For Approval

Issued For Approval

REV. DATE DESCRIPTION PRPD CHKD APPD
OWNER :

PROJECT :

CONTRACTOR :

SUB CONTRACTOR :

PREPARED BY DATE TITLE

CHECKED BY DATE

PERHITUNGAN CONCRETE BUCKET

APPROVED BY DATE

DOCUMENT NUMBER REV. NO.

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 Chimney - Heavy Lifting

1. GENERAL
1.1. PROJECT INFORMATION
Project Name :-
Description : This document covers structural check of concrete bucket
lifting.

1.2. GENERAL DRAWING

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1.3. MATERIAL & PARAMETERS

Steel plate Carbon steel fy = 240 MPa

UNP Carbon steel fy = 240 MPa
Rebar Carbon steel fy = 400 MPa

2. ANALYSIS FOR 0.8M3 BUCKET

2.1. WEIGHT CALCULATION
A. Concrete Bucket Weight
1. Plate #1 Dia = 1 m
Height = 0.45 m
Thk = 10 mm
Vol = 0.014 m3
Weight = 111.0 kg
2. Plate #2 D1 = 1 m
D2 = 0.3 m
Height = 0.6 m
Thk = 10 mm
Area = 1.88 m2
Vol = 0.019 m3
Weight = 147.8 kg
3. UNP 100x50x5 Unit weight = 9.4 kg/m
Total length = 6.04 m
Weight = 56.8 kg
4. Flat Bar t=10 Length = 3.14 m
Width = 0.06 m
Vol = 0.00 m3
Weight = 14.80 kg
Total Bucket Weight WT = 330.34 kg

B. Concrete Weight
Volume = 0.8 m3
Weight = 1840 kg

C. Total Lifting Weight = 2170 kg

= 21.3 kN

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2.2. HOOK BAR CHECK

P= 21.3 kN

T


0.5*P = 10.6 kN 10.6 kN

Hook diameter, d = 29 mm
Type = deform bar
Yield strength, fy = 400 MPa
Sectional area, As = 661 mm2
Tensile strength, Tn = 264 kN
Allowable tensile force, T_all = 174 kN

 = 18.8 deg
T = 0.5*P / sin()
= 33 kN

T << T_all OK!

ratio = 0.19

2.3. WELD CHECK

weld

Weld length L = 100 mm

Weld thickness tw = 6 mm
Weld area, Aw = 600 mm2

Allowable shear strength, s = 520 kg/cm2

= 51.0 MPa
Allowable shear force, Fw = 30.6 kN

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 Chimney - Heavy Lifting

Fw >> 0.5P
30.6 >> 10.6 OK!
ratio = 0.35

3. ANALYSIS FOR 1.0M3 BUCKET

3.1. WEIGHT CALCULATION
A. Concrete Bucket Weight
1. Plate #1 Dia = 1 m
Height = 0.8 m
Thk = 10 mm
Vol = 0.025 m3
Weight = 197.3 kg
2. Plate #2 D1 = 1 m
D2 = 0.3 m
Height = 0.6 m
Thk = 10 mm
Area = 1.88 m2
Vol = 0.019 m3
Weight = 147.8 kg
3. UNP 100x50x5 Unit weight = 9.4 kg/m
Total length = 8.88 m
Weight = 83.5 kg
4. Flat Bar t=10 Length = 3.46 m
Width = 0.06 m
Vol = 0.00 m3
Weight = 16.28 kg
Total Bucket Weight WT = 444.83 kg

B. Concrete Weight
Volume = 1.0 m3
Weight = 2300 kg

C. Total Lifting Weight = 2745 kg

= 26.9 kN

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 Chimney - Heavy Lifting

3.2. HOOK BAR CHECK

P= 26.9 kN

T 

0.5*P = 13.5 kN

Hook diameter, d = 22 mm
Type = deform bar
Yield strength, fy = 400 MPa
Sectional area, As = 380 mm2
Tensile strength, Tn = 152 kN
Allowable tensile force, T_all = 100 kN

 = 53.5 deg
T = 0.5*P / sin()
= 17 kN

T << T_all OK!

ratio = 0.17

Bending moment at UNP Channel 75x40x5

M = 0.15P * 0.35m / 2
= 0.71 kNm

Modulus of Section at minor axis

Zy = 4.54 cm3 (from table)

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Bending moment capacity,

Mn = 0.9*Zy*fy
= 0.98 kNm

M << Mn OK!

ratio = 0.72

3.3. BOLT CHECK

weld

Bolt diameter db = 36 mm
Area Ab = 1017 mm
Bolt grade, fb = 825 MPa

Allowable shear force, Vb = 402.9 kN

Vb >> 0.5P

402.9 >> 13.5 OK!
ratio = 0.03

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