Professional Documents
Culture Documents
Learning Objectives
At the end of this webinar, you will be able to:
Structural Capacity
Hydraulic Capacity
Ken Skorseth
The Problems
Poor Foundations
Inadequate Scour Protection
Travis Konda
ALTERNATIVES
• Load Restrictions
• Temporary Bridges
• Single Lane Bridges
• Bridge/Road Closure
• Use of Low-Water Crossings
• *Structural Repairs
• *Reusing Structural Members
• *ABC and Modular Units
• *GRS- IBS Abutments
• *Buried Bridges
Load
Restrictions
Temporary Bridges
-Bailey
-Big R
-Acrow
-Railroad Cars
One-Lane Bridges
Road Closures—Alternative Routes
Travis Konda
Detours and Closure
Fords
Low-Water Bridges
Repairing/Reusing Structural Components
Travis Konda
(ABC-Accelerated Bridge Construction)
& Modular Units
Justin Dahlberg, PE
Iowa State U.
Bridge Eng. Center
Precast Concrete
Travis Konda Beams/Units
GRS-IBS Abutments
Joel Hahm, PE
Big R Bridge
bigrbridge.com
gordonrkeller@gmail.com
Brian P. Keierleber P.E.
Bridge Repairs and Replacement
Buchanan County Iowa
• 259 Bridges over 20’
• 27-Railcar Bridges
• 6-GRS-IBS Abutments
• 2-Cast on Site Slabs
• 1-Press Brake Tub Girder
• 3-UHPC
• 3- Glue –Laminated Bridges
• 3 Internal Curing Concrete
Bridges
• 2 Galvanized Beam Bridges
• Working on UHPC
• Working on Tadros design
• 2 Buried Soil Structures
Many of our bridges were old
What we are faced with
12000 2TAHD Trailboss LowPro
We Have NOT kept up with Modern
Agriculture
POSTING FOR SEMI
Loaded
Semi
6
Postings Do Not Work unless I am there.
7
Overloads Have A Cumulative Effect
WE KNOW WHAT THE RESULTS WILL BE!
The world and our economy relies on Food
They did not care before
They always made it before
Weight kills
The Bridge does NOT Discriminate
The semi was on it
Low Water Crossings are NOT Compatible with
Modern Equipment
Most asked Question-Why not just throw
in a pipe
Very few can be economically closed
Asphalt Over Concrete
Road Salts are Harmful
Simplified Deck Overlaying
Finished UHPC Deck Overlay
We have spliced many H-piling in.
Repairs are Band-Aids
Partial Timber encasement
Dough boy Bridge Commercial Repairs
Current Concrete Pier Repair
Concrete Pier Repair
Over Time the backwall kicks out
A LONG TERM Solution
Encased Abutments
My old repair Technique
Old Method of Backwall Repair
Drive sheet piling behind the old abutment
Current Repair Method
Cut Out Bad Sections
Curve around for stability
Support the Abutment
Encase to Beams $12,000+materials
3Pier Encasements $17,360+ materials
Pier encasement
Concrete Box Repair
Remove the Unsound Concrete and
pour it back
Piling extensions
Add a pier to eliminate postings
Sometimes there are no GOOD repairs
We have constructed 27 Bridges from
Railroad Flatcars
What Do They Look Like?
What They Look Like To Us
Flatcars Not Boxcars
Types of Cars
• Pulp Cars
• Military
• 89’ Flatcars, Cost $19,000 (?) Delivered
• 89’ Flatcar cut to 68’, Cost $16,667 Delivered
• Total Costs range between $65,000 and
$95,000
Pulp Cars
Military
89 Ft. Flatcar
68 Ft Railcar
Load Capacity
• All our
Bridges
Carry
LEGAL
LOADS
Iowa State University has Load Tested all of
our RRFC Bridge Designs
Various Types of Abutments
22
Final Section New detail
25
Korean UHPC Design
26
Mixing UHPC in our Yard K-UHPC
37
County Constructed Forms
JUNE 23, 2015
33
Standard Slab Construction
August 25, 2015
49
County Post Tensioning
Limited Finish Work
SEPTEMBER 2, 2015
52
Hawkeye Bridge Korean UHPC
Folded Plate Steel Bridge Concepts
Initial tests are very promising
Stay in place decking and Galvanized
rebar
Amish Sawmill Press Brake Tub Girder
Gerstenberger Bridge Cast on Site Box
Beams
Compacted Concrete on GRS
Completed Abutment face on a 1:1
1,000 of these exist
Re-use the old piling
The footing for the Buried Soil Structure
This is an Overflow Structure
2 FT. of Cover
41 ft. span and bottomless
Vibratory Piling Driver
GRUEN WALD Glue Laminated Bridge
Forest Products Lab Bridge
Jesup South Bridge any Questions?
Geosynthetic Reinforced Soil
Integrated Bridge System
2
GRS IBS – Primary construction materials
3
Why Consider the GRS IBS?
• Lower costs
• Accelerated bridge construction
• Smooth transition eliminating the “bridge
bump”
4
GRS-IBS PA Project Examples
Cost Comparisons
Randy Alberts – PA DOT
GRS-IBS Activity in Pennsylvania
1
1 1
1
1
2011 (1)
1
1 1
1
1
1 2013 (4)
1
1 2014 (8)
1
1
1
1
1
2015 (6)
1
1
1
1 1
1
2016 (3)
1
1
North Hopewell Township, York County
Blymire Hollow Road
143.35
11
Eliminating the bridge bump -
• The GRS IBS alleviates “the bump at the end
of the bridge”
12
GRS IBS – Where should GRS IBS not be Considered?
13
GRS IBS – Where can GRS IBS be Considered?
• Grade Separation or Water crossings
• Low to high volume roads
• Load combinations (Seismic, lateral, thermal, uplift)
• Complex geometries (Skew, longitudinal grades,
transverse grades)
• Superstructure types (Adjacent concrete boxes to steel
girders with semi-integral abutment)
15
MA – Cape Cod National Seashore EFLHD (2015)
CT – I-84 Off-Ramp in Manchester (2016)
HI – Saddle Road Bridge (2012)
17
Image source: FHWA
ID – Turner Road over Penstock (2016)
18
IN – Hamilton County (2015)
19
Image source: Buchanan County
LA – Maree Michael Canal, Vermilion Parish
(2015)
MA – SR 7A over
Housatonic RR (2014)
MI – Keefer Rd. (2014)
NC – Rocky Mount Church Rd, Anson County
(2016)
NM – NM 419 MILE POST 27.5 Bridge (2015)
NY – CR 47 over Trout Brook
St. Lawrence County (2013)
PA – Cherry Street, North Hopewell Township,
(2015)
TN – Cherokee National Forest (2013)
WI – CTH S over Shaw Brook and STH26 over Pratt
Creek, Dodge County (2016)
WY – Sand Creek Rd (2016)
Questions and Comments
30
Buried Bridges as an Alternative to Traditional Bridges
TRB Webinar - Solutions for Aging Low Volume Road Bridges
October 3, 2017
Geometry Types Small arch, box, closed Arches, closed shapes Arch, box, pipe, multi-
shapes radius arches
Geometry Types Small arch, box, closed Arches, closed shapes Arch, box, pipe, multi-
shapes radius arches
•Service life primarily depends on proper installation, maintenance, and what structure is exposed
to. End user (owner) has greatest impact on service life.
Typical Applications
• Bridge replacement
• Limited site access / remote locations
• Grade separation
• Staged construction
• Increase hydraulic capacity / reduce scour
• Rehabilitation of existing bridges
• Wildlife / aquatic crossings
• Environmentally sensitive crossings
• Canal / utility crossings
• Pedestrian access
• Emergency / temp / detours
• Single span alternative for multi-cell hydraulic crossings
• Eliminate load restrictions
• Widen crossings / improve safety
• Heavy loads
• Any short to medium span bridge project!
Design Considerations & Inputs
•Site Geometry Inputs:
•Min/max clear span at xx elevation or xx ft below road
•Hydraulic considerations
•Foundation types – design foundations based on settlement tolerance, consider foundation soil improvement to
save on costs & improve quality. Biggest project cost / time savings vs. traditional bridges can come from
foundations – especially with flexible buried bridges.
•Modest investment in geotechnical engineering can pay off – have geotech consult with designer to make sure
appropriate recommendations are provided. FEA designs can be customized and optimized to site.
Case Studies / Applications
• Small Span Rural Crossings
• NC State Veterans Home – Black Mountain, NC
• Foundation Reuse – Gray, ME
• Accelerated Construction – St. Johnsbury, VT
Lincoln County, Colorado
Weld County, Colorado
Vantage, Washington
Buchanan County, Iowa
56’5” span x 15’ rise box structure
Black Mountain, North Carolina
• Replacement for 139 ft span steel & concrete bridge built in 1936
• Sized for AREMA clearance
• 28 day max. trail closure / 50 day road closure for all work
St. Johnsbury Rd Bridge Replacement
• 1.5 days for assembly by first time St.
contractor, open
Johnsbury, to public in 45 days
Vermont
• Bridge Replacement
Incorporated MSE precast panel headwalls on curve. over Former Rail Bed (AREMA Clearance)
• Used precast footings – sized to match anticipated settlement of approach embankments.
St. Johnsbury Rd Bridge Replacement
St. Johnsbury, Vermont
Bridge Replacement over Former Rail Bed (AREMA Clearance)
http://stj2bbridge.vtransprojects.vermont.gov/index.html
Today’s Participants
• Gordon Keller, Genesee Geotechnical,
gordonrkeller@gmail.com
• Brian Keierleber, Buchanan County, Iowa,
bkeierleber@co.buchanan.ia.us
• Daniel Alzamora, Federal Highway Administration,
daniel.alzamora@dot.gov
• Joel Hahm, Big R Bridge, jhahm@bigrbridge.com
Panelists Presentations
http://onlinepubs.trb.org/onlinepubs/webinars/171003.pdf
http://bit.ly/CareersInMotionFair