DEC Short-Term Training - 2014

DEC short term training manual 2014
F DRE, MINISTRY OF DEFENCE

DEFENCE UNIVERSITY
COLLEGE OF ENGINEERING
Short Term Trainings

Manual 2014
Address: Defence Engineering College,

P.O.Box:1041, Bishoftu,
Oromia Regional State,
Ethiopia,
Web site: http://www.dec.edu.et
Email: training@dec.edu.et
Tele: 00251-114331544
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Contents
Title Page
1. Preface .................................................................................................................................. 1
2. Purpose and Scope of the short-term training ...................................................................... 1
2.1 Purpose .................................................................................................................... 1
2.2 Scope ....................................................................................................................... 1
2.3 Benefit ..................................................................................................................... 1
2.4 Types of training programs ..................................................................................... 1
2.5 Registration ............................................................................................................. 2
2.6 Class cancelation ..................................................................................................... 2
2.7 Certificate of course completion ............................................................................. 2
2.8 Fees to Attend Short Term Training Classes .......................................................... 2
2.9 Industry Specific Training ...................................................................................... 2
2.10 Advertising Short Term Training ........................................................................ 2
2.11 Student Evaluation ............................................................................................... 3
2.12 Eligibility ............................................................................................................. 3
2.13 Application .......................................................................................................... 3
2.14 Refund of course fee ............................................................................................ 3
2.15 Accommodation ................................................................................................... 4
2.16 Some of our clients .............................................................................................. 4
3 Training Packages ...................................................................................................................... 5
3.1 Armament Engineering ............................................................................................ 7
3.1.1 Ammunition .................................................................................. 7
3.1.2 Artillery maintenance ................................................................... 7
3.1.3 Infantry weapons ........................................................................... 8
3.1.4 Rocket maintenance ...................................................................... 9
3.1.5 Sighting, fire control & Tank armament ....................................... 10
3.2 Aeronautical Engineering ...................................................................................... 11
3.2.1 Aerodynamics of incompressible & compressible flow ............... 11
3.2.2 Computational fluid dynamics (CFD) .......................................... 12
3.2.3 Fluid machines .............................................................................. 15
3.2.4 Hydraulics and Pneumatics ........................................................... 17
3.2.5 Structural finite element analysis using ANSYS .......................... 18
3.3 Computer & Information Technology .................................................................... 20
3.3.1 Embedded System Design and Programming ............................... 20
3.3.2 Java Based Application Development ........................................... 24
3.3.3 Microprocessor Based Smart System Design ................................ 26
3.3.4 Software Application Development with Visual Basic.Net,
MYSQL/ SQL server/ORACLE ................................................... 31
3.3.5 UNIX/LINUX Network (Client-Server) Network Design and
Programming ................................................................................. 35
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3.3.6 VLSI Design with VHDL, VERILOG and FPGA ........................ 37

3.3.7 Web Building ................................................................................. 42
3.4 Information & Communication Technology (ICT) ................................................. 44
3.4.1 Cisco Networking (CCNA Routing & Switching) ....................... 44
3.4.2 IT Essential ................................................................................... 46
3.4.3 Electronics Maintenance ............................................................... 47
3.4.4 Network Infrastructure .................................................................. 50
3.4.5 System Administration ................................................................. 53
3.5 Electronics Engineering .......................................................................................... 56
3.5.1 Electronic Devices and Applications ............................................ 56
3.5.2 RF Transmission Systems ............................................................. 59
3.5.3 Transmission Lines and Antennas ................................................ 61
3.5.4 Communication Systems Technology .......................................... 62
3.5.5 Radar Systems ............................................................................... 67
3.5.6 Telecommunication Principles ...................................................... 68
3.5.7 Electronic Instrumentation and Calibration .................................. 70
3.5.8 Transducers and Process Control Instrumentation ........................ 71
3.5.9 Navigation Systems ...................................................................... 73
3.6 Electrical Power Engineering ................................................................................. 74
3.6.1 Electrical Equipment Design ........................................................ 74
3.6.2 Industrial Automation and Robotics ............................................. 76
3.6.3 Industrial drives and control ......................................................... 79
3.6.4 Advanced Vehicular electric system ............................................. 81
3.6.5 Domestic Installation ............................................................. 82
3.7 Metallurgical and Materials Engineering ................................................................. 84
3.7.1 Casting .......................................................................................... 84
3.7.2 Testing of material ........................................................................ 87
3.7.3 Metallography ............................................................................... 89
3.7.4 Heat treatment ............................................................................... 87
3.7.5 Steel making in electric furnaces .................................................. 91
3.7.6 Corrosion and protection .............................................................. 91
3.8 Production Engineering .......................................................................................... 92
3.8.1 Design Trainings ............................................................................ 92
3.8.1.1 Geometric dimensioning and tolerance ..................... 90
3.8.1.2 Basic Pro-E ................................................................ 93
3.8.1.3 Basic CATIA v5 ........................................................ 95
3.8.1.4 ANSYS ...................................................................... 98
3.8.1.5 AutoCAD .................................................................. 100
3.8.1.6 Design of Dies ........................................................... 103
3.8.1.7 Design of jigs and fixtures ........................................ 104
3.8.1.8 Advanced Pro-E ........................................................ 106
3.8.1.9 Advanced CATIA v5 ................................................ 108
3.8.2 Manufacturing Trainings ............................................................... 108
3.8.2.1 Computer Aided Manufacturing(CAM) .................... 110
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3.8.2.2 Industrial Automation ............................................... 111

3.8.2.3 Machining .................................................................. 114
3.8.2.4 Maintenance Engineering .......................................... 115
3.8.2.5 Metrology and quality control ................................... 117
3.8.2.6 Sheet Metal ................................................................ 119
3.8.2.7 Welding Principles and practices .............................. 120
3.9 Chemical Engineering ............................................................................................. 121
3.9.1 High energy materials ................................................................... 121
3.9.2 Reaction Engineering Laboratory ................................................. 123
3.9.3 Mechanical unit operation Laboratory .......................................... 124
3.9.4 Heat Transfer Lab. ........................................................................ 124
3.9.5 Mass Transfer Lab. ....................................................................... 125
3.9.6 Classical Method Of Analysis Lab ............................................... 126
3.9.7 Organic Chemistry Lab. ................................................................ 126
3.9.8 Chemical Software Training ......................................................... 127
3.10 Motor Vehicle Engineering ............................................................................ 128
3.10.1 Automotive Transmission and Driveline Repair .......................... 128
3.10.2 Automotive Brake System Service ................................................ 133
3.10.3 Engine Service and Engine System Repair .................................... 140
3.10.4 Engine Performance Testing and Evaluation ................................. 146
3.10.5 Automotive Electricity and Electronics ......................................... 151
3.10.6 Steering, Suspension and Wheel Alignment .................................. 160
3.10.7 Refrigeration and Air Conditioning ............................................... 165
3.10.8 Heat Transfer ................................................................................. 166
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1. Preface
Defense Engineering College is strivig to excel in different areas to realize its missions. Accordingly, it has
been rendering different trainings to the public in general and to defence affiliated areas in paticular.
Still, its training had some limitations. To begin with, it was course based. Secondly, it was confined to
limited areas of interest; hence, it failed to address the vital needs of the stakeholders. Thirdly, trainees
were not properly certified.
To reverse these drawbacks, the college was earnestly working on the matter. Eventually, it produceda
training manual that encompasses modular way of training. The manual is also all inclusive so that
beneficiaries may exploit the college to the maximum. Trainees are also entitled to being certified.
The college is confident that this training manual will address the training needs of our customers, lest, the
manual is open to "modifications" when demands arise from the stakeholders.
2. Purpose and Scope of the short-term training

2.1 Purpose
The purpose of the short term training is to extend quality and efficient training to various industries,
academic institutions and services for the mutual benefit of the clients and the College.
2.2 Scope
The trining covers areas of interests of our customers. It however depends on the caacity of our staffs and
facilities.
2.3 Benefits
The benefits include enhancing the knowledge, expertise and experience of college members, building the
capacity of the manpower of clients and addressing technical problems of various institutions, business
organizations, industries, and other customers; enhancing the quality and relevance of teaching, research
and service delivered by the college, generating income to the college.
2.4 Types of training programs

Short term training programs can be categorized as follows:
 Short-term training programs- training courses are selected from the course catalog of the college. In
this case, contents, number of laboratory sessions and duration of the training are fixed according to
the course syllabus.
 On demand training programs- In this case, the client will provide broad course contents of the training
to CEP. According to the stipulated client’s demand, the CEP office and concerned departments will
prepare detail course syllabus and identify lecture/laboratory classes. Finally, the CEP will send this
document to the client for agreement or any amendment before the training begins.
 On-site training programs – the client shall submit topics of the training, the schedule and duration
required to complete the training. The CEP office in collaboration with relevant departments will
develop a training plan that addresses the topics, enrich the topics in technically meaningful manner
and produce training syllabus. CEP shall assign expertise to conduct the training.
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 CEP and client will sign up agreement regarding the training. Similarly, the CEP and trainers will sign
contractual agreement to run the training.
2.5 Registration
Usually, course registration is made through trainees’ organizations after the training agreement is signed
between CEP and the client. The client shall submit list of trainees for the course. Individual or private
applicants can be registered by filling short term training application form from the CEP office.
2.6 Class Cancellation

If it becomes obligatory to cancel a short term training course due to conditions beyond control, the CEP
office shall contact the client/students ahead of time so that they do not make an unnecessary trip. Every
effort will be made to re-schedule the cancelled class at a time that is mutually agreeable to the instructor
and all participants.
Classes may be cancelled if they do not meet minimum enrollment requirements.
2.7 Certificate of Course Completion

Attendees at short term training classes will normally receive a certificate of completion, not credits.
Some classes may result in industry certification, such as Cisco CCNA and IT Essentials. Fees for industry
certification will be determined by the certification governing body and are not under the control of the
DEC Short Term Training program.
2.8 Fees to Attend Short Term Training Classes

Fees for each Short Term Training class are prepared by the CEP Head and may be prorated under certain
circumstances. Fees for each class take many factors into account. Some of these factors include:
1. Recovery of overhead costs for the use of the DEC facilities (such as utilities, equipment, building
depreciation, and administration pay).
2. Coverage of the instructor’s pay.
3. Coverage of any equipment or material costs, repairs, and wear/tear.
Inventories of shop materials and supplies will be kept up-to-date to ensure accurate accounting of
materials and supplies used.
2.9 Industry Specific Training

In addition to the regular Short Term Training classes, the CEP Head and CR&D industrial Liaison office
will seek out industry specific training area to help industries train their workforce; as well as look for
opportunities in emerging industries to retrain unemployed and underemployed workers.
2.10 Advertising Short Term Training

Short Term Training program is targeted toward the community and industry. Awareness for available
training opportunities need to be created among the individuals in the communities surrounding DEC. The
Short Term Training coordinator will take necessary steps to advertise these training opportunities to as
many individuals as possible. Some marketing costs are inevitable, and will be treated as necessary
“overhead” costs for cost analysis.
Possible means of advertising Short Term Training opportunities include:
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 Local newspaper advertisements.

 Billboards and reader boards.
 Flyers distributed to local businesses.
 The DEC website, DEC Face Book Page and other on-line media.
2.11 Student Evaluation

DEC’s Short Term Training instructors and Head of CEP will only document facts as they relate to a
trainee's performance during the training. For example, they can make comments such as: "attended 10 of
12 training sessions, late for class 4 times during a two-month training session, demonstrated competency
on 5 of 7 weeks, left class early/without completing assignment twice during the two-week session, etc."
If it is needed by sponsoring organizations, the CEP Head may create a letter or course performance report
for all of their students’ performance during the training, after the instructor signs it.
If student evaluation or grading is requested by the client, the CEP Head will send the result report after
being signed by the instructor.
2.12 Eligibility
The short term training courses listed in this manual are suitable for low level technologists, employees
with practical working experiences in industries, University or College Undergraduate & Postgraduate
Engineering students.
For advance courses, the trainees should have working knowledge of programming languages and software
simulators.
2.13 Application
Sponsoring companies must request trainings through a formal letter indicating topic/title of course, list
number of students they are going to sponsor and date to conduct the training details to be sent to Defense
Engineering College-DebreZeit.
Based on this letter, the Head CEP will communicate with the companies towards the realization of the
requested training.
Individual applicants must fill in course application form given in this manual along with the appropriate
course payment fee to: Defense Engineering College, Account Number 1000011144277 Commercial Bank
of Ethiopia, Bishoftu Branch.
2.14 Refund of course fee

The following guidelines will apply for refund of course fee in the event of a cancellation of request from
the applicant or sponsoring body for short-term training programs. If intimation about cancellation is
received:
 more than one month in advance – refund with 10% deduction:
 more than one week in advance but less than one month – refund with20% deduction; and
 less than one week in advance – No refund
In case of cancellation of the course by DEC, the course fee would either be refunded in full or adjusted
against registration to another batch of the same course or to a similar course on receiving communication
from the applicant.
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2.15 Accommodation
Accommodation is available for limited number of participants on first come first served basis.
Accommodation would be provided at Defence Engineering College Campus, Debre-zeit.
Types of accommodations:
S/No Accommodations Price (Birr) Remarks
1 Dormitory service Price is subject to seasonal market
2 Breakfast rates and the type of items
3 Lunch selected.
4 Dinner
5 Refreshment (Tea or Coffee +
cocktails + water)
NB:- Free WiFi access.
2.16 Some of our clients
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3. Training Packages
NO Programs Training Packages
1 Armament Engineering Ammunition
Artillery maintenance
Infantry weapons
Rocket maintenance
Sighting fire control and Tank armament
2 Aeronautical Engineering Aerodynamics of Incompressible and Compressible flow
Computational Fluid Dynamics (CFD)
Fluid Machines
Hydraulics and Pneumatics
Structural Finite Element Analysis using ANSYS
3 Computer and Information Technology Embedded System Design and Programming
Java Based Application Development
Microprocessor Based Smart System Design
Software Application Development with Visual
Basic.Net, MYSQL/ SQL server/ORACLE
UNIX/LINUX Network (Client-Server) Network Design
and Programming
VLSI Design with VHDL, VERILOG and FPGA
Web Building
4 Electrical power Engineering Electrical Equipment Design
Industrial Automation and Robotics
Industrial drives and control
Advanced Vehicular electric system-
5 ICT Cisco Networking and IT Essential
Electronics Maintenance
Network Infrastructure
System Administration
6 Metallurgical and Materials Engineering Casting
Testing of material
Metallography
Heat treatment
Steel making in electric furnaces
Corrosion and protection
7 Production Engineering Advanced Pro-E
Design Advanced CATIA V5
ANSYS
AutoCAD
Basic CATIA V5
Basic Pro-E
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Design of Dies
Geometric dimensioning and tolerance
Design of jigs and fixtures
Manufacturing Computer Aided Manufacturing(CAM)
Industrial Automation
Machining
Maintenance Engineering
Metrology and quality control
Sheet Metal
Welding Principles and practices
8 Chemical engineering High Energy Materials
Reaction Engineering Lab.
Mechanical Unit Operation Lab
Heat Transfer Lab.
Mass Transfer Lab.
Classical Method Of Analysis Lab
Organic Chemistry Lab.
Chemical Software Training
9 Electronics Engineering Electronic Devices And Their Applications
RF Transmission Systems
Transmission Lines And Antennas.
Communication Systems Technology
Radar Systems
Telecommunication Principles
Electronic Instrumentation And Calibration
Transducers And Process Control Instrumentation
Navigation Systems.
10 Motor vehicle engineering Automotive Transmission and Driveline Repair
Automotive Brake System Service
Engine Service and Engine System Repair
Engine Performance Testing and Evaluation
Automotive Electricity and Electronics
Steering, Suspension and Wheel Alignment
Refrigeration and Air Conditioning
Heat Transfer
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3.1 Armament Engineering

3.1.1 Ammunition
Course Theory Practical List of devices/equipments, hardware,

duration softwareused in the training
11 days 36 Hrs 39 Hrs  Dismantled weapons
 Mock ups
 Models
Broad course contents

 Propellants and high explosives
 Kinetic energy ammunition
 Fragmentation type ammunition
 High explosive squash head(HESH) ammunition
 High explosive anti-tank(HEAT)
 Smallarms ammunition
 Mortar ammunition
 Pyro technique
 Mines
3.1.2 Infantry weapons (Small arms)
Course Theory Practical List of devices/equipments, hardware, software used in

duration the training
 Mock ups
 Models

 Operating cycle and mechanism
 Blow back
 Recoil operations
 Rotary chamber mechanism
 Trigger and firing mechanism
 Extraction and ejection
 Locking and safety
 Sights for small arms
 Recoilless weapons
 Mortars
 Anti-tank and anti-aircraft weapon
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3.1.3 Sighting, aiming and fire control system and tank armaments
Course duration Theory Practical List of devices/equipments, hardware, software
used in the training
 Mock ups
 Models
Module 1: Tank armaments
 Characteristics
 Thermal jackets
 Fume extractors
 Laying of tank armaments
Practice
 Assembly and disassembly of various tank armaments including T-72

 Practice of sighting, stabilizing, and leveling of various tank armaments including T-72
Module 2: Sighting, aiming and fire control system
 Infantry weapon sighting and aiming systems

 Angular measurement for artillery
 Sighting mechanisms
 Optical and mechanical instruments
 Introduction to fire control system
 Features and problems of fire control
 Sights and fire control for anti-aircraft guns
 Sights and fire control for armored vehicles
 Sights and fire control for artillery guns
 Modern aiming and sighting techniques
 Range finders
 Mounting system of different guns
Practice
Demonstration,
 strip and assembly of Infantry weapon sighting & aiming systems
 strip and assembly of Sighting mechanisms
 strip and assembly of Optical and mechanical instruments
 strip and assembly of fire control system
 strip and assembly of anti-aircraft guns
 strip and assembly of armored vehicles
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 strip and assembly of sighting system of artillery guns

 assembly and disassembly of direct fire sights
 demonstration,assembly and disassembly of indirect fire sights
 study of range finders
 mounting system assembly and disassembly of different guns
3.1.4 Artillery maintenance
Course Theory Practical List of devices/equipments, hardware, software used

duration in the training
 Mock ups
 Models
Module 1: Artillery ordinance
 Ordnance
 Chamber and rifling
 Muzzle brake
 Droop of guns
 Breech mechanism
 Firing mechanism
 Calibration
 Problems in guns
 Service inspection
Practice
Demonstration
 Various types of artillery and weapons
 Assembly and disassemblyof various types of ordnance
 Assembly and disassembly of various types of firing system
 Assembly and disassembly of various types of breech mechanism
 Proof range in calibration
Module 2: Recoil system, Cradle, Carriage& Mountings
 Elevating and transverse mechanism

 The cradle and recoil systems
 Equilibrator/balancing gear
 Carriage and mountings
Practical
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Demonstration
 assembly and disassemblyof elevating and traversing mechanism
 assembly and disassembly of recoil system
 assembly and disassembly of equilibrator and balancing gear
 assembly and disassembly of carriage and mountings
Module 3: Power systems
 Requirement of power system

 Hydraulic an electric power system
 Self-propelled artilleries
 Rocket launchers
 Automatic and semi-automatic loading system
Practice
 Demonstration ,assembly and disassembly of hydraulic and electric power system

 Demonstration ,assembly and disassembly of automatic and semi-automatic loading system
3.1.5 Rocket maintenance
Course Theory Practical List of devices/equipments, hardware, software

duration used in the training
 Mock ups
 Models
 Classes of free flight rockets

 Operational modes and general rocket system description
 Rocket aerodynamics
 Rocket propulsion
 Rocket Testing
 Launch accuracy
 Loading and safety of rocket launcher
 Maintenance principles of rocket launcher
 BM 21 rocket launcher
 Composition and location of SPTA(spare parts)
Practical
 Demonstration of various types of rockets

 Demonstration of various types of operating cycles
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 Assembly and disassembly of different rockets

 Rocket maintenance practices
 Assembly and disassembly of BM 21 launcher
 Assembly and disassembly of 107mm rocket launcher Maintenance practices of 107 mm rocket
launcher Maintenance practices of BM 21 launcher
3.2 Aeronautical Engineering

3.2.1 Aerodynamics of incompressible and compressible flow

17 days 45Hrs 75Hrs Equipments
 Flow Visualization Apparatus
 Educational wind Tunnels Apparatus/with
different models
 Air Flow benches Apparatus
 Compressible flow benches
Software
 Design Foil R6
 Ansys CFD/CFX
 Solidworks Flow Simulation
 Fluent
Module I:Investigation of the Flow conditions in a bend
Incompressible
 Kinematics of Local Fluid Motion

 Basic Laws
 Newtonian Fluids and the Navier-Stokes Equations
 Some Incompressible-Flow Patterns
 Dimensional Analysis
Practical
 Flow losses Investigation

 Flow visualization with smoke
 Flow Visualization of aero foils and other bodies using water and ink
 Doublet, source and sink flow
Wind-Tunnel Experiments
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 Streamfunctions and the Velocity Potential

 Conformal transformation (Joukowski transformation) development of airfoil shape
Practical
 Determination of the pressure distribution of over aero foil

 Determination of lift and drag coefficients of different bodies or shapes Effects of aerodynamic
aids such as slots and flaps
Air Flow bench Experiments
 Velocity Dynamics
 Boundary Layers
 Introduction to Turbulent Flows
Practical
 Boundary layer Experiment

 Experimental Investigation of Bernoulli’s Equation
 Investigation of Drag Forces of various Bodies
Module 2: Flow of compressible fluids Experiments
Compressible Flow
 The equations of steady one dimensional

 One-dimensional isentropic flow
 Compressible flow
 Normal shock waves
 Variable area flows
Practical
 Pipe friction (pressure losses)

 Flow rate measurement with orifice
 Nozzle flow and critical pressure ratio (supersonic flow)
 Pressure curve in the Laval nozzle
 Nozzle with sudden enlargement
 Determination of the speed of sound in air
3.2.2 Computational Fluid Dynamics (CFD)

29 days 70Hrs 130Hrs  Basic CFD Training Guide,
 CFD Laboratory with suitable number of
computers, UPS and stabilizers
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 CFD Software: (Fluent and Gambit, ANSYS

workbench 14.5, Star CCM+ V8.0)
Module 1: Basic CFD Training
Review of Fluid Dynamics and Compressible Flow
 Introduction
 Properties, Types, Statics, Dynamics, and Kinematics of Fluids
 Viscous and Inviscid Flows
 Laminar and Turbulent Flows: Reynolds Number
 Internal and External Flows
 Compressible and Incompressible Flows
 Subsonic, transonic and supersonic Flows
Introduction to CFD
 What, when and why CFD?

 Components of CFD
 An overview of basic aerodynamics equation with the different level of simplification (models of
the flow)
 Steps in the CFD Process
 Problem Identification
 Pre-Processing
 Solver Execution
 Post-Processing
Introduction to Turbulence Modeling
 What is Turbulence?
 RANS Turbulence Models
 k-ε Turbulence Models
 k- ω Turbulence Models
 Initial, inlet and outlet Boundary Conditions
 Which Turbulence Model do I use?
CFD Numerical Methods and Solver Settings
 Numerical Methods (FDM, FEM, FVM)
 Solver Setting (Segregated and Coupled Flow Models)
 Running the Solution: Convergence Criteria
Practical
 Creating and meshing basic geometry
 Flow over cylinder/sphere
 Modelling a mixing elbow
 Flow over 2D Aerofoil
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Module 2: Advanced CFD Training
Introduction to CFD
 Fluid dynamics – introduction
 What, when and why CFD?
 Components of CFD
 An overview of basic aerodynamics equation with the different level of simplification (models of
the flow)
 CFD Analysis Procedure
 How does CFD Work?
 Modelling and Mesh Generation
 Solver Basics
 Initial and Boundary Conditions
 Solver Settings
 Post processing
Turbulence Modelling
 What is Turbulence?
 Numerical Approaches for Modelling Turbulence
 Turbulent Flow Structures
 Direct Numerical Simulation
 Large Eddy Simulation
 RANS Turbulence Models
 Bossiness Hypothesis for Turbulent Viscosity
 k-ε Turbulence Models
 k- ω Turbulence Models
 Law of the Wall-Concept of y+
 Near – Wall Treatments
 1st Cell Layer Thickness Estimation
Numerical Methods, HT and other Advanced Physics
 Numerical Methods (FDM, FEM, FVM)

 Segregated and Coupled Flow Models
 Convergence Criteria
 Heat Transfer and its Models:(Conduction, Convection and Radiation)
 Advanced Topics in Heat Transfer
 Heat Transfer for CFD Applications
 User-Defined Functions
 Transient Flow Modeling
 Airfoils: Aerodynamics, Nomenclature, classification, geometries, main characteristics
 Lift and drag and pitching moments
 High speed aerodynamics
Practical
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 Flow over 2D Aerofoil

 Turbulent flat plate Boundary layer
 Turbulent flow through an orifice meter
 Modelling a combustion chamber
 Modelling flow in a tank
 Modelling flow in a CD Nozzle
3.2.3 Fluid Machines

17 days 45Hrs 75Hrs  Axial and centrifugal pumps
 Gear pumps
 Series and parallel centrifugal pumps
 Axial and centrifugal compressors
 Axial and centrifugal fans
 Water turbines
 Francis turbine
 Pelton turbine
 Kaplan turbine
 propeller turbine
All equipments are interfaced with data acquisition system.
Axial and centrifugal Pumps
Theory
 Operatingprinciples of pumps
 Energy transfer in a pump
 Pump performance measuring variables
 Discharge
 Head
 Power input and Efficiency
 Cavitation and suction head

 Analysis of pumping systems
Practical
 Pump inherent characteristics

 Pump constant speed characteristics
 Pump cavitations test
 Pump suction
 Pumping system characteristics-duty point
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Axial and Centrifugal Compressor
 Operatingprinciples of pumps
 Energy transfer in a pump
 Pump performance measuring variables
 Discharge
 Head
 Power input and Efficiency
 Cavitation and suction head
Practical
 Operating characteristics of centrifugal compressor

 Compressor inherent characteristic
 Compressor constant speed characteristics
 Compressor system characteristics
Water Turbines
Theory
 Operating Principles of water turbine. (Francis, Pelton, Caplan and propeller turbines)
 Energy transfer in a turbine
 Performance measuring variables
 Volume flow rate
 Head
 Torque, power output and efficiencies
Practical
 Operating characteristics of turbines
 Comparison of performance between throttle control and nozzle control of turbine speed
Axial and Centrifugal Fans
 Operating principles of fans

 Energy transfer in a fan
 Performance measuring variables
 Discharge
 Fan pressure
 Power input and efficiencies
Practical
 Centrifugal fan characteristics

 Axial fan characteristics
 Fan systems characteristics
 Change in fan characteristics obtained by using different impeller designs
IC Engines Basics
16 | P a g e
Theory
 Petrol Motor
 Diesel motor
 Combustion Chamber
 Valve Timing
Practical
 Lycoming engine Cylinder,
 Radial Engine, Inline Engine
3.2.4 Hydraulics and Pneumatics

17 days 50Hrs 70Hrs  The Hydraulic benches (With different types of
actuators, valves and connection options)
 Aircraft Hydraulic Instruction stand
 The Pneumatic benches (With different types
of valves and connection options)
 Aircraft Pneumatic Instruction Stands
 Pneumatic sensors (Currently not available)
 Automation studio (A software that helps to
design hydraulic and pneumatic circuits, logic
controls)
Hydraulics
 Functions of hydraulic components-including pumps, valves, cylinders, motors, and reservoirs

 Hydraulic symbols and diagrams
 Reading hydraulic schematics
 Building and analyzing hydraulic circuits
 Circuit design considerations
 Practical
 Intensifiers, accumulators, & Flow dividers
 Filter selection and placement
 Maintenance & Troubleshooting of hydraulic circuits
 Causes of component failure
 Hydraulic fittings and tubing
Pneumatics
Theory
 Pneumatic symbols and schematic diagrams
 Metering circuits
 Reading pneumatic schematics
17 | P a g e
 Sequencing circuits
 Vacuum Generators
 Automatic reciprocation
Practical
 Comparison of pneumatic and hydraulic systems

 Identifications of Pneumatic components
 Pneumatic fittings and tubing
 Logic controls
 Pneumatic sensors (not available)
 Design considerations
3.2.5 Aircraft Conceptual Design
Course duration Theory Practical List of devices/equipments, hardware,

software used in the training
15 days 60Hrs 40Hrs
Theory
 Mission definition and takeoff weight estimate

 Wing design
 Fuselage design
 Empennage Design: Horizontal and vertical stabilizers
 Engine Selection and Takeoff and Landing performance
 Material Selection and Structural design
 Stability and control characteristics determination and flight envelope
Practical
 Microsoft Excel Usage (Introduction)

 Development of Spread sheet and hands on practice
 Modeling of aircrafts using Software (suggested Solid works)
 Basics of Structural Analysis (Ansys)
 Practice of Flight Simulator X /other related software
3.2.6 Structural Finite Element Analysis using ANSYS

16 days 54Hrs 54 Hrs  PCs withLatest ANSYS Software
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Module 1:
Linear Analysis
Theory
 Review of Solid and Structural Analysis concepts

 Finite Element Modeling Concepts
Practical
 Introduction & One dimensional Analysis
 Two Dimensional modeling & analysis
 3-D modeling & Analysis
 Linear Buckling Analysis
 Steady State Thermal Analysis
 Linear contact analysis
 Fracture Analysis
 Modal Analysis
 Coupled Field Analysis
Module 2:
Nonlinear Analysis
Theoretical
 Various Nonlinearities in engineering

 Finite Element Modeling
 Newton Raphson Method
 Importance of Experimental Data
Practical
 Friction & Rough Contact analysis

 Geometric Nonlinearity
 Material Plasticity
 Nonlinear Buckling of 3-D structure
 Transient Temperature Effects
 Creep Analysis
 Impact of a Structure
 Full Transient Method
 Optimization
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3.3 Computer and Information Technology

3.3.1 Embedded system Design and programming

28 days 70Hrs 120Hrs  Spartan-6 FPGA board
 Embedded System Kits (Atmel/ARM/8051
etc)
 PICKit-2
 Microcontroller Flashers
 Programmable Microcontroller Chips
 MPLAB from Microchip
 keil C Compiler
 HighTech C and Tool Kit
 Proteus Design Suite
 RTLinux
Module 1:Microcontrollers Architecture and Programming (Optional)
 Architecture of Intel 8051 Microcontrollers

 Architecture of Microchip PIC Microcontrollers
 Instruction set of 8051
 Instruction Set of PIC
 PIC and 8051 compared
 Addressing modes
 Flags
 8051 Pin Diagram
 PIC Pin Diagram
 Memory Organization of Intel 8051
 Memory Organization of Atmel 89S52
 Memory Organization of the PIC16/18/24xxx chips
 Ports and Pins of 8051
 Ports and Pins of Atmel Chips
 Ports and Pins of PIC Chips
 Register-to-register and memory-to-register transfer programs to illustrate steps to write assembly
program, to link, to DASM and to practice the KIT commands.
 Program to exchange the contents of memory locations
 Instruction Set
 Programming using various instructions
 Hardware aspects of 8051
 Ports of 8051
20 | P a g e
 Programming Ports
 Programming internal components
 Internal Timers and Programming
 8051 Interrupts and Programming
 Internal UART and programming
 Design of the 8051 based systems
 Architecture of Atmel Microcontroller
 Architecture of the PIC Microcontrollers
 Instruction Sets of PIC
 Instruction Sets of Atmel Chips
 Programming PIC
 Programming Atmel Chips
 Programming using Interrupts
 Programming using Timers
 Programming using internal serial controllers
Practical
 Practice the following Kit Commands
 RBYTE
 DBYTE
 XBYTE
 RDUMB
 DDUMB
 RBIT
 CBYTE
 ASM
 DASM
 Practicing Simple register-to-register and memory-to-register transfer programs to illustrate steps
to write assembly program, to link, to DASM and to practice the KIT commands
 Practice of data transfer instructions
 Exchange contents of two memory locations (External Memory locations)
 Transfer of data form ROM to RAM area
 Manipulation of bits in register using set bit instructions.
 Filling the bank of registers and external RAM with specific data and use of DDUMP command.
 Exchanging nibbles of data 8-bit data
 Reversing of string
Practical: Arithmetic, logical and branch control instructions

 Rotating the byte in registers
 Masking the nibbles of a data
 Simulation of Boolean expression (or digital circuit)
 Practice of arithmetic instructions
 Checking data weather it is odd or even, positive or negative etc.
21 | P a g e
 Arithmetic of 16-bit data

 Implementation of multiplication operation
 Largest and smallest of data.
 Implementation of bubble sort algorithm(ascending and descending)
 Finding sum and average of data available RAM location
 Implementation of BCD arithmetic
 Code conversion and subroutine
 Finding the Nth Largest data of array elements with and without sorting
 Finding number of occurrence of a particular data in array
 Write a C program to blink the Port-1 LEDs continuously with an appropriate delay in between
 Write a C program to read the state of the switch available in the lower nibble of Port-1 and output
these state to the upper nibble of the Port-1 LEDs.
 00Write a C program to check the state of the sensor connected to the MSB pin of the Port 1.7
 Write a program to set the state of the LEDs to 1111111 if the temperature sensor connected to the
Port-1 of the 8051 gives abnormal values.
 Write a program to generate a SINE wave at the Port-1 DAC.
 Use the timer to generate an accurate time delay of 1 second
Module 2:Embedded System Design
 Embedded System Components

 Embedded System Design Process
 Software Hardware Co Design
 Real Time Embedded Systems
 Soft versus Hard Real Time Embedded Systems
 Components of Embedded System
 Operating System Support for Embedded Systems
 Real Time Linux
 Device Driver Development
 Embedded C Programming
Interfacing techniques
 LCD interfacing with 8051 microcontroller architecture
 Matrix Keypad Interface With Microcontroller
 Buzzer interfacing with microcontroller
 M-35 Interfacing with microcontroller
 Interfacing of Motor with 8051 microcontroller
 Interfacing of External EEPROM with 8051 microcontroller
 Introduction to Serial Data transmission
 Practice RTOS Kernel Architecture and Porting Conditions
 Introduction to VHDL and Verilog (theory)
 Introduction to Spartan-6 FPGA board(theory)
22 | P a g e
Practical
 Practice the Embedded C Programming

 Practice using Keil for Assembly Programming
 Practice using Keil for C Programming
 Practice generating flushable Hex Files for various platforms
 Practice designing circuits in Proteus
 Introduction to Standard Microcontroller Devices
 Implement time delays(Embedded Timers) for embedded components
 Design and Implementation of a LCD Device Driver for standard
16x2 LCDs and Graphic LCDs
 Displaying and scrolling text on LCD
 Digital clock design using LCD and 8051 microcontroller
 Writing text on LCD using matrix keypad
 Thermometer design using LM-35, LCD and Microcontroller
 Temperature control system with alarm and fan
 DC motor interfacing with 8051 microcontroller
 Motor direction control using matrix keypad
 Design and Implementation of Stepper Motor Interface with 8051/Atmel Microcontrollers
 Rotation of stepper motor at specific angle and for specific duration
 Save and load data on external EEPROM
 Password controlled security system prototype
 Design and implementation of digital calculator using LCD, Keypad and Microcontroller
 Practicing Application Development Using Microcontrollers
 Practicing the 8051/Atmel Based Serial Transmission Embedded System Development
 Practice Developing Real Time Clock Using the 8051/Atmel Processor
 Practice Embedding the 8-SEG LED Display
 Design and Implementation of DC/Servo Motor Interface with 8051/Atmel Microcontrollers
 Design and Implementation of ADC/DAC Interface with 8051 /Atmel Microcontrollers
 Design and Implementation of Serial Interface(USART-RS232 to USB) with 8051/ Atmel
Microcontrollers
 Practice designing circuits in Proteus with the hex files generated through Keil and Proteus
 Design and development of various e-systems using the combination of Keil and Proteus
 Design and development of various e-systems using the combination of Keil and Proteus
 Design and development of Celsius and Fahrenheit scale digital thermometer using 8051
microcontroller (AT89C51) using the combination of Keil and Proteus
 Digital Real-time Clock Implementation with Microcontroller and LCD
 Digital Real-time Clock Implementation with Microcontroller and LCD
 Design and development of Water Level Indicator
 Design and development of Microcontroller based mostly Bi-Directional visitant Counter
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3.3.2 Java Based Application Development

22 days 57Hrs 93Hrs  Personal Computer/ Laptop
 JDK Netbeans IDE
 SQL Server 2008/2010
 Visual Studio 2010
Phase - I
Object Oriented Programming: with Exception Handling and File
Module 1: Java Language Fundamentals
 Input and output

 Data Types
 Variables
 Operators
 Assignment statement
 Control Flow
 Arrays
 Documentation
 Practical
 System input/Output: input from keyboard and Display on Console
 Java Operator usage
 Controlling Flow of Execution
 Arrays in Java
Module 2:OOP (Object Oriented Programming)
 Classes
 Objects
 Abstraction
 Encapsulation
 Inheritance
 Polymorphism
 Binding
 Interface
Practical
 Class Declaration
 Object Instantiation
 Class Hierarchy and Inheritance
 Overloading and Overriding
24 | P a g e
 Implementing Interface
Module 3:Exception/Error Handling
 Basics of Exception handling

 Types of exceptions
 Cause of Exceptions
 Handling Exceptions
 Built-in exceptions
 User defined exception
Practical
 Handling System Generated Errors

 Creating Custom Exceptions
 Handling Custom Exceptions
Module 4:File Access
 Basic Concepts of I/O Classes

 File Streams
 Object Serialization
Practical
 Stream Creation
 Accessing File
 Serialize Objects
Phase - II Application Development
Module 1:GUI (Graphical User Interface)
 Basics of GUI Components

 Java Applets
 Event Handling
Practical
 Creation of GUI
 Event Listeners
 Handling Mouse Events
 Handling Keyboard Events
Module 2:Database Connection
 Database Concepts: Create Database, Select Database, Drop Database

 Tables: Create Tables, Drop Tables, Insert Records, Select Records, Update Records, Delete
Records
 JDBC Introduction: Connection Statements
 Database Connection
25 | P a g e
Practical
 Creation of Database
 Connecting UI with Database
Module 3:Web Application
 JSP Overview
 JSP - Directives – Actions
 Basics of Client Request- - Server Response
 Concepts of Cookies Handling- -Session Tracking
 Concepts of File Uploading
Practical
 Client Request- - Server Response

 Cookies Handling- - Session Tracking
 File Uploading
 Database Access
 Sending Email
3.3.3 Microprocessor Based Smart System Design
Course Theory Practical List of devices/equipments, hardware, software used in the

duration training
33 days 75Hrs 156Hrs  Pentium Computers with All Interfacing Cards and
Cables
 The PCs are equipped with the Assembler/Compilers
and Linkers
 SES88 SDK with SES88 Two-Pass Assembler and
RS-232 serial interface
 Intel 8085 Interfacing Modules
 80851 Interfacing Modules
 SES 88 Stepper Motor/’DC Motor/ Modules
 APPLIC -18 Module by Scientific Educational
Systems.
 APPLIC -7 Module by Scientific Educational
Systems.
 APPLIC-71- Interface Module by Scientific
Educational Systems.
 ElettronicaVeneta /Z2-MC8088 Kits and application
modules.
 Degem 8085 Kit and Accessories.
 Z2-EV Kits
 Lab Manuals
26 | P a g e
Module 1:Hardware and Software Aspects of Microprocessors
Intel 8085 Architecture
 Fundamentals of the Logical Circuits

 Basic Microprocessor Number Systems
 Architecture of the Intel 8085 Processor
 Functions of Registers
 Functions of Flags
Instruction Set of Intel 8085 and Programming
 Data Transfer Instructions

 Arithmetic Instructions
 Logic Instructions
 Jump Instructions
 Subroutines and Instructions
 8085 Ports, I/O System and Instructions
Intel x86Architecture

 General x86 Family Architecture
 Functions of Registers
 Segmentation Concept
 Address Calculations
 Functions of Flags
Intel 8086 Programming
 Data Transfer Operations Programming

 Arithmetic Operations Programming
 Logic Operations Programming
 Shift/Rotate and Control Transfer Operations Programming
 Code and Data Translations Programming
 Practicing String Operations Programming
 stack operations
 Interrupt Structure of x86 Family
 Implementation of masking and unmasking different interrupts
 Practice Using DOS / BIOS Interrupt Programming
Practical
 Practical1: Familiarity with the Intel 8085 Kits (SDK- System Development Kits)
 Practical2: Organization of the 8085 Memory and accessing various memory regions.
 Practical3:Getting familiar with the commands of the 8085 Kits
 Practical4: Practice on various buses and standards followed in the 8085 kits
27 | P a g e
 Practical5: Practicing storing, retrieving data from the memory and registers.
 Practical6:Practicing the registers of the 8085 Processor by writing simple programs
 Practical7:Practicing Data Transfer Instructions/Programs
 Practical8:Practicing Arithmetic Instructions/Programs
 Practical9:Practicing Logical Instructions/Programs
 Practical10:Practicing Jump Instructions/Programs
 Practical11:Practicing Subroutine Instructions/Programs
 Practical12:Practicing I/O Instructions/Programs
 Practical13:Programming Practice Set -1
 Practical16: Familiarity with the Intel 8088 Kits (SDK- System Development Kits)
 Practical17: Organization of the 8088 (Z2-EV) Memory and accessing various memory regions.
 Practical18: Getting familiar with the commands of the 8088 Kits
 Practical19: Practice on various buses and standards followed in the 8088 kits
 Practical20:Practicing the registers of the 8088 Processor by writing simple programs
 Practical21: Organization of the 8085 Memory and accessing various memory regions.
 Practical22:Practice Interfacing the SES88 Kit with PC
 Practical23:Practice using the SES Software to Access the SES88 Kit
 Practical24:Practice using the DOS terminal command to perform code translation and practice
Accessing Registers of SES 88
 Practical25: Getting familiar with the flags of the 8088 Processors
 Practical26: Practice on various buses and standards followed in the SES88 kits
 Practical27:Practice using Debugger Software of Windows
 Practical28:Practice Debugger Commands
 Practical29:Practice writing simple programs using Debugger
 Practical30:Practice using u,a,d,t,e,… commands
 Practical31: Practice using debug’s line assembler and practicing the un-assembly process.
 Practical32:Practicing Data Transfer Operations Programming
 Practical33:Practicing Arithmetic Operations Programming
 Practical34: Practicing Logic Operations Programming
 Practical35:Practicing Shift/Rotate and Control Transfer Operations Programming
 Practical36:Practicing Code and Data Translations Programming
 Practical37:Practicing String Operations Programming
 Practical38:Implementation of stack operations
 Practical39:Implementation of masking and unmasking different interrupts
 Practical40:Practice Using DOS / BIOS Interrupt Programming
 Practical41:Practice Using Z2/EV Kit and accessing the 8088 interfaces with the Parallel Ports
 Practical42:Practice Manipulating Files using DOS Interrupts
 Practical43:Practice manipulating the Display, Keyboard and other devices by using the
 Interrupts
Module 2:Interfacing Aspects of Microprocessors
28 | P a g e
Interfacing Fundamentals
 Fundamentals of Interfacing
 Facilities available in x86 Family of Processors for Interfacing
 Basics of Interfacing Chips
Intel 8255
 Intel 8255 Architecture

 Intel 8255 Registers
 Programming the Ports using control word
 BSR and IO modes of Intel 8255
 Program to illuminate all the LEDs connected to the output port of the kit.
 Program to illuminate all the LEDs and switch them OFF after a delay of 1 second. Modify this
program first for 5 seconds delay and then for 10 seconds delay.
 Program to read the status of all ON/OFF switches connected to the input port of APPLIC -7
module and accordingly display their status through the LEDs.
 Program to continuously monitor the switches and display their status while you change the
position of any switch manually.
 Program to read the status of the switches connected to the input port of the APPLIC -7 kit. If they
read a value greater than or equal to 12H (000100102) switch ON the even numbered lights else
the odd numbered LEDs
Intel 8051
 Intel 8255 Architecture

 Intel 8255 Registers
 Programming the Ports using control word
Interfacing Stepper and DC Motors
 Stepper Motor Theory

 Types of Stepper Motors
 DC Motor Theory
 Interfacing Circuits for Motors
 Programming the control Circuit of Stepper
Interfacing Devices
 Relays
 Opto-couplers
 Other Interfacing Chips
Practicals
 Practical43: Practice Using Intel 8255 Registers

 Practical44: Practice Programming the Ports using control word
 Practical45: Practice both BSR and IO modes of Intel 8255
 Practical46: Write a program to illuminate all the LEDs connected to the output port of the kit.
29 | P a g e
 Practical47: Write a program to illuminate all the LEDs and switch them OFF after a delay of 1
second. Modify this program first for 5 seconds delay and then for 10 seconds delay.
 Practical48: Write a program to read the status of all ON/OFF switches connected to the input
port of APPLIC -7 modules and accordingly display their status through the LEDs.
 Practical49: Make the program in (a) to continuously monitor the switches and display their status
while you change the position of any switch manually.
 Practical50: Write a program to read the status of the switches connected to the input port of the
APPLIC -7 kit. If they read a value greater than or equal to 12H (000100102) switch ON the even
numbered lights else the odd numbered LEDs
 Practical51: Write a program to switch the LEDs alternately ON and OFF with approximately 1
second of delay in between.
 Practical52: Implement the above using 2 Seconds for ON and 3 seconds for OFF.
 Practical53: Write a program that will make the lights wink (flash on and off): The MSB nibble
first and then the LSB nibble next.
 Practical54: Write a program to blink the LEDs ON and OFF with a delay of 1 Seconds in
between if the switches read 101010102. Else if it reads any other bit pattern continue blinking the
LEDs with 2 seconds of delay in between.
 Practical55: Write a program to check the status of S4 to S1 switches of the kit. If the switches
read any value greater than 01112, the output LEDs have to enter the convergence display mode
else the output LEDs has to enter the divergence display mode.
 Practical56: Write a program, which receives a number from the switches and performs the
following in an infinite loop, while changing any switch position manually. (Take observation and
consider odd and even numbers from the keyboard.)
 Practical57: Multiply the number by 2 and output the result tothe lights.
 Practical58: Write a program to test if any switch is ON and outputs the number of that switch. If
more than one switch is on, then the program must select the least significant switch, which is ON.
 Practical59: Connect the cathode of the LED on APPLIC-71 to Q7 of O/P port as in fig.c, above
and the +5V point on APPLIC-71 to the +5V point on APPLIC-7. Write a program to switch the
LED ON and OFF with 1 second delay in between.
 Now connect the LED in reverse direction and run the program in 1a. Take observation.
 Connect the lamp terminals (Lp1 & LP2) between outlets +5V and Q6. Modify the program in
(5.1a) to turn the lamp ON and OFF.
 Now connect the lamp to +12V instead, run the program and see the difference.
 Again change the connection directions of the lamp, run the program and take observation.
 DC Motor Programming
 Practical60: Write a program to drive a DC motor for 10 seconds and then switch it OFF, which is
connected as in figure (d) above.
 Practical61: Write a program to drive a DC motor continuously until reset. Observe the voltage
reading on the voltmeter on the APPLIC-71.
 Practical62: Write a program to rotate the DC motor briefly in one direction and then in the other
direction. (Connect the motor as in fig. e, above).
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 Practical63: Write a program to check the status of I4 to I0 switches of the kit. If the switches read
any value greater than 01112, the motor shaft has to rotate in the clockwise direction else in the
anti-clock wise direction.
 Practical64: Write a program to rotate the DC motor briefly in one direction and then in the other
direction.
 Practical65:Write a program to check the status of I4 to I0 switches of the kit. If the switches read
any value greater than 01112, the motor shaft has to rotate in the clockwise direction else in the
anti-clock wise direction
 Practical66: Write and implement a program to drive a stepper motor clockwise infinitely until
reset.
 Practical67: Write and implement a program to drive a stepper motor anti clock-wise infinitely
until reset.
 Explain how the program has to drive the motor with and without a freewheeling diode.
 Practical68: Write and implement a program to drive a stepper motor 90 degree clockwise.
 Practical69: Write and implement a program to drive a stepper motor 90 degree anti clockwise.
 Practical70: Write a program, which will rotate the motor through 180 degrees, stop it, and then
rotate it back to its starting point.
 Practical71: Write and implement a program to rotate the stepper motor 45degree clockwise if the
status of I6 switch is ON else if it is OFF drive the motor in anti-clockwise direction 90 degree.
Repeat the process continuously.
 Practical72: Write a program to drive the Motor 65 degree clockwise if the input switches I7 to I4
read any value greater than or equal to 10112. Else if the bit pattern reads any value less than the
specified one the motor has to rotate in the opposite direction continuously.
 Practical73: Traffic Light Control System
 Practical74: Elevator Control System
 Practical75: Temperature Control System
 Practical76: Stepper Motor Control System
 Practical77: DC Motor Control System
 Practical78: Interrupt Based Control Systems
 Practical79: Serial Communication System Interfaces
 Practical80:Parallel Port and Serial Port Based Control system
 Practical81: Dynamo Interface with the DC Motor
3.3.4 Software Application Development with Visual Basic.Net, MYSQL/ SQL

server/ORACLE

duration training
 Visual Studio 2010
 SQL Server 2008/2010
 Oracle 10g
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Module 1: Basics of SQL
 introduction to database and related topics

 basic principles and terminologies of database
 creating the data base and tables
 select- select distinct- where- and & or- order by- insert into- update- delete- injection
Practical
 Install and prepare the necessary software

 creating database and tables in different ways
 DML vs. DDL statements
Module 2:Set OperatorClasses
 minus
 intersect
 union
 union all
Practical
Implementing those operators
Module 3:Joint Expression and Group function
Theory
 Inner joins
 Outer joins
 Self joins
 SUM
 COUNT
 AVG
 MIN
 MAX
Practical
 Implementing those Join expressions

 Implement Group Functions
Module 4:Integrity Constraints, Data Types & Schemas
Theory
 Primary keys
 Foreign keys
 Constraints
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 Varchar
 Char
 Number
 Date
Practical
 Implementing Integrity Constraints and

 Implement data types
Module 5: PL/SQL Query language
Theory
 triggers
 functions
 procedures
 packages
Practical
Implementing PL/SQL
Module 6:Transaction Processing Concepts
Theory
 Introduction to transaction Processing Concepts & Theory

 Concurrency Control Techniques
 Database design and Theory &methodology
 Functional Dependencies
 Normalization of Relational Databases
 Database Backup and Recovery Techniques
Practical
Implement Transaction processing concepts
Module 7: Security, Advanced Modeling& Distribution
Theory
 Database Security
 Enhance Data Models for Advanced Applications
 Distributed Databases & Client-Server Architectures
Practical
Implement database security
Module 8 Emerging Technologies
Theory
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 Web database Programming Using PHP

 XML: Extensible Markup Language
 Data Mining Concepts
 Data Warehousing & On-line Processing
 Emerging Database Technologies & Applications
Practical
 Web programming using PHP

 XML: Extensible Markup Language
Module 9:Introduction and IDE of visual studio and visual basic.net
Theory
 Introduction to visual studio

 Basics of Visual Basic.NET
 The toolbox
 The solution explorer
 The properties window
 The server explorer
 The design/code view
Practical
Exposure on IDE
Module 10:Getting Started withVB.NET
 Console application
 Windows application
 User interface design by using different controls
 Data types
 Variables and constant
 Arrays
 Operators
Practical
 Implement console APP and Win APP.

 implement data types, Arrays and Operators
Module 11:Programming languagesconcepts
Theory
 Decision and conditions

 if statements
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 Nested and ladder if statements

 Case structure
 Loops
 for/next
 do while/until loops
 While loop
Practical
 Implement Decision and Conditions.

 implement Loops
Module 12:Object orientedprogramming(OOP)
Theory
 Terminology of OOP
 Classes
 Objects and
 Fields
Practical
Implement OOP
Module 13:Exception handling, Database programming and WEB Application
Theory
 Introduction to ADO.net
 The ADO.net Object models
 The ADO.net command properties
Practical
 Exception handling.
 Database programming
 WEB Application
3.3.5 UNIX/LINUX Network (Client-Server) Network Design and Programming

22 days 60Hrs 90Hrs  LINUX Machines
 UNIX/SOLARIS Machines
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Module 1:Introduction UNIX and Linux
 Introduction to UNIX
 Introduction to LINUX
 File System Architecture of UNIX and LINUX
 Basic Shells of UNIX/LINUX
 Standard UNIX Commands
Practical
 Programming with Sockets and Ports

 Socket API (C , JAVA)
 Programming Using Sockets in C
 Programming Using Sockets in JAVA
 Programming with BSD Sockets and Windows Sockets WinSocks
 Programming Exercises
Shell Programming
 Programming Practice with the standard shells of UNIX/LINUX

 Programming Shells
 Programming Practice on the Directory Structure of UNIX/LINUX
 Practical experiments on Directory Structure (various UNIX Commands to handle
Directories)Programming Practice on the File-system Structure of UNIX/LINUX
 File System Structure Manipulation Using UNIX Commands
 Programming using low low-level file I/O
 Programs to create child processes from the parent processes
 Programming practices on multithreaded C programs
 File I/O in Unix programming
 Programming using Signals
 Programming Using Timers
 Creating various network processes (Client Process, Server Process etc.)
 Using POSIX Library
 Multithreaded Program development Using POSIX Thread
 POSIX functions
 Program to manage POSIS Threads
UNIX Networking
 Introduction to UNIX/LINUX Networking

 Network Architecture
 OSI and TCP/IP model as related to UNIX
 TCP and UDP
Practical
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 Programming using Pipes

 Programming using FIFIs
 Programming using Message Queues
 Programming using Semaphores
 Programming using Shared Memory
 Developing Server Applications.
 File Server Development
 UNIX API (process creation, program execution, threads)
 UDP Socket Usage and Management in UNIX
 TCP Socket Usage and Management in UNIX
 Various UNIX (BSD) Socket Practices
 UDP Socket based process/Program Development
 TCP Socket Based Process/Program Development
Theory
 Sockets and Ports

 Socket API (C , JAVA)
 Programming Using Sockets in C
 Programming Using Sockets in JAVA
 BSD Sockets and Windows Sockets WinSocks
 Programming Exercises
3.3.6 VLSI Design with VHDL, VERILOG and FPGA

duration training
33 days 90Hrs 140Hrs  Xilinx ISE 10.1, 11.3, 11.4, 12.4, 13.1, 14.1 etc…
 Xilinx Plan Ahead
 Xilinx EDK,SDK
 Mat lab
 Hardware
 Virtex FPGA (Virtex-4, Virtex-5, Virtex-6, Virtex-II,
Virtex-II pro etc…
 Spartan FPGA (Spartan-3, Spartan-3A, Spartan-3E,
Spartan-6 etc…
 Oscilloscope
Module 1: Introduction to VLSI Design Flow and Current Industry Trends
 Basic concepts of VLSI
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 Basic requirements of programming a VLSI VLSI design process

 High Level Design (Optional)
 Low Level Design
 ASIC Design Flow
 IP-based design
 VLSI Applications
Introduction to VHDL
 About VHDL
 Design Flow (optional)
 Code Structure
 Fundamental VHDL Units
 Library Declaration
 Entity
 Architecture
 Data Flow style modeling
 Data Types & Operators
 Timing delay & Subprogram
 Behavioral Modeling
 Structure Modeling
 Concurrent Code
 VHDL Test Benches
 Translation of VHDL code into a Circuit
Basic Digital Design
 Fundamental Of Digital Design

 Combinational Circuit Design
 Sequential Circuit Design
 Clock Dividers (optional)
 Design Examples and Case Studies
Xilinx FPGA Architecture
 Introduction
 FPGA Design Flow
 IOB: Input/output blocks
 CLB: Configurable logic blocks
 Programmable interconnections
 Intellectual Property (IP) Cores
 Simulation vs. programming
 Types of simulation
 Creating Test benches
Practical
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Practical1: Familiarity with the FPGA board Kits

Practical 2: Design Basic Gates using Schematic Editor.
Practical3: Design Basic Gates using the VHDL editor.
Practical 4: Design the Full Adder using the Schematic Editor.
Practical 4: Design the Full Adder using the VHDL editor.
Practical 5: Design a Digital circuit to implement a 4 bit full adder circuit.
Practical 6: Design an 8 bit Adder/Subtractor circuit
Practical 7: Design a Digital circuit to implement a 4:1 Multiplexer with Enable/ Signal.
Practical 9:Design a 2 to 4 decoder.
Practical 10: Design a D-Latch, D Flip-Flop, JK F/F, SR F/F & T-Flip-Flop.
Practical 11: Design a) Four bit PIPO Shift Register b) Four bit SISO shift Register.
Practical 12: Design a) Four bit Up/Down binary Synchronous Counter b) Four bit BCD UP/Down
Counter.
Practical 13: Design afrequency divider digital circuits which can a) Divide by 4 b) divide by 16.
Practical 14: Design an 8 bit adder circuit using functions/ procedures.
Practical 15: Design a two bit Comparator.
Practical 16: Design Carry Ripple and Carry Look Ahead Adders
Practical 17:Design Signal Generators.
Practical 18:Memory Design.
Practical 19:Design Serial-Parallel Multiplier
Practical 20: Design Synchronized (1 clock period) mono pulse generator
Practical 17: Design an 8 bit ALU which can perform the following operations:
(a)Add /subtract / multiply two 8 bit numbers
(b) Increment/Decrement 8 bit Operation
(c) Logical Operations AND/OR/XOR/NOT
Module 2: SYSTEM DESIGN on FPGA
 Behavioral, Dataflow ,Structural and Mixed

 Concept of Concurrent and Sequential construct
 Different types of Delays
 Configuration and concept of Subprograms
 VHDL programming for all Combinational, Sequential modules including Counters
 Programming for State Diagrams
 Packages and Components
 Introduction
 Package
 Component
 Port Map
 Generic Map
 Functions and Procedures
 function
 Function Location
 procedure
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 Procedure Location
 function versus procedure Summary
 assert
 Xilinx Devices
 Platform FPGAs
 VirtexÒ FPGAs
 SpartanÒ FPGAs
 Xilinx CPLDs
 Military and Aerospace
 FPGA Implementation
 FPGA board overview
Practical
Practical 1: Design Basic Gates using the VHDL editor, Develop a User Constraint File (UCF) and map
I/O signals to the FPGA, and Program the Basic Gates into the FPGA.
Practical 2: Design the Full Adder using the VHDL editor, , Develop a User Constraint File (UCF) and
map I/O signals to the FPGA, and Program the Basic Gates into the FPGA.
Practical 3: Design a Digital circuit to implement a 4 bit full adder circuit, , Develop a User Constraint
File (UCF) and map I/O signals to the FPGA, and Program the Basic Gates into the FPGA.
Practical 4: Design an 8 bit Adder/Subtractor circuit, Develop a User Constraint File (UCF) and map I/O
signals to the FPGA, and Program the Basic Gates into the FPGA.
Practical 5: Design a Digital circuit to implement a 4:1 Multiplexer with Enable/ Signal, Develop a User
Constraint File (UCF) and map I/O signals to the FPGA, and Program the Basic Gates into the FPGA.
Practical 6:Design a 2 to 4 decoder, Develop a User Constraint File (UCF) and map I/O signals to the
FPGA, and Program the Basic Gates into the FPGA.
Practical 7: Design a D-Latch, D Flip-Flop, JK F/F, SR F/F & T-Flip-Flop, Develop a User Constraint
File (UCF) and map I/O signals to the FPGA, and Program the Basic Gates into the FPGA.
Practical 8: Design a) Four bit PIPO Shift Register b) Four bit SISO shift Register, Develop a User
Constraint File (UCF) and map I/O signals to the FPGA, and Program the Basic Gates into the FPGA.
Practical 9: Design
Four bit Up/Down binary Synchronous Counter, Develop a User Constraint File (UCF) and map I/O
Practical 10: Design Four bit BCD UP/Down Counter, Develop a User Constraint File (UCF) and map
Practical 11: Design a frequency divider digital circuit which can a) Divide by 4 b) divide by 16, Develop
a User Constraint File (UCF) and map I/O signals to the FPGA, and Program the Basic Gates into the
FPGA.
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Practical 12: Design an 8 bit adder circuit using functions/ procedures, Develop a User Constraint File
(UCF) and map I/O signals to the FPGA, and Program the Basic Gates into the FPGA.
Practical 13: Design a two bit Comparator, Develop a User Constraint File (UCF) and map I/O signals to
the FPGA, and Programthe Basic Gates into the FPGA.
Practical 14: Design Synchronized (1 clock period) mono pulse generator, Develop a User Constraint File
Practical 15: Design an 8 bit ALU which can perform the following operations:
(a)Add /subtract / multiply two 8 bit numbers
(b) Increment/ Decrement 8 bit Operation
(c) Logical Operations AND/OR/XOR/NOT
Practical 16: Design FPGA based Motor control System, Develop a User Constraint File (UCF) and map
Practical 17: Cryptography DES Encryption Algorithm using FPGA with Verilog/VHDL code, Develop a
User Constraint File (UCF) and map I/O signals to the FPGA, and Program the Basic Gates into the
FPGA.
Practical 19: Design Hexadecimal digit to seven-segment LED decoder, Develop a User Constraint File
Practical 20: Design an integer-to-floating-point conversion circuit and derive the code.
Derive a test bench and use simulation to verify operation of the code.
 Design a testing circuit and derive the code.

 Synthesize the circuit, program the FPGA, and verify its operation
Practical 22: Design Parallel Adder with Accumulator, Develop a User Constraint File (UCF) and map
Practical 23: Design Traffic-Light Controller System, Develop a User Constraint File (UCF) and map I/O
Practical 24: Use the Xilinx CORE Generator System to create an IP core. And Connect the IP Core to the
VHDL source as a component.
Practical 25: CPU design, Develop a User Constraint File (UCF) and map I/O signals to the FPGA, and
Program the Basic Gates into the FPGA.
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3.3.7 Web Building

 Wamp /Vertrigo server
 Dreamweaver
Module 1: Hyper Text Markup Language (HTML)
 Creating an HTML Page (Editors – Basic- Elements- Headings )

 Setting Background and Text Characteristics
 Adding Internal and External Links (URL Encode).
 Working with (Image, Media, Audio and Videos)
 Controlling Page Layout
 Creating Tables and Forms
 Working with Frames
Practical
 practice on html basic tags

 Setting background ,hyperlink and images on html
 Create tables and frames using html
 Design forms using html
 Create sample static web pages that have a link on the same and external page.
Module 2:Client side scripting (JavaScript)

Theory
 Introduction to JavaScript
 Java script variables
 JavaScript Operators
 JavaScript Conditional statements
 JavaScript Functions
 JavaScript looping
 Java script Objects
Practical
 Practice on JavaScript variables, operators and conditional statements.
 practice on JavaScript loping and functions
 Create sample client side web pages that needs validation
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Module 3: Dynamic Hyper Text Markup Language (DHTML)
Theory
 Cascading style sheets (CSS)

 Model Dynamic Styles
 Dynamic Content
 Positioning and Animation
 Event Model.
 Filters and Transitions
 Data Binding
 Data control
 ActiveX control
 Handling of multimedia data
Practical
 Practice on DHTML
 Practice on ActiveX control
 Create sample client side web pages using cascading style sheets (CSS)
Module 4: Server Side Scripting (PHP)

Theory
 Basic PHP(Syntax Variables- Data Types Operators- conditional statements, Loops, Arrays and
Functions)
 Introduction to Servlets
 Deployment of simple servlets
 Web server:
 GET requests
 POST requests
 Session tracking
 Cookies
Practical
 Practice on the syntax of PHP
 Design a form using the GET and POST method
Module 5: MY-SQL Database

Theory
 Intro to MySQL
 Basic syntax on mysql
 CREATE Database and Table in MY-SQL
 Insert, update, delete sort and drop data in MY-SQL
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 Connecting MySQL database using PHP code

Practical
 Practice on the syntax of MY-SQL

 Create a database and table
 Connect MY-SQL Database using PHP code
 Develop dynamic web page using PHP
3.4 Information & Communication Technology (ICT)

3.4.1 Cisco Networking (CCNA Routing & Switching)

40 days 140Hrs 140Hrs  6 Routers (Cisco 1941 with Cisco IOS
Release 15.2(4)M3 universal image or
comparable)
 4 Switches (Cisco 2960 with Cisco IOS
Release 15.0(2) lanbasek9 image or
comparable)
 2 Linksys EA Series Router
 PCs (Windows 7, Vista, or XP)
 Terminal emulation program, such as Tera
Term
 Cisco Packet Tracer 6.0.1 and above
 Laboratory Manual
 Network monitoring softwares
 Console cables to configure the Cisco IOS
devices via the console ports
 Ethernet and Serial cables
 Cable Crimper
 Cable tester
 RJ45
Module 1: CCNA-Routing and Switching
 Exploring the Network

 Configuring a Network Operating System
 Network Protocols and Communications
 Network Access
 Ethernet
 Network Layer
 Transport Layer
 IP Addressing
 Sub netting IP Networks
 Application Layer
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 It’s a Network
 Introduction to Switched Networks
 Basic Switching Concepts and Configuration
 VLANs
 Routing Concepts
 Inter-VLAN Routing
 Static Routing
 Routing Dynamically
 Single-Area OSPF
 Access Control Lists
 DHCP
 Network Address Translation for IPv4
 Introduction to Scaling Networks
 LAN Redundancy
 Link Aggregation
 Wireless LANs
 Multi-area OSPF
 Network Layer
 EIGRP
 EIGRP Advanced Configurations and Troubleshooting
 IOS Images and Licensing
 Hierarchical Network Design
 Connecting to the WAN
 Point-to-Point Connections
 Frame Relay
 Broadband Solutions
 Static Routing
 Securing Site-to-Site Connectivity
 Monitoring the Network
 Troubleshooting the Network
Practical
 Building a Simple Network

 Configuring a Switch Management Address
 Using Wireshark to View Network Traffic
 Building an Ethernet Cables
 Using Wireshark to Examine Ethernet Frames
 Observing ARP with the Windows CLI, IOS CLI, and Wireshark
 Building a Switch and Router Network
 Configuring IPv6 Addresses on Network Devices
 Testing Network Connectivity with Ping and Trace route
 Designing and Implementing a VLSM Addressing Scheme
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 Securing Network Devices

 Configuring VLANs and Trunking
 Configuring Per-Interface Inter-VLAN Routing
 Configuring 802.1Q Trunk-Based Inter-VLAN Routing
 Configuring IPv4 and IPv6 Static and Default Routes
 Configuring Basic RIPv2 and RIPng
 Configuring Basic Single-Area OSPFv2 and OSPFv3
 Verifying Standard ACLs
 Configuring and Verifying Extended ACLs
 Configuring Basic DHCPv4 on a Router
 Configuring Stateless and Stateful DHCPv6
 Configuring Dynamic and Static NAT
 Configuring NAT Pool Overload and PAT
 Configuring Rapid PVST, PortFast, and BPDU Guard
 Configuring HSRP and GLBP
 Configuring Ether Channel
 Configuring a Wireless Router and Client
 Configuring Multi-area OSPFv2 and OSPFv3
 Configuring Basic EIGRP for IPv4 and for IPv6
 Configuring Advanced EIGRP for IPv4 Features
 Packet Tracer - Using a TFTP Server to Upgrade a Cisco IOS Image Instructions
 Lab - Configuring Basic PPP with Authentication
 Packet Tracer - Configuring Frame Relay Point-to-Point Sub interfaces Instructions
 Configuring Dynamic and Static NAT
 Configuring Port Address Translation (PAT)
 Configuring a Router as a PPPoE Client for DSL Connectivity
 Configuring a Point-to-Point GRE VPN Tunnel
 Lab - Configuring Syslog and NTP
3.4.2 IT Essential (PC Maintenance and Troubleshooting)

14 days 50 Hrs 46Hrs  1 PC Tower Case with 450W power supply
 1 gigabyte (GB) RAM (Windows 7 32-bit) or
2 GB RAM (Windows 7 64-bit)
 1 Floppy Drive
 60 GB hard drive (minimum); 80 GB or more
(recommended
 1 DVD-ROM (minimum) or CD/DVD Burner
(recommended)
 LAN card
 Phillips screwdriver, Flathead screwdriver,
46 | P a g e
Hex Socket Drivers (various sizes), Needle-

nose pliers, Electrostatic discharge (ESD)
wrist strap and cord, Safety glasses
 Wire cutters
 Cable Crimper
 Cable tester
 RJ45
Theory
 Introduction to the Personal Computer

 Lab Procedures and Tool Use
 Computer Assembly
 Preventative Maintenance and Troubleshooting
 Operating Systems
 Networks
 Laptops
 Mobile Devices
 Printers
 Security
 The IT Professional
 Advanced Troubleshooting
Practical
 Identify the names, purposes, and characteristics of cases and power supplies
 Install a power supply in a computer case.
 Install a CPU, a heat sink/fan assembly, and a RAM module on the motherboard.
 Install the motherboard in the computer case.
 Preventative Maintenance and Troubleshooting
 Install an operating Systems
 Networks
 Laptops
 Mobile Devices
 Printers
 Security
 The IT Professional
 Advanced Troubleshooting
3.4.3 Electronics Maintenance Training

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42 days 88 Hrs 202Hrs  Analog and digital photocopy

 Printer
 Scanner
 LCD monitor ,
 CRT monitor and different power supply
for laboratory exercise
Module 1: Office machine Training
Theory
Photocopy
 General description of copier

 Exposure system
 Image formation system
 Paper pick-up and feeder system
 Fixing system
 Control panel
 Maintenance and servicing
 Troubleshooting procedures
Practical
 Installation
 Main Controller
 Original Exposure System
 Laser Exposure
 Image Formation
 Pickup/Feeding System
 Fixing System
 External and Controls
 Maintenance and Inspection
 Standards and Adjustments
 Correcting Faulty Images
 Self-Diagnosis
 Upgrading
Printer
Theory
 General description of printers

 Laser jet and DeskJet printer
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 Disassemble & Assembly of laser jet and DeskJet printers

 Maintenance & servicing of laser jet and DeskJet printers
 Trouble shooting of printer
Practical
 Printer Specifications
 Product Operation
 Functional Overview
 Removal and Replacement
 Troubleshooting/Maintenance
 Parts and diagram
Scanner and Fax
Theory
 General description of fax machine

 Assembly and disassembly of fax
 maintenance and servicing
 Troubleshooting fax machine
 General description of scanner machine
 Assembly and disassembly of scanner
 maintenance and servicing
 Troubleshooting scanner machine
Practical
Scanner
 Component of scanner
 Installation and connection
 Operation
 Maintenance
 Troubleshooting
Fax
 Setting Up Your FAX

 Registering Information
 Paper Handling
 Speed Dialing
 Sending Faxes
 Receiving Faxes
 Using the Memory Features
 Setting Up and Using Polling
 Reports and Lists
 Maintaining
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Module 2 House Appliance Electronics
Theory
 Types of TV’s
 TV Power supply
 LCD & CRT Monitor
 Trouble shooting TV
 LCD projector
Practical
LCD Projector
 Projector Features
 Connection
 Operation
 Maintenance and Troubleshooting
TV
 Specification
 Safety precaution
 Features function
 Specific service instruction
 Service adjustment
 Part list
 Operating instruction
 Standard circuit diagram
 Maintenance and Troubleshooting
3.4.4 Network Infrastructure

37 days 110 Hrs 146Hrs  ASA and PIX Firewall device
 Fusion Fiber splicing machine
 Routers (Cisco 1941 with Cisco IOS
Release 15.2(4)M3 universal image or
comparable)
 Switches (Cisco 2960 with Cisco IOS
Release 15.0(2) lanbasek9 image or
comparable)
 Linksys EA Series Router
 PCs (Windows 7, Vista, or XP)
 Terminal emulation program, such as
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TeraTerm
 Cisco Packet Tracer 6.0.1 and above
 Network monitoring software’s
 Console cables to configure the Cisco IOS
devices via the console ports
 Ethernet and Serial cables
 Cable Crimper
 Cable tester
 RJ45

Module 1:Network for Real World
 Exploring the Network

 Network Protocols and Communications
 Network Access
 Ethernet
 Network Layer
 Configuring a Network Operating System
 Requirement gathering
 IP Addressing and Sub-netting
 Switched Networks design
 Logical VLANs and STP protocols
 Ether channel design
 Routing and Internet connectivity
 Static and Dynamic routing
 Single Area OSPF
 Inter-VLAN Routing
 Access Control Lists
 Network Address Translation
 DHCP configuration
 Wi-Fi with VLANS
Practical
 IOS Network Operating System

 Sub-netting and VLSM calculation
 Switched Networks topology configuration
 VLANs and STP configuration
 Static and single area ospf configuration
 Inter-VLAN and SVI configuration
 Access control list configuration for DMZ network, private network and internet routing
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 Network Address Translation configuration

 Wi-Fi with VLANS
Module 2: Fiber optics Training
Theory
 Introduction to Fiber Optics

 History and Future of Fiber Optics Networking
 Fiber To the Desk
 Fiber To The Home
 Fiber Optics Networking
 Fiber Optics Safety
 Fiber Optics Networking Standards
 FOA-CFOT, BICSI and RCDD Certification
 Fiber Optics Cable and Connector Identification
 Outside Plant Cable Introduction.
 Termination of Fiber Connector
 Splicing (Mechanical & Fusion),
 Design & Installation of Fiber Cabling
 Introduction to Splicing
 Outside Plant Fiber Cable preparation, termination & testing
 Introduction to Basic OTDR Functions
 Use of the OTDR, Power Source and Light Meter Functions
 Continuity Testing, Tools and Equipment
 Connecting Fiber to various switches
 Cisco switch using various fiber connectors
Practical
 Fiber Optics Cable and Connector Identification

 Termination of Fiber Connector
 Splicing (Mechanical & Fusion),
 Design & Installation of Fiber Cabling
 Outside Plant Fiber Cable preparation, termination & testing
 Basic OTDR Functions
 Use of the OTDR, Power Source and Light Meter Functions
 Continuity Testing
 Connecting Fiber to various switches
 Cisco switch using various fiber connectors
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Module 3: Securing Network with PIX and ASA Firewall
Theory
 Access Control List and Content Filtering

 Object Grouping
 Authentication , Authorization and Accounting
 Switching and Routing
 Modular policy Framework (MPF)
 Protocol Handing
 Virtual Private Network Configuration
 Configuring ASA for Web VPN
 Configuring Transparent Firewall
 Configuring Security Context
 Failover
 Cisco Security Appliance Device Manager
 AAA and Cut-through proxy
 Botnet Filtering, Reputation based filtering
 Management, logging and anti-spoofing
Practical
 Basic Security Appliance Configuration

 Translations and Connections
 Access Control Lists (ACLs), ICMP Filters and Object Groups
 Authentication, Authorization, and Accounting
 Exclusive - Configure Modular Policy Framework
 Advanced Protocol Inspection
 Site-to-Site VPN with Pre-Shared Keys
 Site-to-Site VPN with Digital Certificates
 Lab 10: Remote Access VPN
 Web VPN
 Transparent Firewall and Security Contexts
 Active/Standby LAN-Based Failover
 Active/Active LAN-Based Failover
 ASDM
 Managing the Security Appliance
3.4.5 System Administration

35 days 94 Hrs 140Hrs  Dell Optiplex computer
 Laptop computer , Projector
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 Server computer
 Network toolkit: RJ45,UTP CABLE,
CRIMPER,
 Ubuntu Server and Desktop Edition
 Windows Server 2008/2012 Enterprise
Edition
 Exchange Server 2007/2010 Software
 VMware Esxi 5 / Proxmox open source
edition
Module 1: Linux Basic
 Development of Linux
 System Access
 Starting and Stopping Linux
 User Accounts
 File system
 Working with Linux Permissions
 Creating and Viewing Files
 Archiving Files
 Package Management
 Managing Network Services
 Working with Hardware
 Installing Linux
Practical
 System Access
 Starting and Stopping Linux
 User Accounts
 File system
 Working with Linux Permissions
 Creating and Viewing Files
 Archiving Files
 Package Management
 Managing Network Services
 Working with Hardware
 Installing Linux Desktop and server edition
Module 2: Linux Server
 Introduction to Shell Script

 DNS - BIND configuration
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 Web server - Apache Configuration

 Web Proxy - Squid Configuration
 FTP and VSFTPD configuration
 Postfix
 OpenLDAP Servers
 Samba Configuration
 Network Monitoring tool
 Linux Security
 Backup and Restore
Practical
 Bind9 configuration
 Apache Configuration
 Squid Configuration
 Postfix Configuration
 FTP configuration
 OpenLDAP configuration
 Samba Configuration
 Monitoring tool installation and conf
 SSH, iptables, nat and snort installation
 Backup and Restore
Module 3: Windows Server
 Designing Network Infrastructure for Virtualization

 Designing IP Addressing
 Installing & configuring Server
 Active Directory & components
 Designing Deployment :DNS, DHCP
 Network Services and IIS Service
 Designing Print Services
 Window ISA server
 Windows Exchange Server
 Antivirus Server
 Backup and Network Trouble Shooting
Practical
 Installing VMware
 IP Addressing exercise
 Installing & configuring Server 2008
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 Active Directory: user, group, computers, policy

 DNS, DHCP services
 IIS Service: ftp, web
 Print Services
 ISA server and antivirus server administration
 Exchange server
 Backup and troubleshooting
3.5 Electronics Engineering

3.5.1 Electronic Devices and their Application

18 days 82 Hrs 84Hrs  DC Power Supply
 Breadboard
 Resistors, Capacitors, Inductors, Diodes,
Zenor-Diodes, NPN/PNP Transistors, FETs
 ICs:741Op Amp, 723IC, 566IC, 8038IC, etc
 IDL-800 digital lab
 ETS-5000
 Logic tutor
 Digital trainer ED-1400A
Module 1: Electronic Devices & Circuits

 Semiconductor Overview:
 Nature of atoms
 Electronic configuration of Si &Ge
 Materials (Conductors, semiconductors and insulators) classification based on Energy
band concept
 Charge Transport in semiconductors:
 Important characteristics of Semi-conductors
 Diffusion current derivation
 Hall Effect
 P-N Junctions & their Applications:
 Forward bias and its V-I Characteristics
 Reverse bias and its V-I Characteristics
 Breakdown mechanism in Reverse bias.
 Zener diode used as voltage regulator,
 Working principle and operation of Varactor Diode
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 Principle and operation of Light Emitting diode

 BJTs and FETs
 Purpose of biasing the BJT and methods
 Configuration of BJT Transistors.
 Difference between BJT and FET.
 Types of FET based on construction
 Working principle of JFET
 Operational Amplifiers:
 Principles of Op-Amps.
 Application of Op-Amps
o Basic application of Op-Amp.
o In signal analysis
o Oscillators
555 Timer:
 Overview of timer;
 Application of 555Timer
o AstableMultivibrator
o MonostableMultivibrator
 Dual Timer
Voltage Regulators:
 Series voltage regulators

 The 723 IC Regulator
 Positive regulators
 Fixed voltage regulators
Function Generators:
 Triangular & Square Wave Generators

 566 IC Function Generator
 8038 IC Function Generator
Practical
 Characteristics of BJT differential amplifier for different modes.

 Semiconductor Diode Characteristics
 Zener diode characteristics
 Half Wave Rectifier (HWR) & Full Wave Rectifier (FWR) Circuit
 V-I Characteristics of LED
 CB , CC Transistor characteristics
 Oscillator circuit
 Wien bridge
 L-C Oscillator
 Crystal Oscillator
 Characteristics of Field Effect Transistors
 Characteristics of MOSFET
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 Op-Amps as mathematical signal operations

 Linear HWR circuit; Inverting HWR circuit
 Basic Precision FWR
 Practical Wien-bridge oscillator
 AstableMultivibrator
 MonocstableMultivibrator
 IC based Voltage regulator circuits
 IC based Function generator circuits
Module 2: Digital Electronics
 Boolean algebra and logic gates

 Introduction
 Digital logic gates
 Logic levels and digital signals
 Boolean algebra
 Postulates and theorems of Boolean algebra
 Combinational logic circuits
 Adders
 Subtractors
 Parity generator and checker
 Decoders and encoders
 Multiplexers and demultiplexers
 Sequential logic circuits
 Flip-flopes
 Types of flip-flopes
 Registers
 Counters
 DAC and ADC converters
 Introduction
 ADC
 DAC
Practical
 Verification of truth table of logic gates

 Sum of products and product of sum circuits
 Adders and subtractors
 Addition or subtraction in 2’s complement representation
 BCD to 7 segment decoder
 Octal to binary
Encoder
 Design combinational circuits using MUX
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 Design of combinational circuits using deMUX

 Flip-flopes
 Modes of registers
 Applications of registers: ring counter, twisted ring counter
 Sequence generator
 Asynchronous counter
 Synchronous counter
3.5.2 RF transmission systems

14 days 34 Hrs 60Hrs  Microwave components: waveguides,
directional couplers, hybrid teesetc
 Microwave antennas: parabolic and horn
 Fiber optic communicationSIP375-2
 TDM SIP375-3A
 Optical trainer kit (transmitter and receiver)
Module1: Microwave communication

Theory
 Microwave fundamentals
 Wave guides: rectangular, circular.
 Modes of propagation
 Resonators
 Microwave components
 E-plane, H-plane and hybrid T
 Attenuator, Circulator and Isolator
 Directional coupler
 Microwave antennas
 Microwave measurements.
 Frequency
 Impedance, VSWR, Power, attenuation.
 Microwave generators
 Klystron and reflex klystron
 Travelling wave tube and magnetron.
 Microwave solid state devices
 Transferred electron devices-Gunn effect: negative resistance phenomenon.
 Avalanche transit time devices: IMPATT, TRAPATT.
Practical
 Antenna connection with passive repeater.

 Antenna gain measurement by comparison method
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 Horn antenna radiation pattern drawing.

 Parabolic antenna radiation pattern drawing.
 Frequency measurement
 Wave-length measurement
 Attenuation measurement.
 VSWR measurement.
 Reflex klystron
 Introduction to video multiplexing and de-multiplexing
Module 2: Fiber optic communication
Theory
 Over view of fiber optic and optical communication.

 Motivation for light wave communication
 Concept of optical wave guide
 Optical propagation theory
 Fiber fabrication
 Fiber optic cables
 Signal degradation in optical fibers
 Fiber attenuation
 Dispersion in different types of fibers
 Dispersion reduction and compensation techniques
 Optical sources and detectors
 LED for optical communication
 Common types of transmitters
 PIN photodiodes
 Fundamental of receiver operation
 WDM and components
 An over view of WDM
 Different optical devices for WDM
Practical
 Measurement of optical power

 Light source characteristics
 LED V-I characteristics
 Photo transistor characteristics
 Analog fiber optic system
 Digital fiber optic system
 Multiplexing in fiber optic system
 Modulation in fiber optic system.
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3.5.3 Transmission lines and antenna

duration training
11 days 32 Hrs 42Hrs  Transmission line trainer DL-2595
 Antenna trainer DL-2597
 LVDAM-ANT software
 Different types of antennas and Lab manual.
Module 1: Transmission lines
 Transmission line theory

 Types of transmission lines
 Transmission line constants
 Characteristics of EM waves on TL
 Transmission line characteristics
 Velocity factor, Cut-off frequency
 Transmission line responses
 General termination of a line
 Reflection coefficient, SWR.
 Methods of transmission line matching.
 Frequency dependent behavior
 Smith chart, Stub tuning
 Quarter wave transformation
Practical
 Measuring the attenuation of a line

 Frequency characteristics of a line
 Input impedance of the line
 Stationary waves
 Signal phase shift along the line
 Fault localization with in the line.
 Line in pulsed condition.
Module 2: Antennas
 Retarded potentials: Radiation, current on dipole.

 Antenna Parameters
 Isotropic radiators, Radiation pattern, Gain -radiation Intensity- Directive gain,
Directivity, antenna efficiency
 Antenna effective aperture.
 Antenna Arrays
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 Various forms of antenna arrays, arrays of point sources non-isotropic but similar
point sources.
 Multiplication of patterns, arrays of n-isotropic sources of equal amplitude and
spacing (Broad-side & End-fire array cases), array factor, directivity and beam width.
 VLF, LF and MF antennas
 effects of ground on antenna performance, effects of antenna height, efficiency of
electrically short antenna
 Medium frequency antennas, high frequency antennas, fundamental antenna (i.e. half
wave dipole or dipole antenna).
 long wire antenna, V and inverted V antenna, Rhombic antenna, traveling wave
antenna, radio direction finders, loop antennas,
 VHF, UHF, SHF Antennas
 Folded dipole antenna, Yagi-Uda antenna, and helical, and turnstile antenna.
 Frequency independent antennas.
Practical:
 Polarization
 The elementary dipole
 Radiation pattern of different antennas
 The matching stub
 The ground antenna
 The Yagi antenna
 The folded dipole
3.5.4 Communication System Technology

21 days 79 Hrs 65Hrs  Analog communication training system
 Digital communication training system
 Computers and interfacing devices
 Discovery-II soft ware
Module 1: Analog Communication

 Introduction to communication System
 Elements of communication system
 Communication spectrum and bandwidth requirement
 Noise categories
 Amplitude modulation and demodulations
 AM theory
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 Spectrum of AM signals
 DSB-SC modulation
 SSB modulation
 Generation of AM Signals
 Envelop detector
 Generation of SSB
 Demodulation of SSB
 VSB modulation
 Angle modulation
 FM and PM theory
 Generation of FM signals
 Spectrum of FM signals
 Demodulation of FM signal
 Radio receiver
 Type of receivers
 Parameters of receiver
 AM and FM receivers
 Communication transceiver
 Pulse modulation
 PAM modulation
 PWM modulation
 PPM modulation
 PCM modulation
Practical
 Elements of communication system

 Amplitude modulation
 DSB spectrums
 AM Detection
 SSB generation
 SSB demodulation
 Frequency modulation
 Spectrums of FM
 FM generation
 Demodulation of FM
 Tuned receiver
 Superhetrodyne receiver
 Transceiver
 PAM
 PWM
 PPM
Module 2: Digital Communication
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 Introduction to digital communication systems

 Block diagram of DCS
 Information theory and coding
 Information theory and entropy
 Source coding algorisms
 Wave form coding techniques
 PCM Modulation
 DPCM Modulation
 Delta Modulation
 Adaptive Modulation
 Base band pulse and digital signaling
 Binary signaling
 Line code techniques
 Multilevel signaling
 Bit synchronization
 Digital Carrier modulation and demodulation
 Amplitude shift Keying
 Frequency shift keying
 Phase shift keying
 Error control mechanisms
 Types of error
 error control overview
 error Detection
 error correction
 Spread Spectrum Systems &Techniques
 Direct sequence system and characteristics
 Direct sequence transmitter and receiver
 Frequency Hoping Spread Spectrum
 Applications of spread spectrum
 Digital Signaling over Fading Multipath
 Characterization of fading Multipath channels
 Diversity Techniques for fading Multipath channels
Practical
 Elements of DCS
 Sampling
 Reconstruction
 PCM
 Data transmitting
 Data Format
 Amplitude Shift Keying
 Frequency shit keying
 Phase Shift Keying
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 Error detection
 Error correction
Module 3: Wireless Communication

 Introduction to wireless communication systems
 Block diagram of wireless communication system
 Types of wireless technologies
 Channel assignment
 Introduction to channel assignment
 Fixed channel assignment
 Non-fixed channel assignment
 Setup channels and voice channels
 Dynamic channel Assignment
 Hybrid channel Assignment
 Borrowing channel Assignment
 Cellular network parameters
 Frequency Reuse
 Cell Splitting
 Dynamic cell splitting
 Permanent cell splitting
 Hand-off
 Initiation of hand-off
 Different types of hand-offs
 Diversity -techniques
 Introduction to cellular network standards evolution
 1st Generation cellular network
 2nd Generation cellular network
 3rd Generation cellular networks
 GSM network Nodes
 MS-Mobile station
 BTS-Base Transceiver System
 BSS-Base station Subsystem
 MSC-Mobile service switching center
 HLR-Home location Register
 VLR-Visitor location Register
 AU-Authentication center
 GPRS nodes-general packet Radio System
 WCDMA and its nodes
 Node-B
 UE
 RNC
 RNS
 MSC
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3.5.5 Radar System

duration training
9 days 30 Hrs 27Hrs  Analog Radar training system (Model 8096-10)
 Digital radar training system (Model 8095-20)
 radar tracking training system (Model 8095-30)
 Radar active target (RAT) training system (Model
8095-40)
Module 1: Radar principles

 Fundamentals of Radar
 Radar block diagram and operation
 Radar range equation
 Radar frequency bands and application of radar system
 CW and FM-CW radar
 CW-radar
 Doppler effect
 FM-CW radar
 MTI and Pulse Doppler radar
 Delay-line cancellers
 Multiple or staggered PRFs
 Pulse Doppler radar
 Radar Measurements
 Range Measurement
 Angle Measurement
 Automatic range tracking
 Automatic angle tracking
 Radar Elements
 Radar Transmitters
 Radar Receivers
 Displays
Practical
 Installation of the training radar System

 Principles of pulse radar
 Radar Equations
 CW-radar and doppler effect
 Phase processing MTI
 Vector processing MTI
 Manual angle tracking
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 Manual range tracking

 Automatic angle tracking
 Automatic range tracking
 Radar transmitter and receiver
 PPI and A-scope
Module 2: Modern radar systems

 Introduction to digital radar systems
 Phased array antennas
 Frequency coded radars
 Phase coding and decoding
3.5.6 Telecommunications principles

13 days 51 Hrs 38Hrs  Telephone training systems , PCM telephone
switching
 PC, Data Communication Modules
 Switches, Modems, Hub, Routers etc
 RJ-45 connectors, Crimping tool, twisted pair cable,
fiber cables,
 ACT-14 DCT software
Module 1: Telecom switching
Theory
 Introduction to the Public Switched Telephone Network

 Transmitter and receiver
 Two/four hybrid circuit
 Subscriber Loop and local switching system
 Tandem Switching Offices
 Evolution of Switching Systems
 Switching Types
 Functions of a switching system
 Digital switching system
 Private Branch Exchange (PBX)
 Transmission systems
 Fundamentals of multiplexing
 Analog and Digital Transmission
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 Digital Cross connect (CC) Equipment

 Signaling Techniques
 Signaling Classifications
 In Channel Signaling
 Common Channel Signaling principles
 Signaling nodes
 Introduction to Intelligent Network and soft switch
 Signaling
 Switching software
 Advanced intelligent network
 Soft switches
Practicals
 Telephone system
 Speech circuit
 Telephone exchange
 PCM Switching
 Analyze working principle of typical switching system
 Frequency division multiplexing
 Time division multiplexing
 Transmission techniques
 Analyzing different types of signaling techniques
Module 2: Data Communication and Computer networking

 Introduction to data communication basics
 Data Representation
 Protocols and Standards
 Network Models
 Network Topologies
 Reference Models
 OSI Model
 Functions of each layer
 TCP/IP Model
 Network architecture
 Physical Layer and Media
 Types of Signals
 Data Conversion
 Modes of Transmission
 Transmission Media
 Network Layer and Internetworking
 Network Devices
 IPv4, IPv6 Addresses
 IP Addressing and Sub netting concepts
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 Classless– Inter domain Routing

 Internetworking
 Routing Protocols
 Application layer
 Application layer level Protocol
 Simple Network Management Protocol (SNMP)
 World wide web (WWW)
 Hyper Text Transfer Protocol (HTTP)
 Multimedia applications
 Introduction to socket programming and network security
 Socket programming
 Principles of cryptography
 firewall concept
Practicals
 Study of Serial port and parallel port communications.

 Study of protocols in dataCommunications
 Modem, fiber optics and wireless data communications.
 Network tools identifications
 Cable constructions
 Implement network installation and configurations
 IP address basics and subneting
3.5.7 Electronic Instrumentation & Calibration

9 days 32 Hrs 30Hrs  Laboratory Manual, Hardware devices and
components (like CRO, Function generator
power supply, ammeter, voltmeter, ohmmeter,
rheostat. standard resistor)
Module1: Measurement & Instrumentation
Theory
 Introduction to Measurement & Instrumentation

 DC Measuring Instruments
 Basic meter movement
 DC Ammeters
 DC Voltmeters
 Ohmmeters
 AC Meters
 Rectifier type meters
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 Electrodynamometers
 Oscilloscopes
 Block diagram of a CRO & components
 CRT & components
 Dual Trace Oscilloscopes
Practicals
 DC ammeters, voltmeters
 Series and shunt type ohmmeters
 Oscilloscope measurement (Amplitude, Period, Frequency, etc)
 Lissajous patterns, etc
Module2: Electrical Metrology and Calibration
 Introduction to Electrical Metrology & Calibration

 Introduction to Hierarchy of standards
 Organization of Calibration laboratories & setting procedures
 Calibration Records & safety
Practicals
 Calibration of
 DC ammeter
 DC voltmeters
 Ohmmeters
 Oscilloscope
 Calibration of any one type Electronic instruments
3.5.8 Transducers and process control Instrumentation

20 days 84 Hrs 53Hrs  Laboratory Manual, Hardware components
 Speed and position control with transducer kit
 Instrumentation module
 Proximity sensor
 LVDT position transducer and signal conditioner
 MCM14 Transducer module
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Module 1: Transducers and Instrumentation system
 Introduction to transducers & instrumentation system

 Classification of transducers
 Displacement transducers
 Strain gages & pressure transducers
 Temperature transducers
 Optical transducers
 Selection criteria, evaluation & testing of transducers & instrumentation systems
Practicals
 Displacement transducer
 pressure transducers
 LVDT transducer
 Temperature transducers
 Optical transducers
Module 2: Process Control Instrumentation
 Process control fundamentals

 Process-Control Block Diagram and Identification of elements
 Process control evaluation
 Process control drawings
 Analog & Digital Signal Conditioning
 Analog Signal Conditioning
 Digital Signal Conditioning
 Final Control Elements
 Process control loop tuning and Controllers
 Process-Loop Tuning
 Discontinuous & Continuous Control Modes;
 Composite Control Modes
 Digital Electronics Methods
 Programmable Logic Controllers design
 Structured logic based
 Flow chart based
 State based of ladder logic
Practicals
 Open loop temperature system

 Closed loop negative feedback & positive feedback control
 Calibration of temperature transmitter
 Process characteristics
 Two position controller
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 Proportional controller
 Proportional plus Integral Controller
 Proportional plus Derivative Controller
 Proportional plus derivative plus Integral Controller
 Alarms in Process control Systems
Module 3: Fire and Smoke Alarm Systems
 Introduction to smoke & fire alarm systems

 Classification of fires and related
 safety precautions
 Photoelectric type smoke detectors
 Ionization type smoke detectors
Practicals
 Testing and evaluation of photoelectric type smoke detectors

 Testing and evaluation of ionization type smoke detectors
 Calibration of smoke detectors(both types)
3.5.9 Navigation Systems

6 days 24 Hrs 15Hrs  Laboratory Manual, Hardware devices and
components (like , CRO, Function generator
power supply)
 GPS Receiver
 Radio station
 Marker beacon receiver
 Transceiver radio
Module1: Scope of Navigation
 Navigation coordinate frame

 Typical flight path
 Categories of navigation
 System performance parameters
 Automatic direction finder(ADF)
 Modes of operation
 Compass mode
 Constructional details
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 Non-directional beacons
 Short-range radio navigation Systems
 Very high frequency Omni range (VOR)
 Distance measuring equipment (DME)
 Tactical air navigation (TACAN) main concept
 Instrument landing system(ILS)
 Category of visibility
 Visual information (Runway lights)
 Localizer
 Glide slope system
 Marker system
 Microwave landing system
 Determination of an aircraft position, time sharing of various functions
 Block diagram of airborne receiver, waveforms
 Precision DME
 Global positioning system (GPS)
 GPS system main concept
 Control, space and user’s segments
 Navigation message
 GPS receivers
Practical
 Verify categories of navigation systems and their parameters

 Implement and verify different modes of ADF operation
 Implement and verify formal different types of navigation landing systems
 Implement and verify practical application of GPS
3.6 Electrical power Engineering

3.6.1 Electrical Equipment Design

11 days 30 Hrs 45Hrs  Transformers
 SRM
 Stepper motor
 Induction motor models in Lab.
 Magnet and
 MATLAB software
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Module 1:
Theory
 D.C machine specification

 Sizing frame and output equation.
Practical 1: D.C motor armature winding design
Module 2:
Theory
 Design of armature slot and type

 Design of field pole and Design of coil section
 Design of core ,output and coil section of D.C motor (project)
Practical 2: Design of transformer parameters (single phase)
Module 3:
Theory
 Design of coil section for armature winding

 Design of commutator and brushes
 Transformer specification
Practical 3: Design of transformer using magnet software
Module 4:
Theory
 Design of core, coil dimension and types of coil

 Design of core, coil dimension and types of coil
 Small transformer design and coil section
Practical 4: Winding and testing of small transformer (shell type or core type)
Module 5:
Theory
 Design of tank and tube and cooling system (for three-phase transformer)
Practical 5: Design of core, housing, output (KVA) and coil section of induction motor
Module 6:
Theory
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 Introduction of induction motor

 Sizing frame and Output equation of induction motor
Practical 6: Winding of induction motor armature
Module 7:
Theory
 Design of stator slot, wound, cage rotor and coil section

Practical 7: Design of core, housing, output (KVA) and coil section of Synchronous machine
Module 8:
Theory
 Synchronous machine specification

 Sizing frame and Output equation
 Design of salient and cylindrical pole, field winding, and coil section
Practical 8: Design of high frequency transformer
Module 9:
Theory
 Inductor ,high frequency design

 Variable inductance design
Practical 9: Design and analysis of stepper motor using software
Module 10:
Theory
 Design guideline and procedure of Stepper motor design equation

Practical 10: Design of switched reluctance motor using magnetic software
Module 11:
Theory
 Selection of frame size, stator slot, rotor pole, coil section and equations
Practical 11: Analysis finite element of switched reluctance motor using magnet software
3.6.2 Industrial Automation and Robotics

35 days 76 Hrs 167Hrs NOT Listed!!!
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Module 1: Basic Electrical control and PLC-HMI industrial control
Theory
 Industrial Drawings
 Sensors & Actuators
 Relay Logic Control Circuits
 Industrial Controls
 PLC Wiring
 PLC Programming & Troubleshooting
 Automatic Motor Control Circuit designing using Ladder Logic
 Monitoring/Controlling of Speed, Direction, Feedback of Induction Motor on HMI
 HMI Programming
 Interfacing of PLC with HMI –
 PLC-HMI Industrial Control Applications
Practicals
 Operating a simple loads using relays, switches and pushbuttons

 Hands on experience on writing programs- Creating / Editing a ladder logic, Monitoring /
Modifying data table values
 On/Off & Direction Control of AC Induction Motor through Limit Switches, Contactors & Relays
 Induction Motor ON/OFF & Direction control using PLC
 PLC Control of DC Motor
 Monitoring & Control of Induction motor using HMI
 PLC Water Level Control
 Programming assignments for real-time application
Module 2: Supervisory Control & Data acquisition (SCADA)
 Introduction To SCADA
 SCADA Architecture
 Hard ware & software requirements
 Equipment of SCADA system
Practicals
 Creating a new SCADA application

 Creating Database of Tags
 Creating & editing graphic display with animation.
 Creating Real-time & Historical Trends
 Creating Alarms & Events
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 Writing logic through script

 Connectivity with the different hardware and software (Excel)
 Communication with SCADA & PLC
 Troubleshooting the application
Module 3: Embedded systems for industrial application and Robotics
Theory
 Introduction to robotics& embedded systems

 AVR Series Micro-Controllers & ATMEGA 16
 Drivers & Software Installation
 LED Matrix
 Basics of sensors
 Basics of motors & AC drives
 Selection Criteria of drives
 Peripheral Devices (LED & LCD) and their interfacing
 PWM theory
 L293D IC & Its Need
 Working of relays
 Servo Mechanism
 Servo Motor Principle
 Wiring of Servo Motor with Driver
 Parameter Programming of Servo Motor
 Use of various Control Modes of Servo Motor – Velocity & Torque
 Introduction to Temperature Control Devices
Practicals
 Glowing LEDs in a pattern of your choice

 Displaying Digits on Seven Segment Displays
 Generating Patterns on LED Matrix
 Display Alphabets on LED Matrix
 Scrolling Text on LCD
 Creating Simple Animation on LCD
 Learning Interfacing of Motor with LEDs & LCD
 Controlling Direction of Rotation of a Motor
 Rotation in forward and backward direction
 Controlling speed of stepper motor
 Rotating stepper motor at given angle/distance
 Detecting White and Black surface with Digital IR Sensors.
 Controlling Motor with Digital IR Sensor.
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 Calculating Speed of a moving robot.

 Measuring Distance of an object using Analog IR Sensors.
 Controlling Motor using Analog IR Sensor.
 Communication of Servo Motor with Computer for Monitoring & Controlling various parameters
 Position Control of Servo Motor using
 Temperature Controlled Fan
 High Temperature Alarm
Projects
 Line Follower Robot
 Wall Follower Robot
 Tachometer Prototype
 Visitor Counting Application
3.6.3 Industrial Drives and Control

11 days 33 Hrs 42Hrs  MATLAB/Simulink and PSIM Software
 Electrical drives and control Laboratory manuals
 Models and equipments in Lab.
Module1:
Theory
 Methods of speed control of D.C drives

 Braking and starting
 Single phase and three phase converter fed drives
Practicals
Practical 1:Thyristor control of D.C motor drive
Module 2:
Theory
 Chopper fed DC drives (dynamic and regenerative braking)

 Four quadrant control of hoist and crane drives
Practical 2: Speed control of D.C motor using chopper drives(braking and starting)
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Module 3:
Theory
 A.C drives
 Voltage control, v/f control of induction motor
 Motors for Variable Speed Drives
 Variable speeds drive application.
Practical 3: Current and torque control of D.C motor
Module 4:
Theory
 PMSM drives
 BLDC motor Drives
 BLDC motor control
Practical 4: Speed control of three-phase induction motor drives.
Module 5:
Theory
 Stepper motor Drives

 Switched reluctance motor drives
 Speed control of stepper motor using power electronic circuit(project)
Practical 5: Variable speed control of motors.
Module 6:
Theory
 Drive circuits of stepper and switched reluctance motor.

 traction drive
 Electric traction service
Practical 6: Speed control of switched reluctance motor using power electronic circuit
Module 7:
Theory
 Convectional AC and DC traction drives

 Semiconductor controlled traction drives
Practical 7: Semiconductor controlled traction drive
Module 8:
Theory
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 Solar powered pump drives

 Battery powered vehicles drives
 Solar power electrical vehicles drive
 Solar power vehicles drive(project)
Practical 8: Solar powered motor drives
Module 9:
Theory
 Design of controllers current and speed

 PLC based control
 Design of controllers current and speed
Practical 9: PLC based motor control (Automation case)
Practical 10: Selection of motor rating
Practical 11: Practice on maintenance
Module 9:
Theory
 Fuzzy and Neural control

 Assignment and Revision
Practical 12: Replacing motors
3.6.4 Advanced Vehicular electric system

41 days 142 Hrs 142Hrs For automobile
 Vehicle
 Sectional electrical system components
 Various electrical system Component
Inspection and Servicing Tools
For compact vehicle
 Tank
 Sectional electrical system components of
tank
Inspection and Servicing Tools of tank
Module 1: Automotive Electricity & Electronics
 Automotive Electricity and Electronics
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 Basic electrical and Electronic Fundamentals

 Basic electrical and Electronic component demonstration
 Battery
 Starting system
 Air Conditioning system
 Charging system
 Ignition System
 Lighting system ,Measuring Instruments and Accessories
Practical
 Basic electricity and electronics practice

 Component demonstration
 Practical exercise on
 Battery
 Starting system
 Charging system
 Ignition system
 Lighting system
 Accessories
Module 2:Tank Electric System
 Tank Battery
 Starting system
 Charging system
 Lighting system Measuring Instruments
Practicals
 Tank Battery
 Starting system
 Charging system
 Lighting system Measuring Instruments
Module 3: Tank Control System
 Theory of control system and their types

 Light control system Gun control equipment (GCE) System
 Auto loader system
 Automatic fire fighting system
 Automatic NBC protection system
Practicals
 Light control system Gun control equipment (GCE) System

 Auto loader system
 Automatic fire fighting system
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 Automatic NBC protection system
3.6.5 Domestic Installation

21 days 68 Hrs 100 Hrs Drawing Rule Scale, Working drawing, Chalk
Board, Flip chart, Surface wiring materials & basic
tools, Plumb line, spirit level and vertical/Horizontal
surfaces, PVC conduit & Flexible conduit,
Hacksaw, stacks, Set 90 Degrees, 45 degrees and
bend, Multimeter, Meggar. Hand tools, Single phase
breaker, 3 -phase breaker, fuses, bell, battery, test
lamp ,Incandescent lamp, fluorescent lamp and
Illumination charts, junction box, Transparency
sheet and Drawing Instrument. Accessories, PVC
Twin core , Brass nails, wooden Board, chalk,
Insulation tests, Socket outlets ,Switches ,Lamp
holders, Clips, Fluorescent fittings, Wiring nails
Theory
MODULE 1:
 Identify symbols used in electrical engineering drawing of an electrical installation.
 Interpret the scale used in working drawing
 Locate the position of the various accessories on a drawing
 List all the electrical accessories required for a job from the working drawing
 Interpret the distribution system from a drawing
MODULE 2:
 Fixing cable to a surface
 Identify cable types and sizes used for lighting, heating, cooker and socket outlets.
 Explain cable rating, maximum load demand and ambient temperature
 Use plumb line, chalk line and spirit level.
 Carry out simple, surface wiring of building (residential) using appropriate tools.
 State relevant statutory regulations regarding surface wiring
 Apply the regulations of Electrical Board of Ethiopia and EEPCO on surface wiring.
MODULE 3:
 Explain the meaning of conduit
 State the advantages and disadvantages of conduit installation.
 Identify types of conduits; steel conduit, flexible conduit and pvc conduit.
 State the applications of sticks, taps and dies, hacksaw
 State relevant conduit statutory regulations
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 Explain appropriate procedures for preparing conduit for Installation

 Use of running coupler, conduit boxes, bend, elbows, tees and accessories for conduit
work.
 Determine set and bend permissible radial length
 Draw in cables using fish wire
 Test the installation as stipulated by the statutory regulations
 Maintain tools and equipment used on conduit installation
Practicals
 Draw electrical installation layout from a given living house plan.
o Illustrate a simple Electrical Installation layout for one bedroom house.
o Assignment to draw electrical installation layout of a 3 bedroom living house.
 Surface wire an installation of two lighting points controlled by independent switches
using PVC cable.
o Mark out cable runs on wiring board.
o Cut PVC Twin core cable to specifications.
o Assemble cables and accessories on the wiring board.
o Conduct polarity, continuity & insulation tests
 Using steel conduit wire a lighting point, controlled by two - 2 ways witches
MODULE 4:
 Identify common types of protective devices

 Explain the principles and application of circuit breakers and fuses in electrical installation
 Determine current rating off uses
 Earthing of electrical installations and devices
 State the regulations relating to various types of protective devices.
 Use current and voltage operated earth leakage circuit breaker observing relevant
regulations.
Practicals
 Wire up a complete electrical installation consisting of:

o Incoming mains
o Electrical energy meter
o Isolating fuse
o Switch board with main switch and two circuit breakers
o A single power outlet circuit using PVC cable
o A single incandescent lighting point controlled by a single switch using PVC cable
o An electric stove using PVC cable
MODULE 5:
 Apply statutory safety regulations for life, properties and environment
 Visually detect electrical and
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 Mechanical loose connections

 Explain 3 types of electrical
 Installation Tests
MODULE 6:
 Define the following terms in respect of illumination
o Luminous intensity
o Luminous flux
o Illumination
 Explain the words Cosine law, Brightness glare and photometry
 Explain methods of denoting luminous intensity e.g. plan, horizontal luminous intensity,
mean spherical luminous intensity.
 Solve mathematical problems in the calculation of illumination using lumen method.
 Define the following terms:
o Coefficient of utilization
o Maintenance factor
o Explain spacing/Mounting height ratio
MODULE 7:
 Identify different types of lamps
 Name different types of fluorescent lamps
 Explain the following terms:
o Emergency lighting
o Shades, and
o Reflectors
3.7 Metallurgical and Materials Engineering

3.7.1 Casting

duration training
35 days 90 Hrs 148Hrs Sand moisture test, Electric resistance furnace, Permeability
tester, Sand rammer, Tempering ovens, Die-casting machine
(hot chamber) model CC 7.5, 380v, 15.5 KW, Induction furnace
600v, [CALAMAR], Crucible furnace (NG 723D), Crucible
furnace high pressure blower, Crucible (with different size),
Crucible lifting tong (one man operation), Crucible lifting tong
(two man operation), Black smiths curved lip tongs Main
crucible carrier /pouring device, Ridsdale dietert moisture teller
with 50mm deep drying pans, pan cooling base and handling
tong, temp. range 90-1700c for operation on 220/240v 50 HZ
AC, Ridsdale moist balance (for use in conjunction with
moisture teller, Molding box( pair) (320x320mm2), Molding
box(pair) (230x230mm2), Pick-up tongs (457mm), Strike - off
bar, Square & heart trowels, Gate cutter and square, Draw pin,
Rapper, Plastic, spray bottle, Hand bellows, Shovel, Face
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shields, Degassing plunger, Skimming ladle, Sand scoop,

Rectangular trowels, Spray gun (one liter capacity, 3.5 bar),
Pillar drilling machine, Helmet, Riveting hammer,
Theory
Pattern and Pattern Making

 Basic concepts of casting (sand casting)
 Advantages and disadvantages of sand casting
 Basic concepts of pattern
 Types of patterns
 Pattern materials
 Pattern equipment and tools
 Pattern allowances
 Finishing and color coding of patterns
Practical
 Pattern design practice

 Pattern making practice (single pattern, split pattern, Loose piece pattern)
Core and Core boxes

 Basic concepts of Core
 Core boxes
 Core prints
 Core preparation
 Core sands
 Types of core
 Core finishing
 Practical
 Core box making practice
 Preparation of core
Molding
 Introduction to mould and moulding

 Mould making
 Moulding sand and its composition
 Preparation of moulding sands
 Testing of moulding sand properties
 Properties of moulding sand
 Moulding tools, equipment and machines
 Finishing of moulding
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Gating system (Gating system design)
 Basic concepts of gating system

 Importance of gating system elements.
 Types of gating system
 Design of gating system elements and other important variables (time, pouring rare, etc)
 General principles of hydraulic flow (Bernoulli’s theorem, law of continuity, Reynolds number,
etc)
 Fluidity of casting metals
 Factors affecting fluidity
 Risering
 Function of Risering
 Types of risers
 Method of risering design
Practical
 Mould making practice
Melting Practice
 Introduction to melting of metals

 Metal melting process
 Melting furnaces
 Types of melting furnaces
 Components of melting furnaces
 Charging calculation
 Pouring of the melt
 Pouring mechanisms and Ladles
Practical
 Melting and Pouring practice (Aluminum and its alloy, etc)

Solidification process
 Basic concept of solidification in casting

 Solidification (freezing) of pure metal
 Solidification (freezing) of alloys
 Mechanism of solidification (Nucleation and Crystal growth)
 Solidification variables
 Dendritic formation during solidification
 Directional and Progressive solidifications
Fettling and Finishing of Castings
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 Introduction to cleaning of castings

 Cleaning Process
 Fettling operation
 Finishing of Castings
 Heat treatment of castings
 Heat treatment methods (Annealing, Normalizing, Hardening and Tempering)
 Surface hardening (Case hardening)
Practical
 Annealing, Hardening and Tempering
Defects in castings
 Basic concepts of defects in casting

 Types of casting defects
 Causes of casting defects
 Remedial action to avoid defects
Inspection and quality control
 Introduction to Inspection and quality control

 Inspection of Castings
 Inspection methods of casting
 Destructive (Mechanical) testing (Tensile, Hardness, Impact, Fatigue, etc)
 Non-destructive testing (Dye penetrant, Magnetic particle inspection, ultrasonic, Eddy current
testing, etc)
Practical
 Destructive testing (Tensile, Hardness, Impact, etc)

 Non-destructive testing (Dye penetrant, Magnetic particle inspection, ultrasonic, Eddy current
testing, etc)
3.7.2 Testing of materials

duration training
9 days 37 Hrs 24Hrs Universal material testing machine, Hardness testing
machines, Charpy impact test machine, Torsion testing
apparatus, Creep testing machine, Fatigue testing apparatus,
Tool makers microscope with accessories, Optical inspection
Method (Bore scope, Magnifying glass, Inspection mirror),
Penetrant inspection method ( Dye penetrant), Ultra sonic
inspection Method (USM 20B), Magnetic particle inspection
Method ( P 920, Y6 Electromagnetic Yoke), X-ray or
Radiography apparatus ( SITE X-300) , Eddy current
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inspection Method.( SD 2-832 DEFECTOSCOP)
Module 1: Destructive Testing
Theory
 Mechanical Properties of Materials

 Tension Testing
 Compression Testing
 Notch Tensile Test
 Hardness test
 Torsion Testing
 Fatigue Testing
 Creep Testing
 Impact Testing
Practicals
 Tension Testing experiment
 Compression Testing experiment
 Hardness Testing
 Torsion Testing experiment
 Fatigue Testing experiment
 Creep Testing experiment
 Impact Testing experiment
Module 2: Nondestructive Inspection

Theory
 Introduction
 Magnetic particle inspection
 Liquid penetrant inspection
 Eddy current Testing
 Radiographic inspection
 Ultrasonic Testing of materials
 Practical
 Magnetic particle inspection experiment
 Liquid penetrant inspection
 Eddy current Testing
 Radiographic inspection
 Ultrasonic Testing of materials
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3.7.3 Metallography

10 days 28 Hrs 39Hrs Emery papers or abrasive papers with different grades,
Metallurgical microscopes, Polishing machine with disc,
Different etching reagents (chemicals)
Metallography
Theory
 Metallurgy and Microstructure
 Metallographic Techniques
 Metallography and Microstructure of Ferrous Alloys
 Metallography and Microstructure of Nonferrous Alloys
3.7.4 Heat treatment

12 days 41 Hrs 38Hrs  Electric resistance furnace (4)
 Jommny end quench test
 Hardness testing apparatus
Introduction to heat treatment
 Definition of heat treatment
 Objectives of Heat Treatment
 Stages of heat treatment
 Heat treatment variables
Classification and application of carbon steels

 Low carbon steel
 Medium carbon
 High carbon steel
Iron carbon equilibrium diagram

 Phases in Fe-Fe3C diagram
 The three invariant reactions
 Critical temperatures in Fe-Fe3C diagram
 Transformations and microstructures
 Effect of carbon on Iron
 Effect of carbon on mechanical properties
Heat treatment processes
 Annealing
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 Tempering
 Normalizing
 Hardening
 Austempering
 Martempering
Quenching mediums
 Water
 Brine
 Sodium Hydroxide solutions
 Oils
Surface hardening processes
 Carburizing
 Gas carburizing
 Liquid carburizing
 Pack carburizing
 Cyaniding
 Carbonitriding
 Nitriding
Selective hardening
 Induction hardening
 Flame hardening
 Laser hardening
Principle of heat treatment of steels
 Limitation of Fe-Fe3C diagram
 Time Temperature Transformation Diagram
 Applications of TTT diagrams
 Transformation on continuous cooling
 Pearlitic Transformation
 Baintic Transformation
 Martensitic Transformation
Heat treatment furnaces
 Introduction
 Classification of furnaces
 Solid fuels
 Liquid fuels
 Gaseous Fuels
 Electricity
Types of heat treatment furnaces
 Types of operation
 Batch Furnaces
 Continuous Furnaces
Practical
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 Specimen preparation for the experiment

 Annealing, Tempering, Normalizing, Hardening
 Pack Carburizing
 Perform Flame hardening
3.7.5 Steel making in Electric furnaces

8 days 24 Hrs 30Hrs Induction Furnace , Electric Arc Furnace
Continuous Casting Machine , Steel Making Simulations
Steel making in Electric furnaces

Theory
 Introduction to furnaces
 Refractory materials
 Type of furnaces
 Electric arc furnace
 Electric induction furnace
Practicals
 Charge calculation
 Electric arc furnace steelmaking
 Electric induction furnace steelmaking
3.7.6 Corrosion and Protection

11 days 40 Hrs 33Hrs DC power supply, Working electrodes, Multi-meters,
NaCl solution, Acids, Beakers, Test tubes, Bunsen burner,
Tongs, Filter paper, Nitrogen or argon gas, Petri-dishes,
Pipette, Glass rod
Corrosion and Protection

Theory
 Fundamentals of corrosion
Practicals
 Use color change as an indicator of chemical reactions in corrosion experiment on different forms
of corrosion
 Illustrate the energy difference due to ion concentration difference
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 Illustrate the formation of surface films which protects metals electroplating of mild steel plate
with copper
3.8 Production Engineering

3.8.1 Design
3.8.1.1 Geometric Dimensioning & Tolerance

11 days 40 Hrs 33Hrs  Drawing table
 Drawing instruments
Lesson 1: Introduction
 What is GD&T?
 Where Does GD&T Come From?
 Why Do We Use GD&T?
 When Do We Use GD&T?
 How Does GD&T Work?
Practical: Do modeling practice on CATIA v5 modeling package
Lesson 2: Part Features

 Nonsize Features
 Features of Size
 Screw Threads
 Gears and Splines
 Bounded Features
Lesson 3: Symbols
 Form and Proportions of Symbols
 Feature Control Frame
 Basic Dimensions
 Reference Dimensions and Data
 “Square” Symbol
 Tabulated Tolerances
 “Statistical Tolerance” Symbol
Lesson 4: No rigid Parts

 Specifying Restraint
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 Singling Out a Free State Tolerance

Lesson 5: Features of Size—the Four Fundamental Levels of Control

 Level 1—Size Limit Boundaries
 Method for MMC or LMC
 Level 2—Overall Feature Form
 Level 3—Virtual Condition Boundary for Orientation
 Level 4—Virtual Condition Boundary for Location
 Method for RFS
 Alternative “Center Method” for MMC or LMC
 Inner and Outer Boundaries
 When do we use a Material Condition Modifier?
Lesson 6: Size Limits (Level 1 Control)

 Symbols for Limits and Fits
 Limit Dimensioning
 Plus and Minus Tolerancing
 Inch Values
 Millimeter Values
Lesson 7: Form (Only) Tolerances (Level 2 Control)

 Straightness Tolerance
 Flatness Tolerance
 Circularity Tolerance
 Cylindricity Tolerance
 Circularity or Cylindricity Tolerance with Average Diameter
 Radius Tolerance
 When Do We Use a Form Tolerance?
Lesson 8: Datuming
 Datum Feature
 True Geometric Counterpart (TGC)
 Datum Reference Frame (DRF) and Three Mutually Perpendicular Planes
 Datum Precedence
 Degrees of Freedom
 TGC Types
 Datum Reference Frame (DRF) Displacement
 Datum Simulation
 Datum Targets
 Multiple Features Referenced as a Single Datum Feature
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 Multiple DRFs
Lesson 9: Orientation Tolerance (Level 3 Control)

 Datum for Orientation Control
 Applied to a Planar Feature (Including Tangent Plane Application)
 Applied to a Cylindrical or Width-Type Feature
 Applied to Line Elements
 The 24 Cases
 Profile Tolerance for Orientation
 When Do We Use an Orientation Tolerance?
Lesson 10: Positional Tolerance (Level 4 Control)

 Datums for Positional Control
 Angled Features
 Projected Tolerance Zone
 Special-Shaped Zones/Boundaries
 Patterns of Features
 Coaxiality and Coplanarity Control
Lesson 11: Runout Tolerance
 Datums for Runout Control

 Circular Runout Tolerance
 Total Runout Tolerance
 Application Over a Limited Length
 When Do We Use a Runout Tolerance?
 Worst Case Boundaries
Lesson 12: Profile Tolerance
 The Basic Profile

 The Profile Tolerance Zone
 The Profile Feature Control Frame
 Datums for Profile Control
 Profile of a Surface Tolerance
 Profile of a Line Tolerance
 Controlling the Extent of a Profile Tolerance
 Abutting Zones
 Profile Tolerance for Combinations of Characteristics
 Patterns of Profiled Features
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 Composite Profile Tolerance for a Single Feature

Lesson 13: Symmetry Tolerance
 Datums for Symmetry Control

 Concentricity Tolerance
 Symmetry Tolerance about a Datum Plane
 Symmetry Tolerancing of Yore (Past Practice)
 When Do We Use a Symmetry Tolerance?
Lesson 14:“Instant” GD&T
 The “Dimension Origin” Symbol

 General Note to Establish Basic Dimensions
 General Note in Lieu of Feature Control Frames
3.8.1.2 Basic Pro-E

8 days 20 Hrs 30Hrs  Software Pro-E
 Computers
 Lab manuals
Lesson1: Introduction to Pro Engineer

 Introduction to Pro Engineer Discussion
 User Interface Overview Discussion
 File operations Discussion
 Sketch Mode Discussion
 Drawing a Sketch Discussion
 Dimensioning a Sketch Discussion
 Working with Constraints Discussion
 Modifying Dimensions Discussion
 Deleting Discussion
 Trimming Discussion
 Mirroring Discussion
 Palettes Discussion
Practical: Do modeling practice on Pro-E modeling package
Lesson 2: Sketch Operations

 Fillets Discussion
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 Splines Discussion
 Text in Sketches Discussion
 Importing Sketches Discussion
 Scaling and Rotating
Lesson 3: Solid Modeling I

 Extrude Discussion
 Revolve Discussion
 Default Datum Planes
Lesson 4: Datums
 Datum Planes and Axes Discussion

 Datum Points Discussion
 Creating Datums On-The-Fly
Lesson 5: Solid Modeling II Holes Discussion

 Rounds Discussion
 Chamfers Discussion
 Ribs Discussion
 Editing Features
Lesson 6: Object Replication

 Patterns Discussion
 Copying Features Discussion
 Mirroring Geometry Discussion
 Model Sections
Lesson 7: Solid Modeling III

 Sweep Features Discussion
 Blend Features Discussion
 Shell Discussion
 Datum Curves Discussion
 Draft Features
Lesson 8: Solid Modeling IV

 Variable Section Sweep Discussion
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 Swept Blend Discussion

 Helical Sweep Discussion
 Blend Section to Surface Discussion
 Blend Between Surfaces
Lesson 9: Deforming Solids

 Toroidal Bend Discussion
 Spinal Bend Discussion
 Warp
Lesson 10: Pro Engineer Installation and Configuration

 Ordering Discussion
 Installation Procedures Discussion
 Configuration Files
3.8.1.3 Basic CATIA V5

8 days 20 Hrs 30Hrs  Software CATIA V5
 Computers
 Lab manuals
Lesson 1: Introduction to Catia V5

 Introduction
 Workbenches
 Toolbars
 Specification Tree
 Compass
 Mouse Usage
 File Operations
Practical: Modeling practice on CATIA v5 modeling package
Lesson 2: Drawing Sketches in the Sketcher Workbench-I
 Invoking the Sketcher Workbench

 Units, Grid Settings
 Construction and Standard elements
 Drawing Sketch objects I
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 Inferred Constraints
 Exiting the Sketcher Workbench
 View Manipulation
 Chapter 2 Tutorials 1-3
Lesson 3: Drawing Sketches in the Sketcher Workbench-II

Drawing files
 Drawing Sketch Objects II
 Modifying sketch Objects
 Sketch Transformations
 Chapter 3 Tutorials 1-3, Exercise 1
Lesson 4: Constraining Sketches and Creating Base Features Constraining Sketches

 Geometric Constraints
 Dimensional Constraints
 Sketch Analysis
 Creating an Extruded Solid Using the Pad Feature
 Creating a Revolved Solid Using the Shaft Feature
 Assigning a Material to the Model
 Chapter 4 Tutorials 1 and 2, Exercises 1 and 2
Lesson 5: Reference Elements and Sketch-Based Features
 Reference Elements
 Drafted Filleted Pad Features
 Multi-Pad Features
 Pocket Features
 Drafted Filleted Pocket
 Multi-Pocket Features
 Groove
 Extruding and Revolving Faces
 Projecting 3D Elements
 Chapter 5 Tutorial 1-3
Lesson 6: Creating Dress-Up and Hole Features
 Hole features
 Chamfer
 Fillets
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 Draft
 Shell
 Chapter 6 tutorials 1 and 2, Exercise 1
Lesson 7: Editing Features
 Cut, Copy and Paste
 Deleting Features
 Deactivating Features
 Defining the Work Object
 Reordering Features
 Parent Child Relationships
 Update Diagnostics
 Measuring Elements
 Chapter 7 Tutorials 1 and 2, Exercise 1
Lesson 8: Transformation Features and Advanced Modeling Tools-I Assembly features

 Translating and Rotating Bodies
 Symmetry and Mirror Features
 Patterns
 Scale
 Parts with Multiple Bodies
 Boolean Operations
 Stiffener Features
Lesson 9: Advanced Modeling Tools-II

 Rib
 Slot
 Multi-section Solids
 Power copy
Lesson 10: Wireframe and Surface Design

 Surfacing Workbenches
 Wireframe geometry
 Extruded Surfaces
 Revolved Surfaces
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 Offset Surfaces
 Swept Surfaces
 Fill Surface
 Multi-section Surfaces
 Blended Surfaces
 Split, Trim and Join
3.8.1.4 ANSYS

9 days 24 Hrs 36Hrs  ANSYS Software
 Computers
 Lab manuals
Lesson 1: Starting ANSYS

 About ANSYS
 ANSYS Basics
 ANSYS Workbench Environment
 The GUI
 Graphics and Picking
 The Database and Files
 Saving Files
 Exiting ANSYS
 File Types
 Types of analysis that can be done with ANSYS.
Practical: Modeling practice on Pro-E modeling package
Lesson 2: General Steps of the Finite Element Method

 Preprocessing
 Solution
 Post processing
Lesson 3: Solid Modeling

 An Overview of Solid Modeling Operations
 Working with Boolean operations
 Working Plane
 Importing of 3D models
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Lesson 4: Meshing
 The ANSYS MeshTool
 Free Meshing
 Mapped Meshing
 Hybrid meshing
Lesson 5: Material Properties and Elements

 Setting Element Attributes
 Selecting Element Type
 Real Constants
 Defining Section Properties
 Assigning Element Attributes before meshing
 Material Library
 Specifying properties
Lesson 6: Boundary Conditions

 Degree of freedom
 Types of Load
 Applying loads
Lesson 7: Solver
 Types of Solvers
 Solver Setup
 Load Step Options
 Solving Multiple Load Steps
Lesson 8:Post-processing
 Contour Plot Viewing
 Path Operations
 Estimating Solution Error
 Time History Postprocessor (POST26)
 Report Generator
Lesson 9: Structural Analysis

 Analysis on trusses
 Analysis on frames
 Analysis on plates
 Project 1
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Lesson 10: Vibration analysis

 Analysis on free vibration
 Analysis on forced vibration
 Project 2
Lesson 12: Flow analysis

 Introduction to ANSYS CFX
 Laminar flow analysis in a 2D duct
3.8.1.5 AutoCAD

 Computers
 Lab manuals
Lesson 1: X-Y Coordinate System, Inputting points, The AutoCAD Screen, Basic AutoCAD &
Terminology
 Workbenches
 Toolbars
 Specification Tree
 Compass
 Mouse Usage
 File Operations
Lesson 2: Drawing Sketches in the Sketcher Workbench-I
 Invoking the Sketcher Workbench

 Units, Grid Settings
 Construction and Standard elements
 Drawing Sketch objects I
 Inferred Constraints
 Exiting the Sketcher Workbench
 View Manipulation
 Chapter 2 Tutorials 1-3
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Lesson 3: Drawing Sketches in the Sketcher Workbench-II Drawing files

 Drawing Sketch Objects II
 Modifying sketch Objects
 Sketch Transformations
 Chapter 3 Tutorials 1-3, Exercise 1
Lesson 4: Constraining Sketches and Creating Base Features Constraining Sketches

 Geometric Constraints
 Dimensional Constraints
 Sketch Analysis
 Creating an Extruded Solid Using the Pad Feature
 Creating a Revolved Solid Using the Shaft Feature
 Assigning a Material to the Model
 Chapter 4 Tutorials 1 and 2, Exercises 1 and 2
Practical:Modeling practice on CATIA v5 modeling package
Lesson 5: Reference Elements and Sketch-Based Features
 Reference Elements
 Drafted Filleted Pad Features
 Multi-Pad Features
 Pocket Features
 Drafted Filleted Pocket
 Multi-Pocket Features
 Groove
 Extruding and Revolving Faces
 Projecting 3D Elements
 Chapter 5 Tutorial 1-3
Lesson6: Creating Dress-Up and Hole Features
 Hole features
 Chamfer
 Fillets
 Draft
 Shell
 Chapter 6 tutorials 1 and 2, Exercise 1
Lesson 7: Editing Features
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 Cut, Copy and Paste

 Deleting Features
 Deactivating Features
 Defining the Work Object
 Reordering Features
 Parent Child Relationships
 Update Diagnostics
 Measuring Elements
 Lesson 7 Tutorials 1 and 2, Exercise 1
Lesson 8: Transformation Features and Advanced Modeling Tools-I Assembly features

 Translating and Rotating Bodies
 Symmetry and Mirror Features
 Patterns
 Scale
 Parts with Multiple Bodies
 Boolean Operations
 Stiffener Features
Lesson 9: Advanced Modeling Tools-II

 Rib
 Slot
 Multi-section Solids
 Power copy
Lesson 10Wireframe and Surface Design

 Surfacing Workbenches
 Wireframe geometry
 Extruded Surfaces
 Revolved Surfaces
 Offset Surfaces
 Swept Surfaces
 Fill Surface
 Multi-section Surfaces
 Blended Surfaces
 Split, Trim and Join
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3.8.1.6 Design of Dies

 Papers
 Rapdograph
Module 1: Design of sheet metal blanking and Piercing Dies

 Introduction
 The fundamental of die-cutting operations
 Power-press Types
 General press information
 Material handling Equipment
 Cutting action in punch and Die operations
 Die clearance
 Types of die construction
 Blanking and piercing die construction
 Pilots
 Strippers and pressure pads
 Presswork materials
 Strip layout
Practical: Do exercises in design of blanking and piercing dies of simple, compound and progressive
Module 2: Design of Bending dies
 Bend radii
 Bending allowances
 Bending force
 Spring back
 Evolution of bending dies
Practical: Do exercises in design of bending die
Module 3: Design of Drawing dies

 Metal flow
 Single-action dies
 Double action dies
 Development of blanks
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 Reduction factors
 Forces
 Evolution of draw dies
Practical: Do exercises in design of drawing dies both for single and double action dies.
Module 4: Design of Forging dies

 Tool design for forging
 The forging process
 Forging die design
 Drop forging dies and auxiliary tools
Practical: Doing exercises in design of forging dies
3.8.1.7 Design of jigs and fixtures
Course duration Theory Practical List of devices/equipments, hardware, software

used in the training
 Papers
 Wood workshop machines and row
materials
Module 1
Lesson 1: Introduction
 Introduction on Jigs & Fixtures
 Elements of Jigs & Fixtures
 Materials used in Jigs & fixtures
Lesson 2: Location
 Principles
 Locating methods
Lesson 3: Clamping
 Principle of clamping
 Types of clamps
 Compensating differential clamps
Lesson 4: Indexing devices
 Linear indexing
Module 2: Drilling Jigs
 Drill bushing
 Press fit bushing
 Various types of Jigs
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Practical: Design template, table, and Angle plate

Module 3: Milling Fixtures
 Types of milling machines
 Types of cutter
 Direction of feed
 Essentials of milling fixtures
 Special vice jaws
 Facing fixtures
 Slotting fixtures
Practical: Vise jaw and Vis held fixture design
Module 4: Turning fixtures
 Standard chucks
 Face plate
 Spring collets
 Cylindrical liners
 Mandrels
 Turning fixtures
Practical: Design plate fixture and Angle plate fixture
Module 5: Grinding fixtures
 Surface grinding
 Cylindrical grinding
Practical: Design
Module 6: Broaching fixtures
 Key-way broaching
 External surface broaching
Practical: Design
Module7: Welding and assembly fixtures
 Pressing fixtures
Practical: Design of Pressing fixtures
Module 8: Inspection Devices
 Standard Gauges
 Special Guages
 Receiver Gauges
 Work piece marking and setting gauges
 Materials and wear allowance
Practical: Experimental on different shape and size measurement
Module 9: Estimation
 Material costs
 Machining costs
 Heat treatment expenses
 Assembling and try-out costs
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3.8.1.8 Advanced Pro-E

8 days 20 Hrs 30Hrs  Software Pro-E
 Computers
 Lab manuals
Theory
Lesson 1: Assemblies
 Assembly Files
 Top-Down Method
 Bottom-Up Method
 Placement Constraints
 Packaged Components
 Component Operations
 View States, Bill of Materials
Practical: modeling practice on Pro-E modeling package
Lesson 2: Drawings I
 Drawing Files
 Templates
 Drawing Views
 Drawing Sections
 Drawing Options
Lesson 3: Drawings II
 Dimensioning Drawings
 Reference Datums
 Geometric Tolerance
Lesson 4: Drawings III

 Sketches in Drawings
 Formats
 Tables
 Bill of Materials
 Balloons
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Lesson 5: Surface Modeling

 Style Feature
 Boundary Blends
 Mirror and Merge
 Trim and Fill
 Intersect and Offset
 Thicken and Solidify
Lesson 6: Sheet Metal

 Sheet Metal File Sub-type
 Walls
 Adding Relief
 Conversion
 Cuts
 Flat Pattern
Lesson 7: Mechanism Design I

 Kinematics
 Joints
 Mechanism Project 1
Lesson 8: Mechanism Design II

 Dynamics
 Mechanism Project 2
Lesson 9: Pro Mechanical I

 FEA for Designers
 P-elements vs H-elements
 Constraints and Loads
 Materials
 Static Analysis
 Result Windows
 Pro Mechanical Project 1
Practical:Modeling practice on Pro-E modeling package
Lesson 10: Pro Mechanical II

 Standard Design Studies
 Sensitivity Studies
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 Optimization Studies
 Multiple Load Sets
 Pro Mechanical Project 2
 Modeling practice on Pro-E modeling package
3.8.1.9 Advanced CATIA V5

 Computers
 Lab manuals
Lesson 1: Editing and Modifying Surfaces
 Projecting curves
 Intersection curves
 Heal, Extract
 Transformations
 Extrapolation
Lesson 2: Assembly Modeling
 Product files
 Building Assemblies
 Moving components
 Assembly constraints
 Inter-part modeling
 Exploded assemblies
 Creating a scene
Lesson 3: Working with the Drafting Workbench-I
 Drawing files
 Creating views
 Editing Views
Lesson 4: Working with the Drafting Workbench-II
 Inserting frames and title blocks

 Annotating drawings
 Bill of Material
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 Generating Balloons
Lesson 5: Sheet Metal Parts
 Sheet metal parameters

 Walls
 Flanges
 Bends and Folding
 Unfolding
 Stamping
Lesson 6: DMU Kinematics
 Designing a Mechanism
 Joints
 Joints from assembly constraints
Lesson 7: Advanced Assemblies I
 Link management
 Flexible sub-assemblies
 Clearance analysis
 Advanced Assemblies
Lesson 8: Advanced Assemblies II
 Assembly features
 Hole Series
 Publishing elements
 Skeleton models
Lesson 9: Advanced GSD I
 Bump
 Warp curve
 Warp surface
 Shape Morphing
 Developed Shapes
 Advanced GSD Projects
Lesson 10: Advanced GSD II
 Junction
 Diabolo
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 Mating Flange
 Bead
 Laws
 Advanced GSD Projects
3.8.2 Manufacturing
3.8.2.1 Computer Aided Manufacturing (CAM)

25 days 76 Hrs 99Hrs  CAD and CAM Lab
 CAD, CATIA and CAM software.
 CNC machine (lathe and milling)
Module 1:Flexible manufacturing system FMS
 Description of FMS
 Equipment and tooling of FMS
 Network of Computers in Manufacturing
 Computers controls in FMS
 Layout of FMS
 Line balancing
 Information Management of FMS
 Computer Aided Process Planning
 Group Technology
Practical:
 FMS lab visit

 Doing drawing exercise on CATIA and AutoCAD
 Tutorial work on CAPP
 Tutorial work on GT
 Get to know with Master CAM
Module 2:Computer Numerical Control (CNC )
 Introduction
 Numerical control (NC)
 Numerical control Modes
 NC elements
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 NC machine Tools
 Hard ware Basics
 Structure of CNC Machine Tools
 Drives
 Actuation systems
 Feedback Devices
 CNC Programming
 Part programming fundamentals
 Preparatory functions
 Miscellaneous Functions
 Program Number
 Manual part programming methods for CNC lathe
 Manual part programming methods for CNC milling
 Advanced part programming
Practical:
 Lab work
 How to import drawings from other software’s
 Generating CNC code using Master CAM
3.8.2.2 Industrial Automation

16 days 36 Hrs 72Hrs  Pneumatic line and hydraulic line equipments.
 Logo Programming and applications
 PLC programming using s7-4000PLC software &
its applications
Module 1:Pneumatic ally automated industrial operations
 key elements of automatic manufacturing systems

 Filter, Regulator, Lubrication
 Direct control valves
 Pneumatic logic
 AND Valve
 OR valve
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 Pneumatic valve
 Electro pneumatic valve
 2/2 way valve
 3/2 way valve
 4/2 way valve
 5/3 way valve
 Pressure control valves
 Flow control valves
 Meter in circuit
 Meter out circuit
 Cylinders
 Single Acting cylinders
 Double Acting cylinders
 Rod less cylinders
 Ram cylinders
 Rotary Actuators
 Torque Mater
 Mono directional Actuators
 Bi-directional Actuators
 Pneumatic process control valves
 Industrial pneumatic Applications
Module 2:Hydraulically automated industrial operations
 Hydraulic Fundamentals
 Pascal’s law
 Bernoulli’s Energy Equation
 Hydraulic power systems
 Pump-vane, piston, Gear
 Motor
 Strainer/Filter & Location
 Hydraulic Tank/Reservoir Baffle
 Directional control valve
 2/2 way valve
 3/2 way valve
 4/2 way valve
 5/3 way valve
 Valves with detent
 Hydraulic & Fluid Logics
 AND
 OR
 NOT
 Pressure Control valve
 Flow control valve
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 Check valves Needle valves

 Meter in IN Circuit
 Meter OUT Circuit
 Cylinders
 Single Acting cylinders
 Double Acting cylinders
 Ram cylinders
 Telescopic cylinders
 Hydraulic Drives & Actuators
 Unidirectional
 Bi-directional
 LVHP Application
 HP Low volume Application
 Hydraulic Accumulators
 Industrial Hydraulic Application
Module 3:PLC implementation on industrial operation
 Base structure/PLC Hardware & Systems

 I/O Processing
 Programming Format
 Ladder Diagram
 Function Block Diagram
 Statement list/Mnemonic
 Logic gets
 Timers
 Counters
 Internal Relays
 Markers
 Shift Register
 Programming Controller Configuration
 PLC interfacing
 Modern Trends of PLC Interfacing
 Industrial PLC Application
Practical:
 Lab work on pneumatic system

 Lab work on hydraulic system
 Lab work on PLC
3.8.2.3 Machining
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14 days 24 Hrs 72Hrs  Lathe machine
 Milling machine
 Shaper machine
 Grinding machine
 Drilling machine
Module 1:Machining Processes for Round Shapes
 Introduction
 Turning Parameter
 Types and Functions of Lathe Machine
 Lathe Machine Operations
 Boring and Boring Machine
 Drilling and Drills
 Drilling Machine
 Reaming and Reamers
 Tapping and Taps
Practical:
 Lab exercises on lathe machine
 Lab exercises on Drilling machine
Module 2:Machining Processes for Various Shapes
 Introduction
 Milling Machines
 Milling Operations
 Shaping
 Broaching and Broaching Machines
 Slotting Machine
Practical:
 Lab exercises on Milling machine
 Lab exercises on Shaper
Module 3:Abrasive Machining And Finishing Operations
 Introduction
 Abrasives
 Bonded Abrasives (Grinding Wheels)
 The Grinding Process
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 Grinding Wheel Wear

 Grinding Machines and Operations
 Grinding Operations
 Grinding Fluids
 Super finishing Operations
Practical: Lab exercises on Grinding Machines
3.8.2.4 Maintenance Engineering

11 days 34 Hrs 42Hrs  Maintenance shop with different
machinery
Module 1:Investigation Tests on Machine Tools
 Introduction.
 Kinematics-chain accuracy tests.
 Recording Alignment test results.
 Acceptable tests.
 Noise generated by machines.
 Thermal conditions of machines.
 Vibrations generated on machine
Practical: do exercise in maintenance lab.
Module 2:Maintenance Planning and Organization
 Maintenance Department Functions and Organization

 Maintenance Management by Objectives
 Elements of Effective Maintenance Management
 Maintenance Policy
 Material Control
 Work Order System
 Equipment Records
 Maintenance Project Control Methods
 Maintenance Management Control Indices
Practical:Prepare maintenance plan and charts
Module 3:Installation & Servicing of the Machine Tools
 Introduction
 Methods of Installing and servicing of Machinery
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 Systematic procedure for overhauling an equipment

 Common maintenance problems on hydraulic machinery
 Restoration of machine parts
Practical: Practice on the available machines
Module 4:Reliability centered maintenance
 Introduction to reliability-centered maintenance

 Essential elements of successful RCM program
 Fundamental concepts of reliability-centered maintenance program
 The reliability-centered maintenance process
Practical:Do problems related to this topic
Module 5:Quality and Safety in Maintenance
 Introduction
 Need for Quality Maintenance Processes
 Maintenance Work Quality
 Quality Control Charts for Use in Maintenance
 Post-Maintenance Testing
 Safety and Maintenance Tasks
 Maintenance Personnel Safety
Practical:Do problems related to this topic
3.8.2.5 Metrology and quality control

10 days 28 Hrs 36Hrs  Bench work equipment (scriber, caliper, center
punch…)
 Different measuring equipment such as
micrometers…
Module 1:Linear and angular measurement
Linear measurements
 Introduction
 Measuring tools selection
 Direct& indirect measuring tools
 Vernier tools
 Micrometers
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 Slip gages
Angular measurements
 Bevel protractors
 Sine bar
 Precision balls& rollers
 Optical angular measurement
Limit gages and Comparators
 Mechanical comparators
 Pneumatic comparators
 Electrical comparators
 Optical comparators
Practical:
 Students do Measuring rod’s diameter

 Measuring cylinder inside diameters
Module 2:Screw thread measurements
 Terminologies &measurement of minor and major diameter of the screw thread

 Measurement of effective and pitch diameters of the screw thread
Practical: Measurement of effective and pitch diameters of the screw thread
Module 3:Force, pressure and temperature measurements
Force measurement
 Mechanical methods
 Hydraulic& pneumaticMethods
 Electrical methods
Pressure Measurement
 Static pressure
 Differential pressure,
 Gage pressure,
 Absolute pressure, and
 Vacuum pressureMeasurement
 Dynamic pressure measurement
Temperature measurement
 Mechanical temperature measurement

 Liquid, vapor pressure and gas thermometers
 Bimetallic strip
 Thermometers
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 Refractory cones,
 Paints &Cryons
 Electrical temperatureMeasurement
 Electrical resistance,
 Thermocouple,
 Radiation,
 Photoelectric& optical
 Thermometers
Practical:Do lab, Force, pressure and temperature measurements
Module 4:Quality control
 Quality of manufacturing and customer service

 Failure mode and effect analysis
 Quality circle and quality system standard
 Quality assurance
 Reliability, statistical and process methods of quality control
3.8.2.6 Sheet Metal

punch…)
 Arc Welding machine
 spotting , Brazing, Soldering machine
 Bending machine
 Drilling machine
 sheet metal with different thickness (Fe, Al )
Module 1:Sheet metal pattern development
 Introduction
 Parallel line methods
 Radial line methods
 Triangulation line methods
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Practical:Lab exercises on Pattern development practice
Module 2:Sheet metal cutting operation
 Introduction
 Classification of cutting operations
 Blanking
 piercing
 Progressive working
 Miscellaneous operation
Practical: Do workshop exercises (blanking, piercing, and miscellaneousoperation)
Module 3:Sheet metal forming processes
 Introduction
 Bending
 Spring back
 Deep drawing
 Wrinkling
 Spinning
 Bulging
 Stretch forming
 Embossing
 Coining
 High energy forming
Practical:Do workshop exercises (bending, embossing, coining)
Module 4:Sheet metal joining
 Introduction
 Mechanical Fasteners
 Hems and seams
 Riveting
 Sheet metal spot and seam welding
 Brazing
 Soldering
Practical:Do Sheet metal joining practice (Hems and seams, Riveting, Sheet metal spot and seam welding,
Brazing, and Soldering)
3.8.2.7 Welding Principles and practices
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punch…)
 Arc Welding machine
 spotting , Brazing, Soldering machine
 SMAW welding equipments
 GTAW welding equipments
 plasma cutting machine
 sheet metal with different thickness (Fe, Al )
Module 1:Fusion welding
 Introduction to fusion welding

 Oxyacetylene Welding
 Shielded Metal Arc Welding
 Gas–Tungsten Arc Welding
 Gas–Metal Arc Welding
 Submerged Arc Welding
 Flux-Core Arc Welding
 Electro-slag welding
Practical:Do Gas–Metal, Flux-Core, and Gas–Tungsten.
Module 2:Solid state welding
 Introduction
 Resistance
 Friction welding
 Cold welding
 Diffusion welding
Practical:Do on lab on resistance welding, Forge welding
Module 3:Brazing and soldering
 Introduction
 Brazing process
 Torch brazing
 Furnace brazing
 Induction brazing
 Dip brazing
 Joint design in brazing
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 Soldering
 Torch brazing
 Furnace brazing
 Induction brazing
 Dip brazing
 Iron soldering
Practical:Do Brazing process, Soldering
3.9 Chemical Engineering

3.9.1 High Energy Materials
Course duration Theory Practical List of devices/equipments, hardware, software used

in the training
35 days 120 Hrs 120Hrs  Impact sensitivity test
 Friction sensitivity test
 Plate dent test
 Explosion temperature test
 Vacuum stability test
 Ballistic pressure test
 Ballistic mortar test and explosive
manufacturing lab.
 Explosive test lab.
 Manual etc.
Module 1
 Introduction
 Theory of explosives
 Shock and detonation waves
 Initiation and initiators
 Engineering applications
 Testing and performance of military explosives
 Explosive safety and storage systems
 Mechanical processing of explosives
Practicals
 Explosive Test
 Sample preparation
 Impact sensitivity test
 Friction sensitivity test
 Plate dent test
 Explosion temperature test
 Velocity of detonation
 Vacuum stability test
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 Fragmentation test 9.Ballistic mortar test

Module 2
Propellants and pyrotechnics including their safety aspects
 Introduction
 Properties required in a propellant
 Classification of propellants
 Gun propellant
 Rocket propellant
 Propellant ingredients and their properties
 Performance parameters of propellants
 Processing of some propellants
Practicals
 Sample preparation
 Propellant and pyrotechnics chemical stability test
 Ballistic pressure test
3.9.2 Reaction Engineering Lab.

7 days 12 Hrs 38Hrs  Batch reactor
 Plug flow reactor
 CSTR(mixed) and Aeration unit
Theory
Module 1
 Introduction
 Batch reactor
 Plug flow reactor
 CSTR(mixed)
 Aeration unit
Practical:
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 Preparation of reagents and calibration

 Determination of rate constants and the kinetic parameters using Batch,CSTR and tubular reactors
 Influence of temperature and residence time on conversion by using Batch,CSTR and tubular
reactors
 Comparison of the three ideal reactors
3.9.3 Mechanical Unit Operation Lab.

9 days 20 Hrs 40Hrs  Plate and filter press unit
 Filtration index unit
 Sedimentation study apparatus
 Fluid mixing unit
 Fixed fluidized apparatus
 Flocculation test unit
 Ball Mill
 Permeability /fluidization study unit
 Solid handling and study bench
Theory
Module 1
 Introduction to size reduction and enlargement of solid particles and their size analysis by using
sieves
Practical:
 Sieve analysis
 Size reduction
 Discharge rate
 Conveyer/transport application
Module 2: Flocculation
 Mechanisms of Flocculation
 Determination of optimum condition for flocculation
 Separation using different methods
Module 3
 Introduction to permeability
 Mechanism of fluidization
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 Fluid solid mixing with different conditions
3.9.4 Heat Transfer Lab.

9 days 20 Hrs 40Hrs Heat exchangers
 Tubular heat exchanger
 Plate heat exchanger,
 Shell and tube heat exchanger,
 Jacketed with coil and stirrer apparatus
Theory
Module 1
 Introduction to heat transfer

 Stead and un steady thermal conductions
 Natural and forced convection
 Classification of heat exchangers
 Determination of the size of heat exchanger using LMTD andNTU methods
Practical:
 Both steady and un steady thermal conductions
 Combined effects convection and radiation
 Heat exchangers
 Determination of Area, over all heat transfer coefficient by using
 Tubular heat exchanger
 Plate heat exchanger
 Shell and tube heat exchanger,
 Jacketed with coil and stirrer apparatus
3.9.5 Mass Transfer Lab.

6 days 10 Hrs 30Hrs  Tray drier
 Ion exchange unit
 Liquid diffusion coefficient apparatus
 Liquid-liquid extraction unit
 Modular evaporator unit
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 Distillation unit
 Gas absorption unit
Theory
Module 1
 Introduction of mass transfer

 Principle of drying and dryer selection factor
 Water softening process
 Factors affecting mass transfer(diffusion)
 Principle of absorption
 Types of distillation and working principle
Practical:
 Tray dryer
 Ion exchange unit
 Liquid diffusion coefficient
 Gas absorption
 Liquid- liquid extraction
 Distillation
 Evaporation
3.9.6 Classical Method of Analysis Lab.

6 days 10 Hrs 30Hrs  Chemical reagents
 Analytical chemistry lab. equipments
Theory
 Laboratory safety and regulations

 Quantitative analysis of cations and anions
 Qualitative analysis
 Gravimetric
o Precipitation gravimetric and volatilization
 Volumetric analysis
o Acid base titration
o Complexometric titration
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o Redox titration
Practical:
 Separation and analysis of group I cations
 Separation and analysis of group II cations
 Separation and analysis of group III cations
 Separation and analysis of group IV & V cations
 Anion analysis
 Gravimetric determination of elements
 Preparation of standard solutions
 Acid – Based titration
 Determination of water hardness
 Analysis of commercial peroxide solution
3.9.7 Organic Chemistry Lab.

6 days 8 Hrs 32Hrs NOT Listed!!!!
Theory
Module 1
 Purification of solid organic compounds

 Determination the purity of solid organic compounds(melting point)
 Purification of liquid organic compounds by using different methods of distillation
 Laboratory preparation of some organic compounds
 Chromatographic separation of pigments
Practical:
 Recrystallization
 Melting point determination
 Distillation
 Simple distillation
 Fractional distillation
 Steam distillation
 Soap preparation and test
 Aspirin preparation and test
 Function group test
 Chromatography
 Paper & TLC chromatography
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3.9.8 Chemical Software Training

18 days 30 Hrs 90Hrs  PC
Software:
 Hysis
 Aspen
 Chemcad
 MathLab
 Super pro
 Poly math
Theory
Module 1
 Hysis
 Aspen
 Chemcad
 Math lab
 Super pro
 Poly math
Practical
 Hysis
 Aspen
 Chemcad
 Math lab
 Super pro
 Poly math
3.10 Motor Vehicle Engineering

3.10.1 Automotive Brake System Diagnosis & Service

20 days 40 Hrs 95Hrs  Vehicle
 Mockup
 Various Brake system Component
 Brake Shoe Grinder
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Module 1: Hydraulic Brake System
Theoretical
 Introduction of Brake system

 Braking fundamentals
 Types of brakes
 Drum brake fundamentals and working principles
 Drum Brake system lay out
 Disk brake fundamentals
 Brake master cylinders
 Wheel cylinders
 Vacuum – assisted brake servo unit
 Brake liners and pad friction materials
 Demonstrations of hydraulic brake system circuits
 Demonstrations of hydraulic brake system circuits
Practical
 Hydraulic System Diagnosis and Repair

 Measure and adjust pedal height.
 Check master cylinder for internal and external leaks and proper operation; determine
necessary action.
 Remove, bench bleed, and reinstall master cylinder.
 Inspect brake lines, flexible hoses, and fittings for leaks, dents, kinks, rust, cracks, bulging
or wear; tighten loose fittings and supports; determine necessary action.
 Fabricate and install brake lines (double flare and ISOtypes); replace hoses, fittings, and
supports as needed.
 Select, handle, store, and install brake fluids to proper level.
 Inspect, test, and replace metering (hold-off), proportioning (balance), pressure
differential, and combination valves.
 Inspect, test, replace, and adjust height (load) sensingproportioning valve.
 Inspect, test, and replace components of brake warning light system.
 Bleed (manual, pressure, vacuum or surge) brake system.
 Flush hydraulic system
 Drum Brake Diagnosis and Repair
 Diagnose poor stopping, noise, pulling, grabbing, dragging or pedal pulsation concerns;
determine necessary action.
 Remove, clean (using proper safety procedures), inspect, and measure brake drums;
service or replace as needed.
 Mount brake drum on lathe; machine braking surface.
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 Remove, clean, and inspectbrake shoes, springs, pins, clips, levers, adjusters/self -
adjusters, other related brake hardware, and backing support plates; lubricate and
reassemble.
 Remove, inspect, and install wheel cylinders.
 Pre- adjust brake shoes and parking brake before installing brake drums or drum/hub
assemblies and wheel bearings.
 Install wheel, torque lug nuts, and make final checks and adjustments.
 Disc Brake Diagnosis and Repair
 Diagnose poor stopping, noise, pulling, grabbing, dragging or pedal pulsation concerns;
 Remove caliper assembly from mountings; clean and inspect for leaks and damage to
caliper housing; determine necessary action.
 Clean and inspect caliper mounting and slides for wear and damage; determine necessary
action.
 Remove, clean, and inspect pads and retaining hardware; determine necessary action.
 Disassemble and clean caliper assembly; inspect parts for wear, rust, scoring, and damage;
replace seal, boot, and damaged or worn parts.
 Reassemble, lubricate, and reinstall caliper, pads, and related hardware; seat pads, and
inspect for leaks.
 Reassemble, lubricate, and reinstall caliper, pads, and related hardware; seat pads, and
inspect for leaks.
 Refinish rotor according tomanufacturer’s recommendations.
 Adjust calipers with integrated parking brake system.
 Install wheel, torque lug nuts, and make final checks and adjustments.
 Remove and replace rotor.
 Power Assist Units Diagnosis and Repair

 Test pedal free travel with and without engine running; check power assist operation.
 Check vacuum supply (manifold or auxiliary pump) to vacuum-type power booster.
 Inspect the vacuum-type power booster unit for vacuum leaks; inspect the check valve for
proper operation; determine necessary action.
 Inspect and test hydro-boost system and accumulator forleaks and proper operation;
 Miscellaneous (Wheel Bearings, Parking Brakes, Electrical, Etc.) Diagnosis and Repair
 Diagnose wheel bearing noises, wheel shimmy, and vibration concerns; determine
necessary action.
 Remove, clean, inspect, repack, and install wheel bearings and replace seals; install hub
and adjust wheel bearings.
 Check parking brake cables and components for wear, rusting, binding, and corrosion;
clean, lubricate, and replace as needed.
 Check parking brake operation; adjust as needed.
 Check operation of parking brake indicator light system.
 Check operation of brake stop light system; adjust and service as needed.
 Replace wheel bearing and race.
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Module 2: Air Brake System inspection and service
 Fundamentals of Air Brake System

 Air Brake (Pneumatic) Theory and Operation
 Medium/Heavy Duty Truck Air Brake Systems
 Medium/Heavy Duty Truck Air Supply/Control Systems
 Air Compressors
 Driers
 Supply Hoses/Tubing
 Air Storage Tank
 Air Dyer
 Drum Brakes
 Disc Brakes
 S-Cam Brakes
 Wedge Brakes
 Trailer Brakes
 Valves and Circuit Protection Components
Practical
 Air supply and service systems diagnosis and repair

 Diagnose poor stopping, pulling, grabbing, dragging, and air leak (static and applied)
problems, caused by supply and service system malfunctions; determine needed repairs.
 Check air system build-up and recovery time; determine needed repairs.
 Drain air reservoir tanks; check for oil, water and foreign material; determine needed
repairs.
 Inspect, adjust, align or replace air compressor drive belts, pulleys, tensioners, drive gears
and couplings.
 Inspect, repair or replace air compressor, air cleaner, oil and coolant lines and fittings.
 Inspect, test, adjust or replace system pressure controls (governor/relief valve), unloader
assembly valves, pressure protection valves and filters.
 Inspect, repair or replace air system lines, hoses, fittings and couplings.
 Inspect, test, clean or replace air tank relief (pop-off) valves, one-way check valves, drain
cocks, automatic drain (spitter) valves, heaters, wiring and connectors.
 Inspect, clean, repair or replace air drier systems, filters, valves, heaters, wiring and
connectors.
 Inspect, test, adjust, repair or replace brake application (foot/treadle) valve, fittings, and
mounts; check and adjust brake pedal free play.
 Inspect, test, clean, or replace two-way (double) check valves and anti-compounding
valves.
 Inspect, test, repair or replace stop and parking brake light circuit switches, wiring and
connectors.
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 Inspect, test, repair or replace brake relay valve and quick-release valves.
 Inspect, test, repair or replace interlock system solenoid valves, regulator valves, pressure
switches and related components.
 Inspect, test and replace inversion/emergency (spring) brake control valve(s).
 Inspect, test, repair or replace low-pressure warning devices.
 Inspect, test and replace air pressure gauges, lines and fittings.
 Inspect, test and replace parking brake override valve.
 Inspect, test, repair or replace towing circuit components.
 Perform antilock brake system (ABS) warning lamp start-up test; determine needed
repairs; diagnose hard fault codes/diagnostic trouble codes (DTCs) using scan tool, PC
computer, or LEDs; determine needed repairs.
 Diagnose poor stopping and lockup problems on ABS; determine needed repairs.
 Test, adjust or replace ABS wheel speed sensors and tone/exciter rings.
 Test and replace ABS, electronic control units (ECUs) and modulator valves; test, repair
and replace wiring and connectors.
 Mechanical/foundation brakes diagnosis and repair

 Diagnose poor stopping, brake noise, premature wear, pulling, grabbing or dragging
complaints caused by foundation brake, slack adjuster and brake chamber problems;
determine needed repairs.
 Perform deceleration tests on service and parking brake systems.
 Inspect, test, adjust, repair or replace service brake chambers, diaphragm, clamp, spring,
pushrod, clevis and mounting brackets.
 Inspect, test, adjust, repair or replace manual and automatic slack adjusters.
 Inspect or replace cams, rollers, shafts, bushings, seals, spacers and retainers.
 Inspect, or replace brake spider, shields, anchor pins, bushings and springs.
 Inspect, clean, rebuild or replace, and adjust air disc brake caliper assemblies.
 Inspect and replace brake shoes or pads.
 Inspect, resurface or replace brake drums or rotors.
 Parking brakes diagnosis and repair

 Inspect or replace parking (spring) brake chamber; dispose of removed chambers in
accordance with local regulations.
 Inspect, test or replace parking (spring) brake valves, lines, hoses and fittings.
 Manually release and cage parking (spring) brakes.
 Wheel bearings diagnosis and repair

 Remove and replace axle hub and wheel assembly.
 Clean, inspect, lubricate or replace wheel bearing assemblies; replace seals and wear rings.
 Adjust axle wheel bearings in accordance with manufacturer’s procedures.
 Inspect or replace extended service (sealed, close-tolerance and unitized) bearing
assemblies; perform initial installation in accordance with manufacturer’s procedures.
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Module 3:Advanced Electronic Controlled Brake System (ABS) inspection and service
 Basic Functions of ABS

 ABS Fundamentals
 ABS Operation
 Antilock Brake System Components
 Types of Antilock Brake Systems
 Advantageous and limitation
Practical
 Demonstration Using Sectional Model

 Disassembling and Component Visual Inspection
 Diagnose and repair anti-lock brake systems
 Diagnose poor stopping, wheel lock-up, abnormal pedal feel or pulsation, and noise
concerns caused by the antilock brake system (ABS); determine necessary action
 Diagnose antilock brake system (ABS) electronic control(s) and components using self-
diagnosis and/or recommended test equipment; determine necessary action.
 Depressurize high-pressure components of the antilock brake system (ABS);
 Bleed the antilock brake systems (ABS) front and rear hydraulic circuits
 Identify and inspect antilock brake system (ABS) components; determine necessary
action;
 Identify traction control system components; remove and install antilock brake system
(ABS) electrical/electronic and hydraulic components; test,
 Diagnose and service ABS speed sensors, toothed ring, and circuits using a electronic test
equipment
3.10.2 Automotive Electricity and Electronics

 Mockup
 Sectional electrical system components
Module 1:Automotive Electricity and Electronics
 Automotive Electricity and Electronics

 Shop safety
 Tools- Correct use and Name
 Special Purpose Tools
 Measuring Tools
 Fastening Devices
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 Basic electrical and Electronic Fundamentals

 Electrical Fundamentals
 Basic Automotive Electrical Systems and Components
 Automotive Wiring & Basic Circuit Components
 Introduction to Electrical Circuit Diagrams
 Battery Servicing
 Storage Battery
o Battery construction
 Battery maintenance
 Battery Diagnosis and Service
 Charging System Diagnosis and Repair
 Charging system
 Purpose of charging system

 Charging Systems and Alternators Construction and Components
 Types of Systems, Design and Identification
 Alternator Construction
 Principles of Operation
 Regulators and Indicators
 Principles of Voltage Regulation

 types of Voltage Regulation
 Charging system Diagnosis and Overhaul
 Visual Inspection
 Circuit Testing
 Charging System Output Test- AVR Tester
 Alternator testing and Overhaul
 Alternator Component Testing
 Overhaul Procedures
 Alternating Generators Diagnosis and maintenance
 Starting System Diagnosis and Repair

 Starting system Overview
 Starter Motors Principles
 Motor Principles
 Starter Motor Types and Construction
 Components and construction
 Gear Reduction
 Permanent Magnet
 Components- Starter Circuit
 Battery
 Ignition Switch
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 Neutral Start Switch

 Starter Relay
 Starter Solenoid
 Starter Assembly or cranking motor assembly
o Types of starter motor
o Construction
 Wiring
 Starting System Testing
 The Cranking Motor
 Visual inspection
 Diagnosis
 Testing
 Periodic maintenance
 Armature inspection and repair
 Turning commutator and undercutting mica
 Bearing inspection and replacement
 Cranking motor drives
 Cranking motor switches testing
 Ignition System & Electronic Engine Control System Service
 Function of The Ignition System

 Construction of The Ignition System
 The Ignition System Operation
 Types of ignition systems
 Circuits and components of conventional Ignition system
 The Ignition Primary Circuit and Components

 The Ignition Secondary Circuit and Components
 Ignition advance mechanism
 Ignition Timing and Spark Advance Control

 Solid-State Electronic Ignition Systems
 Circuits and components of electronic ignition system
 The Ignition Primary Circuit and Components

 The Ignition Secondary Circuit and Components
 Ignition System Inspection, Diagnosis and Testing
 Ignition System Service
 Distributor testing , contact point adjustment and Service
 Ignition Timing-Testing and Adjustment
 Spark plug cleaning, test, and service
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Lighting System, Accessory and Body Electrical System Diagnosis and Repair
 Lighting Systems
 Horn, Wiper and Washer, Cooling Fan and Instrument Circuits
 Body Electrical Systems
 Lighting system Service
 Horn, Wiper and Washer, Cooling Fan and Instrument Service
 Electrical Accessory Service
 Electric Circuits and Lights
 Horns and Relays
 Gauges
 Instrument Clusters
 Instrument Cluster Diagnosis
 Electronic Speed Control
 System Components and Operation

 Electronic Throttle Control
 Purpose and construction

 Diagnosis
 Speed Control Switch Test
 Stop Lamp Switch Test
 Speed Sensor Test (manual Transmission)
 Vacuum Servo and Reservoir
 Electronic Speed Control Component Tests
 Electronic Radio And Accessories
 Operation and Identification
Automotive Heating & Air Conditioning Troubleshooting and Repair
 Orientation And Shop Safety:
 Introduction to shop air conditioning special equipment

 Brief review of shop safety with use of all shop equipment
 Orientation of use of basic hand tools used in air conditioning repair work on automobiles
 Design and Construction of Various A/C Systems:
 The different types of air conditioning systems and the component parts that make them
up
 The proper procedures for hookup of a/c test equipment
 Diagnosing and testing a/c systems
 Theory of Heat Transfer:
 Understanding the removal of (latent) heat from the atmosphere
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 Describing the various high pressure stages of freon during the a/c cycle
 Expansion valves, theory of operation and application within a typical a/c system.
 A/C Compressors:
 Construction, operation and application of various a/c compressors used on automobiles

today
 Testing and diagnosing a/c compressor problems
 Tear-down and overhaul of a/c compressors
 Compressor bearing and seal replacement
 Evaporator Core And Condenser
 Diagnosing evaporator core problems

 Removal and replacement of evaporator core
 Diagnosing and testing condenser problems
 Removal and replacement of condensers
 Breakdown of A/C Systems By Manufacturer:
 Electrical
 Typical auto a/c wiring systems

 Diagnosing, testing and repairing related wiring problems
Practical
Basic electricity and electronics practice
 Shop safety practice
 Practice on measuring tools and equipments
 Series and parallel circuit measurement of
 voltage
 current
 resistance
Basic electrical and Electronic component demonstration
 Capacitor
 Relay
 Diods
 Fuse
Basic Automotive Electrical Systems and Components demonstration

 Automotive Wiring & Basic Circuit Components
 Electrical Circuit Diagrams installation
Battery Servicing
 Storage Battery demonstration
 battery charging
 battery testing
 electrolyte preparation
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 Battery maintenance
 Battery Diagnosis and Service
Charging System Diagnosis and Repair
 charging system problem diagnosis
 charging system testing
 charging system circuit visual inspection
 Charging system Diagnosis and Overhaul
 Inspection
 Circuit Testing
 Charging System Output Test- AVR Tester
 Alternator testing and Overhaul
 Alternator Component Testing
 Overhaul Procedures
 Alternating Generators Diagnosis and maintenance
 Regulator testing and service
Starting System Diagnosis and Repair

 Starting system circuit visual inspection
 starter system on vehicle testing
 starrer motor disassembling and assembling
 Starter Motors bench testing
 Visual inspection
 Diagnosis
 Testing
 Periodic maintenance
 Armature inspection and repair
 Turning commutator and undercutting mica
 Bearing inspection and replacement
 Cranking motor drives
 Cranking motor switches testing
Ignition System inspection, testing and Service
 Ignition System circuit visual Inspection
 Ignition coil test
 Contact point dwell angle measurement and adjustment
 Distributor removal
 Distributor assembly testing and service
 Vacuum advance timing test and adjustment
 Mechanical advance timing test and adjustment
 Contact point inspection, measurement and adjustment
 Distributor cap inspection
 Rotor inspection
 High tension and spark plug cable inspection and resistance test
 Electronic ignition system component inspection
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 Pick up coil inspection

 Ignition System Service
 spark plug cleaning, test, and service
Lighting System, Accessory and Body Electrical System Diagnosis and Repair
 Lighting system
 visual inspection
 lamp test
 installation
 Service
 Horn, Wiper and Washer, Cooling Fan and Instrument inspection, test, and Service
 Electrical Accessory Service
 Gauges inspection and
 Instrument Cluster Diagnosis
 Electronic Throttle Control Diagnosis and service
 Speed Control Switch Test
 Stop Lamp Switch Test
 Speed Sensor Test
 Electronic Speed Control Component Tests
Heating and Air Conditioning

A/C System Diagnosis and Repair
 Identify and interpret heating and air conditioning concern; determine necessary action.
 Research applicable vehicle and service information, such as heating and air conditioning
system operation, vehicle service history, service precautions, and technical service
bulletins.
 Locate and interpret vehicle and major component identification numbers (VIN, vehicle
certification labels, calibration decals).
 Performance test A/C system; diagnose A/C system malfunctions using principles of
refrigeration.
 Diagnose abnormal operating noises in the A/C system; determine necessary action.
 Identify refrigerant type; conduct a performance test of the A/C system; determine
necessary action.
 Leak test A/C system; determine necessary action.
 Inspect the condition of discharged oil; determine necessary action.
 Determine recommended oil for system application.
Refrigeration System Component Diagnosis and Repair
 Compressor and Clutch

Diagnose A/C system conditions that cause the protection devices; determine necessary action.
 Inspect A/C compressor drive belts; determine necessary action.
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 Inspect, test, and/or replace A/C compressor clutch components and/or assembly.
 Remove and reinstall A/C compressor and mountings; measure oil quantity; determine
necessary action.
 Evaporator, Condenser, and Related Components
 Determine need for an additional A/C system filter; perform necessary action.
 Remove and inspect A/C system mufflers, hoses, lines, fittings, O-rings, seals, and service
valves; perform necessary action.
 Inspect A/C condenser for airflow restrictions; perform necessary action.
 Remove and reinstall receiver/drier or accumulator/drier; measure oil quantity; determine
necessary action.
 Remove and install expansion valve or orifice (expansion) tube.
 Inspect evaporator housing water drain; perform necessary action.
 Remove and reinstall evaporator; measure oil quantity; determine necessary action.
 Remove and reinstall condenser; measure oil quantity; determine necessary action.
 Heating, Ventilation, and Engine Cooling Systems Diagnosis and Repair
 Diagnose temperature control problems in the heater/ventilation system; determine
necessary action.
 Perform cooling system, cap, and recovery system tests (pressure, combustion leakage,
and temperature); determine necessary action.
 Inspect engine cooling and heater system hoses and belts; perform necessary action.
 Inspect, test, and replace thermostat and housing.
 Determine coolant condition and coolant type for vehicle application; drain and recover
coolant.
 Flush system; refill system with recommended coolant; bleed system.
 Inspect and test cooling fan, fan clutch, fan shroud, and air dams; perform necessary
action.
 Inspect and test electric cooling fan, fan control system and circuits; determine necessary
action.
 Inspect and test heater control valve(s); perform necessary action.
 Remove and reinstall heater core.
 Operating Systems and Related Controls Diagnosis and Repair
 Diagnose malfunctions in the electrical controls of heating, ventilation, and A/C (HVAC)
systems; determine necessary action.
 Inspect and test A/C-heater blower, motors, resistors, switches, relays, wiring, and
protection devices; perform necessary action.
 Test and diagnose A/C compressor clutch control systems; determine necessary action.
 Diagnose malfunctions in the vacuum and mechanical components and controls of the
heating, ventilation, and A/C (HVAC) system; determine necessary action.
5. Inspect and test A/C-heater control panel assembly; determine necessary action.
 Inspect and test A/C-heater control cables and linkages; perform necessary action.
 Inspect A/C-heater ducts, doors, hoses, cabin filters and outlets; perform necessary action.
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 Check operation of automatic and semi-automatic heating, ventilation, and air-

conditioning (HVAC) control systems; determine necessary action.
 Refrigerant Recovery, Recycling, and Handling
 Perform correct use and maintenance of refrigerant handling equipment.

 Identify (by label application or use of a refrigerant identifier) and recover A/C system
refrigerant.
 Recycle refrigerant.
 Label and store refrigerant.
 Test recycled refrigerant for non-condensable gases.
 Evacuate and charge A/C system
3.10.3 Automotive Performance Testing and Evaluation

 Mockup
 Fuel system Component Inspection and
Servicing Tools
 Compression tester, leakage tester, vacuum
tester, distributor tester, spark plug tester,
and others
 Eddy current dynamometer, engine
analyzer, emission analyzer
 Cooling system component tester
 Brake Shoe Grinder
Theoretical
 Testing equipment
 Introduction
 Reading and interpreting
 Introduction
 Proper use of equipments
 Commonsense safety rules
 Fires
 Testing Procedure
 Typical tune-up
 Maintenance tune-up
 Diagnostics tune-up
 Engine diagnostics
 Fundamentals of Troubleshooting
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 Verify the complaint
 Define the problem
 Isolate the problem
 Pinpoint the problem
 Identify the problem
 Maintenance Tune-Up
 Compression test
 Cylinder leakage test
 Cylinder power balance test
 Oil pressure test
 Engine cranking vacuum test
 Engine running vacuum test
 Engine performance testing
 Indicated Horse power
 Brake Horse power
 Mean effective pressure
 Specific fuel consumption
 Thermal efficiency
 Mechanical efficiency
 Exhaust quality testing and Emission Controls
 Hydrocarbons
 Carbon monoxide
 Emission standards
 Exhaust gas analyzer (four-gas analyzer and five gas analyzer)
 Pinpoint testing with an exhaust gas analyzer
 Air injection system
 Catalytic converters
 Positive crankcase ventilation systems
 Exhaust gas recirculation systems
 Spark controls
 Engine modifications
 Ignition , starting and charging System Testing
 Battery testing
 Starter motor testing
 Alternator testing
 Primary circuit: breaker-point ignition system
 Ignition points
 Ignition condenser
 Ignition coil testing
 Secondary circuit
 Automotive Oscilloscope
 Basic Oscilloscopes
o Ignition scope patterns
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o Primary pattern
o Secondary pattern
o Electronic ignitions
o Charging systems
o Electronic fuel injection
 Detailed scope Analysis
 Firing line
 Spark line
 Coil output
 Coil input
 Secondary insulation test
 Dwell section
 Electronic ignitions
 Power train and brake testing
 Gear box test
 Clutch test
 Final drive test
 Differential test
 Drive axles
 air brake tests
 hydraulic brake tests
 vacuum brake and electric brake test
Fuel system component testing
 Gasoline fuel system
 Fuel system component troubleshooting and diagnosis
 Fuel tank inspection and repair
 Fuel tank sending unit inspection and servicing
 Fuel line leakage inspection and repair
 Fuel filter cleaning
 Mechanical fuel Pump
 Vacuum pressure test
 Pumping pressure test
o Delivery capacity test
 Carburetor possible problems and diagnosis
 Carburetor quick test
 Carburetor circuit test
 Carburetor mechanical linkage inspection and service
 Carburetor chock circuit inspection
Diesel fuel system
 Fuel system component troubleshooting and diagnosis
 Fuel tank inspection and repair
 Fuel tank sending unit inspection and servicing
 Fuel line leakage inspection and repair
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 Fuel filter cleaning

 Transfer pump test and repair
 Injection pump test
 Injector Nozzle
 Spray patter test
 Back pressure test
 Leakage test
 Opening pressure
 Injector Nozzle opening pressure adjustment
Steering and suspension systems testing
 Steering system possible problems
 Steering wheel free play inspection and adjustment
 Steering linkage visual inspection and repair
 Power steering gear box inspection and service
 Steering angle or wheel alignment measurement and adjustment
 Camber
 Caster
 Toe-in or toe-out
 Steering axis inclination(SAI)
 Suspension systems component visual inspection
 Vehicle ride height inspection
 Leaf spring leaves inspection and repair
 Coil spring inspection and repair
 Shock absorber inspection and service
 Stabilizer bar inspection and service
 Steering knuckle inspection and service
 Tyre and wheel inspection and repair
 Wheel balance test
Cooling systems testing
 Liquid cooling system
 Cooling system possible problems and diagnosis
 Cooling system component visual inspection and repair
 Radiator Pressure cap pressure testing
 Radiator tube cleaning and repair
 Fin inspection and repair
 Hose or tube inspection
 Fan blade inspection
 Water pump leakage inspection and repair
 thermostat test
 Radiator flushing
o Fast flushing
o Chemical flushing
o Reverse flushing
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 Air cooled system

 Probable problems and remedy
 Fin inspection and service
 Shroud, baffle plate inspection and repair
 On vehicle inspection and adjustment practice
 Ignition system
 Fuel system
 Charging system
 Clutch
 Gearbox
 Valve clearance adjustment
 Engine oil inspection, change and replacing
 Radiator reverse flushing
Practical
 Demonstrations of various types of fire

 How to use fire extinguisher practice
 Demonstration of testing equipments
 Demonstrations of personal and work shop safety rules
 Fundamentals of general troubleshooting
 Verify the complaint
 Define the problem
 Isolate the problem
 Pinpoint the problem
 Identify the problem
 Engine cylinder compression test
 Engine cylinder leakage test
 Engine cylinder vacuum test
 Engine oil pressure test
 Engine performance testing using eddy current dynamometer
 Brake horse power
 Mechanical efficiency
 Power and torque curve
 Volumetric efficiency
 A/F ratio
 Specific fuel consumption
 Thermal efficiency
 Exhaust Quality Testing
 Exhaust smoke Quality Test
 Measurement of exhaust gas percentage concentration of (HC, CO,CO2, NOX) using
exhaust gas analyzer
146 | P a g e
 Performance evaluation of Catalytic converters

 Possible problems and remedies of catalytic converter
 Positive crankcase ventilation systems performance testing and repair
 Ignition , starting and charging System Testing
 Battery electrolyte testing and preparation
 Battery inspection, and load and No-load testing
 Batter charging (series, parallel)
 Starter motor test and repair
 Alternator and regulator test and repair
 Dwell angle test and contact point setting
 Condenser or capacitor test
 Ignition coil testing
 Distributor vacuum and mechanical advance test and adjustment
 Ignition timing adjustment
 Spark plug cleaning, test, and service
 High tension and spark plug cable resistance test
 Automotive Oscilloscope
 Ignition scope patterns
 Primary pattern
 Secondary pattern
 Charging systems
 Electronic fuel injection
 Firing line
 Spark line
 Coil output
 Coil input
 Secondary insulation test
 Dwell section
 Fuel system component testing
 Gasoline Fuel Pump testing
 Air cleaner cleaning and service
 Carburetor quick test
 Idle and mixture screw adjustment
 Chock valve testing and adjustment
 Fuel injection pump testing and timing adjustment
 Injector Nozzle testing
o opening pressure test
o leakage test
o back pressure test
o spray pattern test
 injector nozzle pressure adjustment
o using screw
147 | P a g e
o using shims
 Steering and suspension systems testing
 Steering system testing
 Power steering
 wheel alignment
 tire inspection and test
 Suspension systems inspection and testing
 Shock absorber
 Leaf spring
 Coil spring
 Cooling systems testing
 Cooling systems testing
 Radiator cap test
 thermostat test
 Radiator reverse flushing
 On vehicle inspection and adjustment practice.
3.10.4 Automotive Transmission and driveline diagnosis, inspection,

and repair

 Mockup
 Clutch/Driveshaft/Differential/Drive Axle
 Manual Transmission/Transaxle
 Automatic Transmission/Transaxle
 Different Types Of Measuring Tools
 Oil And Diesel Fuel
Module 1: Manual Transmission And Driveline Components: Inspection and Service
 Clutch
 purpose
 constructional details
 working principles
 types of clutch
 Clutch Assembly
 Manual Transmissions/ Transaxle
 purpose
 classifications of manual transmissions
o types of conventional transmission
148 | P a g e
o transmission versus transaxle

o basic gear
o gear ratio calculation
o transmission power flow
 transfer case
 purpose
 constructional details and working principles
 driveshaft assembly
 purpose of propeller shaft
 types of purpose of propeller shaft
 purpose and types of universal joints
 purpose and constructional details constant velocity joints
 types of constant velocity joint
 comparison of universal joint and constant velocity joint
 final drive and differential
 final drive assembly
 reduction gear ratio
 purpose of differential
 construction, working principles of differential
 Drive axles
 purpose
 types of drive axle
o semi floating
o 3/4th floating
o full floating
 front wheel drive (FWD) axle
 rear wheel drive (RWD) axle
 four wheel drive(4WD) axle
Practical
 clutch
 possible problems diagnosis
 Inspection and servicing
 free pedal and linkage adjustment
 bleeding
 Transmission/transaxle
 Removal/ Installation Procedures RWD and FWD vehicles
 lubricant check
 diagnosing problems
 cleaning and visual Inspection
 Road test
 backlash measurement and adjustment
 transmission service
149 | P a g e
 speedometer inspection and repair

 transfer case
 possible problems and diagnosis
 Component inspection(backlash, free play)
 linkage adjustment
 driveshaft assembly
 propeller shaft crack, dent inspection
 propeller shaft measurement
 universal joint component inspection and service
 constant velocity component inspection and service
 final drive and differential
 problems diagnosis
 component inspection(backlash measurement)
 diagnosis differential noises
 servicing the final drive assembly
 free play check up and adjustment
 road inspection
 drive axle
 problem diagnosis
 removal, disassembly and assembly of various types of axles
 and servicing
Module 2: Automatic Transmission/Transaxle Inspection and Service
 Automatic transmission/transaxle
 Purpose of Transmission
 Intro To Transmissions and Transaxles
 Benefits of automatic transmission/transaxle
 Types of automatic transmission/transaxle
 Working operations of automatic transmission/transaxle
 Constructional details of automatic transmission/transaxle
 Drive Train Theory and General Operation
 Introduction
 Drive train theory
 Torque multiplication
 Basic gear theory
 Gear ratios
 Transmissions
 Transmission gears
 Basic operation
 Electronic controls
 Transmission and transaxle housings
150 | P a g e
 Planetary gearing
 Hydraulic basics
 Fundamentals of Fluid Couplings and Torque Converter
 Principles of Operation
o Fundamental Coupling Principle
o Components( Impeller, Turbine, Stator, and Torque Converter Clutch Assembly)
o Operation of a Torque Converter ( Driving Member (Impeller), Driven Member
(Turbine))
 Oil Flow and Motion in the Housing
 The Stator Effect
 Automatic Transmission Fluid Cooler
Hydraulic Torque Multipliers and Planetary Gear Sets
 Components
 Clutch Assemblies
 Bands/ Servos/ Accumulators
 Over-Running Clutch/ Sprag
 Component Functions
 Clutch Assemblies
 Bands/ Servos/ Accumulators
 Over-Running Clutch Assembly
 Planetary gear sets and shafts
 Gear reduction
 Overdrive ; Direct drive Reverse ; Neutral
 Compound planetary gear sets
The Flow of Power
 Components Operation
 Power Flow: Drive Positions
 Drive Breakway/Manual Low
 Second Gear (Drive)
 Third Gear (Drive/Direct)
 Four Gear/Overdrive
 Reverse Gear
Common Automatic Transmissions
 Introduction
 Simpson gear train
 Ravigneaux gear trains
Hydraulic Systems and Electronic Automatic Transmissions
 System Basics
 Transmission Hydraulic System
 Control System-Valve Body
Practical
 automatic transmission/transaxle service
151 | P a g e
 automatic transmission fluid inspection

 problem diagnosis
 leak inspection
 static and dynamic road test
 linkage inspection and adjustment
 pressure test
 rebuilding transmission
 Removal, Disassembly, and Reinstallation of automatic transmission
 Remove and reinstall transmission and torque converter (rear-wheel drive).
 Remove and reinstall transaxle and torque converter assembly.
 Disassemble, clean, and inspect transmission /transaxle.
 Inspect, measure, clean, and replace valve body (includes surfaces and bores, springs,
valves, sleeves, retainers, brackets, check-balls, screens, spacers, and gaskets), and torque
valve body bolts.
 Inspect servo bore, piston, seals, pin, spring, and retainers; determine necessary action.
 Inspect accumulator bore, piston, seals, spring, and retainer; determine necessary action.
 Assemble transmission/transaxle.
 Inspection, repair and replace of Oil Pump and Converter
 Inspect converter flex plate, attaching parts, pilot, pump drive, and seal areas.
 Measure torque converter endplay and check for interference; check stator clutch.
 Inspect, measure, and replace oil pump assembly and components.
 Check torque converter and transmission cooling system for contamination.
 Inspection, repair and replace of Gear Train, Shafts, Bushings and Case
 Measure endplay or preload; determine necessary action.
 Inspect, measure, and replace thrust washers and bearings.
 Inspect oil delivery seal rings, ring grooves, and sealing surface areas.
 Inspect bushings; replace as needed.
 Inspect and measure planetary gear assembly (includes sun, ring gear, thrust washers,
planetary gears, and carrier assembly); replace as needed.
 Inspect case bores, passages, bushings, vents, and mating surfaces; determine necessary
action.
 Inspect transaxle drive, link chains, sprockets, gears, bearings, and bushings; perform
necessary action.
 Inspect measure, repair, adjust or replace transaxle final drive components.
 Inspect and reinstall parking pawl, shaft, spring, and retainer; determine necessary action.
 Inspection, repair and replace Friction and Reaction Units
 Inspect clutch drum, piston, check-balls, springs, retainers, seals, and friction and pressure plates;
replace as needed.
 Measure clutch pack clearance; adjust as needed.
 Air test operation of clutch and servo assemblies.
 Inspect roller and sprag clutch, races, rollers, sprags, springs, cages, and retainers; replace as
needed.
 Inspect bands and drums; adjust or replace as needed.
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3.10.5 Engine and engine systems Service

 Mockup
 Sectional fuel system components
 Engine component cleaning, inspection,
servicing and reconditioning tools and
equipments
 Various fuel system Component Inspection
and Servicing Tools
 Various cooling and lubrication system
Component Inspection and Servicing Tools
 Diesel and petrol fuels
 Engine oil SAE-30 and SAE-40
Module 1:Engine Service

Theoretical
 Measurement Techniques and Equipment / Component Inspection

Measuring tools
 Outside Micrometer
 Components of the Tool
o Measuring and Reading
o Metric
o Standard
 Applications and Care

 Inside Micrometer
 Comparison With Outside Micrometer
o Measuring and Reading
o Applications and Care
 Small Hole Gauges

 Telescoping Gauge
o Applications/Operation
o Split-Ball Gauge
o Applications/Operation
 Feeler Gauge
o Applications
o Proper Use and Handling
 Magnetic
 Non-Magnetic
153 | P a g e
o Dial Indicator
 Proper Mounting of Dial Indicator
o Tool Holding Fixtures
o Applications
o Keeping Tool In Calibration/Damage Prevention
o Straight Edge
o Applications/Operation/Care
o Use With Feeler Gauge
 Introduction to Engines
 Engine Construction
 Engine Classifications
 Design Features
 Operational Cycles
 Number of Cylinders
 Cylinder Arrangement
 Valve Train Type
 Ignition type
 Cooling System
 Fuel Type
 Automotive engine designs and diagnosis
 Four-Stroke Gasoline Engine
o Intake Stroke
o Compression Stroke
o Power Stroke
o Exhaust Stroke
 Two-Stroke Gasoline Engine
 Characteristics of Four-Stroke Engine Design
 In-Line Engine
 V-Type and W-Type Engines
 Slant Cylinder Engine
 Opposed Cylinder Engine
 Valve and Camshaft Placement Configurations
 Overhead Valve (OHV)
 Overhead Cam (OHC)
 Valve and Camshaft Operation

 Engine Location
 Front Engine Longitudinal
 Front Engine Transverse
 Mid-Engine Transverse
 Components: Basic Function And Operation
 Crankshaft
 Connecting Rods and Bearings
 Camshaft
154 | P a g e
 Cylinder Bock
 Cylinder Head
Practical
 measurement tools and equipment reading, measuring, and handling practice

 Preliminary Engine Diagnosis
 Engine vacuum
 Cylinder power balance
 Perform cranking compression test determine necessary action
 Perform cylinder leakage test determine necessary action
 Diagnose the cause of excessive oil consumption, unusual engine exhaust color, odor, and
sound, determine necessary
 Test cooling system for leaks and proper operation
 Noise Diagnosis
 Using a Stethoscope
 Common Noises
 Ring Noise
 Piston Sla
 Piston Pin Knock
 Ridge Noise
 Rod-Bearing Noise
 Main or Thrust Bearing Noise
 Tappet Noise
 Abnormal Combustion Noises
 Engine Pre-Teardown Diagnosis
 Reasons for Overhaul
 Compression Problems
 Oil Consumption
 Abnormal Engine Noises
 Poor Engine Performance
 Cylinder Contribution
 Compression Test /
 Volumetric Efficiency
 Cylinder Leakage
 Power Balance Test
 Manual
 Scan Tool
 Vacuum Testing
 Idle
 Cruise
 Acceleration
 Wide Open Throttle
 Deceleration
 Crack Detection and cleaning
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 Pre-Cleaning for Crack Detection

 Chemicals Used for Cleaning
 Machines and Equipment Used For Cleaning
 Other Cleaning Methods
 Component Inspection Procedures
 Engine Removal From Vehicle – General Procedure
 preparation for engine removal
 Under the Hood
 Underneath the Vehicle
 Engine Removal Procedures
 Engine cylinder head and Block component inspection, Service, and Reconditioning
 Cylinder Heads
 Valve Guides and Seals
 camshaft
 Valves
 Valve Seats
 Valve Spring Assembly
 Rocker Arms and Push Rods
 Cylinder Block / Cylinder
 Crankshaft
 Connecting Rod
 Piston and piston rings
 Bearings and seals
 Complete Engine Assembly And Start-Up Procedures
o Engine Reassembling
Engine Start-Up Procedures
Module 2: Automotive Fuel System inspection and service
Theoretical
Gasoline Fuel Systems

 Review Gasoline Fuel System
 Properties Of Gasoline
 Air-Fuel Ratio
 Gasoline Combustion
 Fuel System Components:
o Introduction
o Fuel Tank
o Fuel Gauges
o Fuel Filters
o Fuel Pump
o Fuel Lines And Hoses
o Intake and Exhaust Manifold
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 Purpose, construction of intake system

 Air cleaner
 Function
 types
 Principles of Carburetion
 Introduction
 Definitions
 Carburetor
 Carburetor circuits
 Float System
 Idle System
 Off Idle System
 Acceleration System
 High-Speed System
 Full-Power System
 Choke System
 Carburetor Accessories
 Computer-Controlled Carburetors
 Carburetor Troubles
 Gasoline Fuel Injection Systems
 Introduction
 Timed Fuel Injection System
 Throttle Body Injection System
 Exhaust and Emission Control Systems
 Introduction
 Exhaust Manifold
 Manifold Heat Control Valve
 Muffler
 Catalytic Converters
 Air Injection System
 Positive Crankcase Ventilation (PCV) System
 Exhaust Gas Recirculation (EGR) System
 Fuel Evaporization Control System
Diesel Fuel Systems
 Diesel Fuel Systems
 Diesel Fuel
 Combustion Chamber Design
 Types Of Governors
 Mechanical Governors
 Hydraulic Governors
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 Electronic Governors
 Diesel Fuel System Components
 Methods of Injection
 Introduction
 Fuel Injection Systems
 Caterpillar Fuel Systems:
 Fuel pump-Type Fuel Systems
 Introduction
 Types of Injection Pump
 Injection Pump Accessories
 Governor
 Nozzle
 Superchargers and Turbochargers
 Introduction
 Superchargers
 Turbochargers
 Cold Weather Starting
 Introduction
 Glow Plugs
 Manifold Flame Heater
 Ether
 Glow plug testing
 Glow plug service
Electronic Fuel Injection (EFI) system
 Fundamentals
 Benefits and purpose of electronic fuel injection systems
 Constructional details of electronic fuel injection systems
 Types of electronic fuel injection systems
 Working principles of electronic fuel injection systems
 Basic components of electronic fuel injection systems
 E.F.I. component and its relation to adjacent components.
 Emission Control Theory
 purpose
 The construction and operation
 The elements of combustion and the products of combustion
 the effects by-products on the atmosphere.
 The devices used to control emissions.
 The construction and operation of devices used to control emissions.
 Electronic Instrumentation Theory
158 | P a g e
 purpose
 The construction and operation
 Component and its relation to adjacent components.
 Types
Practical
 Petrol Fuel System
 Air cleaner inspection and service

 Fuel pump inspection and testing
 Fuel filter service
 Fuel Tank and Fuel Lines Inspection and Service
 Carburetor circuit demonstration
 Carburetor service
 Intake manifold, Air Cleaner inspection and servicing
o Air cleaner(dry and wet-type) cleaning and service
 Diesel Fuel System
 System Demonstration on the vehicle

 Problem diagnosis
 Dirt In Fuel System
 Water In Fuel System
 Air In Fuel System
 Cleaning Injectors
 Fuel tank, fuel line inspection and repair
 Fuel filters cleaning, inspection and service
 Fuel feed pump test and service
 Fuel injection pump test, timing adjustment and servicing
 Injector nozzle inspection and service
 General Troubleshooting
 Electronic Fuel Injection Repairs
 Component Demonstration
 Problem diagnosis
 Identify the cause of electronic fuel injection system malfunctions.
 Correct electronic fuel injection systems malfunctions by repairing, adjusting or replacing
system components as appropriate.
 Emission Control System Repairs
 Circuit demonstration
 Identify the cause of emission control system malfunctions, using appropriate test
equipment, including 5-gas analyzers
 Repair, clean, adjust, or replace components in emission control systems, as appropriate,
to meet manufacturer and government standards.
 Electronic Instrumentation Repair
159 | P a g e
 Circuit demonstration
 Identify the cause of electronic instrumentation system malfunctions.
 Repair or replace components in electronic instrumentation systems, as appropriate.
Module 3:Engine Cooling And Lubrication System Inspection And Service
 Engine Cooling Systems
 Introduction
 Purpose
 types
 Air-Cooled System
o Application Layout
o Application
o Components
o Limitation
 Liquid –cooled system
 Application
 Requirements
 Constructional details and operation
o Purpose, types and components of radiator
o Water jacket
o Water pump
o Hoses
o Expansion tank
o Radiator pressure cap
o Thermostat
 Liquid cooled versus air cooled system
 Engine Lubrication System
 Introduction
 Purposes Of Lubrication
 Engine Oil
 Lubricating Systems
o oil pump
 Types of Oil Pumps
 Rotor-type
 Gear-type
o oil pump pickup
o oil pan or sump
o pressure relief valve
o oil filter
o engine oil passages or galleries
o engine bearings/clearance
160 | P a g e
o oil pressure indicator

o oil seals and gaskets
o dipstick
 Types Of Lubricating (Oil) Systems
 Lubricating System Problem Diagnosis
 Lubricating System Maintenance
Practical
 Servicing The Liquid-Cooled System
 Flushing The System

 Antifreeze Service
 Cooling System Tests:
o Cooling System Pressure Test
o Combustion Leak Test
o Thermostat Test
o Engine Fan Test
 Servicing and Repairing Cooling System Components
 Water Pump
 Thermostat
 Hoses
 Fan And Belt
 Radiator And Pressure Cap
Lubrication System Servicing
 demonstration of various types of lubrication system
 Visual Inspection Oil Pan Or Sump
 Inspection of oil pump and oil strainer
 Cleaning and servicing of oil filter
 Replacement of engine oil and oil filter
3.10.6 Steering, Suspension, and Wheel Alignment

12 days 24 Hrs 60Hrs  Diesel and petrol Vehicle
 Chassis Mockup
 Sectional suspension and steering system
components
 Steering and suspension cleaning, inspection,
servicing and reconditioning tools and
equipments
 wheel alignment and wheel balancer testing
machine
161 | P a g e
 Introduction to Steering, Suspension, And Alignment
 Introduction Steering Systems

 Introduction of Suspension Systems
 Introduction of Wheel Alignment
 Introduction of Wheel Balance
 Suspension Systems
 function of suspension
 suspension fundamentals
 types of suspension
 Front suspension
 Torsion Bar
 Description
 Operation
 Service
 Coil Spring
 Description
 Operation
 Service
 MacPherson Strut
 Description
 Operation
 Service
 Anti-Sway Bar
 Description
 Operation
 Service
 Inspection and Maintenance of Front Suspension Systems
 Rear Suspension Systems
 Leaf Spring
o Description
o Operation
o Service
 Semi-Independent / Independent Systems
o Description
o Operation
o Service
 Shock Absorbers / Struts
162 | P a g e
o Description
o Operation
o Service
 Air Suspension Systems
 Description of System
 Operation of System
 Trouble Shooting and Diagnosis
 Service and Repair
 Wheels, Tires, and Wheel Bearings
 Description of Wheels
o Construction
o Design
o Service
 Description of Tires
o Construction
o Design
o TPMS – Tire Pressure Monitoring System
 Government Regulation
 System Design
 Sensor Types
 Operation
 Diagnosis
 Service
Mounting Procedure
 Indexing Tires
 Wheel Balance
 Fundamentals of Wheel
Balance
 Dynamic
 Static
 Wheel Balancer Types
o Computer Spin-Balancer
o Semi-Automatic Balancer
o Bubble Balancer
 Diagnosis of Wheel and Tire Balance and Run-out
 Service of Wheel and Tire Balance and Run-out
 Match Mounting to Correct Wheel Balance
 Wheel Bearings
163 | P a g e
 Types
 Description
 Operation
o Maintenance and Inspection
o Wheel Bearing Service
Steering Systems
 Linkage Steering System
 Description
 Operation
o Manual
o Power Assist
 Inspection and Maintenance
 External-Ram Steering System
 Description
 Operation
o Power Assist
 Rack and Pinion Steering Systems
 Description
 Operation
o Manual
o Power Assist
 Steering Gearbox Power Steering System
 Description
o Re-circulating Ball Type
 Operation
o Manual
o Power Assist
 Hydraulic Principals
 Fluids
 Pressure Balance and Imbalance
 Control Valves
o Spool Valve
o Rotary Valve
 Power Steering Pumps
164 | P a g e
 Description
 Operation
o Power Steering Pressure Sensors
o Pressure Relief Valves
 Fluid Leak Diagnosis
 Constant Velocity Joints
 Description
 Operation
Wheel Alignment
 Wheel Alignment
 Wheel Alignment Fundamentals

o Caster
 Use in Correcting For Road Crown
 Camber
 Toe
 Steering Axis Inclination (SAI)
 Toe-Out On Turns (Turning Radius)
 Thrust Angle (Tracking)
 Diagnosis
 Service procedure
Diagnostic Checks
 Introduction
 Wander or Directional Stability Check
 Lateral Pull or Lead
 Vibration, Shake, or Shimmy
 Steering Wheel Return to Center
 Low Speed Wobble
 Tire Wear Patterns
 Reading Tire Wear
Practical
 Suspension System
 Possible problems of suspension system

 Problem Diagnosis of Coil Spring
 Inspection and Replacement of Coil Springs
165 | P a g e
 Problem Diagnosis of Leaf Spring

 Inspection and Servicing of Leaf Spring
 Shock Absorber Inspection and Overhauling
 Inspection and Replacement of Front Shock Absorber
 Inspection and Replacement of Lower Arm Rear Bushing
 Inspection of Suspension Arm
 Inspection and Replacement of Stabilizer
 Steering System
 steering component visual inspection

 steering system problem diagnosis
 steering wheel free play test and adjustment
 Removal and Installations of Steering Linkage
 Disassembly and Assembly of Idler Arm Linkage
 Rack and Pinion Steering Gear Inspection and Servicing
 Articulated and ball and nut types steering system Inspection and Servicing
 Checking Drive Belt Tension, Fluid Level
 Bleeding of Power Steering System
 Fluid Pressure Check
 Power Steering Pump Inspection and Overhauling
 Inspection and Replacement of Gear Housing Components
 Wheel Alignment Or Steering Geometry Components Inspection And Service
 steering angle measurement using steering geometry

o camber angle
o caster angle
o toe-in
o toe-out on turns or turning radius
 steering angle adjustment

o using threads
o using shims
 Diagnostic Checks
o Wander or Directional Stability Check
o Lateral Pull or Lead
o Vibration, Shake, or Shimmy
o Steering Wheel Return to Center
o Low Speed Wobble
o Tire Wear Patterns
 Reading Tire Wear
 Inspection and test tyre wear and pattern condition using a Wheel balancer
machine
166 | P a g e
3.10.7 Refrigeration and Air-conditioning

11 days 54 Hrs 20Hrs  Industrial refrigeration training apparatus
 Domestic refrigeration
 Air condition training apparatus
Module 1: Basic Refrigeration & Air Conditioning
 Thermodynamic systems,
 Energy of a system related to temperature difference,
 different cycles in thermodynamics
 Units of refrigeration
 Refrigerators and heat pump
 Reverse Carnot cycle for refrigeration
 Vapour compression refrigeration system and its analysis
 Air refrigeration system
 Absorption refrigeration system
 Properties of ideal refrigerant
 Types of air conditioning systems and their various uses
 Understanding the parameters for human comfort
 Building heat gains and losses and basic needs for equipment sizing
 The environmental impact of air conditioning and refrigerants and how it can be improved
 Introduction and understanding of Psychrometrics (characteristics of air)
 Summer air conditioning: Hot and dry weather and its representation on psychrometric chart
 Air conditioning system for hot and dry weather and its representation on psychrometric chart
 Air conditioning system for winter dry weather
 Introduction to pressure/enthalpy for refrigerants
 Practical analysis of systems and their operation
Practical
 Demonstration on Domestic and Industry refrigeration system
 Refrigeration system without load
 Refrigeration system with load
 Air-conditioning system
 Heating system
 Cooling system
 Ventilation
 Practical analysis of systems and their operation
Module 2:Design Principles

 Understanding general design requirements
167 | P a g e
 Building load estimation

 Calculating system requirements
 Equipment selection
 System design considerations including refrigeration and chilled water pipe-work, electrical services,
ductwork and ancillary equipment
 Environmental considerations and energy efficiency
 Sound measurement and the impact of noise
3.10.8 Heat Transfer

11 days 44 Hrs 30Hrs
Module 1:Heat Transfer
 basic concept on thermodynamics

 First law of Thermodynamics
 Non flow energy equation

 Application of steady flow energy equation to thermal systems
 Second law of Thermodynamics
 Carnot cycle
 Third law of Thermodynamics
 Review of Heat Transfer Fundamentals
 Relevance of Heat Transfer

 Modes of Heat Transfer
 Fourer’s law of conduction
 Newton’s law of Cooling
 Planks Law of radiation
Modes Heat transfer
 Conduction Heat Transfer
 One dimensional
 Plane wall
 Cylinder wall
 Thermal resistance
 Two dimensional
 The nodal network
 Finite difference form of the heat equation
 Convection Heat Transfer
168 | P a g e
 Natural convection
 Forced convection laminar and turbulent flow
 Thermal Radiation
 Thermal Stress Analysis
 Finned surfaces
Condensation and Boiling
 Introduction to condensation
 Film condensation
 Drop wise condensation
 Introduction to Boiling
 Boiling modes
 Pool Boiling
 Fow boiling
Thermal radiation
 Introduction to Thermal radiation
 Electromagnetic wave
 Electromagnetic spectrum
 Thermal radiation
 Surface Absorption, reflection, and Transmission
 Surface emission
 The concept of black surface
Heat Exchangers
 Parallel Flow heat exchanger
 Counter flow heat exchanger
 Cross flow heat exchanger
Practical
 Demonstration on conjugate Heat Transfer Analysis of a Shell-and-Tube Heat Exchanger
 Flow and Heat Transfer with Thermal Radiation
 Parallel Flow heat exchanger
 Counter flow heat exchanger
 Cross flow heat exchanger
169 | P a g e

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DEC short term training manual 2014

F DRE, MINISTRY OF DEFENCE

Short Term Trainings

Address: Defence Engineering College,

3.3.6 VLSI Design with VHDL, VERILOG and FPGA ........................ 37

3.8.2.2 Industrial Automation ............................................... 111

2. Purpose and Scope of the short-term training

2.4 Types of training programs

2.6 Class Cancellation

2.7 Certificate of Course Completion

2.8 Fees to Attend Short Term Training Classes

2.9 Industry Specific Training

2.10 Advertising Short Term Training

 Local newspaper advertisements.

2.11 Student Evaluation

2.14 Refund of course fee

2.16 Some of our clients

3.1 Armament Engineering

Course Theory Practical List of devices/equipments, hardware,

Broad course contents

3.1.2 Infantry weapons (Small arms)

Course Theory Practical List of devices/equipments, hardware, software used in

Broad course contents

Broad course contents

Module 1: Tank armaments

 Assembly and disassembly of various tank armaments including T-72

 Infantry weapon sighting and aiming systems

 strip and assembly of sighting system of artillery guns

3.1.4 Artillery maintenance

Course Theory Practical List of devices/equipments, hardware, software used

Broad course contents

Module 1: Artillery ordinance

Module 2: Recoil system, Cradle, Carriage& Mountings

 Elevating and transverse mechanism

Module 3: Power systems

 Requirement of power system

 Demonstration ,assembly and disassembly of hydraulic and electric power system

3.1.5 Rocket maintenance

Course Theory Practical List of devices/equipments, hardware, software

Broad course contents

 Classes of free flight rockets

 Demonstration of various types of rockets

 Assembly and disassembly of different rockets

3.2 Aeronautical Engineering

Course Theory Practical List of devices/equipments, hardware, software

Broad course contents

Module I:Investigation of the Flow conditions in a bend

 Kinematics of Local Fluid Motion

 Flow losses Investigation

 Streamfunctions and the Velocity Potential

 Determination of the pressure distribution of over aero foil

 Boundary layer Experiment

Module 2: Flow of compressible fluids Experiments

 The equations of steady one dimensional

 Pipe friction (pressure losses)

3.2.2 Computational Fluid Dynamics (CFD)

Course Theory Practical List of devices/equipments, hardware, software

 CFD Software: (Fluent and Gambit, ANSYS

Module 1: Basic CFD Training

Review of Fluid Dynamics and Compressible Flow

 What, when and why CFD?

Module 2: Advanced CFD Training

 Numerical Methods (FDM, FEM, FVM)