Professional Documents
Culture Documents
R o t h
Aleda V. Roth is an associate professor at the Kenan-Flagler
Business School of the University of North Carolina at Chapel Hill.
Her co-authoredbooksinclude Competing in World Class Manufacturing,
World Class Banking: Benchmarking the Market Leaders, and
The Management of Continuous Improvement: Cases in
Health Administration.
ECONOMIESOFKNOWLEDG
"Economiesofknowledge means that the firmisabletouseits business acumen, combined with skilled
people and experience with advanced technologies, to create an organization that consistently identifies,
assimilates, and exploits new knowledge more efficiently and effectively than the competition."
Manufacturers are in the midst of one of the most petitive strength in a combined set of generic capabili
significant transformations in history. The kaleidoscopic ties, namely quality, delivery, flexibility, and price lead
nature of the global economy has created an environ ership. Managers then have options. They can use one
ment of unprecedented hyper-complexity and dynamic or more capabilities to preempt or imitate fast global
change. So much so that the rules of the competitive competitors. Armed with multiple capabilities, manufac
game are shifting faster than managers can react to them. turers will be better prepared for the changes ahead.
Moreover, these dynamics bode continuous sea changes Acquiring strategic agility is no easy task. It requires
in work and sources of value-added. Looking to past "economies of knowledge" through accelerated enter
solutions for rationing resources and controlling costs is prise-wide learning. Economies of knowledge means
not an option. The drivers of change indicate one point: that the firm is able to use its business acumen, com
Successful manufacturers tomorrow will not look much bined with skilled people and experience with advanced
like those of today. technologies, to create an organization that consistently
Manufacturing pacesetters are seeking new competi identifies, assimilates, and exploits new knowledge more
tive weapons. Prominent in the search is strategic efficiently and effectively than the competition.
agility—the capability to produce the right products at O r g a n i z a t i o n a l K n o w l e d g e Drivers
the right place at the right time at the right price. By The quantum need for strategic agility stems from
definition, strategic agility is achievable only with com chaotic markets and technological forces. Global markets
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in constant flux have become "virtual." At dizzying ing its progress toward strategic agility. Removing the
speeds, customers, suppliers, and competitors swap millstone requires "out-of-the-box" thinking to capital
boundaries, niches, and roles. It is not uncommon for ize on knowledge creation. World class manufacturers
competitors to serve dual roles as customers or suppliers have succeeded by thoroughly "un-learning" old produc
as long as it is profitable to do so. The plethora of emer tion rules and contextualizing their know-how with post-
gent technologies and customer information bases only industrial, information logic.
fuel the infinite ways of dynamically dicing up the mar To turn our organizations upside down and to capital
ketplace and add to the multiplicity of forms that com ize on knowledge, managers must broadly address three
petition can take. questions:
The global stage is set for oppor ♦ What are the beliefs concerning the
tunistic firms to engulf their ill-pre "[M]uch of what managers know competitive landscape and the differ
pared prey with no warning. Consider entiating priorities?
the drivers of organizational knowl today and the decisions they make ♦ How are work processes modified,
edge: customers, information, speed- are based upon industrial, changed, and evaluated?
to-markets, and technological choices. ♦ How are the sources of value-added
♦ We live in an age of customer mass-production logic. This is a changing?
choice, and today's savvy customers major source of entropy, siphoning Evolving Management
want it all! Worldwide, customers' Perspectives
access to product information and valuable resources and Management debate around these
databases enables them to make more misdirecting talent." questions can benefit by understand
informed choices. Global customers ing the distinctions among various
are demanding uniformity in product quality and service manufacturing epochs—those strategic moments in
standards. One only has to look at the telecommunica which top management perspectives of competitive
tions and electronics industry to understand this per capabilities shift radically and require revolutionary
spective. approaches to change. The trajectory of the dominant
♦ Information is becoming a global commodity and alone paradigms of production logic and best practices can be
provides little strategic value-added. Access to the understood by using a strategic map to look back to pro
Internet and other online services provide information to duction's historical roots and to help recognize its major
the masses. Computer-based commerce, such as electron disconnects between today's and tomorrow's passages.
ic data interchange, speeds up order fulfillment cycles. (See Exhibit 1 on page 32.)
Because information is widely available, competencies in Each epoch highlights the time-phased best practices
synthesis and analysis boost the strategic arsenal. of the globally competitive manufacturers in industrial
♦ Speed-to-market is the rallying cry of world class man ized regions. Notably, the outstanding performers,
ufacturers. An estimated one-third to two-thirds of a defined here as "world class," are approaching the 21st
firm's annual sales are derived from products developed century priorities today. The less competitive laggards
within the past two years. On the downside, the same remain vested in the past, where the fundamental
processes that enable rapid new product introduction also premises of management date back to the industrial age
increase product proliferation and process complexity. of Henry Ford and Alfred Sloan.
♦ The array of technological choices available is growing Clearly, within each manufacturing epoch, managers
exponentially. The ability of individuals, organizations, must see things differently in order to manage different
and even society at large to exploit their potential has ly. To illustrate, consider how long it took U.S. automo
not kept pace with new technology. As technological tive manufacturers to recognize and respond to the
advancement impinges upon every aspect of daily work, structural change in their markets caused by Japanese
the expertise, spirit, and creativity of people—not capital competition. Why didn't Roger Smith quickly "do some
and equipment—are the limiting resources. The rapidity thing" different rather than let GM's market share
of change has outstripped traditional methods and defin erode? Only fifteen years ago did a handful of world
itions of production. As a result, managers must turn class manufacturers embark upon a journey called lean
upside down the tenets they held in the past about how production, now considered a best practice. Shattering
to organize work, how to share work, and how to strate- old axioms, total quality management and just-in-time
gize. Yet much of what managers know today and the logic are changing management mindsets entirely.
decisions they make are based upon industrial, mass pro Industry leaders are now making a call to arms for a
duction logic. This is a major source of entropy, siphon new production logic, called agile manufacturing. They
ing valuable resources and misdirecting talent. hope to use their manufacturing capabilities to deluge
Mass-production logic has become a corporate mill the marketplace with a wider variety of higher value
stone, weighing down its potential for learning and slow products.
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Beyond that is strategic
agility—the ability to leverage
enterprise-wide operations to
turn on a dime, providing the
right product at the right price,
anywhere. In other words, the
pacesetters will transcend the
functional manufacturing
boundaries to develop fluid,
enterprise-wide operations in
order to be globally agile.
Competitive Priorities.
The decision calculus for man
ufacturing investment choices
is typically associated with
competitive priorities—the
manufacturing-related capabili
ties that win new customers
and retain them. In a competi
tive world there is little room
for waste. An emerging body of
research suggests that the dom
inant set of competitive priori
ties, especially within the
industrialized countries, is tied
to manufacturing epochs. The
strategic importance of investing in epoch-based capabil nologies, knowledge, and skills are dramatically rede
ities lies in its contribution to building sustainable com fined. Moreover, a firm's relative position on the strate
petitive advantage and superior profitability. gic map determines its potential to leverage generic
Using mass-production logic, investments are made capabilities through operations processes at the site, the
by trading-off competitive capabilities, e.g., quality or business unit, or the enterprise level. For example, man
cost or flexibility. Following a product life cycle, manu ufacturing priorities of quality and delivery are typically
facturing priorities shifted as volume increased, such as implemented at the plant. Here production benefits
from quality to low cost. Lean production logic differs. from more localized process redesign projects that build
Quality, delivery, and costs are viewed as complementary upon its manufacturing process knowledge. By the same
capabilities, not to be traded-off for one another. Within token, integration of business unit processes is necessary
agile manufacturing, flexibility—the ability to make to realize flexibility. Attaining strategic agility means
product variety with high quality and reliable deliveries spanning national boundaries in order to leverage a port
at a competitive price—is of paramount importance. folio of global assets. To do so, firms must rationalize
Strategic agility requires a metamorphosis from the resources and processes on an enterprise-wide basis.
organization as mechanistic "working machine" to the Process Performance Criteria. Evaluation of opera
"Knowledge Factory™"—an organic, accelerated learn tions process performance varies by epoch as seen in
ing organization that produces shared knowledge as a Exhibit 1. Efficiencies from economies of scale, continu
key by-product. The conceptual analogy is the way that ous improvement, and quick response are the outcomes
a breeder reactor generates more fuel than it consumes. of mass and lean manufacturing, respectively. With agile
As operations evolve from physical production of prod manufacturing, the business unit profits from organiza
ucts to the manufacture of invisible, intangible assets tional connectivity. Economies of integration, which are
such as services, knowledge, and ideas, work becomes enabled by technology, will enhance manufacturing's
largely cognitive, organic, and virtual. ability to work in tandem with other functions, cus
Thus with each manufacturing passage, past invest tomers, and suppliers.
ments must frequently be treated as sunk costs as tech With strategic agility, process performance is based
upon the relative degree of mass personalization—the
ability to provide products and services based upon each
individual customer's specific characteristics, attributes,
needs, and wants. Mass personalization is demarcated
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Flexibility shatters organizational boundaries.
Quality and delivery pave the way for flexibility due to
improvements in subsystem predictability and know-
how. Now manufacturers must come to grips with larger,
unwieldy business unit processes. Business process
redesign and innovations take out more organizational
slack. Proverbial fire walls at the boundaries are
destroyed in order to get closer to suppliers, partners,
and especially customers. Flexibility requires an inordi
nate closeness to customers. Intimate customer knowl
edge provides opportunities for unprecedented cross-
organizational process integration. Unfortunately, few
companies deliberately build capabilities on long-term
customer relationships.
Price leadership is the final step in the progres-
sion. Price leadership means that the firm has signifi
cant flexibility in pricing because of lower manufactur
ing and distribution costs. It occurs only when product
and process innovations reduce costs over a product fam
petitive capabilities and those needed in the future. ily life cycle and controllable costs are sustainable, or
Empirical evidence supports a new theory of competi declining. For global players, total price leadership is all
tive progression. (See Exhibit 2). Accordingly, generic about leveraging the entire enterprise and its network of
capabilities are developed sequentially and are interde suppliers, customers, partners, and facility locations.
pendent over time, regardless of intended priorities. Price leadership is not a one-time event but requires a
Roth's theory (1996) explains why generic capabilities clear understanding of enterprise-wide processes under
observed within manufacturing firms accumulate in a lying quality, delivery, and flexibility.
progression—from quality and then to delivery and then Barriers to Growth in the Knowledge Era
to flexibility and then to price leadership during an inno Interestingly, the competitive progression mirrors the
vation cycle. macro evolutionary pattern depicted on the strategic
Quality is first, not only because it is the ante for map (Exhibit 1). Having higher levels of combinative
competing, but because it increases process pre- generic capabilities is the essence of strategic agility, and
dictability and increases organizational learning. the most cost-effective path of accumulating generic
Mastery of total quality management (TQM) as a new capabilities follows from competitive progression theory.
business science and deployment of its principles pro Competitive progression theory is the conceptual linch
vides a foundation for organizational learning. As people pin between manufacturing epochs and the evolution of
are permitted to practice quality in daily work, they gain the enterprise as a whole.
new social skills along with improved functional and Combined competitive capabilities are broadly associ
technical expertise. TQM requires them to come togeth ated with the changing organizational architecture, tech
er, communicate, dialogue, and share expertise. A quality nological progress, and roles of people—both employees
umbrella can ready the organization for ongoing change. and customers. For example, within a Knowledge Factory,
Delivery reliability expands local process capa- the customer becomes a collaborator in the production
bilities. Fast and reliable delivery is possible only after a process. Customers, supported by intelligent technologies
company can control its product quality. Delivery builds like virtual reality software, participate in the design and
upon product quality by expanding the need to share production of their own goods and services.
technical information and process knowledge cross-func The primary barriers to progress toward strategic agili
tionally and along the supply chain. For reliable delivery, ty are a lack of skilled human resources and manage
manufacturers must be able to provide the same level of ment expertise to deploy these resources. Technology
support and service worldwide. Increased predictability will not be the issue because all firms will have access to
of distribution processes is essential. Because products comparable technology. The question will be: How do
and services usually have some "local" contents (i.e., we build the thoughtware, and how do we gain the orga
addressing market-specific, environmental, safety, ener nizational knowledge?
gy, and cultural issues), understanding distribution The answer is intuitively simple, but not easy to
processes augments the firm's knowledge portfolio. implement. Firms must work through the competitive
progression faster and, thereby, accelerate the number of
innovation cycles. The Knowledge Factory™ model