TRION

12 kW DCDG
+
6 kW solar

Installation Guide

Integrated Power Technologies (Powertech – Offshore) SAL TEL: +961 1 992525

Down Town Beirut, Omar Daouk Street FAX: +961 1 998700
Daouk Building – 3rd floor E-mail: info@powertech.com.lb
P. O. Box 113-5300 – BEIRUT – LEBANON Web: www.powertech.com.lb
A- Supply BOQ for each System:

- 1 x DC Generator variable speed

- 1 x LEM 200/5 + Cable
- Solar display controller
- 1x Outdoor Cabinet with Distribution panel
- 2 0 x Batteries C&D FGC type
- 1x solar structure for 6kW PVs
- 2x combiner boxes
- 8 mc4 connectors for 6 kw solar
- 24x PV panels for 6 kw solar

B- Installation BOQ:

- 2x 120mm2 flexible cables (one for negative and one for positive)

- 2x 1.5mm2 cable for battery charger between genset and cabinet

- 2x 4mm2 cable between each string of PV and combiner box

- 2x 6mm2 cable between combiner box and solar converter

- 50 mm2 earth cables for genset, cabinet, and structure.

- 3x16 mm2 flexible cables for grid connection

- 4 mm2 earth cable between PV’s

- Alarm cables
- Fuel tank accessories (pipes, clamps….)
 Installation Procedures:

1- Install the Genset on the concrete base.

2- Install the solar structure and fix it to the concrete base.

- Install the PV panels
- Connect the cables in between using the MC4 connectors
- Connect 4mm2 earth cables between each PV panels
- Connect 50mm2 earth cable on solar structure
3- Install the combiner box.
- Connect the PV strings to combiner box using 4mm2 cables
- Connect the combiner box to the Solar converter using 6mm 2 cables

4- Install the outdoor Cabinet on the concrete base.

- Install the batteries in the cabinet and connect their cables to distribution panel.
- Connect the negative and positive power cables from the Genset to the outdoor
cabinet.

- Connect the battery charger using 2x1.5 mm2 cables from outdoor cabinet to the
charger in the genset.

- Connect the Lem to the battery cables in the distribution panel and pay
attention to the LEM arrow direction.
 - Check if the fans inside the distribution panel are connected.

- Connect the 50mm2 earth cable to the Body of the Genset, structure and
outdoor cabinet.
- Connect the fuel pipe lines from the fuel tank to the Genset.

5- After doing all the above you can connect now the equipments to the breakers inside
the distribution panel:

- 4 Breakers 1P 80A
- 2 Breakers 1P 63A
- 2 breakers 1P 32A
 - 1 breakers 1P 16 A

C- System Startup

- Check the thermostats inside the cabinet, Fan thermostat on 25ᵒC and Alarm
Thermostat at 35ᵒC.
- Close the 5 breakers of the batteries existed in the distribution panel of the
outdoor cabinet.
- Close the breakers in the combiner box of the solar.
- Close the Main breaker of the Genset.

- Close F1, F2, and F3 fuses for grid.

- Close F4, F5 fuses for the Fans and Battery Charger
- Close F6 fuse for the surge arrester.
- Close F7 and F8 fuses for generator control
 - Put the Trion controller in Auto mode.
- Connect the load by closing the necessary breakers in the distribution panel.

D- System Functionality:

Priority-1: Sun Energy

Priority-2: Generator Energy

The following table explains the combinations:

Energy source from:
Combination PMG SOLAR Charging mode
Only solar On Floating (54V)
OFF ON
Only Genset On Normal charging (56.4V)
ON OFF
PMG+Solar in parallel Normal charging (56.4V)
ON ON
 E- Composition

Trion Controller
Converters Plate:

Solar input: Genset input: Product P/N label

from PV from PMG-engine (P/N: 7AVR0181 / 7AVR0182)

Output DC Output DC
contactors filter
capacitors

Solar
converter
power unit

Genset power
unit
+ - (P/N
7AVR065P)

Blowers
(P/N
5VV00110)

DC power output
jointing copper bar

Genset unit Logic

handles for product Solar unit Logic board Earth connection
handling board (P/N 7AVR050L)
(P/N 7AVR051L)
DC Distribution panel
Generator Control panel: