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High Pressure Control Valves

Model PB
Product Bulletin
PB0001
Sept. 2015

Introduction
The Kimray High Pressure Control Valve is designed
for controlling a variety of fluids at pressures up to 6000
psig (413 bar) and can be used for the discharge of liquid
or gas from vessels, separators, treaters, knockouts,
similar liquid accumulators and other areas of natural
gas production. The Kimray High Pressure Control Valve
comes with a variety of connection types from 2 inches to
10 inches (50 mm to 250 mm).

High Pressure Control Valve

Contents Page Summary:


Valve Description Cage Guided globe valve
Normal Service Liquid or Gas
Body Styles 3,4
Connection Size: 2 in. - 10 in.
Valve Dimensions 5 (50 mm - 250 mm)
DN 25 - DN 225
Specifications 6,7 Body Style: Through
Connection Type: Threaded (NPT), Flanged or
Elastomers 8 Socket Weld
Actuation: Fail Open or Fail Closed
Valve Trim 9,10,11
Single Acting Spring Return
Packing Box 12 Control: Upstream or Downstream
Temperature: -20°F to 500°F
Actuators 13 -29°C to 260°C
Cold Working Maximum 6000 psig
Model Code 14, 15 Pressure: 413 bar
Options: Reduced trim capacity
Trim material
Elastomer material
NOTE
Quick exhaust slam-shut
This information is presented in good faith. Kimray Actuator spring ranges
assumes no liability for advice or recommendations made Adjustable actuator
concerning results to be obtained from the user of any Coatings
Kimray product or service. Responsibility for the selection,
use and maintenance of any Kimray products remain with
the purchaser and end-user.

Kimray reserves the right to modify or improve the designs


or specifications of such products at any time without prior
notice.

Kimray Inc.- 52 NW 42nd Street Oklahoma City, Ok 73118 USA - Ph: (405) 525-6601, Fax: (405) 525-7520 - Kimray.com
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High Pressure Control Valves
Model PB
Product Bulletin
Features
Rugged Actuator Design
● Standard actuator is made from Ductile Iron (ASTM-A395)
● Capable of 45 psig (3.1 bar) diaphragm pressure for actuation
● Multiple spring options make it ideal for operation with I/P or electro-
Adjusting Screw
pneumatic positioners
● An optional “65 Topworks” actuator is available with an adjustable spring
from 10 psig to 30 psig (0.68 bar to 2 bar) and is made from 1018CW
ASTM 108 steel.
● Reversible Actuator allows simple change from “fail close” to “fail open”
with no extra parts required.

Open Yoke Design


Yoke ● Allows for position indicator to be easily seen from any direction.
● Open or closed scale on all models.
● Prevents process fluids from energizing the diaphragm if packing box
Coupling Block
leaks.
● Four bolts hold actuator to the valve body for easy access to trim com-
Actuator Base ponents.

Balanced Piston Design


Packing Box
● Upstream balanced piston assembly for bubble tight shut off (Class VI,
ANSI/FCI 70.2) against upstream pressure.
● Smooth control when used as a pressure regulator.
● Pressure drop does not effect activation pressure.
Bonnet
Optional Trim Sizes
● Standard trim available with full line size port to offer maximum flow.
● Easy to change reduced ratio plug.
● Reduce port size while maintaining equal percentage trim characteris-
tics.
● One bolt holds the ratio plug to the piston for a quick and easy change.

Soft Seat Seal


Piston/Cage ● Soft seat placed in the valve body and out of the flow path for longer life
Assembly
against abrasive conditions.

Upper Piston Seat


Upper Piston Seat
● Several materials available to accommodate abrasive and corrosive
Ratio Plug services (Table 10 - Upper Piston Seat Material).
● Replace upper piston seat without replacing the piston.

Steel Body
● Standard globe valve body is made from cast steel A216-WCB with
optional CF8M material available.

NACE Compliance
● Special materials available for sour service application in accordance
Body with the requirements of NACE specification MR0175.

Figure 1 

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High Pressure Control Valves
Model PB
Product Bulletin

Table 1 - Body Materials and End Connections


Main Valve
Material Group ASTM Group Available Connections
Body Size
WCB A216-WCB 1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar)
LCC A352-LCC 1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar)
CF8M A351-CF8M 1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar)
WCB A216-WCB 150RF, 300RF, 600RF, 1500RF
2 inch (50 mm) LCC A352-LCC 150RF, 300RF, 600RF, 1500RF
CF8M A351-CF8M 150RF, 300RF, 600RF, 1500RF
WCB A216-WCB 300RTJ, 600RTJ, 1500RTJ
LCC A352-LCC 300RTJ, 600RTJ, 1500RTJ
CF8M A351-CF8M 300RTJ, 600RTJ, 1500RTJ
2 in with 3 in RF WCB A216-WCB 300RF, 600RF
(50 mm with 80 mm RF)
2 in with 3 in RTJ WCB A216-WCB 300RTJ, 1500RTJ
(50 mm with 80 mm RTJ)
2 in with 4 in RF WCB A216-WCB 300RF, 600RF
(2 mm with 100 mm RF
WCB A216-WCB 150RF, 300RF, 600RF
LCC A352-LCC 150RF, 300RF, 600RF
CF8M A351-CF8M 150RF, 300RF, 600RF
3 in (80 mm)
WCB A216-WCB 300RTJ, 600RTJ
LCC A352-LCC 300RTJ, 600RTJ
CF8M A351-CF8M 300RTJ, 600RTJ
3 in with 4 in RF WCB A216-WCB 300RF
(80 mm with 100 mm RF)
WCB A216-WCB 150RF, 300RF, 600RF
LCC A352-LCC 150RF, 300RF, 600RF
CF8M A351-CF8M 150RF, 300RF, 600RF
4”, 6”, 8”, 10”
WCB A216-WCB 150RTJ, 300RTJ, 600RTJ
LCC A352-LCC 150RTJ, 300RTJ, 600RTJ
CF8M A351-CF8M 150RTJ, 300RTJ, 600RTJ

* Standard body is A216-WCB


* KIMCOAT coating available for any body material

Kimray body materials conform to ASME B16.5-1996 for external dimensions, working pressure class rating per ASME B16.34 and face to face per ANSI
75.08.01-2002.

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High Pressure Control Valves
Model PB
Product Bulletin

Table 2 - Temperature vs. Pressure Rating


Flange Class

150 300 600 900 1500 2500


Temperature
°F (°C) Hydrostatic Test Pressure (psig)
450 (31 bar) 1125 (77.5 bar) 2250 (153.4 bar) 3375 (230.9 bar) 5625 (384.3 bar) 9375 (639.4 bar)
*Maximum Allowable Non-Shock Pressure (psig)
WCB - A216-WCB
-20 to 100 (-28 to 37) 285 (19.7 bar) 740 (51.0 bar) 1480 (102 bar) 2220 (153.1 bar) 3705 (255.5 bar) 6170 (425.4 bar)
200 (93) 260 (17.9 bar) 680 (46.9 bar) 1360 (93.8 bar) 2035 (140.3 bar) 3395 (234.1 bar) 5655 (389.9 bar)
300 (148) 230 (15.9 bar) 655 (45.2 bar) 1310 (90.3 bar) 1965 (135.5 bar) 3270 (225.5 bar) 5450 (375.8 bar)
400 (204) 200 (13.8 bar) 635 (43.8 bar) 1265 (87.2 bar) 1900 (131.0 bar) 3170 (218.6 bar) 5280 (364.0 bar)
500 (260) 170 (11.7 bar) 605 (41.7 bar) 1205 (83.1 bar) 1810 (124.8 bar) 3015 (207.9 bar) 5025 (346.5 bar)
600 (315) 140 (9.7 bar) 570 (39.3 bar) 1135 (78.3 bar) 1705 (117.6 bar) 2840 (195.8 bar) 4730 (326.1 bar)
650 (343) 125 (8.6 bar) 550 (37.9 bar) 1100 (75.8 bar) 1650 (113.8 bar) 2745 (189.3 bar) 4575 (315.4 bar)
700 (371) 110 (7.6 bar) 530 (36.5 bar) 1060 (73.1 bar) 1590 (109.6 bar) 2665 (183.7 bar) 4425 (305.1 bar)

LCC - A352-LCC
Flange Class
150 300 600 900 1500 2500
-20 to 100 (-28 to 37) 290 (20.0 bar) 750 (51.7 bar) 1500 (103.4 bar) 2250 (155.1 bar) 3750 (258.6 bar) 6250 (430.9 bar)
200 (93) 260 (17.9 bar) 750 (51.7 bar) 1500 (103.4 bar) 2250 (155.1 bar) 3750 (258.6 bar) 6250 (430.9 bar)
300 (148) 230 (15.9 bar) 730 (50.3 bar) 1455 (100.3 bar) 2185 (150.7 bar) 3640 (251.0 bar) 6070 (418.5 bar)
400 (204) 200 (13.8 bar) 705 (48.6 bar) 1405 (96.9 bar) 2110 (145.5 bar) 3520 (242.7 bar) 5865 (404.4 bar)
500 (260) 170 (11.7 bar) 665 (45.9 bar) 1330 (91.7 bar) 1995 (137.6 bar) 3325 (229.3 bar) 5540 (382.0 bar)
600 (315) 140 (9.7 bar) 605 (41.7 bar) 1210 (83.4 bar) 1815 (125.1 bar) 3025 (208.6 bar) 5040 (347.5 bar)
650 (343) 125 (8.6 bar) 590 (40.7 bar) 1175 (81.0 bar) 1765 (121.7 bar) 2940 (202.7 bar) 4905 (338.2 bar)
700 (371) 110 (7.6 bar) 555 (38.3 bar) 1110 (76.5 bar) 1665 (114.8 bar) 2775 (191.3 bar) 4630 (319.2 bar)

CF8M - A351-CF8M
Flange Class
150 300 600 900 1500 2500
-20 to 100 (-28 to 37) 275 (19.0 bar) 720 (49.6 bar) 1440 (99.3 bar) 2160 (148.9 bar) 3600 (248.2 bar) 6000 (413.7 bar)
200 (93) 235 (16.2 bar) 620 (42.7 bar) 1240 (85.5 bar) 1860 (128.2 bar) 3095 (213.4 bar) 5160 (355.8 bar)
300 (148) 215 (14.8 bar) 560 (38.6 bar) 1120 (77.2 bar) 1680 (115.8 bar) 2795 (192.7 bar) 4660 (321.3 bar)
400 (204) 195 (13.4 bar) 515 (35.5 bar) 1025 (70.7 bar) 1540 (106.2 bar) 2570 (177.2 bar) 4280 (295.1 bar)
500 (260) 170 (11.7 bar) 480 (33.1 bar) 955 (65.8 bar) 1435 (98.9 bar) 2390 (164.8 bar) 3980 (274.4 bar)
600 (315) 140 (9.7 bar) 450 (31.0 bar) 900 (62.1 bar) 1355 (93.4 bar) 2255 (155.5 bar) 3760 (259.2 bar)
650 (343) 125 (8.6 bar) 440 (30.3 bar) 885 (61.0 bar) 1325 (91.4 bar) 2210 (152.4 bar) 3680 (253.7 bar)
700 (371) 110 (7.6 bar) 435 (30 bar) 870 (60.0 bar) 1305 (90.0 bar) 2170 (149.6 bar) 3620 (249.6 bar)

*Kimray HPCV PB valve is capable of full rated pressure drop.


Kimray conform to ASME B16.34-2009 for working pressure vs working temperature and ASME B16.5-1996 for flanges and flanged
fittings.

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High Pressure Control Valves
Model PB
D Product Bulletin

A
Figure 2 

Table 3 - Valve Dimensions


End A B C D Weight
Connection
150RF 10.00 in. (254 mm) 5.62 in. (142 mm) 17.0 in. (431 mm) 12.87 in. (327 mm) 38. lb (17.2 kg)
300RF 10.50 in. (266 mm) 5.62 in. (142 mm) 17.0 in. (431 mm) 12.87 in. (327 mm) 41. lb (18.5 kg)
2” 600RF 11.25 in. (285 mm) 5.62 in. (142 mm) 17.0 in. (431 mm) 12.87 in. (327 mm) 47. lb (21.3 kg)
1500RF 13.37 in. (339 mm) 5.62 in. (142 mm) 17.0 in. (431 mm) 12.87 in. (327 mm) 81. lb (36.7 kg)
1500RTJ 13.50 in. (342 mm) 5.62 in. (142 mm) 17.0 in. (431 mm) 12.87 in. (327 mm) 81. lb (36.7 kg)
150RF 11.75 in. (298 mm) 7.25 in. (184 mm) 27.0 in. (685 mm) 15.75 in. (400 mm) 79. lb (35.8 kg)
300RF 12.50 in. (317 mm) 7.25 in. (184 mm) 27.0 in. (685 mm) 15.75 in. (400 mm) 78.5 lb (35.6 kg)
3”
600RF 13.25 in. (336 mm) 7.25 in. (184 mm) 27.0 in. (685 mm) 15.75 in. (400 mm) 83. lb (37.6 kg)
600RTJ 13.37 in. (339 mm) 7.25 in. (184 mm) 27.0 in. (685 mm) 15.75 in. (400 mm) 84. lb (38.1 kg)
Piston 150RF 13.87 in. (352 mm) 11.0 in. (279 mm) 30.0 in. (762 mm) 15.75 in. (400 mm) 78.5 lb (35.6 kg)
Balanced
4” 300RF 14.5 in. (368 mm) 11.0 in. (279 mm) 30.0 in. (762 mm) 15.75 in. (400 mm) 78.5 lb (35.6 kg)
600RF 15.5 in. (393 mm) 11.0 in. (279 mm) 30.0 in. (762 mm) 15.75 in. (400 mm) 162. lb (73.48 kg)
150RF 17.75 in. (450 mm) 11.18 in. (284 mm) 34.5 in. (876 mm) 20.43 in. (519 mm) 78.5 lb (35.6 kg)
6” 300RF 18.62 in. (473 mm) 11.18 in. (284 mm) 34.5 in. (876 mm) 20.43 in. (519 mm) 287. lb (130.1 kg)
600RF 20.06 in. (509 mm) 11.18 in. (284 mm) 34.5 in. (876 mm) 20.43 in. (519 mm) 351. lb (159.2 kg)
150RF 21.37 in. (568 mm) 21.37 in. (542 mm) 34.5 in. (876 mm) 20.50 in. (520 mm) 78.5 lb (35.6 kg)
8” 300RF 22.37 in. (569 mm) 22.37 in. (568 mm) 34.5 in. (876 mm) 20.50 in. (520 mm) 615. lb (278.9 kg)
600RF 24.0 in. (609 mm) 24.0 in. (609 mm) 34.5 in. (876 mm) 20.50 in. (520 mm) 700. lb (317.5 kg)
150RF 26.5 in. (752 mm) 11.28 in. (286 mm) 34.5 in. (876 mm) 20.50 in. (520 mm) 600. lb (272.1 kg)
10” 300RF 27.87 in. (708 mm) 11.31 in. (287 mm) 34.5 in. (876 mm) 20.50 in. (520 mm) 696. lb (315.7 kg)
600RF 29.56 in. (750 mm) 11.93 in. (303 mm) 34.5 in. (876 mm) 20.50 in. (520 mm) 871. lb (395.0 kg)

Kimray valve dimensions conform to ANSI/ISA 75 series.

5
High Pressure Control Valves
Model PB
Product Bulletin

Table 5 - Materials of Construction


Valve Components Standard NACE *Compliant Optional
A352 LCC
Body ASTM A216 WCB ASTM A216 WCB
A351 CF8M
Actuator ASTM A395 ASTM A395 ASTM A395
Cover Bonnet (Upper Housing) ASTM A216 WCB A351 CF8M A352 LCC
Packing Box ASTM A105 316SS6 (ASTM A351 CF8M)
Stem 303SS (ASTM A582) 316SS6 (ASTM A479) 17-4PH (ASTM A564)
Cage 316SS6 316SS6 (ASTM A351 CF8M) 17-4PH (ASTM A747)
Piston ASTM A681 D-2 316SS6 (ASTM A479)
17-4PH (ASTM A564)
Hard Seat ASTM A681 D-2 316SS6 (ASTM A479)
440C
17-4PH (ASTM A564)
Upper Piston Seat ASTM A681 D-2 316SS6 (ASTM A479) 440C
Zirconia
17-4PH (ASTM A564)
Ratio Plug ASTM A681 D-2 316SS6 (ASTM A479)
440C
Springs Chrome Silicon 316SS6 (ASTM A479) Inconel
Diaphragm Nitrile Viton
Aflas
Packing Nitrile Viton
Low Temp Nitrile
O-rings Nitrile Viton Aflas
Packing Sleeve Teflon Teflon
Geothermal EPDM
Seal Ring Polyurethane Aflas Peek
PPDI

* NACE MR0-175 certification upon request.

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High Pressure Control Valves
Model PB
Product Bulletin

Table 6 - Material Specification


Body Inner Parts
CAST CAST CAST 316 316 STAIN- 17-4 PH D-2 TOOL STEEL 440C STAIN-
STEEL STEEL STAINLESS LESS STEEL STAINLESS LESS STEEL
STEEL STEEL
KIMRAY SUFFIX CS LCC C6 SS6 PH -
ASTM GROUP ASTM A216 ASTM A352 ASTM A351 ASTM A276 ASTM A564 ASTM A681 ASTM A276
GRADE WCB LCC CF8M 316 630 D-2
UNS J03002 J02505 J92900 S31600 S17400 T30402 S44004
NACE Compliant Yes Yes Yes Yes Yes No
Mechanical Properties
Allowable Stress (ksi) 20 20 20 N/A N/A N/A
Tensile min (ksi) 70 70 70 80 130 HT Dependability 110
Yield min (ksi) 36 40 30 35 105 HT Dependability 65
Hardness HB 170 310 209-217 230
Physical Properties
Density (lbs/in3) 0.29 0.28 0.283 0.275
Electrical Resistivity @ 68°F (microhn- 29.4 38.6 23.6
in)
Specific Heat @ 32-212°F (BTU/lb/°F) 0.12 0.11 0.11
Thermal Conductivity BTU/hr/ft2/ft/°F 9.4 14
@ 212°F
Coeff. of Thermal Expansion (in/in/°F) 8.9x10-6 6.0x10-6 5.83x10-6 5.6x10-6
32-212°F
Coeff. of Thermal Expansion (in/in/°F) 9.0x10-6 6.2x10-6 6.56x10-6
32-600°F
Modulus of Elasticity (ksi) Tension 28.0 x 103 29.0 x 103
Modulus of Elasticity (ksi) Torsion 11.2 x 103 9.68 x 103
Magnetic Permeability, H Oersteds 200 200
Chemical Composition
Al 0.03-.06 .03-.06 .03-.09 - - - -
C 0.30 max 0.25 max 0.08 max 0.08 max 0.07 max 1.40-1.60 0.95-1.20
Cb - - - - 0.15-0.45 - -
Co - - - - - 1.00 max -
Cr 0.50 max 0.05 max 18.0-21.0 16.00-18.00 15.50-17.50 11.00-13.00 16.00-18.00
Cu 0.30 max 0.30 max - - 3.00-5.00 - -
Mg - - - - - - -
Mn 1.00 max 1.20 max 1.20 max 2.00 max 1.00 max 0.60 max 1.00 max
Mo 0.20 max 0.20 max 2.0-3.0 2.00-3.00 - 0.70-1.20 0.75 max
Ni 0.50 max 0.50 max 9.0-12.0 10.00-14.00 3.00-5.00 - -
P 0.04 max 0.04 max 0.04 max 0.045 max 0.040 max 0.030 max 0.040 max
Pb - - - - - - -
S 0.045 max 0.045 max 0.04 max 0.030 max 0.030 max 0.030 max 0.030 max
Si 0.60 max 0.60 max 1.5 max 1.00 max 1.00 max 0.60 max 1.00 max
V 0.03 max .03 max - - - 1.10 max -
Zn - - - - - - -
Temp. Range (°F) -20 to 800 -50 to 700 -20 to 1000 -20 to 850 -20 to 650 -20 to 800
Temp. Range (°C) -28 to 426 -45 to 371 -28 to 537 -28 to 454 -28 to 343 -28 to 426

Kimray reserves the right to modify or improve the designs or specifications of such products at any time without notice.
7
High Pressure Control Valves
Model PB
Product Bulletin

Table 7 - Elastomer Options


Part Standard Material Optional Material
Actuator Diaphragm Buna-N Viton
Bonnet seal rings Buna-N Viton, Aflas
Packing Box Buna-N Aflas, Low Temp Nitrile, Viton
Packing Box / Body Buna-N Aflas, Low Temp Nitrile, Viton, Vee Packing
Piston Assembly Buna-N Viton, Aflas
Seat Polyeurathane (PPDI) Aflas, GEP, PK

Table 8 - Elastomer Specifications


ELASTOMERS PLASTICS

AFLAS ETHYLENE VITON HIGHLY BUNA-N LOW POLY- GEO- POLY- GYLON PEEK PPDI TEFLON
PROPYLENE SATURATED TEMP. ACRY- THERMAL URETHANE
NITRILE BUNA-N LATE EPDM

Kimray Suffix AF EP V HSN - LTN H GEP P GY PK PPDI T

Abrasion GE GE G G G G G GE E E E E E

Acid E G E E F F P G P E G P E

Chemical E E E FG FG FG P E FG E G FG E

Cold P GE PF G G E P GE G E P G E

Flame E P E P P P P P P P P P P

Heat E G E E G G E E F E G G E
Resistance

Oil E P E E E E E F G E G G E

Ozone E E E G P P E E E E G E E

Set PF GE E GE GE GE F GE F P P F P

Tear PF GE F FG FG FG FG GE GE E E GE E

Water/Steam GE E P E FG FG P E P E E P E

Weather E E E G F F E E E E G E E

CO2 GE GE PG GE FG FG P GE G E G G E

H2S E P P FG P P P F G E G G E

Methanol PF G PF P P P P G P E G G E

Dynamic GE GE GE GE GE GE F GE E P G G P

Electrical E E F F F F F E FG E E FG E
Properties

Impermeability G G G G G G E G G E E G E

Tensile Strength FG GE GE E GE GE F GE E E E E E

Temp. Range (°F) 25 to -65 to 300 -15 to -20 to 300 -30 to -65 to 225 0 to 300 0 to 500 -40 to 180 -350 to -30 to -65 to -40 to
450 350 250 500 400 275 400

Temp. Range (°C) -3 to -53 to 148 -26 to -28 to 148 -34 to -53 to 107 -17 to 148 -17 to 260 -40 to 82 -212 to -34 to -53 to -40 to
232 176 121 260 204 135 204

Form O,S,D O,S,D O,S,D O,S,D O,S,D O,D O,S,D O, S S,D S,D S S O, S

RATINGS: P - POOR; F - FAIR; G - GOOD; E - EXCELLENT

Responsibility for the selection, use and maintenance of any Kimray products remain with the purchaser and end-user.

8
High Pressure Control Valves
Model PB
Product Bulletin

Typical Equal Percentage Characteristic


Equal Percentage Trim
100

The closure member is designed with a ratio plug 90

shaped to produce an equal percentage of increased 80

Percentage of Flow
70
flow when the closure member is moved in equal 60
increments of distance. With equal percentage trim, an 50
equal increment of change in stem position will produce 40
100
an equal percent of change in Cv. For every 10% 30
90
increase in valve position, the flow coefficient changes 20
80
10
154%, see Figure 3. 70
0
60
0 10 20 30 40 50 60 70 80 90 100
50
40 Percentage Stem Travel
100
30
90
20
Figure 3 
80
10
700
60 0 10 20 30 40 50 60 70 80 90 100
Modified Percentage Trim 50
Modified Percentage Characteristic
40
100
Modified percentage trim is designed to achieve 30
90
maximum flow at full open and precise control at the 20
80
Percentage of Flow

10
lower end. This type of characteristic is particularly 70
0
useful in suction controller applications, see Figure 4. 60
0 10 20 30 40 50 60 70 80 90 100
50
40
30
20
10
0
Kimray inherent flow characteristics conform to ANSI/ISA 75.11.01 -1985 0 10 20 30 40 50 60 70 80 90 100

Percentage Stem Travel


Figure 4 

Reduced Trim

An optional reduced trim can be installed to reduce the flow area. The valve will maintain the line size connection, but
keep the flow conditions inside the rangability of the valve. The reduced trim follows the equal percentage trim flow
characteristics.

Table 9 - Port Size and Seat Material


Size Valve Standard Port Reduced Port Standard Material Optional Material
in.(mm) in.(mm) in.(mm) in.(mm)
2 (50) 2 (50) 1.5 (38) Tool Steel (D2) 316SS6, 17-4PH, 440C
3 (80) 3 (80) 2 (50) Tool Steel (D2) 316SS6, 17-4PH, 440C
4 (100) 4.325 (110) 3 (80) Tool Steel (D2) 316SS6, 17-4PH, 440C
6 (150) 6.75 (170) 4 (100) Tool Steel (D2) 316SS6, 17-4PH, 440C
8 (200) 8 (200) 6 (150) Tool Steel (D2) 316SS6, 17-4PH, 440C
10 (250) 8 (200) 6 (150) Tool Steel (D2) 316SS6, 17-4PH, 440C

9
High Pressure Control Valves
Model PB
Product Bulletin

Table 10 - Flow Coefficient(Cv) at Valve Position


2” Piston Balanced High Pressure Control Valve
Trim Size Valve Opening Percentage
Trim Type CF
in.(mm) 10 20 30 40 50 60 70 80 90 100
1.5 (38) 0.75 0.6 1.3 2.2 3.4 5 8.6 14 21 26 28.6
Equal Percentage
2 (50) 0.76 2 4 6 8 11 20 33 45 51 57
3” Piston Balanced High Pressure Control Valve
Valve Opening Percentage
Trim Type Trim Size CF
10 20 30 40 50 60 70 80 90 100
2 (50) 0.75 2.9 4.9 7.4 9.5 12 17.4 28.9 40.8 48.1 52.6
Equal Percentage
3 (80) 0.76 4 6 10 13 16 26 54 83 97 107
4” Piston Balanced High Pressure Control Valve
Valve Opening Percentage
Trim Type Trim Size CF
10 20 30 40 50 60 70 80 90 100
Equal Percentage 3 (80) 0.75 4 6 9 12 16 25 52 81 95 115
4.325 (110) 0.75 9 13 18 26 36 64 104 148 197 222
6” Piston Balanced High Pressure Control Valve
Valve Opening Percentage
Trim Type Trim Size CF
10 20 30 40 50 60 70 80 90 100
4 (100) 0.75 9 13 18 26 36 64 104 148 197 222
Equal Percentage
6.75 (170) 0.75 7 20 45 78 108 140 222 318 399 431
8” Piston Balanced High Pressure Control Valve
Valve Opening Percentage
Trim Type Trim Size CF
10 20 30 40 50 60 70 80 90 100
6 (150) 0.75 47 60 90 106 119 139 173 243 294 453
Equal Percentage
8.5 (215) 0.75 51 55 64 134 162 330 452 527 571 630
Modified
8.5 (215) 0.75 51 53 235 362 485 584 665 699 745 810
Percentage
10” Piston Balanced High Pressure Control Valve
Valve Opening Percentage
Trim Type Trim Size CF
10 20 30 40 50 60 70 80 90 100
6 (150) 0.75 26 37 46 53 56 58 104 146 655 655
Equal Percentage
8.5 (215) 0.75 21 22 27 103 209 429 596 663 695 884
Modified
8.5 (215) 0.75 28 72 420 509 632 678 769 814 832 1091
Percentage

Kimray flow equations conform to ANSI/ISA - 75.01.01-2002

10
High Pressure Control Valves
Model PB
Product Bulletin

Balancing
force
Balanced Piston

The balanced piston design applies upstream pressure Communicating


above and below the closure member. This is accom- holes
plished with four holes machined into the piston and ratio Flow
plug. The area of the balancing piston providing the bal-
ancing force is slightly greater than the seal area of the
seat providing upstream force. This ensures that the valve
will remain sealed at high differential pressure. (Figure 5) Upstream
force
Figure 5 

Upper Piston Seat

Where the piston seals against the valve body seat and
where the flow stream impacts the piston greatest is
called the upper piston seat (Figure 6). To compensate Piston/Cage Assembly
for certain abrasive and corrosive services, the upper
piston seat is replaceable and available in several mate-
rials (Table 10). This allows the upper piston seat to be Upper Piston Seat
replaced without the whole piston.

Ratio Plug
Figure 6 

Table 11 - Upper Piston Seat Material


Material Service Do not use in
D-2 Tool Steel Abrasive service, Standard ratio plug Sour service, CO2, Steam
316SS6 Corrosive service, Nace, Steam Abrasive, erosive service
17-4PH Corrosive service, Nace, minor abrasive, erosive service. High Abrasive, CO2, Steam
440C Corrosive service, Nace, abrasive, erosive service High Abrasive
Zirconia Corrosive, Abrasive, Nace service. Ceramic material hardest available.

11
High Pressure Control Valves
Model PB
Product Bulletin

Stuffing Box Live Load Packing Box

A spring is used to apply constant pressure against packing rings


that squeeze a Teflon seal around the stem. When the Teflon
Packing Sleeve sleeve begins to wear, the spring pressure provides leak proof
service. Optional packing rings are available to match the service
conditions (Table 11 - Packing Box Materials).
Packing Rings

Follower

Table 12 - Stuffing Box Materials

Spring Part Material Optional Materials

Packing Box D-2 Tool Steel 316SS6

Aflas, Viton, Low Temp Nitrile, Vee


Packing Rings Buna-N
Packing

Packing Sleeve Teflon None

Figure 7  Spring 316SS6 Hastelloy C

Follower 316SS6 None

12
High Pressure Control Valves
Model PB
Product Bulletin

Actuator

The pneumatic diaphragm actuator with single acting


spring return, supplies the force and motion to position
the closure member. Optional springs are available for
a maximum travel diaphragm pressure of 15 psi, 20 psi,
and 30 psi for the 2150 valve, and 30 psi in the 3”, 4”,
6”, 8” and 10 inch. “Table 13 - Actuator Crack to Full
Open Pressure” lists the diaphragm pressure required
to initially unseat and fully travel the closure member.
The actuator can be in either fail open or fail closed
configuration without the need for additional parts.

Figure 8 

Table 13 - Actuator Diaphragm Area and Valve Stem Travel


Valve Size Diaphragm Area Stem Travel
2150 Topworks 65 in.2 (419 cm2) 0.75 in. (1.875 cm)
3150 Topworks 100 in. (645 cm )
2 2
1.375 in. (3.4375 cm)
4150 Topworks 100 in.2 (645 cm2) 1.75 in. (4.375 cm)
6150, 8150, 10150 Topworks 120 in. (774 cm )
2 2
2.5 in. (6.25cm)

Table 14 - Actuator Crack to Full Open Pressure


0 psig (0 bar) 100 psig (6.8 bar) 500 psig (34.4 bar) 1000 psig (68.9 bar) 1500 psig (103.4 bar)
Valve Description Spring
Crack Full Crack Full Crack Full Crack Full Crack Full

3 psig 16 psig 3.5 psig 16 psig 5.5 psig 15 psig 7.5 psig 14 psig 9.5 psig 12 psig
15 lbs.
(0.21bar) (1.1bar) (0.24bar) (1.1bar) (0.38bar) (1.03bar) (0.52bar) (0.97bar) (0.66bar) (0.83bar)
3 psig 19 psig 3 psig 18 psig 5.5 psig 17 psig 8 psig 16 psig 8.5 psig 15 psig
2150 SMT PB 2 IN IV 20 lbs.
(0.21bar) (1.31bar) (0.21bar) (1.24bar) (0.38bar) (1.17bar) (0.55bar) (1.1bar) (0.59bar) (1.03bar)
6 psig 32 psig 7 psig 31 psig 8 psig 30 psig 10.5 psig 29 psig 12.5 psig 28 psig
30 lbs.
(0.41bar) (2.21bar) (0.48bar) (2.14bar) (0.55bar) (2.07bar) (0.72bar) (2bar) (0.86bar) (1.93bar)
6 psig 30 psig 6.5 psig 27.5 psig 10.5 psig 27 psig 13.5 psig 25 psig 17 psig 22 psig
3150 FMT PB 3" IV 30 lbs.
(0.41bar) (2.07bar) (0.45bar) (1.9bar) (0.72bar) (1.86bar) (0.93bar) (1.72bar) (1.17bar) (1.52bar)
27 psig 28 psig 30.5 psig 33 psig 36.5 psig
3150 FMT PB 3" IV- PC 30 lbs. Shut Shut Shut Shut Shut
(1.86bar) (1.93bar) (2.1bar) (2.28bar) (2.52bar)
8.5 psig 32 psig 8.5 psig 32 psig 8 psig 29.5 psig 7.5 psig 27 psig 6 psig 24.5 psig
4150 FMT PB 30 lbs.
(0.59bar) (2.21bar) (0.59bar) (2.21bar) (0.55bar) (2.03bar) (0.52bar) (1.86bar) (0.41bar) (1.69bar)
31 psig 32.5 psig 34.5 psig 37 psig 39.5 psig
4150 FMT PB 4 IN IV PC 30 lbs. Shut Shut Shut Shut Shut
(2.14bar) (2.24bar) (2.38bar) (2.55bar) (2.72bar)
8 psig 29 psig 9.5 psig 28 psig 10.5 psig 27 psig 11 psig 25 psig 11.5 psig 22 psig
6150 FMT PB 6 IN IV 30 lbs.
(0.55bar) (2bar) (0.66bar) (1.93bar) (0.72bar) (1.86bar) (0.76bar) (1.72bar) (0.79bar) (1.52bar)
8 psig 29 psig 8.5 psig 27.5 psig 10 psig 26.5 psig 10.5 psig 24 psig 10.5 psig 21.5 psig
 8150 FMT PB 8 IN IV 30 lbs.
(0.55bar) (2bar) (0.59bar) (1.9bar) (0.69bar) (1.83bar) (0.72bar) (1.65bar) (0.72bar) (1.48bar)

7.5 psig 28.5 psig 8.5 psig 27.5 psig 9.5 psig 26 psig 10 psig 24 psig 10.5 psig 21.5 psig
 10150 FMT PB 8 IN IV 30 lbs.
(0.52bar) (1.97bar) (0.59bar) (1.9bar) (0.66bar) (1.79bar) (0.69bar) (1.65bar) (0.72bar) (1.48bar)

13
High Pressure Control Valves
Models PB
Product Bulletin
Once all spaces are filled, remove all dashes and condense without spaces.

Base Code Trim Material Special Process* Elastomer Pilot (HPCV only) Spring Coating Certification Export Crate

Code Code Description Code Description Code Description Code Description Control Code Description Code Description Code Description Code Description
Range
Three character - Standard PU Standard - Standard (psig) - Standard - No Coating - No - No crate
base code from (Buna-N) Certifications
page ii PH 17- 4 Trim Pressure Close - Standard (no n/a High Pressure Control KC Kim Coated
(i.e. ECPPC= AF Aflas pilot) Valves CRN Canadian
ZR Zirconia Trim PC PR Primer Color
2200 SMT PC Registration
1"IV) FG Fawn Gylon 3B 30 HPCV 10 to 300 15 15# Spring Painted
440C 440C Trim CERTS Material
Back Pressure
I/P Indirect G Gylon 20 20# Spring Certifications
S6 316SS6 Trim IT
transducer 3P 30 HPCV 10 to 300 on Weld
HSN High Pressure 30 30# Spring necks, Blind
S6B 316SS Trim
I/P Direct Saturated Reducing Plates, &
& 316SS6 DT Low Pressure Control
transducer Nitrile Hammer
Body Valve
7B 75 HPCV 75 to 750 Unions
PS2 4-20HART LTN Low Temp Back Pressure
QO Quick Used when
PS2P POSITION Nitrile NC Nace
Opening changing from 300
PLASTIC STD. 7P 75 HPCV 75 to 750 125
T Teflon Seat Pressure # spring to 125# MTR Material
PS2 4-20HART Reducing spring Test Reports
POSITIONER V Viton
PS2XP (i.e. Steel
EXPLOSION 15B 150 HPCV 125 to Casting)
High Pressure
PROOF Back Pressure 1500
Control Valve Only
SPT Static
PS2 4-20HART 15P 150 HPCV 125 to Pressure
PS2S6 VPK Vee Packing
POSITIONER S6 Pressure 1500 Tests
GF Grafoil Reducing
Packing
25B 250 HPCV 200 to
VD Viton Back Pressure 2500
Diaphragm
25P 250 HPCV 200 to
(Used on
Pressure 2500
HPMVS for
Reducing
diaphragm in
bonnet) 5POZ HPCV Ounces 1 oz to
Pressure 5 psi
PEK PEEK
Reducing

2.5POZ HPCV Ounces 1 oz to


Pressure 5 psi
Reducing

5BOZ HPCV Ounces .5 oz to


Back Pressure 2.5 psi

2.5BOZ HPCV Ounces .5 oz to


Back Pressure 2.5 psi

20POZ HPCV Ounces 1 psi to


Pressure 20 psi
Reducing

20BOZ HPCV Ounces 1 psi to


Back Pressure 20 psi

Kimray reserve the right to modify or change, without prior notice, any statement or information contained herein.
14
High Pressure Control Valves
Models PB
Product Bulletin

Base Codes for Kimray High Pressure Control Valves

Code Description Code Description Code Description


EOQ 2" FMT 150RF PB 2" IV EZO 3" FMT 150RF PB 3" IV EQA 4” FMT 300RF PBPC 4” IV
EOR 2” FMT 150RF PB 1 1/2” IV EZQ 3" FMT 300RF PB 3" IV EQC 4” FMT 300RF PBPC 4” IV
EOS 2" FMT 300RF PB 2" IV EZS 3" FMT 300RTJ PB 3" IV EQG 4" FMT 600RTJ PB 3" IV
EOU 2" FMT 300RTJ PB 2" IV EFU 3" FMT 600RF PB 3" IV EIG 6" FMT 150RF PB 6" IV
EOS 2" FMT 300RF PB 2" IV EFV 3" FMT 600RTJ PB 3” IV EIA 6" FMT 300RF PB 6" IV
EOU 2" FMT 300RTJ PB 2" IV EZP 3" FMT 150RF PB 2"IV EIB 6" FMT 600RF PB 6” IV

EFI 2" FMT 600RF PB 2" IV EZR 3" FMT 300RF PB 2"IV EIK 6" FMT 600RTJ PB 6" IV

EFJ 2" FMT 600RTJ PB 2" IV EZT 3" FMT 300RTJ PB 2"IV EIH 6" FMT 150RF PB 4" IV

EFK 2" FMT 1500RF PB 2" IV EZU 3" FMT 600RF PB 2"IV EII 6" FMT 300RF PB 4" IV

EFL 2" FMT 1500RTJ PB 2" IV EZV 3" FMT 600RTJ PB 2"IV

EOT 2" FMT 300RF PB 1 1/2” IV


EOV 2" FMT 300RTJ PB 1 1/2” IV
EQJ 2" FMT 600RF PB 1 1/2” IV
Code Description
EOX 2" FMT 600RTJ PB 1 1/2” IV
EIJ 6" FMT 600RF PB 4" IV
EOY 2" FMT 1500RF PB 1 1/2” IV
EIM 8" FMT 600RF PB 8" IV
EOZ 2" FMT 1500RTJ PB 1 1/2” IV
ERI 2" FMT W/3"300RF PB 1 1/2” IV
ERJ 2" FMT W/3"300RF PB 2" IV Code Description
EVO 2" FMT W/3"1500RTJ PB 2" IV EIN 8" FMT 300RF PB 8" IV
EFG 2150 SMT PB 2" IV MFT 8” FMT 150RF PBPC 8” IV
EFH 2400 SMT PB 2" IV EIT 10" FMT 600RF PB 8" IV
EQI 2400 SMT PB 1.5" IV EIZ 10" FMT 600RF PB 6" IV
EIY 2600 SMT PB PO 1 1/2" IV

Kimray reserve the right to modify or change, without prior notice, any statement or information contained herein.
15
High Pressure Control Valves
Model PB
Product Bulletin
Related Publications:
See Installation and Maintenance - IM0008
See Catalog Page E1:i

Kimray is an ISO 9001- certified manufacturer.


Kimray quality assurance process maintains strict controls
of materials and the certification of parts used in kimray control valves.

All contents of this publication including illustrations are believed to be reliable. And while efforts have been made to ensure their accuracy, they are not to be construed as warranties for guarantees, express or
implied, regarding Kimray products or services described herein or their use or application. All sales are governed by our terms and conditions, which are available on request. Kimray reserves the right to modify
or improve the designs or specifications of such products at any time without prior notice.

16

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