Professional Documents
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Date: 02-20-13
SUBJECT:
Technical Information for the Release of the DR-G1130/1100
GENERAL:
This Technical Publication details supplemental technical information for the release of DR-G1130/G1100.
These models, based on the DR-9050C/7550C/6050C, have had their pickup and separation functions as
well as others improved.
This Technical Publication provides information that differs from that of the DR-9050C/7550C/6050C
Service Manual. Please refer to the Service Manual otherwise. For parts information, there will be an
actual Parts Catalog and NOT a Technical Publication which can be downloaded via e-Support.
DETAILS:
PRODUCT IMPROVEMENTS
1) Scanning speeds
(DR-G1130 at LETTER portrait: 100ppm/200ipm, at LETTER landscape: 130ppm/260ipm)
2) Pickup/separation function
3) Operating sounds
4) Corresponds to the new Energy Star Program
APPEARANCE
The external view is basically identical to that of the DR-9050C, with only the color of the Upper Cover
being changed to gray.
THIS TECHNICAL PUBLICATION IS THE PROPERTY OF CANON U.S.A. INC. AND CONTAINS CONFIDENTIAL INFORMATION OWNED BY OR LICENSED TO,
CANON U.S.A., AUTHORIZED CANON U.S.A., DEALERS MAY USE THIS TECHNICAL PUBLICATION FOR REFERENCE PURPOSES ONLY. ANY OTHER USE
BY AN AUTHORIZED CANON USA DEALER, OR USE BY ANY THIRD PARTY, IS PROHIBITED.
For additional technical information, please visit the Canon Systems and Technical Support Division website at: Page 1 of 33
www.support.cusa.canon.com. You can also call the Technical Support Center at 1-800-528-2830 or contact your Regional Support Office.
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Table 1-101
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5. User Mode
The new “Items and Display Order” are shown below.
Separation Mode
HI [Normal] LO
Figure 1-301
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At first, it is described for the basic items including the major changed items by products improvements and
the explanation for the new pickup/separation part.
Product improvements
1. Improved scanning speeds
The basic scanning speed for the DR-G1130 has been improved to 100ppm/200ipm at LETTER/portrait,
where as the DR-9050C was 90ppm/180ipm. The speed increases with the document at LETTER/landscape
to 130ppm/260ipm. The reason for these speed increases are due to a shorter space between documents
mechanically, as well as software improvements. Basically, the speed is the same for the DR-G1100 and DR-
7550C.
2. Improving the pickup/separation function
For documents that may be difficult to pickup and separation (thin paper or sticky, glossy paper) the
pickup unit includes the Pickup and Feed Rollers in the upper unit, and the Separation Roller in the base have
been changed to improve the pickup/ separation function. The user has a choice of 3 separation functions
depending on the type of documents being scanned.
3. Improving the operation sounds
To reduce vibration and noise, reinforcement plates have been added to strengthen the frame, a cover for
the drive belt has been added, and the damper and mount plate for the main motor have been improved.
4. Corresponds to the European standard Lot 6
The power PCB, power switch and software were changed to provide the auto power OFF function. It is
available to be selected upon necessity.
5. Corresponding the new energy star program
The Power PCB efficiency has been improved. The Power PCB has also been changed to a Universal
Power PCB.
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Figure 2-001
Separation pad
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I. OUTLINE
Motor Drive
A solenoid has been used to drive the Pickup Roller up and down for the DR-9050C. However, it has been
changed to a motor: Pickup up/down Motor for the DR-G1130/G1100. The expected life of the solenoid was
1.5 million sheets, but changing to a motor expands it to 14.4 million scans, the same number of the product
life.
A fan has been installed, one for exhaust in the Power PCB Assembly area and one more for the
Separation Roller Shaft cooling. The reason for this is due to the change of the torque limiter in the
Separation roller. The limit force has increased and the temperature caused by friction between the torque
limiter and the Separation Roller Shaft increases as well.
Sensor
One sensor: Pickup Up/Down Sensor was added to control the position of the Pickup Up/Down Motor.
Electrical Circuit
Please refer to the “GENERAL DIAGRAM” in the APPENDIX for the general electrical circuit which
includes the additional motor and sensor mentioned above.
Timing Chart
The timing chart for the three separation modes are shown here.
At first, each feature is shown below.
Mode Type of Documents Pickup Roller Separation Roller
Normal Normal Down position at normal speed Stationary
Low Soft and thin. Down position at pickup only, Stationary
May jam easily. slowly rotated.
High Sticky. Down position at normal speed Rotates in reverse and
May double feed separates strongly
easily.
Note: Using Low mode, the scanning speed (numbers of fed sheet per minute) decreases because the Pickup
Roller rotating speed decreases.
Table 2-101
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1 Tary Motor
2 Pickup Sensor
4 Pickup Motor
5 Feed Motor
7 Main Motor
8 Registration Pre-sensor
9 Registration Post-sensor
13 Eject Sensor
Note 1: Separation motor supplies a holding force only, no rotation.
Note 2: Eject motor rotates at low speed in gray highlighted area and high speed in black highlighted
area high speed scanning, and low speed in both zones for low speed scanning.
Figure 2-101
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1 Tary Motor
2 Pickup Sensor
5 Feed Motor
7 Main Motor
8 Registration Pre-sensor
9 Registration Post-sensor
13 Eject Sensor
Note1: Pickup Motor rotates at a lower speed than Normal and High.
Figure 2-102
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1 Tary Motor
2 Pickup Sensor
3 Pickup up/down Motor Up Down
4 Pickup Motor
5 Feed Motor
7 Main Motor
8 Registration Pre-sensor
9 Registration Post-sensor
13 Eject Sensor
Note1: Separation Rotor rotates in a reverse direction until the Registration Pre-Sensor is activated.
Figure 2-103
Separation Mechanism
There are three types of Separation Mode provide: normal/low/high. Please refer to the timing charts
above.
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2 sheets fed into the separation area 1 sheet fed into the separation area
Feed Roller
Separation Roller
(with torque limiter)
Figure 2-301
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V. POWER SUPPLY
1. Power Supply
The Power PCB Assembly has been changed to a universal power supply. The power switch is now
connected to the Staple PCB Assembly.
The ON/OFF control has been changed to correspond to the European Lot 6 standard. The AC power is
supplied to the Power PCB Assembly, and the 5VDC is generated. In this state, if the power switch is turned
ON, the Field Effect Transistor (FET) on the Control PCB is turned on and the Control PCB Assembly then
starts to function. The 24VDC in the Power PCB Assembly is generated and supplied by the control PCB
assembly. If the power switch is turned off, the Control PCB Assembly sets the FET to off, powering down the
scanner.
5VDC FET
Power SW
Signal
Power SW Staple PCB Power SW Sub-drive PCB
Signal
Fig. 2-501
VI. OPTION
The imprinter and the barcode module used in the DR-6050C/7550C/9050C is the same for the DR-
1130/1100.
The functionality of the patchcode decoder is the same as that of the DR-6050C/7550C/9050C, but it is
physically a different PCB.
In addition, you may use BOTH the Flatbed Scanner Unit 101 and Flatbed Scanner Unit 201.
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Shown below are for the electrical and feed 1. Main Drive PCB
systems only. • Some cables differences
Photos shown below may differ from production • A reinforced plate has been added to the
frame
scanners.
1) Remove the Eject Tray Unit.
2) Remove all the cables connected to the Main
I. USER REPLACEABLE PARTS Drive PCB [1]. (Total of 10 cables, excluding
The rollers are physically different from the DR- the imprinter)
6050C/7550C/9050C, but the procedure to replace Remove 2 screws [2] (M3, bind-head) and while
them is the same. Please refer to the User Manual loosening the 2 pair of fittings [3] and the cable
for details. in the cable guide [4], remove the PCB.
Note: Do not hit the PCB to the reinforced plate on
frame. Do not remove the reinforced plate to
prevent from deforming of the frame.
II. EXTERNAL COVERS 2 1 2
There are no changes.
3 5
Figure 3-301
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Note on Assembling
Do not forget to assemble the cable (for a skew
sensor) that passes through the cable guide
from the bottom. 3
Figure 3-302
3) Remove the inlet guide upper.
4) Remove the registration upper roller.
5) Remove 2 screws [1] (M3, bind-head), pull out
the ultrasonic sensor PCB [2], and remove the
Figure 3-304
cable [3] connected to the backside.
3) Remove 2 screws [1] (M3x4, black), and
Note: Don’t pull the PCB excessively because the
remove the feed motor [2].
cable is connected.
2 1
Figure 3-305
1 1
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1
1
Figure 3-307
3) Remove 2 screws [1] (M3, bind-head), and
remove the pickup up/down motor [2].
2
Tool
Figure 3-308
Figure 3-306
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IV. UPPER UNIT-2 (MECHANICAL) 6) Open the roller cover [1], and remove the
1. Pickup Unit pickup unit [2] from mounting area while tilting
Procedures have been changed it.
Shapes of parts have been changed
1) Remove the eject tray unit. 2
2) Remove the upper front cover.
3) Remove the ultrasonic sensor PCB.
Note: The pickup unit might come in contact with 1
it.
4) Remove the screw [1] (M3, bind-head).
Figure 3-401
5) Remove the screw [1] (M3, bind-head), and
remove the grounding plate [2]. And remove 4
connectors [4] of the cables connected to the Figure 3-403
pickup unit [3], then remove 4 screws [5] (M3, Notes on assembling
TP-head). 1) While reassembling the pickup unit, set the rear
side [1] first, and then push the front side [2] in
next. Careful not to pinch the cable [3].
5 4
1
3
4
5
1 3 2
2
Figure 3-404
Figure 3-402
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1. Control PCB 1
3
Connectors were changed
SCSI connector was deleted
1) Remove the Control PCB cover. 2
2) Remove all 7 connectors connected to the
1
Control PCB [1], and remove the cable stopper
[2] and 7 screws [3] (M3, bind-head).
While releasing the hook located at the upper
right by pulling the bottom of the Control PCB Figure 3-602
unit (including the mounting plate), remove it.
Note: The DC power supply connector marked “A” Notes on Assembling
has a lock. For the face type connector of the Insert the hook at the upper right part of the
reading unit marked “B”, please refer to the mounting plate into the hole of the main body,
“Reading Unit Upper” section. and then assemble the Control PCB (including
1 2 3
the mounting plate).
3
Figure 3-601
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Ⓐ 2
1 Figure 3-606
3 3) Remove 3 screws [1] (M3, bind-head), and then
remove the belt cover [2]. And Turn the cable
Figure 3-604
stopper [3] 90 degrees to remove it.
3) Remove 6 screws [1] (M3, bind-head) and the
connector [2] (with a lock), and then remove the 2
power supply PCB [3].
1
3
1 1 2
1
Figure 3-607
4) Remove 3 screws [1] (M4, bind-head) to loosen
the motor assembly [2]. And then remove the
Figure 3-605 belt [3].
1
7. Main Motor
Procedures have been changed
Mounting plate has been changed
Belt cover has been added
1) Remove the right cover.
2) Pull the cables out from the cable stoppers [1] to 3 2
be able to remove the belt cover [2].
Figure 3-608
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5) Remove the screw [1] (M4, bind-head). The 7) Remove the connector [1] and 2 screws [2] (M4.
spacer [2] is assembled in the screw. bind-head), and then remove the main motor
Note: Do not lose the spacer. The motor assembly [3].
rotates on the screw by the weight of itself.
1 3
Figure 3-611
Notes on assembling
Set the belt after tightening the screw that is
2 shown in step 5 to get the correct belt tension.
Then tighten the other 3 screws of the motor
Figure 3-609 assembly.
6) Move the cables to pull the motor assembly out.
Note: Careful when handling because the motor is
heavy.
1
Figure 3-610
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3 Figure 3-614
3) Remove the Lower Inlet Guide.
4) Remove the screw [1] (M3, bind-head), and
then remove the fan assembly [2] (including the
mounting plate) with the cable together.
1
1 2
Figure 3-612
3) While loosening 2 pairs of fitting parts [1], slide
to the front and remove the power switch [2].
1
2
Figure 3-615
Figure 3-613 5) Remove the screw [1] (M4x30) and then
remove the cooling fan [2].
Notes on Assembling
2
Adjust the position of the mounting plate of the
power switch and the left side plate and then
tighten the screw. 1
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Chapter 4: INSTALLATION & MAINTENANCE
I. INSTALLATION
The unpacking and installation are basically the same. Please refer to the User Manual for software
installation. The procedure related SCSI interface has been deleted.
Figure 4-201
2. Consumable Parts
For the exchange roller kit, the item code has been changed and its expected life has increased to
450,000 sheets from 250,000 sheets. A separation cover has been added.
Expected
No. Item Name Item Code Life Remarks
1 Exchange roller 8262B001 450,000 Because of the worn rollers, it is
kit sheets necessary to replace them when pickup
Pickup roller failures or document jams occur after
Feed roller roller cleaning.
Separation roller
2 Separation pad 8262B002 6,000,000 Because of the worn pads, it is necessary
(Separation cover) sheets to replace them when pickup failures or
document jams occur after roller
cleaning.
Table 4-202
3. Consumable Parts (For User)
Each part mentioned above is also available individually as a service part.
No. Item name Part Expected Remarks
number life
1 Pickup roller MG1-4806 450,000 Item code: 8262B001
2 Feed roller MA3-0002 sheets
3 Separation roller MG1-4814
4 Separation cover MF1-4799 6,000,000 Item code: 8262B002
sheets
Table 4-203
III. MAINTENANCE
Refer to the “II. PARTS REPLACEMENT” above for the replacement.
While executing the service maintenance, clean the paper dust and others inside of Page 24 of 33
machine.
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Chapter 5: TROUBLESHOOTING
1. All Adjustment
I. ERROR DISPLAY This mode executes 4 modes below in order.
It is shown below for the change of error display 1) LED Adjustment
on the main body. 2) Scale Adjustment
3) Regist Adjustment
Service calls 4) Density Adjustment
Code Parts/symptom
When you select the “All Adjustment”, the LED
E011 Pickup up/down motor (sensor)
Adjustment starts. When finished, a confirmation
E039 Cooling fan screen of sheet placement for the Scale Adjustment
Table 5-101 is displayed.
Refer to each item for the “Scale Adjustment”
II. SERVICE MODE and the “Density Adjustment”.
Functionality is basically the same. The function
for the image adjustment has been improved by 2. Individual Adjustments
adding two modes, the “Scale Adjustment” and the
“Density Adjustment”. Also, the operation check c. Scale Adjustment
function for the motor and sensor that were changed This mode adjusts the feed speeds automatically
for this product has changed. The service modes for to correct the image length in the feeding
the SCSI were eliminated. direction. It reads the objective length on
adjustment sheet, and adjusts. It is done using the
B. Main Menu front side image.
Figure 5-201
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d. Density Adjustment
This mode adjusts the image density with both
sides automatically. It reads the objective area on
adjustment sheet, and calculates to get an average
of density, and then set the adjustment value.
Figure 5-203
4) The progress screen is shown and the
adjustment sheet is fed.
Figure 5-205
2) Select the “Density Adjustment”.
3) The confirmation screen is shown below.
Compare to the adjustment sheet and select
“OK”.
Figure 5-204
5) The adjustment sheet is ejected, and it is
completed when the progress screen disappears.
In the field, you need to execute this adjustment
when the machine has a scale failure or the
Control PCB has been replaced. Figure 5-206
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4) The confirmation screen “face up” is shown. In the field, you may need to execute this
Check the print face upside and then select adjustment when the scanner has a density failure
“OK”. including difference between front and back
sides, or the Control PCB was replaced.
This is an automatic adjustment, but can also be
done manually. It uses the “Extended Setting” in
service mode.
C. Dcon Check
Figure 5-211
The choices of Pick Up/Down were changed by
changing to the motor from the solenoid.
Figure 5-209
7) The adjustment sheet is fed and ejected again.
After that, the adjustment is completed and the
progress screen disappears.
Figure 5-212
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Figure 5-215
E. Scan Check
Figure 5-213
D. Get Scanner
Figure 5-216
One item was added in the Check Device.
1. Scan Check
Before zooming
Figure 5-214
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Figure 5-220
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Figure 5-224
3) Select the “Set”.
4) Check the image after adjustment. You may
need to perform this again.
Note: The density check should be done by actual
Figure 5-223 scanning conditions. If it is different, the result
4. Density Manual Adjustment might differ.
This mode manually changes the setting value The image density of “Scan Check” in service
after it was fixed at the factory or the “Density mode is different from what the end user is able
Adjustment” in the main menu. to get from the imageFORMULA utility.
The automatic adjusted value is set as the middle Therefore, do not perform this check for density
value [128] of the brightness in the driver. By this adjustment.
manual adjustment, the density of the middle value
[128] can be changed. Also, this mode can adjust
the difference of the density between the front and
back sides.
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Separation Mode
HI [Normal] LO
Figure 5-227
Figure 5-225
V. IMAGE TROUBLESHOOTING
2) Setting value [10] ÆLighter
Deskew now has two types to select. Therefore,
the users can select the type.
Image skews
Deskew is provided with two types, “Straightens
with angle of fed documents” and “Straightens with
angle & contents of fed documents”. Therefore, the
users can select the type from the driver if
necessary.
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APPENDIX
I. GENERAL DIAGRAM
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Tool
No. Tool Name Usage/Remarks
Number
1 Scale adjustment sheet TKM-0348 For the scale adjustment
10 sheets/set
2 Density adjustment sheet TKM-0347 For the density adjustment
10 sheets/set
3 Test sheet TKM-0271 For the general image check
10 sheets/set
Table A-201
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