Professional Documents
Culture Documents
4 DT Series
12 DTM Series
15 Assortment Kits
18 DTP Series
20 DTHD Series
22 HD10 Series
24 HD30/HDP20 Series
28 DRC Series
32 PCB Headers
42 Crimping Tools
44 Removal Tools
46 Bussed Receptacles
53 Index
Field Proven Reliability Common Contact System
Deutsch’s rugged all-metal bodies and corrosion resistant The Deutsch Industrial Common Contact System is a unique
thermoplastic shells are manufactured from high quality system of interchangeable and intermateable contacts that
materials selected for their ability to withstand years of can be used in many Deutsch Industrial connectors.
environmental exposure. Contacts are available in Solid or Stamped & Formed (F-Crimp)
Deutsch connectors are available styles, with plating options including gold or nickel.
in rectangular and cylindrical body shapes and feature : Easy-to-use indent crimpers create a gas tight crimp that is
resistant to oxidation. This high-quality crimp allows Deutsch
- Wide operating temperature range. contacts to provide reliable, low resistance power and data
- Secure locking mechanisms. transmission.
- Positive contact retention system.
• Industry proven.
• Environmentally sealed.
• 2, 3, 4, 6, 8 and 12 cavity arrangements.
• Multiple housing options available.
• Rectangular, thermoplastic housing.
• Latched mating.
• Wedgelocks assure contact alignment
and retention.
DT Series
Housing : Thermoplastic
Seal : Silicon Rubber
Wedgelocks : Thermoplastic
Contact Size : 16
Contact Rating : 13A @ 125°C
Shock : 50G
Vibration : 20G rms 10 - 2000Hz
Operating Temperature : -55°C to 125°C
4
Deutsch - DT Series
Special Modifications
DT04-4P-C015
C015
The C015 modification offers a
reduced diameter insert cavity
allowing for a proper seal with
smaller wire insulation.
DT04-6P-E005 DT06-08SA-EP06 DT06-12SA-EP08
E008
DT04-2P-E008
E005, EP06 & EP08 Adapted to securely
E005 - Receptacle with protective end cap. Black. accept shrink tubing.
EP06 - Plug with enhanced seal retention (using P012
wedgelock) and end cap.
2, 3, 4 & 6 cavity - Black. 8 & 12 cavity - Grey.
EP08 - Plug with enhanced seal retention (using P012
wedgelock) and end cap. Black. 8 & 12 cavity only. L012 DT04-2P-L012
5
Deutsch - DT Series
0460-215-16141 0462-209-16141
CAT-Spec Solid - Green Band 16 DT2-1-CAT DT3-1-CAT DT4-1-CAT DT6-1-CAT DT8-1-CAT DT12-1-CAT
CAT-Spec Solid - Gold Plated 16 DT2-4-CAT DT3-4-CAT DT4-4-CAT DT6-4-CAT DT8-4-CAT DT12-4-CAT
Contents:
• Receptacle & wedge
• Plug & wedge
• Contacts - Pin
• Contacts - Socket
DT Series - Wedgelocks
Receptacles Plugs
Cavities 2 3 4 6 8 12 2 3 4 6 8 12
Standard W2P W3P W4P W6P W8P W12P W2S W3S W4S W6S W8S W12S
Enhanced Seal W2S-P012 W3S-P012 W4S-P012 W6S-P012 W8S-P012 W12S-P012
“A” Keyed W2PA W2SA
6
Deutsch - DT Series
Ø 4mm
31mm
7
Deutsch - DT Series
1011-257-0205
A
C
C
A
C
D B D B
1011-250-1205
1011-247-1205
A
C
A
C
D B D B
1011-260-0305
8
Catalogu
Catalogues
Lighting EL2014
EL
2014
• LED Beacons
• Halogen Beacons Emergency
• Strobes
• Lightbars
Lighting
• Minebars
• ROPS Bar
• Directional Arrows
• LED Lighting
• Bus Warning Light Kits
• Flasher Units
Electrical
• J1939 CAN
• Ultraview Touch Series
• System Managers
• 1-Touch Switch Panel
1
• Sentry Governors
• Twister
• Total Pressure
Governors
• Intelli-Tank Gauges
• Vehicle Data Recorder
1
DT04-2P-L012
Housing : Thermoplastic
Seal : Silicon Rubber
Wedgelocks : Thermoplastic
Contact Size : 16
Contact Rating : 13A @ 125°C
Shock : 50G
Vibration : 20G rms 10 - 2000Hz
Operating Temperature : -55°C to 125°C
DT04-2P-L012
10
Deutsch - DT Series
Retail Packs
• Wedgelocks assure contact alignment
and retention.
Housing : Thermoplastic
Seal : Silicon Rubber
Wedgelocks : Thermoplastic
Contact : Copper Alloy
Contact Finish : Nickel
Contact Wire Size : 1.0mm2 - 2.0mm2
Contact Rating : 13A @ 125°C
Shock : 50G
Vibration : 20G rms 10 - 2000Hz
Operating Temperature : -55°C to 125°C
DT4-1B
Contents
0460-215-16141 Contact (Pin) x 4
0462-209-16141 Contact (Socket) x 4
DT04-4P Plug x 1
DT06-4S Receptacle x 1
W4P Wedgelock (Plug) x 1
W4S Wedgelock (Receptacle) x 1 DT8-1B
11
Deutsch - DTM Series
• Industry proven.
• Environmentally sealed.
• 2, 3, 4, 6, 8 and 12 cavity arrangements.
• Rectangular, thermoplastic design.
• Latched mating.
• Wedgelocks assure contact alignment
and retention.
DTM Series
Housing : Thermoplastic
Seal : Silicon Rubber
Wedgelocks : Thermoplastic
Contact Size : 20
Contact Rating : 7.5A @ 125°C
Shock : 50G
Vibration : 20G rms 10 - 2000Hz
Operating Temperature : -55°C to 125°C
2 D - Brown housing
3
Number of 4 Pins - P
Cavities 6 Contact Type
Sockets - S
08
12
Special Modifications
DTM04-2P-E007
E007
Adapted to securely accept
shrink tubing.
12
Deutsch - DTM Series
DTM4-1
13
Deutsch - DTM Series
DTM3S-BT
14
Deutsch - Assortment Kits
Assortment Kits
contact kits available.
• Contents clearly illustrated.
Housing : Thermoplastic
Seal : Silicon Rubber
Wedgelocks : Thermoplastic
Contact : Copper Alloy
Contact Finish : Nickel
DTKIT-1
Contact Rating : 13A @ 125°C
Shock : 50G
Vibration : 20G rms 10 - 2000Hz
Operating Temperature : -55°C to 125°C
DTKIT DTKIT-1
15
Deutsch - Assortment Kits
‘CAT-Spec’
The 3 modified DT series connector housings with suffix E005, EP06 & EP08 are
typically referred to as ‘CAT-Spec’, short for CATERPILLAR Specification.
These modified DT series connector housings are used on most Caterpillar mining
machinery as an OEM standard connector.
At a glance, they are black, include improved seal retention on the plug (DT06 side,
by using the P012 wedge lock), and a cap on the rear of the housing to retain the DT04-6P-E005
16
Deutsch - Assortment Kits
DTBS DTBS-1
17
Deutsch - DTP Series
• Industry proven.
• Environmentally sealed.
• Available in 2 and 4 cavity arrangements.
• Rectangular, thermoplastic design.
• Latched mating.
• Wedgelocks assure contact alignment
and retention.
DTP Series
Housing : Thermoplastic
Seal : Silicon Rubber
Wedgelocks : Thermoplastic
Contact Size : 12
Contact Rating : 25A @ 125°C
Shock : 50G
Vibration : 20G rms 10 - 2000Hz
Operating Temperature : -55°C to 125°C
Receptacle - 04
Pins - P
Contact Type
Sockets - S
Plug - 06
Number of 2
Cavities 4
Special Modifications
DTP04-4P-L012
DTP04-2P-E003 DTP06-4S-E003
E003
The E003 modification offers a protective end cap L012
attached to the rear of the connector. Flange Mount.
18
Deutsch - DTP Series
DTP0X-2X DTP0X-4X
DTP4-1
19
Deutsch - DTHD Series
• Industry proven.
• Environmentally sealed.
DTHD04-1-4P
• Circular thermoplastic housing.
• Latched mating.
DTHD06-1-8S • Accepts contact sizes 4, 8, 12.
DTHD Series
• 6-14 AWG.
• 1 cavity arrangement.
Housing : Thermoplastic
Seal : Silicon Rubber
DTHD04-1-8P Shock : 50G
DTHD06-1-12S Vibration : 20G rms 10 - 2000Hz
Operating Temperature : -55°C to 125°C
4 (100A)
8 (60A) Contact Size
12 (25A)
Special Modifications
DTHD04-1-4P-L009 DTHD04-1-4P-L013
L009 L013
Sealed flange. Through panel mount. Sealed flange. Surface mount.
DTHD04-1-4P only. DTHD04-1-4P only.
20
Deutsch - DTHD Series
DTHD Series
Part No. Contact Size Style Rating (A) @ 125°C
DTHD04-1-4P 4 Receptacle 100
DTHD04-1-8P 8 Receptacle 60
DTHD04-1-12P 12 Receptacle 25
DTHD06-1-4S 4 Plug 100
DTHD06-1-8S 8 Plug 60
DTHD06-1-12S 12 Plug 25
DTHD4-1
1027-003-1200 1027-005-1200
1011-026-0205
21
Deutsch - HD10 Series
• Industry proven.
• Environmentally sealed.
HD16-9-16S HD10-3-96P
• Available either in-line or flanged.
HD10 Series
HD16-3-96S
Housing : Thermoplastic
Seal : Silicon Rubber
HD14-9-16P Shock : 50G
Vibration : 20G rms 10 - 2000Hz
Operating Temperature : -55°C to 125°C
Insert Arrangement :
Plug - 6 12 - Threaded Rear
16 - Non-Threaded Rear
3 96 - Threaded Rear
Threaded Rear Non-Threaded Rear
5
Shell Size & Number of Cavities
6
9
22
Deutsch - HD10 Series
Quick push-on/pull-off.
The B010 part number suffix only applies to HD16-6-12S. No twist action required.
23
Deutsch - HD30/HDP20 Series
• Industry proven.
• Environmentally sealed.
HD30/HDP20 Series
24
Deutsch - HD30/HDP20 Series
25
Deutsch - HD30/HDP20 Series
HD34-18-8SN- XXX
blank - no modification
059 - Threaded adapter & cable clamp assembly
C030 - 18-6 only. 2 x size 4 cavities. 4 x size 16 cavities blocked (1, 2, 5, 6)
49mm
Ø 49mm
Ø 51mm
49mm
Ø 51mm
Ø 51mm
Ø 51mm
Ø 44mm
Ø 44mm
Ø 44mm
Ø 44mm
Ø 43mm
Ø 43mm
Ø 43mm
41mm
m
m m
43 m
41mm
37mm
m
38 m
Ø 43
37mm
Ø
Ø
0409-201-2400 Straight 24
WHDS-18-1 Straight 18
WHDS-24-1 Straight 24
WHDS-18-2 90° 18
WHDS-24-2 90° 24
26
Deutsch - HD30/HDP20 Series
B A BB A B
Receptacle
shown with
Lockwasher
ØA
ØA
and Panel Nut
B A BB A B
Receptacle
shown with
Lockwasher
and Panel Nut
ØA
ØA
HDC36-24
HDC34-18
16-04477 16-04978
27
Deutsch - DRC Series
• Industry proven.
DRC10-40P • Environmentally sealed.
• Accepts size 12, 16 and 20 contacts.
• Several mounting options are available
including In-Line, Flange, Standard and
DRC Series
Connector Style :
Receptacle - Moulded in Contacts - 0 P - Pins
Contact Type
Receptacle - Flange Mount - 2 S - Sockets
Receptacle - In-line - 4
Plug - Standard - 6 Shell Size & Number of Cavities.
DRC22-40PA
Special Modifications
DRC16-70SA-P013
DRC26-38S01-P017
DRC22-40PA
P013 P017 The DRC22-40PA is an inside mount
Plug with bonded front Stainless steel retention flange, as opposed to the usual outside
seal, silicone adhesive. clip for jackscrew. mount flange eg DRC12-40PA.
28
Deutsch - DRC Series
DRC1X-24XXX DRC1X-40XXX
24 x size 16 40 x size 16
DRC1X-70XXX
70 x size 16
DRC2X-24XXX DRC26-38XXX
29
Deutsch - DRC Series I
DRC40-BT
DRC40-BT DRC70-BT
DRC24-BT
30
Internet
Internet
ionnic.com
DRC10-40P
Housing : Thermoplastic
Seal : Silicon Rubber
Contact Size : DT & DRC Series 16
DTM Series 20
Shock : 50G
DTM13-12PA-12PB-R008
Vibration : 20G rms 10 - 2000Hz
Operating Temperature : -55°C to 125°C
8 x size 16 12 x size 16
4 x size 16 6 x size 16
A Keying A Keying
32
Deutsch - PCB Headers
DTM13-12PA-12PB-R008 DTM13-12PA-R008
EEC-325X4B EEC-325X4B-E016
40 x size 16 24 x size 16
40 x size 16
A Keying A Keying
33
Deutsch - CAN
• Industry proven.
Controller Area Network
• Environmentally sealed.
HDBOX-24-91PN • Multiple housing options available.
• Latched mating.
• Wedgelocks assure contact alignment
and retention.
Analogue
Sensor
Analogue Intelli-Tank
Supernode II
Module Level 40
W3S-1939
103349
0462-201-1631
103349
0462-201-1631
34
Deutsch - CAN
35
Deutsch - CAN
HDBOX-24-91PN
Originally designed for agricultural applications, the Deutsch
HDBOX-24-91PN Breakaway CAN Termination Assembly creates a
communication pathway between an on-board CAN system and the
electronic components on an attached implement.
The HDBox, which holds two DT13 connectors and an HD30 Series
receptacle, mounts on the vehicle and mates with an HD30 Series
plug connector featuring a breakaway coupling ring.
Deutsch breakaway couplings are designed to prevent damage to
the CAN wiring of the vehicle and/or the attached implement by
Houses Mates with
disconnecting and separating from the vehicle in the event of an 1 x DT13-2P DT06-2S-EP06 Houses
operator driving away without disconnecting beforehand. 1 x DT13-4P DT06-4S-EP06 1 x HD34-24-91PN
DT06-4S-EP06 DT Series - Plug - Enhanced Seal Retention and End Cap - Black 4
DT06-2S-EP06 DT Series - Plug - Enhanced Seal Retention and End Cap - Black 2
W2S-P012 DT Series - Wedgelock - Plug - Green 2
W4S-P012 DT Series - Wedgelock - Plug - Green 4
36
Deutsch - CAN
DTM06-2S-E005
WM2S WM2SB
DTM04-2P-P007
DTM04-2P-P007 DTM Series - Receptacle “Y” Piece - Black. Includes wedgelocks & contacts 2
* DTM2-J1939-KIT Contents:
1 x DTM Receptacle - 2 Circuit (DTM04-2P)
1 x Wedgelock Orange for DTM Receptacle (WM2P)
1 x DTM Resistor - 2 Circuit (DTM06-2S-P006)
2 x Solid Contact Size 20 (0460-202-20141)
1 x Mounting Clip (1011-026-0205)
37
Deutsch - Contacts & Plugs
0460-215-1631
114019
Material : Copper Alloy
Finish : Nickel (standard), Gold (optional)
Deutsch solid contacts are designed for use with larger Deutsch stamped & formed contacts are designed
wire size and heavy duty applications. Solid contacts are for use where wire termination costs are of primary
manufactured using a cold heading process with solid concern without sacrificing reliability of electrical
copper alloy wire and are available with either a nickel or circuits. The stamped & formed contacts are made on a
gold plating finish. precision stamping machine using flat strip stock, then
Solid contacts terminate wire from 6 AWG to 20 AWG a durable and corrosion proof nickel, or optional gold
(13 - 0.5mm²) and are available in 5 sizes each of the pin plating is applied.
and socket. The applicable contact is determined by the The stamped & formed style contacts terminate wire
size of the conductor only. from 10 AWG to 22 AWG (6.0 - 0.35mm²) and are
available in multiple sizes to accommodate a wide range
Green Band Contacts of wire insulation.
The specific contact is determined by the outside
Size 16 solid contacts are available to suit 2 wire sizes.
diameter of wire insulation and conductor size.
Contacts with the green band marking accept the larger
wire size of 14 AWG (1.0 - 2.0mm²].
Wire Insulation
O.D. Range - mm
Recommended Recommended
Strip Length - mm Strip Length - mm
38
Deutsch - Contacts & Plugs
Contacts - Solid
Part No. Wire Size Recommended Max. Rated A @
Size Plating
Pin Socket AWG mm2 Strip Length (mm) 125° Continuous
Carrier strip
1062-20-0122 1060-16-0122 1062-12-0222 identification
Sealing Plugs
Part No. Contact Size Wire Gauge Range (AWG) Material
114019 4 6 Rubber
114018 8 8-10 Plastic
114017 12-16 12-20 Plastic
0413-204-2005 20 20 Plastic
39
Deutsch - Contacts & Plugs
Solid Contacts
1 3 4 6 1 3 4 6
Pin Socket
2 5 2 5
1 - Wire lead-in chamfer to aid wire insertion. 1 - Closed entry to prevent probe damage and prevent
misalignment, chamfered lead-in to prevent misalignment.
2 - Inspection hole.
2 - Durable tines for superior electrical performance.
3 - Maximum diameter to prevent bending.
3 - Stainless steel sleeve for maximum socket tine protection.
4 - Radius for added strength.
4 - Inspection hole.
5 - Smooth finish to minimise mating forces.
5 - Crimp barrel.
6 - Radius for smooth engagement and reduced
misalignment. 6 - Wire lead-in chamfer to aid wire insertion.
Pin Socket
4 6 2
1 - Insulation wings for insulation support. 1 - Closed entry to prevent probe damage and prevent
2 - Conductor wings for minimal contact resistance. misalignment, chamfered lead-in to prevent misalignment.
3 - Maximum diameter to prevent bending. 2 - Durable tines for superior electrical performance.
4 - Chamfered for added strength. 3 - Stainless steel sleeve for maximum socket tine protection.
5 - Smooth finish to minimise mating forces. 4 - Conductor wings for minimal contact resistance.
6 - Radius for smooth engagement and reduced 5 - Insulation wings for insulation support.
misalignment.
40
Deutsch - Contacts & Plugs
Contact Insertion
Contact Removal
41
Deutsch - Tools
DE-D2682
DET12
4 Indent Crimp
DET12, DET16, DET20 HDT-04-08
42
Deutsch - Tools
43
Deutsch - Tools
0411-337-1205
0411-204-1605
Material : Heavy Duty Polymer
DET-RT Shaft High Tensile Steel
Removal Tools
Part No. Contact Size Wire Gauge Size (AWG) Colour Notes
114009 4 6 White
114008 8 8, 10 Green
0411-353-0805 8 8, 10 Green Extended
114010 12 12 Yellow
0411-337-1205 12 12, 14 Orange Extra Thin Wall (E-Seal)
44
Deutsch - Tools
Step 1 Step 2
Use the end of the tool With wedgelock
to hook the wedgelock sufficiently hooked firmly
as shown. pull wedgelock out of
connector body.
Step 1 Step 2
Use flat edge of tool to With contact tab held
lift tab holding contact. open gently pull contact
out.
45
Deutsch
• Industry proven.
• Environmentally sealed.
• Integrated bussbars with standard Deutsch
DT04-08PB-P028
DT04-4P-EP13 contacts.
• Mate with standard DT plugs and meet all the
performance specifications for the DT Series.
• Available in multiple buss configurations using
standard size 16 contacts.
DT04-6P-EP14
Housing : Thermoplastic
Seal : Silicon Rubber
Wedgelocks : Thermoplastic
DT04-12PB-P030 Buss Plating : Nickel
Shock : 50G
Vibration : 20G rms 10 - 2000Hz
9A
13A 13A 6A 4A
46
Deutsch
20mm
20mm
20mm
20mm 47mm
47mm
47mm
47mm 21mm
21mm
21mm
21mm 45mm
45mm
45mm
45mm 36mm
36mm
36mm
36mm 47mm
47mm
47mm
47mm 40mm
40mm
40mm
40mm 52mm
52mm
52mm
52mm
24mm
24mm
24mm
24mm
25mm
25mm
25mm
25mm
22mm
22mm
22mm
22mm
20mm
20mm
20mm
20mm
Bussed Receptacles
Total Pins Max. Current Rating Colour Keying Part No. Mating Plug
1 4
4 4 Pin Buss = 26A Black — DT04-4P-EP13 DT06-4S
2 3
1 6
2 5 6 6 Pin Buss = 39A Black — DT04-6P-EP13 DT06-6S
3 4
1 6
3 Pin Buss = 13A
2 5 6 Black — DT04-6P-EP14 DT06-6S
3 Pin Buss = 13A
3 4
8 7 6 5
Grey A DT04-08PA-P021 DT06-08SA
8 8 Pin Buss = 52A
1 2 3 4
Black B DT04-08PB-P021 DT06-08SB
8 7 6 5
4 Pin Buss = 26A
8 Grey A DT04-08PA-P026 DT06-08SA
4 Pin Buss = 26A
1 2 3 4
8 7 6 5
3 Pin Buss = 13A Grey A DT04-08PA-P028 DT06-08SA
8
5 Pin Buss = 26A Black B DT04-08PB-P028 DT06-08SB
1 2 3 4
12 11 10 9 8 7
Grey A DT04-12PA-P021 DT06-12SA
12 12 Pin Buss = 78A
1 2 3 4 5 6
Black B DT04-12PB-P021 DT06-12SB
12 11 10 9 8 7
6 Pin Buss = 39A Grey A DT04-12PA-P026 DT06-12SA
12
6 Pin Buss = 39A Black B DT04-12PB-P026 DT06-12SB
1 2 3 4 5 6
47
Deutsch
Housing : Thermoplastic
Seal : Silicon Rubber
Wedgelocks : Thermoplastic
Shock : 50G
Vibration : 20G rms 10 - 2000Hz
Diode Peak Reverse Volts : 400 V Max.
Diode Peak Forward Volts : 1.0 V Max.
Diode Avg. Forward Current : 3.0 A Max.
Resistor Ohms : 120 Ω
DT04-2P-RT02 Resistor Watts : 0.4 W
Resistor Tolerance : DTM Series 5%
DT Series 10%
48
Caterpillar to Deutsch Cross Reference
49
Caterpillar to Deutsch Cross Reference
50
Caterpillar to Deutsch Cross Reference
51
Caterpillar to Deutsch Cross Reference
This cross reference is offered as a guide only and the suitability of the referenced component must be determined by the customer.
52
Index
Part No. Page Part No. Page Part No. Page Part No. Page
53
Index
Part No. Page Part No. Page Part No. Page Part No. Page
54
General Information
DC 2015 Version 2.0 - 12/2014
This reference manual supersedes all previous editions.
Auto Electrical Imports Pty. Ltd. reserves the right to
change, or discontinue products or specifications without
notice. All data and assistance is given as a general guide
only and the final decision on suitability and application
must be with the customer.
All bulk quantities of contacts, blanks & wedges are
calculated by weight, a +/- 2% variation accepted.
Warranty Statement
Auto Electrical Imports Pty. Ltd. warrants the
replacement only of products for a period of 12 months,
unless otherwise stated, from date of purchase against
faulty workmanship and material components.
Disassembly or modification of products may void
warranty.
Warranty claims may only be returned by
prior arrangement.
For a full statement outlining our warranty visit
www.ionnic.com/warranty-statement
Copyright
This publication is copyright.
All rights reserved.
This publication may not be reproduced in full or in part
by any means (electronic or mechanical) without the prior
written permission of Auto Electrical Imports Pty. Ltd.
ionnic and the ionnic mark are trademarks of IONNIC Pty
Ltd., registered in Australia and other countries, used
under licence by Auto Electrical Imports Pty Ltd.
All other brand or product names are trademarks or
registered trademarks of their respective owners.
DC2015
Autac
Brigade
Bussmann
Carlingswitch
Class 1
Deutsch
ionnic
Nordic Lights
Schlemmer
Vision Alert