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: 14 MAY 08 Report Writing and an Intro to Mathcad 1 (Moody Diagram Exercise): MIME 3470 Page 1
Grading Sheet
~~~~~~~~~~~~~~
MIME 3470—Thermal Science Laboratory
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Experiment №. 1
MOODY DIAGRAM / MATHCAD TUTORIAL 1
Student’s Name Section №
№ OF DEVIATIONS
TOTAL / 100 PTS
(Minus 2 points per deviation)
THE DELIVERABLE OF THIS LAB IS AN EXACT DUPLICATION
OF PAGES 2 & 3. THESE PAGES WILL BE GRADED USING A
TRANSPARENT OVERLAY OF THE REQUIRED WORK. TWO (2)
POINTS WILL BE DEDUCTED FOR EACH DEVIATION FROM AN
EXACT DUPLICATION — NO MATTER HOW MINOR. A *.DOC
FILE WITH CORRECT MARGINS, HEADER, ETC. CAN BE
DOWNLOADED FROM THE COURSE WEB SITE WHERE THE
*.PDF FILE WITH THE FULL REPORT IS ALSO AVAILABLE.
COMMENTS
GRADER d
When one
changes the font
characteristics, one
or more spaces often get
added. Also in some
versions of Mathcad,
the Greek letters are
printed as Roman
letters or not printed
at all.
Exactly reproduce Pages 2 and 3; type name and section number on Page 1 where indicated; and turn in Pages 1, 2, and 3. The
grading sheet of Page 1 explains how points are awarded.
The following article is not to Hagen, Prandtl, Blasius, von V 2 p V 2 p
be copied. It has been supplied Kármán, Nikuradse, hl 1 1 z1 2 2 z2
for those interested in the Colebrook, White, Rouse and 2 g g 2 g g
history of their profession.
Moody are described.
Appendix A—Historical (1)
Interest Article D-W Equation where hl is the fluid friction or
The History of the Darcy- head loss between positions
Weisbach Equation subscrip-ted 1 and 2, V is the
for Pipe Flow Resistance average velocity, g is the
hl
Glenn O. Brown, Professor,
fL V 2 acceleration of gravity, p is the
Biosystems and hl fluid pressure, is the fluid
Agricultural Engineering,
Oklahoma State
D 2g density and z is the elevation of
the pipe. When analysis is
University D V limited to uniform (constant
Environmental and Water area) flow, the velocity terms
Resources History L cancel, and the RHS is used.
2002, ASCE National (ASCE
150th Anniversary)
f = (V, D, roughnessFigure
& viscosity)
1—Moody diagram
Note that Eq. 1 is not predictive
unless all variables on the RHS
Washington D.C. (Same as Slide 3) are known. We must measure
http://biosystems.okstate.edu/darcy/Darcy ASCE 150 th Anniversary 2
(Moody, 1944;
Weisbach/HistoryoftheDarcyWeisbachEq. Slide 2 pressures in a given pipe system
reproduced by
pdf at a specific flow rate to
The slide presentation for this permission of
ASME.)
compute the losses. That is, we
paper is included mainly have to build the system to
because it includes photos of The Darcy-Weisbach determine how it will work.
the individuals involved in this Introduction equation has a long history of
history. The slides and paper What we now call the development, which started in Engineering design
also serve as examples to the Darcy-Weisbach equation the 18th century and continues requires a relationship that
student who has not yet had to combined with the to this day. While it is named predicts hl as a function of the
prepare either technical papers supplementary Moody Diagram after two great engineers of the fluid, the velocity, the pipe
or slide presentations. The slide (Figure 1) is the accepted 19th century, many others have diameter and the type of pipe
presentation may be found at method to calculate energy also aided in the effort. This material. Julius Weisbach
http://biosystems.okstate.edu/darcy/Darcy losses resulting from fluid paper will attempt the somewhat
Weisbach/TheHistoryoftheDarcy- (1806-1871) a native of
Weisbach motion in pipes and other closed thorny task of reviewing the Saxony, proposed in 1845 the
%20Equation_files/frame.htm. conduits. When used together development of the equation equation we now use,
with the conti-nuity, energy and and recognizing the engineers
minor loss equations, piping and scientists who have fL V 2
hl
systems may be analy-zed and contributed the most to the D 2g
designed for any fluid under perfection of the relationship. (2)
most conditions of engineering Many of the names and dates are where L is the pipe length, D is
interest. Put into more common well known, but some have the pipe diameter, and f is a
terms, the Darcy-Weisbach slipped from common friction factor (Weisbach,
equation will tell us the capacity recognition. As in any historical 1845). Note that Eq. 2 only
of an oil pipeline, what diameter work, others may well find this predicts the losses due to fluid
water main to install, or the survey lacking in complete- friction on the pipe wall and the
pressure drop that occurs in an ness. However, space effect of fluid viscosity and does
air duct. In a word, it is an limitations prevent an not include minor losses at
indispensable formula if we exhaustive commentary, and the inlets, elbows and other fittings.
wish to engineer systems that author begs tolerance for any While Weisbach presented Eq. 2
move liquids or gases from one omissions. As a final note, to in the form we use today, his
point to another. minimize confusion, relationship for the friction
standardized equation forms factor was expressed as,
Slide 1 and variable sym-bols are used
Abstract instead of each researcher's f
specific nomenclature. V
The historical development
Likewise, simple replacements, (3)
of the Darcy-Weisbach
such as diameter for radius, are where and are friction
equation for pipe flow
made without note. coefficients that could vary by
resistance is examined. A
pipe diameter and wall
concise examination of the The Equation material. Equation 3 was based
evolution of the equation itself The fluid friction between on a relatively small data set.
and the Darcy friction factor is two points in a straight pipe or Weisbach reported 11 of his own
presented from their inception duct may be quantified by the experiments, while 51
to the present day. The empirical extension of the measurements were taken from
contribu-tions of Chézy, Bernoulli principle, properly the reports of Claude Couplet
Weisbach, Darcy, Poiseuille, called the energy equation, (1642-1722), Charles Bossut
(1730-1799), Pierre Du Buat coefficients, a and b, take on French did not continue its 1841). In modern terms they
(1734-1809), Gaspard Riche de different values depen-ding on development, but it is believed found,
Prony (1755-1839) and Johann the unit system. To the modern that Weisbach was aware of L V
Eytelwein (1764-1848). eye, Prony's dimensionally Chézy's work from Prony's hl 64 ,
2 2g
inhomogeneous equation is publication (Rouse and Ince, D
Julius Weisbach, 1845 unsightly, but in 1840 there were 1957). (8)
no elec-tronic calculators, and in where is the fluid kinematic
fact the modern slide rule was Antoine Chézy, ~1770 viscosity. Note however that
2 yet to be deve-loped. Thus, neither Poiseuille nor Hagen
fL V V P AS
2
used an explicit variable for the
h
l
Prony's relationship
requires six math operations had
that
viscosity, but instead developed
D 2g a practical advantage over V C RS algebraic functions with the first
Weisbach's that required eight. and second powers of
Addi-tionally, it was standard 4 L temperature. The most
f practice for the French to drop h V
l 2
2
important aspect of Poiseuille's
the first order velocity term,
V (aV) of Prony's equation to yield C D and Hagen's results was their
accuracy. While the restriction
1 C
a roughly equivalent
relationship to Weisbach's that
to small tubes and low velocity
was realized, theirs were the first
Slide 4
ASCE 150 th Anniversary
required only four math
4
f 8g fluid-friction equa-tions to
operations (D'Aubuisson, achieve modern precision.
Weisbach's publication 1834). When compared, Hagen's5 work
ASCE 150 th Anniversary
Slide 8 Slide 9
Re1 / 4
64 Turbulent Flow
f laminar flow In 1857 Henry Darcy J.T. Fanning (1837-1911) which is now referred to as the
(13)
Slide 10
During the early 20th
century, Ludwig Prandtl (1875-
1953) and his students Theodor
von Kármán (1881-1963), Paul
Colebrook and White (1937) such extremely important
Paul Blausius, 1913 Theodor von Kármán,
showed 1930
that pipes with non- information could be made
uniform roughness did not readily available in diagrams or
for smooth pipes for rough pipes at high Re
display the same transition tables. "Using published data he
0.3164 0.3164 curves. For commercial pipes showed Eq. 16 was a reasonable
f f White (1939) showed the function for commercial pipe.
Re1 / 4 Re1 / 4 transition region could be Rouse then developed a diagram
described by, (Figure 2) that presented Eqs.
(based on data from Nikuradse)
(using data from Nikuradse) 10, 14, 15, and 16 in a
1 1 systematic
and somewhat
9 . 35
1 1.14 2 log 1.14 2 log
intricate fashion. The primary
2 log Re f f 0.08 Df
D Re f
vertical axis plotted 1 / f ,
f . (16)
the primary horizontal axis
Equation 16 is plotted in
plotted Re f , and
ASCE 150 th Anniversary
Figure 1 for various ratios
12 ASCE 150 th Anniversary 14
of
/D in the region labeled secondary axes plotted Re and
Slide 12 Slide 14
"Transition Zone". f. Equations 15 and 16 were
The transition region plotted for various values of
Friction Factor, f between laminar and fully relative roughness. In an open
turbulent rough pipe flow was C. F. Colebrook, 1939 corner, he also provided a
defined empirically by detailed convenient list of pipe
measurements carried out by Colebrook and White completed roughness. several
Rouse's original
Nikuradse (1933) on pipes that papers on pipe friction contribution
in the 1930’s. The to the
in addition
had a uniform roughness crea- last under Colebrook’s overall name synthesis
contained,was defining
ted by a coating of uniform sand the boundary between the
f covering the entire pipe/D
interior. for commercial pipe in transition zone
transition and fully turbulent
His zones
1 as, 9.35
Friction Factor, f 1. 14 2 log 1 Re
.
f D Re f f D 200
Re (17)
Equation 17 is plotted on both
ASCE 150 th Anniversary 13
Figures 1 and 2.
Slide 13 ASCE 150 th Anniversary 17
Slide 17
Rough pipes offered Hunter Rouse, 1942
additional challenges. At high f /D
Reynolds number in rough integration
Re
pipes, f becomes a constant Friction Factor, f
that is only a function of the
relative roughness, /D, where
is the height of the interior Re 1
pipe roughness. Similar to the f
smooth pipe formula, von
ASCE 150 th Anniversary 15
f
Slide 15
Kármán (1930) developed an
equation confirmed by data f /D
collected by Nikuradse (1933), Johann Nikuradse, 1933
1 artificial sand roughness Re f
1.14 2 log .
f D ASCE 150 th Anniversary
(15) Slide 19
The horizontal lines on the right Re
Slide 19 substituted for
of Figure 1 plot Eq. 15 for ASCE 150 th Anniversary
Figure 2— Rouse 18