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07-01-04, PLC Programme, ROC F9 C9

Function Signal from/position PLC input/status PLC output Valve

PLC-PROGRAMME EXPLANATION for ROC F9 .

PLC TYPE: MITSUBISHI MELSEC FX1N-60MR-DS


PLC PART NUMBER: 3222 3157 12
SLAVE UNIT PART NUMBER: 3222 3058 38
E-EPROM PART NUMBER: 3222 3152 48, valid from 8992 0021 79, rigs
with C9 engine

TABLE OF CONTENTS

1. GENERAL FUNCTION .................................................................................................................................. 2


1.1 POWER SUPPLY .............................................................................................................................................. 2
1.2 ENGINE START ............................................................................................................................................... 2
1.3 PUMP UNLOAD ............................................................................................................................................... 2
1.4 INDICATION LIGHT FOR HYDRAULIC JACK ........................................................................................................ 2
1.5 ENGINE RPM, MANUALLY CONTROLLED SPEED................................................................................................. 2
1.6 ENGINE RPM, AUTOMATICALLY CONTROLLED SPEED (IMPACT ACTIVATED). ...................................................... 3
2.DRILLING FUNCTIONS................................................................................................................................. 3
2.1 DRILL LEVER MODE........................................................................................................................................ 3
2.2 DRILL LEVER MAGNET RELEASE ...................................................................................................................... 3
2.3 DUST COLLECTOR, START OF SUCTION ............................................................................................................ 4
2.5 DUST COLLECTOR, ADJUST OF PAUSE TIME. ..................................................................................................... 4
2.6 DUST COLLECTOR, ADJUST OF CLEANING TIME ................................................................................................ 5
2.7 ECL-PUMP .................................................................................................................................................... 5
2.8 ECG-PUMP(OPTION)...................................................................................................................................... 5
2.9 ANTI-JAMMING ACTIVATED BY HIGH ROTATION PRESSURE ............................................................................... 5
2.10 ANTI-JAMMING ACTIVATED BY FLUSHING...................................................................................................... 6
2.11 DRILL LEVER, LOGIC DIRECTION WHEN ANTI-JAMMING IS ACTIVE ................................................................... 6
2.12 LOW FEED PRESSURE-SETTING. ..................................................................................................................... 6
2.13 LOW IMPACT ACTIVATION. ........................................................................................................................... 6
2.14. HIGH IMPACT ACTIVATION........................................................................................................................... 7
2.15. IMPACT HOUR COUNTER .............................................................................................................................. 7
2.16. AUTOMATIC DRILL STOP FUNCTION .............................................................................................................. 7
3. RAPID FEED STOP FUNCTIONS ................................................................................................................. 8
3.1 RAPID FEED STOP FORWARD ........................................................................................................................... 8
3.2 RAPID FEED STOP BACKWARDS, UNCOUPLING .................................................................................................. 8
3.3 RAPID FEED STOP BACKWARDS, INTAKE MAGAZINE .......................................................................................... 8
3.4 RAPID FEED STOP BACKWARDS, MAX ............................................................................................................... 8
4. RODHANDLING FUNCTIONS...................................................................................................................... 8
4.1 OPEN GRIPPER ............................................................................................................................................... 8
4.2 GUIDE GRIP ................................................................................................................................................... 9
4.3 HARD GRIP .................................................................................................................................................... 9
4.3.A RHS, ARM TOWARDS DRILLCENTER ............................................................................................................. 9
4.3.B RHS, ARM TOWARDS CAROUSEL .................................................................................................................. 9
4.4.A RHS, CAROUSEL ROTATION, CLOCKWISE...................................................................................................... 9
4.5.A SLEEVE RETAINER ACTIVATION ................................................................................................................. 10
4.5.B SLEEVE RETAINER DE-ACTIVATION ............................................................................................................ 10

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07-01-04, PLC Programme, ROC F9 C9
Function Signal from/position PLC input/status PLC output Valve

1. GENERAL FUNCTION

1.1 Power supply


S139/Ignition ON K4A
Fuse F13/ON + 24V
Fuse F15/ON +24V*
X1/100 - ground connection*

-When ignition key S139 is in position 1, ignition ON, relay K4A is activated and allows power supply to
fuse F13.
Ground connection also bridged to connection S/S and 0V.
*+24V to supply COM1 to COM7 and exp-unit COM1 and COM2, without power from F15 output signal
from PLC will be indicated by LED although no signal will be present on output connections. F15 supplies
relay inside PLC.

1.2 Engine start

S130/Tramming pos X24/OFF


S139/Engine start X34/ON Y35/ON K5B

Time between input X34 and output Y35 is delayed 0,5s by the PLC
The engine always starts at 1200 rpm.

1.3 Pump unload


S130/Tramming pos X24/OFF
S139/Ignition X34/OFF Y26/ON Y123
S139/Engine start X34/ON Y26/OFF
S139/Ignition X34/OFF Y26/ON Y123

When the ignition switch (S139) is released from starting position and respringed back to ignition position,
the output Y26 is ON again after a delay of 2 sec.

1.4 Indication light for hydraulic jack


S130/Tramming pos X24/OFF
B184/Dis-ACTIVE X33/OFF Y25/ON H127

The indication light only inform about the position of the hydraulic jack. Tramming with the jack down is
prevented by relay K233.

1.5 Engine rpm, manually controlled speed.


S189/OFF X32/OFF Y24/ON K324

When Y24 is ON the relay K324 gives a signal to connection P61/28 on the ECM and the engine
runs on 1500 rpm.
When K324 is de-activated by setting switch S189 to ON (X32/ON, Y24/OFF) the engine runs at
an rpm determined by the potentiometer (R189) connected to P61/10 on the ECM.

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07-01-04, PLC Programme, ROC F9 C9
Function Signal from/position PLC input/status PLC output Valve

1.6 Engine rpm, automatically controlled speed (Impact activated).

S130/Drilling pos X24/ON


S446/Impact pos X27/ON or X30/ON Y24/OFF

To start flushing and DCT, press the impact switch (S446) for maximum 0,3 sec. To start low
impact, press the switch (S446) longer then 0,8 sec.
When K324 is de-activated by activating impact switch (S446) the engine runs at an rpm
determined by the potentiometer (R189) connected to P61/10 on the ECM.

2.DRILLING FUNCTIONS

2.1 Drill lever mode


S130/Drilling pos X24/ON
S452/Drill mode X35/OFF Y30/OFF K178/OFF
Y31/ON H179/ON
Y179A/ON
Y179B/ON

When PLC output Y30 is OFF, relay K178 is not active and the drill lever works in drill mode.
When PLC output Y30 is ON relay K178 is active and the drill lever works in fast feed/threading
mode.
Drill mode is indicated by the green light H179 at the lever base.
In drill mode the lever will be magnetically locked in the end positions for drill rotation and feed
forward (Y179A and Y179B).

2.2 Drill lever magnet release


S130/Drilling pos X24/ON
S452/Drill mode X35/OFF Y30/OFF K178/OFF
S453/Release X36/ON Y31/OFF H179/OFF
Y179A/OFF
Y179B/OFF
0,2sec. ⇓ 0,2sec. ⇓ 0,2sec. ⇓
X36/OFF Y31/ON H179/ON
Y179A/ON
Y179B/ON

When pressing S453 the magnets are temporarily deactivated and the drill lever is released to
neutral position, resulting in the feed and rotation being shut off. After a delay of 0,2 seconds, set
by the PLC, the magnets are reactivated.
When the magnets are deactivated the green indicator light will also be temporarily deactivated
for 0,2 seconds.

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07-01-04, PLC Programme, ROC F9 C9
Function Signal from/position PLC input/status PLC output Valve

2.3 Dust collector, start of suction


S130/Drilling pos X24/ON
S181/Suction pos X2/ON
S446/Impact pos X27/ON or X30/ON Y21/ON Y253

The dust collector fan motor is started by turning switch S130 to drilling position (not controlled by the
PLC)
Suction is started when the fan housing hatch is open by activating Y253 as described above.

2.4 Dust collector, adjust of pulse length

S130/Drilling pos X24/ON


S181/Suction pos X2/ON
S446/Impact pos X27/ON Y21/ON Y253
S456/Increase DCT time X37/ON
S457/Adjust pulse time X40/ON Y32/ON Y251A
Y33/ON Y251B
Y34/ON Y251C

Each push on the button increases the pulse length by 0,05 sec. If switch S456 is OFF, the time
will be decreased instead of increased when S457 is pushed. Factory setting is 0,3 sec.

2.5 Dust collector, adjust of pause time.

S130/Drilling pos X24/ON


S181/Suction pos X2/ON
S446/Impact pos X27/ON Y21/ON Y253
S456/Increase DCT time X37/ON
S458/Adjust pulse time X41/ON Y32/ON Y251A
Y33/ON Y251B
Y34/ON Y251C

Each push on the button increases the pulse length by 1 sec. If switch S456 is OFF, the time will
be decreased instead of increased when S458 is pushed. Factory setting is 5 sec.

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07-01-04, PLC Programme, ROC F9 C9
Function Signal from/position PLC input/status PLC output Valve

2.6 Dust collector, adjust of cleaning time

S130/Drilling pos X24/ON


S181/Suction pos X2/ON
S446/Impact pos X27/ON Y21/ON Y253
⇓ ⇓
S446/Impact pos. X27/OFF Y21/OFF Y253
S456/Increase DCT time X37/ON
S459/Adjust pulse time X42/ON Y32/ON Y251A
Y33/ON Y251B
Y34/ON Y251C

Each push on the button increases the pulse length by 5 sec. If switch S456 is OFF, the time will
be decreased instead of increased when S459 is pushed. Factory setting is 30 sec.
The PLC also controls the cleaning during drilling. It cleans one valve at each time and when the
Impact is switched OFF the cleaning will continue with all three valves simultaneously until the set
time is up.

2.7 ECL-pump

S130/Drilling pos X24/ON


S446/Flushing pos X27 or X30/ON Y0/ON Y106

To start flushing and DCT, press the impact switch (S446) for maximum 0,3 sec. To start low impact,
press the switch (S446) longer then 0,8 sec.

2.8 ECG-pump(Option)

S130/Drilling pos X24/ON


S446/Flushing pos X27 or X30/ON Y1/ON Y107

To start flushing and DCT, press the impact switch (S446) for maximum 0,3 sec. To start low impact,
press the switch (S446) longer then 0,8 sec.

2.9 Anti-jamming activated by high rotation pressure

S130/Drilling pos X24/ON


B134/ACTIVE X0/ON Y2/ON Y109
Y17/ON Y101B

Y2 will remain active for a minimum of 0.8 sec or until the rotation pressure drops below the
setting of QDS K.
When anti-jamming has been activated low feed pressure and low impact pressure will be
activated for 6 sec.

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07-01-04, PLC Programme, ROC F9 C9
Function Signal from/position PLC input/status PLC output Valve

2.10 Anti-jamming activated by flushing

S130/Drilling pos. X24/ON


S100/Full flush air pos. X26/ON
S446/Flushing pos. X30/ON
B142/ACTIVE X1/ON Y2/ON Y109

The flow switch is only functioning during full flushing. The minimum activating time is set by the PLC
internally to 0,8sec.
When anti-jamming has been activated low feed pressure and low impact pressure will be
activated for 6 sec.

2.11 Drill lever, logic direction when anti-jamming is active

S130/Drilling pos X24/ON


B134/ACTIVE X0/ON Y2/ON Y109
B262/ACTIVE X25/ON Y2/OFF

Pulling the drill lever to feed backwards position activates B262. This will block the anti jamming
output Y2 to allow logic function of the drill lever.

2.12 Low feed pressure-setting.

S130/Drilling pos X24/ON Y17/ON Y101B

When switch (S130) is in drilling position, valve 101B for low feed pressure is activated.

2.13 Low impact activation.

S130/Drilling pos X24/ON Y17/ON Y101B


B118/RHS-arm in carousel X3/ON
S446/Low impact X27/ON Y20/ON Y101A
Y23/ON Y116
Or
Y22/ON Y115
Y23/ON Y116

To start flushing and DCT, press the impact switch (S446) to the left for maximum 0,3 sec.
To start low impact, press the switch (S446) to the left longer then 0,8 sec.

Activating impact will always activate flushing. Flushing is controlled by switch (S100) to reduced or full.
When full flushing is selected both valve Y115 and valve Y116 opens.

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07-01-04, PLC Programme, ROC F9 C9
Function Signal from/position PLC input/status PLC output Valve

2.14. High impact activation.

S130/Drilling pos X24/ON Y17/ON Y101B


S446/Low impact. X27/ON Y20/ON Y101A
Y23/ON Y116
Or
Y22/ON Y115
Y23/ON Y116

⇓ ⇓
S446/High impact X30/ON Y17/OFF
Y20/ON Y101A
Y23/ON Y116
Or
Y22/ON Y115
Y23/ON Y116

To start flushing and DCT, press the impact switch (S446) to the left for maximum 0,3 sec.
To start low impact, press the switch (S446) to the left longer then 0,8 sec.

To start high impact, press the switch (S446) to the right longer then 0,5 sec.

Activating impact will always activate flushing. Flushing is controlled by switch (S100) to reduced or full.
When full flushing is selected both valve Y115 and valve Y116 opens.

When changing back to low impact, press the impact switch (S446) to the left longer then 0,5 sec,
otherwise the impact will stop.

Pressing switch (S446) to the right for high impact activation without first starting the low impact will not
result in a self-holding circuit. Impact will be active only as long as the switch is pressed.

2.15. Impact hour counter

S130/Drilling pos X24/ON


S446/Impact. pos X27/ON or X30/ON Y20 D510 PMI2:0

2.16. Automatic drill stop function

D510/PMO:01 X43ON Y20OFF Y101A


Y17/ON Y101B
Y22/OFF Y115
Y23/OFF Y116
Y2/ON Y109

Signal from D510/PMO:01 (reached depth) results in a signal to Y109 (drill feed backwards) for
2 seconds

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07-01-04, PLC Programme, ROC F9 C9
Function Signal from/position PLC input/status PLC output Valve

3. RAPID FEED STOP FUNCTIONS

3.1 Rapid feed stop forward

S130/Drilling pos X24/ON


B122/Active X12/ON Y4/ON Y150

3.2 Rapid feed stop backwards, uncoupling

S130/Drilling pos X24/ON


S113/Take up rod string X22/ON
B126/Active X13/ON Y3/ON Y149

If switch S113 is ON during system start up will it not be enable until it has been switched off and
on again.
The system holds the stop signal for two seconds and after that the movement will start again.

3.3 Rapid feed stop backwards, intake magazine

S130/Drilling pos X24/ON


S113/Take up rod string X22/ON
B126/Active X13/ON Y3/ON Y149
If switch S113 is ON during system start up will it not be enable until it has been switched off and
on again.
The system holds the stop signal for two seconds and after that the movement will start again.

3.4 Rapid feed stop backwards, max

S130/Drilling pos X24/ON


B127/Active X14/ON Y3/ON Y149

4. RODHANDLING FUNCTIONS

4.1 Open Gripper

S130/Drilling pos X24/ON


S446/Impact switch X27 and X30/OFF
B379/Operator seat active X31/ON
S111/Top button pushed X21/ON Y6/ON Y300

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07-01-04, PLC Programme, ROC F9 C9
Function Signal from/position PLC input/status PLC output Valve

4.2 Guide grip

S130/Drilling pos X24/ON


S446/Impact switch X27 and X30/OFF
S111/Neutral pos X15,X16,X17,X20 and X21/OFF
B118/Dis-ACTIVE X3/OFF Y7/ON Y306

The activation of Y306 is delayed 0,5 sec by the PLC

4.3 Hard grip

S130/Drilling pos. X24/ON

Hard grip is the normal condition no active inputs or outputs are required.
Exceptions are Open gripper and Guide grip.

4.3.a RHS, arm towards drillcenter


S130/Drilling pos. X24/ON
S446/Impact switch X27 and X30/OFF
B379/ACTIVE X31/ON
S111/Pos backwards. X16/ON Y10/ON Y301B

Flushing is deactivated automatically by switching of the impact, which enables rod handling.

4.3.b RHS, arm towards carousel


S130/Drilling pos. X24/ON
S446/Impact switch X27 and X30/OFF
B379/ACTIVE X31/ON
S111/Pos, forward. X15/ON Y11/ON Y301A

Flushing is deactivated automatically by switching of the impact, which enables rod handling.

4.4.a RHS, carousel rotation, clockwise.


S130/Drilling pos. X24/ON
S446/Impact switch X27 and X30/OFF
B379/Operator seat active X31/ON
B118/ACTIVE X3/ON
S111/Top button pushed. X21/ON
S111/Pos, to the left. X17/ON
START B183/ACTIVE X7/ON Y13/ON Y303A
⇓ B183/Dis-ACTIVE X7/OFF
STOP B183/ACTIVE X7/ON Y13/OFF

Flushing is deactivated automatically when switching impact off, this enables rod handling.

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07-01-04, PLC Programme, ROC F9 C9
Function Signal from/position PLC input/status PLC output Valve

4.4.b RHS, carousel rotation, counter clockwise.


S130/Drilling pos. X 24/ON
S446/Impact switch X27 and X30/OFF
B379/Operator seat active X31/ON
B118/ACTIVE X3/ON
S111/Top button pushed. X21/ON
S111/Pos, to the right. X20/ON
START B182/ACTIVE X6/ON Y12/ON Y303B
⇓ B182/Dis-ACTIVE X6/OFF
STOP B182/ACTIVE X6/ON Y12/OFF

Flushing is deactivated automatically by switching of the impact, which enables rod handling.

4.5.a Sleeve retainer activation


S130/Drilling pos. X24/ON
S446/Impact switch X27 and X30/OFF
B379/Operator seat active X31/ON
S111/Pos, backwards. X16/ON
S182/Sleeve retainer X23/ON Y5/ON Y309

Flushing is deactivated automatically when switching impact off, this enables rodhandling.
Sleeve retainer activation is time delayed in PLC, to secure that the rodgrippers are out in drill centre
before activation.

4.5.b Sleeve retainer de-activation


S130/Drilling pos. X24/ON
S446/Impact switch X27 and X30/OFF
S182/Sleeve retainer X23/OFF Y5/OFF

Flushing is deactivated automatically when switching impact off, this enables rodhandling.
Rod gripper transportation to carousel is time delayed in PLC, to secure that the sleeve retainer is back in
neutral position.

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