MULTILINK DAILY TESTING DETAIL'S - TVSM PARTS

Part Description -Customer Part Number FOR INSPECTION ACCEPTED QTY REWORK QTY REJECTION QTY REMARKS
QTY
SL No.

FUEL SENDER UNIT - Star Sport EVAP ND160150 517 500 17 0 0

1

2 FUEL SENDER UNIT - Phoenix N5160510 0 0 0 0 0

FUEL SENDER UNIT -Streak K3161320 0 0 0 0 0

3

FUEL SENDER UNIT - Pep+ K3160670 920 900 20 0 0

4
FUEL SENDER UNIT -Victor Glx N9140240 0 0 0 0 0
5

FUEL SENDER UNIT - Jupiter K6160520 2887 2850 37 0 0

FUEL SENDER UNIT - U177 N3163470 737 725 12 0 0

7

FUEL SENDER UNIT - U244 N6160520 0 0 0 0 0

8

FUEL SENDER UNIT - U271 N8161670 0 0 0 0 0

9
FUEL SENDER UNIT - Victor GX N3140030 0 0 0 0 0
10

FUEL SENDER UNIT - Star City Plus EVAP NA160240 517 500 17 0 0
11
SOCKET MOBILE CHARGER- Streak K3161540 0 0 0 0 0
12
SOCKET MOBILE CHARGER -Star City Plus N8161720 0 0 0 0 0
13

SOCKET MOBILE CHARGER - Auto G5161110 1165 1165 19 0 0

14
SOCKET MOBILE CHARGER-Pep+ K3160990 0 0 0 0 0
15

16 ELECTRONIC FLASHER - Pep+ N9160380 2962 2960 2 0 0

17 THROTTLE SWITCH - Pep+ K3160230 0 0 0 0 0

18 BEEPER -Pep+ K3160190 2080 2077 3 0 0

19 BEEPER - Auto G5160450 0 0 0 0 0

 BEEPER -Pep+ VA/VE K3160190 1817 1713 104 0 0
20

THERMAL SENSOR -Pep+ K3060260 602 600 2 0 0

21

22 ASCO - Pep+ K3160690 0 0 0 0 0

23 SIDE STAND SWITCH - Pep+ K3160820 548 540 8 0 0

24 CARD SET STR RELAY-RT N9161810 0 0 0 0 0

25 THROTTLE SWITCH-GLX N3163300 0 0 0 0 0

26 AC REGULATOR 122 122 0 0 0

27 THROTTLE SWITCH ASSY-N27 R1160370 0 0 0 0 0

 DATE : 01-06-17

REASON

Value variation-15no's[10 at 15,76 at

62],Rubbing-01no's

Flange scraz-15no's,Bush gap-05no's

Value variation-18no's[11 at 18,84 at

111],Double wiper-02no's,Flange
scraz-03no's,Under potting-
08no's,Rivet gap-04no's

Value variation-10no's[76 at
62],Rubbing-02no's

Value variation-15no's[10 at 15,76 at

62],Rubbing-01no's

Not working-01no's,Improper date

punch-18no's

Epoxy rework

Not working

0
Double sound-15no's,Epoxy hole-
82no's,Not working-07no's

Not working

0
MULTILINK DAILY TESTING DETAIL'S - TVSM PARTS

Part Description -Customer Part Number FOR INSPECTION ACCEPTED QTY REWORK QTY REJECTION QTY REMARKS
QTY
SL No.

FUEL SENDER UNIT - Star Sport EVAP ND160150 991 950 41 0 0

1

2 FUEL SENDER UNIT - Phoenix N5160510 0 0 0 0 0

FUEL SENDER UNIT -Streak K3161320 0 0 0 0 0

3

FUEL SENDER UNIT - Pep+ K3160670 112 100 12 0 0

4
FUEL SENDER UNIT -Victor Glx N9140240 0 0 0 0 0
5

FUEL SENDER UNIT - Jupiter K6160520 2050 2025 25 0 0

FUEL SENDER UNIT - U177 N3163470 104 100 4 0 0

7

FUEL SENDER UNIT - U244 N6160520 0 0 0 0 0

8

FUEL SENDER UNIT - U271 N8161670 0 0 0 0 0

9
FUEL SENDER UNIT - Victor GX N3140030 0 0 0 0 0
10

FUEL SENDER UNIT - Star City Plus EVAP NA160240 991 950 44 0 0

11
SOCKET MOBILE CHARGER- Streak K3161540 0 0 0 0 0
12

SOCKET MOBILE CHARGER -Star City Plus N8161720 0 0 0 0 0

13
SOCKET MOBILE CHARGER - Auto G5161110 891 880 11 0 0
14
SOCKET MOBILE CHARGER-Pep+ K3160990 17 17 0 0 0
15

16 ELECTRONIC FLASHER - Pep+ N9160380 2806 2800 6 0 0

17 THROTTLE SWITCH - Pep+ K3160230 0 0 0 0 0

18 BEEPER -Pep+ K3160190 105 105 0 0 0

19 BEEPER - Auto G5160450 496 495 1 0 0

BEEPER -Pep+ VA/VE K3160190 2622 2535 90 0 0

20

THERMAL SENSOR -Pep+ K3060260 800 800 0 0 0

21

22 ASCO - Pep+ K3160690 0 0 0 0 0

23 SIDE STAND SWITCH - Pep+ K3160820 0 0 0 0 0

24 CARD SET STR RELAY-RT N9161810 0 0 0 0 0

25 THROTTLE SWITCH-GLX N3163300 0 0 0 0 0

26 THROTTLE SWITCH ASSY-N27 R1160370 0 0 0 0 0

 DATE : 02-06-17

REASON

Value variation-10no,s[12 at 17],bush

waser gap-20no's,wiper bend-
05no's,Float arm crack-02no's,rivet
gap-04no's

Struck-up-07no's,Bush gap-05no's

Value variation-15no's[11 at 18,84 at

111],Double wiper-01no's,Flange pitch
missing-01no's,Under potting-
03no's,struck-up-03no's

Value variation-02no's[76 at
62],Rubbing-02no's

Value variation-10no,s[12 at 17],bush

waser gap-20no's,wiper bend-
05no's,Float arm crack-02no's,rivet
gap-04no's

Not working-01no's,Improper date

punch-08no's,damge-01no's,'o'ring
cut-01no's
0

Epoxy rework

0
Not working

Double sound-26no's,Epoxy hole-

60no's,Not working-04no's

0
MULTILINK DAILY TESTING DETAIL'S - TVSM PARTS

Part Description -Customer Part Number FOR INSPECTION ACCEPTED QTY REWORK QTY REJECTION QTY REMARKS
QTY
SL No.

FUEL SENDER UNIT - Star Sport EVAP ND160150 1631 1500 131 0 0
1

FUEL SENDER UNIT - Phoenix N5160510 0 0 0 0 0

2
FUEL SENDER UNIT -Streak K3161320 0 0 0 0 0
3

FUEL SENDER UNIT - Pep+ K3160670 0 0 0 0 0

4

FUEL SENDER UNIT -Victor Glx N9140240 0 0 0 0 0

5

FUEL SENDER UNIT - Jupiter K6160520 2532 2500 32 0 0

FUEL SENDER UNIT - U177 N3163470 432 425 7 0 0

7

FUEL SENDER UNIT - U244 N6160520 0 0 0 0 0

8

FUEL SENDER UNIT - U271 N8161670 0 0 0 0 0

9
FUEL SENDER UNIT - Victor GX N3140030 0 0 0 0 0
10

FUEL SENDER UNIT - Star City Plus EVAP NA160240 820 800 20 0 0
11
SOCKET MOBILE CHARGER- Streak K3161540 0 0 0 0 0
12

SOCKET MOBILE CHARGER -Star City Plus N8161720 0 0 0 0 0

13
SOCKET MOBILE CHARGER - Auto G5161110 0 0 0 0 0
14
SOCKET MOBILE CHARGER-Pep+ K3160990 937 930 7 0 0
15

16 ELECTRONIC FLASHER - Pep+ N9160380 3087 3080 7 0 0

17 THROTTLE SWITCH - Pep+ K3160230 0 0 0 0 0

18 BEEPER -Pep+ K3160190 923 921 2 0 0

19 BEEPER - Auto G5160450 0 0 0 0 0

BEEPER -Pep+ VA/VE K3160190 2811 2755 56 0 0

20

THERMAL SENSOR -Pep+ K3060260 0 0 0 0 0

21

22 ASCO - Pep+ K3160690 0 0 0 0 0

23 SIDE STAND SWITCH - Pep+ K3160820 700 500 200 0 0

24 CARD SET STR RELAY-RT N9161810 0 0 0 0 0

25 THROTTLE SWITCH-GLX N3163300 0 0 0 0 0

26 THROTTLE SWITCH ASSY-N27 R1160370 0 0 0 0 0

 DATE : 03-06-17

REASON

Float arm crak-125no's,Value variation-

06no's[12 at 17]

Value variation-18no's[11 at 18,84 at

111],Bush gap-05no's,Flange pitch
missing-01no's,Float arm crack-
04no's,Rivet gap-02no's,Waser damage-
01no's

Value variation-07no's[76 at 62]

Value variation-12no's[10 at 15,76 at

62],Top plate gap-08no's

O' Ring missing

Epoxy rework

Epoxy rework
 0

Epoxy hole block

Cape loose

0
MULTILINK DAILY TESTING DETAIL'S - TVSM PARTS

Part Description -Customer Part Number FOR INSPECTION ACCEPTED QTY REWORK QTY REJECTION QTY REMARKS
QTY
SL No.

FUEL SENDER UNIT - Star Sport EVAP ND160150 1590 1350 240 0 0
1

FUEL SENDER UNIT - Phoenix N5160510 0 0 0 0 0

2
FUEL SENDER UNIT -Streak K3161320 0 0 0 0 0
3

FUEL SENDER UNIT - Pep+ K3160670 1083 1070 13 0 0

4

FUEL SENDER UNIT -Victor Glx N9140240 0 0 0 0 0

5

FUEL SENDER UNIT - Jupiter K6160520 2660 2630 30 0 0

FUEL SENDER UNIT - U177 N3163470 437 425 12 0 0

7

FUEL SENDER UNIT - U244 N6160520 0 0 0 0 0

8

FUEL SENDER UNIT - U271 N8161670 0 0 0 0 0

9
FUEL SENDER UNIT - Victor GX N3140030 0 0 0 0 0
10

FUEL SENDER UNIT - Star City Plus EVAP NA160240 858 800 58 0 0
11
SOCKET MOBILE CHARGER- Streak K3161540 0 0 0 0 0
12

SOCKET MOBILE CHARGER -Star City Plus N8161720 0 0 0 0 0

13
SOCKET MOBILE CHARGER - Auto G5161110 0 0 0 0 0
14
SOCKET MOBILE CHARGER-Pep+ K3160990 11 11 0 0 0
15

16 ELECTRONIC FLASHER - Pep+ N9160380 2521 2520 1 0 0

17 THROTTLE SWITCH - Pep+ K3160230 0 0 0 0 0

18 BEEPER -Pep+ K3160190 714 702 12 0 0

19 BEEPER - Auto G5160450 387 387 0 0 0

BEEPER -Pep+ VA/VE K3160190 2215 2191 24 0 0

20

THERMAL SENSOR -Pep+ K3060260 608 600 8 0 0

21

22 ASCO - Pep+ K3160690 0 0 0 0 0

SIDE STAND SWITCH - Pep+ K3160820 1062 1040 33 0 0

23

24 CARD SET STR RELAY-RT N9161810 0 0 0 0 0

25 THROTTLE SWITCH-GLX N3163300 0 0 0 0 0

26 THROTTLE SWITCH ASSY-N27 R1160370 0 0 0 0 0

 DATE : 05-06-17

REASON

wiper bend'4 nos float arm crack-220

no's ol - 06 no's

value variation 05 no's (10 at 3) bush

gap - 08 no's

value variation 14 no's (11 at 18) bush

gap - 08 no's wiper waser gap-2 no's mfg
n/g- 03 no's float arm crack -03

value variation 05 no's (10 at 15) value

variation 05 no's (76 at 59) rubbing - 02
no's

value variation 50 no's (10 at 15)

rubbing - 03 no's ol '05 no's

epoxy rework

0
 0

double sound-05 no's epoxy hole block-

18 no's not working - 01 nos

not working (

not working -21nos cape loose - 12 no's

0
MULTILINK DAILY TESTING DETAIL'S - TVSM PARTS

FOR INSPECTION
Part Description -Customer Part Number QTY ACCEPTED QTY REWORK QTY REJECTION QTY REMARKS
SL No.

FUEL SENDER UNIT - Star Sport EVAP ND160150 1426 1250 176 0 0
1

FUEL SENDER UNIT - Phoenix N5160510 0 0 0 0 0

2
FUEL SENDER UNIT -Streak K3161320 0 0 0 0 0
3

FUEL SENDER UNIT - Pep+ K3160670 1398 1380 18 0 0

4

FUEL SENDER UNIT -Victor Glx N9140240 0 0 0 0 0

5

FUEL SENDER UNIT - Jupiter K6160520 2418 2400 18 0 0

FUEL SENDER UNIT - U177 N3163470 0 0 0 0 0

7

FUEL SENDER UNIT - U244 N6160520 0 0 0 0 0

8

FUEL SENDER UNIT - U271 N8161670 505 500 5 0 0

9
FUEL SENDER UNIT - Victor GX N3140030 0 0 0 0 0
10

FUEL SENDER UNIT - Star City Plus EVAP NA160240 755 725 30 0 0
11
SOCKET MOBILE CHARGER- Streak K3161540 0 0 0 0 0
12

SOCKET MOBILE CHARGER -Star City Plus N8161720 0 0 0 0 0

13
SOCKET MOBILE CHARGER - Auto G5161110 500 500 0 0 0
14

SOCKET MOBILE CHARGER-Pep+ K3160990 512 480 32 0 0

15

16 ELECTRONIC FLASHER - Pep+ N9160380 3085 3080 5 0 0

17 THROTTLE SWITCH - Pep+ K3160230 0 0 0 0 0

 BEEPER -Pep+ K3160190 1344 1312 32 0 0
18

BEEPER - Auto G5160450 892 886 6 0 0

19

BEEPER -Pep+ VA/VE K3160190 1663 1627 36 0 0

20

THERMAL SENSOR -Pep+ K3060260 1001 1000 1 0 0

21

22 ASCO - Pep+ K3160690 0 0 0 0 0

SIDE STAND SWITCH - Pep+ K3160820 695 675 20 0 0

23

24 CARD SET STR RELAY-RT N9161810 0 0 0 0 0

25 THROTTLE SWITCH-GLX N3163300 0 0 0 0 0

26 THROTTLE SWITCH ASSY-N27 R1160370 0 0 0 0 0

 DATE : 06-06-17

REASON

washer gap - 10no's topplate gap-01

no's wiper bend - 03 nos float arm crack
- 60 no's ol - 100 rivet gap - 02

value variation 05 no's (10 at 3)

topplant-08 no's bush gap - 05 no's

value variation 08 no's (11 at 18) float

arm crack -04 nos double date punch
-02 no's flange 3 pitch hole - 01 no's
flange pitch prom - 02 nos harnes lenth
short 01 no's

value variation 05 no's (62 at 57)

value variation 30 no's (10 at 15)

terminalvisibal from epoxy - 32 no's

epoxy hole-05 nos

0
not working - 03no's double sound -05
no;s ptc cap not good - 06 no's housing
damage 18no's

housing damage -01 no's not working -

01 no's epoxy cleaning-04 no's

not working - 03no's double sound -04

no;s housing on feviquick - 13 no's short
- 01 nos epoxy cleaning in housing - 15
no's

soldring hole - 01 no's

not working 08 no's welding problam

-04 no's wire inserting problam - 04 no's
cape loose -04 no's

0
MULTILINK DAILY TESTING DETAIL'S - TVSM PARTS

Part Description -Customer Part Number

SL No.

1 FUEL SENDER UNIT - Star Sport EVAP ND160150

2 FUEL SENDER UNIT - Phoenix N5160510

3 FUEL SENDER UNIT -Streak K3161320

4 FUEL SENDER UNIT - Pep+ K3160670

5 FUEL SENDER UNIT -Victor Glx N9140240

6 FUEL SENDER UNIT - Jupiter K6160520 FSU

7 FUEL SENDER UNIT - U177 N3163470

8 FUEL SENDER UNIT - U244 N6160520

9 FUEL SENDER UNIT - U271 N8161670

10 FUEL SENDER UNIT - Victor GX N3140030

11 FUEL SENDER UNIT - Star City Plus EVAP NA160240

12 SOCKET MOBILE CHARGER- Streak K3161540

13 SOCKET MOBILE CHARGER -Star City Plus N8161720

mobile charger
14 SOCKET MOBILE CHARGER - Auto G5161110

15 SOCKET MOBILE CHARGER-Pep+ K3160990

16 ELECTRONIC FLASHER - Pep+ N9160380 ELECTRONIC FLASHER

17 THROTTLE SWITCH - Pep+ K3160230 THROTTLE SWITCH

18 BEEPER -Pep+ K3160190

0 BEEPER - Auto G5160450 BEEPER

20 BEEPER -Pep+ VA/VE K3160190

21 THERMAL SENSOR -Pep+ K3060260 THERMAL SENSOR

22 ASCO - Pep+ K3160690 ASCO

23 SIDE STAND SWITCH - Pep+ K3160820

SIDE STAND SWITCH
24 CARD SET STR RELAY-RT N9161810 cordset(Scooter or Bike?)
25 THROTTLE SWITCH-GLX N3163300
THROTTLE SWITCH
26 THROTTLE SWITCH ASSY-N27 R1160370
 FSU

mobile charger

TRONIC FLASHER

ROTTLE SWITCH

BEEPER
Need Pictures of the components

ERMAL SENSOR available

ASCO

E STAND SWITCH
t(Scooter or Bike?)

ROTTLE SWITCH