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1.0 SCOPE
This specification covers the Molex Cat 5e shielded product line which comprises a
shielded plug (male) and a jack (female) I/O type connector.
This system contains external shield to provide enhanced ESD protection. Where
applicable, tests are in accordance with, or in excess of IEC 60603-7-3.
IEC-60603-7-3
TIA-1096-A
4.0 RATINGS
4.1 VOLTAGE
125 Volts DC
4.2 CURRENT
1.5 Amps
4.3 TEMPERATURE
Operating: - 40°C to + 85°C
Non-operating: - 40°C to + 85°C
All connectors in each group shall undergo the following tests as described in the sequence given, required
alteration of the sequence of tests or adding of new tests to verify additional connector characteristics.
All the test group specimens shall be subjected to the preliminary group P tests in the following
sequence.
Test group P
TEST
TITLE SEVERITY REQUIREMENTS
PHASE
There shall be no
GENERAL EXAMINATION
defects that would
P1 Visual examination
impair normal
PER IEC 60512-1-1, Test 1a
operation
CONTACT RESISTANCE
Shield contact Contact
P2 between the fixed resistance 20
IEC 60512-2-1, Test 2a
and free connector. mΩ maximum
CONTACT RESISTANCE
Input to output 100 mΩ
P3
IEC 60512-2-1, Test 2a resistance of shield maximum
Test group AP
TEST
TITLE SEVERITY REQUIREMENTS
PHASE
INSERTION AND Insertion force 30 N
Connector locking device
WITHDRAWAL FORCES max,
AP 1 depressed.
PER IEC 60512-13-2, Test Withdrawal force 30 N
13b max.
AP 2 N/A
RAPID CHANGE OF -40°C to 70°C
TEMPERATURE Mated connectors
AP 3
25 cycles ι = 30 min
PER IEC 60068-2-14 recovery time 2 h
INSULATION RESISTANCE Test voltage
100V ±15 V d.c.
AP 4
IEC 60512-3-1, Test 3a, method a
PER P4
Method a. mated connectors
CONTACT RESISTANCE
20 mΩ maximum
AP 5 PER P2 change from initial
IEC 60512-2-1, Test 2a
VOLTAGE PROOF
AP 6
IEC 60512-4-1, Test 4a,
PER P5 PER P5
Method a.
AP 7 VISUAL EXAMINATION PER P1 PER P1
21 cycles
low temperature 25°C
high temperature 65°C
CYCLIC DAMP HEAT
cold subcycle –10°C
AP 8 humidity 93 %
PER IEC 60068-2-38
Half of the samples in mated
state
Half of the samples in unmated
state
CONTACT RESISTANCE
Input to output
AP 9 PER P3 resistance 100 mΩ
IEC 60512-2-1, Test 2a max.
Test group BP
TEST
TITLE SEVERITY REQUIREMENTS
PHASE
BP 1 N/A
Mate connectors
MECHANICAL 1,250 cycles, at a maximum
OPERATIONS rate of 10mm/s maximum.
BP 2
Rest 1s (when mated and
PER IEC 60512-9-1, Test 9a when unmated) Locking
device inoperative.
Method 1,
FLOWING MIXED GAS 4 days
CORROSION
Half of the samples in
BP 3
mated state
PER IEC 60512-11-7, Test
11g Half of the samples in
unmated state
CONTACT RESISTANCE
BP 4 PER P3 100 mΩ maximum.
IEC 60512-2-1, Test 2a
Mate connectors
MECHANICAL
1,250 cycles, at a maximum
OPERATIONS
BP 5 rate of 10mm/s maximum.
Rest 5s (when unmated)
PER IEC 60512-9-1, Test 9a
locking device inoperative.
CONTACT RESISTANCE
Test group CP
TEST
TITLE SEVERITY REQUIREMENTS
PHASE
f = 10 Hz to 500 Hz,
VIBRATION
Amplitude: 0.35 mm
Accel 50m/s²
10 sweeps / axis Discontinuities 10µs
CP 1 measurement points maximum.
per section 7.0
PER IEC 60512-6-4, Test 6d
(For arrangement,See
(See Section 7.0)
IEC 60603-7, 7.3)
CONTACT RESISTANCE
Test group DP
TEST
TITLE SEVERITY REQUIREMENTS
PHASE
ELECTRICAL LOAD AND 1.6A Shield contacts
TEMPERATURE 500 h 70° C 5 connectors,
DP 1
Recovery period 2 h no current 5
PER IEC 60512-9-2, Test 9b connectors
INSULATION RESISTANCE
DP 2 PER P4 PER P4
IEC 60512-3-1, Test 3a, Method
a.
VOLTAGE PROOF
DP 3 PER P5 PER P5
IEC 60512-4-1, Test 4a, Method
a.
DP 4 VISUAL EXAMINATION PER P1 PER P1
CONTACT RESISTANCE
DP 5 PER P3 100 mΩ maximum.
IEC 60512-2-1, Test 2a
MECHANICAL GAUGING
Both, free and fixed Passing go / no go
DP 6
Connector test
PER IEC 60603-7-3, Annex L
GAUGING CONTINUITY All signal contacts and 10 µs maximum
DP 7 screen/specimens
PER IEC 60603-7-3, Annex A
Test group EP
TEST
TITLE SEVERITY REQUIREMENTS
PHASE
INSERTION LOSS
All pairs, one ≤0,04x √f dB from 1
EP 1
direction. MHz to 100MHz
IEC 60512-27-1,Test a
NEXT All pairs, both All Pairs: ≥ 83 –
EP 2 directions, (pair to 20log(f) dB from 1
IEC 60512-27-3, Test c pair) MHz to 100 MHz
RETURN LOSS All Pairs: ≥ 60 –
All pairs, both
EP 3 20log(f) dB from 1
directions
IEC 60512-27-2, Test b MHz to 100 MHz
FEXT All pairs, both All Pairs: ≥ 75, 1 –
EP 4 directions, (pair to 20log(f) dB from 1
IEC 60512-27-4, Test d pair) MHz to 100 MHz
TRANSVERSE CONVERSION
All Pairs: ≥ 68 –
LOSS
EP 5 20log(f) dB from 1
MHz to 100 MHz
IEC 60512-27-6, Test f
TRANSVERSE CONVERSION
All Pairs: ≥ 68 –
TRANSFER LOSS
EP 6 20log(f) dB from 1 MHz
to 100 MHz
IEC 60512-27-7, Test g
Mated Connectors
INPUT TO OUTPUT RESISTANCE Cable termination to
EP 7 Mate Connectors Cable Termination
PER IEC 60512-2-1, Test 2a All types:
200 mΩ maximum.
RESISTANCE UNBALANCE
IEC 60512-2-1,Test 2a Unbalance resistance =
EP 8 Millivolt level method
50 mΩ maximum.
PER IEC 60603-7-3
Test group FP
TEST
TITLE SEVERITY REQUIREMENTS
PHASE
Test 2.1 & 2.2:
Mated connectors, Acceptance criteria A
Table 2a /2b, per ITU-T K.44, clause
SURGE TEST
Basic test level 9,
FP 1
Tests 2.1.1a, 2.1.1b, Test 2.3:
PER IEC 60512, Test no. ITU_T K.20
2.1.3, 2.2.1a and Acceptance criteria B
2.3.1A PER ITU-T K.44,
CLAUSE 9,
Test voltage
INSULATION RESISTANCE
100 v ±15 v d.c.
FP 2 PER P4
method a
IEC 60512-3-1, Test 3a, Method a.
mated connectors
FP 3 VISUAL EXAMINATION PER P1 PER P1
REVISION: ECR/ECN INFORMATION: TITLE: SHEET No.
PRODUCT SPECIFICATION
EC No: IPG2013-1149
HIGH SPEED CAT 5e SHIELDED
B DATE: 2013 / 01 / 24 JACK RIGHT ANGLE
8 of 12
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-85543-002 D.Byrnes A.Higgins StGriffin
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
Test Group GP
TEST
TITLE SEVERITY REQUIREMENTS
PHASE
HIGH TEMPERATURE
(DRY HEAT)
500 h 70° C
GP1
PER IEC 60068-2-2, Test 9b
Recovery period 2 h
21 cycles
low temperature 25°C
high temperature 65°C
CYCLIC DAMP HEAT
cold subcycle –10°C
GP2 humidity 93 %
PER IEC 60068-2-38
Half of the samples in mated
state
Half of the samples in
unmated state
All Types:
For for 1 <= f <= 10:
TRANSFER IMPEDANCE Mate connectors. 0.1*f^0.301 Ω
GP4 Measure at frequency from for 10 <= f <= 80:
PER IEC 60512-26-100, test 26e 1 MHz to 80 MHz 0.02*f Ω
where f is the
frequency in MHz.
COUPLING ATTENUATION [≥ 45 dB from 30MHz
to 100MHz
GP5
PER IEC 62153-4-12 ≥ 85 dB from 100 to
1,000 MHz
Test group AZ
TEST
TITLE SEVERITY REQUIREMENTS
PHASE
HIGH TEMPERATURE
(DRY HEAT) Mate connectors; expose to:
Use Molex plug
AZ1 96 hours at 85 ± 2°C
500602-0819
PER IEC 60068-2-2, Test 9b
20 mΩ maximum
CONTACT RESISTANCE change from initial
PER P3
for signal contacts.
AZ 2
Input to output
IEC 60512-2-1, Test 2a resistance 100 mΩ
max for screen.
CONTACT RESISTANCE
System resistance equals millivolt drop (mV) divided by test current (A)
(Conductor resistance will be deducted from measurement).
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VIBRATION
8.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage.