Rittal - The System. Faster — better - worldwide. Schaltschrank-Kihlgerat Cooling unit Coteus Koelaggregat Kylaggregat Condizionatori per armadi CT efoTutTtele) Refrigerador para armarios Seow: Ae eae BS) ck lebeeg fits meed SK 3302.3xx EK ood SK 3303.xxx SK 3332.xxx SK 3304.xxx SK 3361.xxx SK 3305 xxx SEKI ees Montage-, Installations- und Bedlenungsanleltung Assembly and operating instructions Manuel d’installation et de maintenance Montage- en bedieningshandleiding Montage- och hanteringsanvisning Istruzioni di montaggio e funzionamento Instrucciones de montaje RRS =a SD IE 077A. FRIEDHELM LOH GROUPContents 1 Notes on documentation. 11 Associated documents. 12 CE labelling 1.3. Retention of documents. 1.4 Symbols used. 2 Safety instructions. . 3. Device description. . 31 Functional description . 3.1.1 How itworks. 3.1.2 Control 3.1.3 Bus mode (8-Comort controler only) 3.1.4 Safely equpment 3.1.5 Condensation 3.1.6 Filter mats 3.1.7 Door mit sveten 3.1.8 Additional interface XS 3.2 Proper usage... 3.3 Scope of supply 4 Assembly and connection .... 441 Choosing the instalation site... NNN WNNoannnnne om bbe 4.2 Assembly instructions . 42.1 General 422 Layout of the electronic compononts in tha enclosure 8 4.3 Fitting the cooling unit. 3 4.3.1 Cutting out on the enctosure. 9 43.2 Extemal mounting of the cooling unit 9 43.3 Partial internal rrounting ‘of the cooling unit 9 4.3.4 Full intemal mounting of the cooing unt. 11 4.4 Connecting the condensate discharge. . 12, 45 Notes on electrical installation 48.1 Connection data 452 Ovewoltage protection ‘and supply ine load rr “Three-phase devices 12 Door limit switch 13 Notes on the fickor standard «2.20.2... 13 Potential equalisation 13 ‘Carrying out the electrical installation .. 13 Bus connection {only in conjunction with several units with an e-Comfort contrller) 13, 4.8.2 Connection X3 for serial nterface. 13 4.8.3 Installing external transformers. 13 4.84 Installing the power supply. 4 47 Finalising assembly 20 47.1 Installing tha fer magia 20 47.2. Fitting the coating uni. 20 4.7.2 Seting the fiker mat monitor {only with e-Comfort contraller 20 Rial cooling uni assembly and operating instructions 5 Commissioning . . 6 Operation ... 61 Control using the Basle controtter. B.A.1 Properties. .....++ 6.12 Operating and error cispley 6.41.3 Test mocie forthe Basic controle 6.41.4 Seting he temoerature 6.1.5 Resoting tno Basie contalior 62 624 622 623 624 625 626 627 Propartias. Eco-mods. Launching tost mode General programming infarmation Editable parameters Programming overview Detining system messages for evaluation 6.2.8 Setting the master-slave identifier 6.2.9 Evaluating system messages, 6.2.10 Resetting the e-Comfort controler. 7 Inspection and maintenance. 71 General 7A1 Compressed air cleaning SK 3304.30, SK 3305.10 7.1.2 Compressed air cleaning Sk 3228..x%, SK 2929.20 SK 3392.20 8 Storage and disposal 9 Technical specifications .. . . 10 List of spare parts . 11 Appendi: Cut-out and hole sizes... ma 14.2 Dimensions for partial rernal mounting. 11.3 Dimensions for full internal mounting Control using the e-Comfort controller . Dimensions for external mounting. .... 30 24 - 39 39 43 47 aT1 Notes on documentation 1 Notes on documentation These assembly instructions are almed al tradesper- ‘sons who are familiar with assermoly and installation ofthe cooling unit, and at tained specialists who are ‘amiliar with operation of the cooling unt. 1.1 Associated documents ‘Thare are two sats of insiructions for the unit lypes descrived here: = Assombly and installation instructions enclosed with the unit in the form of a paper document ~ Assembly, installation and operating instructions ‘enclosed with the unit in the form af a POF file (Adobe Acrobat) on CD-ROM We cannot accept any liabilty for damage associat ed with failure to observe these instructions, Where applicable, the Instructions for any accessories used also apply 1.2 CE labelling The declaration of conformity’s supplied with the unit as a separate document 1.3 Retention of documents ‘These instructions and all associated documents, consiitute an integral part of the product. They must be given to the plant operator. The plant operator is responsible for storage of the documents so they are reacily available when needed. 1.4 Symbols used Please observe the following safety instructions and other notes in this guide: ‘Symbol for an instructed action: * The bullet point indicates that you should perform: an action Safety and other instructions: Danger! A Immediate danger to life and limb! Caution! A Potential threat to the product and its environment. = Note: CZ Usetulintormation and special features. 2. Safety instructions Please observe the following general safety instruc ons when assombling and aporating tho unit — Assembly. installation and servicing may only be performed by properly tained specialists. — Screw the enclosure to the floor to prevent it from Lipping over when the cooling unit is installed — Do not obsiruct the air inlet and air outlet of the cooling unit inside and outside the enclosure (520 also section 4.2.2) — To ensure problem-tree opening and closing of the enclosure docr, use a ride-up door roller (refer to the accessors in the Rittal Catalogue}. This raises the door slightly and balances out the weight of the cocling unit, to prevent buckling of the door and associated seal problems. = The neat loss of the components installed in the enclosure must not exceed the specific useful cooling output of the cooling uni. — When transporting the enclosure with the cooling Unit externally mounted, always use an additional shipping brace to support the cooling unit. — The cooling unit must always be transported in an Upright position — Use only otiginal spare paris and accessories. Do not make any changes to the cooling unit other than those described in these instructions or asso- ciated instructions. Risk of burn injuries! For cooling units with auto- matic condensate evaporation, the surface of the thermal element will get very hot during operation, and will emiain so for sorne time afterwards, The mains connector of the cooling unit must only bbe connected and disconnected with the system de-énergised. Connect the pre-fuse specified on the rating plate: Pita cooling wil assembly and eperating instructions3 Device description 3 Device description Depending on the model chosen, your cooling unit may vary in appearance from the illustrations con- tained in these instructions. However, the functions are identical in principle into the hermetically sealed cooling circuit provides effective protection against moisture, acid, ditt particles, and foreign bodies within the cooling cireuit Ty eondenser oy oe ied Compete Fite ver (5) ee _ nal ret |G lonpsten Evaporator cot (1) i. = Expanelon valve (a) Sraporstor an Fig. Device desertion Legend 1 Blind rivet cut Evaporator fan 3 Flectrical wiring plan % x2 master-slave connection 5X3 optional serial interface 8 Xt terminal sip 7 Air outle: hole 8 Fronthalf of te enclosure 9 ear half of tie enclosure 10 Louvted gille for ar outlet 11 D'splay 12 ill panel 48 Louvred grille for ar inlet 44 Rating plat 48 Condensate discharge 46 Dispatch bag 3.1 Functional description Enclosure cooling units are designed to dissipate heat from enclosures by cooling the air inside the enclosure and so protect the temperature-sensitive ‘components. They are built into the side or rear panel or into the door of the enclosure. 3.1.1 How it works ‘The cooling unit (compression refrigeration system) 's comprised of four main components (cf. Fig. 2) the evaporator (1), the coolant compressor (2), the condenser (3), and the control or excansion valve (4), which are connected by suitable pipework. This Lit is filed with a readily boiling substance, the refrigerant, Coolant R134a (CHFCFs) is chlorine- ‘tee. Its ozone destruction potential is 0, making it very eco-friendly. A filer dryer (5) whichis integrated Rial cooling uni assembly and operating instructions Fig. 2: In the evaporator coil (1), the liquid coolant is con- verted to a gaseous state, The energy needed for this purpose is taken from the enclosure air in the form of heat, which has the effect of cooling the enclosure air. In the compressor (2), the coolant is, heavily compressed, so that it achieves a higher temperature inside the condenser (3) than the ambi ent air. This means that excess heat may be emitted to the ambient air via the surface of the condenser, as a result of which the temperature of the coolant Grops and it ie converted back into liquid. It's re- injected into the evaporator coll via a thermostatic ‘expansion valve (4), which causes it to cool down further, and is then once again able to absorb the energy from the enclosure air in the evaporator coll he whole cyele begins again Cooling circuit 3.4.2 Control Rittal enclosure cooling units are filled with a con- troller for setting the functions of the cooling unit. Depending on the desigh, this is either a Basic con- troller (display of the operating status via e-Comfort controller (c'splay plus exten tions, see chapter “6 Operation’, page 21) 3.1.3 Bus mode (e-Comfort controller only) Tho serial unit interface X2 allows you to create a bus connection with up to ten cooling units using the master-slave cable (shielded, four-wire cable, Model No, Sk 3124.10}, This allows you to implement the following functions: = Parallelunit control (he cooling units in the network can be switched on and off simultaneously) = Parallel doar status message ("door open") ~ Parallel collective fault message Data is exchanged via the master-slave connection, During commissioning, assign an address to each alse includes the identifier “master” or3 Device description 3.1.4 Safely equipment = Inthe cooling cycle, the cooling unit has a tested pressure-operated switch to EN 12 263 which is. set 19 maximum PS (admissible pressure}; this ‘operates via an automatic reset device whenever the pressute drops again ~ Temperature monitoring prevents the evaporator coll from icing over. If there is a risk of icing, the compressor switcnes itsatf off and automaticaly switches itself back on again at nigner tempera- tures. ~ The refrigerant compressor and the fars are equipped with thermal winding shields to protect against excess current and excess temperatures. ~ In order to allow a reduction of pressure inside the ‘compressor andi hence a safe resiart, once it has been switched of (¢.9. upon reaching the set tom- perature via the door limit switch function or via de~ energising), the device will switch back on with a delay of 180 seconds. ~ The device has floating contacts on the connection pins (terminals 3 - 5), via which system massages from the device may be polled, e.g. using a PLC (1x change-over contact Basic controller, 2 x nor- mally open contacts s-Comfort controll). 3.1.8 Condensation At high levels of humiaity and low temperatures in- side the enclosure, condensation may form on the evaporator coll The cooling units (except SK 3302.2xx, SK 3303.20% and SK 3361.20x) have automatic, electric conden- sate evaporation. The thermal component used for this purpose is based on selt-regulating PTC tech- nology. Condensate arising on the evaporator coil is collected in a tankin the external circuitof the cool- ing unit, and partially evaporated via the airtlow. When the water level rises, the water enters the PTC thermal component and is evaporated ithrough-flow heater principle). The water vapour streams out of the cooling unit with the airflow from the external fan Tho PTC thermal component is permanently co: nected and has no switcnpoint. It is protected against short-circuits with miniature fuses (F1.1 F1.2). Ifthe fuse has tripped, any conden: drained off via the safety overflow. For unit types SK 3302.xxx, SK 3303.xx% and SK 3361.x%x, the condensation is routed downwards ‘out of the unit via a drain pipe on the evaporator coil divider pansl. For this purpose, a hose must be con- nected to the condensate nozzle (se6 “4.4 Connect- ing the condensate drain’, page 12). External con- densate evaporators are available as accessories ‘or thase unit types (refer also to the accessories in the Rittal Catalogue). 3.1.6 Filter mats The cooling unit condenser is finished all over with a dir-revelling, easy-to-clean RiNano coating, Inmany cases, therefore, the use of filter media is unneces- sary, particularly in the case of dry dusts. For dry, coarse dust and lint in the ambient air, we recommend installing an additional PU foam fiter mat (available as an accessory) in the cooling unit. Depending on the incidence of dust. you wall need to replace the filter ‘rom time to time. For air containing oil condensation, we recommend the use of metal ters (also available as an accesso- ry). These may b¢ cleaned with suitable detergents and reused. Function of the filter mat monitor: Dirt on the filter mat is automaticaly determined by measuring the temperature difference in the external circuit of the cooling unit. As the level a fiter mat soll ing rises, the temperature differance will increase. The nominal value of the temperature difference in the external circuit adapts automatically to the rele- vant operating points in the performance diagrams. Henes there is no need to readjust tne nominal value for differant operating points of the cooling unit 3.1.7 Door limit switch The cooling unit may be operated with a floating door limit witch connected. The door limit switen is not in- cluded with the supply (available as an accessory Model No. PS 4127.010). The door limit switch function causes the fans and the compressor in the cooling unitio be switched off after approxmately 15 seconds when the enclosure door is opened (contacts 1 and 2 closed). This prex vents the formation of condensation inside the encl sure while the enclosure door is open. In order to prevent damage to the unit, it is equipped with an ON delay: The evaporator fan cuts back in with a de- lay of approximately 15 seconds after the door has been closed, while the condenser fan and compres- sor switch on after approximately $ minutes, = Note: (PF No external velage must be applied to the door contacts (terminals 1 and 2) = For Basic controller cooling units with 280/115 V and 400 Vj2-phase cannes n, the evaporator fan remains opera tional even with the doot epen, Pita cooling wil assembly and eperating instructions4 Assembly and connection 3.1.8 Additional interface X3 cp Ne The electrical signals at the interface are of an extrarlow voltage (not extra-low safety voltages to EN 60 335). ‘An additional interface card may be connected to the 9-pole SUB-D connector X3 in order to incar- porate the cooling unit into higher-level monitoring, systems (available as an accessory, interface card Model No, SK 224.200), 3.2 Proper usage Riltal enelosure cooling units were developed and designed in accordance with the state-of-the-art and the recognised rules governing technical satety. Nevertheless, if used improperly, they may pose a threat to life and limb or cause damage to property. The unit is only intended for cooling enclosures. Any other use is deemed improper. The manufacturer will not be liable for any damages caused as a result of improper use, or for incorrect assembly, installation or use. All risk is borne solely by the user. Proper usage also includes the observation of all valid documents and compliance with the inspection and servicing conditions, 3.3 Scope of supply The unitis supplied in @ packaging unit in a fully assembled state Please check the delivery for completeness: Description Enolosure coating unit Dispatch bag ‘Assembly and installation insttuctions ‘Assembly, installation and operating instructions on CD-ROM 1 ~ Safety instructions 1 = Sell-achesive tape 1 = Connector X’ 4-10 | - Solttapping scrows 1 = Dactaration of conformity Nuts, washer Diiling template Rial cooling uni assembly and operating instructions 4 Assembly and connection 4.1 Choosing the installation site When choosing the installation sits for the enclosure, please observe the following ~ The site for the enclosure, and hence the atrange- ment ofthe cooling unit, must be carefully selected 0 26 to ensure good ventilation (distances bel ween units and distances betwesn the unit and the wall must be at least 200 mm in each case). ~ The cooling unit must bs installad and operated in a vertical position {maximum deviation: 2°) ~ The site must be free from excessive dirt and moisture. = The ambient temperature must not exceed 55°C. = Itmust be possible to fit a condensate discharge (see "4.4 Connecting the condensate discharge", page 12). ~ The mains connection data as stated on the rating plate of the unit must be guaranteed. 4.2 Assembly instructions 4.2.1 General ~ Check the packaging caretully for signs of damage. races of cil on damaged packaging are an ind cation of refrigerant loss and leakages. Packaging damage may be the cause of a subsequent func- tional failure ~ The enclosure must be sealed on all sides (IP 54}, Increased condensation will occur if tie enclosure is not airtight ~ In order to avoid excessive condensation inside the enclosure, we tecomimend installing a door limit switch (e.g. PS 4127,010) which deactivates the ccoling unt when the enolosure dooris opened (see "3.1.7 Door limit switch”, page 6)4 Assembly and connection 4.2.2 Layout of the electronic components in the enclosure Caution! Risk of condensation! When arranging the components inside the enclosure, please ensure that the cold airflow from the cooling unit is not directed at active components. Please also ensure that the cold airflow Is not directed at the warm exhaust airflow from active components such as con- verters. This may lead to an alr short- cireuit and therefore prevent adequate climate control, or may even cause the cooling unit's internal safety devices to cease cooling operation. 4.3 Fitting the cooling unit he enclosure cooling unit may optionally be exter- nally mounted on the enclosure (‘). partially internal- ly mounted (2) or fully internally mounted (3): Fig. 3 Air diversion components are available as accesso- ries - please refer to the Rittal catalogue, Itisimportantto ensure even air circulation inside the enclosure, Under no circumstances should air inlet and outlet openings be obstructed, otherwise the cooling performance of the unit will be reduced. Ensure the distance x” (see Fig. 4) from electronic components and other installed enclosures so that the required air circulation is not obstructed and pre- vented. Never direct the Cold airflow at active components Fig. 5: To this end, cut the side panel or door of t sure as per the afilling template included with the supply, and dill the relevant holes. Installation mothod Note: Units of type SK 3302..0xx can only be either externally mounted or fully internally moun- ted. Units of type SK 3382..0xx can only be either externally mounted or partially internally mounted: mounting on the lockable door of 600/1200 mm wide TS enclosures is not possible. For mounting the units SK 3828.xxx SK 8828.20 and SK 8332.20 in the TS side panelor rear panel, we recommend the use of enclosure panel fasteners TS 880.071 (see Rittal Catalogue) co Pita cooling wil assembly and eperating instructions4 Assembly and connection 4.3.1 Cutting out on the enclosure * Stick the supplied drilling template onto the side panel or door of the enclosure using adhesive tape. “There are dimensicring lines on the drilling template to suil the various installation options for your cooling uni. * Using the dimension crawings (see Appendix), identify the valid lines and dimensions for your installation type on the driling template Risk of injury! A Carefully deburr all drilled holes and cut-outs to prevent injuries caused by sharp edges. > Mark, aril and deburr the holes. * Make the eut-outs including the fine width as per the atlling template. Deburr the cut-outs 4.3.2 External mounting of the cooling unit * Cut the supplied sealing tave to the correct length and stick it carefully along the back of the unit $0 that no gaps are left at the joints Fig. & Atach the seaing tape * Screw the supplied grub screws into the blind outs on the rear of the unit, * Secure the unit using the supplied washers and nuts. Fig. 7 Secure the cooing unt {all models excep SK 3302 1x) Rial cooling uni assembly and operating instructions mounting’ only) 4.3.3 Partial internal mounting of the cooling unit + Carefully remove the louvred grille and, where applicable, the infil panel, from the enclosure by pulling forwards. + Carefully disconnect the connector from the rear of the aisplay and gently push it inwards through the cable gland, Fig. 3 Aa Remove the louvred grile & disconnect the display Risk of damage! Stability of the cooling unit is only guaranteed in its assembled state. Brace the rear enclosure half to prevent it from falling over before removing the front enclosure half. + Loosen the fournuts onthe frontenclosure nalfand pull the enclosure forwards by approx. 5 om. + Loosen the flat-pin connectors of the PE conductor between the two enclosure halves. * Disconnect the fan connection. ‘+ Remove the front enclosure tray completely4 Assembly and connection Fig. 10: Remove the cover + Remove the four spacer bolts. * Cut the supplied sealing tape to the correct length and stick it carefully along the Inside of the rear enclosure half so that no gaps are left al the con- nection points. Fig. 11 + Push the rear enclosure hall into the mounting cut- ‘out and secure it with the four spacer bolts. + Push the display cable through the cable gland of ‘Allach the sealing ape Fa 12 + Connect the fan connector and PE conductor. ‘+ Mount tne front enclosure tray using the washers and nuts. ‘Secure the coaling unit the front enclosure halt, Fig. 18° Connect the display connector * Carofully connect tho display connector, ‘+ Push the louvred grille and, where applicable, tho infill panel, orto the enclosure, Pita cooling wil assembly and operating instructions4 Assembly and connection 4.3.4 Full internal mounting of the cooling unit * Carefully remove the louvred grille and the infil panel from the enclosure by pulling forwards, * Carefully disconnect the connector from the rear of the display. Fig. [Remove the ouvred grille and disconnect the display * Cutthe supplied sealing tane to the correct length and stick it carefully along the front enclosure hat so that no gaps are left at the connection points. Fig. 15 * Loosen the four nuts and washers from the front enclosure halt. * Push the unt into the mounting cut-out from the, inside of the enclosure, and secure it to the en- closure from the outside using the washers and nuts, Altach the sealing tape Rial cooling uni assembly and operating instructions ‘Only for SK $302.00 * Before installing, remove the four screws as shown. Fig. 17, * Where necessary, additionally secure the unit using the supplied mounting plates as shown in Fig. 17. * Carefully connoct tho display connecter. * Push the louvred grille and, whars applicable, the infill panel, onto the enclosure. ‘Secure the cooling unit4 Assembly and connection 44 Connecting the condensate discharge Unit types SK 3302.xxx, SK 3303.xx and SK 3361.00c suppor ine installation of a condensate discharge hose (2 "/2") The condensate discharge ~ must be laid with a suitable and constant gradient {no siphoning) ~ must be laid without kinks ~ must not have a reduced cross-section if extended, ‘The condensate hose is available as an accessory (refer also to Accessories in the Rittal Catalogue). Fig. 18 + Connect a suitable hose to the condensate nozzle and secure using a hose clip. * Lay the condensate hose into a pay-off or into the extornal condensate evaporator (refer to accasso- rigs in the Rittal Catalogue) ‘Connecting the condensate discharge 4.5. Notes on electrical installation When perfotming the electrical installation, itis im- portant to observe all valid national and regional rog- ulations as wall as the provisions of the responsible power supply company. Electrical installation must only be carried ou by a qualified electrician who is responsible for compliance with the existing stand- ards and regulations, 4.5.1. Connection data ‘The connected voltage and frequency must, correspond to the values siated on the rating plate. = The cooling unit must be connected to the mains via an alk-pin isolating devics, which ensures at least 3 mm contact opening when switched off = No aciditional tsmperaturs control may be connec- ted upstream of the unit at the supply enc. = Install the pre-fuse specified on the rating plate to protect the cable and equipment from shor circuits = The mains connection must ensure low-noise potential equal'sation, 4.5.2 Overvoltage protection and supply line load — The unit does not have its own overvokage pro- tection. Measures must be taken by the operator at the supply end to ensure effective lightning and overvoltage protection. The mains voltage must not exceed a tolerance of +10% —In accordance with IEC 61 000-3-11, the unit is intended solely for use at sites with a continuous current-carrying capacity (incoming mains power supply) of more than 100 A per phase and with a supply voltage of 400/230 V. If necessary, the power supply company must be consulted to ensure that the continuous current-carrying caoa- city at the point of connection to the public grid is sufficient for connection of such a unt. The fans and compressors in single- and threa- phase units are intrinsically safe (thermal winding protection). The same also applies to the translor- mer versions of types SK 3304.510, SK 3305.510, SK 3328.510 and SK 3323.510 and to special- voltage units which are likewise equipped with a trarsiormer Install the slow pre-fuse specified on the rating plate (miniature circuitsbreaker with appropriate Characteristic e.g. K characteristic or fuse 9G standard type, power circuit-breaker or trans- former circuit-breaker) to protect the cable and equipment rom short-circuits. Select a suitable circuit-breaker in accordance with the information specified on the rating plate: Set it to the minimum ed value, This will achieve the best short- protection for cables and equioment. Example: Specified setting range 6.3. 10 A; sotto 63 A 4.5.3 Three-phase devices The three-phase version of models SK 3304.1, SK 3308 200%, SK 3328.01x, SK 3329.200« and Sk 3332.xxx must be connected to a TN network, with star earthing via a circuit-breaker for plant protection (current seiting as per the rating plate. Three-phase units with special voltages must ba protected with a circuit-breaker for transformer protection (category AC-3) as per the rating plate. Units designed for three phase 400/460 V feature additional monitoring of the rotary field or the absence of a phase. I the rotary field is incorrect or a phase is absent, the unit will not run Pita cooling wil assembly and eperating instructions4 Assembly and connection 4.5.4 Door limit switch — Each door limit switch must only be assigned to one cooling u = Several door limit switches may be connected in parallel and operated on one cooling unit — The minimum cross-section for the connection cable is 0.3 mm? for a cable length of 2 m. — The line resistance to the door limit switch must ret exceed a maximum of 502. — The door limit switch only supports a floating connection; no external voltages. — The contact of the door limit switch must be closed when the door is open The safely extra-low voliage for the door Imit switch is provided by the internal power pack: Current approx. 30 mA DC. onnect the door limit switch to terminals 1 and 2 of the connector 4.5.5 Notes on the flicker standard The flicker limits specified in standard EN 61 000- or 2-11 are adhered to, provided the supply im- pedance is less than approx. 1.5 2 Where necessary, the unit operator should measure the connected imoedance or consult the responsible power supply company. If there is no way cf influenc- ing the suaply impedance and sensitive installed components (2.9. BUS) are subjected to interfer- ence, aline reactor or starting-current limiting device should be connected upstream of the cooling unit to restrict the startup current of the cooling unit 4.5.6 Potential equalisation If, for EMC reasons, the unit is to be integrated into the existing potential equalisation system at the customer, @ conductor with a larger nominal section can be connacted to tne potential equalisa- tion connection point (attachment points) on wall mounted cooling units, According to the standard, the PE conductor in the mains connection cablo is not classified as an oqui- potential bonding conductor. 4.6 Carrying out the electrical installation 4.6.1 Bus connection (only in conjunction with several units with an e-Comtort controller) When using several cooling units, the serial device interface X2 can be used to connect up to ten cool- ing nits with the bus cable (Modal No. SK 212é.100). co Ne The electrical signals atthe X2 interface are of an extra-low veltage (not extra-low safely voltages to EN 60 335-1). Rial cooling uni assembly and operating instructions When interconnecting, please note the following ~ De-energise the cooling units to be connected. ~ Ensure proper electneal insulation, = Make sure the cables are not laid in parallel to power lines. = Make sure that the lines are short. Caution! group, do not, under any circumstances, connect the remaining socket of the Y cable SK 3124.100 into interface X3 of the cooling unit! 4.6.2 Connection X3 for serial interface he intarface card (Model No. SK 3124.200) may be connected to X3. This is used ta evaluate system messages in a PLC, for remotely setting parameters. and monitoring, or for integration into the facility management system. 4.8.3 Installing external transtormers For SK 3361.x40 only. seat paral Sanpenrat IN EN 53 022 aaa g h seers Fig, 18 _Inslaling exernal transformers (SK 2861 x40 only)fg. 20° Connection example Ma Legend 1 Serial interface (Model No. SK $124,200) X2_ Masterslave connection Sub-D, 9-pole 2 Seralimeriace cable XS Serial interface Sub-D, 2-pole 2 Master-slave bus cable (Model No, $3124.10) SI, Suo-D connector, $-pole RTT Riltal TopTherm cooling unis Bu. Suo-D jack, &-pole X1__ Supply connection/door limit switeh/alarms Adt, Adress wats 08 mate Fat. ats m4 Bais 8 “ c 5 fi 2 2 f= - - -|- la: 19 te Z 5 3 2 @ 3 z Fig. 27. Connection example: Door ln switch and masier-slave operation Legend 4.6.4 Installing the power supply 1 Master cooling unit ‘* Complete the electrical installation by following Slave cooling units the wiring plan on the rear of the cooling unit (see Fig. 1 on page §, for key see page 18) ‘Ifyou would Ike the system messages from the cooling unit to be evaluated via the system message relay, you should also connect a suitable low-voltage cable to connection clamps 35. 2 3 2-door enclosure with two deor limit switches 4 Enclosure with door limit switch 1“ Pita cooling wil assembly and operating instructions‘SK 3302,100/.110, SK 3302.300/,310 Fig 22 ‘SK 3303.500/.510, SK 3303.600/.610, SK 3361-500/.510, SK 3361.600/.610 Fig. 28° Electrical wiring plan no. 2 Ral cooling unl assembly and operating instntionsSk 3361.540/.640 Fig. 24 6 Pita cooling wil assembly and eperating instructions‘SK 3905.500/.510/.504/,514/.520, SK 3328,500/.510/.504/,514/.520, SK 3929.500/,510/.504/,514/.520, ‘SK 9905.600/.610, SK 3328.600/.610, SK 3329.600/.610 FEED | Fig. 26 Eloctical wirng plan no. 5 ‘SK 3304.540, SK 3304.544, SK 3305.540, SK 3305.54, SK 3328.540/.544, SK 3329.540/.544, ‘SK 3304.640, SK 3305.640, SK 3328.640, SK 3329.640, SK 336.540, SK 3366.640 [BBE ED wep io a 5 Fig. 27° Electrical wing plan no. 6 Rial cooling uni assembly and operating instructions‘SK 3366.500/.510/.600/.610 Fig. 28° Electrical SK 3332.540/,640 Fig. 29: Electrical wiring plan ne. 8 18 Pita cooling wil assembly and eperating instructions4 Assembly and connection Legend AL Power PCB Az Display terminal re Starter relay and RC element at Temperature sensor, internal temperature 82 Icing hazard temoarature sensor 83. Condenser temperature sensor 4 Ambient lomperature sensor 85, ‘Condensate warning sensor (optional) co Startup capacitor 61.1, 62, C4 Running capacitors ei Condensate evaporator F2 PSAN pressure-operated switch (3302.1x0 has bridge instead of pressostat) F3 Bimetal contact compressor FIVF12 Miniature fuses, condensate evaporator Ki Ralay collective fault + K2 Rolay collective fault 2 u LED operational grean B LED alaren rad Mt ‘Compressor M2, Condenser fan Ma Evaporator fan Br Potentiometer for setting the temperature si Door limit switch (without door mit switch: terminal 1, 2 open) 1 Transformer (optional), xi Main terminal strip x2 Master-slave connection x3 Optional interface Note: For technical data refer to the rating plete De UR =20ms min, = 100 ma Umax, = 250 Umax, Urmin, Imax. Tab. 2 Contact cata Rial cooling uni assembly and operating instructions5 Commissioning 4.7 Final ing assembly 4.7.1 Installing the filter media The cooling unit condenser is finished all over with a dirt-repelling, easy-to-clean RiNano coating. Inmany cases, thorefore, the use of fiker media is unneces- ‘sary, particularly in the case of dry dusts. For dry, coarse dust and lint in the ambient air, we recommend installing an additional PU foam fiter mat (available as an accessory) in the cooling unit For air containing cll condensation, we recommend the use of metal fiters (also available as an accesso- ry). When used in textile plants with heavy lint con- tamination, lint screens should be used (available as an optional extra) + Pull the louvred air inlet grille from the enclosure « Insert tne fiker mat into the louvres grille as shown In Fig, 80 and push tt back onio the enclosure. Fig. 60: Insialing tho fer mat 4.7.2 Fitting the cooling unit For partial and full internal mounting only. + Connect the connector to the rear of the display. * Place the louvred grille onto the unit at the front and press it down until you hear it snap into place, 2 4.7.3 Setting the filter mat monitor (only with e-Comfort controller) Funetion of the fitter mat monitor: Dirt on the fiter mat is automatically detected by measuring the temperature difference in the external circuit of the cooling unit (see “6.2.6 Programming overview”. page 26). As the level of filter mat soiling rises, the temperature aiffeence will increase. The nominal value of the temperature difference in the external circuit adapts automatically to the relevant operating points in the performance diagrams. Hence there is no need to readjust tne nominal value for afferent operating points of the cooling unit. 5 Commissioning A Caution! Risk of damag The oll must collect in the compressorin order to ensure effective lubrication and cooling. Do not operate the cooling unit for at least 30 min. after assembling the ‘equipment. + Once all the assembly and installation work is com plete, switch on the power supply to the cooling unit. The cooling unit starts running: = With Basic controller: The green operating LED Cline") is illuminated = With e-Comfort controller: The sofware version of the controller first appears for approx. 2 sec. followed by "ECO" for activated eco-mode, Then the enclosure intemal temperature appears in the 7-segment display. You can now make your individual settings on the unit, e.g, set the temperature or (with e-Comfort con- troller only) assign the network identer, ete. (refer to the “Operation” chapter} Pita cooling wil assembly and eperating instructions6 Operation 6 Operation ‘You can operate the cooling unit using the controller on the front of tho dovice (Fig. 1. no. 11, page 5) Depending on the model, the unit is equipped with a Basic or an e-Comfort controller. 6.1 Control! using the Basic controller For unit types SK 3302.xxx. Fig. 32 Basie controler Logend 1 Controller tim panel 2 Temperature soting 3 LED green (“ine’) 4 LED red (‘alr 5 Reset buten Rial cooling uni assembly and operating instructions 6.1.1 Properties ~ Two voltage variants are supported: - 116 230 ~ Integral start-up delay and door limit svatch function ~ Protective function to prevent icing ~ Monitoring of all motors (compressor, condenser fan, evaporator fan) ~ Phase monitoring for three-phase units = Visualisation o the operating status via LED display = Voltage on, unit operational — Door open (only it door limit switch installed) = Waring of avertemperature — High-pressure-operated switch has switched ~ Switching hysteresis: 5 K. Itthe cooling unit is oversized and compressor running times are < 1 minute the switching hysteres's is automatically increased to protect the cooling unit. Floating system message contact in case of overtemperature Temperature setting (setting range 30 55°C) via potentiometer Test function ~ System messages via flashing mode (s96 "8.1.2 Operating and error syster page 22) The cooling unit operates automatically is. after switching on the power supply, the evaporator fan (soe Fig. 2. page 5) will run continuously and perma- ently circulate the internal enclosure air. The built-in Basic controller ensures automatic normal shut- down operation of the cooling unit by the value of the fixed preset switching difference of 5 K. at6.1.2 Operating and error display The Basic controller monitors and controls the cook ing unit Itindicates the operating and error status via the green and red LEDs (Fig. 32, no. 3 and 4) LED | Status Cause ‘Solution Green | iluminated | Voltage presen = Wine) Unit operational Flashing | Only with door mit switch installed In order to avoid condansation, close the Enclosure door open enclosure door as quickly as possible. ‘Only with doar limit ewitch installed (Check the position af the door limit switch, Enclosure door closea Red | Alarmicrorwaming Number of | Flashinterval (alarm) flash intervals for Implement | Device reset (2) LULL aveset High pressure alarm O. HE-EEC-L-L-LE ELT Polentiometer dotecive | (3) =O LLL or display error Interior temperature @ Lares LEE sonsor defective ms ing sensor (8) HULL EEL LEE) detective ‘Overload | Compressor overloaded | (6) Interior fan overloaded —_| (7) Exterior fan overtoaced | (8) Device ‘Overload mode @ status! (heat loss) ondition Warning | Antieing alarm 2 ambient conditions) of | No No power display vy currant phase = ‘manstring! “LED off” = Incorrect phase connection Tab. & Operating and errar display of fhe Basie controler Key to flash intervals [= 500ms (red LED on! 0 ms (red LED = 3s pause (red LED off) ‘The overtemperature message (red LED illuminated) may also be polled via an integral floating contact on the connection clamp of the cooling unit (system message relay with changeover contact, see ccn- nection diagrams under "4.6.4 Installing the power supply’, page 14): 22 — Terminal 3: NC (normally closed) — Terminal 4: C (connection of the supply voltage to the system message relay} — Terminal 5: NO (normally open) The NC and NO definitions re'er to the de-energi state, As soon as powers applied to the cooling unit the system message ralay picks up, so that the relay contacts change status (contact 3-4 open; contact 4 § closed), Thisis the normal operating state of the cooling unit. As soon as an errar message occurs or the power supply is interrupted, the relay drops out and contact 3 Piital cooling wil assembly and operating instruc6 Operation 6.1.3 Test mode for the Basie controller 'o change the temperature setting ‘The Basic controller is equipped with a test function _* Dismmantle the trim panel of the controller as ‘whereby the cooling unit commences cooling ove- described in “6.1.3 Test mode for the Basic ration independently of the set temverature or deot controller’, page 23. limit switch function, * Set the required temperature on the temperature First you must dismantle the tim panelof recontroller. _seiting device (Fig. 82. page 21). * Switch off the mains voltage. ‘* Carefully push the trim panel onto the display until * Remove the louvred grilecrinfillanelinwhich the yal hear it snap into place, controller is installed ‘+ Push the display back into the infill oanelor louvred * Release the display lock from behind and pul it gril. forwards slightly + Re-attach the louvred grille or infill panel to the contig unit 6.1.5 Resetting the Basic controller Following a high-pressure alarm in the cooling cycle, and once the cause has been veciilied, youwillneed to manually reset the Basic controller * Dismantle the trim panel of the Basic controller as described in "6.1.3 Test mode for the Basic controller’, page 23. * Pross tho reset button (Fig. 32, no. 5) for at least 8 sec. Tho red LED is extinguished. * Re-install the Basic controller Fig. 28° Loosen the tim panel ofthe Basie controler 6.2 Control using the e-Comfort controller * Carefully raise the trim panel, e.g. using you" For unit types SK 33xx Sx and SK 33xx.6xx thumb or a flat screwdriver, and remove it You can now start test mode fl A * Rotate the potentiometer tothe left-hand stop, then ST 7 hold the rubberised potentiometer display down The cooling unit will commence operation and the | | green LED will lash (LILI. ..). Tast mode is ao CF completed after approximately 5 minutes. The unit Lk le | switches off and changes to normal operation. "RITTAL Key ” Le 500 ms en a = LED 500 ms of Fig. 24) @-Comfort controler Legend In normal operation, the green LED is permanently 1 Programming button, also display of the set lluminated temperature unit (degrees Celsius) * Next, rotate the potentiometer back tothe required 2 solpaint. 3 button Programming button, also display of the set temperature unit (degrees Fahrenheit) 6.1.4 Setting the temperature 4 7-segmant display 6.2.1 Properties = Three vollage variants are supported, -118V = 230 = 400/460 V, 3-phase, supports multiple votages without rewiring = Integral start-up delay and door limit switch function = Note: (> With tre Basic controller the temperature 's preset at the factory to +35°C. In order to save energy, do not set the temperature any lower than is actually necessary. Rial cooling uni assembly and operating instructions 286 Operation = Protestive function to prevent icing = Monitoring of all rotors (compressor, ‘condenser fan, evaporator fan) = Phase monitoring for three-phase units ~ Master-slave function with a maximum of ten units. ‘One device functions as a master unit. Once the sel temperature 's reached by one of the connect- 6d slave devices or in the event of the door limit switch function, the affected slave unt wall port to the master unit, which will switch all the other cooling units on or off as required. ~ Switching hysteresis: Adjustable within the range 2-10, preset to 5K. ~ Visualisation of the current enclosure internal tem- porature and all error messages in the 7-segment display. = Using an interface card (Model No. SK 3124.10 the unit may be incorporated into higher-level remote monitoring systems such as the Rittal ‘Computer Mult) Control CMC. The cooling unit operates automatically ie. after switching on the power supply, the evaporator fan (s06 Fig. 2, page 5) starts to run and circulates the internal enclosure air. The compressor and con- denser fan are regulated by the e-Comfort controller The 9-Comfort controller has a 7-ssgment display (Fig. 34, no. 4), After switching on the power supply, the current software version initially appears on this display for approx. 2 seconds, as well as t ed eco-mode. Followed by a proset option (6. g. 1 or the temperature. In regular operation, the display shows both the tem- perature (in degrees Celsius or Fahrenhait - users may switch between the two) and any error messages: The currant enclosure internal temperature is usually displayed permanently. In the event of an error mes- sage. this vill alternate with the temperature display The unitis programmed using buttons 1~3 (Fig. 24) The relevant parameters also appear in the display. 6.2.2 Eco-mode All Rittal Top Therm cooling units with e-Comfort controller from firmware 3.2 have the energy-saving eco-mede, whieh is activated in the delivared stato The eco-mode is used to save energy in the cooling nit if there 's no thermal load, or there is a low ther- mal load in the enclosure (e. g, standby operation, no production or weekend). During this process the ‘evaporator fan in the internal circuil Is switched off as appropriate if the actual enclosure intemal tempera- ture drops to 10 K below the setpoint temperature: sel. To reliably measure the Internal temperature also during this process, the fan starts cyclically tor 20 sec. (see Fig. 35). If the internal temperature reaches the range § K below the setpaint set again the fan switches back to continuous operation. 26 IFrequited, the eco-mode can be deactivated via the control display. For this purpose switch the parame- ter trom 1 10 0 in the programming level (see Tab. 4, page 25). The fan then runs consnousl eo vera +" s Fig. 35. Diagram of eco-made 6.2.3 Launching test mode he e-Comfart controller is equipped with a test func- tion whereby the cooling unit commences coaling operation independently of the set temperature or door limit switeh funetion, + Simultaneously press buttons 1 and 2 (Fig. 34) for at least 5 sec. The cooling unit will commence operation. Atter approximately § minutes, test mode will end: The unit switches off and changes to normal ation, 6.2.4 General programming information Using buttons 1, 2 and 3 (Fig. 84) you can change 24 parameters within the preset ranges (min. value — max. value). Tables 4 and § show the parameters which can be altered, Fig, 36 of page 26 shows which buttons must be pressed, i Note on switching hysteresis: With a low hysteresis and short switching cycles, there is a risk that cooling may not be adequate or that only partial sections of the enclosure are cooled. If the cooling unit ig oversized and compressor running times are < 1 minute the switching hysteresis 's automatically increased to protect the cooling unit. Note on temperature settings: With the e-Comfort controller, the tempe- ralure is preset at the factory to +35°C. In order to save energy, and due to the risk of increased condensation, do not set ‘the temperature lower than that actually necessary. Note on useful cooling output Interactive performance diagrams for calculating the useful cooling output may be found at www ittal.com, Pita cooling wil assembly and eperating instructions6 Operation in principle, the programming is identical for all editable parameters. To enter programming mode: * Press button 2 ("Set") for approx. 5 sec. ‘The contraller is now in programming mode. While in programming mode, if you do not press any butions for approx. 30 sec.. the cisplay wil first flash, then the controller will witch back to normal cisplay mode. The “Ese” display indicates that any mace changes have not been saved. * Press the programming buttons & (°C) or W (*F) to switch back and forth between the editabh parameters (see tables 4 and 5). ‘© Pross button 2 ("Set") to select the displayed parameter for editing. The current value of this parameter is cisplayed * Pross one of the programming buttons i (°C) or Vr). ‘The "Coa!" display will appear. In order to be able to change a value, you must enter the authorisation code "22" 6.2.5 Editable parameters See also Fig, 36 on page 26. '* Keep the programming button (°C) held down’ until "22° appears. ‘+ Press button 2 ("Set") to confirm the code. You can now alter the parameter within the proset limits. * Press one of the programming buttons A (°C) or V(-F) until the required value appea's. + Press button 2 ("Set") to confirm the change. ‘You can now ater other parameters in the same way. here is no need to re-enter the authorisation code 22) 0 exit programming mode, press button 2 ("Sst") again for approximately 5 sec. ‘Acc’ will appear in the display to indicate that the changes have been saved. The cisplay will then switch back to regular operation (enclosure internal temperature). You can also program the e-Comfort controller using a diagnosis software package (Model No. ‘SK 319.100), the supply of which also includes a connection cable to the PC. The caible connector ‘on the rear of the e-Comforl controller display serves as an interface. [Display [Parameter Min. [Max. [Factory | Description [screen value |value | setting St Tntemal enclosure [20 (55/35 The salting of the enolosure Internal temperature temperature ' preset atthe factory to 36°C and may be altered setpoint I within a range of 20 85°C. z Fier mat io |e To activate fifer mak monitoring, setthe diaplay to monitoring at least 10 K above the temperature differential displayed in programming mode “Fi". Fier mat monitoring is preset to “deactivated! in the factory (99 = off, 3 aa Taster-siave le fie _fo ‘Seo “6.2.8 Soling the master-slave identifer Idontiier page 28, 4 CF |Tamperature io |r fo The temporature display can be swiched from conversion °C (0)t0 °F (1), The corresponding LED cisplays. oy the currant unit of temperature, 5 if Saiting for > | 5 ‘The cooling unitis prasetin the factory wo a suitehing sswitening hysteresis of K. This parameter should difference only be changes in consultation with us. (hysteresis) Please contact us for acvics, é Fa Direromarer |S ‘1s [5 ihe internal enclosure tamiparature exceeds tha ror massage AZ st valua by mora than 5K, than error message 2 (enclosure internal temperature too high) _appoars on the display terminal. If necessary, the differential may be altorad here within the range of 3 26 [E00 |Ecomodeoperaten fo _[t _|t Tab, + Edtable parameters Rial cooling uni assembly and operating instructions 2%6 Operation 6.2.6 Programming overview (ore | {fs} {2H wy 1H Programming overview Fig 36 Pita cooling wil assembly and eperating instructions 66.2.7 Defining system messages for evaluation ‘System messages are shown on the display screen ofthe e-Comfort controller via the displays At to A20, ‘Amore detailed explanation of the system messages may be found in section “6.2.9 Evaluating systern messages’, page 28 and EQ, See also Fig. 36 on page 2 Progr [Display |Min. |Max. Factory | Type oF location of fault Tey jsereen value |value | setting 7 AT ° i2. \° Enclosure door open a Az a Internal temperalure of enclosure too high 8 as of fe Fitter manttoring 70 _*(Aa a Ge ‘Ambient temperature too nighitos low T 0 i2 [eo Teing hazara ae 0 ([2 SAT prossure-oporaten evitch ar 0 i2 (ea Evaporator call As oie Condensate warning as oP ff ‘Condenser fan blocked or dofactve we (Ao fo (2 Evaporator fan blocked or defective an fe 2 «ie Compressor ve [ae fo (2 Condenser eA fo a ‘Ambient temperature sensor 2 jaa joe Teing temperature sensor Ee SS Candaneate warning tamparature eoneor 2 jae jo [2 Injemaliemperature sensor 23 fa_io_i2 Phase monitoring a eC EPROM 2 fas fe lz fe LANIMaster-Slave Tab. 5 System messages which may 9 evaluated via relays The eystem messages A1 - A19 may additionally be evaluated via two floating system message relays. In this way, one of the two system message relays may @ allocated to each system message. System alarm relay with normally open contact: see connection diagrams under “4.6.4 Installing the power supply’, page 14: = Terminal 3: NO (normally open, relay 2) = Terminal 4; C (ccnnection af the supply voltage to the system message relay — Terminal §: NO (normally open, relay 1) ‘The definition NO refers te the de-energised state. As soon as power is applied to the cooling unit, both system message relays (relay 1 and 2) energise. Ral cooling unl assembly and operating instntions his is the normal operating state of the As soon as a system message occurs or the pawor supply 's intortupted, the corresponding relay will ‘drop out and open the contact. Program sysiem messages with the value 9; Systern message is not sent to the system message relay, but merely appears in the display System message is evaluated by relay 1 System message is evaluated by relay 26 Operation 6.2.8 Setting the master-slave identifior When several cooling units are connected together (maxirium ten), one of the cooling units must be defined as the “master” and the others as “slaves” For this purpose, assign a corresponding identifier (address) to each cooling unit which will enable the Cooling unit to be identified in the network lone of tne slave units reaches the set temperature Cr i the door limit switch function is activated, the affected slave unit will report to the master unit, which then deactivates all the other cooling units, Note: = Only one unit may be configured as mastor, and its identifier must match tho number of slave units connected. = The slave units must have differost icentiors = The identifiers must bo numbered in ascending order without any gaps. On the master cooling unit (00 = factory setting), sel ine number of slave units present in the network 01: Master with 1 slave cooling unit 02: Master with 2 slave cooling units 03° Mastor with 3 slave cooling units 04: Master with 4 slave cooling units 05: Master with 5 slave cooling units 06° Mastor with 6 slave cooling units 07: Master with 7 slave cooling units 08: F with 8 slave cooling units 09 F with @ slave cooling units 28 (On the slave cooling unit (00 = factory setting), set its own address: 11: Slave cooling unit no. 42: Slave cooling unit no. 13: Slave cooling unit no. 14: Slave cooling unit no. 18: Stave cooling unit no. 16: Slave cooling unit no. 17; Slave cooling unit no, 18: Slave cooling unit no. 19: Slave cooling unit no. or oor Fig. 97, Master-slave connection (example) For further connection examples, see *4.6.1 Bus connection (only in conjunction with soveral u with an e-Comtort controller)", page 13. For details of how to set the identifier, see "6.2.5 Editable parameters", page 25 or "6.2.6 Program- ming overview", page 26, parameter “Ad” 6.2.9 Evaluating system messages In the e-Comfort controller, system messages are indicated by a number in the display. Following the appearance of messages AO3, AOS and AO7 and a‘ter rectifying their cause, you will heed to reset the e-Comfort controller (see “6.2.10 Resetting the e-Comfort controller’, page 30). Pita cooling wil assembly and eperating instructionsDispiay__]Sysiem message Possible cause [Measures to rectly the fault "Kot Enelosure door open Door open or doar Imitswien [Ghse coor, postion door nt swiien correctly neorrectly positioned Jereck connection necessary FOE —|Inremaltomperatwe | Cooling eapacty inasequateruntundersize, [check coolng capaciy ot enclosure ea hgh ror a8 @ consequence of messages AOS 2 te iter maniorng Filer mal old [Giean or replace reset tne e-Comiont Hoa [Ambient lerperature | Ariblent jemperalure outside of adissibie [Raise or lower the amblent tempersiare too hghtoo low loperaring range (+ 10°C to «60°C fers. next or vonlate the room). 7s [eng hazard [Operational display n case of cing hazard, [Sel the enctosure interior lomperaivre o faporator cal fan may be mechanically |a higher value. Crock the evaporator fa blocked, defectve or cola ai ourlet Hotoase or exenange i necessary. Jadsirstecs Tas] PSAF presswre-aperaied | Ambient emperaire oo hgh Caner the ambient temperature swuceh coset the e-Comfor controle [Gondener soled IGlean the coraerser, reset tne o): 4 Risk of electric shock! The unit is live. Switch off the power supply before open- ing, and take sultable precautions against [9% Disconnect the power cord it being accidentally switched back on. 7A General The cooling circuit is designed in the form of a main- tenance-tree, hermetically sealed system. The cool. ing unit is filed with the required quantity of retriger- ant at the factory, checked for leaks, and subjected to a functional test run. The installed maintenance-free fans are mounted on ball bearings, protected against moisture and dust, and fitted with a temperature monitor. The lite expec- tancy is at least 30,000 operating hours, The cooling Units thus largely maintenance-ree. All that may be required from time to time is to clean the components of the external air circuit using a vacuum cleaner of compressed air if they become visibly dirty. Any stubborn, oly stains may be removed using a non- tlammable detergent, such as degreaser. Maintenance interval: 2000 operating hours. Depen- ding on the level of contamination in the ambient air, the maintenance interval may be reduced to suit the air pollstion intens\ty Never use flammabel liquids Fig. 39; Remove the upper louvred grile for cleaning. Sequence of maintenance measures: = Check the level of dit. ~ Filter soiling? Replace the filter if necessary. ~ Cooling membranes soiled? Clean it necessary. ~ Activate test mode; cooling function OK? ~ Check noise generation of compressor and fans. 0 Pita cooling wil assembly and operating instructions7 Inspection and maintenance Fig. 40. Remove the lower iowvred grile Fig. 48 Disconnect the connector irom the alspiay (2) Fig. 41. Remove the inl pane! Ral cooling unl assembly and operating instntions a7 Inspection and maintenance Fig. 47: Disconnect tho fan connectors Fig. 4: Cooling wnt without rifle Fig.48. Dismantle cover floosen 4 nuts) A » ae Fig. 45: Remove the extemal cicuit fan Fig.49._ Push back the display cable (loosen the four screws) Fig. 46° Remove the fan Fig. 50. Push the display cable trough the cable gland 2 Pita cooling wil assembly and operating instructions7 Inspection and maintenance ‘Loosor tho carting cabjo botwoon tho cover ‘and the chassis (1) Fig. 51: Remove tho cover (1) Fig. 64° Loosen the earthing cable between the cover and the chassis (2) Fig. 52. Remove the cover (2) Fig, 85: Clean out the heat exchanger coll and compressor chamber using compressed air (1) Rial cooling uni assembly and operating instructions 937 Inspection and maintenance Fig. 58. Clean out the heat exchanges col and compressor chamber using compressed air (2) 71.2 Compressed air cleaning SK 3328.xxx, SK 3329.100%, SK 3332200 Fig. 57° Disconnect the pawer cord 36 Fig. 58. Remove the upper iouvied grils (1) Fig. 69: Remove the upper louveed gril (2) Pita cooling wil assembly and operating instructions7 Inspection and maintenance y pe Fig. €0. Remove the upper louvred gril (3) Fig. 62. Remove the lower louvted rile (2) if Fig. 61: Remove the lower lowvred ori (1) Fig. 63: Remove the ini! pane! Ral cooling unl assembly and operating instntions %7 Inspection and maintenance Fig. 64 Disconnoet the display cable Fig. 68: Romove the oxtoral circuit fan “, LG Fig. 65: Push back tho display cablo and pross it through the cable gland (1) Fig. 88: Disconnect iho fan connectors (1) Fig. 68: Fig. 67 a Var a Push back the displgy cable and press it hvough the cabie gland (2) Fig. 70: Disconnect ihe fan connectors (2) ‘Loosen the four screws of the external cicut fan Fig. 71. Disconnect the fan connectors (3) Pita cooling wil assembly and operating instructions7 Inspection and maintenance ~ ? i SNe Fig. 78° Disconnect the fan carthing cabo (2) Fig, 75 Remove the cover Fig. 74 Loosen the four nuts of the cover Fig. 76: Disconnect the earthing cable (1) Rial cooling uni assembly and operating instructions or7 Inspection and maintenance Fig. 77. Disconnect the earthing cable (2) Fig. 78: Clean out the heat exchanger colland campressor chamber using compressed air (1) 38 Fig. 79. Clean out the heat exchanger coll and compressor Chamber using compressed air (2) Fig.80: Clean out the heat exchanger coll and compressor chamber using compressed air (3) Pita cooling wil assembly and operating instructions8 Storage and disposal Caution! Risk of damage! The cooling unit must not be subjected to temperatures above +70°C during storage. During storage, the cooling unit must stand upright The closed cooling circuit contains refrigerantand 01 which must be properly disposed of for the sake of the environment. Disposal can be performed at the Rittal plant, Please contact us for advice. Ral cooling unl assembly and operating instntions 9 Technical specifications ‘8k 3920540 Fig. 81° Rating plate (te ~ Observe the mains connection data (voltage and frequency) as per the rating plats, ~ Observe the pro-fuse as por the specifications on the rating plate, 39Uae Modelo. SK Sasi sant, = [ose2r00 foaozr0 ]azozs00 |aze2.0 ‘Comfort contol, [ssoas00 [asoasto |aso4soo |ss04s10 ‘Comfort contol, 5 : m Newase -f - - - Jasoasos |asosists |asoasos |asoasia i z z - Js20a.600 |asoacto |ssoesoo |sz04s10 sodvonage a a Rated votes te [eomeo” [es sows eo sao” [eo nto [Eao Taedowen A [ran fea aia [eo fenza fea [aone PreineT [roe [wa ina ino Joo oa faa 1010 Cas coargoapa® LTS] W bce ficoayo soe fiona eonstas Csr so] Ww so [peosso peo [Hosonsco Foner comumpion, Costes] W_[eviaee Jaan esstico Jenn osama Jiro Joroz20 —Jororrso ON See Cascso| w [ese [eso [Seon [Seo [tanaeo (aco (ramos [reso Type = [Arde rgaa iced 1348 RIgaa RIg4a RIg4a RIgda Zine a fico fice fico" foo fimo” feas® [es ‘arabe paren we [eee ee a E a Serngrang9 7 [adem [adem [adem [ae me [ae me Hem [hee Proieetan eaegory oENCOS inomalereut Pe Precio lao [newaa Cimento Hx) rm [esoxsioxt4o —— foasx2oate9 peowseox708 tens 850760 we ~ a i ier [vem Pawar [ecw 40 Pita cooling wil assembly and eperating instructionsoan Tone 8 Tsarige conwetier 3304548 |3305504 [505.514 |3305.s44 |ss20.s04 [3928514 |ss2as4a |s329.504 wens SS }ss0as40 |as0s.co0 |ssos.c1o |ssos.e4o |saze.coo |sszs.c10 |sszseso |ssz0.c00 waco nee ES ee Ee es Be ‘eas |489, 3-60 | 50/60 scy6o 460, 3-, 60 |Say60 [S060 [¢e0, 3-, 0 [S0v60 one -F Ff F F fF | Ff + ‘san Sar Hete|_W [home [Sabi [sates [Peobt: fears fears fesonew [acoso BRS EEEee]_W [rosso [itn [idan [ation [sda irda Remon Parone = fesse fecte fase fasta soon fesee— fsser fate ess lose — = [es Peto ER Pin Ta [so OTTO ITT a Ral osc i aseny ans operating isons ata Tectia 5K ‘Confer convo, NEWA a = Janes —hroavsee |= E ; = Conia sonal, sais Wel corer| —[aaecto farsa uate [setae [sere [eT Satan care A fsones—Jeara parte Janos [radars oor reaper = = weonsieere > tases] Ww fisoa 350 fsvossro Fever coreonpton Tasca] Ww fssonaa frases [zap 95 Fefgentin cere OP ra i bes i i oe Ss is be bes bt Fraetaneasor7 TET Dianiors i xH-x0) oo io tee eo aso 08 Weise a [wor ae fz Ta ar Conor convo RAL 7095 ase; p2eesta ieee ‘Conor convoy stuniens ie caver | 8600 fs so fase. Rates vonage vine [BR re eae Setworen a [pears foe ams Teeter cana basse wa ae Sou eons Cette] Wh [sone ratioo sega Coniston ee ee ‘io rio Feraent i a |e feo Tenperivewting ge Saver ue heal creat eee 2 ital cooling urit assomly and operating instructions10 List of spare parts 10 List of spare parts Ey ‘SK 3302.20 Fig 82 Spare parts for SK 3302 0x ‘SK 3302.3xx Fig. 88° Spare pats for SK 2302.8xx Rial cooling uni assembly and operating instructions a10 List of spare parts SK 3303.20 SK 3361.10 SK 3304.xxx10 List of spare parts Fig. 87 Spare parts for SK 8892.00 Rial cooling ui assem oly and operating 9 insinsctions10 List of spare parts SK 3366.xxx Fig. 88: Sparo paris or SK $366.20 Legend 1 Compressor 5 Condenser fan 10 Evaporator fan 15 Dispaten bag 20 Expansion valve 25 Fier dryer 30 PSAK pressure-operated switch 40° Controller board 45° Louwred gile + 45 Louvred giile 2 60. Inill pare! 88 Display 71 Temperature sensor 78 Enclosure tray 80 Transformer 90 Evaporator coil 100 Condenser 101 Condensate evaporator 102, Miniature fuse, conclensate evaporator (T4A; 8.3 x 32 mm) 6 Note: ‘As well as the spare part number, when ordoring spare parts tne following informa- tion must be provided: = Unit model ~ Fabrication number — Date of manufacture This information may be found on the rating plate. Pita cooling wil assembly and operating instructions11 Appendix: Cut-out and hole sizes 11.1 Dimensions for external mounting ig 89 SK 3402 m0" external mounng (except $k 3302 Sex) 104 x, SK 2305 xxx enteral mounting Fig. 99° SK 3302 Sex external mounting Fig. 91: SK 8808.20%, SK 9361 0x external mounting Ral cooling unl assembly and operating instntions Fig. 94A i [I 1 i Fig. 95° SK 3982.x0% oxter tng. 11.2 Dimensions for partial internal mounting | Fig. 98. | lemal mount nounting 19. 99. SK 3982.00x partal internal mounting Fig. G7: SK 5904.x0x, SK 3905.20 partial internal mounting 8 Piital cooling wil assembly and operating instruc11.3 Dimensions for full internal mounting { ; j= 4 se | Fa TOS BS, SRE = i | 1. Fig Toth hea SINT oa eg Ral cooling unl assembly and operating instntions aRittal - The System. Faster — better - worldwide. = Enclosures = Power Distripution = Climate Control = IT Infrastructure = Software & Services 878 124 ! raving ne. A4a312008K23 4st cation 07.2011 1D RITTAL GmbH & Co, KG PSS ATA. FRIEDHELM LOH GROUP