Engineering
- Field proven in all industries and application
Solutions
Setting standards in Scalability and performance
References
- I/O-quantity
- Processing speed
- Redundancy
Changes during operation
- User program
- Hot swapping of modules
The high performance Automation System for the Process Industry

SIMATIC PCS 7 I/O modules
Full PROFIBUS Integration ...
... means for the automation solution:

Intro
Cost reduction
Requirements Planning and construction
SIMATIC PCS 7 Installation and wiring
Engineering
Service and maintenance
Future expansion
Solutions
Protection of user investment
References
International standardization
Interoperability and interchangeability of devices
Worldwide support
Intrinsically-safe I/O
High availability
Online diagnostics
Wide range of products
High performance Distributed I/O in IP65/67
Real-time data transmission
Flexible topology
Wide area coverage
Redundancy capabilities
Integrated safety Nur für internen Gebrauch / © Siemens AG 2012. Alle Rechte vorbehalten.
Remote I/O
Marshalling Termination Assemblies
Intro Automation
System
Requirements
SIMATIC PCS 7
Engineering
ET 200M
Solutions
References
MTA
ET 200M
Simple, fast and reliable connection of the field level to the I/O modules
Significantly reduction of wiring and installation effort/costs
Prevent wiring faults
SIMATIC PCS 7
Highest availability via redundancy at all levels
OS clients SIMATIC BATCH clients
In process control applications there is very often the
Intro requirement of increased availability of I&C.
Requirements OS-LAN Ethernet
SIMATIC PCS 7 The failure of one component should not cause a OS server
Batch server
(redundant)
(redundant)
Engineering
breakdown of the process!
Ethernet
Solutions
Our Solution: redundancy on all levels:
References High available controller
Operator Station (HMI) AS 414 H / AS 417 H
Network ET 200M
sensor / actuator
Server ET 200M
Controller ET 200M ~
PROFIBUS-DP
Fail safe
Redundant PROFIBUS communication DP/PA-Link
PROFIBUS-PA
Increased availability on all levels

minimized process breakdown times Y-Link
increased productivity COx, NOx, ...

SIMATIC PCS 7
Process Safety inclusive
The world‘s first integrated safety system

Intro
SIMATIC Standard platform for safety-relevant applications
Requirements
Flexible Up to SIL 3 or AK 6
SIMATIC PCS 7
- SIL 3 or AK 6 attainable with only one (1) CPU
Engineering
Solutions
Conversion of a protective function as application
References
- Standard and fail-safe functions can be mixed in the same controller
and on the same PROFIBUS
- Configuration of standard and fail-safe functions with the same
engineering tool (CFC)
Visualization and operator control in the OS
- SIMATIC Safety Matrix
Certified by TÜV (German Technical Inspectorate)
Field proven
Result of more than 25 years experience in safety technology
Reliable solutions born
Nur für outGebrauch
internen of experience
/ © Siemens AG 2012. Alle Rechte vorbehalten.
SIMATIC PCS 7 Process Safety
Flexible Modular Redundancy (FMR)
Intro
Requirements
SIMATIC PCS 7
Engineering
DO
DO
DI
AI
AI
Solutions
References Dual
Simplex
1oo1 LS
DO
DO
DI
AI
AI
Triple
AI
1oo2 Valves 2oo3 PT

Availability of Spare parts
Intro Concept for long term repair capacity and spare parts delivery
Requirements
SIMATIC PCS 7
Engineering PA SR DR RO TD PD
Solutions
References
1 - 9 3 min. 10 Years
Months Months 1 Year 5 Years for PC
PA Product Announcement RO Run Out

SR Sales Release TD Type Deletion
DR Delivery Release PD Product Discontinuation

SIMATIC Route Control
SIMATIC Route Control supports the configuration, control, visualization and diagnostics of
Intro
material transportation in pipe networks
Requirements
SIMATIC PCS 7
From simple to complex transportation paths
Engineering Designed for plants with numerous
Solutions branched paths and large storage tanks
References Seamlessly integrated in SIMATIC PCS 7
Highlights
Flexible, modular architecture with scaleable hardware & software components
Fast response to plant changes during configuration, commissioning & runtime
Reduced engineering effort and shorter commissioning time (encapsulation of functions)
Consideration of material compatibility (prevention of undesirable material mixes)
Detailed diagnostics
Cost effective solution for material transportation –

homogeneously integrated in SIMATIC PCS 7
SIMATIC PCS 7 Operator System
Secure Operator Guidance
Screen layout
Intro Overview area
Requirements Screen layout (with overlay inhibit)

SIMATIC PCS 7 - Overview (n sections), graphic area,
pushbutton area Graphic area
Engineering
Solutions
Display hierarchy (as system service) Pushbutton area
References
- Hierarchical display organization Display hierarchy Summarize alarm display
ensures easy operation
Group displays
(as system service)
Plant
- Messages grouped in
the overview Plant unit
Comprehensive operator
Technical
functionality for reliable control facility
Loop
SIMATIC PCS 7 Operator System
Intelligent Alarm Management
Intro Intelligent Limiting of Active Alarms

Requirements
- Removes “non-relevant” alarms
- Filters “nuisance” alarms
SIMATIC PCS 7
- Suppresses alarms without defined “operator reaction“
Engineering
Alarm Prioritization
Solutions
- Important alarms are always shown in the alarm line first
References
“a warning of the reactor is more important than an alarm from another
plant item”
Online-help for every alarm
Alarm Analysis / Performance Monitoring
- Alarm number per alarm type, alarm signal, alarm
source
- Number of process alarms from an alarm source per time unit,
“chattering" alarms, duration alarms
An intelligent alarm management that delivers the right alarms to the right person at the
right
Nur fürtime!
internen Gebrauch / © Siemens AG 2012. Alle Rechte vorbehalten.
Intelligent Alarm Management –
Smart Alarm Filtering
Safe and trouble-free operation by removing currently non- relevant alarms
Intro Supports the avoidance of accidents and plant interruptions during high alarm conditions
Requirements Dynamic Alarm Removal under certain conditions
SIMATIC PCS 7
Engineering - E.g. Operating states like plant start-up, servicing, cleaning

- No alarms of inactive plant parts
Solutions
Recommendation of NAMUR/EEMUA:
Adapting requirements on the human capabilities
References Manual Alarm Removal by the operator 100%
80%
- “Chattering” alarms through a “faulty transmitter“, …
60%
Reactivity
Removal from alarm line and overview 40%
Timestamp and storage

20%
Separate overview of the hidden alarms
IDEAL CRITICAL FATAL
0%
Reduction of the active alarm emerge up to 75% 1 10 100 1.000 10.000
Alarms per 10 minutes
Our intelligent alarm management system helps you avoid accidents and unplanned plant
interruptions
Monitoring and Control
Via SIMATIC PCS 7 Web Client
Intro
Monitoring and Control via the
Requirements Internet / Intranet
SIMATIC PCS 7 Web Client as thin client Internet
Explorer
Engineering Complete plant overview

Solutions
Up to 50 simultaneous Web Clients per
References server
Web Clients doesn’t need any license being
installed
Advanced security is ensured by

User-specific password
Firewall technology
Individual application concepts

Range of Asset Management
Asset Management
Intro
Requirements Plant Asset Management Performance Monitoring

high
SIMATIC PCS 7
Engineering Process
Solutions
Customer benefit
References
Plant
Unit
Automation Equipment
DCS, Network, …
Single
Customer domain
device Internal & external
Status information Standardized reusable services
Self-detection
Asset alarms KPIs
low Effort and Complexity high

Integrated Plant Asset Management –
Monitoring & Operating
OS Clients with access

OS OS MS
Intro OS to maintenance area (pictures,
MS ... messages, faceplates)
C1 Cn
Requirements Maintenance Station has
SIMATIC PCS 7 ... additionally direct online access to
AS1 AS2 ASn S1 Sn PDM and hardware engineering
...
Engineering AS1 AS2 ASn
... AS – Automation System
Solutions Maintenance Station C – Client
integrated into the Operator MS – Maintenance Station
References Maintenance
Station pictures
OS – Operator Station
S – Server
All diagnostic capable SIMATIC PCS 7 components + „non-intelligent“ assets

+
Common and unified symbols for representing the status of all assets
Announcement of request Request for maintenance unknown/not
Good
for maintenance (low) activated
Request for maintenance Request for maintenance activated

Simulation
(medium)
Function Maintenance alert Request for maintenance

control/ local (high) in process

Integrated Plant Asset Management
Hierarchical Structure
Intro
Reducing time for decisions and actions
Requirements
SIMATIC PCS 7
SIMATIC S7-400 and
PROFIBUS Network
Engineering
Solutions
status and selection of
underlaying hierarchy
References ET 200M
diagnosis symbol Station
of the component
Clear hierarchical structure:

PROFIBUS
Plant overview Assets
Overview all controllers

Controller (with sub-hierarchy)
PROFIBUS Assets
Faceplates
-DP station (e.g. ET 200M) for intelligent
devices
Intelligent field device
Fast and easy-to-use operation guidance through complete hierarchy by unified symbols
SIMATIC PCS 7 Asset Management
Asset Report
All important information concentrated

Intro
The same structure for all Assets
Requirements
SIMATIC PCS 7
Engineering
Solutions
References
Asset – Status
Identity
Maintenance - Status
Detailed diagnostic
Current massages

Comprehensive protection with the
SIMATIC PCS 7 Security Concept

Intro
Requirements
Defense in Depth security
SIMATIC PCS 7 architecture
Division into segments Windows security patch
Engineering and security cells management
Solutions
References Network subnets, IP Support access and

addresses and name remote service
resolution (VPN, IPsec)
Active directory and

Virus scan and firewalls
Windows work groups
User and access rights Time synchronization
Innovative technologies to get the most out of your plant and to connect safety and
security with your business network
SIMATIC PCS 7 Engineering System Overview
Automation OS Engineering SIMATIC BATCH
User OS
Engineering faceplates
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions PCS 7 Engineering

Import/Export CFC/SFC Plant HW Graphics Faceplate SIMATIC Version Cross S7 SIMATIC
References
Libraries
Assistant Hierarchy Config Designer Designer BATCH Manager F-Systems PDM
HEAT MIX
SIMATIC Manager
uniform database
Technological function blocks with faceplates

and CFC templates for
standard applications
(e.g. motor, valve, controller)
Engineering for SIMATIC PDM

failsafe for field device
Engineering for network/ configuration
systems
communication/hardware

SIMATIC PCS 7 Engineering System
CFC: Graphical Configuration of Continuous Automation Functions
Graphical Engineering-Tool CFC (Continuous Function Chart)
Intro
Requirements
Place blocks by
SIMATIC PCS 7
Drag and Drop
Engineering
Solutions
References
Automatic connection to
other charts and
hardware signals
Standard libraries with

search function
Simple engineering of all measuring points using preconfigured blocks

All Engineering documentation
ON-LINE
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References

Documentation
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References

AS Engineering diagnostic tools
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References

Process Object View: User Friendly
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
Block parameters can be changed without
References opening CFC
Project library for storing process tag types and example solutions
Import and export of process tags and variations of the example
solutions
Collaboration with MS EXCEL using

Copy & Paste
Added Efficiency from ability to leverage project data from MS EXCEL (taglist,
alarmlist etc.)
SIMATIC PCS 7 Engineering
Automatically generates plant hierarchy and controller

Intro BIOFUELS configuration
Requirements TEMPLATES Automatically configures instance-specific parameters
and inter-connects measuring point charts to I/O, SFCs
SIMATIC PCS 7
OS TEMPLATE etc
Engineering
CONFIGURED PROJECT
Solutions
References Project
Configuration
AS TEMPLATE
PLANT INFORMATION
TH assign. Plan name PV_LR PV_LR KP TN TV
B17/Reac1 LIC1710 0 100 1.7 2.5 1.3
B17/Reac2 TIC2711 0 500 1.25 3.5 1.0
B17/Reac2 PIC2712 0 10 2.0 1.0 1.0
B17/Reac3 FIC3210 0 250 1.5 10 2.0

SFC: Editing of Sequence Controls
Graphical engineering tool SFC (Sequential Function Chart)

Intro
Requirements
Standardized elements (step, transition, jump...)
SIMATIC PCS 7 Automatic generation of the operator visualization system
Engineering Handling of exceptional states, operating modes...
Solutions Link to CFC diagrams by means of simple actions
References
Type / instance concept for centralized modifications
On-line Modifications

All OS Functions Automatically Generated
Intro
Complete plant overview User-friendly operator navigation
Requirements Overview (n levels), Jump from group display directly to relevant
SIMATIC PCS 7
graphic level, key level graphic
Engineering Display hierarchy Loop-in alarm
Solutions Hierarchical display organization (jump from alarm directly to graphic)
References Messaging and archiving system Acknowledgements from alarms directly in the
graphic
Alarm Summaries, symbols,
faceplates

All OS Functions Automatically Generated
Automatic generation of symbols, faceplates, alarm and process value

Intro
archives
Requirements
SIMATIC PCS 7
Engineering
Solutions 1 4
References
2 Anlage 1
3
Teilanlage 2
Technische
Einrichtung 3
Technische
Funktion 4

Faceplate Designer for Creating Custom Faceplates
Intro Library
basic elements Creation and modification
Requirements of custom faceplates
SIMATIC PCS 7 Assistant creates the basic frame
Engineering Library with basic elements
Solutions Easy-to-use (Drag and Drop)
References
Easy-to-learn (Graphics Designer)
Assistant
Faceplate frame Faceplate

Our process-specific know-how goes deep into the customer processes
Intro Process-specific
know-how
Requirements
SIMATIC PCS 7
We know and master
Engineering the application process TIA TIP
Solutions for automation and Integrated
Process
Dev elopment
Conceptual
Design
Engineering
Construction
&
Installation
Operation
&
Maintenance
References electrical engineering, for

all technical disciplines
and the entire life cycle
We combine automation
with process engineering
for the entire plant
Integrated Conceptual Construction Operation

Process Engineering & &
Design
Development Installation Maintenance

Cutting Life Cycle Cost
Intro
Requirements
Conventional designed process
SIMATIC PCS 7
Engineering Planning Engineering Start-up Production

Solutions
References Optimization Optimization Optimization Optimization

by by by by
comprehensive standardi- simulation openness
products & zation
tools
Planning Engineering Start-up Production
Optimizing through the TIA & TIP concept
Siemens as a Partner Costs : 15 – 20%

Time : 5 – 10%
PCS 7: Integrated drives and Smart MCCs
Intro System
Engineering station Operator station Maintenance station
Requirements
SIMATIC PCS 7
SIMOCODE pro with SIMATIC Block icons and faceplates System-level
Engineering
PDM asset management
Solutions
References Blocks for the automation system Automation system
Asset management
Switchgear
e.g. for e.g. for e.g. for temperature

pumps agitators detection
…
Process

SIMATIC PCS 7 PROFIBUS – Integration of the field devices also in
hazardous areas
Interfacing of field devices via Industrial Standards PROFIBUS PA and HART

Intro
ET 200iSP distributed I/O station for operation in Zone1 (EEx de ib [ia/ib] IIC T4)
Requirements
ET 200M distributed I/O station for operation in Zone2 (EEx nA [ib] IIC T4)
SIMATIC PCS 7
DP/PA link for operation in Zone2 (EEx nA [ia] IIC T4)
Engineering
Advanced decentralization in the field
Solutions SIMATIC with PROFIBUS-DP / PROFIBUS PA
PDM
References Time- and Cost Savings for the complete Lifecycle of the plant
Ethernet
S7 400 Controller
with S7 400 I/O
ET 200M Zone 2
PROFIBUS-DP
ET 200M
PROFIBUS-DP
ET 200iSP Zone 1
ET 200M
(Failsafe)
OLM
DP/PA Link PROFIBUS-PA

ET 200iS
Fiber Optic
Zone 0
Aktors/
Sensors
ET 200S
PROFIBUS-DP
OLM
Intrinsically-safe
ET 200X COx, operator panel
NOx, ...
for EEx IIC T4 with
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Possible Failures in Fieldbus segments
Intro
Requirements
Bus coupler, non redundant
SIMATIC PCS 7
1
Engineering 4
Solutions Backbone 2 3 Bus termination
References Fieldbus (e.g. PA, FF)

... max. 31 devices per coupler
spur
Failure Cause Effect

1 Loss of the coupler Loss of up to 31 devices
2 Short-circuit / wire break on backbone Loss of up to 31 devices
3 Short-circuit / wire break on spur Loss of up to 4 devices
4 Missing bus termination Disturbance of communication

Optimal availability thanks to
redundant configuration options
Coupler Redundancy
PROFIBUS DP
Intro
Coupler-Redundancy
Requirements M
DP/PA-coupler,
redundant (M = master)
SIMATIC PCS 7
Engineering IM 153, redundant AFS Active Field Splitter
Solutions PROFIBUS PA
References Bus termination
Automatic bus termination
PA Ring Redundancy
PROFIBUS DP
MM DP/PA-coupler, Coupler-Redundancy
redundant (M = Master)
Media redundancy based on a ring topology
Active Field Distributor
AFD AFD
IM 153, redundant
PROFIBUS PA
AFD AFD
SIMATIC PCS 7 / DP/FF-Link
Optimal Architecture based on Customer's Requirements
ES OS MS PDM
Intro
Requirements
SIMATIC PCS 7 Industrial Fast Ethernet

Engineering
AS
Solutions
PROFIBUS DP
References
FOUNDATION Fieldbus
Remote
PROFIBUS PA
PROFIBUS PA
I/O
Drives
redundancy
H1
PROFIBUS
Clear cost reduction
Intro 100%
Requirements
21%
Cost
Configuration costs
SIMATIC PCS 7 savings: >30%

Engineering 29% 6,2%
5,5%
Solutions
50%
References Engineering
Cabling
57,3%
50% Field dev.
0%
Central config. with Distributed config. with
4–20mA devices PROFIBUS
*Source: "The Value Proposition of PROFIBUS in the Process Industries", David Humphrey, ARC, April 2005
For example, PROFIBUS and SIMATIC PCS 7 reduces the costs in a typical Industrial
Gases plant by >30%
SIMATIC PCS 7 Modernization
Protection of Investment
Comprehensive Range of Modernization Solutions
Intro From multiple legacy systems to one target system: SIMATIC PCS 7
Requirements
- from Siemens’ legacy control systems
SIMATIC PCS 7
- from 3rd party legacy control systems
Engineering
Take advantage of new technology of SIMATIC PCS 7 while offering a high degree of investment
Solutions
security
References
Migration as a “Refresh-Therapy” for the installed legacy systems
SIEMENS DCS
PCS/Tistar
OpenPMC Teleperm M
APACS ...
SIMATIC PCS 7
ABB ...
Emerson Honeywell
3rd party DCS FUJI
Keep your production running and improve your productivity while protecting your
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Migration strategy –
From the installed base to SIMATIC PCS 7
Siemens modernization strategy
Intro Step-by-step upgrade of system technology
Gradual integration of new technology – at different levels of the legacy system – aligned with the requirements
Requirements of the specific plant
Adjustable to the lifecycle strategy of the customer
SIMATIC PCS 7 Strategy tailored to the lifecycle requirements of the plant in order to maximize the return on assets
(maintenance & modernization, expansion & upgrade, renewal / replacement).
Engineering
Flexible with a view of plant production and operations
Solutions Aligned with the business situation in terms of production and plant operations
(capacity extension, new products, cost reduction, faster time-to-market).
References
Product Value
Conversion tools Maint. & implementation of
& services exist. investments & know-how
Batch Manager New Batch Manager
for the existing system
HMI link New HMI (OS) to existing
controllers & I/O
Engineering library Blocks, faceplates, etc. with
the same Look & Feel for the legacy system
Gateways For controller-controller
communications (peer-to-peer)
I/O interface Reuse of existing I/O
on a new controller
Field Termination Retention of existing field
Assemblies devices & field wiring

SIMATIC PCS 7
Advanced Process Control (APC)
Intro Why APC ?

Requirements Reduced variations in process variables
SIMATIC PCS 7
Less manual operator inputs
Engineering
Solutions
Higher throughput with constant product quality
References Reduced energy consumption, less raw material
Optimized transitions between different operating points
Higher life-time of plant/units with steady process control
(less maintenance)
Better process understanding with modeling prediction
Amortization typically in less than 1 year

SIMATIC PCS 7
APC Methods
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References

SIMATIC PCS 7
Typical benefits of APC projects
Performance
Intro
Requirements
Increased throughput
SIMATIC PCS 7 Typically 1% … 5%
Engineering
Solutions
Increased yield
References
Typically 2% … 10%
Decreased energy consumption

Typically 3% … 10%
Decreased standard deviation

Typically 200%
SIMIT & SIMBApro
Simulation for Engineering and Training
SIMBApro SIMIT
Intro Simulation of Fieldbus Components Application Software Testing Approach
Requirements
SIMATIC PCS 7 PCS 7 PCS 7

OS OS DCS Engineering DCS HMI
Engineering
HW Configuration Application
Solutions AS
Software
References Equipment (IEA)
Signals
Aktors &
Sensors
Process
SIMIT
Error sources during commissioning reduced to wiring problems
Early detection of errors in message and diagnostic concepts
Early test of project specific solutions (i.e. special valve block)
Avoidance of dangerous situations through previous simulation
No changes in automation software required
Realistic time response of all automation components
SIMATIC PCS 7 AddOn
Examples (1)
Intro
Requirements
Motor starter
Simocode
SIMATIC PCS 7
Engineering
Solutions
Frequency converter
References Master drives Video monitoring Fingerprint mouse
Big screen Ex operating units Cabinet engineering

SIMATIC PCS 7 AddOn
Examples (2)
Intro
Requirements
SIMATIC PCS 7
Engineering
Industry-specific libraries Block library fuel technology Laboratory Automation
Solutions
References
Bus analysis tool BANY Operator Toolset Operator Toolset
Adaptive controller ADCO Process simulation with SIMIT 4-quadrant display

SIMATIC PCS 7
Example: Onshore

SIMATIC PCS 7
Example: Onshore

SIMATIC PCS 7 Service & Support
Intro
Requirements
SIMATIC PCS 7
24 / 7 Helpline Technical Support
Engineering
… Unique “Follow the Sun“ Support ... personal consultation by experts
Solutions
References On-site Service Online Support

... Industry Expertise ... Internet support, FAQs
Spare Parts and Repairs Siemens’ support is available

... fast and reliable … Anywhere, anytime, fast response

Summary
PCS 7 System Architecture
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References

SIMATIC PCS 7
TOP 10 Unique Benefits for the Biofuels Industry
1 Designed for your needs Specifically tailored to the demands of the chemical industry
Intro2 Global presence local support Access to qualified resources within the chemical industry
3 Information Getting the right information to the right people at the right time
Requirements
4 Scalability System grows with the plant: From pilot plant to full-scale facility
SIMATIC PCS 7
5 6
Continuous Plant Operation with
Engineering High-performance Operation
Minimal Plant Downtime Reduced operator training
Solutions
High availability system Industry specific libraries
Flexible Modular Redundancy SMART Alarm Management
References Security (Logon, Firewall etc.)
7
8 Maximize risk reduction to avoid accidents for
Optimized processes with minimized personnel, plant, and environment
product variability and consumption of Fulfills regulations of safety lifecycle
raw materials
APC integrated
New 10
Keeps your capital equipment/plant assets working at
9 Increased productivity and faster reactions to peak performance
change in conditions Reduce maintenance costs by
Powerful engineering tools, integrating field devices with
Fast controllers and networks increased diagnostics
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footprint
Seite 65 and easy wiring Industry Sector
PCS 7 Key Topics
Intro Increase
Increase Reliability &
Availability Increase
Requirements Operational Product
Efficiency Quality
SIMATIC PCS 7
Engineering Performance Integration

Most powerful controllers in the market Spend less money to integrate your data
Solutions Increase your plant’s availability Increased information flow
Reduced TCO, save the money in the field Open, international standards, non proprietary
References
Innovation Scalability
World's leading automation supplier The Process Control System Easy and cost-effective "scale-up“
Increase Plant Uptime - find faults before they happen SIMATIC PCS 7 Invest in the performance really needed
Manufactured core technology by Siemens Quicker from R&D/pilot plant to full production
Modernization Safety and security

Reduced plant downtime at modernization Increased plant safety with FMR
Reuse know-how, HW, SW, application

Global network of experts leading edge cause and effect Safety Matrix
Industry expertise Comprehensive IT-Security
Stepwise migration change-over
“Follow the sun” 24/7 support
Support where and when you need it Increase
Increase
Production
Security
Flexibility
Reduce Increase
Time to Investment
Market Nur für internenProtection
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Vielen Dank für Ihre Aufmerksamkeit!

References

SIMATIC PCS 7
References Oseberg, Norway
Customer: Norsk Hydro Oil & Energy

Intro
12 Oil&Gas Platforms (Nr.4 Offshore)
Requirements 7 Platforms with Teleperm M
SIMATIC PCS 7
Offshore-Platform Oseberg Feltsenter
Engineering 140 km in the west of Bergen (North see)
Production per day:
Solutions
194.000 Barrel Oil & 5,9 Million m 3 Gas
References
Decision factors for Siemens:
State-of-the-art DCS based on TIA
Homogenous integrated Fail-Safe technology
Project characteristics :
Integrated field bus „PROFIBUS“
Stepwise Migration:
Price-/performance ratio
- additional new HMI (PCS 7 OS)
Good experience with Siemens for years - Replacement of Teleperm M OS
- Stepwise change-over
PCS 7 – Project data: („Loop by Loop“)
108 Controller (417F/HF) with 38.000 I/O‘s Upgrade of the plant while in full
6 redundant OS-Server production (no shutdown of plant)
13 Standard-Clients Tool-based conversion of the
3 Clients in Ex-Area application software (OS and AS)
3 Clients with large screen projectors
4 Engineering Systems
SIMATIC PCS 7
References Shell Petroleum, Nigeria
Customer: Shell Petroleum

Intro Development Company SPD
Requirements
SIMATIC PCS 7 Location: Afam / Nigeria
Engineering
Plant: gas conditioning
Solutions Gas for a 1000 MW power station
References 30 % of e power of Nigeria
Decision for Siemens

High safety standard
Project Statistics
Flexibility in the purchase
PCS 7 Version Number: PCS 7 v. 7
Open system
Project Completion Date: 2006
System Architecture
Project Specifications ES OS Server AS IO
Project Management, Technical Support and Engineering completed by 1 2 2 1 5070
Cohrs+Partner Bremen / Germany Ex-Per Pro PA H-Sys FH-Sys IT
Very short project realization phase Y No Y Y N

SIMATIC PCS 7
References WINGAS, Germany
Customer: Wingas GmbH

Intro
Requirements Location: Rehden

SIMATIC PCS 7
Plant: Natural gas storage facility
Engineering WINGAS GmbH - a subsidiary of Wintershall and Russia's Gazprom - has
turned its storage facility in Rehden into Western Europe's biggest underground gas
Solutions storage facility. It has a useful storage capacity of 4.2 billion cubic meters of natural
gas. WINGAS therefore accounts for about a quarter of the storage capacity
References available in Germany. The Rehden natural gas storage facility, about 60 kilometers
south of Bremen, has been in operation since August 1993.
Decision for Siemens
Global references
One Integrated System, one User Interface Project Statistics
Reusability of S5-I/Os, replacement to Ex-I/Os PCS 7 Version Number: PCS 7 V 6.1
Project Specifications
Project Completion Date: 2007
Gas storage, monitoring and distribution
Short commissioning time at nearly full plant operation System Architecture
Engineering delivery and System-Integration completed by Siemens ES OS Server AS IO
Solution Specialist Rösberg Engineering GmbH, Germany
1 7 2 16 4100
Ex-Per Pro PA H-Sys FH-Sys IT
Y N Y N Y

SIMATIC PCS 7
References Husky Energy – Oil Recovery Vessel in Canada
Customer: Husky Energy

Intro
Requirements
Location: Newfoundland, Canada
SIMATIC PCS 7
Engineering Plant: FPSO Vessel at White Rose

Solutions White Rose Fields is one of largest oil reserves in Eastern Canada
Expected to deliver 200-250 Million barrels of recoverable oil
References
Decision for Siemens:
State-of-the-art DCS
Totally Integrated Automation (TIA) horizontal and vertical integration
capabilities Project characteristics:
Strong relationships with Siemens Supply scope included multidivisional sectors including
MCC, PTD, PI, AS
Project Management, Technical Support and Engineering
PCS 7 – quantity:
completed by Siemens Canada and Siemens Finland
14 AS
Integrators were Pan Maritime
1 ES
9 OS, 4 Servers
30,000 I/O

SIMATIC PCS 7
References THUMS – Oil Recovery & Distribution Plant in USA
Customer: THUMS/Occidental Petroleum

Intro
Requirements Location: Long Beach, CA (USA)

SIMATIC PCS 7 3rd Largest Oil Field in the US
Executed by Mangan Inc (Solution Provider)
Engineering
Solutions Plant: Oil recovery and distribution

Facilities: 4 man-made islands
References 37,000 BOPD over 1,200 wells
Decision for Siemens:
Existing Siemens customer (TI)
Alarm Management &
Management of Change Capabilities THUMS objectives:
Installed Base (Legacy Systems) Improve Production (well data, electrical efficiency etc)
PCS 7 – Architecture: Migration path for centralized control
25,000 I/O in Total Minimize production losses
5 Islands, where each island contains: Increase reliability
- 1 pair of redundant OS-Servers Ease of operation (alarm management)
- 3...4 OS Clients Maintainability (diagnostics etc)
- 1 Engineering System
- 4 redundant controllers S7-417H
Microwave network to HQ
(central archive server)
SIMATIC PCS 7
References NAM SCADA, Den Helder
Intro Customer: NAM

Requirements
Location: Den Helder,Netherlands
SIMATIC PCS 7
Offshore Platform
Engineering
Plant: Platform K14, K15a, K15b
Solutions
Revamp of the Process Automation System of 6 NAMgas
References production platforms with PCS 7.
PCS 7 – Scope:
PCS 7 based DCS, F&G and ESD systems
NAM, Container solutions platform K81
S7-400 / WinCC based
Unit Control Panel
Unique SISOG Well expansions,
applicable for worldwide oil & gas fields

SIMATIC PCS 7
References Containerized and skid solutions for NAM / SHELL
Intro Customer: NAM / Shell

Compresion plants
Requirements Location: Munnekezijl, Ureterp, Oude Pekela,
SIMATIC PCS 7 Onshore project
Engineering
Gas treatment plant
Solutions Middelie, Skid based gas treatment plant
References
PCS 7 – Scope:
PCS-7 Unmanned Remote Operation
Gas well connection
KISS - wet gas satellites wells
( PCS 7 Fail Safe ESD)
Unique SISOG Well expansions,
applicable for worldwide oil & gas fields

SIMATIC PCS 7
worldwide >150 References in Oil & Gas industry
Intro 45 Installations
74 Installations
in Europe (incl. Russia) in Asia
Requirements
SIMATIC PCS 7
Sweden 1 Finland 1
Engineering
Norway 3
Austria 2
Solutions Russia 8
United Kingdom 8 Azerbaijan 1
Canada 1 Netherlands 19
References Belgium 4
Poland 1
France 1
Germany 20 Croatia 1 S. Korea 1
USA 16
Japan 1
Spain 1 Italy 1 Malta 1
Turkey 1 China 17
Iran 8
Mexico 7
Trinidad 1 UAE 1
28 Installations Singapore 2 Vietnam 1
Nigeria 1
in America
Philippines 2
Indonesia 2
Brazil 3 Angola 2 Malaysia 4
Australia 1
Thailand 1
1 Installations
3 Installations in Australia
in Africa


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SIMATIC PCS 7

Oil & Gas Industry

Nur für internen Gebrauch / © Siemens AG 2012. Alle Rechte vorbehalten.

Specialty Chemicals Fine Chemicals

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Upstream Middlestream Upstream

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Intro SIEMENS’ ADDED

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Siemens – your reliable partner yesterday, today and tomorrow!

Intro Off-Shore/Upstream Midstream

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SIMATIC PCS 7 100%

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Intro 2004 SIMATIC WinCC Seamless HMI-solutions from Panel up to SCADA

Solutions 2003 PROFINET Ethernet standard with hard real time

1995 SIMATIC S7/HMI Totally Integrated Automation

1990 SIMATIC DP Distributed I/O, open PROFIBUS standard

1985 Standardized programming languages (LAD, FBD,

1973 SIMATIC S3 Flexible Programming - Interconnecting instead of wiring

SIMATIC G First SIMATIC – “Programming” based on HW-circuits

References Installation & Maintenance

Interface to CAx Redundant Alarm Management Predictive Step by step Migration

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Intro Plant Production Interconnected plants at a

Scalable ...to the distributed system in client/

… as powerful as you need it to be!

SIMATIC PCS 7 OpenPCS 7

Solutions SIMATIC PCS 7

Easy integration Vendor-independent

Giving YOU the highest PRODUCTIVITY and QUALITY

Intro AS RTX S7-400 S7-400HF system

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SIMATIC Automation Systems

The high performance Automation System for the Process Industry

... means for the automation solution:

Increased availability on all levels

increased productivity COx, NOx, ...

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The world‘s first integrated safety system

1oo2 Valves 2oo3 PT

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PA Product Announcement RO Run Out

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Cost effective solution for material transportation –

Requirements Screen layout (with overlay inhibit)

Intro Intelligent Limiting of Active Alarms

Engineering - E.g. Operating states like plant start-up, servicing, cleaning

Timestamp and storage

Engineering Complete plant overview

Advanced security is ensured by

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Requirements Plant Asset Management Performance Monitoring

low Effort and Complexity high

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OS Clients with access

All diagnostic capable SIMATIC PCS 7 components + „non-intelligent“ assets

Request for maintenance Request for maintenance activated

Function Maintenance alert Request for maintenance

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Clear hierarchical structure:

Overview all controllers