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Service

Repair Manual
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8
Engine ID
CAT CJW CJW CJW CTW CNR CTW
A C B E A B B
Edition 06.2016

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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Service Department. Technical Information


Service
List of Workshop Manual Repair Groups

Repair Group
00 - General, Technical Data
32 - Torque Converter
37 - Controls, Housing
38 - Gears, Hydraulic Controls

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.


No reproduction without prior agreement from publisher.

Copyright © 2016 Audi AG, Ingolstadt D3E802DCC75


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Contents

00 - General, Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


1 Transmission Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 8-Speed Automatic Transmission 0C8, General Information . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Overview - Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Code Letters, Transmission Allocations, Ratios and Equipment . . . . . . . . . . . . . . . . . . . . 4
5 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.1 When Working on Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.2 Working On Vehicles with Start/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.3 For Test Drives with the Use of Test and Measuring Devices . . . . . . . . . . . . . . . . . . . . . . 7
7 Towing Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8.1 Contact Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8.2 General Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8.3 Transmission, Clean Working Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.4 Transmission Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

32 - Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1 Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.1 Overview - Torque Converter . . . . . . . . . . . . . . . . . ...............................
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
14
1.2respectTorque
with Converter,
to the correctness Draining
of information . . . . Copyright
in this document. . . . . . by
. .AUDI
. . .AG.
....
.............................. 15
1.3 Torque Converter Shaft Seal, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4 Torque Converter, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.5 Torque Converter, Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

37 - Controls, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1 Electrical and Electronic Components and Component Locations . . . . . . . . . . . . . . . . . . . . 20
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.2 Transmission Control Module J217 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . 23
1.3 Auxiliary Hydraulic Pump Control Module J922 , Removing and Installing . . . . . . . . . . . . 25
2 Selector Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.1 Overview - Selector Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.2 Gearshift Mechanism, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.3 Selector Mechanism, Performing Emergency Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3 Selector Lever Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.1 Overview - Selector Lever Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2 Selector Lever Handle, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.3 Selector Lever Boot, Removing from Selector Lever Handle . . . . . . . . . . . . . . . . . . . . . . . . 38
3.4 Selector Lever Transmission Range Position Display Unit Y26 , Removing and Installing
........................................................................ 39
3.5 Selector Lever Sensor System Control Module J587 with Tiptronic Switch F189 , Removing
and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4 Selector Mechanism Function Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1 Overview - Selector Mechanism Function Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2 Shift Mechanism Function Unit, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.3 Selector Mechanism Function Unit Lower Section, Removing and Installing . . . . . . . . . . 46
4.4 Shift Gate, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.5 Selector Lever “P” Position Locking Lever, Removing and Installing . . . . . . . . . . . . . . . . . . 52
4.6 Shift Lock Solenoid N110 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.7 Transmission Park Selector Switch F305 , Removing and Installing . . . . . . . . . . . . . . . . . . 57

Contents i
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

5 Selector Lever Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60


5.1 Overview - Selector Lever Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.2 Selector Lever Cable, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.3 Selector Lever Cable, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6 Transmission, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.1 Transmission, Removing, Vehicles with 6-Cylinder 3.0L TFSI Engine . . . . . . . . . . . . . . . . 67
6.2 Transmission, Removing, Vehicles with 6-Cylinder 3.0L TFSI Engine . . . . . . . . . . . . . . . . 72
6.3 Transmission, Installing, Vehicles with 6-Cylinder Engines . . . . . . . . . . . . . . . . . . . . . . . . 78
6.4 Transmission, Removing and Installing, Vehicles with 8-Cylinder 4.2L TDI Engine . . . . . . 81
7 Transmission, Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8 ATF Level Inside Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.2 ATF Level, Checking and Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.3 ATF, Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
8.4 Filling ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9 ATF Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
9.1 ATF Pipes, ATF Cooler and ATF Pre-Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
9.2 ATF Preheater, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
9.3 ATF Pipes and ATF Cooler, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
9.4 ATF Pipes for ATF Cooler with Clamping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.5 ATF Pipes and ATF Cooler, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10 Input Shaft Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
11 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

38 - Gears, Hydraulic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117


1 Oil Pan, Oil Screen and Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
1.1 ATF Pan, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
1.2 Oil Screen, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
1.3 Valve Body, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
1.4 Transmission Output Speed Sensor G195 , Removing and Installing . . . . . . . . . . . . . . . . 120
1.5 Transmission Fluid Auxiliary Hydraulic Pump 2 V476 , Removing and Installing, Vehicles with
Start/Stop System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
2 Selector Lever and Multifunction Transmission Range Switch F125 . . . . . . . . . . . . . . . . 122
2.1 Overview - Selector Lever, Multifunction Transmission Range Switch F125 . . . . . . . . . . 122
2.2 Multifunction Transmission Range Switch F125 , Removing, Installing and Adjusting . . . . 123
2.3 Selector Lever, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
2.4 Selector Shaft Seal, Removing and Installing, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
2.5 Selector Shaft Seal, Removing and Installing, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
3 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

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with respect to the correctness of information in this document. Copyright by AUDI AG.

ii Contents
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

00 – General, Technical Data


1 Transmission Identification
(Edition 06.2016)
The “8-speed automatic transmission 0C8, AWD” is installed in
the Audi Q7 from MY 2007. Allocation. Refer to
⇒ “4 Code Letters, Transmission Allocations, Ratios and Equip‐
ment”, page 4 .
Transmission code letters are located on the type plate on the left
side of the transmission at the bottom.

Note

The transmission code letters are also included on the vehicle


data labels.

Example:
1- Manufacturer Serial Number
2- Part Number
3- Manufacturer Type Number
4- Production Date
5- Transmission Code

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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Transmission Identification 1
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

2 8-Speed Automatic Transmission


0C8, General Information
Refer to 8-Speed Automatic Transmission 0C8 Self Study Pro‐
gram.
For more information. Refer to the training CDs. Refer to the Parts
Catalog.
Transmission Control Module - J217-
The Transmission Control Module - J217- is under the right front
seat. Refer to
⇒ “1.2 Transmission Control Module J217 , Removing and In‐
stalling”, page 23 .
Shift Point Changes on Inclines and Declines
An additional gear change map automatically selects the gear
changes for gradients dependent upon accelerator pedal position
and driving speed.
♦ The gear change map for extreme uphill stretches is matched
to engine output.
♦ The gear change map for extreme downhill stretches is match‐
ed to the braking effect of the engine.
♦ Direct gear selection by way of the Tiptronic function permits
utilization of engine braking action with a specific gear engag‐
ed, for example, on a downhill gradient with a trailer.

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with respect to the correctness of information in this document. Copyright by AUDI AG.

2 Rep. Gr.00 - General, Technical Data


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

3 Overview - Powertrain

1 - 8-Speed Automatic Trans‐


mission 0C8
❑ Removing and instal‐
ling. Refer to
⇒ “6 Transmission, Re‐
moving and Installing”,
page 67 .
2 - Transfer Case
❑ Removing and instal‐
ling. Refer to ⇒ Transfer
Case 0BU, Front Final
Drive 0BM, 0C1 and
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0BN,
permitted Rear
unless Final
authorised by Drive
AUDI AG. AUDI AG does not guarantee or accept any liability
with0BP;
respectRep. Gr. 39 of
to the correctness . information in this document. Copyright by AUDI AG.
3 - Rear Driveshaft
❑ Removing and instal‐
ling. Refer to ⇒ Transfer
Case 0BU, Front Final
Drive 0BM, 0C1 and
0BN, Rear Final Drive
0BP; Rep. Gr. 39 .
4 - Rear Final Drive
❑ Removing and instal‐
ling. Refer to ⇒ Transfer
Case 0BU, Front Final
Drive 0BM, 0C1 and
0BN, Rear Final Drive
0BP; Rep. Gr. 39 .
5 - Front Driveshaft
❑ Removing and instal‐
ling. Refer to ⇒ Transfer
Case 0BU, Front Final
Drive 0BM, 0C1 and
0BN, Rear Final Drive
0BP; Rep. Gr. 39 .
6 - Front Final Drive
❑ Removing and installing. Refer to ⇒ Transfer Case 0BU, Front Final Drive 0BM, 0C1 and 0BN, Rear
Final Drive 0BP; Rep. Gr. 39 .

3. Overview - Powertrain 3
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

4 Code Letters, Transmission Allocations, Ratios and Equipment


8-Speed Automatic Transmission 0C8
Transmission Code letters LSG MHC MHN
NAE MHP
NAB
NAC
Allocation Type Audi Q7 from Audi Q7 from Audi Q7 from
MY 07 MY 07 MY 07
Engine 4.2L - TDI 3.0L - TDI 3.0L - TFSI
250 kW 150 kW, 200 kW and
165 kW, 176 kW 245 kW
and 180 kW
1st Gear 4.919
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4.970 4.845
2nd Gear
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or 2.811
accept any liability 2.840 2.840
with respect to the correctness of information in this document. Copyright by AUDI AG.
3rd Gear 1.844 1.864 1.864
4th Gear 1.429 1.437 1.437
5th Gear 1.207 1.210 1.217
6th Gear 1.000 1.000 1.000
7th Gear 0.827 0.825 0.816
8th Gear 0.686 0.686 0.672
Reverse gear 4.024 4.066 3.825

4 Rep. Gr.00 - General, Technical Data


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

5 Capacities
8-Speed Automatic Transmission 0C8 Capacities
Transmission initial filling for engine type: V6 3.0L - Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03
TFSI
Transmission initial filling for engine type: V6 3.0L - TDI Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03
Transmission initial filling for engine type: V8 4.2L - TDI Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03
ATF cooling system Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03
ATF change ♦ No ATF change
♦ Permanent fill
Changing only after repair, for example, when remov‐
ing the ATF pan. Refer to ⇒ Fluid Capacity Tables;
Rep. Gr. 03
Lubricant ATF
Refer to the Parts Catalog .

Caution

Using the incorrect ATF will result in malfunctions or transmis‐


sion failure.
♦ Only ATF available as a replacement part for the 8-speed
automatic transmission 0C8 may be used in the planetary
gear. Refer to the Parts Catalog.

– Refer to ⇒ “8 ATF Level Inside Transmission”, page 84 .

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5. Capacities 5
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

6 Safety Precautions
⇒ “6.1 When Working on Automatic Transmission”, page 6
⇒ “6.2 Working On Vehicles with Start/Stop”, page 6
⇒ “6.3 For Test Drives with the Use of Test and Measuring Devi‐
ces”, page 7

6.1 When Working on Automatic Transmis‐


sion
Observe the Following to Avoid Personal Injury and Vehicle Dam‐
age:

WARNING

There is a risk of injury and accident from accidentally engag‐


ing a gear when the engine is running.
♦ Before working with the engine running, move the selector
lever to “P” and set the parking brake.
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with respect to the correctness of information in this document. Copyright by AUDI AG.
To Prevent Personal Injury and Damage to Electrical and Elec‐
tronic Components, Observe the Following:
♦ Connect and disconnect test equipment only when the ignition
is off.

Caution

Risk of damaging electronic components when disconnecting


the battery.
♦ Complete the steps for disconnecting the battery.
♦ Always turn off the ignition before disconnecting the bat‐
tery.

– Disconnect the battery. Refer to ⇒ Electrical Equipment; Rep.


Gr. 27 ; Battery .

6.2 Working On Vehicles with Start/Stop


When Working on Vehicles With Start/Stop, Note the Following:

WARNING

Danger of injury through automatic motor starting with vehicles


with the Start/Stop System.
♦ For vehicles with an activated Start/Stop System (recog‐
nizable from a notification in the instrument cluster), the
motor can be started automatically if needed.
♦ Thus, make sure that the Start/Stop System is disabled
when working on the vehicle (turn off ignition, if needed,
turn the ignition back on).

6 Rep. Gr.00 - General, Technical Data


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

6.3 For Test Drives with the Use of Test and


Measuring Devices
If testing equipment must be used during a road test, observe the
following:

WARNING

Distraction and testing equipment that is not secured properly


can cause accidents.
The passenger airbag could pose a risk if it deploys in a colli‐
sion.
• Operating testing equipment while driving causes it to shift
position.
• There is an increased risk of injury due to unsecured test‐
ing equipment. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Always secure testing and with
measuring tools
respect to the to theof rear
correctness seatin this document. Copyright by AUDI AG.
information
with a belt and have a 2nd person assist when working
with said tools.

6. Safety Precautions 7
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

7 Towing Notes

Caution

Danger of causing damage to the transmission.


♦ The selector lever must be in “N” when towing the vehicle.
Do not tow the vehicle further than 50 km (31 miles) and
do not drive faster than 50 km/h (31 mph).

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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Note with respect to the correctness of information in this document. Copyright by AUDI AG.

“Tow-starting” the engine, for example when the battery is too


weak or the starter is faulty, is not possible.

8 Rep. Gr.00 - General, Technical Data


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

8 Repair Information
⇒ “8.1 Contact Corrosion”, page 9
⇒ “8.2 General Repair Information”, page 9
⇒ “8.3 Transmission, Clean Working Conditions”, page 12
⇒ “8.4 Transmission Adaptation”, page 12

8.1 Contact Corrosion


Contact corrosion can occur if non-approved fasteners are used
such as bolts, nuts, washers, etc.
For this reason, only fasteners with a special surface coating may
be installed.
In addition, rubber or plastic parts and adhesive are made of ma‐
terials that do not conduct electricity.
If you are not sure about the suitability of parts, install new parts.
Refer to the Parts Catalog.

Note

♦ We recommend using original replacement parts only. They


have been inspected and are compatible with aluminum.
♦ It is recommended to use Audi accessories.
♦ Damage resulting from contact corrosion is not covered by the
warranty.

8.2 General Repair Information


Carefulness, cleanliness and the correct tools are required for
transmission repairs to be successful. The usual basic safety pre‐
cautions also, naturally apply when carrying out vehicle repairs.
Some general repair information that applies to several proce‐
dures throughout this manual is summarized here. They apply to
this repair manual.
Guided Fault Finding, OBD and Test Instrumentspermitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Determine the cause of the malfunction as accurately as pos‐
sible using Guided Fault Finding , OBD and Test Instru-
ments before starting any repairs on the automatic transmis‐
sion -Vehicle Diagnostic Tester- .
Oil, Environmental and Disposal Regulations
♦ Handle ATF, axle oil and other fluids with care.
♦ Dispose of drained ATF properly.
♦ Follow the legal environmental and disposal regulations.
♦ Follow the information provided on oil packaging.
Special Tools and Equipment
For a complete list of special tools used in the Repair Manual.
Refer to the Parts Catalog.
Selector Mechanism Emergency Release
If the battery has been disconnected or is discharged and the ve‐
hicle must be towed or pushed, it will be necessary to push the
shift mechanism emergency release to shift the selector lever
from “P” to “N”. Refer to

8. Repair Information 9
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

⇒ “2.3 Selector Mechanism, Performing Emergency Release”,


page 29 .
Transmission
♦ Clean working conditions for the automatic transmission. Re‐
fer to
⇒ “8.3 Transmission, Clean Working Conditions”, page 12 .
♦ Do not let the engine run or tow the vehicle when the oil pan
is removed or when there is no ATF in the transmission.
♦ With the transmission removed, secure the torque converter
so that it cannot fall out.
♦ Check installation dimension of torque converter before in‐
stalling transmission. Refer to ⇒ , page 18 .
♦ When installing the transmission, make sure that the align‐
ment bushings are fitted correctly.
♦ When exchanging automatic transmission or components, all
fluid levels should be checked and corrected, if necessary.
Likewise, all lines must be cleaned. Capacities. Refer to
⇒ “5 Capacities”, page 5 . Specifications. Refer to the Parts
Catalog.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10 Rep. Gr.00 - General, Technical Data


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Shaft Seals, Sealing Rings, O-Rings, Seals


♦ O-rings, shaft seals and seals must be replaced.
♦ After removing gaskets, examine contact surface on housing/
shaft for burr resulting from removal or for other signs of dam‐
age.
♦ Before installing radial shaft seal, fill space between sealing
lips -arrow- halfway with Grease - G 052 128 A1- .
♦ The open side of the seals point toward the fluid to be sealed
in.
♦ Before installing, lightly lubricate shaft seal outer circumfer‐
ence and sealing lips with ATF or gear oil, depending on
installation location.
♦ Coat O-rings with ATF before inserting to prevent crushing
rings during installation.
♦ Always only use approved ATF. Other types of lubrication
cause faults to occur in the transmission hydraulics.
♦ Press Protected
in newbyshaft seal, so that the sealing lip does not run on
the same point as the sealing
by AUDIlip
AG.of theAGold doesshaft seal (use
copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised AUDI not guarantee or accept any liability
insertionwith
depth
respecttolerances).
to the correctness of information in this document. Copyright by AUDI AG.

♦ Replace paper gaskets, thoroughly clean sealing surfaces and


completely remove old seals.
♦ After installing, check the relevant fluid levels and fill if neces‐
sary. Capacities. Refer to ⇒ “5 Capacities”, page 5 . Specifi‐
cations. Refer to the Parts Catalog.
Bolts and Nuts
♦ Loosen bolts in opposite of tightening sequence if another se‐
quence is not specified.
♦ Nuts and bolts which secure covers and housings should be
loosened and tightened crosswise in stages if no tightening
sequence is specified.
♦ The tightening specifications stated apply to non-oiled nuts
and bolts.
♦ Always replace self-locking nuts and bolts.
♦ Use a wire brush to clean the threads of bolts that were
screwed in with locking compound. Install the bolts with Lock‐
ing Fluid - AMV 185 101 A1- .
♦ Threaded holes with self-locking bolts or bolts coated with
locking fluid must be cleaned, for example using a thread tap.
Otherwise there is a risk that the bolts will shear the next time
they are removed.
Circlips
♦ Do not overstretch the circlips.
♦ Always replace damaged or stretched circlips.
♦ The circlips must fit completely inside the groove.
Bearings
♦ Insert bearing with axle oil or ATF, depending on installation
location.
♦ Replace the transmission if any of the shift elements are
scorched.

8. Repair Information 11
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Control Modules, Electronic Components and Contacts


♦ Only touch electrical components after discharging static elec‐
tricity on a grounded object, for example by touching (skin
contact) vehicle or vehicle lift.
♦ Connector contacts in electric connectors, control modules
and electrical components must not be touched with the hands
under any circumstances. They can be destroyed by static
discharge.

8.3 Transmission, Clean Working Condi‐


tions
♦ Always clean connection places and surrounding areas with
engine or brake cleaner before loosening and dry cleaned pla‐
ces.
♦ Clean the transmission and transmission components using
Cleaning Solution - D 009 401 04- .
♦ Use lint-free cloths when cleaning, for example, the “WYPALL
X70/WORKHORSE” cloth made by Kimberly-Clark Professio‐
nal.
♦ Seal all open lines and connections immediately with clean
plugs or caps from the Engine Bung Set - VAS6122-
♦ Place removed parts on a clean surface and cover. Only use
lint-free cloths for this!
♦ Carefully cover or plug unpacked components if repairs can‐
not be performed immediately.
♦ Only install clean components: Install replacement parts im‐
mediately after removing them from their packaging.
♦ Protect the disconnected connectors from dirt and moisture
and only connect when they are dry.

8.4 Transmission Adaptation


In addition to the construction, the deciding factor forbygood
Protected and
copyright. Copying for private or commercial purposes, in part or in whole, is not
constant shift quality is the precise control of the shifting
permitted unlessele‐
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
ments. To maintain a consistent shift quality throughout the entire
with respect to the correctness of information in this document. Copyright by AUDI AG.

transmission service life, various control and regulation parame‐


ters must be adapted continuously and the determined adaptation
values must be stored. These adaptations or this programming
process are called adaptation.
The goal of a transmission adaptation is to compensate for pro‐
duction tolerances of the transmission components and their
changes throughout the service life. The adaptation values act as
corrective values or offsets which are added to or subtracted from
the values (applied values) stored permanently in the transmis‐
sion control module.
When should the adaptation values be read, evaluated or erased
and when should an adaptation drive be performed?
♦ If the customer indicates there is rough or hard shifting be‐
havior.
♦ After replacing the ATF.
♦ After repairing the clutches.
♦ After replacing the valve body
♦ After replacing the Transmission Control Module - J217-
♦ After replacing the transmission
♦ After a software update.

12 Rep. Gr.00 - General, Technical Data


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ After certain engine repairs such as replacing the mass airflow


sensor.
– Follow all information, procedures and requirements given in
“Guided Functions” exactly.
– -Vehicle Diagnostic Tester- is connected, then select and per‐
form 02 - Transmission Electronics 0C8 I J217 and
then J217 - Transmission Control Module, Adaptation
Drive (Repair Group 38) using Guided Functions .

Note

After erasing the adaptation values, perform an adaptation drive


using "Guided Functions or Fault Finding". If the adaptation drive
cannot be performed for various reason, complete an extensive
test drive. Be sure to keep to the adaptation conditions as much
as possible.

General Adaptation Conditions


The adaptation can only take place when the appropriate defined
adaptation conditions are met.
The following information provides an overview of the criteria that
must be met during an adaptation:
♦ The ATF must be within a certain temperature range.
♦ A certain gear or selector lever position must be engaged.
♦ The engine load must be within a certain range. Generally a
very low engine load or very light pressure on the accelerator
pedal is required.
♦ There must be no Diagnostic Trouble Code (DTC) entries in
the transmission control module.
♦ Certain vehicle conditions must be present such as accelera‐
tion or deceleration, constant driving, vehicle stopped with the
engine running at idle, etc.
♦ There must be good road conditions, optimum road surface,
no steep
Protected inclines
by copyright. or declines
Copying for private orand the road
commercial must
purposes, beor as
in part level
in whole, as
is not
possible.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

8. Repair Information 13
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

32 – Torque Converter
1 Torque Converter
⇒ “1.1 Overview - Torque Converter”, page 14
⇒ “1.2 Torque Converter, Draining”, page 15
⇒ “1.3 Torque Converter Shaft Seal, Removing and Installing”,
page 16
⇒ “1.4 Torque Converter, Checking”, page 17
⇒ “1.5 Torque Converter, Installing”, page 17

1.1 Overview - Torque Converter

Caution

Danger of causing damage to the torque converter drive plate


or the ATF pump.
♦ Check installation dimension of torque converter before
installing transmission. Refer to ⇒ , page 18 .

Note

♦ Refer to ⇒ “8 Repair Information”, page 9 .


♦ Refer to
⇒ “8.3 Transmission, Clean Working Conditions”, page 12 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

14 Rep. Gr.32 - Torque Converter


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

1 - Torque Converter
❑ Refer to
⇒ “1.2 Torque Convert‐
er, Draining”,
page 15 .
❑ Refer to
⇒ “1.4 Torque Convert‐
er, Checking”,
page 17 .
❑ Refer to
⇒ “1.5 Torque Convert‐
er, Installing”,
page 17 .
❑ Check the installation
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
dimension for the
permitted torque
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
converter with
before
respectinstal‐
to the correctness of information in this document. Copyright by AUDI AG.
ling the transmission.
Refer to ⇒ page 18 .
2 - Bolt
❑ 85 Nm
❑ Replace
3 - Cover
❑ Version depending on
the engine installed.
❑ The covers prevent dust
and dirt from getting into
the torque converter bell
housing.
4 - Flange
❑ For the starter.
❑ 3.0L TFSI engine only
5 - Bolt
❑ 9 Nm
❑ 3.0L TFSI engine only
6 - Shaft Seal
❑ For the torque converter.
❑ Refer to ⇒ “1.3 Torque Converter Shaft Seal, Removing and Installing”, page 16 .

1.2 Torque Converter, Draining


Special tools and workshop equipment required
♦ Used Oil Collection and Extraction Unit - SMN372500-
Procedure
If the ATF becomes dirty due to shavings or during a major trans‐
mission overhaul, then the torque converter must be drained as
follows:

1. Torque Converter 15
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Extract the ATF from the torque converter using the -


SMN372500- .

1.3 Torque Converter Shaft Seal, Removing


and Installing
Special tools and workshop equipment required
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Puller - Seal Lever - VW681- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Seal Installer - Gearbox - 3295-
Procedure
• Transmission removed.
– Carefully remove the torque converter.
– Insert the -VW681- directly behind the sealing lip of the sealing
ring so that the contact ring which is behind it is not damaged.
– Remove the torque converter shaft seal with the -VW681- .

– Coat the outer circumference and the sealing lips -arrow- on


the new shaft seal with ATF.
Installed position:
• Open side of shaft seal faces transmission.
– Use -3295- to drive in torque converter shaft seal as far as
through piece stop.

16 Rep. Gr.32 - Torque Converter


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

1.4 Torque Converter, Checking


– Check the hub on the converter for scoring -arrow-.

Note

Replace the torque converter if it is damaged.

1.5 Torque Converter, Installing


Special tools and workshop equipmentpermitted
required
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

♦ Depth Gauge - VAS6082-


with respect to the correctness of information in this document. Copyright by AUDI AG.

Installing
– Press torque converter hub through shaft seal as far as first
stop.
– Lightly press torque converter inwards and turn until slots on
torque converter hub engage in drive lugs on ATF pump gear
and torque converter slides in a noticeable distance.
– The outer sealing lip on the shaft seal can fold inward when
the torque converter is being installed -arrow-.

1. Torque Converter 17
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– If this happens, pull the torque converter out 5 mm. This will
correct the position of the sealing lip -arrow-.
– Then push the torque converter all the way into the transmis‐
sion.

Installation Dimension
When converter is inserted correctly, distance -a- between con‐
tact surfaces on threaded holes and on converter and torque
converter bell housing contact surfaces is at least 23 mm.
– Always use new bolts to attach the torque converter tounless
the authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted
drive plate. Refer to the Parts Catalog. with respect to the correctness of information in this document. Copyright by AUDI AG.

Note the following when installing the transmission.

Caution

Danger of causing damage to the torque converter drive plate


or the ATF pump.
♦ Before and during fastening the engine/transmission
flange bolts, check that the torque converter can still be
turned behind the drive plate. If the converter still does not
turn, then assume it is installed incorrectly.

Torque converter to drive plate tightening specification, see trans‐


mission installation. Refer to
⇒ “6 Transmission, Removing and Installing”, page 67 .
– Check the ATF level after installing the transmission and add
more ATF, if necessary. Refer to
⇒ “8 ATF Level Inside Transmission”, page 84 .

Note

Make sure the cover -2- for the converter bell housing is installed.
The cover prevents dust and dirt from getting into the torque con‐
verter housing and the torque converter seal from leaking.

18 Rep. Gr.32 - Torque Converter


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

2 Special Tools
Special tools and workshop equipment required
♦ Used Oil Collection And Extraction Unit - SMN372500-

♦ Depth Gauge - VAS6082-

♦ Puller - Seal Lever - VW681-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Seal Installer - Gearbox - 3295-

2. Special Tools 19
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

37 – Controls, Housing
1 Electrical and Electronic Compo‐
nents and Component Locations
⇒ “1.1 Overview”, page 20
⇒ “1.2 Transmission Control Module J217 , Removing and In‐
stalling”, page 23
⇒ “1.3 Auxiliary Hydraulic Pump Control Module J922 , Removing
and Installing”, page 25

1.1 Overview
Data Link Connector (DLC)
Component location: DLC is located on the driver’s side footwell.
Check the following components using Guided Fault
Finding -Vehicle Diagnostic Tester- .

Transmission Control Module - J217-


Component location: Transmission Control Module - J217- is un‐
der the right front seat.
Refer to
⇒ “1.2 Transmission Control Module J217 , Removing and In‐
stalling”, page 23 .

Auxiliary Hydraulic Pump Control Module - J922- for Vehicles with


Stop/Start System.
Component location: The Auxiliary Hydraulic Pump Control Mod‐
ule - J922- is located under the right front seat.
Refer to
⇒ “1.3 Auxiliary Hydraulic Pump Control Module J922 , Removing
and Installing”, page 25 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

20 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Selector Lever Transmission Range Position Display Unit - Y26-


Component location: Tthe Selector Lever Transmission Range
Position Display Unit - Y26- next to the selector lever. The display
shows “P, R, N, D, S”.
Refer to
⇒ “3.4 Selector Lever Transmission Range Position Display Unit
Y26 , Removing and Installing”, page 39 .

Selector Lever Sensor System Control Module - J587- with Tip‐


tronic Switch - F189-
Component location: The Selector Lever Sensor System Control
Module - J587- with the Tiptronic Switch - F189- is located on the
selector mechanism under the selector lever boot.

Note

♦ The Selector Lever Sensor System Control Module - J587-


and the Tiptronic Switch - F189- are a single component.
♦ The Tiptronic Switch - F189- magnets are secured to the cov‐
er.

Refer to
⇒ “3.5 Selector Lever Sensor System Control Module J587 with
Tiptronic Switch F189 , Removing and Installing”, page 39 .

Shift Lock Solenoid - N110-


Component
Protected bylocation: The Shift
copyright. Copying Lock
for private Solenoid
or commercial - N110-
purposes, in part is on
or in theis not
whole,
selector mechanism.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Refer to
⇒ “4.6 Shift Lock Solenoid N110 , Removing and Installing”, page
53 .

1. Electrical and Electronic Components and Component Locations 21


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Transmission Range Display - Y6-


Installed location: Integrated inside the instrument cluster

Note

The Transmission Range Display - Y6- can only be replaced to‐


gether with the instrument cluster.

Instrument cluster, removing and installing. Refer to ⇒ Electrical


Equipment; Rep. Gr. 90 ; Instrument Cluster .

Multifunction Transmission Range Switch - F125-


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Component location: On selector shaftunless
permitted at outer right
authorised of transmis‐
by AUDI AG. AUDI AG does not guarantee or accept any liability
sion. with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

Always check the connectors on the Multifunction Transmission


Range Switch - F125- before replacing it. Refer to
⇒ “2.2 Multifunction Transmission Range Switch F125 , Remov‐
ing, Installing and Adjusting”, page 123 .

Refer to
⇒ “2.2 Multifunction Transmission Range Switch F125 , Remov‐
ing, Installing and Adjusting”, page 123 .

Transmission Input Speed Sensor - G182-


The Transmission Input Speed Sensor - G182- is installed near
the ATF pump in the transmission.
Currently the transmission must be replaced to replace the Trans‐
mission Input Speed Sensor - G182- .

Transmission Output Speed Sensor - G195-


The Transmission Output Speed Sensor - G195- is installed un‐
der the valve body.
Removing and installing the Transmission Output Speed Sensor
- G195- . Refer to
⇒ “1.4 Transmission Output Speed Sensor G195 , Removing and
Installing”, page 120 .

22 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Valve Body
♦ Component location: The valve body is bolted to underside of
transmission housing and is covered by the transmission fluid
pan.
♦ Various speed sensors, pressure sensors and solenoid valves
are installed on the valve body.
1 - Solenoid Valve 2 - N89-
2 - Solenoid Valve 1 - N88-
3 - Automatic Transmission Pressure Regulating Valve 7 - N443-
4 - Transmission Output Speed Sensor - G195- . Refer to
⇒ “1.4 Transmission Output Speed Sensor G195 , Removing and
Installing”, page 120 .
5 - Transmission Fluid Temperature Sensor - G93-
6 - Automatic Transmission Pressure Regulating Valve 1 - N215-
7 - Automatic Transmission Pressure Regulating Valve 3 - N217-
8 - Automatic Transmission Pressure Regulating Valve 6 - N371-
9 - Automatic Transmission Pressure Regulating Valve 4 - N218-
10 - Automatic Transmission Pressure Regulating Valve 2 - N216-
11 - Automatic Transmission Pressure Regulating Valve 5 - N233-
A - Wiring harness on the valve body with an integrated Trans‐
mission Fluid Temperature Sensor - G93-

Transmission Fluid Auxiliary Hydraulic Pump 2 - V476- for Vehi‐


cles with the Start/Stop System
Component location : The Transmission Fluid Auxiliary Hydraulic
Pump 2 - V476- is attached under the transmission.
Refer to
⇒ “1.5 Transmission Fluid Auxiliary Hydraulic Pump 2 V476 ,
Removing and Installing, Vehicles with Start/Stop System”, page
121 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Cooling Oil Valve - N471-


Installed depending on the date of manufacture.
The Cooling Oil Valve - N471- is installed on the top of the trans‐
mission in front of the ATF pre-heater -Item 2-
⇒ Item 2 (page 97) .
Refer to 8-Speed Automatic Transmission 0C8 Self Study Pro‐
gram.

1.2 Transmission Control Module - J217- ,


Removing and Installing
Removing
– Perform OBD and Guided Fault Finding before replacing
or removing the control module.

1. Electrical and Electronic Components and Component Locations 23


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Get the control module identification and coding from the pre‐
vious Transmission Control Module - J217- .
– Turn off the ignition and remove the key.
– Remove the front passenger seat. Refer to ⇒ Body Interior;
Rep. Gr. 72 .
– Open the drawer -1- under the front passenger seat.
– Release the clips on the back of the cover -2- in the direction
of -arrow A-.
– Remove the cover from the front passenger seat in the direc‐
tion of -arrow B-.

– Remove the bolt -4-.


– Disconnect the connectors -1 and 2-.
– Remove the mount -3- with the control modules.

Caution

Risk of damaging transmission components.


♦ You must first discharge yourself of any static electricity
by touching a grounded metal object (bare handed) before
touching or removing the Transmission Control Module -
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
J217- . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Never touch the connectors in the Transmission Control
Module - J217- . Static discharging can damage the Trans‐
mission Control Module - J217- .

– To discharge static, touch vehicle ground with hand (without


glove).

– Open the clips in the direction of -arrows- and remove the


Transmission Control Module - J217- -3- as far as the stop. If
necessary, release clips again and remove control module
from mount.
Installing
Install in reverse order of removal. Note the following:
– Install the front passenger seat. Refer to ⇒ Body Interior; Rep.
Gr. 72 .
• If the Transmission Control Module - J217- was replaced:
– Perform a transmission adaptation. Refer to
⇒ “8.4 Transmission Adaptation”, page 12 .

24 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

1.3 Auxiliary Hydraulic Pump Control Mod‐


ule - J922- , Removing and Installing
Removing
– Turn off the ignition and remove the key.
– Remove the front passenger seat. Refer to ⇒ Body Interior;
Rep. Gr. 72 .
– Release the tabs and open the cover on the Auxiliary Hydraulic
Pump Control Module - J922- housing.
– Release the tabs in the direction of -arrows-, remove the Aux‐
iliary Hydraulic Pump Control Module - J922- and disconnect
the connector.
Installing
Install in reverse order of removal. Note the following:
– Install the front passenger seat. Refer to ⇒ Body Interior; Rep.
Gr. 72 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Electrical and Electronic Components and Component Locations 25


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

2 Selector Mechanism
⇒ “2.1 Overview - Selector Mechanism”, page 26
⇒ “2.2 Gearshift Mechanism, Checking”, page 27
⇒ “2.3 Selector Mechanism, Performing Emergency Release”,
page 29

2.1 Overview - Selector Mechanism

WARNING

There is a risk of injury and accident from accidentally engag‐


ing a gear when the engine is running.
♦ Before performing work with the engine running, place the
selector lever in the “P” position and engage the parking
brake.

1 - Selector Lever Cable


❑ Do not bend.
❑ Refer to
⇒ “5 Selector Lever Ca‐
ble”, page 60 .
2 - Locking Plate
❑ Refer to
⇒ “5 Selector Lever Ca‐
ble”, page 60 .
3 - Selector Lever Cable Bolts
❑ Refer to
⇒ “5 Selector Lever Ca‐
ble”, page 60 .
4 - Clamp
❑ Refer to
⇒ “3 Selector Lever Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Handle”, page 32 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 - Selector Lever Boot
❑ Refer to
⇒ “3.3 Selector Lever
Boot, Removing from
Selector Lever Handle”,
page 38 .
6 - Trim Ring
❑ Refer to
⇒ “3.3 Selector Lever
Boot, Removing from
Selector Lever Handle”,
page 38 .
7 - Selector Lever Handle
❑ Refer to
⇒ “3 Selector Lever
Handle”, page 32 .
8 - Selector Lever Transmission Range Position Display Unit - Y26-
❑ Removing and installing. Refer to
⇒ “3.4 Selector Lever Transmission Range Position Display Unit Y26 , Removing and Installing”,
page 39 .

26 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

9 - Bolt
❑ 1 Nm
❑ Quantity: 4
10 - Selector Lever Sensor System Control Module - J587- with Tiptronic Switch - F189-
❑ Removing and installing. Refer to
⇒ “3.5 Selector Lever Sensor System Control Module J587 with Tiptronic Switch F189 , Removing and
Installing”, page 39 .
11 - Shift Lock Solenoid - N110-
❑ Removing and installing. Refer to
⇒ “4.6 Shift Lock Solenoid N110 , Removing and Installing”, page 53 .
❑ Refer to ⇒ “2.3 Selector Mechanism, Performing Emergency Release”, page 29 .
12 - Selector Mechanism Function Unit
❑ Checking, Refer to ⇒ “2.2 Gearshift Mechanism, Checking”, page 27 .
❑ Removing and installing. Refer to
⇒ “4.2 Shift Mechanism Function Unit, Removing and Installing”, page 42 .
❑ Refer to ⇒ “4 Selector Mechanism Function Unit”, page 41 .
❑ With Transmission Park Selector Switch - F305-
❑ Removing and installing. Refer to
⇒ “4.7 Transmission Park Selector Switch F305 , Removing and Installing”, page 57 .
13 - Threaded Pin
❑ 6.5 Nm
❑ Quantity: 4
❑ For the selector mechanism function unit to the lower section.
14 - Bolt
❑ 6.4 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Quantity: 2 with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ For the centering bracket to the lower section of the selector mechanism function unit.
15 - Bolt
❑ 10 Nm
❑ Quantity: 4
❑ For the lower section of the selector mechanism function unit to the body.
16 - Selector Mechanism Function Unit Lower Section
❑ Removing and installing. Refer to
⇒ “4.3 Selector Mechanism Function Unit Lower Section, Removing and Installing”, page 46 .
17 - Centering Bracket
❑ May not be installed again if it is damaged or removed; necessary for factory production only.

2.2 Gearshift Mechanism, Checking


Overview:
♦ 1. Selector mechanism function. Refer to ⇒ page 27 .
♦ 2. Check the ignition key lock. Refer to ⇒ page 28 .
♦ 3. Selector lever handle locking button, checking. Refer to
⇒ page 29 .
1. Selector Mechanism Functionality Test
• The starter does not work when the selector lever is in “S”, “D”,
“R” or in the “tiptronic gate”.
• If selector lever position “N” is selected at speeds greater than
5 km/h, the shift lock solenoid must not engage and block the

2. Selector Mechanism 27
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

selector lever. The selector lever can be moved into a another


gear.
• For speeds below 2 km/h (almost standstill) and shifting into
selector lever position “N”, the shift lock solenoid must only
engage after approximately 1 second. The selector lever can
be move out of “N” only when the brake pedal is pressed.
Selector Lever in “P” and the Ignition Turned On:
– Do not press the brake pedal.
• The selector lever is locked and cannot be moved out of “P”
while locking button on selector lever handle is pressed. The
Shift Lock Solenoid - N110- locks the selector lever.
– Press the brake pedal and hold it down.
• The Shift Lock Solenoid - N110- unlocks the selector lever. It
is possible to shift into a gear. Press the locking button in the
selector lever handle and slowly move the selector lever out
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
of “P” through “R, N, D, S”. While doing this, make
permitted sure
unless the by AUDI AG. AUDI AG does not guarantee or accept any liability
authorised
Transmission Range Display - Y6- inside the withinstrument clus‐ of information in this document. Copyright by AUDI AG.
respect to the correctness
ter matches the actual position of the selector lever.
The Selector Lever Is in “N” and the Ignition is Turned On:
– Do not press the brake pedal.
• After a brief moment: The selector lever is locked and cannot
be moved out of “N” even though the locking button in the se‐
lector lever handle is pressed. The Shift Lock Solenoid - N110-
locks the selector lever.
– Press the brake pedal.
• The Shift Lock Solenoid - N110- unlocks the selector lever. It
is possible to shift into “D”.
Selector Lever in “D” and the Ignition is On:
– Move the selector lever into the “tiptronic gate”.
• The “D” in the Selector Lever Transmission Range Position
Display Unit - Y26- must turn off and the “+” and “–” must turn
on.
• The Transmission Range Display - Y6- in the instrument clus‐
ter must change from “D1” to “M1” when the selector lever is
moved into the “tiptronic gate”.

Note

“M1” for manual Tiptronic, 1st gear.

If the specified values are not obtained:


– Locking button on selector lever handle, checking. Refer to
⇒ page 29 .
– Refer to ⇒ “5.3 Selector Lever Cable, Adjusting”, page 64 .
– Check the ignition key lock. Refer to ⇒ page 28 .
2. Ignition Key Lock, Checking
– Turn the key to the right to the “ignition on” position.
– Press the brake pedal and hold it down.
• It must be possible to move the selector lever out of “P” without
“getting stuck” when the locking button in the selector lever
handle is pressed.

28 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Turn off the ignition.


• It should not be possible to remove the ignition key when the
selector lever is in any other position than “P”.
– Move the selector lever into “P”.
– Remove the key.
• It should be possible to remove the key only when the selector
lever is in “P”.
• It is not possible to move the selector lever out of “P” when
both the locking button and the brake pedal are pressed.
Check the Access/Start Authorization Switch - E415- in Guided
Fault Finding if the key lock does not work as described. Refer
to -Vehicle Diagnostic Tester- .
3. Selector Lever Handle Locking Button, Checking
• The ignition is switched on.
The locking button on the selector lever handle must be pressed
for the following shifts. If it is not pressed, the selector lever cannot
be shifted into the specified position.
♦ Move the selector lever from “P” into “R” and press the brake
pedal at the same time.
♦ “D” into “S”
♦ “N” into “R”; stationary, press the brake pedal after waiting
longer
♦ “R” into “P”
If the specified values are not obtained:
– Check whether selector lever handle is installed correctly. Re‐
fer to
⇒ “3.2 Selector Lever Handle, Removing and Installing”, page
33 .
– Adjusting. Refer to
⇒ “5.3 Selector Lever Cable, Adjusting”, page 64 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

2.3 Selector Mechanism, Performing Emer‐


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
gency Release

Note

♦ It is not possible to move the selector lever out of “P” if the


battery is disconnected or if it is discharged.
♦ The Shift Lock Solenoid - N110- will cancel out the lock when
the emergency release is activated.

Vehicles with Ashtray


– Remove front ashtray insert.

2. Selector Mechanism 29
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Pry out the cap in the ashtray housing -arrow-.

Vehicles without Ashtray


– Carefully remove the storage compartment trim -1- upward.

Note

Lift the trim just far enough until the opening -arrow- for the emer‐
gency release lever is accessible.

All Vehicles
– Push the emergency release lever -arrow- with a screwdriver
and at the same time move the selector lever out of “P”.

Note

The screwdriver will be guided through the funnel -1- to the emer‐
gency release lever.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

30 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Vehicles without Ashtray


– Press the tabs -2- into the openings in the storage compart‐
ment -3- and let them lock in place.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Selector Mechanism 31
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

3 Selector Lever Handle


⇒ “3.1 Overview - Selector Lever Handle”, page 32
⇒ “3.2 Selector Lever Handle, Removing and Installing”,
page 33
⇒ “3.3 Selector Lever Boot, Removing from Selector Lever Han‐
dle”, page 38
⇒ “3.4 Selector Lever Transmission Range Position Display Unit
Y26 , Removing and Installing”, page 39
⇒ “3.5 Selector Lever Sensor System Control Module J587 with
Tiptronic Switch F189 , Removing and Installing”, page 39

3.1 Overview - Selector Lever Handle


⇒ “3.1.1 Overview - Selector Lever Handle, for Vehicles through
MY 2012”, page 32
⇒ “3.1.2 Overview - Selector Lever Handle, for Vehicles from MY
2013”, page 33

3.1.1 Overview - Selector Lever Handle, for Vehicles through MY 2012

1 - Clamp
❑ For securing the selec‐
tor lever handle to the
selector lever
❑ Refer to
⇒ “3.2 Selector Lever
Handle, Removing and
Installing”, page 33
2 - Trim Ring
❑ Removing and instal‐
ling. Refer to Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

⇒ “3.3 Selector Lever


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Boot, Removing from
Selector Lever Handle”,
page 38 .
3 - Selector Lever Handle
❑ Refer to
⇒ “3.2.1 Selector Lever
Handle, Removing and
Installing, Vehicles
through MY 2012”, page
33
4 - Selector Lever Boot
❑ Refer to
⇒ “3.3 Selector Lever
Boot, Removing from
Selector Lever Handle”,
page 38
5 - Selector Lever Transmis‐
sion Range Position Display
Unit - Y26-
❑ Must not be removed to
remove selector lever
handle.
❑ Refer to
⇒ “3.4 Selector Lever
Transmission Range Position Display Unit Y26 , Removing and Installing”, page 39

32 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

3.1.2 Overview - Selector Lever Handle, for Vehicles from MY 2013

1 - Selector Lever Transmis‐


sion Range Position Display
Unit - Y26-
❑ Refer to
⇒ “3.4 Selector Lever
Transmission Range
Position Display Unit
Y26 , Removing and In‐
stalling”, page 39
2 - Selector Lever Handle
❑ With side locking button
❑ Refer to
⇒ “3.2.2 Selector Lever
Handle, Removing and
Installing, Vehicles from
MY 2013”, page 35
3 - Selector Lever Boot
❑ Removing and installing
together with the selec‐
tor lever handle:
❑ Refer to
⇒ “3.2.2 Selector Lever
Handle, Removing and
Installing, Vehicles from
MY 2013”, page 35
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
4 - Not for this vehicle
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.2 Selector Lever Handle, Removing and


Installing
⇒ “3.2.1 Selector Lever Handle, Removing and Installing, Vehi‐
cles through MY 2012”, page 33
⇒ “3.2.2 Selector Lever Handle, Removing and Installing, Vehi‐
cles from MY 2013”, page 35

3.2.1 Selector Lever Handle, Removing and


Installing, Vehicles through MY 2012
Special tools and workshop equipment required
♦ Hose Clip Pliers - VAG1275A-
Removing
– Move the selector lever into “N”.

3. Selector Lever Handle 33


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Note

Both the selector lever handle and the selector lever boot are re‐
moved together.

– Remove the frame for the selector lever boot -A- -arrows-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Secure the locking button in its pulled-out position with a cable


tie -arrow-, as illustrated.

– Fold the selector lever boot -B- upward and over the selector
lever handle -C-.
– Open the clamp -A- and remove both the selector lever handle
and the selector lever boot without touching the locking button.

34 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Installing

Note

♦ In order to install the selector lever handle, the locking button


must be pulled out all the way and secured either with a cable
tie -arrow- or with the assembly tool supplied with a new han‐
dle.
♦ If the lock button was not secured, do not pull it out from the
handle using mechanical aids. Position the compressed air
gun under the handle and press the locking button out with
compressed air.

– Install the shifter lever handle completely on the shifter lever.


The lock button faces toward the driver.
• The handle must lock into the selector lever ring groove.
– Remove cable tie or assembly aid, lock button mechanism
engages in vertical groove on selector lever.
– If necessary, press lock button back into selector lever handle.

– Clamp the handle -2- to the selector lever, using a new clamp
-arrow-. Use the -VAG1275- .
– Install the selector lever boot frame -1- in the center console.

3.2.2 Selector Lever Handle, Removing and


Installing, Vehicles from MY 2013
Special tools and workshop equipment required
♦ Trim Removal Wedge - 3409-
♦ The cable ties or the assembly aid for the button on the handle.
The assembly aid is already installed at the factory when a
new handle is ordered.
Removing
– Pull the parking brake button to activate the electro-mechani‐
cal parking brake.
– Move the selector lever intoby“N”.
Protected copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Selector Lever Handle 35


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Note

Both the selector lever handle and the selector lever boot are re‐
moved together.

– Carefully pry out the selector lever boot on the side using the
-3409- -arrows-.

– Remove the locking button from the selector lever handle


-arrow- and secure it with a cable tie -A- or an assembly aid
-B-, as illustrated.

Note

The assembly aid -B- is already installed at the factory when a


new handle is ordered. Remove the assembly aid only after the
new handle is installed. This locking strap can be used again as
an assist tool.

– Fold the selector lever boot -2- upward and over the selector
lever handle -3-.
– Turn the locking ring all the way in the direction of -arrow-. The
markings -a and b- no longer line up.
– Remove the selector lever handle and selector lever boot
without touching the locking button -1-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

36 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Installing
• In order to install the selector lever handle, the locking button
must be pulled out all the way and secured either with a cable
tie -A- or with the assembly tool -B- supplied with a new handle.
If the locking button was not properly secured when the handle
was being removed and it falls back inside the handle, then it must
be pulled out again and secured:
– Tape an adhesive pad or two-sided tape -2- to the locking but‐
ton -1-.

Note

♦ As an alternative, use a 15 mm suction cup.


♦ Remove the adhesive pad or the two-sided tape after the han‐
dle has been installed. Make sure there is no adhesive left
over.

– Push on the adhesive surface using a tool -3- with a clean, flat
surface as illustrated and pull out the locking button -arrow-.
– Secure the pulled-out locking button with a cable tie -A- or an
assembly tool -B- as illustrated.
– Remove the adhesive pad or the two-sided tape -2- and clean
the locking button -1-.

– Move the selector lever into “N”.

Note

Pull on the rod -4- to move the selector lever.

– Fold the selector lever boot -2- upward and over the selector
lever handle -3-.
– Turn the locking ring all the way in the direction of -arrow-. The
markings -a and b- no Protected
longer line up.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

– Press the selector lever handle with the locking button on the
with respect to the correctness of information in this document. Copyright by AUDI AG.

driver side completely onto the selector lever until it locks in.

3. Selector Lever Handle 37


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Turn the locking ring all the way in the direction of -arrow- until
it locks and the markings -a and b- line up.

Caution

Danger of causing damage to the selector lever handle.


♦ The locking ring can be turned only when the handle is
installed completely.

– Remove cable ties or assembly tools. The locking button


mechanism will engage in the vertical groove on the selector
lever. If necessary, press the locking button into the selector
lever handle.
– Move the button mechanism through “R” and “S” to perform
the function test.
• If the selector lever positions cannot be reached, remove the
handle again.
– Pull the selector lever boot downward and attach it to the Mul‐
timedia System Control Head - E380- .

3.3 Selector Lever Boot, Removing from


Selector Lever Handle
⇒ “3.3.1 Selector Lever Boot, Separating from Selector Lever
Handle, Vehicles through MY 2012”, page 38

3.3.1 Selector Lever Boot, Separating from


Selector Lever Handle, Vehicles
through MY 2012
Removing
– Remove the handle from the selector lever. Refer to
⇒ “3.2 Selector Lever Handle, Removing and Installing”, page
33 .
– Bind together the spring tabs -A- on the selector lever handle
using a cable tie -B- as illustrated.
– Slide the sleeve for the selector lever boot -C- over the tabs in
the direction of -arrow-.
– Remove the cable tie and remove the both the sleeve and se‐
lector lever boot from the selector lever.
Installing
Install in reverse order of removal. At the same time note the fol‐
lowing:
Selector lever boot installed position
• The longer side of the selector lever boot frame faces toward
the driver side (toward the Selector Lever Transmission
Range Position Display Unit - Y26- ).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Install the handle on the selector lever. Refer to
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ “3.2 Selector Lever Handle, Removing and Installing”, page
33 .

38 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

3.4 Selector Lever Transmission Range Po‐


sition Display Unit - Y26- , Removing
and Installing
Removing
– Move the selector lever into “N”.
– Remove the frame for the selector lever boot -A- -arrows-.
– Fold up the selector lever boot.

– Release the retaining spring -2- and remove the Selector Lev‐
er Transmission Range Position Display Unit - Y26- -1- in the
direction of -arrow-.
– Disconnect the connector.
Installing
Install in reverse order of removal.

3.5 Selector Lever Sensor System Control


Module - J587- with Tiptronic Switch -
F189- , Removing and Installing

Note

♦ The Selector Lever Sensor System Control Module - J587-


and the Tiptronic Switch - F189- are combined in one compo‐
nent.
♦ The Tiptronic Switch - F189- magnets are secured in the cov‐
er.

Removing
– Remove the handleProtected
from the selector lever. Refer to
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ “3.2 Selector Lever with
Handle, Removing
respect to the correctnessand Installing”,
of information page Copyright by AUDI AG.
in this document.
33 .
– Remove the Selector Lever Transmission Range Position Dis‐
play Unit - Y26- . Refer to

3. Selector Lever Handle 39


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

⇒ “3.4 Selector Lever Transmission Range Position Display


Unit Y26 , Removing and Installing”, page 39 .
– Remove the installation frame with the Multimedia System
Control Head - E380- -1-. Refer to ⇒ Body Interior; Rep. Gr.
68 .

– Disconnect the connector -1-.


– Remove the bolts -arrows- and remove the Selector Lever
Sensor System Control Module - 587- together with the Tip‐
tronic Switch - F189- .
Installing
Install in reverse order of removal. At the same
Protected timeCopying
by copyright. noteforthe fol‐or commercial purposes, in part or in whole, is not
private
lowing: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• Tightening specifications. Refer to
⇒ “2 Selector Mechanism”, page 26 .

– Position the Selector Lever Sensor System Control Module -


J587- and Tiptronic Switch - F189- over the selector mecha‐
nism and tighten the bolts -arrows- to the tightening specifi‐
cation.
– Connect the connector -1- to the Selector Lever Sensor Sys‐
tem Control Module - J587- with Tiptronic Switch - F189- .
– Install the installation frame with the Multimedia System Con‐
trol Head - E380- -1-. Refer to ⇒ Body Interior; Rep. Gr. 68 .
– Install the handle on the selector lever. Refer to
⇒ “3.2 Selector Lever Handle, Removing and Installing”, page
33 .
– Install the Selector Lever Transmission Range Position Dis‐
play Unit - Y26- . Refer to
⇒ “3.4 Selector Lever Transmission Range Position Display
Unit Y26 , Removing and Installing”, page 39 .

40 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

4 Selector Mechanism Function Unit


⇒ “4.1 Overview - Selector Mechanism Function Unit”,
page 41
⇒ “4.2 Shift Mechanism Function Unit, Removing and Installing”,
page 42
⇒ “4.3 Selector Mechanism Function Unit Lower Section, Re‐
moving and Installing”, page 46
⇒ “4.4 Shift Gate, Removing and Installing”, page 48
⇒ “4.5 Selector Lever P Position Locking Lever, Removing and
Installing”, page 52
⇒ “4.6 Shift Lock Solenoid N110 , Removing and Installing”, page
53
⇒ “4.7 Transmission Park Selector Switch F305 , Removing and
Installing”, page 57

4.1 Overview - Selector Mechanism Function Unit


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Coat the bearings and the sliding surfaces with Polycarbamide Grease - G 052 142 A2- .

4. Selector Mechanism Function Unit 41


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

1 - Function Unit Housing


2 - Selector Lever Position
Locking Lever “P”
❑ Removing and instal‐
ling. Refer to
⇒ “4.5 Selector Lever P
Position Locking Lever,
Removing and Instal‐
ling”, page 52 .
3 - Bushings
4 - Axial Bearing
❑ For the shift gate.
5 - Bearing Shell
❑ For the shift gate.
❑ Clipped to the function
unit housing.
6 - Locking Plate
❑ For the axial bearing.
❑ Replace
7 - Shift Bearing
❑ For the shift gate.
8 - Bearings
❑ For the shift bearing.
9 - Shift Gate
❑ Removing and instal‐
ling. Refer to
⇒ “4.4 Shift Gate, Re‐
moving and Installing”,
page 48 .
10 - Shift Lock Solenoid -
N110-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Removing and installing. Refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ “4.6 Shift Lock Solenoid N110 , Removing andwith
Installing”,
respect to the page 53of. information in this document. Copyright by AUDI AG.
correctness

11 - Transmission Park Selector Switch - F305-


❑ Removing and installing. Refer to
⇒ “4.7 Transmission Park Selector Switch F305 , Removing and Installing”, page 57 .
12 - Guide
❑ For the emergency release lever.
❑ Is clipped inside the function unit housing.
13 - Stop Buffer

4.2 Shift Mechanism Function Unit, Remov‐


ing and Installing
Special tools and workshop equipment required
♦ Socket and Key - T40031-
Removing
– Remove the handle from the selector lever. Refer to
⇒ “3.2 Selector Lever Handle, Removing and Installing”, page
33 .

42 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the installation frame with the Multimedia System


Control Head - E380- -1-. Refer to ⇒ Body Interior; Rep. Gr.
68 ; Center Console .

– Disconnect the connector -1-.


– Remove the noise insulation -2-.
– Remove the front ashtray or front storage compartment. Refer
to ⇒ Body Interior; Rep. Gr. 68 ; Storage Compartments and
Covers .

– Remove the bolts -arrows- and -1- and the center console
bracket.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Disconnect the connector -1-.


– Remove the four bolts -arrows-.

4. Selector Mechanism Function Unit 43


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the four bolts -arrows-.

Note

The center console bracket is not shown in the illustration.

– Tip the gearshift mechanism function unit and remove the


center console bracket.

– Press and hold the parking lock button -C-.


– Pull the selector rod -B- up and move the selector lever in the
direction of -arrow- into “S”.

Note

♦ Ignore -A-.
♦ Selector mechanism is shown from the front in the illustration.

– Lift the selector mechanism function unit.

Note

Do not bend or kink the selector lever cable.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

– Remove the clamping nut -1- through the top opening inwith
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
therespect to the correctness of information in this document. Copyright by AUDI AG.
selector mechanism -arrow- using -T40031- .

44 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the locking plate -2- from the selector lever cable
-1-.
– Remove selector mechanism function unit upward.
Installing
Install in reverse order of removal. Note the following:
• Tightening specifications. Refer to
⇒ “2 Selector Mechanism”, page 26 .

Note

♦ Do not bend or kink the selector lever cable.


♦ Coat the bearings and the sliding surfaces with Polycarbamide
Grease - G 052 142 A2- .

• Selector lever in “S”.


– Slide selector lever cable into selector mechanism function
unit.

– Insert the end of the selector lever cable -2- into the shift gate
joint -3-.
– Install the clamping nut -1- through the top opening in the se‐
lector mechanism -arrow- using -T40031- .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Secure the selector lever cable -1- with the new locking plate
-2-.
• Installation position: Angled end of retaining clamp points to‐
ward rear.

4. Selector Mechanism Function Unit 45


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– If missing, Insert the two locking tabs -A- into the selector
mechanism.
– Place the selector mechanism function unit on the lower sec‐
tion.

Note

Do not bend or kink the selector lever cable.

– Insert center console bracket by tilting function unit at the


same time.
– Install the bolts -arrows-.

– Connect the connector -1-.


– Install the center console bracket. Refer to ⇒ Body Interior;
Rep. Gr. 68 ; Center Console .

– Install the noise insulation -2- in the shift housing.


– Insert the connector -1- into the Selector Lever Sensor System
Control Module - J587- with Tiptronic Switch - F189- and let it
lock into place.
– Install the front ashtray or front storage compartment. Refer to
⇒ Body Interior; Rep. Gr. 68 ; Storage Compartments and
Covers .
– Install the frame with the Multimedia System Control Head -
E380- . Refer to ⇒ Body Interior; Rep. Gr. 68 ; Center
Console .
– Install the handle on the selector lever. Refer to
⇒ “3.2 Selector Lever Handle, Removing and Installing”, page
33 .
– Adjust the selector lever cable. Refer to
⇒ “5.3 Selector Lever Cable, Adjusting”, page 64 .
– Check the selector mechanism. Refer to
⇒ “2.2 Gearshift Mechanism, Checking”, page 27 .

4.3 Selector Mechanism Function Unit Low‐


er Section, Removing and Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Removing with respect to the correctness of information in this document. Copyright by AUDI AG.

– Shifter mechanism function unit, removing. Refer to


⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐
ling”, page 42 .

46 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Push the rubber grommet -arrow- forward and out of the se‐
lector mechanism function unit lower section.

– Remove the hooks -1 and 2-.


– Remove the bolts -arrows-.

– Pull the lower section -1- of the selector mechanism function


unit slightly toward the rear and remove the bolts -arrows- from
the centering bracket -2-.
– Remove the selector mechanism function unit lower section.
– Remove center bracket upward. It may not be installed again.

Note

The center bracket is only needed for factory production.

Installing
Install in reverse order of removal. Note the following:
• Tightening specifications. Refer to
⇒ “2 Selector Mechanism”, page 26 .
– Make sure the seal fits correctly on the selector mechanism
function unit lower section.

– Install the rubber grommet -arrow- on the selector lever cable


in the selector mechanism function unit lower section.
– Shifter mechanism function unit, installing. Refer to
⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐
ling”, page 42 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4. Selector Mechanism Function Unit 47


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

4.4 Shift Gate, Removing and Installing


Removing
– Shifter mechanism function unit, removing. Refer to
⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐
ling”, page 42 .
• Selector lever in “S”.
– Unclip the guide -1- for the emergency release lever in the
direction of -arrow-.

– Disengage the wire on the selector mechanism -arrows A-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Pry off both bearing shells -1- with a screwdriver.


– Remove the locking plate -2-.

48 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Pry out both lower bearings -1- with a screwdriver.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Pull
permitted theauthorised
unless shift gate -1-AG.
by AUDI down
AUDI AGslightly.
does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– If necessary, push down the emergency release lever


-arrow-. This will make it possible to remove the shift gate.

4. Selector Mechanism Function Unit 49


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Pry off the retaining pins -A- with a screwdriver.


– Remove the micro-switch -B-.

Note

Two micro-switches make up the Transmission Park Selector


Switch - F305- . Micro-switch -B- is one of the two. The two micro-
switches create the signal that the electronic ignition key removal
lock needs to release the key only when the selector lever is in P.

– Disengage the wiring from the tab -arrow C- and remove the
micro-switch from the selector mechanism.
– Remove the shift gate -1- downward.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Install in reverse order of removal. Note the following:

Note

Coat the bearings and the sliding surfaces with Polycarbamide


Grease - G 052 142 A2- .

– Make sure the stop buffer fits correctly -1-.

Note

The stop buffer -1- is located on the opposite side on a RHD ve‐
hicle.

– Guide the shift gate -1- from underneath.


• Shift gate selector lever in “S” (as illustrated).
– Install the micro-switch -B- into the shift gate and secure it with
the retaining pin -A-.

Note

The micro-switch must be flush on all sides.

– Engage the wiring into the tab -arrow C-.


– Install both axial bearings -2- on the shift gate -1-.
– Place both shift bearings -3- on the shift gate.

50 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Slide the shift gate into the function unit housing. If necessary,
push the emergency release lever -arrow- down to make it
possible to install the shift gate.

– Push the lower bearings -1- in on both sides.


• Bearings -1- must engage in the shift bearing bushings
-arrow- -A-.

– Press the new locking plate -2- onto rear axial bearing.
• Installed position: The angled end of securing plate faces to‐
ward shift gate.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Install both bearing shells -1-.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4. Selector Mechanism Function Unit 51


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Secure the electric wire -arrows A- to the selector mechanism


as illustrated.
– Make sure the micro-switch is installed correctly and securely
-B-.

Note

The ignition key removal lock will not function correctly if the mi‐
cro-switch is not inserted
Protected bycorrectly or properly
copyright. Copying secured.
for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Install the guide -1- for the emergency release lever opposite
in the direction of -arrow-.
– Shifter mechanism function unit, installing. Refer to
⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐
ling”, page 42 .

4.5 Selector Lever “P” Position Locking Lev‐


er, Removing and Installing
Removing
– Remove the shift gate. Refer to
⇒ “4.4 Shift Gate, Removing and Installing”, page 48 .
– Pry out both left and right bearing bushings -2- with a screw‐
driver.
– Remove the locking lever for “P”.
Installing
– Insert the locking lever and secure it with the left and right
bushings -2-.
– Make sure the locking lever is working correctly.

52 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

• The emergency release lever -arrow- must move easily and


can be moved up and down.

Note

♦ If will be difficult to move emergency release lever -arrow- if


the bushings are installed incorrectly.
♦ If the emergency release lever is difficult to move, ignition key
removal lock will not work.

Install in reverse order of removal. Note the following:

Note

Coat the bearings and the sliding surfaces with Polycarbamide


Grease - G 052 142 A2- .

– Install the shift gate. Refer to


⇒ “4.4 Shift Gate, Removing and Installing”, page 48 .

4.6 Shift Lock Solenoid - N110- , Removing


and Installing
Removing
– Remove the frame with the Multimedia System Control Head
- E380- -1-. Refer to ⇒ Body Interior; Rep. Gr. 68 ; Center
Console .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Disconnect the connector -1-.


– Remove the noise insulation -2-.
– Remove the front ashtray/front storage compartment. Refer to
⇒ Body Interior; Rep. Gr. 68 ; Storage Compartments and
Covers .

4. Selector Mechanism Function Unit 53


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the bolts -arrows and 1- and the center console


bracket.

– Disconnect the connector -1-.


– Remove the bolts -arrows-.

– Remove the bolts -arrows-.

Note

The center console bracket is not shown in the illustration.

– Tip the gearshift mechanism function unit and remove the


center console bracket.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

54 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Press and hold the parking lock button -C-.


– Move the selector lever into “S”.

– Disconnect the connector -1-.

Note

♦ When removing magnets, lift them forward slightly so that ball


head -2- disengages from the operating lever -1-.
♦ Shown with selector mechanism removed to provide a better
illustration.

– Open the catches in the direction of -arrow A- and remove the


Shift Lock Solenoid - N110- in the direction of -arrow B-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4. Selector Mechanism Function Unit 55


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Installing
• Selector lever in “S”.
– Unclip the guide for the emergency release lever in the direc‐
tion of -arrow-.

– Remove the emergency release lever -arrow- upward.

Note

The operating lever -1- for the Shift Lock Solenoid - N110- moves
into its installed position when the emergency release lever is
pulled up.

– At the same time, position the Shift Lock Solenoid - N110- into
the guide at an angle.
– Push the Shift
unlessLock Solenoid - N110-
AUDI AG into theguarantee
guideoruntil
acceptitany liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted authorised by AUDI AG. does not
clicks.with respect to the correctness of information in this document. Copyright by AUDI AG.
• The ball head -2- on the Shift Lock Solenoid - N110- must fit
into the operating lever on the selector mechanism.

– Connector the connector -1-.

56 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Check the function of the Shift Lock Solenoid - N110- before con‐
tinuing the assembly.
– Connector the connector -1-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Connector the connector -1-.


– Before completing the assembling, check the function of the
Shift Lock Solenoid - N110- with the selector lever in “P” and
“N”. Refer to ⇒ page 27 .
Further installation is done in reverse order of removal, similar to
installation of selector mechanism function unit. Refer to
⇒ “4.2 Shift Mechanism Function Unit, Removing and Installing”,
page 42 .

4.7 Transmission Park Selector Switch -


F305- , Removing and Installing
The Transmission Park Selector Switch - F305- consists of two
micro-switches. The two micro-switches create the signal that the
electronic ignition key removal lock needs to release the key only
when the selector lever is in P.
The first micro-switch is closed when the Shift Lock Solenoid -
N110- is not active when the selector lever is in “P” (brake pedal
not pressed) and also the selector lever manual release below
the ashtray is not actuated.
The second micro-switch is closed when the button on selector
lever handle is not actuated in selector lever position “P”.
Note the Following before Replacing the Transmission Park Se‐
lector Switch - F305- :
– Connect the -Vehicle Diagnostic Tester- .
1. Both micro-switches are switched electrically in sequence, that
is, both switches must be closed for ignition key to be removed.
Check the micro-switch in Guided Fault Finding using -Vehi‐
cle Diagnostic Tester- . After the “Vehicle System Test”:
– Select the following menu items on the -Vehicle Diagnostic
Tester- .
♦ Go to
♦ Function/Component Selection
♦ Drivetrain
♦ Automatic Transmission 0C8
♦ 01 - On Board Diagnostic (OBD) Capable Systems
♦ 02 - Transmission Electronics
♦ Electrical Components

4. Selector Mechanism Function Unit 57


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ Test program F305 - Transmission Park Selector


Switch

2. An electrical test on the micro-switch is also possible. If a con‐


tinuity test is performed with a multimeter, note that in this case,
there is a resistance value of approximately 470 Ohm when both
switches are closed.
Removing
– Shifter mechanism function unit, removing. Refer to
⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐
ling”, page 42 .
– Remove the shift gate. Refer to
⇒ “4.4 Shift Gate, Removing and Installing”, page 48 .
– Pry off the retaining pins -A- in the direction of -arrow- with a
screwdriver.
– Remove the first micro-switch -B-.
– Disengage the wiring from the tab -arrow C- and remove the
micro-switch from the selector mechanism.
– Release the connector -D- and disconnect it from the Shift
Lock Solenoid - N110- .
– Release the connector -E- and disconnect is upward.
– Press the tab -C- in the direction of -arrow 1-.
– Remove the second micro-switch -B- in the direction of
-arrow 2-.

– Disengage the wire on the selector mechanism -arrows A-.


Installing

Note

Coat the bearings and the sliding surfaces with Polycarbamide


Grease - G 052 142 A2- .

– Guide micro-switch on longer electrical line into opening under


parking lock button in selector mechanism.
– Guide the shift gate -1- from underneath.
• Shift gate selector lever in “S” (as illustrated).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

58 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Install the micro-switch -B- into the shift gate and secure it with
the retaining pin -A-.
• The micro-switch must be flush on all sides.
– Engage the wiring into the tab -arrow C-.

Note

♦ Retaining screws -A- secure the micro-switch -B- inside the


shift gate.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ The ignition key removal
with respect lock ofwill
to the correctness not function
information correctly
in this document. if the
Copyright by AUDI AG.
micro-switch is not inserted correctly or properly secured.

– Secure the electric wire -arrows A- to the selector mechanism


as illustrated.
– Install the micro-switch -B-.

Note

The ignition key removal lock will not function correctly if the mi‐
cro-switch is not inserted correctly or properly secured.

Install in reverse order of removal. Note the following:


– Install the shift gate. Refer to
⇒ “4.4 Shift Gate, Removing and Installing”, page 48 .
– Install shift mechanism function unit. Refer to
⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐
ling”, page 42 .

4. Selector Mechanism Function Unit 59


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

5 Selector Lever Cable


⇒ “5.1 Overview - Selector Lever Cable”, page 60
⇒ “5.2 Selector Lever Cable, Removing and Installing”,
page 61
⇒ “5.3 Selector Lever Cable, Adjusting”, page 64

5.1 Overview - Selector Lever Cable

1 - Selector Lever Cable


❑ Do not bend.
❑ Removing and instal‐
ling. Refer to
⇒ “5.2 Selector Lever
Cable, Removing and
Installing”, page 61 .
❑ The selector lever cable
must be replaced if the
rubber grommet is dam‐
aged.
❑ Ball socket and ball
head must be free of oil
and grease.
❑ Make sure the rubber
grommet for the selector
lever cable isProtected
installedby copyright. Copying for private or commercial purposes, in part or in whole, is not

correctly in the with


selector
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the correctness of information in this document. Copyright by AUDI AG.
mechanism.
❑ Adjusting, Refer to
⇒ “5.3 Selector Lever
Cable, Adjusting”,
page 64 .
2 - Clip
❑ For the selector lever
cable on the selector
mechanism function
unit.
❑ Replace
3 - Bolt
❑ 13 Nm
❑ For adjusting the selec‐
tor lever cable.
4 - Bolt
❑ For selector lever cable.
❑ The plastic retaining spring on adjustment slide must lock the pins so that they cannot fall out.
5 - Adjustment Slide
6 - Selector Lever
❑ Ball socket and ball head must be free of oil and grease.
❑ Removing and installing. Refer to ⇒ “2.3 Selector Lever, Removing and Installing”, page 126 .
7 - Cable Mounting Bracket
❑ For selector lever cable.
8 - Bolt
❑ M6: 9 Nm
❑ M8: 22 Nm

60 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

❑ For attaching the cable bracket to the transmission.


Size depends on the version.

9 - Clip
❑ For attaching the selector lever cable to the cable bracket.
❑ Always replace.
10 - Bolt
❑ M6: 9 Nm
❑ M8: 22 Nm
❑ For attaching the cable bracket to the transmission.
Size depends on the version.

Selector Lever Cable Heat Shield - Tightening Specification


– Tighten the bolts -1 through 4- to 9 Nm.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5.2 Selector Lever Cable, Removing and In‐


stalling
Special tools and workshop equipment required
♦ Pry Lever - 80-200-
Removing

Note

Before removing selector lever cable, secure a cable on selector


lever cable so that it can be threaded easily when installing.

– Shifter mechanism function unit, removing. Refer to


⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐
ling”, page 42 .
– Push the rubber grommet -arrow- forward and out of the se‐
lector mechanism function unit lower section.

5. Selector Lever Cable 61


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the rear noise insulation -2-. Refer to ⇒ Body Exte‐


rior; Rep. Gr. 66 ; Underbody Trim Panels .

– Remove the bolts -arrows- and the noise insulation bracket.


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Vehicles with a 3.0L TDI Engine


– Mark the hoses -arrows- for the Differential Pressure Sensor
- G505- to the pressure lines on the particulate filter with dif‐
ferent colors to prevent mixing them up when installing them
later.
– Pull the hoses -arrows- to the Differential Pressure Sensor -
G505- off the pressure lines on the particulate filter.

All Vehicles
– Remove the bolts -1, 3 and 4- from the selector lever cable
heat shield, if equipped.

Note

Ignore item -2-.

– Move the heat shield to the side.

62 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove ball head -1- on the selector lever cable from the se‐
lector shaft lever using the -80-200- .
– Remove the clips -3- and the selector lever cable from the
transmission.

Note

♦ Do not bend or kink the selector lever cable.


♦ Ignore item -2-.

Installing
Install in reverse order of removal. Note the following:
Tightening Specifications
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
• Refer to ⇒ “5 Selector Lever Cable”,
permitted page 60 . by AUDI AG. AUDI AG does not guarantee or accept any liability
unless authorised
with respect to the correctness of information in this document. Copyright by AUDI AG.
• Refer to
⇒ Fig. ““Selector Lever Cable Heat Shield - Tightening Spec‐
ification”“ , page 61 .

Note

Secure all hose connections with hose clamps of the same type
as those equipped by the factory. Refer to the Parts Catalog.

– Secure selector lever cable to cable that was guided in during


removal.

– Guide the selector lever cable and rubber grommet -2- into the
selector mechanism function unit -1-.

Caution

Danger of causing damage to the transmission selector lever.


♦ Do not bend the transmission selector lever when instal‐
ling the selector lever cable. Control it if necessary.

– Press the selector lever cable -1- carefully onto the selector
lever.
– Secure the grommet selector lever cable grommet to the cable
bracket with a new clip -3-.

5. Selector Lever Cable 63


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Install the selector lever cable heat shield bolts -1, 3 and 4-, if
equipped.

Vehicles with a 3.0L TDI Engine


– Attach the hoses -arrows- for the Differential Pressure Sensor
- G505- to the pressure lines on the particulate filter according
to the color markings made earlier.

All Vehicles
– Install the rubber grommet -arrow- on the selector lever cable
in the selector mechanism function unit lower section.
– Shifter mechanism function unit, installing. Refer to
⇒ “4.2 Shift Mechanism Function Unit, Removing and Instal‐
ling”, page 42 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Adjust selector lever cable.permitted
Referunless
to authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ “5.3 Selector Lever Cable,withAdjusting”, page 64of information in this document. Copyright by AUDI AG.
respect to the correctness

– Install the rear noise insulation. Refer to ⇒ Body Exterior; Rep.


Gr. 66 ; Underbody Trim Panels .

5.3 Selector Lever Cable, Adjusting


Special tools and workshop equipment required
♦ Socket and Key - T40031-
Procedure
• Tightening specification. Refer to
⇒ “5 Selector Lever Cable”, page 60 .

64 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Unclip the frame for the selector lever boot -1- and remove it
from the center console -arrows-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5. Selector Lever Cable 65


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Move the selector lever into “S”.

Note

♦ The clamping screw is only accessible when the selector lever


is in “S”.
♦ Loosen locking screw approximately 1 turn - do not remove
completely

– Loosen the clamping screw on the selector lever cable ap‐


proximately one turn using the -T40031- .
– Carefully move the selector lever forwards and backwards
slightly without shifting to a different selector lever position.

Note

This loosens the selector lever cable.

– Turn on the ignition.


The Two Following Conditions Must be Fulfilled
• “S1” must appear in the Transmission Range Display - Y6- .
• The “S” inside the Selector Lever Transmission Range Posi‐
tion Display Unit - Y26- must be illuminated.
Conditions Are Not Fulfilled
– Tighten the clamping screw -arrow- for the selector lever cable
in this position using the -T40031- .
– Check the DTC memory in OBD . Refer to -Vehicle Diagnostic
Tester- .
– Check in Guided Fault Finding . Refer to -Vehicle Diag‐
nostic Tester- .
– Check the adjustment on the Multifunction Transmission
Range Switch - F125- . Refer to
⇒ “2.2 Multifunction Transmission Range Switch F125 , Re‐
moving, Installing and Adjusting”, page 123 .
– Adjust the selector lever cable again. Refer to
⇒ “5.3 Selector Lever Cable, Adjusting”, page 64 .
Conditions Are Fulfilled
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Note
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Do not move the selector lever forward or backward while tight‐


ening the clamping screw otherwise the adjustment will be incor‐
rect.

– Tighten the bolt -arrow- on the selector lever cable using the
-T40031- .
Install in reverse order of removal.
– Check the selector mechanism. Refer to
⇒ “2.2 Gearshift Mechanism, Checking”, page 27 .

66 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

6 Transmission, Removing and Instal‐


ling
⇒ “6.1 Transmission, Removing, Vehicles with 6-Cylinder 3.0L
TFSI Engine”, page 67
⇒ “6.2 Transmission, Removing, Vehicles with 6-Cylinder 3.0L
TFSI Engine”, page 72
⇒ “6.3 Transmission, Installing, Vehicles with 6-Cylinder En‐
gines”, page 78

6.1 Transmission, Removing, Vehicles with


6-Cylinder 3.0L TFSI Engine
Special tools and workshop equipment required
♦ Engine Support Bridge - 10-222A-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Engine Support - Bracket w/Spindle and permitted
hook - unless
10-222A/10-
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Engine/Gearbox Support Shackle (2 pc.) - 10-222A/12-
♦ Engine Support Bridge - Engine Support 19 - 10-222A/19-
♦ Engine Support Bridge - Sub-frame Adapter - 10-222A/22-
♦ Bracket - Multiple Use - 30-211A-
♦ Pry Lever - 80-200-
♦ Lifting Tackle - 3033-
♦ Engine/Transmission Jack - VAG1383A-
♦ Shop Crane - VAS6100-
♦ Engine Bung Set - VAS 6122-
♦ Crankshaft Socket - T40058-
♦ Used Oil Collection And Extraction Unit - SMN372500-
♦ Engine Support - Basic Set - T40091-
♦ Engine Support - Supplement Kit - T40093A-
♦ Gearbox Support - T40173-
Removing

Note

♦ Refer to ⇒ “8 Repair Information”, page 9 .


♦ Refer to
⇒ “8.3 Transmission, Clean Working Conditions”, page 12 .

– Remove the left and right catalytic converters. Refer to ⇒ En‐


gine Mechanical; Rep. Gr. 26 .
– Remove the rear driveshaft. Refer to ⇒ Transfer Case 0BU,
Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP;
Rep. Gr. 39 .
– Remove the front driveshaft. Refer to ⇒ Transfer Case 0BU,
Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP;
Rep. Gr. 39 .
– Remove the A/C compressor ribbed belt. Refer to ⇒ Engine
Mechanical; Rep. Gr. 13 ; Cylinder Block, Belt Pulley Side .

6. Transmission, Removing and Installing 67


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the starter. Refer to ⇒ Electrical Equipment; Rep. Gr.


27 ; Starter .
– Remove the bolts -arrows- and the generator bracket.

– Remove the bolts -1 and 2-.

Note

Ignore item -3-.

– Place the -SMN372500- under the transmission.

Note

Pay attention to the rules of cleanliness when working on an au‐


tomatic transmission. Refer to
⇒ “8.3 Transmission, Clean Working Conditions”, page 12 .

– Remove the bolts -1 and 2- and then remove the ATF pipes
from the transmission.
– Seal any open lines and connections with a clean plug from
the -VAS6122- .

– Remove the bolt -1-.

Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Ignore item -2-. with respect to the correctness of information in this document. Copyright by AUDI AG.

68 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the bolts -arrows-.


– Remove the bracket for the right catalytic converter.

– Disconnect the connectors -1, 2 and 3-.

– Free up the ventilation hose -4-.


– Remove the bolts -arrows-.

Note

Ignore items -1, 2 and 3-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove
with respect ball head
to the correctness -1- on
of information thedocument.
in this selector leverbycable
Copyright AUDI AG. from the se‐
lector shaft lever using the -80-200- .
– Remove the bolts -2- and then remove the selector lever cable
from the transmission.

Note

Do not bend or kink the selector lever cable.

6. Transmission, Removing and Installing 69


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Insert the -T40058- guide pins as follows:


• The large diameter -arrow 1- faces the engine.
• The small diameter -arrow 2- faces the adapter.

– Control the crankshaft with the -T40058- and an angled


wrench to loosen the drive plate bolts.

Caution

Danger of camshaft timing chain jumping off.


♦ When mounting, turn the crankshaft only in the direction
of engine rotation -arrow-.

– Remove the cover -2- forward.


– Rotate each crankshaft 120° in the direction of engine rotation
and remove the 6 torque converter bolts -1- in the opening for
the starter.

– Remove the engine/transmission connecting bolts -3 to 11-.


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

70 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Mount the -10-222A- on the fender bolting edge as illustrated.


• The -3033- spindles are in the back.
– Engage the spindle carabiner hook into the rear engine lifting
eyes.

– Mount the -10-222A- on the notches on the longitudinal mem‐


ber and install the remaining parts of the -10-222A/19- as
illustrated.
– Slide the -T40091/2- with the -T40093/5- into both -T40093/4- .

WARNING

Risk of accident if the engine supportpermitted


bridge is not secure.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

♦ Secure the -T40091/2- with the bolts and splints from the
with respect to the correctness of information in this document. Copyright by AUDI AG.

-T40093/4- .

– Attach the carabiner hook from the -10-222A/10- to the front


lifting eye on the right side of the engine.
– Pretension the engine evenly using the three spindles, but do
not lift.

– Position the -VAG1383A- with the -T40173- under the trans‐


mission and secure it with a strap, as illustrated.

Caution

Danger of causing damage to the ATF pan.


♦ Adjust the transmission support so that the transmission
is not resting on the surface of the ATF pan.

– Remove the bolts -1 and 2- from the transmission support.


– Separate the transmission from the engine by pushing the tor‐
que converter off the drive plate through opening for the starter
that was removed earlier.
– Carefully lower the transmission with the -VAG1383A- .

Caution

A torque converter that slips out can destroy the ATF pump
driver if the -30-211A- is mounted.

6. Transmission, Removing and Installing 71


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

When converter is inserted correctly, distance -a- between con‐


tact surfaces on threaded holes and on converter and torque
converter bell housing contact surfaces is at least 19 mm.

– Use the -30-211A- to secure the torque converter inside the


transmission from falling out.

– Secure the -3033- to the transmission and to the transfer case


as illustrated.
– If it is necessary to separate the transmission from the transfer
case, use the -VAS6100- to lift the transmission with the trans‐
fer case off the -VAG1383A- and set it down so it is not resting
on the oil pan.
– Separate the transfer case from the transmission. Refer to ⇒
Transfer Case 0BU, Front Final Drive 0BM, 0C1 and 0BN,
Rear Final Drive 0BP; Rep. Gr. 39 .

6.2 Transmission, Removing, Vehicles with


6-Cylinder 3.0L TFSI Engine
Special tools and workshop equipment required
♦ Engine Support Bridge - 10-222A-
♦ Engine Support - Bracket w/Spindle and Hook - 10-222A/10-
♦ Protected
Engine/Gearbox Support
by copyright. Copying Shackle
for private (2 pc.)
or commercial - 10-222A/12-
purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Engine Support
with respect Bridgeof -information
to the correctness EngineinSupport 19Copyright
this document. - 10-222A/19-
by AUDI AG.

♦ Engine Support Bridge - Sub-frame Adapter - 10-222A/22-


♦ Bracket - Multiple Use - 30-211A-
♦ Pry Lever - 80-200-
♦ Lifting Tackle - 3033-
♦ Engine/Gearbox Jack - VAG1383A-
♦ Shop Crane - VAS6100-
♦ Engine Bung Set - VAS6122-

72 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ Crankshaft Socket - T40058-


♦ Engine Support - Basic Set - T40091-
♦ Engine Support - Supplement Kit - T40093A-
♦ Gearbox Support - T40173-
Removing

Note

♦ Refer to ⇒ “8 Repair Protected


Information”, page 9 .
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Refer to with respect to the correctness of information in this document. Copyright by AUDI AG.

⇒ “8.3 Transmission, Clean Working Conditions”, page 12 .

– Remove the particulate filter. Refer to ⇒ Engine Mechanical;


Rep. Gr. 26 .
– Remove the air filter housing. Refer to ⇒ Fuel Injection and
Glow Plug; Rep. Gr. 23 ; Air Filter .
– Remove the rear driveshaft. Refer to ⇒ Transfer Case 0BU,
Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP;
Rep. Gr. 39 .
– Remove the front driveshaft. Refer to ⇒ Transfer Case 0BU,
Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP;
Rep. Gr. 39 .
– Remove the left coolant pipe from the transmission. Refer to
⇒ Engine Mechanical; Rep. Gr. 19 ; Coolant Pipes .

– Remove the upper left coolant pipes from the transmission.


Refer to ⇒ Engine Mechanical; Rep. Gr. 19 ; Coolant Pipes .
– Remove the starter. Refer to ⇒ Electrical Equipment; Rep. Gr.
27 ; Starter .

6. Transmission, Removing and Installing 73


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the bolt -arrow-.

– Disconnect the connectors -1, 2 and 3-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove ball head -1- on the selector lever cable from the se‐
lector shaft lever using the -80-200- .
– Remove the bolts -2- and then remove the selector lever cable
from the transmission.

Note

Do not bend or kink the selector lever cable.

– Insert the -T40058- guide pins as follows:


• The large diameter -arrow 1- faces the engine.
• The small diameter -arrow 2- faces the adapter.

74 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Control the crankshaft using the -T40058- to loosen the torque


converter bolts.

Caution

Danger of camshaft timing chain jumping off.


♦ When mounting, turn the crankshaft only in the direction
of engine rotation -arrow-.

– Remove the cover -2-.


– Rotate each crankshaft 120° in the direction of engine rotation
and remove the 6 torque converter bolts -1- in the opening for
the starter.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove the engine/transmission connecting bolts -3 to 10-.

– Mount the -10-222A- on the fender bolting edge as illustrated.


• The -3033- spindles are in the back.
– Engage the spindle carabiner hook into the rear engine lifting
eyes.

6. Transmission, Removing and Installing 75


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Mount the -10-222A- on the notches on the longitudinal mem‐


ber and install the remaining parts of the -10-222A/19- as
illustrated.
– Slide the -T40091/2- with the -T40093/5- into both -T40093/4- .

WARNING

Risk of accident if the engine support bridge is not secure.


♦ Secure the -T40091/2- with the bolts and splints from the
-T40093/4- .

– Attach the carabiner hook from the -10-222A/10- to the front


lifting eye on the right side of the engine.

– Position the -VAG1383A- with the -T40173- under the trans‐


mission and secure it with a strap, as illustrated.

Caution

Danger of causing damage to the ATF pan.


♦ Adjust the transmission support so that the transmission
is not resting on the surface of the ATF pan.

– Remove the bolts -1 and 2- from the transmission support.


– Carefully lower the transmission with the -VAG1383A- .
– Pretension the engine evenly using the three spindles, but do
not lift.

Note

♦ Place a clean cloth under the separating point to catch the


escaping ATF.
♦ Pay attention to the rules of cleanliness when working on an
automatic transmission. Refer to
⇒ “8.3 Transmission, Clean Working Conditions”, page 12 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

76 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the bolts -1, 2 and 3- and pull the ATF pipes off the
transmission.

Note

Depending on the date of manufacture, the ATF pre-heater and


the bolts -2- are not attached to the top of the transmission.

– Seal any open lines and connections with a clean plug from
the -VAS6122- .
– Separate the transmission from the engine by pushing the tor‐
que converter off the drive plate through opening for the starter
that was removed earlier.

Caution

A torque converter that slips out can destroy the ATF pump
driver if the -30-211A- is mounted.

When converter is inserted correctly, distance -a- between con‐


tact surfaces on threaded holes and on converter and torque
converter bell housing contact surfaces is at least 19 mm.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Use the -30-211A- to secure the torque converter inside the


transmission from falling out.

– Secure the -3033- to the transmission and to the transfer case


as illustrated.
– If it is necessary to separate the transmission from the transfer
case, use the -VAS6100- to lift the transmission with the trans‐
fer case off the -VAG1383A- and set it down so it is not resting
on the oil pan.
– Separate the transfer case from the transmission. Refer to ⇒
Transfer Case 0BU, Front Final Drive 0BM, 0C1 and 0BN,
Rear Final Drive 0BP; Rep. Gr. 39 .

6. Transmission, Removing and Installing 77


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

6.3 Transmission, Installing, Vehicles with


6-Cylinder Engines
Special tools and workshop equipment required
♦ Depth Gauge - VAS6082-
Installing
Install in reverse order of removal. Note the following:

Note

♦ Replace bolts that are tightened to the specification.


♦ Replace self-locking nuts and bolts and seals, gaskets and O-
rings.
♦ The hose connections as well as the air guide pipes and hoses
must be free of oil and grease before installing.
♦ Secure all hose connections with hose clamps of the same
type as those equipped by the factory. Refer to the Parts Cat‐
alog.
♦ To secure the air guide hoses on their connections, spray the
clamps used previously with rust remover before installing.
♦ When installing, bring all cable ties back to same positions.

Vehicles with a 3.0L TFSI Engine


– If the transmission was replaced: Install the starter flange -2-
on the new transmission.
– Attach the alignment sleeve -1- and the starter flange -2- with
the bolt -3- to the transmission, tightening specification
-Item 5- ⇒ Item 5 (page 15) .
– Install the cover -4- for the starter.
All Vehicles
Tightening Specifications

Note

♦ The tightening specifications apply only to lightly greased,


oiled, phosphated or blackened nuts and bolts.
♦ Additional lubricant such as engine or transmission oil may be
used, but do not use graphite lubricant.
♦ Do not use any ungreased parts.
♦ Tightening specification tolerance ±15%.

Component Nm
Bolts/nuts M6 9
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
M8 20 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
M10 40
M12 65

78 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Automatic Transmission to a 3.0L TFSI Engine:


Item Bolt 1) Nm
1 M10 x 95 15 +90°
2 ... 5 M12 x 75 30 +90°
6, 7 M12 x 140 30 +90°
8, 9, 10 M10 x 60 15 +90°
11 M10x45 15 +90°
A Alignment sleeve for centering
• 1)Aluminum bolts may be used two times. Refer to
⇒ page 79 .

– Check if the alignment sleeves -A- for centering the engine/


transmission are in the cylinder block and insert them if they
are not.

♦ The aluminum bolts -1 to 11- may be used twice. Therefore,


the bolts must be marked with two notches “X” made by a
chisel after they have be used the first time -arrow-.
♦ To prevent damaging the bolts when marking them, do not
clamp them in a vise. Insert the bolt using a 14 mm socket with
a 1/2 drive, which is inserted in to the vise, as illustrated.
♦ Bolts marked with an “X” may not be used again.

Automatic Transmission to a 3.0L TDI Engine


Item Bolt Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
1 M10 x 70 1)
with respect to the correctness of information in this document.
65
Copyright by AUDI AG.

2 M10 x 90 1) 65
3, 4, 5, 7 M12 x 80 80
6 M12 x 70 80
8, 9, 10 M10 x 70 45
A Alignment sleeve for centering
• 1) Mount the auxiliary adapter.

– Check if the alignment sleeves -A- for centering the engine/


transmission are in the cylinder block and insert them if they
are not.
All Vehicles
– Checking position of torque converter.

6. Transmission, Removing and Installing 79


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

• When the converter is installed correctly, the distance -a- be‐


tween the lower contact surfaces on threaded holes and on
the torque converter and torque converter bell housing contact
surfaces is at least 23 mm.

WARNING

Danger of causing damage to the torque converter drive plate


or the ATF pump.
♦ The distance is approximately 11 mm when the torque
converter is not fully installed.

– Turn the torque converter and the engine drive plate before
connecting the engine and the transmission so that the holes
for the bolts -1- are at the same height as the opening on the
removed starter.
– Install the cover for the starter -2-.
– Ensure no lines are kinked when sliding engine and transmis‐
sion together.
– Use new bolts to attach the torque converter
Protected byto the drive
copyright. plate.
Copying for private or commercial purposes, in part or in whole, is not
Refer to the Parts Catalog. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Tighten the torque converter. Refer to
⇒ “1 Torque Converter”, page 14 .
– Install the starter. Refer to ⇒ Electrical Equipment; Rep. Gr.
27 ; Starter .
– Install the front driveshaft. Refer to ⇒ Transfer Case 0BU,
Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP;
Rep. Gr. 39 .
– Install the rear driveshaft. Refer to ⇒ Transfer Case 0BU,
Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP;
Rep. Gr. 39 .
– Install the ATF pipes. Refer to ⇒ “9 ATF Circuit”, page 94 .

80 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Check the connectors -1 through 3- for water entry or corrosion


before connecting them to the transmission. Repair them if
necessary.
– Tighten the front driveshaft to the transfer case. Refer to ⇒
Transfer Case 0BU, Front Final Drive 0BM, 0C1 and Rear Fi‐
nal Drive 0BN, 0BP; Rep. Gr. 39 .
Vehicles with a 3.0L TFSI Engine
– Install the left rear coolant pipes. Refer to ⇒ Engine Mechan‐
ical; Rep. Gr. 19 ; Coolant Pipes .
– Install the catalytic converter. Refer to ⇒ Engine Mechanical;
Rep. Gr. 26 .
Vehicles with a 3.0L TDI Engine
– Install the upper left coolant pipes from the transmission. Refer
to ⇒ Engine Mechanical; Rep. Gr. 19 ; Coolant Pipes .
– Install the left coolant pipe from the transmission. Refer to ⇒
Engine Mechanical; Rep. Gr. 19 ; Coolant Pipes .
– Install the air filter housing. Refer to ⇒ Fuel Injection and Glow
Plug; Rep. Gr. 23 ; Air Filter .
– Install the particulate filter. Refer to ⇒ Engine Mechanical;
Rep. Gr. 26 .
All Vehicles
– Install the selector lever cable and check the adjustment. Re‐
fer to
⇒ “5.2 Selector Lever Cable, Removing and Installing”,
page 61 .
– Align the exhaust system free of tension. Refer to ⇒ Engine
Mechanical; Rep.
Protected Gr. 26Copying
by copyright. . for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Complete the stepstorequired
with respect after
the correctness connecting
of information the battery.
in this document. Re‐
Copyright by AUDI AG.
fer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery .

Caution

Danger of causing damage to the control modules due to the


excess voltage.
♦ Do not use a charger to jump start!

– ATF level, checking and filling. Refer to


⇒ “8.2 ATF Level, Checking and Filling”, page 84 .
– After installing an exchanged transmission or after repairing
transmission. Refer to
⇒ “9.5 ATF Pipes and ATF Cooler, Cleaning”, page 107
• If the transmission was replaced:
– Perform a transmission adaptation. Refer to
⇒ “8.4 Transmission Adaptation”, page 12 .

6.4 Transmission, Removing and Installing,


Vehicles with 8-Cylinder 4.2L TDI En‐
gine
In a vehicle with an 8-cylinder 4.2L TDI engine, the automatic
transmission 0C8 is removed together with the engine and then
separated from the engine. Refer to ⇒ Engine Mechanical; Rep.
Gr. 10 .

6. Transmission, Removing and Installing 81


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Turn the crankshaft 120° in direction of engine rotation and


install the torque converter bolts through the opening for the
starter and tighten them hand-tight. Refer to
⇒ “1 Torque Converter”, page 14
– After installing an exchanged transmission or after repairing
transmission. Refer to
⇒ “9.5 ATF Pipes and ATF Cooler, Cleaning”, page 107
– Install the selector lever cable and check the adjustment. Re‐
fer to
⇒ “5.2 Selector Lever Cable, Removing and Installing”,
page 61 .
– ATF level, checking and filling. Refer to
⇒ “8.2 ATF Level, Checking and Filling”, page 84 .
– Tightening specifications. Refer to ⇒ page 78 .
• If the transmission was replaced:
– Perform a transmission adaptation. Refer to
⇒ “8.4 Transmission Adaptation”, page 12 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

82 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

7 Transmission, Transporting
Special tools and workshop equipment required
♦ Engine Sling - 2024A-
♦ Engine Shackle - T10059-
♦ Shop Crane - VAS6100-
Procedure
– Secure the -2024A- to the transmission using a -T10059- as
illustrated.

WARNING

Mounting hooks and connecting pins on engine sling must be


secured with plug connectors.

– Attach the -T10059- to the -VAS6100- .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

7. Transmission, Transporting 83
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

8 ATF Level Inside Transmission


⇒ “8.1 General Information”, page 84
⇒ “8.2 ATF Level, Checking and Filling”, page 84
⇒ “8.3 ATF, Draining”, page 90
⇒ “8.4 Filling ATF”, page 91

8.1 General Information


Special tools and workshop equipment required
♦ Oil Filler - VAS6262A-
♦ Brake Line Tool Kit - Pipe Cutter - VAS6056/2-
Measure the Length of the Bleed Pipe on -VAS6262A- . Shorten
it if Necessary.
It is necessary to shorten the bleed pipe on the adapter for oil
filling -VAS6262A- to dimension -a- so that it cannot touch the
bottom of the oil container.
• -a- = 210 mm

Note

Dimension -a- is measured starting from the shaft (the green sur‐
face) on the adapter for oil filling -VAS6262A- .

– Mark the dimension on the bleed pipe and then shorten it using
pipe cutter -VAS6056/2- .
– Clean the -VAS6262A- .

8.2 ATF Level, Checking and Filling


Special tools and workshop equipment required
♦ Used Oil Collection and Extraction Unit - SMN372500-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

♦ Oil Filler - VAS6262A-


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ If necessary, adapter for oil filling Oil Filler - Adapter 6 -


VAS6262/6-
♦ Oil Filler - Adapter 2 - VAS6262/2-

♦ Original 1 liter ATF bottle; for the correct part number. Refer
to the Parts Catalog.
♦ Protective eyewear
♦ Acid-resistant safety gloves

84 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Procedure

WARNING

Danger of personal injury.


♦ Wear protective eyewear.
♦ Wear acid-resistant safety gloves.
♦ Keep a safe distance away from the coolant fan when
working near it because the fan can turn on by itself.
There is an accident risk if a gear is accidentally engaged while
the engine is running!
♦ Before working on a running engine, move the selector
lever into “P” and pull the parking brake button in order to
set the electro-mechanical parking brake.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

8. ATF Level Inside Transmission 85


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Measure the length of the bleed pipe on the -VAS6262A- .


Shorten it if necessary. Refer to ⇒ page 84 .
Test Conditions
• The transmission must not be in the emergency running.
• The vehicle must be horizontal.
• Selector lever in “P” and engine at idle.
• The A/C and the heater are off.
• At the start of the testing, the ATF temperature must not be
higher than 30 °C (86 °F); let the transmission cool down.

Note

♦ The -Vehicle Diagnostic Tester- reads the temperature of the


ATF.
♦ The ATF level will vary depending on the temperature of the
ATF.
♦ It is possible to overfill the ATF if the level is checked when the
temperature is too low.
♦ It is possible to underfill the ATF if the level is checked when
the temperature is too high.
♦ Only use the ATF available as a replacement part for the plan‐
etary gear in 8-speed automatic transmission 0C8. Other oils
could cause malfunctions or damage to the transmission. ATF
specification for corresponding engines. Refer to
⇒ “5 Capacities”, page 5 .

Caution

♦ Do not start the engine or tow the vehicle if there is no ATF


in the transmission.
♦ Too little or too much ATF will impair the transmission.
♦ Perform this check twice if the ATF circuit to the cooler
was opened during a repair. Important: The ATF must be
at least 80 °C (176 °F) after the first check. Perform a road
test with tester. Check the ATF level after it has cooled
down as described.

Check the ATF Temperature


– Connect the -Vehicle Diagnostic Tester- and select the follow‐
ing menu item:
♦ On-Board Diagnostics (OBD)
♦ 02 - Transmission Electronics
♦ Measured Values
♦ Temperature
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

86 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

ATF Level, Checking and Correcting

Note

♦ The ATF level is checked at the ATF check hole.


♦ The ATF level is correct if a small amount of fluid drips out of
the check hole (this is normal because the fluid expands as it
heats up) between 35 ° and 45 °C (95 ° and 113 °F) (for hot
countries 50 °C (122 °F)).

– Drive the vehicle onto a 4-column hoist or over a service pit so


that it is absolutely level.

– Remove the rear noise insulation -2-. Refer to ⇒ Body Exte‐


rior; Rep. Gr. 66 ; Underbody Trim Panels .
– Start the engine and let it run at idle.
– With engine idling depress the brake pedal and shift the se‐
lector lever through all the selector lever positions leaving the
selector lever at least 10 seconds in each position.
– Place the Used Oil Collection And Extraction Unit -
SMN372500- under the transmission.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Test Temperature 35 ° to 45 °C (95 ° to 113 °F)


– Remove the plug -1- in the ATF pan for checking the ATF level.

8. ATF Level Inside Transmission 87


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

ATF flows out of the overflow pipe.

Note

♦ Even if the level of oil is too low, first a small amount will flow
out of the overflow tubes, because it fills during operation.
♦ The ATF inspection plug must be installed again before the
ATF reaches a temperature of 45 °C (113 °F) (50 °C (122 °F)
with hot climates).

• If ATF leaks from ATF check hole before temperature has


reached 40 °C (104 °F), ATF level arrow is OK.
• If no ATF drips out of the ATF check hole before 40 °C (104 °
F) is reached, then the ATF level is not OK. Fill the ATF. Refer
to ⇒ page 89 .
If ATF is OK:

– Replace the check plug gasket -arrow-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Tighten the ATF check plug -1- with a new gasket, tightening
specification. Refer to ⇒ page 90 .
The ATF level test is now completed.
– Turn off the engine.
– Install the rear noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Underbody Trim Panels .

88 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

ATF, Filling

Caution

The -VAS6262A- must be clean and the ATF must not be


mixed with another fluid!

– Shake before opening.


– Attach the ATF container to the -VAS6262A- . Refer to the
Parts Catalog.

Note

Use adapter for oil filling -VAS6262A- if the thread on the con‐
tainer does not fit -VAS6262/6- .

– Let the ATF run into the transmission.


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Check the ATF Level Several Time, if Necessary:
– Disconnect the quick-release coupling on the -VAS6262A- .
ATF flows out of the overflow pipe.
• If ATF leaks from ATF check hole before temperature has
reached 40 °C (104 °F), ATF level arrow is OK.
• If no ATF drips out of the ATF check hole before the ATF rea‐
ches 40 °C (104 °F), then fill and check the ATF until the level
is OK.
If ATF is OK:
– Let any excess ATF run out.
The ATF level is OK if it not possible to add more ATF.

Note

Drained ATF may not be used again. Dispose of drained ATF


properly.

– Replace the check plug gasket -arrow-.

8. ATF Level Inside Transmission 89


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Tighten the ATF check plug -1- with a new gasket, tightening
specification. Refer to ⇒ page 90 .
The ATF level test is now completed.
– Turn off the engine.
– Install the rear noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Underbody Trim Panels .
Tightening Specifications
Component Nm
ATF check plug to ATF pan 16

8.3 ATF, Draining


Special tools and workshop equipment required
♦ Used Oil Collection And Extraction Unit - SMN372500-
♦ Protective eyewear
Procedure

Caution

♦ Do not start the engine or tow the vehicle if there is no ATF


in the transmission.

Conditions
• Move the vehicle onto a 4-column shop hoist or over a work
pit so it is completely level.
• Selector lever in “P”.
• The engine is off.

Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Follow all disposal regulations for transmission fluids.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove the rear noise insulation -2-. Refer to ⇒ Body Exte‐


rior; Rep. Gr. 66 ; Underbody Trim Panels .

WARNING

Wear protective eyewear.

90 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Place the -SMN372500- under the transmission.


– Remove the drain plug -1- from the ATF pan.
– Drain the ATF.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
The overflow tube -C- is screwed into the opening in the plug.

– Remove the overflow pipe -C -.


– Allow excess ATF to drain out.
– Install the overflow pipe -C-. For the correct tightening speci‐
fication. Refer to ⇒ page 91 .

Note

Overflow pipes with different lengths with different lengths are in‐
stalled. For the correct allocation. Refer to the Parts Catalog.

– Remove the ATF pan and let any remaining ATF drain out.
Refer to
⇒ “1.1 ATF Pan, Removing and Installing”, page 117 .

Note

♦ It is necessary to remove the ATF pan from the transmission


in order to change the ATF. This means approximately 6 liters
(6.3 qts) of ATF will be changed.
♦ Only approximately 3.5 liters (3.7 quarts) of ATF will drain out
if the ATF is drained via the removed overflow pipe -C- only.

– Clean and install the ATF pan. Refer to


⇒ “1.1 ATF Pan, Removing and Installing”, page 117 .
– Fill with ATF. Refer to ⇒ “8.4 Filling ATF”, page 91 .
Tightening Specifications
Component Nm
Overflow pipe in the opening for the plug 1

8.4 Filling ATF


Special tools and workshop equipment required
♦ Used Oil Collection And Extraction Unit - SMN372500-
♦ Oil Filler - VAS6262A-
♦ If necessary, adapter for oil filling Oil Filler - Adapter 6 -
VAS6262/6-

8. ATF Level Inside Transmission 91


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ Oil Filler - Adapter 2 - VAS6262/2-


♦ Original 1 liter ATF bottle; for the correct part number. Refer
to the Parts Catalog.
♦ Protective eyewear
♦ Acid-resistant safety gloves
Procedure

WARNING

Danger of personal injury.


♦ Wear protective eyewear.
♦ Wear acid-resistant safety gloves.
♦ Keep a safe distance away from the coolant fan when
working near it because the fan can turn on by itself.
There is an accident risk if a gear is accidentally engaged while
the engine is running!
♦ Before working on a running engine, move the selector
lever into “P” and pull the parking brake button in order to
set the electro-mechanical parking brake.

Caution

♦ Do not start the engine or tow the vehicle if there is no ATF


in the transmission.

– Measure the length of the bleed pipe on the -VAS6262A- .


Shorten it if necessary. Refer to ⇒ page 84 .
Conditions

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

• Move the vehicle onto a 4-column shop hoist or over a work


pit so it is completely level.
• Selector lever in “P”.
• The engine is off.
• The overflow pipe -C - is installed, tightening specification.
Refer to ⇒ page 91 .

92 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Note

Follow all disposal regulations for transmission fluids.

Caution

The -VAS6262A- must be clean and the ATF must not be


mixed with another fluid!

– Shake before opening.


– Attach the ATF container to the Oil Filler - VAS6262A- . Refer
to the Parts Catalog.

Note

Use adapter for oil filling -VAS6262A- if the thread on the con‐
tainer does not fit -VAS6262/6- .

– Fill 6 liters (6.3 qts) of ATF.

Note

Only 3.5-4 liters (3.7-4.2 quarts) of ATF must be added if the ATF
pan was not removed. This is not enough for an ATF change.

– Start the engine and let it run in idle.


– With engine idling depress the brake pedal and shift the se‐
lector lever through all the selector lever positions leaving the
selector lever at least 10 seconds in each position.
– Move the selector lever into “N”.
– Increase the RPM to 2000 and hold it there for at least 60 sec‐
onds.
– Move the selector lever into “P”.
– ATF level, checking and filling. Refer to
⇒ “8.2 ATF Level, Checking and Filling”, page 84 .
– Perform a transmission adaptation. Refer to
⇒ “8.4 Transmission Adaptation”, page 12 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

8. ATF Level Inside Transmission 93


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

9 ATF Circuit
⇒ “9.1 ATF Pipes, ATF Cooler and ATF Pre-Heater”, page 94
⇒ “9.2 ATF Preheater, Removing and Installing”, page 99
⇒ “9.3 ATF Pipes and ATF Cooler, Removing and Installing”, page
102
⇒ “9.4 ATF Pipes for ATF Cooler with Clamping Connections”,
page 105
⇒ “9.5 ATF Pipes and ATF Cooler, Cleaning”, page 107

9.1 ATF Pipes, ATF Cooler and ATF Pre-


Heater
⇒ “9.1.1 Overview - ATF Line and ATF Cooler, Vehicles with 6-
Cylinder, 3.0L TFSI and 8-Cylinder, 4.2L TDI Engines”,
page 95
⇒ “9.1.2 Overview - ATF Lines, ATF Cooler and ATF Pre-Heater,
Vehicles with 6-Cylinder 3.0L TDI Engine”, page 97

Caution

ATF pipe leaks


♦ To avoid contact between ATF pipes and the sealing sec‐
tion, clip the sealing section approximately 5 mm as
shown.
♦ Remove debris in this area.
♦ Refer to the Technical Service Bulletin for this procedure.

Note

♦ Pronged ring on the ATF pipe.


♦ The upper ATF pipe -3- has a pronged ring -1- to protect it from
touching the longitudinal member -4-.
♦ If theby pronged
Protected ring for
copyright. Copying is private
not there and the
or commercial ATFin pipe
purposes, iswhole,
part or in damaged,
is not
then the ATF pipe must be replaced.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ A missing pronged ring must be exchanged.

94 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

9.1.1 Overview - ATF Line and ATF Cooler, Vehicles with 6-Cylinder, 3.0L TFSI
and 8-Cylinder, 4.2L TDI Engines

1 - Bolt
❑ 10 Nm
❑ Insert the pipe all the
way by hand before
tightening
2 - Bolt
❑ 8 Nm
3 - Clip
❑ Make sure it fits secure‐
ly
4 - ATF Cooler
❑ Removing and instal‐
ling. Refer to
⇒ “9.3 ATF Pipes and
ATF Cooler, Removing
and Installing”,
page 102 .
5 - O-Rings
❑ Replace Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Coat with ATF with respect to the correctness of information in this document. Copyright by AUDI AG.

6 - Clamping Pins
❑ For the ATF pipes
❑ Depending on the date
of manufacture with un‐
ion nut. Refer to
⇒ Fig. ““Mounting ATF
Pipes to the ATF Cool‐
er”“ , page 96 .
7 - Bolt
❑ Tightening specifica‐
tion. Refer to
⇒ Fig. ““Mounting ATF
Pipes to the ATF Cool‐
er”“ , page 96 .
❑ Depending on the date of manufacture
8 - ATF Pipes
❑ Depending on the date of manufacture with union nut. Refer to
⇒ Fig. ““Mounting ATF Pipes to the ATF Cooler”“ , page 96
9 - Union Nuts
❑ Tightening specification. Refer to ⇒ Fig. ““Mounting ATF Pipes to the ATF Cooler”“ , page 96 .
❑ Depending on the date of manufacture
10 - O-Rings
❑ Replace
❑ Coat with ATF
11 - Thermostat
12 - O-Rings
❑ Replace
❑ Coat with ATF

9. ATF Circuit 95
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

13 - Bolt
❑ 8 Nm
14 - ATF Pipes
15 - Bolt
❑ M6: 8 Nm
❑ M8: 20 Nm
16 - Bolt
❑ 20 Nm
❑ Insert the pipe all the way by hand before tightening
17 - O-Rings
❑ Replace
❑ Coat with ATF

Mounting ATF Pipes to the ATF Cooler


I - Mounting with Clamping Joint
– Replace the O-rings and coat them with ATF.
– Insert the ATF pipe all the way into the ATF cooler by hand
and then tighten it.
– Tighten the bolts -1- to 10 Nm.
II - Mounting with Threaded Connection
– Replace the O-rings and coat them with ATF.
– Insert the ATF pipe all the way into the ATF cooler by hand
and then tighten it.
– Tighten the union nuts -2- to 20 Nm.

Pronged Ring on the ATF Pipe

Note

♦ The upper ATF pipe -3- has a pronged ring -1- to protect it from
touching the longitudinal member -4-.
♦ IfProtected
the pronged ring is not there and the ATF pipe is damaged,
then theunless
permitted ATFauthorised
pipe mustby AUDIbe
AG.replaced.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Check the ATF pipes for damage and replace them if neces‐
sary.
– Install the pronged ring -1- around the upper ATF pipe -3- just
behind the thermostat -2-.
– Slide the pronged ring -1- on the ATF toward the ATF cooler
until it reaches the illustrated position.

96 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

9.1.2 Overview - ATF Lines, ATF Cooler and ATF Pre-Heater, Vehicles with 6-
Cylinder 3.0L TDI Engine

1 - Bolt
❑ 20 Nm
2 - ATF Pre-Heater
❑ Installed depending on
the version
❑ Removing and instal‐
ling. Refer to
⇒ “9.2 ATF Preheater,
Removing and Instal‐
ling”, page 99
❑ The Cooling OilbyValve
Protected - Copying for private or commercial purposes, in part or in whole, is not
copyright.
N471- is installed in authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted unless
front of thewith
ATF pre-
respect to the correctness of information in this document. Copyright by AUDI AG.

heater. Refer to
⇒ Fig. ““ Cooling Oil
Valve -N471- ”“ ,
page 23 .
3 - Bolt
❑ 8 Nm
4 - ATF Pipes
5 - Bolt
❑ 8 Nm
❑ Insert the pipe all the
way by hand before
tightening.
6 - Bolt
❑ 8 Nm
7 - Clip
❑ Make sure it fits secure‐
ly.
8 - ATF Cooler
❑ Removing and instal‐
ling. Refer to ⇒ “9.3 ATF Pipes and ATF Cooler, Removing and Installing”, page 102 .
9 - O-Rings
❑ Replace
❑ Coat with ATF.
10 - Clamping Pins
❑ For the ATF pipes.
❑ Depending on the date of manufacture with union nut. Refer to
⇒ Fig. ““Mounting ATF Pipes to the ATF Cooler”“ , page 98 .
11 - Bolts
❑ Depending on the date of manufacture.
❑ Tightening specification. Refer to ⇒ Fig. ““Mounting ATF Pipes to the ATF Cooler”“ , page 98 .
12 - ATF Pipes
❑ Depending on the date of manufacture with union nut. Refer to
⇒ Fig. ““Mounting ATF Pipes to the ATF Cooler”“ , page 98 .
13 - Union Nuts
❑ Depending on the date of manufacture.

9. ATF Circuit 97
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

❑ Tightening specification. Refer to ⇒ Fig. ““Mounting ATF Pipes to the ATF Cooler”“ , page 98 .
14 - O-Rings
❑ Replace
❑ Coat with ATF.
15 - Thermostat
16 - O-Rings
❑ Replace
❑ Coat with ATF.
17 - O-Rings
❑ Replace
❑ Coat with ATF.
18 - Bolt
❑ 8 Nm
19 - Bolt
❑ 8 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Insert the pipe all the way by hand
permitted unless before
authorisedtightening.
by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
20 - Bolt
❑ 25 Nm
❑ Insert the pipe all the way by hand before tightening.
21 - ATF Pipe
22 - Bolt
❑ 8 Nm
❑ Insert the pipe all the way by hand before tightening.
23 - O-Ring
❑ Replace
❑ Coat with ATF.

Mounting ATF Pipes to the ATF Cooler


I - Mounting with Clamping Joint
– Replace the O-rings and coat them with ATF.
– Insert the ATF pipe all the way into the ATF cooler by hand
and then tighten it.
– Tighten the bolts -1- to 10 Nm.
II - Mounting with Threaded Connection
– Replace the O-rings and coat them with ATF.
– Insert the ATF pipe all the way into the ATF cooler by hand
and then tighten it.
– Tighten the union nuts -2- to 20 Nm.

98 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Pronged Ring on the ATF Pipe

Note

♦ The upper ATF pipe -3- has a pronged ring -1- to protect it from
touching the longitudinal member -4-.
♦ If the pronged ring is not there and the ATF pipe is damaged,
then the ATF pipe must be replaced.

– Check the ATF pipes for damage and replace them if neces‐
sary.
– Install the pronged ring -1- around the upper ATF pipe -3- just
behind the thermostat -2-.
– Slide the pronged ring -1- on the ATF toward the ATF cooler
until it reaches the illustrated position.

9.2 ATF Preheater, Removing and Installing


Special tools and workshop equipment required
♦ Hose Clamps - Up To 40mm - 3093-
♦ Hose Clamps - Up To 25mm - 3094-
♦ Hose Clip Pliers - VAS6362-
♦ Used Oil Collection And Extraction Unit - SMN372500-
♦ Protective eyewear
Removing
– Remove the transfer case. Refer to ⇒ Transfer Case and Final
Drive; Rep. Gr. 34 ; Transfer Case .
– If present, remove heat shield -1- for the coolant lines from the
transmission. Remove the bolts -arrows A-.

– Protected
Remove the vacuum
by copyright. Copying hose -1-or from
for private thepurposes,
commercial vacuum pipe
in part or in-2- (lead‐
whole, is not
ing to the
permitted brake
unless booster).
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Place the -SMN372500- under the engine/transmission.

9. ATF Circuit 99
Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Clamp off the coolant hoses on the left transmission side with
-3094- .
– Then remove the hose clips from coolant pipes -A-, for exam‐
ple using -VAG1921- . Remove the coolant hoses from the
coolant pipes.

– Clamp off the coolant hoses on the right transmission side with
-3093- and disconnect the coolant hoses from coolant pipes
-A-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove the bleed hose -B- from the clip on the coolant pipe.
– Remove the coolant pipes -A- from the transmission
-arrows-.

– Remove the bolts -1 and 2- and then remove the ATF pipes
from the transmission. Collect the escaping oil.
– Seal the ATF lines with a suitable plug from the -VAS6122- (to
prevent dirt from getting into the lines) .

100 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the ATF pre-heater from the transmission -arrows-.

– Disconnect the connector 1 from the Cooling Oil Valve - N471-


-1- and remove the ATF pre-heater and coolant pipes from the
transmission.
Installing
Install in reverse order of removal. Note the following:
• Tightening specifications. Refer to
⇒ “9.1 ATF Pipes, ATF Cooler and ATF Pre-Heater”,
page 94 .
Clean the ATF cooler and the ATF pipes if the ATF is dirty as well
as before installing a replacement transmission. Refer to
⇒ “9.5 ATF Pipes and ATF Cooler, Cleaning”, page 107 .

– Bolt the ATF pre-heater -arrows- to the transmission, install


the coolant pipes on the transmission and connect with the
coolant hoses.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove the plug and insert the ATF pipes all the way into the
transmission.
– Install the ATF pipes. Refer to
⇒ “9.3 ATF Pipes and ATF Cooler, Removing and Installing”,
page 102 .
Install in reverse order of removal.
Check the ATF level and fill if necessary. Refer to
⇒ “8 ATF Level Inside Transmission”, page 84 .
– Fill with coolant. Refer to ⇒ Engine Mechanical; Rep. Gr. 19 ;
Coolant System .

9. ATF Circuit 101


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

9.3 ATF Pipes and ATF Cooler, Removing


and Installing
ATF Cooler Overview
1 - Radiator
2 - Clamps
3 - Condenser
4 - ATF cooler
5 - Power steering cooler
6 - Lock carrier
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Special tools and workshop equipment required


♦ Used Oil Collection And Extraction Unit - SMN372500-
♦ Protective eyewear
Removing
– Remove the front noise insulation -1-. Refer to ⇒ Body Exte‐
rior; Rep. Gr. 66 ; Underbody Trim Panels .
– Remove the front bumper. Refer to ⇒ Body Exterior; Rep. Gr.
63 ; Front Bumper .
– Move the lock carrier into the service position. Refer to ⇒ Body
Exterior; Rep. Gr. 50 ; Body Front .

WARNING

Wear protective eyewear.

102 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the bolt -1- and pull the ATF pipes out of the thermo‐
stat -2-.
– Seal off the ATF pipes and thermostat with clean plugs.
– Remove the ATF pipes from/to ATF cooler on the thermostat
-2-. Counterhold at the thermostat.
– Seal off the ATF pipes and thermostat with clean plugs.

– Loosen the clips -arrow- from the condenser -1- and ATF cool‐
er -2-.
– Remove the ATF cooler and pipes.
– Remove the ATF pipes from the ATF cooler. Counterhold the
ATF cooler at the same time.
– Seal off the ATF pipes and the ATF cooler with clean plugs.
– Remove the screw on the ATF pipe bracket to the right side of
the engine.

Note

♦ Place a clean cloth under the separating point to catch the


escaping ATF.
♦ Pay attention to the rules of cleanliness when working on an
automatic transmission. Refer to
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ “8.3 Transmission, Clean Working Conditions”, page 12
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

9. ATF Circuit 103


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the bolts -1, 2 and 3- and pull the ATF pipes off the
transmission.

Note

Depending on the date of manufacture, the ATF pre-heater and


the bolts -2- are not attached to the top of the transmission.

– Seal any open lines and connections with a clean plug from
the -VAS6122- .

Installing
Install in reverse order of removal. Note the following:
• Tightening specifications. Refer toProtected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ “9.1 ATF Pipes, ATF Cooler andpermitted
ATF Pre-Heater”,
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
page 94 with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

Install the ATF pipes for the ATF cooler with clamping connec‐
tions. Refer to
⇒ “9.4 ATF Pipes for ATF Cooler with Clamping Connections”,
page 105 .

– Replace the O-rings and coat them with ATF.


– Remove the plug and insert the ATF pipes all the way into the
transmission.

– Tighten the bolts -1, 2 and 3-.

Note

Depending on the date of manufacture, the ATF pre-heater and


the bolts -2- are not attached to the top of the transmission.

– Tighten the screw on the ATF pipe bracket to the right side of
the engine.

– Install the condenser -1- and ATF cooler -2-.


– Install the clips -arrow-.

104 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the plugs, insert the ATF pipes all the way into the
thermostat -2- and then tighten the bolt -1-. Refer to .
– ATF level, checking and filling. Refer to
⇒ “8.2 ATF Level, Checking and Filling”, page 84 .
– Check the ATF pipe connections for leaks while checking the
ATF level.
– Install the lock carrier. Refer to ⇒ Body Exterior; Rep. Gr. 50 ;
Body Front .
– Install the front bumper. Refer to ⇒ Body Exterior; Rep. Gr.
63 ; FrontProtected
Bumper .
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Install the front noise
with respect insulation.
to the correctness ofRefer to ⇒
information Body
in this Exterior;
document. Copyright by AUDI AG.
Rep. Gr. 66 ; Underbody Trim Panels .

9.4 ATF Pipes for ATF Cooler with Clamp‐


ing Connections
Special tools and workshop equipment required
♦ Engine Bung Set - VAS6122-
♦ Hand saw, commercially available
♦ Water pump pliers, commercially available
♦ Electrical tape, commercially available

Note

The ATF pipes are attached to the ATF either with union nuts or
clamping connections depending on the date of manufacture.

Procedure
To connect an ATF pipe with a union nut to a cooler with a clamp‐
ing connection:
– Tape off the ATF pipe with electrical tape.

9. ATF Circuit 105


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Seal off the ATF pipe with a clean plug taken from -VAS6122- .

– Position the union nut in the center on the ATF pipe taped off
with electrical tape.

– Secure the union nut in a vise.

– Saw approximately 2/3 into the union nut with a hand saw.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

106 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Crack open the union nut with a screwdriver. When doing this,
do not support the screwdriver on the ATF pipe.

– Bend the union nut with the water pump pliers in the direction
of -arrow- and remove it.

9.5 ATF Pipes and ATF Cooler, Cleaning


Special tools and workshop equipment required
♦ Used Oil Collection And Extraction Unit - SMN372500-
♦ Protective eyewear
Procedure
Before installing a replacement transmission, always clean out
the ATF cooler and ATF pipes using compressed air (maximum
10 bar (145 psi)).

WARNING

Wear protective eyewear.

– Clean the following connections thoroughly: ATF pipe/trans‐


mission, ATF pipe/thermostat and ATF pipe/ATF cooler.
– Remove the bolt -1- and pull the ATF pipes out of the thermo‐
stat -2-.
– Control the thermostat and remove the ATF pipes from/to ATF
cooler on the thermostat -2-.
– Remove the ATF cooler and drain it. Refer to
⇒ “9.3 ATF Pipes and ATF Cooler, Removing and Installing”,
page 102

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

9. ATF Circuit 107


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the ATF lines from the transmission.


– Attach a hose to one transmission ATF pipe/thermostat and
secure it with a hose clamp. Hang the other end of the hose
in a suitable container.
– Clear the ATF pipe with compressed air.
– Connect the hose to the other ATF pipe and repeat the pro‐
cedure.
– Coat the O-ring with ATF.
– Install the ATF pipes to the ATF cooler. Refer to
⇒ “9.3 ATF Pipes and ATF Cooler, Removing and Installing”,
page 102

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

108 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

10 Input Shaft Seal, Replacing


Special tools and workshop equipment required
♦ Puller - Unit Injector - T10055-
♦ Seal Installer - Output Shaft Oil Seal - T10180-
♦ Seal Installer - Output Shaft Oil Seal - T10186-
♦ Sheet metal screw
Procedure
– Remove the transfer case. Refer to ⇒ Transfer Case 0BU,
Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP;
Rep. Gr. 39 .
– To remove the shaft seal, install a 4 mm sheet metal screw
into the shaft seal -arrow-.
♦ Install sheet metal screw in so that it jams between seal and
metal ring.
♦ Be by
Protected careful not
copyright. to install
Copying theor screw
for private commercialtoo deep inotherwise
purposes, the
part or in whole, bear‐
is not
ing unless
permitted underneath will
authorised by AUDIgetAG.damaged.
AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove the shaft seal using the -T10055- .

– Coat the sealing lips -arrow- on the new shaft seal with ATF.

– First, place the -T10186- on the input shaft so that the shaft
seal is not damaged when installed.
– Drive the new shaft seal on as far as the stop using the -
T10180- . Do not tilt shaft seal when doing so.
– Install the transfer case. Refer to ⇒ Transfer Case 0BU, Front
Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP; Rep.
Gr. 39 .
– Checking and filling. Refer to
⇒ “8.2 ATF Level, Checking and Filling”, page 84 .

10. Input Shaft Seal, Replacing 109


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

11 Special Tools

Special tools and workshop


equipment required
♦ Engine Sling - 2024A-
♦ Engine Shackle - T10059-
♦ Shop Crane - VAS6100-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

110 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ Engine Support Bridge -


10-222A-
♦ Engine Support - Bracket
w/Spindle and hook -
10-222A/10-
♦ Engine/Gearbox Support
Shackle (2 pc.) - 10-222A/
12-
♦ Engine Support Bridge -
Engine Support 19 -
10-222A/19-
♦ Engine Support Bridge -
Sub-frame Adapter -
10-222A/22-
♦ Bracket - Multiple Use -
30-211A-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11. Special Tools 111


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ Pry Lever - Rmv Outside


Mirror - 80-200-
♦ Lifting Tackle - 3033-
♦ Engine/Gearbox Jack -
VAG1383A-
♦ Shop Crane - VAS6100-
♦ Engine Bung Set -
VAS6122-
♦ Crankshaft Socket -
T40058-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Puller - Unit Injector - T10055-

112 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ Seal Installer - Output Shaft Oil Seal - T10180-

♦ Seal Installer - Output Shaft Oil Seal - T10186-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Socket And Key - T40031-

♦ Engine Support Basic Set - T40091-

11. Special Tools 113


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ Engine Support Supplement Set - T40093-

♦ Gearbox Support - T40173-

♦ Hose Clip Pliers - VAG1275A-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Used Oil Collection And Extraction Unit - SMN372500-


♦ Depth Gauge - VAS6082-

114 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ Oil Filler - VAS6262A-

♦ If necessary, Oil Filler - Adapter 6 - VAS6262/6-


♦ Oil Filler - Adapter 2 - VAS6262/2-

♦ Hose Clip Pliers - VAS6362-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Hose Clamps - Up To 40mm - 3093-

11. Special Tools 115


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ Hose Clamps - Up To 25mm - 3094-

♦ Trim Removal Wedge - 3409-

♦ Not illustrated:
♦ Brake Line Tool Kit - Pipe Cutter - VAS6056/2-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

116 Rep. Gr.37 - Controls, Housing


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

38 – Gears, Hydraulic Controls


1 Oil Pan, Oil Screen and Valve Body
⇒ “1.1 ATF Pan, Removing and Installing”, page 117
⇒ “1.2 Oil Screen, Removing and Installing”, page 117
⇒ “1.3 Valve Body, Removing and Installing”, page 118
⇒ “1.4 Transmission Output Speed Sensor G195 , Removing and
Installing”, page 120
⇒ “1.5 Transmission Fluid Auxiliary Hydraulic Pump 2 V476 ,
Removing and Installing, Vehicles with Start/Stop System”, page
121

1.1 ATF Pan, Removing and Installing


Removing
– Drain the ATF. Refer to ⇒ “8.3 ATF, Draining”, page 90 .
– Remove the noise insulation bracket.
– Remove the ATF pan bolts -2- diagonally and the ATF pan.
Installing
Install in reverse order of removal. Note the following:
– Clean all magnets in oil pan recesses. Make sure the magnets
touch the ATF pan completely.

– Install the ATF pan with a new gasket -1-.


– Make sure all spacer sleeves -2- are completely inside the new
seal -1-.
– Tighten the ATF oil pan bolts diagonally and in several steps.
– Fill with ATF. Refer to ⇒ “8.4 Filling ATF”, page 91 .
Tightening Specification Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Component withNm
respect to the correctness of information in this document. Copyright by AUDI AG.

Oil pan to transmission 8

1.2 Oil Screen, Removing and Installing


Removing
– Remove the ATF pan. Refer to
⇒ “1.1 ATF Pan, Removing and Installing”, page 117 .

1. Oil Pan, Oil Screen and Valve Body 117


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the bolts -arrows-.


– Remove the oil screen.
– Remove the oil strainer sealing ring from its seat in the valve
body.
Installing

Caution

Danger of causing damage to the seal.


♦ First install the oil screen so that it is loose. The oil strainer
centers itself noticeably in the valve body seat.

– Coat new sealing ring -1- with ATF and mount it on the suction
collar.
– Install the oil screen loosely on the valve body but do not push
it in yet.

– Turn the bolts -arrows- into the valve body approximately 3


turns, but not more.
– Center oil screen and press the oil screen evenly on the cor‐
ners all the way into the valve body and hold it in this position.
– Install the bolts all the way in by hand but do not tighten them.
Install in reverse order of removal. Note the following:
– Install the ATF pan. Refer to
⇒ “1.1 ATF Pan, Removing and Installing”, page 117 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Fill with ATF. Refer to ⇒ “8.4 Filling ATF”, page
permitted 91authorised
unless . by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Tightening Specification
Component Nm
Oil screen to transmission 10

1.3 Valve Body, Removing and Installing


Removing
– Remove the ATF pan. Refer to
⇒ “1.1 ATF Pan, Removing and Installing”, page 117 .
– Remove the ATF strainer. Refer to
⇒ “1.2 Oil Screen, Removing and Installing”, page 117 .

118 Rep. Gr.38 - Gears, Hydraulic Controls


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Disconnect the connector -arrow-.

– Carefully disconnect the connector in the direction of


-arrows-.

– Remove the bolt -arrow- from the Transmission Fluid Tem‐


perature Sensor - G93- .

– Loosen the bolts -arrows- diagonally and remove the valve


body.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Install in reverse order of removal. Note the following:
– Attach valve body without force.
– Tighten the valve body bolts. Refer to
⇒ Fig. ““Valve Body - Tightening Specification and Se‐
quence”“ , page 120 .

1. Oil Pan, Oil Screen and Valve Body 119


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Install the bolt -arrow- for the Transmission Fluid Temperature


Sensor - G93- .
– Attach connectors as far as stop.
• Connectors must engage.
– Install the oil screen. Refer to
⇒ “1.2 Oil Screen, Removing and Installing”, page 117 .
– Install the oil pan. Refer to
⇒ “1.1 ATF Pan, Removing and Installing”, page 117 .
– Fill with ATF. Refer to ⇒ “8.4 Filling ATF”, page 91 .
• If the valve body was replaced:
– Perform a transmission adaptation. Refer to
⇒ “8.4 Transmission Adaptation”, page 12 .
Tightening Specifications
Component Nm
Transmission Fluid Temperature Sensor - G93- 10

Valve Body - Tightening Specification and Sequence

Note

Replace bolts that are tightened to the specification.

– Tighten the bolts in 3 steps as follows:


Step Bolts Tightening Specification/Additional
Turn
1. -Arrows- Tighten the bolt hand-tight.
2. -Arrows- 8 Nm diagonally
3. -Arrows- 90° additional turn, diagonally

1.4 Transmission Output Speed Sensor -


G195- , Removing and Installing
Removing
– Remove the valve body. Refer to
⇒ “1.3 Valve Body, Removing and Installing”, page 118 .
– Remove the bolt -arrow- and then remove the Transmission
Output Speed Sensor - G195- .
Installing
Install in reverse order of removal. Note the following:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– permitted
Insert the Transmission Output Speed Sensor - G195- and
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

tighten the bolt -arrow- to 10 Nm.


with respect to the correctness of information in this document. Copyright by AUDI AG.

– Install the valve body. Refer to


⇒ “1.3 Valve Body, Removing and Installing”, page 118 .

120 Rep. Gr.38 - Gears, Hydraulic Controls


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

1.5 Transmission Fluid Auxiliary Hydraulic


Pump 2 - V476- , Removing and Instal‐
ling, Vehicles with Start/Stop System
Special tools and workshop equipment required
♦ Used Oil Collection And Extraction Unit - SMN372500-
Removing

Caution

♦ Do not start the engine or tow the vehicle if there is no ATF


in the engine or if the auxiliary hydraulic pump is removed.

– Drain the ATF. Refer to ⇒ “8.3 ATF, Draining”, page 90 .


– Place the -SMN372500- under the transmission.
– Disconnect the connector -A-.
– Remove the bolts -1- and the Transmission Fluid Auxiliary Hy‐
draulic Pump 2 - V476- .
Installing
Install in reverse order of removal. Note the following:
– Fill with ATF. Refer to ⇒ “8.4 Filling ATF”, page 91 .
Tightening Specifications
Component Nm
Transmission Fluid Auxiliary Hydraulic Pump 2 32
- V476-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Oil Pan, Oil Screen and Valve Body 121


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

2 Selector Lever and Multifunction


Transmission Range Switch - F125-
⇒ “2.1 Overview - Selector Lever, Multifunction Transmission
Range Switch F125 ”, page 122
⇒ “2.2 Multifunction Transmission Range Switch F125 , Remov‐
ing, Installing and Adjusting”, page 123
⇒ “2.3 Selector Lever, Removing and Installing”, page 126
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ “2.4 Selector Shaft Seal, Removing and
permitted unless Installing,
authorised by AUDILeft”,
AG. AUDI AG does not guarantee or accept any liability
page 128 with respect to the correctness of information in this document. Copyright by AUDI AG.

⇒ “2.5 Selector Shaft Seal, Removing and Installing, Left”,


page 129

2.1 Overview - Selector Lever, Multifunction Transmission Range Switch -


F125-

1 - Nut
❑ 12 Nm
2 - Cover
3 - Nut
❑ 7 Nm
4 - Lock Washer
❑ Replace if damaged
5 - Seals
6 - Bolt
❑ 6 Nm
7 - Multifunction Transmission
Range Switch - F125-
❑ Removing, installing
and adjusting. Refer to
⇒ “2.2 Multifunction
Transmission Range
Switch F125 , Remov‐
ing, Installing and Ad‐
justing”, page 123 .
8 - Right Selector Shaft Seal
❑ Removing and instal‐
ling. Refer to
⇒ “2.5 Selector Shaft
Seal, Removing and In‐
stalling, Left”,
page 129 .
9 - Selector Shaft
10 - Left Selector Shaft Seal
❑ Removing and instal‐
ling. Refer to
⇒ “2.4 Selector Shaft
Seal, Removing and In‐
stalling, Left”, page 128 .
11 - Selector Lever
❑ The illustration does not represent the version in the vehicle.
❑ Removing and installing. Refer to ⇒ “2.3 Selector Lever, Removing and Installing”, page 126 .

122 Rep. Gr.38 - Gears, Hydraulic Controls


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

12 - Washer
13 - Nut
❑ 12 Nm

2.2 Multifunction Transmission Range


Switch - F125- , Removing, Installing
and Adjusting
Special tools and workshop equipment required
♦ Pry Lever - 80-200-
♦ Engine Bung Set - VAS6122-
♦ Gauge - Multi Function Switch - T10173-
Removing
– Remove the rear noise insulation -2-. Refer to ⇒ Body Exte‐
rior; Rep. Gr. 66 ; permitted
Underbody Trim Panels . AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised by AUDI AG.

– Move the selector lever into “P”.


with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

♦ Place a clean cloth under the separating point to catch the


escaping ATF.
♦ The illustration shows the installation position with the drive‐
shaft removed.

– Remove the bolts -1 and 2- and the ATF pipes from the trans‐
mission.
– Seal any open lines and connections with a clean plug from
the -VAS6122- .
– Bend the heat shield -arrow- slightly upward.

Note

The illustration shows the installation position with the transmis‐


sion removed.

2. Selector Lever and Multifunction Transmission Range Switch F125 123


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the cap nut -5-.


– Remove cover -4- from the selector shaft.
– Carefully bend back the hooks on the lock washer -2- using a
screwdriver.

Note

If one hook breaks, then the lock washer must be replaced.

– Remove the nut -3-, lock washer -2- and seals -1- from the
selector shaft.
– Disconnect the connector from the Multifunction Transmission
Range Switch - F125- .
– Remove the bolts -arrows B- and then remove the multifunc‐
tion transmission range Protected
switch by -arrow A-Copying
copyright. fromforthe selector
private or commercial purposes, in part or in whole, is not
shaft. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing and Adjusting
Tightening Specifications
• Refer to
⇒ “2 Selector Lever and Multifunction Transmission Range
Switch F125 ”, page 122 .
• Refer to
⇒ Fig. ““Selector Lever Cable Heat Shield - Tightening Spec‐
ification”“ , page 61 .
– Move the selector lever into “N”.

– Remove the selector lever cable heat shield bolts


-1, 3 and 4-.

Note

Ignore item -2-.

– Move the heat shield to the side.

– Remove ball head -1- on the selector lever cable from the se‐
lector shaft lever using the -80-200- .

Note

Ignore item -2-.

– Move the selector lever on the transmission into “N”.


– Install the Multifunction Transmission Range Switch - F125-
onto the selector shaft.
– Install the bolts for the Multifunction Transmission Range
Switch - F125- all the way by hand.

124 Rep. Gr.38 - Gears, Hydraulic Controls


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Place the -T10173- on the selector shaft.


– Turn the multifunction transmission range switch until the tab
on the connector -arrow 1- locks into the groove on the -
T10173- .
– Install the screw on the side of the -T10173- hand-tight. This
secures the -T10173- to the selector shaft.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

– Tighten the bolts -arrows B- for the Multifunction Transmission


with respect to the correctness of information in this document. Copyright by AUDI AG.

Range Switch - F125- in this position.


– Remove the -T10173- .
– Connect the connector to the Multifunction Transmission
Range Switch - F125- .

Note

The illustration shows the installation position with the transmis‐


sion removed.

– Slide on both seals -1-.


– Slide on the lock washer -2-.
– Tighten the nut -3-.
– Bend the hook on the lock washer -2- carefully toward the nut
using a screwdriver.

Note

If one hook breaks, then the lock washer must be replaced.

– Push the cover -4- onto the selector shaft.


– Install the cap nut -5-.

Caution

Danger of causing damage to the transmission selector lever.


♦ Do not bend the transmission selector lever when instal‐
ling the selector lever cable. Control it if necessary.

2. Selector Lever and Multifunction Transmission Range Switch F125 125


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Press the selector lever cable -1- carefully onto the selector
lever.
– Turn on the ignition.
– Connect the -Vehicle Diagnostic Tester- and select the follow‐
ing menu item:
♦ On-Board Diagnostics (OBD)
♦ 02 - Transmission Electronics
♦ Measured Values
♦ Driving Gear
– Move the selector lever slowly from “P” through “R, N, D and
S”.
• The engage gear on the selector lever must light up in the
Selector Lever Transmission Range Position Display Unit -
Y26- .
• The Transmission Range Display - Y6- in the instrument clus‐
ter, on the Selector Lever Transmission Range Position Dis‐
play Unit - Y26- and the display on the -Vehicle Diagnostic
Tester- must match the selector lever position.
If the conditions are not met:
– Repeat adjusting the Multifunction Transmission Range
Switch - F125- and adjust the selector lever cable, if neces‐
sary. Refer to
⇒ “5.3 Selector Lever Cable, Adjusting”, page 64 .
If the conditions are met:

Install inProtected
reverse order of removal. Note the following:
by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Check selector lever cable adjustment. Refer to
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ “5.3 Selector Lever Cable, Adjusting”, page 64 .
– Install the ATF pipes. Refer to ⇒ “9 ATF Circuit”, page 94 .
– ATF level, checking and filling. Refer to
⇒ “8.2 ATF Level, Checking and Filling”, page 84 .
– Check the ATF pipe connections for leaks while checking the
ATF level.

2.3 Selector Lever, Removing and Installing


Special tools and workshop equipment required
♦ Pry Lever - 80-200-

126 Rep. Gr.38 - Gears, Hydraulic Controls


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

Removing
– Remove the rear noise insulation -2-. Refer to ⇒ Body Exte‐
rior; Rep. Gr. 66 ; Underbody Trim Panels .

– Remove the selector lever cable heat shield bolts


-1, 3 and 4-.

Note

Ignore item -2-.

– Move the heat shield to the side.

– Remove ball head -1- on the selector lever cable from the se‐
lector shaft lever using the -80-200- .

Note

Ignore item -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Selector Lever and Multifunction Transmission Range Switch F125 127


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Remove the nut -3- hand remove the washer -4- and selector
lever -2- from the selector shaft -1-.
Installing
Tightening Specifications
• Refer to
⇒ “2 Selector Lever and Multifunction Transmission Range
Switch F125 ”, page 122 .
• Refer to
⇒ Fig. ““Selector Lever Cable Heat Shield - Tightening Spec‐
ification”“ , page 61 .

Caution

Danger of causing damage to the transmission selector lever.


♦ Do not bend the transmission selector lever when instal‐
ling the selector lever cable. Control it if necessary.

– Press the selector lever cable -1- carefully onto the selector
lever.

Note

Ignore item -2-.

Install in reverse order of removal. Note the following:


– Install the rear noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Underbody Trim Panels .

2.4 Selector Shaft Seal, Removing and In‐


stalling, Left
Special tools and workshop equipment required
♦ Seal Installer - Selector Shaft Oil Seal - T10174-
Procedure
– Remove the selector lever. Refer to
⇒ “2.3 Selector Lever, Removing and Installing”, page 126 .

Caution

Shaft seal running surfaces on selector shaft and transmission


housing must not be damaged.

– Pry out the left selector shaft seal using a scriber or a small
screwdriver.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

128 Rep. Gr.38 - Gears, Hydraulic Controls


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

– Coat the outer circumference and the space between the seal‐
ing lips -arrow- on the new shaft seal with ATF.
• Installation position: The open side of the seal faces the trans‐
mission.
– Install the shaft seal with a Seal Installer - Selector Shaft Oil
Seal - T10174- . Do not tilt the seal.
– Install the selector lever. Refer to
⇒ “2.3 Selector Lever, Removing and Installing”, page 126 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

2.5 Selector Shaft Seal, Removing and In‐


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

stalling, Left
Special tools and workshop equipment required
♦ Seal Installer - Selector Shaft Oil Seal - T10174-
Procedure
– Remove the multifunction transmission range switch. Refer to
⇒ “2.2 Multifunction Transmission Range Switch F125 , Re‐
moving, Installing and Adjusting”, page 123 .

Caution

Shaft seal running surfaces on selector shaft and transmission


housing must not be damaged.

– Pry out the right selector shaft seal using a scriber or a small
screwdriver.
– Coat the outer circumference and the space between the seal‐
ing lips -arrow- on the new shaft seal with ATF.
• Installation position: the open side of the seal faces the trans‐
mission.
– Install the shaft seal with a Seal Installer - Selector Shaft Oil
Seal - T10174- . Do not tilt the seal.
– Multifunction transmission range switch, installing and adjust‐
ing. Refer to
⇒ “2.2 Multifunction Transmission Range Switch F125 , Re‐
moving, Installing and Adjusting”, page 123 .

2. Selector Lever and Multifunction Transmission Range Switch F125 129


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

3 Special Tools
Special tools and workshop equipment required
♦ Gauge - Multi Function Switch - T10173-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Seal Installer - Selector Shaft Oil Seal - T10174-
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Used Oil Collection And Extraction Unit - SMN372500-

♦ Engine Bung Set - VAS6122-

130 Rep. Gr.38 - Gears, Hydraulic Controls


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

♦ Pry Lever - 80-200-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Special Tools 131


Audi Q7 2007 ➤
8-Speed Automatic Transmission 0C8 - Edition 06.2016

4 Revision History
DRUCK NUMBER: A005Q702921
Fac‐ Edit Job Fe Notes Quality
tory Edi‐ Type ed‐ Checke
Edi‐ tion ba d By
tion ck
06.2 5/25/ Fac‐ Jim H
016 2016 tory
Up‐
date
06.2 4/27/ Feed 11 Jim H
015 2016 back 64
55
7
06.2 6/1/2 Fac‐ Jim H
015 015 tory
Up‐
date
9/9/2 Fac‐ Jim H
014 tory
Up‐
dateProtected by copyright. Copying for private or commercial purposes, in part or in whole, is not
01/3 Re‐ permitted
N/ Reformat Edit Travis C
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1/20 for‐ A
14 mat

132 Rep. Gr.38 - Gears, Hydraulic Controls


Cautions & Warnings

Please read these WARNINGS and CAUTIONS before proceeding with maintenance
and repair work. You must answer that you have read and you understand these
WARNINGS and CAUTIONS before you will be allowed to view this information.

•= If you lack the skills, tools and equipment, or a suitable workshop for any procedure described in
this manual, we suggest you leave such repairs to an authorized Audi retailer or other qualified
shop. We especially urge you to consult an authorized Audi retailer before beginning repairs on
any vehicle that may still be covered wholly or in part by any of the extensive warranties issued by
Audi.

•= Disconnect the battery negative terminal (ground strap)whenever you work on the fuel system or
the electrical system. Do not smoke or work near heaters or other fire hazards. Keep an approved
fire extinguisher handy.

•= Audi is constantly improving its vehicles and sometimes these changes, both in parts and
specifications, are made applicable to earlier models. Therefore, part numbers listed in this
manual are for reference only. Always check with your authorized Audi retailer parts department
for the latest information.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
•= Any time the battery has been disconnected on an automatic transmission vehicle, it will be
with respect to the correctness of information in this document. Copyright by AUDI AG.

necessary to reestablish Transmission Control Module (TCM) basic settings using the VAG 1551
Scan Tool (ST).

•= Never work under a lifted vehicle unless it is solidly supported on stands designed for the purpose.
Do not support a vehicle on cinder blocks, hollow tiles or other props that may crumble under
continuous load. Never work under a vehicle that is supported solely by a jack. Never work under
the vehicle while the engine is running.

•= For vehicles equipped with an anti-theft radio, be sure of the correct radio activation code before
disconnecting the battery or removing the radio. If the wrong code is entered when the power is
restored, the radio may lock up and become inoperable, even if the correct code is used in a later
attempt.

•= If you are going to work under a vehicle on the ground, make sure that the ground is level. Block
the wheels to keep the vehicle from rolling. Disconnect the battery negative terminal (ground
strap) to prevent others from starting the vehicle while you are under it.

•= Do not attempt to work on your vehicle if you do not feel well. You increase the danger of injury to
yourself and others if you are tired, upset or have taken medicine or any other substances that
may impair you or keep you from being fully alert.

•= Never run the engine unless the work area is well ventilated. Carbon monoxide (CO) kills.

•= Always observe good workshop practices. Wear goggles when you operate machine tools or work
with acid. Wear goggles, gloves and other protective clothing whenever the job requires working
with harmful substances.

•= Tie long hair behind your head. Do not wear a necktie, a scarf, loose clothing, or a necklace when
you work near machine tools or running engines. If your hair, clothing, or jewelry were to get
caught in the machinery, severe injury could result.

=Page 1 of 3
© 2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
•= Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are
designed to be used only once and are unreliable and may fail if used a second time. This
includes, but is not limited to, nuts, bolts, washers, circlips and cotter pins. Always follow the
recommendations in this manual - replace these fasteners with new parts where indicated, and
any other time it is deemed necessary by inspection.

•= Illuminate the work area adequately but safely. Use a portable safety light for working inside or
under the vehicle. Make sure the bulb is enclosed by a wire cage. The hot filament of an
accidentally broken bulb can ignite spilled fuel or oil.

•= Friction materials such as brake pads and clutch discs may contain asbestos fibers. Do not create
dust by grinding, sanding, or by cleaning with compressed air. Avoid breathing asbestos fibers and
asbestos dust. Breathing asbestos can cause serious diseases such as asbestosis or cancer, and
may result in death.

•= Finger rings should be removed so that they cannot cause electrical shorts, get caught in running
machinery, or be crushed by heavy parts.

•= Before starting a job, make certain that you have all the necessary tools and parts on hand. Read
all the instructions thoroughly, do not attempt shortcuts. Use tools that are appropriate to the work
and use only replacement parts meeting Audi specifications. Makeshift tools, parts and
procedures will not make good repairs.

•= Catch draining fuel, oil or brake fluid in suitable containers. Do not use empty food or beverage
containers that might mislead someone into drinking from them. Store flammable fluids away from
fire hazards. Wipe up spills at once, but doProtected
not store the oily
by copyright. rags,
Copying for which
private orcan ignitepurposes,
commercial and burnin part or in whole, is not
spontaneously. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

•= Use pneumatic and electric tools only to loosen threaded parts and fasteners. Never use these
tools to tighten fasteners, especially on light alloy parts. Always use a torque wrench to tighten
fasteners to the tightening torque listed.

•= Keep sparks, lighted matches, and open flame away from the top of the battery. If escaping
hydrogen gas is ignited, it will ignite gas trapped in the cells and cause the battery to explode.

•= Be mindful of the environment and ecology. Before you drain the crankcase, find out the proper
way to dispose of the oil. Do not pour oil onto the ground, down a drain, or into a stream, pond, or
lake. Consult local ordinances that govern the disposal of wastes.

•= The air-conditioning (A/C) system is filled with a chemical refrigerant that is hazardous. The A/C
system should be serviced only by trained automotive service technicians using approved
refrigerant recovery/recycling equipment, trained in related safety precautions, and familiar with
regulations governing the discharging and disposal of automotive chemical refrigerants.

•= Before doing any electrical welding on vehicles equipped with anti-lock brakes (ABS), disconnect
the battery negative terminal (ground strap) and the ABS control module connector.

•= Do not expose any part of the A/C system to high temperatures such as open flame. Excessive
heat will increase system pressure and may cause the system to burst.

=Page 2 of 3
© 2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
•= When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM), the
Transmission Control Module (TCM), the ABS control module, and the trip computer. In cases
where one or more of these components is not separately fused, disconnect the control module
connector(s).

•= Some of the vehicles covered by this manual are equipped with a supplemental restraint system
(SRS), that automatically deploys an airbag in the event of a frontal impact. The airbag is operated
by an explosive device. Handled improperly or without adequate safeguards, it can be accidentally
activated and cause serious personal injury. To guard against personal injury or airbag system
failure, only trained Audi Service technicians should test, disassemble or service the airbag
system.

•= Do not quick-charge the battery (for boost starting) for longer than one minute, and do not exceed
16.5 volts at the battery with the boosting cables attached. Wait at least one minute before
boosting the battery a second time.

•= Never use a test light to conduct electrical tests of the airbag system. The system must only be
tested by trained Audi Service technicians using the VAG 1551 Scan Tool (ST) or an approved
equivalent. The airbag unit must never be electrically tested while it is not installed in the vehicle.

•= Some aerosol tire inflators are highly flammable. Be extremely cautious when repairing a tire that
may have been inflated using an aerosol tire inflator. Keep sparks, open flame or other sources of
ignition away from the tire repair area. Inflate and deflate the tire at least four times before
breaking the bead from the rim. Completely remove the tire from the rim before attempting any
repair.

•= When driving or riding in an airbag-equipped vehicle, never hold test equipment in your hands or
lap while the vehicle is in motion. Objects between you and the airbag can increase the risk of
injury in an accident.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

I have read and I understand these Cautions and Warnings.

=Page 3 of 3
© 2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0

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