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SUMMARY
This paper discusses the opportunities for realising the control during factory testing, and a growing concern
full potential of modern digital partial discharge detec- for the technical condition of an ageing transformer
tors in the condition monitoring of large oil-filled trans- population has led to a focus on diagnostic methods.
formers, through the correlation of discharge patterns According to IEC 60076-3 partial discharge measure-
with typical discharge-inducing defects. The types of ment may be used for the commissioning test of a trans-
discharge which can be present in transformers are former. For transformers in service it would be useful to
analysed and this leads to a discussion on appropriate obtain a more detailed analysis based on partial dis-
test instrumentation to accurately and objectively ac- charge measurement in cases where gas-analyses has
quire, store and process discharge data. The range of given warnings of internal discharges.
discharge-inducing defects to be found in transformers
is discussed and this leads into the results of three in- In 1996 Cigré WG 15.01 established TF 15.01.04 to
vestigations by task force members of model geometries consider the possibilities for “Characterisation of differ-
representing such defects variously. In these studies ent discharges and their harmfulness to transformer in-
correlations were sought among the patterns of dis- sulation”.
charge activity and the nature/form of defect model. On
the basis of these investigations, key parameters are Partial discharge measurement has drawn much atten-
elucidated to include the phase angle of discharge ac- tion during recent years. Many studies relevant to GIS
tivity (start, mean and end phase), discharge repetition and machine insulation have been published. However,
rate and discharge magnitude. No evidence has been surprisingly little work has been published on dischar-
found to support the use of mathematical distributions ges in liquid impregnated insulation systems relevant to
of these primary parameters. In addition, from these in- power transformers. (Although problems associated
vestigations, the parameters which may influ- with the complex nature of the transformer circuit in
ence/control the results obtained (and hence which must measuring partial discharges have been recognised [1].)
be controlled) are discussed.
In this paper the task force wishes to draw attention to
Keywords some fundamental aspects of PD initiation and occur-
rence in impregnated insulation systems.
Transformer, Impregnated Insulation, Paper, Oil, Dis-
charges, Patterns, Defects, Moisture, Gassing.
*Members:
L.E.Lundgaard (NO) secretary, J.Poittevin (FR)(SC12),
1. INTRODUCTION J. Schmidt (SC12)(HU), D.Allen (AU), T.R.Blackburn
(AU), H.Borsi (DE), N.Foulon (FR), J.Fuhr (CH),
Generally, transformers are considered to be reliable N.Hosokawa (JA), R.E.James (AU), I.J.Kemp(GB),
apparatus. However, recent trends to improve quality O.Lesaint(FR), B.T.Phung(AU)
*
L.E.LUNDGAARD – SINTEF Energy Research, Sem Saelandsvei 11, N-7465 Trondheim Norway
Also some aspects of measuring techniques are dis- The acceptance criteria for the discharge level set in a
cussed. Finally some examples of representative defects commissioning test, is 300/500 pC measured at 1.5 UM
and their characteristic PD-signatures will be discussed during a 30 minute period after a short time over-stress
in the framework of some simple – but robust – physi- to 1.7 UM. However, the measured magnitude of a dis-
cal models. Our main goal is to create a datum for fur- charge will, as with rotating machines, depend on the
ther research in this field. coupling of the discharge pulse to the terminals. Fur-
thermore, the level referred to in the standards (e.g. IEC
2. INSULATION SYSTEM AND DISCHARGES IN 60270), is the largest repeatedly occurring apparent dis-
TRANSFORMERS. charge (measured with a quasi-peak detecting instru-
ment with a time constant less than 0,44 second). This
2.1. The insulation system of a transformer has to be distinguished from the maximum PD level re-
The insulation system in a transformer consist of oil and corded with modern instrumentation, which is able to
solid insulation (i.e. pressboard, paper and wood) used detect every single discharge occurring within the test-
for creating supports and cooling ducts for the wind- ing period.
ings. Deterioration of the cellulose is an irreversible
process, while the oil may be considered, at least par- The apparent charge is not always the best unit to quan-
tially, as self-healing. tify the magnitude of a discharge in an insulation sys-
tem, because a different apparent charge can be attrib-
An impregnated insulation system is very complex. uted to the same discharge source depending on its lo-
Moisture varies from one transformer to the other, and cation in the local field and its coupling to the winding.
will also vary with time and temperature. Therefore dif- The distances in the insulation system (i.e. voltage
ferences in conductivity of solid and liquid insulation is class) influence this coupling [5]. As an example a de-
to be expected. Liquid motion due to forced cooling and fect showing some 10,000 pC in a 20 kV system will
field enhanced charge injection will move space charges show some 1000 pC if located similarly in a 200 kV
around in the open oil volumes, thus influencing the lo- system. Theoretically, the acceptance level should
cal electric field stresses. The liquid movement may therefore be reduced for the higher voltage classes.
even give rise to electrostatic charge generation.
Referring to the IEC standard 60270, integrating the en-
The water content in the insulation, and the dynamic ergy dissipation that takes place over one period is an
fluctuation of humidity in pressboard and oil with trans- alternative of focusing on the discharge magnitude. The
former temperature is an important feature of the insu- dissipated energy may be estimated by summing the
lation system [2, 3, 4]. In particular humidity at the sur- charge multiplied by the instantaneous voltage (Σqi⋅Vi),
face of the paper is important for the occurrence of dis- provided a proper calibration has been made and the
charges. polarities of both charge and voltage are considered.
However, one should bear in mind that for many small
Typically a new transformer will have a moisture con- distributed discharges and for one large localised dis-
tent less than 1% (by weight). Before the vapour phase charge the dissipated energy may sum up to same.
technique was introduced in the 1960's the drying could
be less thorough. Over time the moisture content will The “scaling” of the discharge severity with the voltage
increase, both due to breathing and to ageing of the class may therefore be done in two ways:
cellulose in the insulation. The humidity of an old trans-
former can typically reach the 3% range. § By adapting the acceptance limit of the apparent
charge to the voltage class.
The field distribution will be homogeneous (e.g. be- § By use of the energy dissipated in the discharge.
tween windings) or semi-homogeneous (e.g. wedges
between turns and in-take leads). Typically the maxi- It has been assumed that surges may initiate discharges
mum fields occurring during service, (occurring e.g. at that afterwards will continue because the ac stress was
intake leads and at the windings’ ends), can be some 6 above the PD-extinction level. However, it has been
kVRMS/mm. In a core-form transformer the voltage will found that the ac level had to be very close to the PD-
– also in service - be in the order of 0.1 - 5 kVRMS be- inception to make it possible for an impulse to trigger
tween turns and some 4 – 5 kVRMS between discs. In sustained discharges [6, 7, 8].
shell-form transformer, the voltage between “discs” in
service is greater than this. The highest voltage would 2.2. Discharge types.
be in the order of 30 kVRMS. This is due to the differ- One may divide the discharge types in transformer in-
ence in winding arrangement. The number of “discs” in sulation into two types:
shell-form transformer is smaller than that of discs in • Discharges in an open oil volume (e.g. sliding dis-
core-form transformers. Therefore, the voltage distrib- charges on surfaces).
uted between “discs” (and therefore also clearances) • Discharges occurring within a confined space (e.g.
becomes greater than that between discs in core-form bubble, delamination or wedge).
transformer.
Often, discharges are thought of as very short duration charge at the opposite side that reduces the voltage
events. However, studies of discharges in open oil vol- across the void. This discharge type may, depending on
umes at impulse stresses, has shown that the final local conditions, be either a Townsend- or a streamer-
propagation length of such a discharge is related to the type discharge if it occurs in a vapour filled void. If it
total charge injected [9]. During the propagation many occurs in oil in a wedge, the event will - because the
current pulses (of some 10 nanoseconds duration) occur distance is short - develop over a short time. For these
and reilluminations are seen along the stems of the discharge types a measuring impedance with short time
streamer discharge structure [10, 11]. constant is adequate for a correct integration.
Figure 1 and Figure 2 show the structures of positive 3. INFLUENCE OF MEASUREMENT AND TEST
and negative discharges in open oil volumes, together CONDITION
with oscillograms of applied voltage, current and inte-
grated charge. The oscillograms show that, due to the 3.1. General considerations
time to reach the final size of the discharge, long time
constants are needed in the measuring impedance to 3.1.1. The frequency response of the measuring im-
obtain the properly integrated charge. The initiation pedance and discharge signatures.
voltage and the propagation velocity are different for When the instrumentation used is in accordance with
positive and negative discharges [11]. In addition, for ac IEC 60270 one can, because the instrumentation can be
stressing, two major types of discharges, namely the calibrated, talk about a real measurement. However, as
bubble- and the filamentary- type, both occurring at shown in Figure 3, even in the 10 – 1000 kHz regime,
positive and negative polarity, can be distinguished: the PD-magnitude measured in a liquid insulation –
• The slow bubble-type discharge, where the even in a calibrated system – is a highly questionable
“discharge” channel/void contain mainly vaporised parameter [16]. As shown, if the integration time con-
liquid [12]. stant is too small the discharge magnitude will be meas-
• The faster filamentary discharge [12], where there ured as smaller than it in reality is.
is a high temperature plasma - resulting in full dis-
sociation - within the channels [13]. This may, as shown, have a significant effect especially
Studies have shown that the discharges occurring in a when, in an attempt to eliminate interference due to ex-
point to plane gap under impulse and ac condition are ternal “noise”, very high frequencies are chosen for the
similar [14]. For this discharge type it is normal to dif- detector.
ferentiate between the initiation and the propagation
100
phase of the discharges (or streamers).
80
Air
60
[%]
40
20
Oil
Figure 1: a): Discharge from an earthside positive point, 0
b): oscillogram from positive discharge. 1E+004 1E+005 1E+006
Frequency
Resonance [ Hzf0] [Hz]
frequency
80
Number of discharges
50
Voltage p.u.[%]
60
0
Figure 4: Phase-resolved signature from a sharp metal- 40
lic point recorded over a 300 second period. -50
20
4,5
-100
Qavg(+)/Qavg(-)
4,0 0
Qmax(+)/Qmax(-)
3,5
0 90 180 270 360
3,0 Phase angle [deg]
2,5
Figure 6: PD-pulse number (full drawn curve) vs. phase
2,0
for distorted voltage shape (dotted curve) during in-
1,5
duced test.
1,0
0,5
4. PD PATTERN ANALYSES TECHNIQUES.
0,0
8 MHz
10 MHz
20 MHz
45 MHz
75 MHz
90 MHz
IEC 60270
Figure 5: The effect of the frequency response on the The first significant “expert system”, developed for
ratio of discharge amplitudes observed in positive and analyses PD signatures observed on an CRT, was pub-
negative half cycles lished by CIGRÉ in 1969 [18]. In the late 80’s comput-
erised data acquisition became commonly available, fa-
3.1.2. Measuring time cilitating effective acquisition, storage and processing
This must be as long as is feasible since discharge repe- of discharge patterns, e.g.:
tition rates in oil can be very low (see Figure 4). Cer- • Phase-Resolved Partial Discharge recording [19]
tainly >10 minutes and, as with factory tests, preferably which has been combined with various computer-
from one half to one full hour. This allows the pattern to ised pattern recognition methods, e.g. statistical
develop. However, it must be remembered that this is a analyses [20], neural network analyses [21], and
presentation of “statistical” phase position and masks fractal analyses [22]. The basic concept is that the
any temporal effects, e.g. bursts of discharge activity. discharge occurrence is statistically variable, but
over time locked to the power cycle. Patterns from
3.1.3. Dynamic range sources with low discharge rates are easily re-
Discharges in oil do appear with a large dynamic range. vealed.
To get both a good depiction of a pattern of large dis- • Frequency resolved discharge patterns have been
charges and small ones typically prevalent within a used to find “slots” in the frequency domain where
• noise is low. It has also been proposed for distin- formers in the field. To initiate discharges there has to
guishing between different defects in electrical ma- be a defect in the insulation system. Such defects in-
chines [23, 24, 25]. clude:
• Pulse sequence analyses with “voltage difference” Delamination may occur when thinner pressboard
plots have proved useful for revealing space charge sheets are glued together to form thicker barriers. Voids
effects due to discharges in solid insulation [26]. within delaminations may remain for a very long time.
For transformers it has been shown that discharge Voids may occur variously. They may occur in glue and
data of this type gives patterns with clear structures in connections with enamelled thread, furthermore in-
such as that shown in Figure 7. The method is less sufficient impregnation may give rise to voids. Some-
suited for situations with low discharge rates (i.e. < times (i.e. during commissioning) it is found that voids
1 per cycle) and for cases where conduction cur- disappear from one day to the next, as gas is absorbed
rents are significant compared to the charges re- by the oil and the cavity is filled with oil. Voids may
leased in the discharges. It has also been reported also occur in bushings. High moisture content combined
that these signatures are sensitive to the threshold with heat and high fields may create local high water
of the data acquisition system. vapour pressure and “puffing” effect of boards and
• Time resolved partial discharge recording [27] will winding insulation. Discharges in this spongy material
in principle offer possibilities to establish all of the may start thereafter.
patterns mentioned above. Bubbles may occur due to gas evolution from dis-
charges, and evaporation of water droplets. Experience
Phase resolved partial discharge plots are the most shows that a gas bubble in an open oil volume will be
common in use. Their advantage is that they easily may ripped into smaller bubbles which will quickly vanish
be combined with simple physical models and reason- when the first discharge occurs inside this bubble. Bub-
ing (in addition to or instead of synthetic intelligence), bles will therefore only exist at locations where they are
and they resemble what has previously been observed supported mechanically by solid insulation (e.g. in
on a CRT. wedges).
Free metallic particles may be left from the production
In liquid dielectrics, discharges have been seen to ap- process. Smaller particles will be carried by oil flow,
pear stochastically in bursts, and also to change with while larger ones will sink to the bottom. Dielectropho-
time in a systematic way. In addition, the electric field retic forces will attract high permittivity and conductive
distribution is influenced by space charges injected into particles towards high stress regions. However, free
and carried by the liquid. For these reasons, it is ex- particles can easily adhere to surfaces e.g. the surface of
pected that time resolved discharge recording will sup- a winding.
ply a new and necessary axis for an improved charac- Fixed metallic particles (e.g. in wood details, or fixed to
terisation of discharge behaviour in impregnated insu- paper in windings) may occur.
lation in the future. Moisture may occur due to ageing and may also be in-
troduced into the insulation during site erection. Mois-
ture will contribute in several ways to discharge incep-
tion and extinction. During a heating cycle in service
(e.g. when energising a transformer that has been off-
line), moisture may be pressed out of the solid insula-
Ui+1 - Ui tion. Due to poor solubility in the oil there will be a su-
per-saturation of the oil next to the cellulose surface re-
sulting in water droplets and bubbles [3]. Evaporation
of the water will give micro-bubbles giving rise to dis-
charges. Increased moisture content in the cellulose will
Ui – Ui-1 make the cellulose more conductive. In these condi-
tions, cellulose fibres will start acting like metallic par-
Figure 7: Pattern experienced during transformer test- ticles. Fibres sticking out from paper surfaces and fibres
ing, believed to origin from a 100 – 150 pC surface dis- moving in the oil may initiate discharges. Increased
charge. moisture content will also increase the dielectric losses.
During a cooling cycle, water may condense and be lo-
5. EXAMPLES OF PD PRODUCING DEFECTS IN cally absorbed by pressboard. Pressboard has been seen
TRANSFORMERS AND THEIR PATTERNS to “puffed up” due to heat developed by dielectric
losses and evaporation of water within the pressboard.
5.1. PD sources in a transformer. As a consequence internal discharges may become
In a well-designed transformer insulation, which is prevalent in the cavities within the pressboard.
properly dried and impregnated, it is very difficult to Bad connection of electrostatic shields will give large
initiate discharges. However, discharges do occur in discharges because the capacitance of the defect is
transformers as found both from PD-measurement dur- large. The “bad connection” will usually have a defined
ing commissioning and from gas analyses from trans- breakdown voltage (UBD). The result is discharges ap-
pearing on the rising flank with voltage independent charge effects from the preceding half cycle are mini-
amplitudes (Q= C⋅UBD). mal. The discharge amplitudes do increase with voltage
along the rising flank. Sometimes Trichel-like behav-
Static electrification will give rise to local charge depo- iour can be seen if there is more than one discharge per
sition. The resulting field enhancement may initiate dis- half cycle.
charges. Discharge tracks due to such discharges have
been seen along pressboard surfaces. Once the discharges occur in a void or in a wedge,
Surface tracking resulting from discharge propagation space charge effects start to move the centre of the pat-
has been found along barrier surfaces and along sup- terns and the phase start point for discharges down the
ports. Carbonised tracks can act as conductive protru- rising flank of the applied voltage, and even into the
sions, and may over time increase in length. preceding half cycle.
110.000mm 110.000mm
23.000mm
1.000mm
1.000mm
1.000mm
system with defects, model studies are usually per-
23mm
a) b)
formed. In any model experiment sample preparation
should be well controlled [28] and the scaling problem R5mm R5mm
23.000mm
1.000mm
a defect will be different in a model. In a real HV trans-
1.000mm
1.000mm
c) d)
20mm
former the insulation distances are longer, thus the ca- R21mm
2.662mm
110mm 40.000mm
26.000mm
charge currents. The charges created from charge sepa-
29.300mm
ration in the head of a propagating streamer must either e)
3mm
5mm
be compensated by conduction or displacement current
in the “other end”. R5mm
Surface discharges
Sliding discharges produced from a rod placed onto a
Structure 2 pressboard covered electrode has been seen to produce
patterns like those shown in Figure 10. The fan-shaped
Structure 1
larger discharges are associated with creeping dis-
charges. The dense lower level pattern has a high dis-
a)
charge rate, while the larger discharges occur at a low
rate reminding of what is seen in a point to plane gap.
b) a)
c)
b)
3000 Even once detected, the risk to the remnant life of the
r insulation from a given defect remains to be assessed.
2500 Little evidence is available for transformer insulation, in
r+
this aspect, in the literature. However, a range of obser-
2000 r-
vations can be made towards this objective.
1500
In a point-to-plane gap the current pulses of some hun-
1000 dred microamperes are seen for small bubble type dis-
charges. When filamentary ones occur, current pulses
500 (in the 10 ns range) can be in the ampere range. If the
0 discharge energy is in the microjoule range only x-wax
is created and methane, H2 and C2H2 is formed. Dis-
0 1000 2000 3000 charge energies in the 1 – 10 millijoule range are seen
to destroy paper and unsaturated hydrocarbon gases are
Figure 13: Discharge repetition rate vs. time (seconds) produced.
The overall pattern developed further, becoming more If the gas formed by the discharges in the oil is trapped
intense and skewing to the voltage zeros with an in- in the insulation, voids can be created. If the void then
crease in the negative cycle magnitudes compared with starts to discharge then there will be a steady bombard-
those in the positive, compare ment of the insulator surfaces enclosing the void re-
Figure 12a, b and c. Some increase in maximum PD sulting in bond breaking of the cellulose molecules.
magnitudes to 2,5 nC was noted after 100 hours but this
reduced to less than 2 nC and remained constant. The Rupture of fibres and pitting of the surfaces involved (in
average electric stress in the uniform part of the field a point plane gap with the plane covered by cellulose)
(paper/spacer region) was approximately 2.5 kV/mm has been observed, and the erosion was observed to be
throughout the test period. proportional to the discharge energy [34].