Blohm+Voss Pipe Handling Equipment

VES-HCL 350 Elevator Hydraulically Operated

Part no. 613000-Y-H-F (with closing signal)
Technical Documentation
Original Instructions

Manual PN 613000-Y-H-F-D Rev 005 valid from SN 84007 , April 2012

Blohm + Voss Oil Tools

1
GENERAL INFORMATION
Warnings and Note
WARNING: A “warning”
indicates a definite risk of
equipment damage or danger to
personnel. Failure to observe
and follow proper procedures
could result in serious or fatal
injury to personnel, significant
property loss, or significant
equipment damage.
NOTE: A “note” indicates
that additional information is
provided about the current
topics.
WARNING: This technical
documentation contains
instructions on safety,
installation, operation and
Blohm +
maintenance for the
Voss Oil Tools tool . It must
be studied before working with
the tool.
Improper / Unsafe Use
The tool must only be used
for the designated purpose.
When using the tool, the
rated load must never be
exceeded.
Manufacturer & Agents World wide
Blohm + Voss Oil Tools
Hermann-Blohm-Straße 2
20457 Hamburg
Germany
Phone: +49 40/3119-1826/1162
Fax: +49 40/3119-8194
oiltools@blohmvoss.com
www.blohmvoss-oiltools.com
2
Intended use of this
manual
This manual is intended
for use by field service,
engineering, installation,
operation, and repair
personnel. Every effort has
been made to ensure the
accuracy of the information
contained herein. Blohm
+ Voss Oil Tools, will not
be held liable for errors
in this material, or for
consequences arising from
misuse of this material.
Anyone using service
procedures or tools, whether
or not recommended by
Blohm + Voss Oil Tools, must
be thoroughly satisfied that
neither personal safety nor
equipment safety will be
jeopardized.
Blohm + Voss Oil Tools, LLC
7670 Woodway, Suite 266
Houston,
Texas 77063
United States of America
Phone: +1-713-952 0266
Fax: +1-713-952 2807
bvot@blohmvoss.com
www.blohmvoss-oiltools.com
Intellectual property
All rights retained. No part
of this document may be
reproduced in any form
(print, photocopy, microfilm
or any other procedure)
or be processed using an
electronic system without
written approval of Blohm +
Voss Oil Tools.
All information contained
in this manual is based
upon the latest product
information available at any
time of printing.
Dependent on ongoing
technical improvements
(ISO 9001) “Blohm + Voss
Oil Tools” reserves the
right to change the design
and specifications without
announcement.
The values specified in
this manual represent the
nominal values of a unit
produced in series. Slight
deviations in the case of
the individual devices are
possible.
NOTE: In the event of
problems that cannot be
solved with the aid of this
manual, please contact
one of the addresses listed
below.
Premier Sea & Land Pte. Ltd.
1, Scotts Road
#19-12 Shaw Centre
Singapore 228208
Republic of Singapore
Phone: +65-6734-7177
Fax: +65-6734-9115
enquiries@mtqpremier.com.sg
CE Marking
The tool complies with the
Machinery Directive
98/37/EC and 2006/42/EC
For machines containing
any hydraulic or pneumatic
powered parts, the Directive
94/9/EC “Equipment
and protective systems
in potentially explosive
atmospheres” applies.
The marking is as follows:
CE Ex II 2G T5 (hydraulic
tools) or CE Ex II 2G T6
(pneumatic tools).
Limited Warranty
The warranty provided will
be void if the tool is either:
1. Repaired or serviced by
a service facility which
was not authorised by
Blohm + Voss Oil Tools.
2. Replacement parts not
manufactured by Blohm
+ Voss Oil Tools are
used.
3. Modifications were made
to the tool which were
not approved by Blohm
+ Voss Oil Tools.
General safety issues
WARNING: One should avoid
creating ignition sources, like
heat, as a result of the use of
the tool with other tools or
equipment.
WARNING: Do not use the
tool for any other purpose than
given in this document within its
specification.
WARNING: Failure to conduct
routine maintenance could result
in equipment damage or injury to
personnel.
WARNING: Wear personal
protection equipment while
working with the equipment.
WARNING: If any safety
elements (like safety ropes,
safety sheets, plates or
washers) were disassembled due
to maintenance work, do NOT
re- use them. Always replace
them with new safety elements.
WARNING: All warning plates,
signs and labels attached to
the equipment must be observed.
The warning plates, signs and
labels must be present on the
tool. Do not remove the labels.
If they are missing, replacing is
mandatory.
WARNING: Any modification to
the tool carried out without the
approval of Blohm + Voss Oil
Tools will void any warranty.
WARNING: Using the tool with
damaged or worn parts can
create serious incidents.
WARNING: It is not allowed to
use any components which are
of "non-B+V" origine, or use
"non-OEM" parts which are not
approved by B+V. It will void
any warranty and may effect the
correct functioning of the tool
and it's safety features.
WARNING: The company
operating the tool is responsible
for evaluating safe and proper
use of the tool in a hazard
analysis.
WARNING: The operating
company is obligated to issue
working instructions for safe
use and supervise observance of
these working instructions.
WARNING: Every Employee,
which operates, services,
inspects or otherwise involved
with the use of the tool in other
area`s has to ensure, that these
actions are done by trained and
by anBlohm + Voss Oil Tools
authorized personnel,
and should complete regular
courses of training, to ensure
proper use as well as safe
operation, correct maintainance
and inspection.
WARNING: If necessary,
a reasonable, additional
supervisor should be appointed
during operation.
WARNING: Stay away from the
tool during operation. In case
it is remote operated it may make
movements without warning.
Safety issues elevator
WARNING: Do never unlatch/
open the tool while a pipe is
suspended in the tool; the pipe
will be lost!
Warning sign PN 671638
General warning
WARNING: While using the
elevator, always make sure
the door is completely closed
with the latch/latch lock
fully engaged and if applicable
the verification pin properly
installed.
WARNING: Pay special Warning sign PN 671642
Pay attention: Apply grease at least
Attention to the verification pin once a day.
(if applicable), latch and latch
lock for any signs of wear,
bending or damage at any time. in
case parts are damaged or bent,
replace immediatelly by new,
original parts.
WARNING
The lifting of vertical pipes is to
be performed carefully
and must be monitored. The
picking up of horizontal Warning sign PN 611524
Danger: Do not touch.
or tilted pipes is dangerous and
not permitted by
the manufacturer.
WARNING
If the operator considers to use
the elevator for other
operations than the intended use
(for example handling
of horizontal pipes), it is
mandatory to make Warning sign PN 671640-1
an additional risk analysis. Pay attention: Do not place your
hands between moving parts.
Warning sign PN 671641
Pay attention: Risk of crushing.
3
VES elevators VES elevators
Serialnumber WARNING: Bushing segments
must always be used with the
Pipe Size
same serial number and pipe size.
Even when the bushing size is the
same, bushings with different
serial numbers must never be
used. The elevator must never be
used without bushings.

Serialnumber and Pipe Size

WARNING: the elevator must
never be used without bushings
(exept 18° bore elevator).

Sticker „Patent Number“

PN 613921

VES-CL hydraulic Safety issues hydraulic

elevator elevators

WARNING WARNING: Do not close the

Link blocks must be torqued
securely in order for elevator
to latch properly
Warning sign PN 613979
elevator manually.
WARNING: HYDRAULIC ONLY
Before any maintenance work
is carried out, make sure that
no pressure is applied to the
elevator and that the connecting
lines are disconnected (if
applicable).

4
EC-DECLARATION OF CONFORMITY

We,

Blohm + Voss Oil Tools

Hermann-Blohm-Strasse 2
20457 Hamburg
Phone:+49(0)40 3119-1139
Fax:+49(0)40 3119-3305

declare that the product

Center Latch Elevator hydraulic operated,

incl.feedback Signal, VES-HCL 350
for Pipe Range 2.3/8“-7“, c/w Bushings,350 ton
613000-Y-H-F
which is the subject of this declaration, is in conformity with the following standard(s) or normative documents

98/37/EC: Machinery Directive
2006/42/EC: Machinery Directive from 31 December 2009.
DIN EN ISO 12100 : Safety of machinery, part 1 and 2
DIN EN ISO 14121-1: Safety of machinery, Risk assessment
Directive 94/9/EC: Devices and protection systems for intended use in explosive areas
DIN EN 13463-1:2009: Non-electrical equipment for use in potentially explosive atmospheres
ISO
13535:2002/API 8C: Petroleum and natural gas industries-Drilling and production equipment-Hoisting
equipment

Marking: II 2G T5

5
OF CONTENTS

TABLE OF CONTENTS
TABLE
DESCRIPTION

GENERAL INFORMATION 2 Schematic hydraulic plan with Feedback 23

Hydraulic oils 23
Warnings and Note 2 Installation of the hydraulics 24
Intended use of this manual 2 Connecting the hydraulics 24
Intellectual property 2 Installing and removing the bushing 25
Improper / Unsafe Use 2 General 25
CE Marking 2 Removal of the bushings 25
COMMISSIONING

Limited Warranty 2 Installation of the bushing 25

General safety issues 3 Installation Checklist 26
Safety issues elevator 3 Hydraulic Connections 26
VES elevators 4 Function test 26
VES-CL hydraulic elevator 4
VES elevators 4 4. OPERATIONS 28
Safety issues hydraulic elevators 4
Safety 28
EC-DECLARATION OF CONFORMITY 5 Operation Running in 28
INSTALLATION

Operation Tripping out 28

TABLE OF CONTENTS 6 5. MAINTENANCE AND INSPECTION 30
1. DESCRIPTION 10 General 30
Daily lubrication 30
General 10 Daily Inspection 30
Intend of use 10 Daily Test 30
Main assembly 10 Locking of screws 30
Elevator body and hydraulic closing system 11 Grease quality 31
OPERATION

Opening and Closing Mechanics 11 Minimum ear dimensions 31

Closing signal unit 11 Bushing wear/bore code check 32
Technical Data 11 Wear of Equipment 32
Available Pipe Size Range (Bushing System) 11 How to check the bushing the correct way 32
Couplings 12 Check of results 32
Safety equipment 12 Tool Joint Wear Data Drill Pipe 33
Improper / Unsafe Use 12 Inspection categories acc. to API RP 8B 34
MAINTENANCE
& INSPECTION

Identification 12 Frequency 34
Functioning 12 Periodic inspection 34
Main Dimensions VES-HCL 350 13 Non-periodic inspection 34
Wear Bushing (optional) 14 Inspection 34
Intend of Use: 14 Critical Load Inspection 35
Function: 14 Dismantling Inspection 35
Hydraulic schematic 15 Inspection check lists 36
SIZE COMPONENTS

Check Category I (Ongoing observation) 37

2. COMMISSIONING 18
Check List Category II (Daily) 37
Commissioning VES-HCL 350 Center latch Elevator 18 Check List Category III (every 6 months) 38
Scope of supply 18 Check List Category IV (every year) 38
Hydraulic Characteristics 18 Critical Areas 39
Check and Lubrication 18 Wear data criteria 40
Function Test 19 Wear data Wear Bushings 40
Trouble shooting 41
3. INSTALLATION 22 Elevator does not open 41
SPARE PARTS

Elevator does not close completely 41

DRAWINGS &

Lifting and transport 22

Installation in the links 22 Handling, storage and transport 42
Recommended torque: 22 Storage 42

6
 OF CONTENTS
TABLE
DESCRIPTION
Short term storage after use and less then 3 months 42
Long term storage over 3 months 42
Preserve the tool: Grease all blank surfaces with grease: Cylinders 42
Handling 42
Transport 42

6. SIZE COMPONENTS 44

COMMISSIONING
Bore Codes 44
DP-Size 18° 44
Bore Code 44
Tubing 44
Bore Codes 45
For Drill Collar with Zip Groove 45
For Drill Collar without Zip Groove 45

7. DRAWINGS AND SPARE PARTS 48

INSTALLATION
PN: 613000-Y-H-F Elevator VES HCL-350 hydraulic operated with Feedback 48
PN: 613000-Y-H-F Parts List 48
PN: 613005 VES-HCL 350 Basic parts for hydraulic operation 49
PN: 613005 Parts List 50
PN: 613040 Mechanic Kit 51
PN: 613040 Parts List 54
PN: 613056 Hydraulic Assembly 55

OPERATIONS
PN: 613056 Parts List 56
PN 613023 HCL 350 Elevator control manifold assembly 57
PN: 613023 Parts List 57
PN: 613051 Set of hose assemblies for VES HCL 350 58
PN: 613051 Parts List 58
PN: 612916-T Hydraulic cylinder 59
Spare Parts for One-Year Operation 60
PN: 613005-RSP Parts List 60

MAINTENANCE
& INSPECTION
PN: 613040-RSP Parts List 60
PN: 613056-RSP Parts List 60

SIZE COMPONENTS
SAPRE PARTS
DRAWINGS &

7
8
 DESCRIPTION
DESCRIPTION

9
 1. DESCRIPTION

General
DESCRIPTION

The Blohm + Voss VES-CL Elevator is designed with strength and safety factors in accordance with API Section 8C -
Regulations and will be used for handling long, heavy strings drill pipe.

The design of the bushing segments allows the tool to lift tubular, ensuring a safe hold while minimizing the possibility of
damage to the pipe. This model is available for hydraulic power operation.

Intend of use
The elevator is designed to be installed into Elevator links and handle vertical pipes.

WARNING
The lifting of vertical pipes is to be performed carefully and must be monitored. The picking up of horizontal or tilted pipes is dangerous and
not permitted by the manufacturer.

WARNING
If the operator considers to use the elevator for other operations than the intended use (for example handling of horizontal pipes), it is
mandatory to make an additional risk analysis.

3
Main assembly
The Elevator 613000-Y-H-F
consist of the following main
assemblies:
1. Elevator body with a latch
2
2. Mechanic Kit
3. Hydraulic Assembly
4. Bushing System

10
Elevator body and hydraulic closing system

DESCRIPTION
When the elevator is open, the drill pipe can be placed in the elevator.
When the elevator is closed, the elevator sends a hydraulically signal.
The body takes the load through the bushing system and transfer it to the elevator links.

Bushing System
Exchangeable bushings allow to run the elevator for different tubular and sizes, see chapter „Size Components“.

Opening and Closing Mechanics

Body and latch of the elevator are actuated by hydraulic cylinders.
The cylinders are installed in the hydraulic areas of the elevator in a protected way.

Closing signal unit

When the bodies are completely closed and latched, the closing signal in the elevator is actuated.

Technical Data
VES-HCL 350 Center Latch Elevator
Temperature working range ambient - 20° C to + 60° C*
- 4° F to 140° F*
Load Capacity 350 sh tons
Part number 613000-Y-H-F (with closing signal)
API test load 525 sh tons
Weight 425 kg (937 Lbs)
Size O.D. 2.3/8“-7“
Bushings 613902-BC
Elevator Links 2.1/4” up to 3.1/2” (250t to 500t)
Working pressure Min 130 bar (1,885 Psi),
Maximum allowed pressure 210 bar (3045 Psi)
Required Flow rate Min 6,6 Gpm (25 l/m)
Max 25 Gpm (94 l/m)
Minimum required clearness of hydraulic
fluid NAS 9
Max temp hydraulic fluid + 60° C
+ 140° F
* If not otherwise stated in the databook

Available Pipe Size Range (Bushing System)

VES-HCL 350
Drill Pipe 2.3/8“- 6.5/8“
Drill Collars 3.1/2“- 6.3/4“
Casing 3.1/2“- 7“
Tubing 2.3/8“- 5.1/2“

11
 Couplings
DESCRIPTION

Screw couplings male and female with connecting thread

NPT – 3/8“ inner thread.
All hydraulic connections have a bushing and a plug.

Safety equipment
Closing signal
When the latch is completely closed, line “C” triggers a
hydraulic pressure signal of 110 to 120 bar as a feedback
signal, indicating elevator closed.

Improper / Unsafe Use

The VES-HCL350 Elevator must only be used for the
designated purpose.
When using the VES-HCL350 Elevator, the load of 350 sh
tons must never be exceeded.

Identification
The identification area clearly identifies the Elevator area
(manufacturer, type, material, part number, serial number,
date of manufacture). It is important to keep this information
ready for the purpose of service and repair work.

Functioning
The HCL-350 elevator is designed in 2 halves of about
the same weight for proper balance and easier opening
and closing. Itis equipped with a latch and a latch lock
combination. When the elevator is open, the pipe will be
placed in the bushings.
The HCL-350 elevatorhas exchangeable bushings, which
allows the elevator to run with different types of pipes and
pipe didameters.

1. Elevator is tilted to the pipe.

2. Elevator will close on close command.
3. Once the elevator is closed, latched and locked, the
driller will get a feedback signal stating this.
4. Now the driller can pick up the pipe.
5. Opening the elevator works vice versa

12
Main Dimensions VES-HCL 350
VES-HCL 350

DESCRIPTION
Length [mm] A 913
Width [mm] B 1017
Height [mm] C 373
[mm] D 480





 


13
 Wear Bushing (optional)
Intend of Use:
B+V Wear Bushing for VES-CL-Bushing Elevators are designed for reducing the Wear of the Elevator and only
designed for being used with B+V VES-CL Bushing Elevators.

Function:
DESCRIPTION

The B+V Wear Bushing for Bushing Elevators have to be choosen according to the size of the Bushing and the bore code
according to the list below.
Before assembling the B+V Wear Bushing to the Elevator check if it is the right one. The P/N on the B+V Wear Bushing has to
be checked with the P/N in this manual.
For assembling the B+V Wear Bushing, you have to make sure that all parts have to be assembled in the correct order and the
screws have to be tightened properly.

Item 1: Bore code Pipe Size WB outside Wear bushing

Elevator Body machined for Wear Bushing dia. B
P/N XXXXXX-Y-WB BC 103 2.7/8“ - -
for example: BC 104 - -
P/N 613000-Y-H-F-WB 3.1/2“
BC 105 98,4 615985-105
(VES-CL 350 Elevator for use with Wear Bushing, Wear
Bushing is not included) BC 109 4.1/2“-5“ 131 615985-109
BC 111 5.1/2“ 146 615985-111
Item 2: BC 113 615985-113
Wear Bushing Assembly 6.5/8“ 176
BC 114 615985-114
P/N 615985-BC
BC 115 5.7/8“ 155 615985-115
other sizes on request

1 2

14
Hydraulic schematic

DESCRIPTION
Elevator B2 B1 Latch

A1 A2

A1 B2 B1 A2
C1
2
P 2
MB
Feedback
R 2 1 1 1

MA
C2
1 1 1 1

3 2 2 3 2 2

C B A

15
 16
DESCRIPTION
 COMMISSIONING

17
COMMISIONING
COMMISIONINGS
 2. COMMISSIONING

Commissioning VES-HCL 350 Center latch Elevator

Blohm + Voss strongly recommends to accomplish the Elevator commissioning with the
Blohm + Voss Commissioning.

Read manual before first use !

COMMISIONINGS

OK o Check crew is aware of all danger regarding handling the B+V tool.

OK o Go through manual with crew.

Prior to use of the Blohm+Voss Elevator following checks must be carried out :

Scope of supply
OK o Cross check all delivered parts

Hydraulic Characteristics
OK o Operating pressure 130 bar / 1885 PSI

OK o Volumetric flow 6.6 Gpm (25 l/m) to 25 Gpm (94 l/m)

OK o Hydraulic filter and regulator Filter installed in pressure line

Check and Lubrication

OK o Check for any damage and repair if needed

OK o Check elevator is in closed position.

OK o Check for correct seating of Hinge Pin and Latch Pin.

OK o Check Hydraulic Supply lines are disconnected.

Apply grease to all greasing points until grease is visibly coming out of the
OK o bores.
OK o Check if elevator is installed as outlined in manual.

OK o Connect feedback lines.

OK o Check of all bolts, nuts, washers and lock wire are in place.

18
Function Test

OK o Check elevator opens by hydraulic pressure.

OK o Check feedback signal indicates elevator closed and latched.

OK o Check required bushings are installed before first use

OK o Check all bushing segments are of same size and serial number elevator

COMMISIONINGS
OK o Check if bushings are fixed correctly

OK o Check 18° shoulder with gauge P/N 600168 for wear

OK o Check all safety / lock wire is present.

OK o Check if feedback valve is present.

OK o Check elevator closes by hydraulic pressure.

OK o Pick up a pipe.

OK o Check if elevator opens after giving command “open elevator”

19
 20
COMMISIONINGS
 INSTALLATION
INSTALLATION

21
 3. INSTALLATION

Lifting and transport

WARNING: Lift the VES-CL Elevator on
the lifting ears only.

WARNING: Isolate the elevator from

the hydraulic system when working on it,
exchanging slips segments etc.

WARNING: Wear your personal protection

equipment at all times.

WARNING: Keep distance from the elevator 1 2

during operation and trials.

Installation in the links

1. Remove the cylinder bolts (2) from
the cylinder covers and cylinder
bodies. Install the elevator into the
INSTALLATION

elevator links.
2. Make sure that cylinder
connections, screws, nuts and
cotter pins and/or safety springs
are assembled correctly. Close and
secure the link blocks (left and right
hand cylinder bearing) and tighten
the screw/nuts with torque wrench.
3. Fit the pins and use the cotter pins
to secure them. Use new cotter pins
only. T P
4. Now connect the hydraulic hoses. Elevator Control
at Top Drive
Recommended torque:
For above mentioned bolts and nuts,
A B C
use 399 Lbf-Ft / 542 Nm

SERVICE LOOP

B V supply

C
B
VES CL elevator
A

22
Schematic hydraulic plan with Feedback
Elevator B2 B1 Latch

A1 A2

A1 B2 B1 A2
C1
2
P 2
MB
Feedback
R 2 1 1 1

MA

INSTALLATION
C2
1 1 1 1

3 2 2 3 2 2

C B A

Hydraulic oils
The below mentioned oils are recommended by B + V.

Brand Flash point °C Above -20°C Flash point °C Below -20°C

Aral 224 Aral Vitam GF 46 200 Aral Vitam GF 32
Castrol 200 Hyspin AWS-46 186 Hyspin AWS-32
Gulf 210 Harmony 46AW 202 Harmony 32AW
Shell 218 Tellus 46 209 Tellus 32
Finke 300 Aviaticon HY-HE-46 265 Aviaticon HY-HE-32
Fuchs 220 Renolin MR 10 210 Renolin MR 15
WARNING: Ensure to wear personal safety protection like gloves and safety glasses when handling hydraulic oil and/or grease. Oil and
grease may be potentially harmfull for skin and eyes.

23
 Installation of the hydraulics
Ensure that the controls are designed in such a way that, after a hydraulic or
electric power black out, the actual situation of the valves doe not change. No
movement in any part of the tool is allowed after the power, either electric or
hydraulic or both, comes up again. The tool and load should always remain in a
safe state.

Ensure that there are valves installed which allow the tool to be insolated between
the hydraulic power rig lines and the tool. This is to prevent to have to shut down
all rig power lines or HPU’s in case of maintenance, emergency or otherwise.

NOTE: The elevator is filled with hydraulic oil at delivery. Ensure it is filled when
installing the elevator.

NOTE: Ensure to purge the air from the elevator before commencing work by
opening and closing the elevator 10 x.

WARNING: Ensure any hydraulic lines from and to the elevator must be bound tight to
INSTALLATION

the rig structure or otherwise in order to prevent the hoses from whiplashing in case of an
inadvert failure / breaking of the hoses.

Connecting the hydraulics

The elevator 613000-Y-H-F has three
connections on the rear (A, B and C).

Connection A:
The hydraulic pressure at connection “A“
closes the elevator
B
Connection B:
The hydraulic pressure at connection “B“ A
opens the elevator
C
Connection C:
When the elevator is completely closed
via connection “A”, connection C applies
hydraulic pressure, depending on the
pressure in “A”.

WARNING: Before connecting the

hydraulic power equipment to the
elevator, clean all the couplings
carefully.

24
 Installing and removing
Handle 613903
the bushing
General
A bushing consists of two segments in
the elevator body . The body and the
latch must be open in order to equip the
elevator with the required bushing.

Make sure that both bushing segments

have the same size and serial number.

WARNING: Before replacing the bushing,

make sure that there is no hydraulic
pressure on the hydraulic lines and that the
connecting lines are disconnected.

INSTALLATION
Removal of the bushings
• The elevator body must be open.
Turn out • Remove the screws on the top of
the elevator.
Handling of bushings • Screw the handles into the bushing
segment.
• Turn the segments for removal.

Installation of the bushing

• Before installing a new bushing,
the seating area in the elevator
must be cleaned and lubricated.
• Screw the handles into the bushing
segment.
• Turn the segment into the body.
• Fixate the segments with the
screws on top of the elevator.
• Install new lock wire to secure the
screws.

25
 Installation Checklist
Basically the elevator has to be installed as shown in the manual.

OK o Make sure the required bushings are installed before first use

OK o Make sure the bushings are fixated with the screws & lock wired

OK o Check 18° shoulder with gauge P/N 600168 for wear

OK o Make sure the feedback valve is correctly adjusted.

OK o Make sure the hydraulic pressure is switched on.

Hydraulic Connections

OK o Make sure QD`s are clean.

INSTALLATION

OK o Make sure the controls are connected to the Hydraulic Power Supply.

OK o Make sure the controls are switched on.

OK o Make sure the Hydraulic Lines are connected.

Function test

OK o Close elevator.

OK o Open elevator.

OK o Check signal elevator closed and latched“ is present.

OK o Check loose service tools are removed from the elevator.

26
 OPERATIONS
OPERATIONS

27
 4. OPERATIONS

WARNING: Maintain adequate safaty distance.

WARNING: Never open the elevator when the pipe load is still suspended by the elevator.

WARNING: Observe the elevator continuously while closing to check if the elevator is properly closed.

Safety
• Make sure that ALL hydraulic lines are isolated (disconnected) before any work is carried out on
the elevator.
• It is recommended to have the elevator operated by the driller.
• The elevator is activated with a remote control valve, which may be actuated by hand or foot
depending on the type of valve and/or HMI-interface.
• The driller (and or the floor man) must coordinate operation of the elevator and slips/spider so
one tool is engaged around the tubular before the other is disengaged. Thus, one or both tools
continuously suspend the tubular during all stages of pipe handling operations.

Operation Running in
1. The elevator is lowered around the tooljoint and the command “close elevator” is given.
2. A signal is given to the driller when the VES-HCL elevator is closed.
3. The pipe is made up.
4. The driller lifts the elevator in order to pick up the load.
5. The slips/spider is commanded to “open”, simultaneously, the driller picks up the elevator while
OPERATIONS

the driller raises the spider/slips.

6. The driller lowers the string into the hole.
7. The driller sets the spider/slips.
8. Open the elevator and pick up a new section of pipe.

Operation Tripping out

1. The elevator is lowered around the tooljoint and the command “close elevator” is given.
2. Observe the elevator is closed when the “elevator closed indication signal” is visible.
3. Raise the spider/slips.
4. Pull out the string.
5. Close the spider/slips
6. Release the stringweight from the elevator by lowering it slightly
7. Now running out the stand or joint.
8. When the pipe is running out, pick up the stand and set it back.
9. Open the elevator and guide pipe out.
10. Lower elevator and pick up the string at rigfloor.

28
MAINTENANCE
MAINTENANCE
& INSPECTION & INSPECTION

29
 5. MAINTENANCE AND INSPECTION

General
If cracks, excessive wear etc. is recognised, contact Blohm + Voss Oil Tools or an
authorised service company.
Weldings of the castings should be done only by Blohm + Voss Oil Tools or an
authorised service company in according to Blohm+Voss welding procedure.

A regular preventative maintenance program should be established for all

elevators. These written maintenance procedures should be given to the crew or
maintenance personnel.

Daily lubrication
The elevator needs to be lubricated regularly on the following points. Use a grease
gun:

Grease points:
1. On top and bottom of the latch pin (2 nipples each).
2. Lubricate springs daily.
3. Check and lubricate latch opening arrangement daily.
4. On top and bottom of the hinge pin (2 nipples each).

Daily Inspection Grease point 1 on the elevator

Inspect visually:
• Latch Opening Arrangement.
• Presence of all bolts, nuts, safety elements, lock wire.
• Function of the Feedbacksignal.

Daily Test
MAINTENANCE
& INSPECTION

Function the elevator daily. If any damage or malfunction were found, take the
elevator out of service for repair.

Locking of screws
All Screws are normally secured by a mechanical bolt lock or with a safety wire.
Grease point 2+3 on the elevator
All other screws are secured by metal adhesive (Locktite). Ensure the correct
retention method is applied.

Grease point 4 on the elevator

30
Grease quality
In order to achieve efficient greasing even at different environmental
temperatures, we recommend the following grease types should be used
(obtainable from Blohm + Voss Oil Tools):
• Low-Viscosity grease Type AVIATICON Grease XRF.

Alternatively; use EP gear lubricating grease for greasing ”non-oil tight gear
trains”
Temperature range:
• EP1 when temperature < 0°C/32°F
• EP2 when temperature > 0°C/32°F

WARNING: Ensure to wear personal safety protection like gloves and safety glasses when
handling hydraulic oil and/or grease. Oil and grease may be potentially harmfull for skin
and eyes.

Minimum ear dimensions

WARNING: Minimum ear dimensions are only valid when the elevator is in otherwise good
condition, does not have excessive wear, cracks or other defects, or previous weld repair
and has not been misused. This inspection criteria can not on their own determine the overall
condition of the elevator and its suitability for continued use.

Elevator Type dimension A Partnumber Minimum [mm]

VES-CL 350 613000-Y 120,8

MAINTENANCE
& INSPECTION
A

Picture: Dimension A

31
 Bushing wear/bore code check
Wear of Equipment
Normal wear of bushings, bore and elevator ears caused by usage will eventually
1. reduce the load capacity of elevators.
The existence of cracks or the appearance of defects can indicate severe
deterioration and even failures. Prompt attention is required either to remove the
elevator from service immediately or to undertake appropriate repair.
A wear condition in its early stages is common. Frequently, it results in a tool joint
sticking to the elevator.
Elevators showing hammer marks around the top of the bore should be closely
examined to determine whether it is the elevator, the tool joint or both are faulty.
To indentify the conditions of the 18° Elevator taper gauges are available for all
B+V Elevators (P/N 600018).
A set of gauges consists of an 18° gauge (GOOD) and a 15° gauge (BAD).

How to check the bushing the correct way

1. Fit the gauge to the inner bore of the bushing or the bore.
1. 2. Push the gauge against the bushing and start to move the gauge downwards
until the chamfer touched the 18° shoulder or to the bore.
3. Check the result as follows:

Check of results
1. Using the GOOD gauge: If the gauge sits directly on the bushing without
showing any clearance between gauge and bushing, the bushing is OK.
2. If the gauge shows space between the gauge and the bushing, you have to
check with the second gauge.
2. 3. Using the BAD 15° gauge: If the gauge shows any clearance between gauge
and bushing, the bushing is OK.
4. If the gauge sits directly on the bushing without showing any space between
gauge and bushing, take the elevator out of service.

WARNING: If the taper is less than 15° take the elevator out of service or exchange the
MAINTENANCE
& INSPECTION

bushing.
If the taper is between 18° and 15°, reduce the elevators load capacity to 90%. Never use
the elevator without a bushing.

Gap or no gap?

Blohm+Voss 18° and 15°

gauge (P/N 600018)

32
Tool Joint Wear Data Drill Pipe
Check for wear of the Bushing/Elevator by measuring the Center Bore diameter. The
maximum wear on the Center Bore is: Nominal size + 0,25 inch.
The following table shows the minimum required Tool Joint diameter, depending on
the Center Bore and rating of the Elevator.
As soon as the Tool Joint diameter falls below the rating line, the Bushing/Elevator or
the pipe has to be changed (Contact B + V or a B + V Authorized Repair Center).

10
9
8 1000 tons
Minimum required Tool Joint

750 tons
7
Diamter (inches)

500 tons

6 350 tons
ns
0 to 250 tons
10 0 ons
5 t
750 tons
5 0 0 t o ns 150 tons
4 35 0 t o ns 100 tons
25 0 t o n s
0
3 15 tons
0
10
2
2 3 4 5 6 7 8
Actual Center Bore (inches)

Tool Joint Diameter "D"

MAINTENANCE
& INSPECTION

Actual Center Bore "E"

33
 Inspection categories acc. to API RP 8B
Category I
This category involves observing
the equipment during operation for
indications of inadequate performance.
When in use, equipment shall be
visually inspected on a daily basis
for cracks, loose fits or connections,
elongation of part, and other signs of
wear, corrosion or overloading. Any
parts found to show cracks, excessive
wear, etc., shall be removed from
service for further examination.
The equipment shall be visually
inspected by a person knowledgeable
in that equipment and its function.
Category II
This is Category I inspection plus
further inspection for corrosion,
deformation, loose or missing
components, deterioration, proper
lubrication, visible external cracks, and
adjustment.
Category II may involve some
disassembly to access specific
components and to identify wear that
exceeds the allowable tolerances.
Category III
MAINTENANCE
& INSPECTION
This is Category II inspection plus
further inspection, which should include
NDT of critical areas and may involve
some disassembly to access specific
components and to identify wear that
exceeds the allowable tolerances.
Prior to inspection, all foreign material
such as dirt, paint, grease, oil, scale,
etc. shall be removed from the
concerned parts by a suitable method
(e.g. paint-stripping, steam-cleaning,
grit-blasting).
Category IV
This is Category III inspection plus
further inspection for which the
equipment is disassembled to the
extent necessary to conduct NDT of all
primary-load-carrying components.
34
Equipment shall be:
• disassembled in a suitable-
equipped facility to the extent
necessary to permit full
inspection of all primary-load-
carrying components and other
components that are critical to the
equipment.
• inspected for excessive wear,
cracks, flaws and deformation.
Procedure:
• Corrections shall be made
in accordance with the
manufacturer’s recommendations.
• Prior to inspection, all foreign
material such as dirt, paint, grease,
oil, scale, etc. shall be removed
from the concerned parts by
a suitable method (e.g. paint-
stripping, steam-cleaning, grit-
blasting)
Frequency
Periodic inspection
The recommended schedule for
inspection of all kind of Elevators is as
follows:
Ongoing: I
Daily: II
6 Monthly: III
1 Year: IV
The recommended frequencies apply
for equipment in use during the
specified period.
The inspection frequencies are only
recommendations. The schedule of
inspection heavily depends on the
following factors:
• environment
• load cycles
• regulatory requirements
• operating time
• testing
• repairs
• re manufacture
Non-periodic inspection
A complete, on-job, shut-down
inspection equivalent to the periodical
Category III or Category IV should be
made before (if anticipated) and after
critical jobs (e.g., running heavy casing
/ drill strings, jarring, pulling on stuck
pipes and/or operating at extreme low
temperatures) <-20° C (<-4° F).
Inspection
A thorough inspection should be carried
out periodically (every 3 months)
or as special circumstances may
require. Before starting an inspection
disconnect hydraulic/pneumatic system
and remove all foreign materials (dirt,
paint, grease Oil, scale, etc.) from
surface by a suitable method. After a
field inspection, it is advisable to record
the extent of testing and testing results.
Conduct the periodic or critical load
inspection in the field by the crew with
the supervisor.
If cracks, excessive wear etc. is
recognized, contact Blohm + Voss
Oil Tools or an authorized service
company.
Critical Load Inspection
Critical loads may occur. For example:
impact loads such as jarring, pulling on
stuck pipe, etc. If critical loads occurred
unexpectedly, conduct the inspection
immediately.

Dismantling Inspection
Generally, when the equipment returns
to base, warehouse, etc. Carry out
the Tool inspection, immediately.
Furthermore, control it prior to its being
sent on the next job.
• The Tool should be dismantled and
inspected in a suitably equipped
facility for excessive wear, cracks,
flaws or deformations.
• Corrections should be made in
accordance with recommendations
which can be obtained from Blohm
+ Voss Oil Tools.
• Weldings at the castings should
be done only by Blohm + Voss
Oil Tools or an authorized service
company in according to Blohm +
Voss welding procedure.
• When need is shown in a field
inspection, dismantle the Tool and
arrange an inspection in a suitably
equipped facility.
• Springs should be carefully visually
inspected for excessive wear and
obvious weakness.

MAINTENANCE
& INSPECTION

35
 Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION
MAINTENANCE
& INSPECTION

36
Check Category I (Ongoing observation)
Observe during operation for inadequate performance

Check List Category II (Daily)

CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Complete front page of check list for the records OK
2 Check for correct size of elevator or bushings OK
3 Check correct function elevator feed back signal OK
4 Check state of lubrication OK
5 Check functioning of elevator as a whole OK
Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Hinge pins, bolts and retainers OK
2 Fixation of bushing segments OK
3 Screws, bolts, nuts, washers, retainers, springs and lock wire OK
4 Link block screws (check and tighten with 399 LBs.Ft / 542 Nm) OK
5 Check completeness and condition of warning plates and labels OK
Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Elevator Body and Door OK
2 Hing pins, bolts, nuts OK
3 Bushing Segments OK

MAINTENANCE
& INSPECTION
4 Latch and Lug OK
5 Closing cylinder OK
6 Latch cylinder OK
Remarks

HYDRAULIC
DESCRIPTION CHECKED SIGNATURE
1 Check for loose fittings, pipes, valves OK
2 Check for hydraulic leaks (hoses, valves and cylinders) OK
3 Check condition of hydraulic couplings and connection hoses OK
4 Check for correct functioning of the Elevator Closing Signal OK

Remarks
_________________________________ _______________________________
SUPERVISOR DATE

37
 Check List Category III (every 6 months)

GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Carry out an Category II inspection OK
2 NDT (MPI) critical areas. Some disassembly may be needed to do so OK
3 Check parts for wear according to allowable tolerances. OK
Remarks

Check List Category IV (every year)

GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Carry out an Category III inspection OK
NDT (MPI) critical areas and load bearing components. Strip elevator to do
2 OK
so
3 Replace all hydraulic hoses and fittings OK
4 Check condition of hydraulic valves and replace if necessary OK
Remarks
MAINTENANCE
& INSPECTION

_________________________________ ________________________
SUPERVISOR DATE

38
Critical Areas

Critical Areas - Latch Critical Areas - Hinge area

MAINTENANCE
& INSPECTION

Critical Areas - Latch ear and nose Critical Areas - Latch area

39
 Wear data criteria
Body Hinge Pin
(all data in mm) VES-CL 350
Dimension dia. new: 79,85
Bore dia. new max: 80,07
Bore dia. worn max: 80,65

Latch Hinge Pin

(all data in mm) VES-CL 350
Dimension dia. new: 54,85
Bore dia. new max: 55,07
Bore dia. worn max: 55,52

Wear data Wear Bushings

Wear Bushing VES-CL 150 / VES-CL 1000
(all data in mm) Bore code Dimension dia. Bore dia. worn
new a max a
615985-105-BF BC 105 98,4 99,99
615985-109-BF BC 109 131 132,58
615985-111-BF BC 111 146 147,58
615985-113-BF BC 113 176 177,58
615985-114-BF BC 114 176 177,58
615985-115-BF BC 115 155 156,58 a
MAINTENANCE
& INSPECTION

40
Trouble shooting
Elevator does not open
• Check hydraulic connections for
damages
• Check hydraulic pressure and flow
rate
• Check function and adjustment of
control valve
• Check function of closing signal
unit

Elevator does not close

completely
• Check hydraulic connections for
damages
• Check hydraulic pressure and flow
rate
• Check function and adjustment of
control valve
• Check hydraulic cylinders for wear
and damages
• Check Latch and Latch Lock
Springs for damages

MAINTENANCE
& INSPECTION

41
 Handling, storage and transport
Storage
Storage of the tool requires the following measures to be taken:
• Ensure the tool is protected from water ingress
• Ensure the tool is stored in such a way, that personnel cannot be wounded
by moving parts or sharp edges. If needed, secure the tool with ropes or
otherwise in order to protect it from sliding due to ship movements.

Short term storage after use and less then 3 months

Preserve the tool: Grease all blank surfaces with grease: Cylinders
Preserve all other blank surfaces with Tectyl Type 864 or equivalent
Storage: Store in a dry environment with humidity max 80%.
Commissioning: Not needed

Long term storage over 3 months

Preserve the tool: Grease all blank surfaces with grease: Cylinders
Preserve all other blank surfaces with Tectyl Type 864 or equivalent
Storage: Store in a dry environment with humidity max 80%
Commissioning: As per procedure in the User Manual

Handling
Lift the tool by its lifting ears only.

Transport
When the tool is in it’s original crate, use a fork lift for lifting the crate only.
The weight of the tool is indicated on the identification area of the tool, and also on
its original transporting crate.
MAINTENANCE
& INSPECTION

42
 SIZE COMPONENTS

SIZE COMPONENTS

43
6. SIZE COMPONENTS

Bore Codes
DP-Size 18° Bore Code
2.3/8” EU 101
2.7/8” IU 102
2.7/8” EU 103
3.1/2” IU 104
3.1/2” EU 105
4” IU 106
4” EU 107
4.1/2” IU+IEU 107
4.1/2” EU 109
5” IEU 109
5.1/2” IEU 111
6.5/8” IEU 114
5.7/8” 115
Tubing
2.3/8” P 129
2.3/8” U 130
2.7/8” P 131
2.7/8” U 132
3.1/2 P 133
3.1/2 U 134
4P 135
4U 136
4.1/2” 137
4.1/2” 138

44
Bore Codes
For Drill Collar with Zip Groove
3.1/8” 206
4.1/8” 181
4.3/4” 182
5.1/4” 183
5.1/2” 184
5.3/4” 185
6” 186
6.1/4” 187
6.1/2” 188
6.3/4” 189
7” 190
7.1/4” 191
7.1/2” 192
7.3/4” 193
8” 194

For Drill Collar without Zip Groove

3.1/8” 308
3.1/4” 271
3.3/8” 309
3.1/2” 272
4” 273
4.1/8” 274
4.1/2” 275
4.3/4” 276
5” 277
5.1/8” 278
5.1/4” 279
5.1/2” 280
5.3/4” 281
6“ 282
6.1/8“ 283
6.1/4“ 284
6.3/8“ 285
6.1/2“ 286
6.3/4“ 287

45
46
 DRAWINGS
& SPARE PARTS
DRAWINGS

& SPARE PARTS

47
 7. DRAWINGS AND SPARE PARTS

PN: 613000-Y-H-F Elevator VES HCL-350 hydraulic operated with Feedback

PN: 613000-Y-H-F Parts List

& SPARE PARTS

Pos. Qty Part no. Description

DRAWINGS

1 1 613005 Basic parts for hydraulic operation

2 1 613040 Mechanic Kit
3 1 613055 Hydraulic Assembly 7/16-20 JIC

48
PN: 613005 VES-HCL 350 Basic parts for hydraulic operation

5 3 7 6 16 17 18

8 19 24

1
2

23
14 10
12
15
11
4 22
9
24 19

20
21
& SPARE PARTS
DRAWINGS

49
 PN: 613005 Parts List
Pos. Qty Part no. Description
1 1 613001-BF HCL 350 Body
2 1 613002-BF HCL 350 Tür/Door
3 1 613542-BF Latch
4 1 613502 Latch Pin
5 1 613506* Latch Spring
6 1 612543-1* Latch Lock
7 1 612507* Latch Lock Spring
8 1 613510-2 Hinge Pin
9 1 615021* Dowel Pin
10 2 613902-1 Holding plate
11 4 617520* Safety sheet
12 4 613902-2* Screw
13 2 612556 Fitting Key
14 2 613783* Washer with TAP
15 2 613003* Screw
16 1 612552* Nut
17 1 612559* Screw
18 1 613825* Safety sheet
19 3 612515* Grease Nipple
20 2 671642* Warning sign "GREASE DAILY"
21 1 671638* Warning sign Blohm + Voss
22 1 613921* Label: Patent Number
23 2 613903* Bowl Fitting Handle
24 3 612518* Protection Cap
25 1 613129* Sticker Service Hotline (not shown)

* Spare Parts
& SPARE PARTS
DRAWINGS

50
PN: 613040 Mechanic Kit

D
29

31 31

18 D (2 : 5) 31 3
& SPARE PARTS
DRAWINGS

51
 23,5

57
0,
9
7
238,85

21

131,87
11
5
4
22
25

27

28

1
8
& SPARE PARTS
DRAWINGS

52
 C (1 : 2)

23

17

14

15

13

16 18

30

12

25
& SPARE PARTS
50

DRAWINGS

26 25 19 9 10 24

53
 PN: 613040 Parts List

Pos. Qty Part no. Description

1 1 613020 Latch Actuator
2 1 613006-2 Protection Frame XS
3 1 613042-1 Switch holder
4 1 612015 Hand Bearing (right)
5 1 612015-1 Hand Bearing (left)
6 1 613925-T Elevator Cylinder Protection
7 1 613016 Cylinder Protection
8 1 612544* Extended Safety Latch Lock Pin
9 1 622515* Safety Spring
10 1 612025 Bolt
11 2 612922-T Hitch Pin with swivel Handle
12 1 612024 Bolt
13 1 613089* Actuation bolt
14 1 755135 Dowel Pin
15 1 613087* Spring for actuation pin
16 1 613043* Screw
17 1 612518* Protection Cap
18 5 735854* Washer
19 2 615879* Washer
20 6 612979 Screw HD Gr.8
21 4 612980 Screw
22 4 612976 Hex. Nut
23 1 70064* Grease Nipple
24 2 612679* Washer
25 6 752339* Cotter Pin
26 1 645008 Set Screw
27 3 671640* Warning sign "Hands" - sticker
28 2 611524* Warning sign "don`t touch"
29 2 613979* Warning sign Link block bolts
30 1 671638* Warning sign Blohm + Voss
31 4 612979-2* Screw

* Spare Parts
& SPARE PARTS
DRAWINGS

54
 PN: 613056 Hydraulic Assembly

17.3 18
18 17.5

Elevator B2 B1 Latch

A1 A2

2 18 17.4 8
17.6 18 2
4 19 10
10 10
17.2 9 8 1
3 10 16
A1 B2 B1 A2
C1 SCCB-LAN
2 (PN 2037)
P 2

5 MB
Feedback 8
R 2 1 1 1 5
MA
10 16 CXAD-XCN C2
(PN 2036) PRDB-LAN
1 1 1 1
(PN2017)
19 17.2 PRDB-LAN
(PN 2017) 3 2 2 3 2 2

CXBA-XCN CXBA-XCN
(PN 2008) (PN2008)

C B A
CXAD-XAN CXAD-XAN
(PN 2003) 6 (PN2008)
10 6
17.1
17.7
17.1

7
11 11
14
12 13
21
20 20

15 13 12

7 11 11
& SPARE PARTS
DRAWINGS

55
 PN: 613056 Parts List

Pos. Qty Part no. Description

1 1 613023 HCL 350 Elevator control manifold assembly
2 2 612916-T Hydraulic Cylinder TYPE T
3 1 613050* Directional Poppet Valve
4 1 613047 Connection plate
5 2 612985 Blind screw
6 2 612987 Straight Connection
7 2 660587 Screw-in socket, straight
8 3 612986-U Swiveling Screw Fitting
9 1 613035 90° Adapter
10 6 612911-U Adapter
11 4 612984 Adapter NPT-JIC
12 2 612988* Quick Coupling Coupler
13 2 612989* Quick Coupling Nipple
14 1 613993* Quick Coupling Coupler
15 1 613994* Quick Coupling Nipple
16 1 613051* Set of hose assemblies for VES HCL 350
17 4 613085 90° Adapter
18 1 755355 Plastic protective coil sleeve
19 4 612995* Dust Protection Coupler
20 2 613995* Dust Protection Coupler
21 1 755354 Plastic protective coil sleeve

* Spare Parts
& SPARE PARTS
DRAWINGS

56
PN 613023 HCL 350 Elevator control manifold assembly

ca. 71 mm

ca. 55 mm

Default setting of the valves:

Item 2: 2017 (2x) about 55 mm of the block
Item 4: 2037 approximately 71 mm of the block

PN: 613023 Parts List

Pos. Qty Part no. Description

1 1 613024 HCL 350 Elevator control manifold
2 1 2037 Direct-active Relief Valve
3 3 2036 Check valve
4 2 2017 Reducing/Relieving: 3 Port: Direct Acting
5 2 2008 Check Valve
& SPARE PARTS
DRAWINGS

57
 PN: 613051 Set of hose assemblies for VES HCL 350

3
5

B2 B1

Elevator Latch
A1 A2

4
6

A1 B2 B1 A2
C1 SCCB-LAN
2 (PN 2037)
P 2

Feedback MB
R 2 1 1 1

MA
CXAD-XCN C2
(PN 2036) PRDB-LAN
1 1 1 1
(PN2017)
PRDB-LAN
2 (PN 2017) 3 2 2 3 2 2

CXBA-XCN CXBA-XCN
(PN 2008) (PN2008)

C B A
CXAD-XAN CXAD-XAN
(PN 2003) (PN2008)

7 1 1

PN: 613051 Parts List

Pos. Qty Part no. Description
1 2 612994* Hose Assembly 9"
2 1 613062* Hose Assembly;DN 6 800 mm lg;
3 1 613064-1* Hose Assembly;DN 6 1250 mm lg;
4 1 613065-1* Hose Assembly;DN 6 980 mm lg;
5 1 613066-1* Hose Assembly;DN 6 800 mm lg;
6 1 613067-1* Hose Assembly;DN 6 1440 mm lg;
7 1 613054* Hose Assembly;DN 6 190 mm lg;
& SPARE PARTS

8 1 613062-1* Hose Assembly;DN 6 640 mm lg;

DRAWINGS

* Spare Parts

58
PN: 612916-T Hydraulic cylinder

342.9
ø35

612916-T

50
1/4 -18 NPT
550

p = 210bar
max Piston / Piston Rod
Stroke = 205mm ø 40 / ø25,4 mm

& SPARE PARTS

DRAWINGS

59
 Spare Parts for One-Year Operation

PN: 613005-RSP Parts List

Pos. Qty Part no. Description
5 1 613506* Latch Spring
6 1 612543-1* Latch Lock
7 1 612507* Latch Lock Spring
9 1 615021* Dowel Pin
11 10 617520* Safety sheet
12 4 613902-2* Screw
14 10 613783* Washer with TAP
15 2 613003* Screw
16 1 612552* Nut
17 1 612559* Screw
18 10 613825* Safety sheet
19 10 612515* Grease Nipple
20 6 671642* Warning sign "GREASE DAILY"
21 3 671638* Warning sign Blohm + Voss
22 3 613921* Label: Patent Number
23 2 613903* Bowl Fitting Handle
24 10 612518* Protection Cap
25 3 613129* Sticker Sevice Hotline

PN: 613040-RSP Parts List

Pos. Qty Part no. Description
8 1 612544* Extended Safety Latch Lock Pin
9 3 622515* Safety Spring
13 1 613089* Actuation bolt
15 1 613087* Spring for actuation pin
16 1 613043* Screw
17 3 612518* Protection Cap
18 15 735854* Washer
19 6 615879* Washer
23 3 70064* Grease Nipple
24 6 612679* Washer
25 20 752339* Cotter Pin
27 9 671640* Warning sign "Hands" - sticker
28 6 611524* Warning sign "don`t touch"
29 6 613979* Warning sign Link block bolts
30 3 671638* Warning sign Blohm + Voss
31 4 612979-2* Screw
& SPARE PARTS
DRAWINGS

60
PN: 613056-RSP Parts List

Pos. Qty Part no. Description

3 1 613050* Directional Poppet Valve
12 2 612988* Quick Coupling Coupler
13 2 612989* Quick Coupling Nipple
14 1 613993* Quick Coupling Coupler
15 1 613994* Quick Coupling Nipple
17 1 613051* Set of hose assemblies for VES HCL 350
18 1 755355* Plastic protective coil sleeve
19 2 612995* Dust Protection Coupler
20 1 613995* Dust Protection Coupler
21 1 755354* Plastic protective coil sleeve

& SPARE PARTS

DRAWINGS

61
 62
DRAWINGS
& SPARE PARTS