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: 14 MAY 08 Report Writing and an Intro to Mathcad 1 (Moody Diagram Exercise): MIME 3470 Page 1

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~~~~~~~~~~~~~~
MIME 3470—Thermal Science Laboratory
~~~~~~~~~~~~~~
Experiment №. 1
MOODY DIAGRAM / MATHCAD TUTORIAL 1
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COMMENTS

GRADER d
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characteristics, one
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added. Also in some
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letters or not printed
at all.

Exactly reproduce Pages 2 and 3; type name and section number on Page 1 where indicated; and turn in Pages 1, 2, and 3. The
grading sheet of Page 1 explains how points are awarded.
The following article is not to Hagen, Prandtl, Blasius, von V 2 p  V 2 p 
be copied. It has been supplied Kármán, Nikuradse, hl   1  1  z1    2  2  z2  
for those interested in the Colebrook, White, Rouse and  2 g g   2 g g 
history of their profession.    
Moody are described.
Appendix A—Historical (1)
Interest Article D-W Equation where hl is the fluid friction or
The History of the Darcy- head loss between positions
Weisbach Equation subscrip-ted 1 and 2, V is the
for Pipe Flow Resistance average velocity, g is the
hl
Glenn O. Brown, Professor,
fL V 2 acceleration of gravity, p is the
Biosystems and hl  fluid pressure,  is the fluid
Agricultural Engineering,
Oklahoma State
D 2g density and z is the elevation of
the pipe. When analysis is
University D V limited to uniform (constant
Environmental and Water area) flow, the velocity terms
Resources History L cancel, and the RHS is used.
2002, ASCE National (ASCE
150th Anniversary)
f = (V, D, roughnessFigure
& viscosity)
1—Moody diagram
Note that Eq. 1 is not predictive
unless all variables on the RHS
Washington D.C. (Same as Slide 3) are known. We must measure
http://biosystems.okstate.edu/darcy/Darcy ASCE 150 th Anniversary 2
(Moody, 1944;
Weisbach/HistoryoftheDarcyWeisbachEq. Slide 2 pressures in a given pipe system
reproduced by
pdf at a specific flow rate to
The slide presentation for this permission of
ASME.)
compute the losses. That is, we
paper is included mainly have to build the system to
because it includes photos of The Darcy-Weisbach determine how it will work.
the individuals involved in this Introduction equation has a long history of
history. The slides and paper What we now call the development, which started in Engineering design
also serve as examples to the Darcy-Weisbach equation the 18th century and continues requires a relationship that
student who has not yet had to combined with the to this day. While it is named predicts hl as a function of the
prepare either technical papers supplementary Moody Diagram after two great engineers of the fluid, the velocity, the pipe
or slide presentations. The slide (Figure 1) is the accepted 19th century, many others have diameter and the type of pipe
presentation may be found at method to calculate energy also aided in the effort. This material. Julius Weisbach
http://biosystems.okstate.edu/darcy/Darcy losses resulting from fluid paper will attempt the somewhat
Weisbach/TheHistoryoftheDarcy- (1806-1871) a native of
Weisbach motion in pipes and other closed thorny task of reviewing the Saxony, proposed in 1845 the
%20Equation_files/frame.htm. conduits. When used together development of the equation equation we now use,
with the conti-nuity, energy and and recognizing the engineers
minor loss equations, piping and scientists who have fL V 2
hl 
systems may be analy-zed and contributed the most to the D 2g
designed for any fluid under perfection of the relationship. (2)
most conditions of engineering Many of the names and dates are where L is the pipe length, D is
interest. Put into more common well known, but some have the pipe diameter, and f is a
terms, the Darcy-Weisbach slipped from common friction factor (Weisbach,
equation will tell us the capacity recognition. As in any historical 1845). Note that Eq. 2 only
of an oil pipeline, what diameter work, others may well find this predicts the losses due to fluid
water main to install, or the survey lacking in complete- friction on the pipe wall and the
pressure drop that occurs in an ness. However, space effect of fluid viscosity and does
air duct. In a word, it is an limitations prevent an not include minor losses at
indispensable formula if we exhaustive commentary, and the inlets, elbows and other fittings.
wish to engineer systems that author begs tolerance for any While Weisbach presented Eq. 2
move liquids or gases from one omissions. As a final note, to in the form we use today, his
point to another. minimize confusion, relationship for the friction
standardized equation forms factor was expressed as,
Slide 1 and variable sym-bols are used 
Abstract instead of each researcher's f 
specific nomenclature. V
The historical development
Likewise, simple replacements, (3)
of the Darcy-Weisbach
such as diameter for radius, are where  and  are friction
equation for pipe flow
made without note. coefficients that could vary by
resistance is examined. A
pipe diameter and wall
concise examination of the The Equation material. Equation 3 was based
evolution of the equation itself The fluid friction between on a relatively small data set.
and the Darcy friction factor is two points in a straight pipe or Weisbach reported 11 of his own
presented from their inception duct may be quantified by the experiments, while 51
to the present day. The empirical extension of the measurements were taken from
contribu-tions of Chézy, Bernoulli principle, properly the reports of Claude Couplet
Weisbach, Darcy, Poiseuille, called the energy equation, (1642-1722), Charles Bossut
(1730-1799), Pierre Du Buat coefficients, a and b, take on French did not continue its 1841). In modern terms they
(1734-1809), Gaspard Riche de different values depen-ding on development, but it is believed found,
Prony (1755-1839) and Johann the unit system. To the modern that Weisbach was aware of L V
Eytelwein (1764-1848). eye, Prony's dimensionally Chézy's work from Prony's hl  64 ,
2 2g
inhomogeneous equation is publication (Rouse and Ince, D
Julius Weisbach, 1845 unsightly, but in 1840 there were 1957). (8)
no elec-tronic calculators, and in where  is the fluid kinematic
fact the modern slide rule was Antoine Chézy, ~1770 viscosity. Note however that
2 yet to be deve-loped. Thus, neither Poiseuille nor Hagen
fL V V P AS
2
used an explicit variable for the
h 
l
Prony's relationship
requires six math operations had
that
viscosity, but instead developed
D 2g a practical advantage over V  C RS algebraic functions with the first
Weisbach's that required eight. and second powers of
 Addi-tionally, it was standard 4 L temperature. The most
f  practice for the French to drop h  V
l 2
2
important aspect of Poiseuille's
the first order velocity term,
V (aV) of Prony's equation to yield C D and Hagen's results was their
accuracy. While the restriction
1 C
a roughly equivalent
relationship to Weisbach's that
 to small tubes and low velocity
was realized, theirs were the first
Slide 4
ASCE 150 th Anniversary
required only four math
4
f 8g fluid-friction equa-tions to
operations (D'Aubuisson, achieve modern precision.
Weisbach's publication 1834). When compared, Hagen's5 work
ASCE 150 th Anniversary

covered most of engineering Slide 5


While Weisbach was ahead was more theoretically
mechanics and arguably set the of most other engineers, his The Darcy-Weisbach sophisticated, while Poiseuille
standard for all later equation was not without equation (Eq. 2) is considered a had the more precise
engineering textbooks. By 1848 precedent. About 1770, Antoine rational formula since basic measurements and looked at
it was translated and published Chézy (1718-1798) published a force balance and dimensional fluids other than water. An
in America; a rather remarkable proportionally based on analysis dictate that hl  L D –1 V analytical derivation of laminar
pace for the time. However, his fundamental concepts for
2
g –1. However, the friction flow based on Newton's
text had no apparent impact in uniform flow in open channels, factor, f is a complex function of viscosity law was not
France, the contemporary the pipe roughness, pipe accomplished until 1860
center for hydraulic research. V 2 P  AS [Rouse and Ince, 1957].
(5)
diameter, fluid kinematic visco-
This is a curious situation since sity, and velocity of flow. That
it is believed that Weisbach's where P is the wetted perimeter,
S is the channel slope, and A is complexity in f, which results Poiseuille (1841) & Hage
interest in hydraulics developed from boundary layer
after visiting the Paris Industrial the area of flow. Chézy allowed
that the proportionality might mechanics, obscures the valid
Exposition in 1839 and that he relationship and led to the
also attended the 1855 Paris vary between streams. It is a
simple matter to insert a development of several
World Exposition. Perhaps irrational, dimensionally
since Weisbach's equation was proportionality coefficient, C to
yield, inhomogene-ous, empirical
based mostly on their data, the formulas. Weisbach deduced
French may have believed it V  C RS
the influence of rough-ness,
provided no improvement over (6)
diameter and velocity on f, but
the Prony equation in wide use where R is the hydraulic radius
given by, R = A/P. By
the professional community L V
at the time, apparently ignored his hl  64
  D2 2g
introducing the geometry of a
L conclusions. In addition, the
hl  aV  bV 2 circular pipe and noting that
effect of fluid properties was
D under uniform flow conditions ASCE 150 th Anniversary

(4) habitually neglected since water Slide 6


S = hl/L, Eq. 6 is transformed at normal tempera-tures was the
where a and b are empirical to, Darcy (1857) also noted the
coefficients. While the exact only major concern. It would
4 L similarity of his low velocity
take almost a hundred years and
values of the Prony hl  2 V 2 the input of several others for f
pipe experiments with
coefficients were debated, it C D Poiseuille's work. "Before
was believed that they were to be defined completely.
(7) seeking the law for pipes that
not a function of the pipe Equation 7 may be considered Laminar Flow relates the gradient to the
roughness. a dimensionally By the 1830s the difference velocity, we will make an
A noteworthy difference inhomogeneous form of Eq. 2. between low and high velocity observation: it appears that at
between Eqs. 2 and 4 is that Equating one to the other flows was becoming apparent. very-low velocity, in pipes of
Weisbach developed a 1 C Independently and nearly small diameter that the velocity
dimensionally homogenous shows that  .
f 8g simultaneously, Jean Poiseuille increases proportionally to the
equation. Consequently, f is a (1799-1869) and Gotthilf Hagen gradient." Later he showed
non-dimensional number and Unfortunately, Chézy's work (1797-1884) defined low explicitly that his newly
any consistent unit system, such was lost until 1800 when his velocity flow in small tubes proposed pipe friction formula
as SI or English Engineering former student, Prony (Hagen, 1839; Poiseuille, would reduce to Poiseuille’s at
may be used. That is not the case published an account low flow and small diameters.
with Prony's. The roughness describing it. Surprisingly, the He noted that this was a "…
rather remarkable result, since Richard
Heinrich Blasius
we arrived, Mr. Poiseuille and I, Friction Factor, f Henry Darcy, 1857(1883-1970) and Johann
with this expression, by means Nikuradse (1894-1979)
of experiments made under For cast iron at high flow
attempted to provide an
completely different L  "  2analytical prediction of the
circumstances." hl   "  V friction factor using Prandtl's
D D  new boundary layer theory.
Osborne Reynolds, 1883 Apparently, Blasius (1913) was
f /D the first person to apply
VD similarity theory to establish
Re  For all conditions that f is a function of the
 Reynolds number. From
L   experimental
 data
'  he2 found for
Laminar < 2,000 hl    2  V   '  V 
2,000 > Critical > 4,000 Re D  D smooth pipes,D  
Turbulent > 4,000 0.3164
f 
ASCE 150 th Anniversary 8 ASCE 150 th Anniversary 9

Slide 8 Slide 9
Re1 / 4
64 Turbulent Flow
f  laminar flow In 1857 Henry Darcy J.T. Fanning (1837-1911) which is now referred to as the
(13)

Re was apparently the first to Blasius formula and is valid


(1803-1858) published a new
form of the Prony equation effectively combine for the range 4000 < Re <
based on experiments 7 with
ASCE 150 th Anniversary Weisbach’s equation with 80,000. Using data from
Slide 7 Darcy’s better estimates of the Nikuradse, the entire turbulent
various types of pipes from
Osborne Reynolds (1842- 0.012 to 0.50m diameter over a friction factor (Fanning, 1877). flow range is better fit by the
1912) described the transition large velocity range (Darcy, Instead of attempting a new relationship,
from laminar to turbulent flow 1857). His equation for new algebraic expression for f, he
and showed that it could be
characterized by the parameter,
pipes was, simply published tables of f
values taken from French,
1
f

 2 log Re 
f  0.08
VD American, English and
Re  L       2  publications, with
German . (14)
 hl     2 V     V begin the largest source. Equation 14 has been referred
D   DDarcy
Adesigner
(9) D   could then simply to both as von Kármán's
where Re is now referred to as . (11) look up an f value from the (Rouse, 1943) and Prandtl's
the Reynolds number where , , , and  are tables as a function of pipe (Schlichting, 1968). It is
(Reynolds, 1883). The most friction coefficients. Darcy material, diameter and plotted on Figure 1 and labeled
widely accepted nominal range noted that the first term on the velocity. However, it should be "Smooth Pipes".
for laminar flow in pipes is Re < RHS could be dropped for old noted that Fanning used the
2000, while turbulent flow rough pipes to yield, hydraulic radius, R, instead of D Ludwig Prandtl
generally occurs for Re > 4000.
L   in the friction equation. Thus
originator of boundary
An ill-defined, ill-behaved hl     V 2 "Fanning f" values are only ¼ of
region between those two limits D D layer theory and
"Darcy f" values. The fanning
is called the critical zone. Once advisor to von Kármán,
(12) form of the equation remains in
the mechanics and range on Blasius, Nikuradse
where the coefficients  and  use in some fields, such as heat
laminar flow were well and others
would have different values exchanger design, where non-
established, it was a simple than for new pipes. Contrary to circular conduits are common.
matter to equate Eqs. 4 and 9 to existing theory, he showed
provide an expression for the conclusively that the pipe John Fanning, 1877
Darcy f in the laminar range, friction factor was a function of
64 both the pipe roughness and
f  .
pipe diameter. Therefore, it is
Re mL V 2
(10) traditional to call f, the "Darcy f
factor", even though Darcy
hl  ASCE 150 th Anniversary

It is unknown who was the


never proposed it in that form.
RSlide2 g11
first person to explicitly state
Eq. 10, but it appeared to be
commonly recognized by the f
early 1900s. Equation 10 is m
plotted on the left side of 4
Figure 1.

ASCE 150 th Anniversary 10

Slide 10
During the early 20th
century, Ludwig Prandtl (1875-
1953) and his students Theodor
von Kármán (1881-1963), Paul
Colebrook and White (1937) such extremely important
Paul Blausius, 1913 Theodor von Kármán,
showed 1930
that pipes with non- information could be made
uniform roughness did not readily available in diagrams or
for smooth pipes for rough pipes at high Re
display the same transition tables. "Using published data he
0.3164 0.3164 curves. For commercial pipes showed Eq. 16 was a reasonable
f  f  White (1939) showed the function for commercial pipe.
Re1 / 4 Re1 / 4 transition region could be Rouse then developed a diagram
described by, (Figure 2) that presented Eqs.
(based on data from Nikuradse)
(using data from Nikuradse) 10, 14, 15, and 16 in a
1   1   systematic
 and somewhat

 
9 . 35
1  1.14  2 log   1.14  2 log  
intricate fashion. The primary
 2 log Re f f 0.08  Df 
D Re f 
vertical axis plotted 1 / f ,
f . (16)
the primary horizontal axis
Equation 16 is plotted in
plotted Re f , and
ASCE 150 th Anniversary
Figure 1 for various ratios
12 ASCE 150 th Anniversary 14
of
/D in the region labeled secondary axes plotted Re and
Slide 12 Slide 14
"Transition Zone". f. Equations 15 and 16 were
The transition region plotted for various values of
Friction Factor, f between laminar and fully relative roughness. In an open
turbulent rough pipe flow was C. F. Colebrook, 1939 corner, he also provided a
defined empirically by detailed convenient list of pipe
measurements carried out by Colebrook and White completed roughness. several
Rouse's original
Nikuradse (1933) on pipes that papers on pipe friction contribution
in the 1930’s. The to the
in addition
had a uniform roughness crea- last under Colebrook’s overall name synthesis
contained,was defining
ted by a coating of uniform sand the boundary between the
f covering the entire pipe/D
interior. for commercial pipe in transition zone
transition and fully turbulent
His zones
1   as, 9.35 
Friction Factor, f  1. 14  2 log   1  Re
   .
f D Re f f D 200

Re (17)
Equation 17 is plotted on both
ASCE 150 th Anniversary 13
Figures 1 and 2.
Slide 13 ASCE 150 th Anniversary 17

Slide 17
Rough pipes offered Hunter Rouse, 1942
additional challenges. At high f /D
Reynolds number in rough integration
Re
pipes, f becomes a constant Friction Factor, f
that is only a function of the
relative roughness, /D, where
 is the height of the interior Re 1
pipe roughness. Similar to the f
smooth pipe formula, von
ASCE 150 th Anniversary 15
f
Slide 15
Kármán (1930) developed an
equation confirmed by data f /D
collected by Nikuradse (1933), Johann Nikuradse, 1933
1    artificial sand roughness Re f
 1.14  2 log  .
f D ASCE 150 th Anniversary

(15) Slide 19
The horizontal lines on the right Re
Slide 19 substituted for
of Figure 1 plot Eq. 15 for ASCE 150 th Anniversary
Figure 2— Rouse 18

various ratios of  /D. Slide 18 diagram.


(Rouse,
Integration 1943;
It would wait for Hunter Rouse
(1906-1996) in 1942 to integrate reproduc
these various formulas into a ed by
useful structure. He noted permissi
unambiguously, (Rouse, 161943)
ASCE 150 th Anniversary on of
Slide 16 "These equations are obviously IIHR.)
data showed clear trends that too complex to be of practical Lewis Moody (1880-1953)
could be explained by the use. On the other hand, if the was in the audience when
interaction of the pipe roughness function which they embody is Rouse presented his paper.
with the fluid boundary layer. even approximately valid for Moody felt that Rouse's
However, measure-ments by commercial surfaces in general, diagram was "inconvenient"
and decided to redraw Rouse's (pipe formula) or use the French With Moody's publication,
diagram "in the more jargon. However, almost all Misnamed? practitioners accepted the
conventional form used by German authors now use Darcy-Weis-bach equation and
Pigott, ..." (Moody, 1944). "Darcy-Weisbach". The f vs Re diagram is it almost universally
is dominant in most
Moody's paper was primarily credited to Moody, and the contributions
engineering fields. Its results
an instructional lecture, and as A Rose by Any Other Name of others are seldom acknowledged. are applied without question,
he said, "The author does not which may not be appropri-
claim to offer anything The D-W equation has had aThis was a sore point for Hunter Rouse
confusing ate for all conditions. Rouse
particularly new or original, history of nomenclature andeven usage. though he had sincere respect for
(1943) showed that Eq. 16 is
his aim merely being to • Weisbach’s Eq. Moody. In 1976 Rouse onlywrote valid in the
for third
pipes with
embody the now accepted • Darcy’s Eq. person, interior roughness similar to
conclusion in convenient form • Chezy’s Eq. iron. Spiral or plate fabricated
for engineering use." Moody • Fanning’s Eq.(still used in Chemical Eng.) pipes had substantially
acknowledged previous • No Name or Pipe Flow Eq. different functions.
researchers, and reproduced • Darcy-Weisbach – Popularized by Rouse ASCE 150 th Anniversary Statements of true accuracy 22

figures from both Colebrook and adopted by Slide 22 in 1962.


ASCE are rare, but based on his
and Rouse. personal judgment that pipe
Rather ironically and
It should be noted that roughness is difficult to
contrarily to the practice with
Moody's diagram is more define, White (1994) has
the equation name, the f versus
ASCE 150 th Anniversary 21
convenient to use when finding Slide 21 stated the Moody chart is
Re diagram is universally
hl with known Q and D. only accurate to +15%. Thus,
The equation's designation credited to Moody, and the
However, Rouse's diagram it is surprising that the diagram
has evolved the most in contributions of others are
allows a direct, noniterative has not been modified or
America. Early texts such as seldom acknowledged. This
solution for Q with known hl replaced over the last 58 years.
Fanning (1877) generally do was a sore point with Rouse
and D. Thus, each has its Efforts have been made to
not name the equation (1976), and he wrote of their
advantages. streamline the procedure and
explicitly; it is just presented. 1942 meeting (in third person),
eliminate the manual use of
"After the Conference,
Lewis Moody, 1944 In the period around 1900
many authors referred to Eq. 2 Lewis Moody of
graphs. This difficultly is
responsible for the conti-nued
as Chézy's or a form of Princeton suggested
use of less accurate empirical
“convenient form” Chézy's (Hughes, and Stafford, using the latter variables
formulas such as the Hazen-
1911). However, by the mid- (f and Re) as primary
Williams equation. While they
century, most authors had rather than
have a limited Reynolds
again returned to leaving the supplementary, as in the
number range, those irrational
equation unspecified or gave it past, but Rouse resisted
formulas are adequate for some
a generic name. Rouse in 1942 the temptation because
design problems. Therefore, the
appears to be the first to call it he felt that to do would
most notable advance in the
"Darcy-Weisbach" (Rouse, be a step backward. So
application of the Darcy-
1943). That designation gained Moody himself
Weisbach equation has been the
an official status in 1962 published such a plot,
publication by Swamee and Jain
(ASCE, 1962), but did not and it is known around
(1976) of explicit equations for
become well accepted20 by
ASCE 150 th Anniversary the world as the Moody
pipe diameter, head loss and the
Slide 20 American authors until the late diagram!"
discharge through a pipe, based
1980s. A check of ten In his writing, Rouse used the
A Rose by Any Other Name on the Colebrook-White
American fluid mechanics exclamation point very
The naming convention of equation. Swanee and Jain's
textbooks published within the sparingly, thus the intensity of
the Darcy-Weisbach's equation formulas eliminate the last
last eight years showed that his opinion is apparent.
in different countries and advantages of the empi-rical
eight use the Darcy-Weisbach
through time is somewhat naming convention, while two Misnamed? (cont) pipe flow equations. Thus,
curious and may be tracked in because of its general accuracy
continue to leave the equation's and complete range of
the contemporaneous name unspecified. While "After the conference, Lewis Moody
application, the ofDarcy-
textbooks. Generally, French variations across oceans and Princeton suggestedWeisbach using equationthe latter should be
authors have identified any languages are to be expected, it variables (f and Re) asconsidered primary the rather than
standard and the
relationship in the form of Eqs. 2 is disappointing that a single supplementary, as in the
others past,
should but be Rouse
left for the
or 4 as "La formule de Darcy". nomenclature for Eq. 2 has not resisted the temptation becauseLiou
histo-rians. he felt(1998)
The friction factor may be listed been adopted after 157 years, that to do would be a step
presented backward.an So
interesting
as either f or as Darcy's Number, at least in the United States. Moody himself published such on
discussion a plot, and it
the topic.
Da. An early English text,
(Neville, 1853) identified Eq. 2 is known around the world as the this
By necessity Moody
was a brief
as the "Weisbach Equation", but diagram!" survey of the historical
later authors have generally development that focused
adopted the French solely on the Darcy-Weisbach
terminology. Surprisingly up to equation and the Darcy friction
ASCE 150 th Anniversary 23

Slide 23 factor, f. Additional theoretical


the 1960s, German authors
either gave it a generic name background on f is presented by
Closing Comments Schlichting (1968), while an
like "Rohrreibungsformel"
excellent historical overview Colebrook, C.F. (1939) Forschungs-Arbeit des
that includes other pipe friction "Turbulent flow in pipes Ingenieur-Wesens 361 (in
formulas is provided by Hager with particular reference to German).
(1994). the transition region Poiseuille, J.L. (1841).
between the smooth and "Recherches
Closing Comments rough pipe laws." Proc. expérimentales sur le
Institution Civil Engrs., 12, mouvement des liquids dans
Little has changed in the D-W application
393-422. les tubes de très-petits
since Moody’s 1944 publication.
Colebrook, C.F. and White, C. diamètres." Comptes
The critical zone is still undefined.
M. (1937). "Experiments Rendus, Académie des
Pipe roughness is difficult with tofluid-friction
estimate. in Sciences, Paris 12, 112
It is thus surprising that the f diagram roughened pipes."
has Proc. (French).
not been modified or replaced Royal Soc. overLondon,
the 161, Reynolds, O. (1883). "An
last 58 years. 367-381. experimental investigation
Darcy, H. (1857). Recherches of the circumstances which
expérimentales relatives au determine whether the
mouvement de l'eau dans motion of water shall be
les tuyaux, Mallet- direct or sinuous and of the
Bachelier, Paris. 268 24pages
ASCE 150 th Anniversary
law of resistance in parallel
Slide 24 and atlas (in French). channel." Phil. Trans. of the
Fanning, J.T. (1877). A Royal Soc., 174:935-982.
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