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Chapter Three
BOYLE’S LAW AND THE HYDRO-PNEUMATIC (EXPANSION) TANK
Before discussing the sizing procedures of hydro-pneumatic tanks, it would be
advisable to evaluate the differing principles of the plain steel and diaphragm-type
tanks in terms of Boyle’s Law of Perfect Gases in order to demonstrate the
reasons for the space/time ratio indicated in the previous chapter.
EXPANDED WATER
At Px – Actual pressure Vo
239.5 GALS.
1163.6 GALS.
160 F.
92.6 GALS.
24.3GALS.
ADDITIONAL VOLUME
EXPANDED WATER 1,520 GALS.
93.3 = Px
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(70 + 460) (150 + 460)
Px
.1760 = 1
112.6 PSIG 610
100 PSIG -
Px = 107.3 – 14.7
Relief Valve Setting 1
Px = 92.6 psig
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So, because of the effect of increased temperatures in the charge
water of the plain steel tank (additional water expansion), and
Boiler Boiler increased air temperatures in the tank, we find that instead of a
final maximum operating pressure of 70 psig, we have an actual
final pressure of 92.6 psig, well above the maximum allowable
pressure of 70 psig.
In addition to this increased pressure, resulting from increased air
temperature, other factors such as vapor pressure will also
contribute to the pressure increases not originally calculated. In all
likelihood, the actual final pressure (Px ) would be above the relief
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valve setting.
The answer is to select a larger tank or increase the maximum
operating pressure. Equipping the tank with a special device to
92.6 PSIG - Max. Operating Pressure restrict gravity circulation of hot system water in the tank will help
prevent but not eliminate the problem.
+ 20.0 PSIG - Pump Additive Pressure
112.6 PSIG - Actual Final Pressure at Boiler
Po = Po
1
At Maximum OperatingTemp. 200 F.
T T1
84.7 = Po
1
(70 + 460) (85 + 460)
72.4 PSIG
85°F.
Po = 87.1 – 14.7
1
Po = 72.4 psig (well within 10% safety margin)
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