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PROVISION OF TELECOMMUNICATION EQUIPMENT

MAINTENANCE SERVICES FOR MURPHY PRODUCTION


OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

WORKPACK FOR GOPA

PROVISION OF TELECOMMUNICATION EQUIPMENT MAINTENANCE


SERVICES FOR MURPHY PRODUCTION OPERATIONS
CONTRACT NO: MURPHY/ZS17011

ISSUED FOR COMMENT


A 12/03/18 KIMZ DRAFT
ZS RSS
REV DATE BY DESCRIPTION CHK APP CHK APP APP APP
ZHR Global MOC
STATUS CODE: A = Issued for Comment; B = Issued for Approval; C = Approval
STATU
DOCUMENT NO. REV: A
S: IFC
PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

Table of Contents
1. GENERAL ............................................................................................................... 3
1.1 Objective ...................................................................................................................... 3
1.2 Project Background ................................................................................................................... 3
1.3 Scope of Work ...................................................................................................................... 4

2. SITE SPECIFIC PROCEDURE ..................................................................................... 6


2.1 Work Sequence. ...................................................................................................................... 6
2.2 Health, Safety and Environment (HSE) & Safety Precautionary. ............................................... 6

3. MANPOWER REQUIREMENT: ................................................................................. 8


4. WORK PLAN ........................................................................................................ 10
5. EQUIPMENT CHECKLIST ....................................................................................... 12
6. coordination & responsibilities ............................................................................ 14
7. APPENDICES .........................................................................................................16

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

1. GENERAL
1.1 Objective

The purpose of this work pack document is to presents a brief statement on Site Specific
Procedure, Manpower Requirement, Work Plan and Equipment Checklist for MOC platform.

1.2 Project Background

ZHR Global specializes in the design, deployment and management of innovative, reliable
and best support for Offshore Telecommunication System networks to support mission
critical applications in the most demanding environments.
For MOC platform, the telecommunication systems involved are as follows:
a) Digital Microwave Radio (DMR).
b) Auxiliary Radio inclusive of VHF FM/AM and UHF.
c) Cisco Routers.
d) IT & Networking System (Server, PC, and Switches)
e) Wireless System
f) PABX/Telephone (VOIP,IP Phone)
g) Cabling system (Cat 5/5e/6)
h) CCTV
The equipment selections are based on the technology proven, performance guaranteed,
user friendly, reliability and proven track record for offshore, marine and onshore
environment.

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

1.3 Scope of Work

The scope of work for Preventive Maintenance shall covers:

a) Verification of operation conditions, thresholds and performance of existing systems


and its associated field devices.

b) Functional inspection and performance of the systems and its associated field
devices.

c) Identification and recording of defective, experiencing operational deviations or


performance degradation of equipment and recommends mitigations.

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

SITE SPECIFIC PROCEDURE

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

2. SITE SPECIFIC PROCEDURE


2.1 Work Sequence.

For each telecommunication system, a checksheet is produced to define the work sequence
accordingly. Please refer to Attachment A – N.

2.2 Health, Safety and Environment (HSE) & Safety Precautionary.

a) PERSONNEL PROTECTION
All personnel must wear full body PPE i.e. coverall, safety boots, safety helmet and
rubber glove during inspection.

b) EQUIPMENT
All required tools and countermeasures shall be in place prior to start any work.
Special care must be taken to ensure that activities, tools and equipment are not
spark-producing agent especially when working in the existence of combustible
gases and materials.

c) TEST GEARS
All test gears and tools should be inspected and working in a good condition. Where
applicable, the test gears shall have valid certificates.

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

MANPOWER REQUIREMENT

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

3. MANPOWER REQUIREMENT:

Staff number / IC
No. Name Designation Company
number
1 KHAIRUL IDHAM BIN 760912-02-5609 Engineer ZHR GLOBAL
MOHAMAD ZAWAWI

2 MOHD HUSSEIN BIN 880111-13-5775 Technician ZHR GLOBAL


RAMLI

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

WORK PLAN

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

4. WORK PLAN

PLANNED ACTUAL IN-


NO ACTIVITY / TASK START END START END CHARGED
DATE/TIME DATE/TIME DATE/TIME DATE/TIME PERSON
1 Digital Microwave
Radio:
- PPM for AVIAT 15/03/2018 17/03/2018 KHAIRUL
STRATEX system.
2 Auxiliary Radio:
- PPM for Motorola 18/03/2018 19/03/2018 KHAIRUL
XiR P8668 / GP328
- PPM for Furuno 18/03/2018 19/03/2018 KHAIRUL
FM-3000
- PPM for UHF 18/03/2018 19/03/2018 KHAIRUL
Repeater XiR
R8200
- PPM for UHF 18/03/2018 19/03/2018
Motorola XiR
M8268
3 Cisco Routers: KHAIRUL
- PPM for 3600 20/03/2018 20/03/2018 KHAIRUL
series router.
- PPM for 2800 20/03/2018 20/03/2018 KHAIRUL
series router.
4 IT and Networking: KHAIRUL
- PPM for PC 20/03/2018 20/03/2018 KHAIRUL
Dell/HP
- PPM for Switches 20/03/2018 20/03/2018 KHAIRUL
Cisco/3COM
5 Wireless: KHAIRUL
- PPM for Cisco 20/03/2018 20/03/2018 KHAIRUL
6 PABX/Telephone KHAIRUL
- PPM for Hotline 20/03/2018 20/03/2018 KHAIRUL
7 PAGA System KHAIRUL
- PPM for Beacons 21/03/2018 21/03/2018 KHAIRUL
and Sounders for
SDS
8 CCTV KHAIRUL
-PPM for Hernis 22/03/2018 23/03/2018 KHAIRUL

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

EQUIPMENT CHECKLIST

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

5. EQUIPMENT CHECKLIST

Tools and equipment require are as listed below:

No Description Qty

1 Power Sensor, 10MHz to 18MHz 1


2 Diamond SWR and Power Meter SX-600 1
3 Gold Line Impedance Meter 1
4 Fluke 376 True RMS Clamp Meter 1
5 Laptop Fujitsu Lifebook LH532 1
6 CCTV Tester 1
7 Fluke 115 Digital Multi-meter 1

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

COORDINATION &
RESPONSIBILITIES

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

6. COORDINATION & RESPONSIBILITIES

Activities undertaking will be monitored by ZHR’s team leader and supervised by Murphy
representative throughout the execution of work.
On commencement of this project, team leader shall conduct through inspection of the work areas.
Areas of consideration shall include but not necessarily limited to the following:
a) Area at the work place
b) Safe access during the installation and handling
c) Clean escape route
d) Location and condition of fixed safety equipment.

The team leader is to ensure that all precautions are taken for construction works and Job Safety
Analysis (JSA) to be attached together with Permit to Work (PTW) when required.
All works shall be properly coordinated, checked and covered by a PTW as well as The JSA that
has been duly documented / approved by relevant MOC personnel.
Upon completion of the project and prior to the departure of the installation crew, the same team
shall perform a safety inspection of the work areas before handover to operation.

OFFSHORE (Field)

Name: Mohd. Fikri bin Mohd Razali Name: Khairul Idham Bin Mohamad Zawawi
Designation: Asst. Engineer Designation: Senior Engineer
Contact Number: +6019-325 4154 Contact Number: +6016-921 5609

ONSHORE (Office)
Name: Dygku Nurul Aziilah Syahirunnisa Name: En. Zubir Bin Said
Designation: Administrator Designation: Project Manager
Contact Number: +6013-573 0878 / Contact Number: +6013-3402214 /
+6086-330 137 +6086-330 137

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PROVISION OF TELECOMMUNICATION EQUIPMENT
MAINTENANCE SERVICES FOR MURPHY PRODUCTION
OPERATIONS
CONTRACT NO: MURPHY/ZS17011
ZHR GLOBAL SDN BHD

APPENDICES

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WORK INSTRUCTION Procedure No:
RADIO SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 1 of 12

CATEGORY : RADIO SYSTEM

WORK ORDER NO.


PERMIT TO WORK NO.

WORK SCOPE
Visual Inspection & Voltage Test
Functionality Test

HSE

• MAINTENANCE TASKS ARE IMPLEMENTED UNDER A SAFE SYSTEM OF WORK.


• BEFORE COMMENCING WORK, ENSURE THAT ALL ASPECTS OF THE PERMIT TO WORK
PROCEDURE HAVE BEEN ADHERED TO AND THAT PERSONAL DANGER TAGS ARE ATTACHED
WHERE APPROPRIATE.
• PERSONNEL UNDERSTANDS THE REQUIREMENTS & CONTENT OF WORK ORDER & COMPETENT
TO PERFORM THE TASK
• ADHERE TO ALL RELEVANT SAFETY PRECAUTIONS LISTED ON THE PERMIT TO WORK
• IDENTIFY APPROPRIATE FIT FOR PURPOSE TOOLS, MATERIALS & EQUIPMENT FOR WORK
ACTIVITY AVAILABLE, IN GOOD CONDITION & CALIBRATED PRIOR TO COMMENCEMENT OF
WORK.
• DO NOT REMOVE THE VENDOR EQUIPMENT MANUAL FROM THE JOB SITE. PHOTOCOPY THE
REQUIRED PAGES/SECTIONS.
• ENSURE CONTROL ROOM OPERATOR IS INFORMED OF PLANNED MAINTENANCE TO BE
PERFORMED & PA ANNOUNCEMENT MADE.

ATTENTION

• IF THE WORK/TASK CHANGES FROM THE SCOPE OUTLINED IN THE PERMIT TO WORK, STOP
WORK IMMEDIATELY AND INFORM THE PERMIT HOLDER.
• INFORM THE CONTROL ROOM BEFORE ANY SYSTEM/MACHINE ISOLATIONS ARE MADE.
• ISOLATE MECHANICALLY & ELECTRICALLY WHEN REQUIRE
• PUT ISOLATION CERTIFICATE WHERE APPLICABLE
• WEAR SUITABLE PERSONAL PROTECTION (GOGGLES, EAR PROTECTION, GLOVES AND
CLOTHING) AND OBSERVE SAFETY PRECAUTIONS WHEN PERFORMING THIS WORK ROUTINE.

PARTS REQUIRED
SPARE PARTS QTY P/NO. SAP No:
N/A N/A N/A N/A

CONSUMABLES QTY P/NO. SAP No:


N/A N/A N/A N/A

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WORK INSTRUCTION Procedure No:
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SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 2 of 12

SPECIAL TOOLS QTY P/NO. SAP No:


N/A N/A N/A N/A

MAINTENANCE REPORTING CODE (MRC)


CH- CHANGE TG- TIGHTEN LB- LUBRICATE CL -CLEAN
AD- ADJUST TP- TOP UP OK- GOOD RE- REPAIR

FINDING
3 MONTHLY EPIRB SYSTEM FUNCTIONALITY (Maintenance
COMMENTS
INSPECTION TASK Reporting
Code)

1 EPIRB VISUAL INSPECTION

1.1 Inspect the EPIRB for mechanical damages, salt


deposits corrosion and any foreign material.
1.2 Inspect the EPIRB battery expire label to ensure
sufficient battery life to cover next routine trip.
1.3 Inspect the lanyard for neatly bundled and firmly
attached to EPIRB.

2 EPIRB FUNCTIONALITY TEST

2.1 Perform test by hold switch to TEST position. Not


more 10 SECONDS. Verify the functionality by
observing the LIGHT warning signal.
2.2 Return switch to SAFE/OFF position. Verify the
functionality by observing the LIGHT warning signal
disappear.

3 RANCON VISUAL INSPECTION


3.1 Inspect the RACON system for mechanical damages,
salt deposits, corrosion and any foreign material at the
Radar Transponder & Components.
3.2 Inspect the RACON system for mechanical damages,
salt deposits, corrosion and any foreign material at the
Radar Transponder Cabling.

4 RANCON FUNCTIONALITY TEST

4.1 Perform test and verify the functionality of the radar


beacon by inspecting the external programming suing
computer via RS485/RS232 interface.
4.2 Check the radar pulse that being transmit by the
RACON system appears in radar display.
4.3 Checking the transmitter respond time.

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SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 3 of 12

5 SART VISUAL INSPECTION

5.1 Inspect the SART for mechanical damages, salt deposit


corrosion and any foreign material.
5.2 Inspect the SART battery expire label to ensure
sufficient battery life to cover next routine trip.
5.3 Inspect the lanyard for neatly bundled and firmly
attached to SART.

6 SART FUNCTIONALITY TEST

6.1 Perform test by hold switch to TEST position. Not


more 10 SECONDS. Verify the functionality by
observing the LIGHT warning signal.
6.2 Return switch to SAFE/OFF position. Verify the
functionality by observing the LIGHT warning signal
disappear.

7 UHF RADIO CONSOLE VISUAL INSPECTION

7.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the CPU, Monitor, Mouse &
Keyboard.
7.2 Inspect the LED or indicator lights.
7.3 Clean the computer components with soft & dry
cloth/brush. A microfiber cloth/vacuum is
recommended.

Do not use alcohol or cleaning solutions to clean the


device.
7.4 Check & measure voltage by using a voltmeter and
Multi-meter.

- Measure the input of UPS


- Measure the input of Automatic Transfer
Switch
- Measure the input of base station

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WORK INSTRUCTION Procedure No:
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SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 4 of 12

8 UHF RADIO CONSOLE FUNCTIONALITY TEST

8.1 Inspect hardware driver status in the Device Manager.


To fix any hardware driver problem if any.
8.2 Check & verify that LAN connection is in good
working condition.
8.3 Check & verify the SmartPTT Enterprise software is
running and fully functional.
8.4 Check & verify the following components are fully
functional.
- Headset microphone and speaker.
- LAN connection
8.5 Transmit & receive test using the SmartPTT Enterprise
software.
8.6 Transmit test text message using the SmartPTT
Enterprise software.
8.7 Simulate emergency transmit.

8.8 Perform backup configuration.

9 MOBILE UHF RADIO VISUAL INSPECTION

9.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the antenna.
9.2 Inspect for any mechanical damages, salt deposits,
corrosion and any foreign material at the device.
9.3 Clean the device with soft & dry cloth/brush. A
microfiber cloth is recommended.

Do not use alcohol or cleaning solutions to clean the


device.
9.4 Check & measure voltage by using a voltmeter and
Multi-meter.
- Measure the input of UPS
- Measure the input of Automatic Transfer
Switch
- Measure the input of base station

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RADIO SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 5 of 12

10 MOBILE UHF RADIO FUNCTIONALITY TEST

10.1 Inspect the device configuration and frequency channel


by choosing Channel selection.

10.2 Verify that there are no errors and warning messages


shown at the display.

10.3 Connect a RF power meter with a dummy test load.


Tune to the listed channels as per Table 1. Press the
PTT and speak into the handset. Measure the output
power for each specific frequency range and record the
value. Perform output power tuning to achieve 24-25W
if require.
10.4 Transmit call test using
- Local channel (Channel name: )
- Wide channel (Channel name: )
- Direct Mode
10.5 Receive call test using
- Local channel (Channel name: )
- Wide channel (Channel name: )
- Direct Mode
10.6 Emergency channel test. PASSED / FAILED
10.7 All UHF radio for Emergency Response Team is in PASSED / FAILED
working order.
10.8 Cable & Antenna

Cable type:_____________________

Connector type:_________________

VSWR:________________________

Antenna location:________________

Antenna Condition:________________

Antenna Bracket Condition:_____________

TABLE 1

Channel Number Tx Frequency Rx Frequency Fwd Power Rev Power Tx Output Power
(kHz) (kHz) (W) (W) (25 W max)

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SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 6 of 12

11 PORTABLE UHF RADIO VISUAL INSPECTION

11.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the antenna, radio component,
battery & remote microphone.
11.2 Clean the device with soft & dry cloth/brush. A
microfiber cloth is recommended.
Do not use alcohol or cleaning solutions to clean the
device.

12 PORTABLE UHF RADIO FUNCTIONALITY TEST

12.1 Inspect the device configuration and frequency channel


by choosing Channel selector. Enter a desired channel
for transmission.
12.2 Check & verify that there are no errors and warning
messages shown at the display.
12.3 Check & verify the battery condition.
12.4 Remove antenna of the portable radio and connect to Output power reading:
on the RF input of the RF communication test set.
Press the PTT and speak into the handset. Measure the
output power for each specific frequency range and
record the value. Tune the output power to be within
4~5W if required.
12.5 Transmit call test using
- Local channel (Channel name: )
- Wide channel (Channel name: )
- Direct Mode
12.6 Receive call test using
- Local channel (Channel name: )
- Wide channel (Channel name: )
- Direct Mode
12.7 All UHF radio for Emergency Response Team is in PASSED / FAILED
working order.
12.8 Emergency channel test. PASSED / FAILED

TABLE 2

Channel Number Tx Frequency Rx Frequency Fwd Power Rev Power Tx Output Power
(kHz) (kHz) (W) (W) (1 – 5 W)

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RADIO SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 7 of 12

13 REPEATER UHF RADIO VISUAL INSPECTION AND VOLTAGE TEST

13.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the antenna.
13.2 Inspect for any mechanical damages, salt deposits,
corrosion and any foreign material at the repeater,
combiner & duplexer.
13.3 Clean the device with soft & dry cloth/brush. A
microfiber cloth is recommended.
Do not use alcohol or cleaning solutions to clean the
device.
13.4 Check & measure voltage by using a voltmeter and
Multi-meter.
- Measure the input of UPS
- Measure the input of Automatic Transfer
Switch
- Measure the input of base station

14 REPEATER UHF RADIO FUNCTIONALITY TEST

14.1 Inspect the device configuration and frequency channel.


14.2 Check & verify that there are no errors and warning
messages shown at the display.
14.3 Connect a RF power meter with a dummy test load. Output power reading:
Simulate transmit & receive radio calls. Measure the
output power for each specific frequency range and
record the value.
14.4 Connect the ANT port of the repeater on to the RF Output power reading:
input of the RF communication test set. Simulate
transmit & receive radio calls. Measure the output
power for each specific frequency range and record the
value.
Perform output power tuning to achieve 24~25W if
require.
14.5 Cable & Antenna

Cable type:

Connector type:

VSWR:

Antenna location:

Antenna Condition:

Antenna Bracket Condition:

14.6 Perform backup configuration.

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SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 8 of 12

15 MOBILE VHF AM RADIO VISUAL INSPECTION AND VOLTAGE TEST

15.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the antenna.
15.2 Inspect for any mechanical damages, salt deposits,
corrosion and any foreign material at the device.
15.3 Clean the device with soft & dry cloth/brush. A
microfiber cloth is recommended.
Do not use alcohol or cleaning solutions to clean the
device.
15.4 Check & measure voltage by using a voltmeter and
Multi-meter.

- Measure the input of UPS


- Measure the input of Automatic Transfer
Switch
- Measure the input of base station

16 MOBILE VHF AM RADIO FUNCTIONALITY TEST

16.1 Inspect the device configuration and frequency channel


by choosing Channel selection.
16.2 Verify that there are no errors and warning messages
shown at the display.
16.3 Connect a RF power meter with a dummy test load. Output power reading:
Tune to the listed channels as per Table 1. Press the
PTT and speak into the handset. Measure the output
power for each specific frequency range and record the
value. Perform output power tuning to achieve 24-25W
if require.
16.4 Transmit call test using channel: PASS / FAILED

16.5 Receive call test using channel: PASS / FAILED

16.6 VHF radio communication test with helicopter or FPSO PASSED / FAILED
radio operator.
16.7 Cable & Antenna

Cable type:_____________________

Connector type:_________________

VSWR:________________________

Antenna location:________________

Antenna Condition:________________

Antenna Bracket Condition:_____________

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SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 9 of 12

TABLE 3

Channel Number Tx Frequency Rx Frequency Fwd Power (W) Rev Power Tx Output Power
(kHz) (kHz) (W) (25 W max)

17 PORTABLE VHF AM RADIO VISUAL INSPECTION AND VOLTAGE TEST

17.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the antenna, radio component,
battery & remote microphone.
17.2 Clean the device with soft & dry cloth/brush. A
microfiber cloth is recommended.
Do not use alcohol or cleaning solutions to clean the
device.

18 PORTABLE VHF AM RADIO FUNCTIONAL TEST

18.1 Inspect the device configuration and frequency channel


by choosing Channel selector. Enter a desired channel
for transmission.
18.2 Check & verify that there are no errors and warning
messages shown at the display.

18.3 Check & verify the battery condition.

18.4 Remove antenna of the portable radio and connect to on Output power reading
the RF input of the RF communication test set. Press
the PTT and speak into the handset. Measure the output
power for each specific frequency range and record the
value. Tune the output power to be within 4~5W if
required.
18.5 Transmit call test using channel: PASS / FAILED

18.6 Receive call test using channel: PASS / FAILED


18.7 VHF radio communication test with helicopter or FPSO PASSED / FAILED
radio operator.

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SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 10 of 12

TABLE 4

Channel Number Tx Frequency Rx Frequency Fwd Power (W) Rev Power Tx Output Power
(kHz) (kHz) (W) (1 – 5 W)

19 MOBILE VHF FM RADIO VISUAL INSPECTION AND VOLTAGE TEST

19.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the Antenna.
19.2 Inspect for any mechanical damages, salt deposits,
corrosion and any foreign material at the device.
19.3 Clean the device with soft & dry cloth/brush. A
microfiber cloth is recommended.
Do not use alcohol or cleaning solutions to clean the
device.
19.4 Check & measure voltage by using a voltmeter and
Multi-meter.
- Measure the input of UPS
- Measure the input of Automatic Transfer
Switch
- Measure the input of base station

20 MOBILE VHF FM RADIO FUNCTIONAL TEST

20.1 Inspect the device configuration and frequency channel


by choosing Channel selection.
20.2 Verify that there are no errors and warning messages
shown at the display.
20.3 Connect a RF power meter with a dummy test load. Output power reading:
Tune to the listed channels as per Table 1. Press the
PTT and speak into the handset. Measure the output
power for each specific frequency range and record the
value. Perform output power tuning to achieve 24-25W
if require.
20.4 Transmit call test using channel: PASS / FAILED

20.5 Receive call test using channel: PASS / FAILED

20.6 VHF radio communication test with vessel & lifeboats. PASS / FAILED

20.7 Cable & Antenna

Cable type:_____________________

Connector type:_________________

VSWR:________________________

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SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 11 of 12

Antenna location:________________

Antenna Condition:________________

Antenna Bracket Condition:_____________

TABLE 5

Channel Number Tx Frequency Rx Frequency Fwd Power (W) Rev Power Tx Output Power
(kHz) (kHz) (W) (25 W Max)

21 PORTABLE VHF FM RADIO VISUAL INSPECTION AND VOLTAGE TEST

21.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the antenna, radio component,
battery & remote microphone.
21.2 Clean the device with soft & dry cloth/brush. A
microfiber cloth is recommended.
Do not use alcohol or cleaning solutions to clean the
device.

22 PORTABLE VHF FM RADIO FUNCTIONALITY TEST

22.1 Inspect the device configuration and frequency channel


by choosing Channel selector. Enter a desired channel
for transmission.
22.2 Check & verify that there are no errors and warning
messages shown at the display.
22.3 Check & verify the battery condition.
22.4 Remove antenna of the portable radio and connect to on Output power reading:
the RF input of the RF communication test set. Press
the PTT and speak into the handset. Measure the output
power for each specific frequency range and record the
value. Tune the output power to be within 4~5W if
required.
22.5 Transmit call test using channel: PASS / FAILED
22.6 Receive call test using channel: PASS / FAILED

22.7 VHF radio communication test with vessel & lifeboats. PASS / FAILED

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TABLE 6

Channel Number Tx Frequency Rx Frequency Fwd Power (W) Rev Power Tx Output Power
(kHz) (kHz) (W) (1 - 5 W)

DETAILED FINDING/FEEDBACK

TASK COMPLETION

• UPON COMPLETION OF THE TEST, RESET ANY ASSOCIATED ALARMS.


• ENSURE THAT THE PERMIT TO WORK SYSTEM HAS BEEN FOLLOWED ON COMPLETION OF
WORK.
• ONCE ALL TASKS HAVE BEEN COMPLETED, ENSURE THAT WORK ORDERS HAVE BEEN
PROPERLY CLOSED AND ANY HISTORY IS RECORDED AGAINST THE APPROPRIATE TAG IN THE
CMMS.
• COMPLETE AN INSPECTION REPORT AND ADVISE THE WORK SUPERVISOR. THIS REPORT
SHOULD BE SIGNED OFF BY CLIENT SITE SUPERVISOR. PLEASE ATTACH ADDITIONAL SHEET
FOR WORK REPORT AS REQUIRED.
• RAISE CORRECTIVE WORK REQUEST WHERE REQUIRED
• IN LINE WITH THE CONTINUOUS IMPROVEMENT PROCESS, PLEASE REVIEW THIS PROCEDURE
AS TASKS ARE CARRIED OUT AND ENSURE THAT EQUIPMENT DETAILS ARE ACCURATE.

Checked by: Approved by:

(Name & Indicator) (Name & Indicator)


Date: Date:

-END OF DOCUMENT-

12 OF 12
WORK INSTRUCTION Procedure No:
DIGITAL MICROWAVE RADIO (DMR)SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
3 YEARLY Page 1 of 3

CATEGORY : DIGITAL MICROWAVE RADIO (DMR) SYSTEM

WORK ORDER NO.


PERMIT TO WORK NO.

WORK SCOPE
Visual Inspection
Functional Test

HSE

• MAINTENANCE TASKS ARE IMPLEMENTED UNDER A SAFE SYSTEM OF WORK.


• BEFORE COMMENCING WORK, ENSURE THAT ALL ASPECTS OF THE PERMIT TO WORK
PROCEDURE HAVE BEEN ADHERED TO AND THAT PERSONAL DANGER TAGS ARE ATTACHED
WHERE APPROPRIATE.
• PERSONNEL UNDERSTANDS THE REQUIREMENTS & CONTENT OF WORK ORDER & COMPETENT
TO PERFORM THE TASK
• ADHERE TO ALL RELEVANT SAFETY PRECAUTIONS LISTED ON THE PERMIT TO WORK
• IDENTIFY APPROPRIATE FIT FOR PURPOSE TOOLS, MATERIALS & EQUIPMENT FOR WORK
ACTIVITY AVAILABLE, IN GOOD CONDITION & CALIBRATED PRIOR TO COMMENCEMENT OF
WORK.
• DO NOT REMOVE THE VENDOR EQUIPMENT MANUAL FROM THE JOB SITE. PHOTOCOPY THE
REQUIRED PAGES/SECTIONS.
• ENSURE CONTROL ROOM OPERATOR IS INFORMED OF PLANNED MAINTENANCE TO BE
PERFORMED & PA ANNOUNCEMENT MADE.

ATTENTION

• IF THE WORK/TASK CHANGES FROM THE SCOPE OUTLINED IN THE PERMIT TO WORK, STOP
WORK IMMEDIATELY AND INFORM THE PERMIT HOLDER.
• INFORM THE CONTROL ROOM BEFORE ANY SYSTEM/MACHINE ISOLATIONS ARE MADE.
• ISOLATE MECHANICALLY & ELECTRICALLY WHEN REQUIRE
• PUT ISOLATION CERTIFICATE WHERE APPLICABLE
• WEAR SUITABLE PERSONAL PROTECTION (GOGGLES, EAR PROTECTION, GLOVES AND
CLOTHING) AND OBSERVE SAFETY PRECAUTIONS WHEN PERFORMING THIS WORK ROUTINE.

PARTS REQUIRED
SPARE PARTS QTY P/NO. SAP No:
N/A N/A N/A N/A

CONSUMABLES QTY P/NO. SAP No:


N/A N/A N/A N/A

1 OF 3
WORK INSTRUCTION Procedure No:
DIGITAL MICROWAVE RADIO (DMR)SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
3 YEARLY Page 2 of 3

SPECIAL TOOLS QTY P/NO. SAP No:


N/A N/A N/A N/A

MAINTENANCE REPORTING CODE (MRC)


CH- CHANGE TG- TIGHTEN LB- LUBRICATE CL -CLEAN
AD- ADJUST TP- TOP UP OK- GOOD RE- REPAIR

FINDING
6 MONTHLY DMR SYSTEM INSPECTION TASK (Maintenance
COMMENTS
Reporting
Code)

1 DMR SYSTEM VISUAL INSPECTION

1.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the antenna.
1.2 Inspect for any damages, salt deposits, corrosion and
any foreign material at the indoor cables.
1.3 Inspect for any mechanical damages, salt deposits,
corrosion and any foreign material at outdoor unit and
indoor unit.
1.4 Inspect for any abnormal LED indicator.
1.5 Inspect software configuration and alarm status.
1.6 Inspect the condition of power supply for the system.
1.7 Check & record the incoming voltage to the system.
1.8 Inspect the dry air pressure reading (for waveguide
cabling system).
1.9 Check the dry air compressor and dehydrator is in good
working condition.

2 DMR SYSTEM FUNCTIONAL TEST

2.1 Check and measure grounding point of equip.


Grounding:__________________(Ω)
2.2 Check Transmitter S/N, Ch. Freq, Tx. Freq .Measure &
TX Power

Transmitter
S/N:__________________________
Ch. Freq:______________________
Tx. Freq.Measure:______________
Tx Power:_____________________
2.3 Check Receiver Ch. Freq, Measure Signal Level,
Check AGC & RX Sensitivity
Receiver
Ch. Freq:______________________
Measure Signal Level:___________
AGC:_________________________
RX Sensitivity:_________________

2 OF 3
WORK INSTRUCTION Procedure No:
DIGITAL MICROWAVE RADIO (DMR)SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
3 YEARLY Page 3 of 3

2.4 Simulation test 1: Emulate primary RAC card failure


(via software).
2.5 Simulation test 2: Emulate DMR link failure.
2.6 Perform backup of configuration.

DETAILED FINDING/FEEDBACK

TASK COMPLETION

• UPON COMPLETION OF THE TEST, RESET ANY ASSOCIATED ALARMS.


• ENSURE THAT THE PERMIT TO WORK SYSTEM HAS BEEN FOLLOWED ON COMPLETION OF
WORK.
• ONCE ALL TASKS HAVE BEEN COMPLETED, ENSURE THAT WORK ORDERS HAVE BEEN
PROPERLY CLOSED AND ANY HISTORY IS RECORDED AGAINST THE APPROPRIATE TAG IN THE
CMMS.
• COMPLETE AN INSPECTION REPORT AND ADVISE THE WORK SUPERVISOR. THIS REPORT
SHOULD BE SIGNED OFF BY CLIENT SITE SUPERVISOR. PLEASE ATTACH ADDITIONAL SHEET
FOR WORK REPORT AS REQUIRED.
• RAISE CORRECTIVE WORK REQUEST WHERE REQUIRED
• IN LINE WITH THE CONTINUOUS IMPROVEMENT PROCESS, PLEASE REVIEW THIS PROCEDURE
AS TASKS ARE CARRIED OUT AND ENSURE THAT EQUIPMENT DETAILS ARE ACCURATE.

Checked by: Approved by:

(Name & Indicator) (Name & Indicator)


Date: Date:

-END OF DOCUMENT-

3 OF 3
WORK INSTRUCTION Procedure No:
NETWORKING SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 1 of 5

CATEGORY : PC/WORKSTATION/PERIPHERAL SYSTEM


ROUTER

WORK ORDER NO.


PERMIT TO WORK NO.

WORK SCOPE
Visual Inspection
Functional Test

HSE

• MAINTENANCE TASKS ARE IMPLEMENTED UNDER A SAFE SYSTEM OF WORK.


• BEFORE COMMENCING WORK, ENSURE THAT ALL ASPECTS OF THE PERMIT TO WORK
PROCEDURE HAVE BEEN ADHERED TO AND THAT PERSONAL DANGER TAGS ARE ATTACHED
WHERE APPROPRIATE.
• PERSONNEL UNDERSTANDS THE REQUIREMENTS & CONTENT OF WORK ORDER & COMPETENT
TO PERFORM THE TASK
• ADHERE TO ALL RELEVANT SAFETY PRECAUTIONS LISTED ON THE PERMIT TO WORK
• IDENTIFY APPROPRIATE FIT FOR PURPOSE TOOLS, MATERIALS & EQUIPMENT FOR WORK
ACTIVITY AVAILABLE, IN GOOD CONDITION & CALIBRATED PRIOR TO COMMENCEMENT OF
WORK.
• DO NOT REMOVE THE VENDOR EQUIPMENT MANUAL FROM THE JOB SITE. PHOTOCOPY THE
REQUIRED PAGES/SECTIONS.
• ENSURE CONTROL ROOM OPERATOR IS INFORMED OF PLANNED MAINTENANCE TO BE
PERFORMED & PA ANNOUNCEMENT MADE.

ATTENTION

• IF THE WORK/TASK CHANGES FROM THE SCOPE OUTLINED IN THE PERMIT TO WORK, STOP
WORK IMMEDIATELY AND INFORM THE PERMIT HOLDER.
• INFORM THE CONTROL ROOM BEFORE ANY SYSTEM/MACHINE ISOLATIONS ARE MADE.
• ISOLATE MECHANICALLY & ELECTRICALLY WHEN REQUIRE
• PUT ISOLATION CERTIFICATE WHERE APPLICABLE
• WEAR SUITABLE PERSONAL PROTECTION (GOGGLES, EAR PROTECTION, GLOVES AND
CLOTHING) AND OBSERVE SAFETY PRECAUTIONS WHEN PERFORMING THIS WORK ROUTINE.

PARTS REQUIRED
SPARE PARTS QTY P/NO. SAP No:
N/A N/A N/A N/A

CONSUMABLES QTY P/NO. SAP No:


WORK INSTRUCTION Procedure No:
NETWORKING SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 2 of 5

N/A N/A N/A N/A

SPECIAL TOOLS QTY P/NO. SAP No:


N/A N/A N/A N/A

MAINTENANCE REPORTING CODE (MRC)


CH- CHANGE TG- TIGHTEN LB- LUBRICATE CL -CLEAN
AD- ADJUST TP- TOP UP OK- GOOD RE- REPAIR

FINDING
6 MONTHLY NETWORK SYSTEM INSPECTION (Maintenance Reporting COMMENTS
TASK Code)

1 PC/WORKSTATION/PERIPHERAL SYSTEM VISUAL INSPECTION

1.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the component i.e., CPU,
display monitor, keyboard, mouse, printer.
1.2 Perform cleaning (internal & external).
1.3 Check disk space / hardware status.
1.4 Check for viruses & perform virus scanning &
removal.

2 PC/WORKSTATION/PERIPHERAL SYSTEM FUNCTIONAL TEST


2.1 Perform connectivity test i.e. ping, nslookup PASS / FAILED
2.2 Perform printing test & check the output quality.
2.3 Perform internet access test using IE / Google Chrome.

3 ROUTER VISUAL INSPECTION

3.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the device.

3.2 Inspect for any damages, salt deposits, corrosion and


any foreign material at the cables.
3.3 Keep the outer side of device as free as possible from
dirt and dust accumulation. The device cabinet may be
cleaned with a dry, clean, soft cloth.
3.4 Inspect all module cards installed for any loose or port
damage.

4 ROUTER FUNCTIONAL TEST


4.1 Login into device system. Check configuration for any
alarm / shutdown. Reset CRC to clear the error.
Username : cisco (DEFAULT)
Password : cisco (DEFAULT)
4.2 Check IP interface if there any alarm / shutdown.
WORK INSTRUCTION Procedure No:
NETWORKING SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 3 of 5

4.3 Verify the LED on each card slot / port is on GREEN.


4.4 Check power voltage using the power meter.
4.5 Inspect the device fans are working. Make sure device
temperature is normal.
4.6 Check cables and connection for security and
corrosion.

4.7 Test connectivity


i) Log into any Workstation/Server
ii) Open command prompt window by type
“cmd” in Search and run as Administrator
iii) Type ping –t {hostname} (replace hostname
with the router name or router ip)

Example:- ping –t zhrglobal.com

Let it run for about 50 packets sequence and press Ctrl


C to break the process. Check the average time of the
process and % data loss. Average time should be less
than 10ms and with 0% data loss. If there is data loss,
check the indicator lights or software terminator.

Min / avg / max : ____ / ____ / ____


4.8 To capture result for the following command:-

i. show interface description


ii. show cdp neighbours
iii. show sessions
iv. show users
v. ping 10.65.39.7 repeat 100
vi. ping 172.16.6.1 repeat 100
5 SWITCH VISUAL INSPECTION

5.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the device.

5.2 Inspect for any damages, salt deposits, corrosion and


any foreign material at the cables.

5.3 Keep the outer side of device as free as possible from


dirt and dust accumulation. The device cabinet may be
cleaned with a dry, clean, soft cloth.

5.4 Inspect all module cards installed for any loose or port
damage.
WORK INSTRUCTION Procedure No:
NETWORKING SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 4 of 5

6 SWITCH FUNCTIONAL TEST

6.1 Login into device system. Check configuration for any


alarm / shutdown. Reset CRC to clear the error.

Username : cisco (DEFAULT)

Password : cisco (DEFAULT)

6.2 Check IP interface if there any alarm / shutdown.

6.3 Verify the LED on each card slot / port is on GREEN.

6.4 Check power voltage using the power meter.

6.5 Inspect the device fans are working. Make sure device
temperature is normal.

6.6 Check cables and connection for security and


corrosion.

6.7 Test connectivity

iv) Log into any Workstation/Server


v) Open command prompt window by type
“cmd” in Search and run as Administrator
vi) Type ping –t {hostname} (replace hostname
with the router name or router ip)

Example:- ping –t zhrglobal.com

Let it run for about 50 packets sequence and press Ctrl


C to break the process. Check the average time of the
process and % data loss. Average time should be less
than 10ms and with 0% data loss. If there is data loss,
check the indicator lights or software terminator.

Min / avg / max : ____ / ____ / ____

6.8 To capture result for the following command:-

vii. show interface description


WORK INSTRUCTION Procedure No:
NETWORKING SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 5 of 5

viii. show cdp neighbours


ix. show sessions
x. show users
xi. ping 10.65.39.7 repeat 100
xii. ping 172.16.6.1 repeat 100

DETAILED FINDING/FEEDBACK

TASK COMPLETION

• UPON COMPLETION OF THE TEST, RESET ANY ASSOCIATED ALARMS.


• ENSURE THAT THE PERMIT TO WORK SYSTEM HAS BEEN FOLLOWED ON COMPLETION OF
WORK.
• ONCE ALL TASKS HAVE BEEN COMPLETED, ENSURE THAT WORK ORDERS HAVE BEEN
PROPERLY CLOSED AND ANY HISTORY IS RECORDED AGAINST THE APPROPRIATE TAG IN THE
CMMS.
• COMPLETE AN INSPECTION REPORT AND ADVISE THE WORK SUPERVISOR. THIS REPORT
SHOULD BE SIGNED OFF BY CLIENT SITE SUPERVISOR. PLEASE ATTACH ADDITIONAL SHEET
FOR WORK REPORT AS REQUIRED.
• RAISE CORRECTIVE WORK REQUEST WHERE REQUIRED
• IN LINE WITH THE CONTINUOUS IMPROVEMENT PROCESS, PLEASE REVIEW THIS PROCEDURE
AS TASKS ARE CARRIED OUT AND ENSURE THAT EQUIPMENT DETAILS ARE ACCURATE.

Checked by: Approved by:

(Name & Indicator) (Name & Indicator)


Date: Date:

-END OF DOCUMENT-
WORK INSTRUCTION Procedure No:
PABX & VOICE SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 1 of 4

CATEGORY : PABX & VOICE SYSTEM


(PABX, HOTLINE PHONE, IP PHONE, SATELLITE PHONE)

WORK ORDER NO.


PERMIT TO WORK NO.

WORK SCOPE
Visual Inspection
Function Test

HSE

• MAINTENANCE TASKS ARE IMPLEMENTED UNDER A SAFE SYSTEM OF WORK.


• BEFORE COMMENCING WORK, ENSURE THAT ALL ASPECTS OF THE PERMIT TO WORK
PROCEDURE HAVE BEEN ADHERED TO AND THAT PERSONAL DANGER TAGS ARE ATTACHED
WHERE APPROPRIATE.
• PERSONNEL UNDERSTANDS THE REQUIREMENTS & CONTENT OF WORK ORDER & COMPETENT
TO PERFORM THE TASK
• ADHERE TO ALL RELEVANT SAFETY PRECAUTIONS LISTED ON THE PERMIT TO WORK
• IDENTIFY APPROPRIATE FIT FOR PURPOSE TOOLS, MATERIALS & EQUIPMENT FOR WORK
ACTIVITY AVAILABLE, IN GOOD CONDITION & CALIBRATED PRIOR TO COMMENCEMENT OF
WORK.
• DO NOT REMOVE THE VENDOR EQUIPMENT MANUAL FROM THE JOB SITE. PHOTOCOPY THE
REQUIRED PAGES/SECTIONS.
• ENSURE CONTROL ROOM OPERATOR IS INFORMED OF PLANNED MAINTENANCE TO BE
PERFORMED & PA ANNOUNCEMENT MADE.

ATTENTION

• IF THE WORK/TASK CHANGES FROM THE SCOPE OUTLINED IN THE PERMIT TO WORK, STOP
WORK IMMEDIATELY AND INFORM THE PERMIT HOLDER.
• INFORM THE CONTROL ROOM BEFORE ANY SYSTEM/MACHINE ISOLATIONS ARE MADE.
• ISOLATE MECHANICALLY & ELECTRICALLY WHEN REQUIRE
• PUT ISOLATION CERTIFICATE WHERE APPLICABLE
• WEAR SUITABLE PERSONAL PROTECTION (GOGGLES, EAR PROTECTION, GLOVES AND
CLOTHING) AND OBSERVE SAFETY PRECAUTIONS WHEN PERFORMING THIS WORK ROUTINE.

PARTS REQUIRED
SPARE PARTS QTY P/NO. SAP No:
N/A N/A N/A N/A

CONSUMABLES QTY P/NO. SAP No:


N/A N/A N/A N/A
WORK INSTRUCTION Procedure No:
PABX & VOICE SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 2 of 4

SPECIAL TOOLS QTY P/NO. SAP No:


N/A N/A N/A N/A

MAINTENANCE REPORTING CODE (MRC)


CH- CHANGE TG- TIGHTEN LB- LUBRICATE CL -CLEAN
AD- ADJUST TP- TOP UP OK- GOOD RE- REPAIR

FINDING COMMENTS
6 M- PABX & VOICE SYSTEM INSPECTION TASK (Maintenance
Reporting Code)

1 PABX VISUAL INSPECTION

1.1 Inspect for any damages, dust, salt deposits, corrosion


and any foreign material at the PABX system
components.
1.2 Clean any dust, salt deposits, corrosion and any foreign
material at the PABX system components.
1.3 Check & verify the internal components of the PABX
is in good condition.
1.4 Check & verify the PABX call logger is fully
functional.
1.5 Check & verify surge arrestor in good condition (for
analogue lines).
1.6 Check the software configuration of the PABX system.
1.7 Perform ringing voltage test. Reading:
1.8 Perform trunk line, DID & extension call test.
1.9 Perform backup of configuration.

2 HOTLINE PHONE VISUAL INSPECTION

2.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the VoIP gateway & telephone
set.
2.2 Inspect the LED or indicator lights.
2.3 Clean the hotline components with soft & dry
cloth/brush. A microfiber cloth is recommended.
Do not use alcohol or cleaning solutions to clean the
device.
2.4 Check the software configuration of the VoIP
gateway.

3 HOTLINE PHONE FUNCTIONAL TEST

3.1 Verify ringing tone from the phone. Do call in and out. PASS / FAILED
Verify there is no interruption or intermittent during
conversation.
3.2 Check & verify that LAN connection is in good
working condition.
WORK INSTRUCTION Procedure No:
PABX & VOICE SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 3 of 4

3.3 Perform backup configuration.


3.4 Two-way communications test of the hotline phone. PASS / FAILED

4 IP PHONE VISUAL INSPECTION

4.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the IP telephone set.
4.2 Check the software configuration of the IP phone.
4.3 Clean any dust, salt deposits, corrosion and any foreign
material at the IP phone.

5 IP PHONE FUNCTIONAL TEST

5.1 Verify ringing tone from the phone. Do call in and out.
Verify there is no interruption or intermittent during
conversation.
5.2 Check & verify that LAN connection is in good
working condition.

6 SATELLITE PHONE VISUAL INSPECTION

6.1 Inspect for any damages, salt deposits, corrosion and


any foreign material at the satellite telephone set.
6.2 Inspect the condition of the antenna for the satellite
phone.
6.3 Clean any dust, salt deposits, corrosion and any foreign
material at the satellite phone components.

7 SATELLITE PHONE FUNCTION TEST

6.1 Verify ringing tone from the phone. Do call in and out
test.
6.2 Perform data access test via the satellite phone, if PASS / FAILED
applicable.
6.3 Two-way communications test using the satellite phone PASS / FAILED
to Murphy office number.

DETAILED FINDING/FEEDBACK
WORK INSTRUCTION Procedure No:
PABX & VOICE SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 4 of 4

TASK COMPLETION

• UPON COMPLETION OF THE TEST, RESET ANY ASSOCIATED ALARMS.


• ENSURE THAT THE PERMIT TO WORK SYSTEM HAS BEEN FOLLOWED ON COMPLETION OF
WORK.
• ONCE ALL TASKS HAVE BEEN COMPLETED, ENSURE THAT WORK ORDERS HAVE BEEN
PROPERLY CLOSED AND ANY HISTORY IS RECORDED AGAINST THE APPROPRIATE TAG IN THE
CMMS.
• COMPLETE AN INSPECTION REPORT AND ADVISE THE WORK SUPERVISOR. THIS REPORT
SHOULD BE SIGNED OFF BY CLIENT SITE SUPERVISOR. PLEASE ATTACH ADDITIONAL SHEET
FOR WORK REPORT AS REQUIRED.
• RAISE CORRECTIVE WORK REQUEST WHERE REQUIRED
• IN LINE WITH THE CONTINUOUS IMPROVEMENT PROCESS, PLEASE REVIEW THIS PROCEDURE
AS TASKS ARE CARRIED OUT AND ENSURE THAT EQUIPMENT DETAILS ARE ACCURATE.

Checked by: Approved by:

(Name & Indicator) (Name & Indicator)


Date: Date:

-END OF DOCUMENT-
WORK INSTRUCTION Procedure No:
PAGA SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 1 of 4

CATEGORY : PAGA SYSTEM


(AMPLIFIER, SPEAKER, BEACON, HANDSET, MARSHALLING CABINET)

WORK ORDER NO.


PERMIT TO WORK NO.

WORK SCOPE
Function Test

HSE

• MAINTENANCE TASKS ARE IMPLEMENTED UNDER A SAFE SYSTEM OF WORK.


• BEFORE COMMENCING WORK, ENSURE THAT ALL ASPECTS OF THE PERMIT TO WORK
PROCEDURE HAVE BEEN ADHERED TO AND THAT PERSONAL DANGER TAGS ARE ATTACHED
WHERE APPROPRIATE.
• PERSONNEL UNDERSTANDS THE REQUIREMENTS & CONTENT OF WORK ORDER & COMPETENT
TO PERFORM THE TASK
• ADHERE TO ALL RELEVANT SAFETY PRECAUTIONS LISTED ON THE PERMIT TO WORK
• IDENTIFY APPROPRIATE FIT FOR PURPOSE TOOLS, MATERIALS & EQUIPMENT FOR WORK
ACTIVITY AVAILABLE, IN GOOD CONDITION & CALIBRATED PRIOR TO COMMENCEMENT OF
WORK.
• DO NOT REMOVE THE VENDOR EQUIPMENT MANUAL FROM THE JOB SITE. PHOTOCOPY THE
REQUIRED PAGES/SECTIONS.
• ENSURE CONTROL ROOM OPERATOR IS INFORMED OF PLANNED MAINTENANCE TO BE
PERFORMED & PA ANNOUNCEMENT MADE.

ATTENTION

• IF THE WORK/TASK CHANGES FROM THE SCOPE OUTLINED IN THE PERMIT TO WORK, STOP
WORK IMMEDIATELY AND INFORM THE PERMIT HOLDER.
• INFORM THE CONTROL ROOM BEFORE ANY SYSTEM/MACHINE ISOLATIONS ARE MADE.
• ISOLATE MECHANICALLY & ELECTRICALLY WHEN REQUIRE
• PUT ISOLATION CERTIFICATE WHERE APPLICABLE
• WEAR SUITABLE PERSONAL PROTECTION (GOGGLES, EAR PROTECTION, GLOVES AND
CLOTHING) AND OBSERVE SAFETY PRECAUTIONS WHEN PERFORMING THIS WORK ROUTINE.

PARTS REQUIRED
SPARE PARTS QTY P/NO. SAP No:
N/A N/A N/A N/A

CONSUMABLES QTY P/NO. SAP No:


N/A N/A N/A N/A
WORK INSTRUCTION Procedure No:
PAGA SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 2 of 4

SPECIAL TOOLS QTY P/NO. SAP No:


N/A N/A N/A N/A

MAINTENANCE REPORTING CODE (MRC)


CH- CHANGE TG- TIGHTEN LB- LUBRICATE CL -CLEAN
AD- ADJUST TP- TOP UP OK- GOOD RE- REPAIR

FINDING
3 M- PAGA SYSTEM INSPECTION TASK (Maintenance COMMENTS
Reporting Code)

1 AMPLIFIER / JUNCTION BOX INSPECTION & FUNCTION TEST

1.1 Inspect the physical condition of the JB for any Passed / Failed
mechanical damage, corrosion, salt deposits.
1.2 Inspect the condition of cable joint & cable gland. Passed / Failed
1.3 Inspect the internal condition of the JB. Passed / Failed
1.4 Inspect the Amplifier and wiring inside the JB. Passed / Failed
1.5 Inspect the grounding cable is connected. Passed / Failed
1.6 Inspect the LED indicator. Passed / Failed
1.7 Measure the input power: Passed / Failed
1.8 Measure the output power: Passed / Failed
1.9 Perform cleaning & servicing.

2 BEACON INSPECTION & FUNCTION TEST

2.1 Inspect the physical condition of the beacon for any Passed / Failed
mechanical damage, water ingress.
2.2 Inspect the condition of cable joint & cable gland. Passed / Failed
2.3 Inspect the beacon and wiring. Passed / Failed
2.4 Inspect the grounding cable is connected. Passed / Failed
2.5 Test the beacon light. Passed / Failed
2.6 Perform cleaning & servicing. Passed / Failed

3 HAND SET / PHONE INSPECTION & FUNCTION TEST

3.1 Inspect the physical condition for any mechanical Passed / Failed
damage, corrosion, salt deposits, water ingress.
3.2 Buttons / channel knob / handset is in good working Passed / Failed
condition.
3.3 Good sound quality (handset) & two-way Passed / Failed
communication.
3.4 Inspect the grounding cable is connected. Passed / Failed
WORK INSTRUCTION Procedure No:
PAGA SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 3 of 4

4 MARSHALLING CABINET INSPECTION & FUNCTION TEST

4.1 Inspect the physical condition of the panel for any Passed / Failed
mechanical damage, corrosion, dust, water ingress.
4.2 Inspect the condition of internal wiring for any burnt Passed / Failed
mark, damage, unconnected.
4.3 Inspect the condition of each PCB card inside the Passed / Failed
marshalling cabinet for any burnt mark, damage,
unconnected.
4.4 Grounding cables are properly connected & terminated. Passed / Failed
4.5 Surge arrestors are in good condition. Test with Passed / Failed
Multimeter.
4.6 Accessories i.e. ventilation fans, lights are in good Passed / Failed
working condition.
4.7 Measure input power A: Passed / Failed

4.8 Measure input power B: Passed / Failed

4.9 Inspect the LED indicators of the processor. Passed / Failed

4.10 Inspect the LED indicators of amplifiers. Passed / Failed

4.11 Inspect the LED indicators of the cage or main chassis. Passed / Failed

4.12 Inspect audio messenger interface/recorder or AMI Passed / Failed


(main & backup).
4.13 Switch-over test main AMI to backup AMI. Passed / Failed

4.14 Zone 1 is ON when PAGA activate for Zone 1. Passed / Failed

4.15 Zone 2 is ON when PAGA activate for Zone 2. Passed / Failed

4.16 Zone 3 is ON when PAGA activate for Zone 3. Passed / Failed

5 SPEAKER INSPECTION & FUNCTION TEST

5.1 Inspect the physical condition for any mechanical Passed / Failed
damage, corrosion, salt deposits, water ingress.
5.2 Inspect the condition of cable joint. Passed / Failed
5.3 Sound test - loud and clear [dB: ] Passed / Failed

6 PAGA OVERALL FUNCTION TEST

6.1 The alarm sound can be heard in all areas. Passed / Failed
6.2 The alarm beacon can be seen flashing in all areas. Passed / Failed
6.3 The announcement test for all defined zones are Passed / Failed
functioning.
6.4 The alarm sound activated when trigger by FGS signal Passed / Failed
(simulation).
6.5 The beacon light activated when trigger by FGS signal Passed / Failed
(simulation).
6.6 Announcement from telephone system (PABX) test (if Passed / Failed
applicable).
WORK INSTRUCTION Procedure No:
PAGA SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
3 MONTHLY Page 4 of 4

DETAILED FINDING/FEEDBACK

TASK COMPLETION

• UPON COMPLETION OF THE TEST, RESET ANY ASSOCIATED ALARMS.


• ENSURE THAT THE PERMIT TO WORK SYSTEM HAS BEEN FOLLOWED ON COMPLETION OF
WORK.
• ONCE ALL TASKS HAVE BEEN COMPLETED, ENSURE THAT WORK ORDERS HAVE BEEN
PROPERLY CLOSED AND ANY HISTORY IS RECORDED AGAINST THE APPROPRIATE TAG IN THE
CMMS.
• COMPLETE AN INSPECTION REPORT AND ADVISE THE WORK SUPERVISOR. THIS REPORT
SHOULD BE SIGNED OFF BY CLIENT SITE SUPERVISOR. PLEASE ATTACH ADDITIONAL SHEET
FOR WORK REPORT AS REQUIRED.
• RAISE CORRECTIVE WORK REQUEST WHERE REQUIRED
• IN LINE WITH THE CONTINUOUS IMPROVEMENT PROCESS, PLEASE REVIEW THIS PROCEDURE
AS TASKS ARE CARRIED OUT AND ENSURE THAT EQUIPMENT DETAILS ARE ACCURATE.

Checked by: Approved by:

(Name & Indicator) (Name & Indicator)


Date: Date:

-END OF DOCUMENT-
WORK INSTRUCTION Procedure No:
CCTV SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 1 of 6

CATEGORY : CCTV SYSTEM

WORK ORDER NO.


PERMIT TO WORK NO.

WORK SCOPE
Inspection and Functional Test

HSE

• MAINTENANCE TASKS ARE IMPLEMENTED UNDER A SAFE SYSTEM OF WORK.


• BEFORE COMMENCING WORK, ENSURE THAT ALL ASPECTS OF THE PERMIT TO WORK
PROCEDURE HAVE BEEN ADHERED TO AND THAT PERSONAL DANGER TAGS ARE ATTACHED
WHERE APPROPRIATE.
• PERSONNEL UNDERSTANDS THE REQUIREMENTS & CONTENT OF WORK ORDER & COMPETENT
TO PERFORM THE TASK
• ADHERE TO ALL RELEVANT SAFETY PRECAUTIONS LISTED ON THE PERMIT TO WORK
• IDENTIFY APPROPRIATE FIT FOR PURPOSE TOOLS, MATERIALS & EQUIPMENT FOR WORK
ACTIVITY AVAILABLE, IN GOOD CONDITION & CALIBRATED PRIOR TO COMMENCEMENT OF
WORK.
• DO NOT REMOVE THE VENDOR EQUIPMENT MANUAL FROM THE JOB SITE. PHOTOCOPY THE
REQUIRED PAGES/SECTIONS.
• ENSURE CONTROL ROOM OPERATOR IS INFORMED OF PLANNED MAINTENANCE TO BE
PERFORMED & PA ANNOUNCEMENT MADE.

ATTENTION

• IF THE WORK/TASK CHANGES FROM THE SCOPE OUTLINED IN THE PERMIT TO WORK, STOP
WORK IMMEDIATELY AND INFORM THE PERMIT HOLDER.
• INFORM THE CONTROL ROOM BEFORE ANY SYSTEM/MACHINE ISOLATIONS ARE MADE.
• ISOLATE MECHANICALLY & ELECTRICALLY WHEN REQUIRE
• PUT ISOLATION CERTIFICATE WHERE APPLICABLE
• WEAR SUITABLE PERSONAL PROTECTION (GOGGLES, EAR PROTECTION, GLOVES AND
CLOTHING) AND OBSERVE SAFETY PRECAUTIONS WHEN PERFORMING THIS WORK ROUTINE.

PARTS REQUIRED
SPARE PARTS QTY P/NO. SAP No:
N/A N/A N/A N/A

CONSUMABLES QTY P/NO. SAP No:


N/A N/A N/A N/A

1 OF 6
WORK INSTRUCTION Procedure No:
CCTV SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 2 of 6

SPECIAL TOOLS QTY P/NO. SAP No:


N/A N/A N/A N/A

MAINTENANCE REPORTING CODE (MRC)


CH- CHANGE TG- TIGHTEN LB- LUBRICATE CL -CLEAN
AD- ADJUST TP- TOP UP OK- GOOD RE- REPAIR

FINDING
6 MONTHLY CCTV SYSTEM INSPECTION TASK (Maintenance
COMMENTS
Reporting
Code)

1 CCTV VISUAL INSPECTION AND FUNCTIONAL TEST

1.1 Inspect the camera CCTV for mechanical damages, salt


deposits, corrosion, water ingress and any foreign
material.
1.2 Inspect the junction box for mechanical damages, salt
deposits, corrosion, water ingress and any foreign
material
1.3 Inspect other CCTV system components (i.e. wiring,
water tank, water pump) for mechanical damages, salt
deposits, corrosion and any foreign material.
1.4 Perform cleaning and servicing.

1.5 Perform CCTV test (i.e. pan, tilt, zoom, wiper).


Confirm the video quality.
1.6 Inspect the video recording and playback.

1.7 Inspect the CCTV marshalling cabinet.

1.8 Perform test CCTV view and control from BORF or


manned platform (where applicable).

2 OF 6
WORK INSTRUCTION Procedure No:
CCTV SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 3 of 6

CCTV Camera & Components

Tag No. Location View Quality Junction Box Condition Condition of other components i.e. transmitter, water
(Clear/Blur/Blank) (Outside & Inside) tank/pump, hose, cable gland.

3 OF 6
WORK INSTRUCTION Procedure No:
CCTV SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 4 of 6

CCTV Control

Tag No. Location View Quality Pan Tilt Zoom Wiper Remarks
(Clear/Blur/Blank)

4 OF 6
WORK INSTRUCTION Procedure No:
CCTV SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 5 of 6

CCTV DVR/NVR

DVR/NVR
Description / Serial No.
Model

Tag No. Recording Playback Video Quality Fast Forward Rewind Remarks
(Clear/Blur/Blank)

5 OF 6
WORK INSTRUCTION Procedure No:
CCTV SYSTEM Rev: 0
SCHEDULED PREVENTIVE MAINTENANCE
6 MONTHLY Page 6 of 6

DETAILED FINDING/FEEDBACK

TASK COMPLETION

• UPON COMPLETION OF THE TEST, RESET ANY ASSOCIATED ALARMS.


• ENSURE THAT THE PERMIT TO WORK SYSTEM HAS BEEN FOLLOWED ON COMPLETION OF
WORK.
• ONCE ALL TASKS HAVE BEEN COMPLETED, ENSURE THAT WORK ORDERS HAVE BEEN
PROPERLY CLOSED AND ANY HISTORY IS RECORDED AGAINST THE APPROPRIATE TAG IN THE
CMMS.
• COMPLETE AN INSPECTION REPORT AND ADVISE THE WORK SUPERVISOR. THIS REPORT
SHOULD BE SIGNED OFF BY CLIENT SITE SUPERVISOR. PLEASE ATTACH ADDITIONAL SHEET
FOR WORK REPORT AS REQUIRED.
• RAISE CORRECTIVE WORK REQUEST WHERE REQUIRED
• IN LINE WITH THE CONTINUOUS IMPROVEMENT PROCESS, PLEASE REVIEW THIS PROCEDURE
AS TASKS ARE CARRIED OUT AND ENSURE THAT EQUIPMENT DETAILS ARE ACCURATE.

Checked by: Approved by:

(Name & Indicator) (Name & Indicator)


Date: Date:

-END OF DOCUMENT-

6 OF 6

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