Professional Documents
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NU MBE R 32
SC TH D
CU NG
T H I RD R E VI S E D E DI T I ON
C ONT E N T S
I ntro d ucti o n 3
Cha n ge Gea rs fo r T hrea d Cutti n g, by E RI K OBE RG 5
K i nks and S uggesti o n s i n T hrea d Cutti n g 14
T a bles and F o rm ula s fo r M aki n g T hrea d T o o ls, by
A . L . V AL E NT I NE , E R I K OBE R G, a n d J0 5 M . .
S T ABE L 34
9 o o
3
O I
5
T he terms pitch and lead of screw threads are o ften confused and ,
lating change gears for the lathe for cutting screw threads it may be ,
well to make clear the real meaning of the words pitch and lead $ ” $ ”
’
T h e p i tc h of a screw thread is the distance from the top of one
thread to th e top of the next as shown in Fig 1 N o matter whether
, . .
always the distance from the top of one thread to the top of the next .
Fig I
. . Th e Pi tch ofa S c re w T h re a d
for a si n gle th rea d ed screw th e pitch and the lead are equal as the
~
,
screw would then move forward the distance from one thread to th e
ne xt if turned around once I n a double threaded screw howeve r th e
.
-
, ,
screw will move forward two threads or twice the pitch so that in , ,
a double threaded screw the lead equals twice the pitch In a triple
-
.
threaded screw the lead equals three times the pitch and so forth , .
the ne x t thread to the one first cons idered I n a double threaded screw .
-
there are two threads running side by side around the screw so that ,
the sam e thread here is the second one from the one first cons idered .
347 5 4 1
T T H RE AD C U T TI N G
lead and pitch are it is clear that th e
alike for a singl e threaded screw that the lead is twice the pitch for a
-
,
double threaded and thr ee tim e s for a triple thr e aded as already stated
-
,
-
, .
three scr e ws with A cm e threads are shown the first single threaded ,
-
,
a n u t i f turn e d a ro u n d o n e re v o lu ti o n .
S INGL E T H R E AD DO U BL E T H R E AD T RIPLE T H RE AD
Fig 2 . . C o m p a ri s o n b tw e e en Si n gl e , D ou bl e an d T ri pl e T h re a d s
lead :
th rea d e d scre w e q u a ls c
1 d i v i d ed by th e n um ber of t h rea d s p e r i n h .
with a double thread which when cut has a lathe geare d for four , , ,
CH A N G E G E A R S F O R TH RE A D C U TTI N G ’
hand the subject of figuring change gears when once thoroughly under
, ,
minds of all who have found d i fii culti es with this subject that the
matter is o ften not approached in a l o gical mann e r but is usually ,
to lay down any definite rul e s for the figuring of change gears let us ,
second Assume a lead screw with six thr eads per inch ; th e n if the
.
-
,
lead screw makes si x revolutions the carriage travels one inch and the
-
, ,
lutions of the lead screw th e spindle revolves twelve times while the
-
,
tool move s o n e inch and c o nsequently twelve threads per inch will
,
only half the number of teeth of the gear on the lead screw so that -
,
when the lead screw revolves once th e spindle stud gear makes two
-
revolutions .
S i m p l e G e a ri n g
of six threads per inch as r e ferred to above T hen the six threads of, .
which is the same as to say that six revolutions of the lead scr e w -
this it is evident that th e gear on the lead screw must make only -
l e ad screw gear has for instance 36 teeth the gear on the spindle
-
, , ,
stud should have only 24 the smaller gear of course revolving faster , , ,
formula we have :
threads per inch of l e ad scr e w t e eth in gear on spindle stud -
M AC H I N E R Y J a n ua ry 1 908
, . .
6 N o 32 — S CR E W T H R E AD
. C U T TI N G
A pp lying this to the cas e above we have : ,
6 24
9 36
T he valu e s 24 and 36 a re obtain e d by multiplying 6 and 9 r e sp e ctively , ,
may th e n say that the change gears necessary to cut a c e rtain numbe r
of thr e ads p e r inch are found by placing the number of thr e ads of the
lead scr e w in the num e rator the number of threads to b e cut in th e
~
,
by the sa m e numb e r by trial until two gears are obtaine d the number
, , ,
Fi g 8
. . Si m pl e G e a ri n g F ig 4 . . C o m p o un d G e a ri n g
the gear with the numb e r of t e eth corr e sponding to the d e nominator ,
A few e xamples of this will more clearly e x p lain the rul e Suppose .
screw is provided with 6 threads per inch and that 1 0 threads per ,
6 6 x 4 24
10 l0 x 4 40
gear goes on the spindle stud and the 4 0 tooth gear on the lead screw ,
- -
.
Assuming the same lathe and gears let us find th e g e ars fo r cutting ,
threads per inch this being the standard number o f threads for
,
6 6 X 8 48
11% 11 % X 8 92
CH AN GE GE AR S
t e eth as we have in our set with this lathe U ntil getting acc ustom ed .
to figuring of this kind we can o f course only by trial find out the
, , ,
with both the spindle stud gear and the lead scr e w gear is of no con -
,
s equence .
L a t h e s wi t h R e d u c t i o n G e a ri n g i n H e a d s t o c k -
stock of the lathe so that if equal g e ars a re placed on the lead screw
,
-
and the spindle stud the spindle d o e s not make the same number
,
makes twice as many revolutions as the lead screw with equal gears -
,
gearing were eliminated and the lead screw i nstead had twice th e
,
-
number of threads per inch as it has with equal gears the spindl e ,
would still revolve the same as before for each inch of travel along
the piece to be threaded In oth e r words the gearing in the head
.
,
in a lathe the lead screw has eight threads p e r inch that th e lathe
-
,
2 x 8 16 16 X 4 64
X4 8020 20 20
which two last values giv e the numbe rs of teeth in the ge ars .
gears are placed on the lead screw and the spindle stud and a thread -
,
ing in the head stock is equal to the ratio betw e en the numb e r of
-
Co m p o u n d G e a ri n g
gearing are exactly the same as for simple gearing except that we must
divide bo th th e numerator and denominator into two factors each of ,
which are multiplied with the same numbe r in order to obtain the
change gears .
Suppose a lathe has a lead screw with six threads per inch an d that -
,
6
- = ratio .
24
6 2 x 3 4 o x 3o
24 4 X 6 8O X 6O
upper two 4 0 and 30 are driving gears the lower two with 8 0 and 60
, , , ,
Fig 4 on the spindle stud and the gear P on the intermediate stud
.
, ,
gear E and the gear N on the intermed iate stud meshing with the
, ,
lead screw -
.
inch on a lathe with a lead screw having six threads per inch and that -
,
before we have ,
6 2 X 3 72 x 4 8
1% X 36 ) X ( 1 % X 1 6 )
1 X 1% 36 X 28 (1
T his is the case directly illustrated in F i g 4 T h e gear with 7 2 . .
teeth is placed on the spindle stu d J the one with 4 8 on the inte r ,
.
mediate stud K meshing with the lead screw gear T h e se two ge ars
,
-
.
teeth are placed on the lead screw and on the intermediate stud as -
, ,
F ra c ti o n a l Th re a d s
Sometim e s the lead of the thread is expressed by a fraction of an
inch instead of by stating the number of threads per inch F or instanc e .
,
ber of threads per inch after which we can proceed in the same way
,
”
there is when the lead is stated we simply find how many times the ,
6 2 X 3 72 x 72
— M
_
T herule for finding the number of threads per inch when the lead ,
1
number of threads p er inch
lead of thread
which is simply a r e v e r sal of the formula given on page 4 .
Ru le s fo r S e l e c t i n g C h a n ge G e a rs
number of threads per inch of the lead scr e w and the numbe r of -
,
d eno m i n a to r i n a fra c ti o n a n d m u l ti p ly n u m e ra to r a n d d e n o m i n a to r
,
l e ad screw
-
.
are driving gears and those in the denominators are driven gears
, .
C u tti n g M e t ri c Th re a d s wi t h an E ng lis h Le a d -s
c re w
very often happens that screws or taps having thr e ads cut a o
It
cording to th e metric system are r e quir e d T h e l e ad of these screws .
so many threads per inch it is said that the scr e w has so many milli
,
lead screw with 6 threads per inch and that a screw with 3 milli
-
,
h o w ma ny th rea d s p er i n c h we wi l l h av e i f we cu t a s crew wi th a
c ertai n lead gi v en i n mi l li meters T hus in this case we must find
.
, ,
out how many threads there will be in one inch if we cut a screw ,
25
the fraction — -
as the denominator . T hen we have
6
T his
seems very complicated but as the line between the numerator
,
sion ,
6 X 3 18
gears In the case above we can find by trial that the first number
.
must have one gear with 1 27 teeth whenever we cut metric threads
by means of an E nglish lead screw T h e gear to mesh with the 1 27
-
.
pressed as follows :
1 T o fi nd the number of threads per inch when the lead is given
.
l ea d .
a n d m u l ti p ly n u me ra to r a nd d en o mi na to r by 5 T h e n um era to r a n d .
num b e r f t hr
o d Pe n h
ea s r I c
and
nu mbe r of th r a d
e s
per x l ead in m i ll i m t
e e rs
i n ch i n l ea d s c re w
o
o f scre w to b e cu t
X 5
ge a r l t
o n sp i n d e s u d
l
3
X 5 ge a r o n e a d -s c re w
course it is so metimes nec e ssary to compound the g e ars because
Of , ,
the gear on the spindle stud would otherwis e ge t too many teeth that ,
with 8 threads per inch A ccording to our rule and formula th e gear
.
Fig 5 m a ni pl f G e a rin g fo r C u ti n g
e o t F ig 6 E x am pl e of G e a rin g fo r C u i n g tt
t t l l t t
. . . .
M e ri c T h re a d wi h E n g i s h L e a d -s c re w E n g i s h T h re a d wi h M e ri c L e a d -s c re w
lathe is provided with a change gear with so many teeth we must use ,
8 X 6 X 5 48 X 5 4 8 X 1 20
9
25 4 x 5
.
which is exactly the same method as has already been e xplained und e r
th e head of compound gearing in connection with th e figuring of
change gears for E nglish screws T h e method of mounting th e se gears .
C u tt i n g a n E n gl i s h T h r e a d wi t h a M e t ri c L e a d s c r e w -
per inch of the l e ad screw in the numerator and the number of threads
-
,
which cas e we ge t
as a result .
X4 5
Multiplying both numerator and denominator by 5 gives us the n ,
X5 1 27
X4 X5 1 00 5
um b nf th d l d i n m i ll i m t s
er o re a s g ea n l d w e er ear o ea -
sc re
X 5
p i n h t b
ere u t
x
c f l d
o s c w c o ea - re
th e set of gears provided with the lathe Sometimes the gears may.
,
be available but they are so large that the capacity o f the lathe does
,
following calculation :
X4 X5
5 1 00 50 x 2 5 0 X 50
alread y bee n descri bed under th e heading L athes with R edu ction $
K I NK S A N D S U G G E S T I ON S I N T H RE A D C U TT I N G
ting have been collecte d and pre sent e d T hese suggestions have been .
made from time to tim e by the readers of M ACH I N E R Y and the methods ,
outlined are in use every day in some shop or other in the country .
Indica to r fo r T h r e a d C u tt i n g
When cutting a thread in a lathe if the number of thr e ads to the ,
screw at any time and the tool will follow the first cut T his is not
, .
the case however wh e n the number of threads to the inch being cut
, ,
belt which is thrown in when the tool has made the desired cut and
, ,
brings the tool into th e right relation with the work T his is a good .
arrangement for short thr e ads say two or three inches in length but , ,
when they are longer and especially when they are large in diameter
,
( which m e ans slower speed ) the backing belt is not a very economical
c ontrivance because considerable time is wasted while the carriage
,
is being mov e d by the lead screw from the end of the cut bac k to the
-
s tarting point .
e ned to the carriage as shown in the cut and prefe rably on the side ,
n ext to th e tail stock as very often there is not enough thread on the
-
,
i s used in the following manner : Start the lathe and when one of ,
i s opposite the zero mark throw the split nut into mesh with th e ,
l ead screw
-
A fter the t o ol has reach e d the end of its o ut bring th e
. ,
c arriage back by hand to the starting point Wait until one of the .
points marked A is again opposite the zero mark then throw the split ,
n u t into mesh with the lead screw as before I f this is done wi th each
-
.
s uccessive cut the tool will always come right with the thread
,
Wh e n .
example the lead screw has eight threads per inch then the worm
,
-
,
wheel should have twenty four teeth T hen when one of the points
-
.
,
marked A is opposite the zero mark the lead s crew and the lathe ,
S pindle will occupy the same relative positions T h e device does not .
A n o t h e r T h r e a d c a t c h i n g D e v i c e fo r t h e L a t h e
-
and the carriage run back when cutting threads still insuring catch ,
$
ing the thread was appl ied to s e v e ral lathes in th e Worcester Poly
,
”
F ra n k l i n D J o n e s B ro ok lyn N Y O ct o be r 1 907
.
, , . .
, , .
16 N 0 32 —S . CR E W T H R E AD CU T T I N G
lathes to which this d e vice was applied had the lead screw at
T he -
to the back of the carriage and supporting the split nut indicated by
the dotted lines at O 0 At the left of and supported by A is a v e rtical .
the lead screw and at the lower end the disk D T he worm whe e l
-
, .
-
should have either as many teeth as there are thr e ads per inch in the
lead screw S or a numbe r of teeth which is some multiple of the
-
,
this instanc e the lead screw has six threads per inch the worm wh e e l
,
-
,
-
h a s thirty six t e eth and there are six slots milled in the p e riph e ry of
-
,
D . F astened to the lower sid e of the lower half nut is the latch F -
,
L E AD S CR E W 6 P .
t F ig 8 i . th S m P i i pl
. th t h w i F i g 7
An o h e r D ev ce o n e a e r nc e as a s o n n .
disengaged from the lead screw and the carriage run back for a fresh -
cut the lead screw cannot again be engaged until the wo rm wheel
,
- -
turns into position for o ne of the slots to correspond with the latch F .
as a sort of half nut on the screw T herefore the lead screw can only .
-
instead of six fractional threads having one half for the fraction could
,
-
be ca ught and with only o n e slot in the disk fractional thr e ads includ
,
ing one half one third one sixth two thirds and fi v e sixths could be
-
,
-
,
-
,
- -
H P F a i rfi e l d W o rces t e r Ma ss F e b ru a y 1 90 1
. . , , ,
r , .
18 N 0 32 .
—S CR E W T H R E A D C U T TI N G
and is provided with a tapering seat for the tighte ning scr e w B As .
firmly back against its seat A saw cut at F extends nearly through .
-
the hold e r thus leaving the upper end flexible to give it the efi e ct of
,
passed a tie piece which is pinned fast to the outer division of the
holder and may be if so desired connected with the shank by the
, ,
F i g 10
. . T h re a d T o o l h ld
-
o er fo r H i gh - s p ee d St e e l T o o l s
a shoulder $
.
S p ri n g H o l d e r fo r T h re a d i n g T o o l s
T h e thread tool hold e r shown in Fig 1 1 is intended for the blades or
-
.
ment in the design over common holders consists in the provision for
permitting the tool to spring away from the work if too heavy a cut
is taken I n other respects the principle of the holder is th e same as
.
has a spring at the lower end acting upon the front part of the holder , ,
E v e e tt K n ee n K e a n y N J A ugu t 1 906
r r s
S te ph en Co u rt e r Pa te rso n N J A ugu t 1 908
. . .
, , , ,
, , . .
, s , .
KI N KS AN D S UGGE S T I ON S 19
At D may be inserted a blade or key which will keep the fro n t part of ,
A great many designs of spring tool holders have been tried the one -
,
the d e sign shown below is that it prevents a full and clear view of
the thread being cut the projecting part extending partly above the
,
F i g 11
. . S p rin g H o l d e r fo r T h re a di n g Too s l
this o n e is abo ut as good as any A spring tool h o ld e r fo r threading
.
-
C u tt i n g S q u a re S c re w T h re a d s
T o o l fo r
s crew thr e ads T his tool has been recently pat e nted by Messrs C
. . .
are found to have worn to such an ext ent that th e resulting groov e
is not as wide as requir e d It is obvious that it is impossible to
.
regr i nd these tools afte r the sid e s of the cutting teeth have worn down
be low th e required width With the hope of overcoming thi s defect
. ,
the tool shown in the out has been d e sign e d As seen the tool consists . ,
F i g 12
. .ta bl T l f Cu ttin g S q u T h d
A djus e oo or a re re a s
by the screws H and J W hether the tool will prove to possess such
.
PM . y ’
o 0
F ig 13 . t. l T h d t l H ld
I n e rn a re a - o o o er
I n t e rn a l T h r e a d i n g t o o l H o l d e r
-
been in u se in a well known Ohio sho p and has given very good satis
-
,
( K I N KS AN D S U GGE S T I ONS 21
faction It is a p lain iron cas ting tongu ed and fitte d to the tool po st
.
,
-
position by ins e rting a piece of steel in the tool post and secured as -
two set screws and the heart shaped hol e s for the tool not only aecom
-
,
-
C ut t i n g T ri p l e T h r e a d s
Fig 1 4 illustrates an economical device for cutting triple threads
. .
which also serve s to move the slides in and out through the mediu m ,
are in line with the center B T h e y are fastene d to the slides by screws .
thre ad 1 % inch diameter and inch lead can be cut in twe nty
minutes $
.
F a c e p l a t e s fo r C u tt i n g M u lt i p l e T h re a d s
-
F red S ea b u g Ch i cago
r , D e ce mbe r 1 907 , , .
22 N O 32 —S CR E I V T H R E AD
.
/
CU T TI N G
A plain circular plate Fig 1 5 to bolt on the face plate of the lathe i s
, .
,
-
,
made and locate d and held in exact position with two small dowel
,
.
circle nearest the center is divided into three parts the next one into ,
four parts which answers for two divisions as well the next one into
, ,
fi ve parts etc H oles are drilled in the circles large enough in diam
, .
et e r to hold pins for driving the carrier T o use the plate for cutting .
multipl e threads the carrier is moved from one pin to another until
,
thread cutting and can be bolted on by bolts through the back of the
,
face plate $
-
.
t C tti g M ulti pl Th d
Fi g 16 . . An o h e r D e v i c e fb r u n e re a s
relation to the part B when the bolts 0 are loosened T he driving pin .
for the lathe dog is attached to the plate A and in cutting multiple ,
threads when one thread is fi nish e d the bolts 0 are simply lo o s e ned
, , ,
and the plate A turn e d around in relation to the spindle of the machin e
J a mes H Go mersa ll G e rma n to wn Pa Ma rch 1 900
. , , .
, , .
KI N K S AN D S UGGE S T I ONS 23
F ig 17
. bl T l p t wi th C i l F m d T h d T l
. D o u e o o - o s rc u a r or e re a o o
LE AD S RE W C
Cu tti g A ti
Fig 18 . . f th T l n c on o e oo s
M e t h o d fo r C u tt i n g L a t h e L e a d s c re w s -
screws T wo cutting tools are used one in front right side up and
.
, , ,
the other at the back also right side up to cut on the reverse trip
, , .
T h e cutting t ools are round like short secti o ns o f the screw to be cut
, ,
24 N o 32 —S CR E W T H R E A D C U T TI N G
.
but left hand to cut a right hand scr e w T hey a re c u t with th e thread
- -
.
ing teeth widen the out only the last two usually cutting on th e full
,
this device is the torsi o nal strength of the screw being out T h e bolts .
D holds th e d e vic e to the top of the cross slide in place o f t h e tool p ost -
,
-
.
$
A c c u r a t e T h re a d i n g o f T a p s a n d D i e H o b s
E xperience in tap and die making has taught that it is o n e thing
to make a p e rfect screw and quit e anoth e r to mak e a tap which will
perfe ctly correspond with it It is well kn o wn that a ta p shorte ns in
.
i n cry, N Y.
.
F i g 19
. . t Cu tti g T p L g i th L d
A rra n gi n g L a h e fo r n a s on n e ea
st e e l so that a tap and a screw made with the same lead scr e w will
,
-
made in chasing the thread on th e tap for th e shrinkage that will take
place in the hardening .
not exactly match the hob or the tap which it is intended to suit So .
.E .H Fi sh W o ce st e r M a s s O cto b e r 1 906
,
r , , ,
.
26 N O 32 —S CR E W T H R E AD
. CU T TI N G
with th e s e gears th e y impart a perfectly unifo rm move m e nt to the
,
T e s t i n g a L e a d s c re w -
pitch the nut engaged with the lead screw and all backlash of screw
,
-
, ,
gears etc pr o perly taken up clamp the micrometer holder to the lathe
, .
, ,
the carriage A dj ust the micrometer to one inch when the point of
.
the screw bears against the carriage and with a surf ace gage scribe a ,
line on the outer edge of the fac e plate N o w rotate the lath e spindle .
MICRO ” E TE R
.
Fi g 2 2 . . t
T e s i n g t h e L e a d -s c re w
to travel ov e r the portion of the lead screw that is b e ing t e sted bring -
,
ing the line on the fac e plate to the surface gage point If the distan ce .
will indicate the error directly For length of carriage travel greater .
than one inch an end measuring rod set to the number of eve n inches
, ,
required can be used between the micrometer point and the lathe
,
the adjustment that may be required to make a conta ct for the m e asur
ing points betwe e n the carriage and the micrometer screw T h e pitch .
for numerous other shop tests and as th e screw is only held by friction ,
C u tt i n g a S m o o t h T h re a d
When cutting threads one ofte n meets with di ffi culty in obtaining a
,
smooth thr e ad such as is requ i red for screw gages and taps On e
, .
good way to obtain a smooth thread is to turn the tap nearly to siz e
and harden it ; then draw th e temper to a light blue When turning $ ”
.
to size if the tool does not stand up well draw still lower the object
, , ,
being to leave just enough temper in the ta p to make the steel firm .
By ta k ing light chips with a hard thread tool a glossy smooth thread , ,
tine is an e xce llent one for thread cutting When cutting two or more .
taps it is customary in some shops to rough out both or all the taps ,
leaving the dogs on them and for the sizing or finishing cut the taps
, ,
are chased without moving the thread tool But if the thread tool .
R e m o v i n g B ro k e n T a p s
T o remov e a broken tap from cast iron the hole should first be ,
M a c hi n ery,N Y . .
t S w Th d G g
F ig 2 3
. . A L i mi cr e re a a e
possibl e should be inserted between the hole and the flutes of the
,
tap and by slowly working back and forth and occasionally lubricating
with k e ros e ne th e broken piece is easily releas e d A through hol e
, .
,
A H a n d y S c r e w T h r e a d G a ge
piece h e ld between lathe c e nters in order to gage the thr e ad with the ,
ring gage it is necessary to remove the piece from betwe e n the centers
, .
ing a gage for measuring the threads of screws which serve s the same ,
purpose as a ring gage but saves the user considerable time T his
, .
the e n d m arked 0 is supposed not to pass ove r the threaded screw when ,
. . c , r , a r , .
28 N o 32 —S CR E W T H R E AD
. CU T T I N G
thread e d to the right size T hus not only can the size of the threads .
,
be tried but at the same time the gage acts as a limit gage
, .
M e th o d o f D ri v i n g La th e W h e n C u tt i n g S cre w s o f S t e e p P i t c h
'
the c o n e belt so as t o dri v e the l e a d scre w dire ctly fro m the counter -
shaft and drive the spindle back through the change ge ars By doing
, .
this the carriage may be driven back and forth much quicker and with
,
T o harden ring thread gages without distortion anneal the gage afte r ,
roughing out and when having finished the thread fill th e gage with
, ,
powdered cyanide and then heat it in a gas furnace being very careful ,
to exclude cold drafts as much as possible W hen the gage has reached .
the right temperature turn the gas almost o ff and let the p iece remain
, ,
.l f Cl i g Th d i Ch k
F ig 2 4 . To o or d F pl t
e an n re a s n uc s an a ce - a es
in the furn ace for about ten minutes T hen dip it in oil and k eep it .
T h r e a d C l e a n e r fo r C h u c k s a n d F a c e p l a t e s -
a piece of inch drill rod bent into the shape of a safety pin and
-
having its two ends bent outward with the points fi led to 6 0 degrees as ,
moving it around by hand insur e s the removal of all dirt and chips
that have accumulated in the threads I n this conn e ction it is also .
well to remember that after removing a chuck or face plate from the -
spindle it should b e laid away face down or with the chuc k jaws rest
,
‘
E ugen e W 0 a l e t z ky T re n to n N J No v e m b e r 1 904
E v ere t t J u l y 1 906
. .
, , ,
n e e n K e a rn y N J , , . .
, , .
I
KI N KS AN D S UG GE S T I ON S 29
ing on the bench or floor thus keeping the chips away from the thread ,
as much as possibl e .
$
A C o m p o u n d G e a ri n g A rra n ge m e n t
T o the left is shown the original gearing on the lathe with which ,
fr o m 3 to 4 8 thre ads pe r inch can be cut T h e key from the end of the .
lea ds crew was removed and in place of the gear D the extension A , ,
was screwed on A keyway was cut in this e xtension so that the long
.
,
onto the lead screw and also provided a key for the gear D T h e notch
-
.
I n the place of the original int e rmediate stud th e stud in the center ,
T h r e a d r o l l i n g D i e s fo r S m a l l I n t e rc h a n ge a b l e S c r e w s
-
of cast iron about 1 inch thick upon which are located two cast iron ,
that the block can be forced ahead by the set screw T here is a -
H J B a ch ma n n Ne w Yo k C i t y Ja n ua y 1 906 r r
J a m s P H a yes M e ri d en C n Se p te m b 1 902
. . .
, , ,
e .
, , on .
,
e r, .
30 N o 32 .
—S CR E W T H R E AD C U T T I N G
threaded until the upper die F comes down and carries it past the , ,
lower die G I n cutting the die it may be made in one piece H be ing
.
, ,
for the lower die F is the desired length for the upper die which
.
1 ,
must be longer than the lower die so that it will roll the wire past the
die G and permit it to drop out of the way T he part K must be cut .
out when cutting in two parts T he proper angle to which to cut the .
die depends on the pitch of the thread T h e pitch divided b y the cir .
c umfe ren ce o f the screw to be rolled will give the tangent of the angle .
I n cutting the die which must be of good tool steel and hardened afte r
,
making the shaper is used T h e cut is taken with a tool that can be
taken off and put back again without changing its location—such a
.
,
tool for instance as a circular thr e ading tool I n cas e th e point should
, , .
lli g D i
Fi g 2 6
. . T h re a d -ro n e v ce
happen to get dull the tool can then be removed for grinding
, If .
the feed screw has not the desired graduations on it a brass index
-
,
plate can be made very quic k ly and used on the machine T h e bras s , .
P r o d u c i n g T h re a d s b y a R a p i d l y R e v o l v i n g S t e e l D i s k
Fig 27 illus trates a method used for threading studs pins etc of
.
, , .
,
by any kind of tool steel A plain hardened tool steel disk having the
.
, ,
is revolv e d at a high speed and at the same time forced into the work
, ,
disk and the work and the softening of the material d ue to the h e at
, ,
ge nerated by th e friction the disk wears away the stock and by m e ans
, , ,
of this creates the thread T h e stoc k come s off in a very small thin
, .
,
scales like chips which to some extent remind one of the s cales o f a
,
ing th e too l p ost and top rest and substituting for them the fi xture
- -
,
and the method is used only when no other way is possible It is very .
It is likely that high speed steel would be preferable to ordi nary tool
-
s teel as material for the disks but as the process described is n e ces , ,
F ig 2 7
. . Cu tti ng a T h re a d b y a Ra pi d ly R l
e v o v in g H a rd en e d S te e l D i sk
it has not as yet been developed to the limit of i ts capacity .
steel for the disk but below this point of development although high
, ,
speed steel may be the best the ordinary tool steel disk owing to its , ,
ence for the one or the other k ind of steel is in fluenced by a number
of factors vi a the number of pieces to be threaded per unit of time ;
, ,
the peripheral speed of the dis k ; the pressure between disk and wor k ;
and th e efficiency of the system of cooling .
why the heat does not draw the temper of the tool steel in the disk
while the h e at is so great that it softens th e metal of the work is that ,
the disk is revolving at a high speed and the work only revolving very
slowly so that a unit of length of the p e ri p hery of the disk is in con
,
tact with the work but a very short tim e while every point on th e ,
32 N o 32 —S. CE E W T H R E AD C U T TI N G
work at the place where it is cut is in contact with the di sk a co m
, ,
of the disk also throws the film of air near e st to the disk outward ,
owing to the centrifugal force and new cool air comes constantly in ,
at the center a current of air thus at all times tending to cool the
,
disk .
E ND V I E W O F
WO OD HAND LE
W IT H W I RE S
F ig 2 8
. . H o ld er fo r W i re s wh e n M e a s u rin g T a p s b y th e T h re e wi re Sys te m
to advantage T his would also increase the limits within which
.
ordi nary tool ste el disk could be used to advantage For increasing .
lathe and th e space possible to utiliz e for the disk is not very great
,
.
TA B L E S A N D F O RM U L A S F O R M A K I N G
T H RE A D T O O L S
which will prov e useful when making thread tools It is not a com .
plei s treatise on the making of thr e ad tools but contains such general ,
F o rm u l a fo r P l a n i n g T h re a d T o o l s $
thread tool hold e r which holder is the one considered the best and
,
miliar with the proc e ss formulas are given by means of which the
,
following sid e of the thread tool the former be ing that side of the
”
,
1 T o o l wi t h S i d e C l e a ra n c e
.
a: d e pth of thr e ad ,
bz wi d th of fla t on offs e t tool ,
0 a ctual w idth o f fla t ,
v clearance angle ,
y angle of helix ,
side ) ,
L ead
(d — a ) 3 l 4l 6
.
co s y : ( co t w X sin u X sin y )
cot w X cos v
U se for leading side and for following side .
co s y i sin y
tan or
M ACH I N E R Y, M a y, 1 905 .
T A BL E S AN D F OR M UL AS F OR T H R E A D T OOL S 35
T o o l W i t h o u t S i d e C l e a ra n c e
2 .
If the tool has no side cl e arance the angle of helix can be considered ,
ta n w
0 deg and ab o ve formula reduces itself to : tan
.
, for 60
cos 1)
deg scre w thread U nited S tates standard the formula has this appear
.
, ,
tan
a nce : tan a: = a7 = 3o deg 5 2 min . .
cos 1 5 °
N ac hmery, N Y, .
Fig 2 9
. . D i a gra m I ll u s tra ti ng th e Pl a n i n g o f T h re a d T o o l s
W i d t h s o f T o o l s fo r C u t t i n g S q u a re T h r e a d s $
T he w idth of the point of the tool for cutting scre ws w ith square
threads is therefore exactly one half of the pitch but the width of the -
,
point of the tool for cutting taps which afterwards are used for tap ,
ping nu ts is slightly less than one half the pitch so that the groov e
,
-
,
in the tap becomes narrow er and the land or cutting point w ider ,
nut which will be slightly wider than the thread in the screw so as ,
o r in other words slightly wider than one half th e pitch T his pro
,
-
.
the w idth of the point of the tool for all ordinary pitches from one to
M AC H I N E R Y A pr i l 1 90 8
, , .
36 N o 32 —s cs
. T H R E AD C U T T I N G
twenty four threads per inch T he second column gives the w idth of
-
.
the point for cutting taps to be used for producing square thread nuts .
T he third column gives the width of the point of the tool for cutting
scre ws w hich as we have said equals one half the pitch and the
, ,
-
,
fourth column gi v es the w idth of the point for inside threading tools
for nuts W h ile the table has been carried to as fi ne pitches as those
.
having twenty four threads per inch square threaded scre w s having
-
,
C l e a ra n c e A n gl e s o f S q u a r e T h re a d T o o l s
T O OL S F OR S QU A R E T H R E AD
Width of Po i n t of T oo l
No of
d Th r d
.
F o r I n si F o r I n sid e
F Thr d
e ea
pe r I n ch
s
T p T hr d
Sa g
a s
T ls f r
oo
ea
o
F or a s
T l f
oo s
ea
or
Nu ts N ut s
0 0635
.
1}
1} 10
11
12 0 0427
.
13
14
15
16
0 1 1 11
. 18
0 1 000 20
22
T a b l e s G iv i n g An gl e s o f T h r e a d i n g T o o l s $
ers T h e fi rst table in question deals w ith the circular threading too l
. .
T his kind of tool most generally has its cutting face below i ts center
line w hich of course changes the angles ; it not only changes the
, , ,
extent although it exists from the very moment w e lo wer the cutting
,
give the angle to make such a tool w hich should cut an accurate 60 ,
degree thread when the too l is cut a certain amount under its center
,
line .
M ACH I NE R Y, J ul y , 1 90 5 .
T A BL E S AN D F OR M UL AS F OR T H R E AD T O OLS 37
F ig 3 0 . v
D i a gra m gi i n g Cl ea ra n ce An gl e s of S q ua re Th re a d T o o l s
38 N o 32 —S CRE W T H R E AD C U T T I N G
.
second gives the d iameter from which the following angles were
obtaine d T he eight columns follow ing gi v e the angle of one si d e of
.
C I R C UL A R T H RE A D I N G TOOL S
— were wan -1 8 10 s o r T OO L
'
a
b mcwoeo ANGL E o n 2 x ANGLE a
c w e$ am mo; roa n
.
tool and also the included angle for such tools which have their cutting
face and inch belo w th e center line S hould one .
desire to co nstruct such a tool for very coarse threads say for instance , , ,
threads ; its cutting face is to be inch belo w the center line and ,
o o
C J I J J J 2
. J
J J O
' 1 3 J g
4 4 J s 6 J O
—
J
T HRE AD
J
T A BL E S A N D F OR M U L A S F OR T 00 5 5
S
39
6 ’
”
Q $ 0
6 0d egree tool cut inch be l ow center the half angl e 31 deg 23 min
, . .
,
mak ing a tool that was to be used on threads that hav e an approx i
mate depth of about inch but for the too l in question we would
,
eter 1 —
inch which is foun d as follo ws : 2 1 % inc h ; 9
6 i
'
-
S T R A I G H T T H R E AD I N G T O O L S
the ang l e given in the 1 % inch l ine w ould equal 32 deg 27 min w hich
-
. .
,
accurate tool than th e circular because we have not the conve x side to
,
this style of tool as in the circular namely : W hen the cutting angle
,
single and included angles which when m ea sure d o n the for w ard side
,
of the tool will coincide with a perfect 6 0 degree angle on the cutting
-
face.
lar threading tools and that is the setting of such tools in the machine
,
so that they may stand in alignment w ith the angle of the thread that
is being cut M any threads are cut which are smooth on one side and
.
rough on the other ; the cause is not having an equal amount of clear
ance on each side of the threading tool T he old style of lathe tool
.
which was used for th reading purposes had a little advantage over
the circular and straight tools in this respect because it had clearance
,
both ways but with such tools that can be ground without changing
,
their form we must obtain front clearance only T his makes it more
, .
essential to have these tools stand as near in line with the angle of
the thread as possible ; but when we speak of setting such tools per
fectly in alignment with the angle of a thread we have an i mp ossi ,
in diameter t han the apex and as the lead on both root and ape x
,
remains the same the angle must of course change when going from
, ,
and really too slight for practical importance they are generally com
,
o S a rp V a n d B ri ti s h ss a
T hr
,
ti on S t n d rd d ; B r gg
a Pip
a ea s i s e e tc.
T hr d ; O i l W l l C i g G g ; F i re H
ea e as n a es o se No 11. M i lli ng M a c hi n e 1n d
Acm T hr W rm
.
C n n c ti
o ; e o nsd; e ea o C l a m p i n g D ev i c e s a n d P l an e r J a
T hr d ; M tri c T h r d ; M c h i
ea s W d
e ea s a ne, oo T a bles fo r M i l l i n g M a ch i n e I n de
'
L g S cr w Thr h G
,
an d a d ; C rr ge B l t e ea s a ia o C a n ge e a r s fo r M i l l i n g S p i r a l s ; A
Th r d t ea s e c. f o r s e tt i n g I n d e x i n g ea d en M H wh
S cr ws N u ts — h
,
li t r h d S q u r h d H dl
. . .
,
Col ea ea ess a n d C l a m p s ; P l a n e r J a ck s
-
s e -
ea a e
d H h —d S cr w ; S t a n d
, , .
,
d a d S p ci l N u t ; T ut T b lt
.
Th G F
.
a nd rea d s a n d
n e a s n s o s
C a s t i ron it
-
ar a ge s ;
W h r ; T h u m b S cr w d N ut ; A L
, -
as e s e s a n s
B ro n z e F i tti n g s ; P ipe F l a n ge s ;
A M S t d rd S c r w n d N u t ; M c h i n
. .
an a e s a s a e
B e n d s ; P i p e C l a m p s a n d H a n ge r s ; D
S cr w H d ; Wo d S c r w
. .
e ea T p D ri l l s ;
s o e s a
s i o n s o f P i p e f o r V a ri o u s S e rvi c e s ,
L c k N u t ; E y b l t e tc
o s e- o s, .
No 1 3. B o i l e rs and C hi mn ey s
No 3 T a p s a n d D i e s — H a n d M a ch i n e .
S p a c i n g a n d B r a c i n g f o r B o i l e r s ; S tr
’
.
T pp r a n d M c h i n S c r e w T a p ; T p r
. . . ,
,
o f B o i le r Jo i n ts ; R i ve t in g ; B o i l er S e
a e a e s a e
Di T p s ; S l l e r s H b ; S cr w M c h i n e
e a e o s e a
Chim neys
T p ; S tr i gh t a n d T p r B i l
a s a T p ; a e o zr a s
.
S t y bo l t W sho u t a n d P t ch bo l t T p ; - No . 14 . L o co m o ti v e an d R ai l w a y
a a a a s
L c m t iv B i l r ; B r i g P r
-
T p d H h ; S l id S q u r R und
, ,
P p
- o o o e o e s ea n es
i e a s an
A d j u t a b l e a n d S p r i n g S cr e w T r e d i n g
‘
s
o s o a e,
‘
a
o
fo r Lo co m t i v J u r a l ; L c o e o n s o o
Cl i fi c ti R il S ectio
.
No 4 B m S o ck e t s , D r i ll s an d
ss-o s s
M i l li n g
. .
C u t t e rs
ea e rs ,
— H and R ea m e rs ; S ell h F o rc ; I n r ti
e f T ra i s ; B ra k e L
e a o n
A T B ra ke R o ds , e t c
.
R ea m e rs a n d rb o r s ; P p e R ea m e rs ; a per
.
Pi n s and R ea m e rs ; ro n S a rp e , w h No 15 . S t e a m an d G a s E n gi n e s
. .
M o r s e a n d J a rn o a p e r S o ck e t s a n d R e a m T u ra t e d S tea m ; S t e a m P i pe S i z e s ;
e rs ; D ri l l s ; W
i r e a ge s ; M i l l i n g C u t t e r s ; G E n gi n e D e s i gn ; V olum e of C yli
S e tt i n g A
n gl e s fo r M i l l i n g eet i n E nd T h S t u ffi i n g B o x e s ; S e t t i n g C o rl i s s E
M i lls a nd A
n gu l a r C u t t e r s , e t c V a lv e ea rs ; GC o n den s e r a n d ir A
D a t a ; H o i s e p o we r o f a so line G
.
No 5 S p u r G e a ri n g — D i a m e tr a l a nd E n
. .
C i rc u l a r P i tc ; D i m e n s i o n s o f S p u r h ea rs ;
.
G A u t o m o bi l e E n g i n e C r a n k s a ft s , e h
T a bles of Pitc h
D i a m e t e r s ; O d o n t o gra p h No 16 M a t h e m a t i c a l T a b l e s .—S q
T G h
. .
a b le s ; R o l l i n g M i l l e a ri n g ; S tr e n g t of of M ixed N u m b e r s ; F u n ct i o n s o f
S pur ea rs ; G
o rs e po er H w
r a n s m i tt e d b y T t i o n s ; C i rc u m f e r e n c e a n d D i a m e t e
C a s t - i ro n a n d R a wh
i d e P i n i o n s ; D e s i gn o f C i rc l e s ; T a b l e s f o r S p a c i n g o ff C i
S up r e a r s ; eGi g t o f C a s t -
W h
i ro n ea rs ; G S o l u ti o n o f T r i a n g l e s ; F o r m u l a s f o r
E p icyc l i c e a ri n g G . i n g R e gu l a r P o l y go n s ; G e o m e t ric a l
N o. 6 B e v e l , S p i ra l a n d W o rm G e a r
. gre s s 1 0 n , e tc .
ea rs ; S tr e n gt o f B eve l e a rs ; D e s i gn W rk ;
.
t e ri a l s r gy ; E e n t ri
o f B eve l ea rs ; R u le s a n d G F o r m u l a s fo r
o
F o rc e ; C e n t e r o f G r a v i ty ; M o t i o n ;
. ne
S p i r a l ea ri ng; G a b l’
e s F a c i l i ta t i n g C a l c uT t i o n ; P e n d u l u m ; F a l l i n g B o di e s S t r
l a t i o n s ; D i a gr a m f o r C u t t e r s f o r S p i r a l M a t e ri a l s ; S tr e n g t h o f F l a t P
,
of
G ea r s : R u le s a nd o r m u la s fo r W o r m F R a tio of O ut s i de a nd I n s ide R a d
G e a ri n g, e t c .
T h i ck C y l i n d e r s e t c , .
No 7 S h a f t i n g, K e y s an d K e y w ay s No 18 B e a m F o rm u l a s a n d S t rn
H r p h ft n g ; D i gr m a n d
. . .
wer D e s i gn —B e a m F o r m u l a s ; S e c ti o n a l
. .
o se o of S a i a a s
T bla fo r t h e S tr e n g t h
es f S h a ft i n g ; o
u li of
.
S tr u c t u r a l S a p e s ; B e a m C h
F rc i n g D ri v i n g S h ri ki n g n d R un n i n g
A
r e a s o f S tr u ct u r a l A
n gl e s ;
o n a
, ,
N et
F its ; W dr u ff K y ; U n i t d S t t N vy
pa c i n g ; S pl i c e s h
C a n n e ls
oo e s e a es a
S fo r
S t n d a rd K y ; G i b K e y s ; M i l l i n g K e y
a
wa y s ;
a
D up lex
e
K eys
s
b e a m s ; S tr e s s e s i n R o o f ru s s es e T ,
No 19 B e l t , R o p e a n d C h a i n D ri
.
W h
. .
No 8. C o u p li n gs , C l u t c h e s ,
B e a ri n gs , D i m ens io n s o f Pu l le y s ; eig ts of
w
.
C ra n e C h a i n a n d B o o k s P i ll o B l o ck s ; .
leys ; H
o rs e po w
e r o f B e l ti n g ; B e l t
B a bb i tt e d B e a ri n gs ; B a l l a n d R o l l e r B e a r i ty ; A
n gu l a r B elt D ri v e s ; o r se H
i n gs ; C l a m p C o u p l i n gs ; P l a t e C o u p l i n g s ; t r a n s m i t t e d by R o p e s ; S e a v e s f o r h
F l a n ge C o u p l i n gs ; oot C l u tc e s ; C r a b T h h D ri v e ; B e n d i n g S t r e s s e s i n i re W
C o u p l i n gs ; Con e C l u tc h e s ; U n i ve rsa l S pr o ck e t s f o r L
i n k C h a i n s ; F o rm u la
Jo i n t s ; C ra n e Cha i n ; C a in ri c ti o n ; h F T a bles f o r V a ri o u s C l a s s e s o f D
C ra n e H
o o ks ; D r u m S co re s .
h
C a in
de s a n d M a ch i n e
.
No 9 S p ri n gs , Sli No 2 0. W i ri n g D i a gra m s , n e s t i n
nd T bl
. .
D et a i l s — F o r m u l s S pr i n g
.
fo a a a es r
V e n t i l a t i o n , a n d M i s c e l l a n e o u s T a li
M chin M chi n
.
C l cu la t i o n s ;
a S lid ; a e es a e
T ypi c a l M o t o r W
i ri n g D i a gr a m s ; R
H n dl sa nd Lev r ; C l l r ; H n d
e a e s o a s a
a nce o f R o un C o pp e r d
i r e ; R u bb e r W
h e e l s ; P i n s a n d C o tt r s ; T u r n b u ckl s
Wc e
e re d C a bl e s ; C u rr e n t D e n s i ti e s f o r
-
e ,
e .
o us C o n t a ct s a n d M a t e ri a l s ; C e n t r
No 10 M o t o r D ri v e , 8 ee s a n d f e e d s ,
. d F a n a n d B l o w e r C a p a c i ti e s ; H o t
w
.
C ha n ge G e a ri n g, a n d B o n g B a r s —Po e r . M a i n C a p a c i ti e s ; M i s c e l l a n e o u s T
r e q u i r e d fo r M a c i n e ools ; C u t ti n g h T D e ci m a l E q u i v a l e n t s , M e t ri c C o n v
S p e e d s a n d F e e d s fo r C a rb o n a n d ig H h T able s W
e ig ts a nd h
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w h W h
,
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C o n ve n t i o n s , e tc .
T h e I n d u s t ri a l Pre s s . Pu b li s h e rs of M AC H I N E RY,