Professional Documents
Culture Documents
1. ADJUSTMENT CONDITIONS
[1] Test equipment
(1) Pump test bench EPS815
(2) KMA802
(3) Oil cooler (1 687 010 130)
(4) Adjustment software operating environment
Windows OS Windows 2000 PRO (at least Service Pack 2.0) English language version
Clock speed Personal computer equipped with Pentium CPU (clock speed at least 333 MHz)
Memory At least 128 MB usable memory
Hard disk At least 20 MB space
Display Resolution: at least 1027 x 768, number of display colors: high color minimum (16 bit)
Drive devices CD-ROM drive, floppy disk drive
At least 2 communication ports (2 necessary for controller assembly)
Additional devices
Mouse, keyboard
Injection tubes
- 68 -
ADJUSTMENT
Piping outline
Pressure gauge
1/5 1/4
1/1 1/2 1/3
1/6 1/2
Multi-way cock
1/5
1/7
Test oil hose
- 69 -
ADJUSTMENT
Dsub 7 pin
ROM harness
(157966-5020)
Dsub 9 pin
To AC100V - AC120V or
Main harness Earth to injection pump
AC200V - 240V power source VRZ and COVEC-F controller unit (157966-4920) or pump test bench P-VRZR- 392
PC
COM2 COM1
RS232C RS232C
COM2 COM2
VRZ & COVEC-F (ROM) CONTROLLER 25 pin 9 pin
AC ROM
100 - 120V ROM writer ROM
cable
200 - 240V
ROM
lamp
ECU
AC lamp 4D56 Injection
socket (COVEC-F) Main pump
DC 5V cable
Constant ECU
power supply
FCV switch FCV line
GE
CSP
Main power DC 24V TPS
switch Constant ECU
power supply lamp 4M41 TCV
(VRZ) Main
cable TF
ECU
DC 12V FCV
Constant FCV switch FCV line
power supply FCV line Main
cable
1
0 2 FCV
Power switch
lamp Sub-switch ECU
3 lamp WL
(COVEC-F)
ECU
Selector 4
switch
P-VRZR- 395
- 70 -
ADJUSTMENT
Note:
Where updating of adjustment data and inspection data is indicated, copy the data from the ESPI
(ZW)’s CD-ROM.
- 71 -
ADJUSTMENT
4 1 5 2 6 3 13 14
P-VRZR- 344
Key
Name Use and purpose
no
Pump side wire harness For connecting harness for injection pump's harness connectors and GE
1
connection controller.
Pump side wire harness For connecting harness for injection pump's harness connectors and GE
2
connection controller.
Pump side wire harness For connecting harness for injection pump's harness connectors and GE
3
connection controller.
FCV (magnet valve) ON / OFF Turns the FC V (magnet valve) ON and OFF. Turned ON when i n use
4
switch (positioned up). Usually turned OFF (positioned down).
FCV (magnet valve) ON / OFF Turns the FC V (magnet valve) ON and OFF. Turned ON when i n use
5
switch (positioned up). Usually turned OFF (positioned down).
FCV (magnet valve) ON / OFF Turns the FC V (magnet valve) ON and OFF. Turned ON when i n use
6
switch (positioned up). Usually turned OFF (positioned down).
7 4D56 ECU pilot lamp Orange lamp lights when 4D56 ECU in use.
8 4M41 ECU pilot lamp Orange lamp lights when 4M41 ECU in use.
- 72 -
ADJUSTMENT
Key
Name Use and purpose
no
Turn to align with ECU in use.
0: All OFF
1: No. 1 ECU
11 ECU changeover switch
2: No. 2 ECU
3: No. 3 ECU
4: Spare ECU
Power sub-switch for controller unit for VRZ adjustment. Press once to turn ON.
12 Sub-switch
When turned ON for use, orange lamp lights. Press once again to turn OFF.
ROM wire harness connecting For connecting injection pump's ROM harness connector to ROM controller
14
terminal using wire harness.
CAUTION
If you smell any unusual smell or see smoke or sparks when using the controller unit, turn the
power switch OFF immediately and stop using the controller unit.
Fire may result if you continue to use the controller unit.
Advice
• Do not use the controller unit with oily hands. The oil may stick to the dials and cause
improper resistor contact inside the controller unit, preventing proper operation.
• Before turning the power switch ON, confirm that the wire harnesses are properly
connected.
- 73 -
ADJUSTMENT
CE
P-VRZR- 345
Key
Name Use and purpose
no
AC100V - 120V power or Connect to AC100V - 120V, 50/60Hz power source or
1
AC 200V - 240V power terminal AC 200V - 240V power source, 50/60Hz.
Controller unit power switch.
2 Main switch (breaker)
Turn ON when in use (position at 'I'). Position at 'O' to turn OFF.
D-sub 9 pin cable connection
3 Connects RS232C cable to personal computer (for GE).
(COM1)
D-sub 25 pin cable connection
4 Connects RS232C cable to personal computer (for Q-ROM)
(COM2)
CAUTION
If you smell any unusual smell or see smoke or sparks when using the controller unit, turn the
power OFF immediately and stop using the controller unit.
Fire may result if you continue to use the controller unit.
Advice
• Do not use the controller unit with oily hands. The oil may stick to the dials and cause
improper resistor contact inside the controller unit, preventing proper operation.
• Before turning the power switch ON, confirm that the wire harnesses are properly
connected.
- 74 -
3. PUMP ADJUSTMENT TOOL FLOW CHART
1. Password input
Disagreement
Agreement
2. ECU selection
[1] 4D56
[2] 4M41
[3] WL
[4] Manual operation
[5] Workshop name registration
[6] Exit
Pre-check 1.
[3] Telephone Program completed
[4] Fax
[5] Operator's name
[6] Password
Adjustment Inspection
Step 1-XX Adjustment Step 1-XX Inspection
Select "Registration" button
StepXX + 1 ROM compensation
ADJUSTMENT
completed) (= Item is not changed)
Print result Cancel Print result Cancel
OK
P-VRZR- 396
MC-02 TESTER
4 Manual operation
Exit
6
P-VRZR- 346
- 76 -
ADJUSTMENT
Pump information
1 N 0 r/min
44-6666
44-3032
000000000b 19
2 T 0.0 deg C 00000-000-0000b
VRZ 4M41
3 Rotation Right
20
Ua-ist V 4 cylinders
ECU MELCO
4 3 Mode Adjustment
Q 0.0 mm /st Pump type VRZ(12V) 21
5 Pt 0.000 MPa
6 Qo 0.0 l/h
7 TF
2001-01-15 11:28:44
22
V MENU Part number input
17
8 VTPS V
9 16
TPS V
10
Only items necessary for each TA mm
step are displayed. 11 DQ 0.0 mm3/st
23
Circled numbers indicate fields 24
where input is necessary. 12 Zero set
13 Soll-cor
Step information
Back Next No. STEP N Soll Soll-cor TCVF DTCV
14 Next
Sequence 03 / 32 After values are input, push 'Next' button. 25
15 Select 04 500rpm 2.50v 60Hz 0%
P-VRZR- 347
- 77 -
ADJUSTMENT
MC-02 TESTER
Manual operation
ECU reader data
TF deg C Np r/min
Select ECU
5 ROM COVEC-F MITSUBISHI 12V VRZ MITSUBISHI 12V ROM COVEC-F MAZDA 12V
4 Menu
P-VRZR- 348
- 78 -
ADJUSTMENT
7. WORKSHOP DISPLAY
Second timing adjustment (manual operation)
Pump adjustment tools for service Workshop name registration
MC-02 TESTER
Workshop name registration
7 Menu Registration 8
P-VRZR- 350
WORKSHOP REGISTRATION
MC-02 TESTER
Manual operation
(1)
Workshop name registration
Exit
P-VRZR- 346
Password
sse
****
Input a new password if desired. (The only limit
to the number of figures and letters in the
Input items and select Registration button.
password is the size of the input field.)
(3)
Menu Registration
P-VRZR- 350
- 79 -
ADJUSTMENT
8. ADJUSTMENT
Adjustment sequence
Recording the pump and GE serial numbers ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Preparation ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Warming-up operation ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Pre-stroke adjustment ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
See page 64 (9)
Non-injection confirmation ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
See page 88 [11]
Finish
- 80 -
ADJUSTMENT
GE serial number
P-VRZR- 352
[2] Preparation
(1) Connect the test oil hose to the injection
pump. (Refer to page 69 for the fuel piping.)
(2) Connect the injection system piping to the
Test oil hose
Injection system piping injection pump. (Refer to page 68 for the
injection system piping.)
(3) Connect the controller assembly’s wire
harness and intermediate harness to the
injection pump’s connectors. (Refer to page
70 for the controller assembly’s wiring.)
(4) Connect the ROM controller’s wire harness
P-VRZR- 353
and intermediate harness to the injection
pump’s VRZ EEPROM connector.
(5) Connect the FCV GND harness to the
controller assembly’s wire harness and to
ROM harness
earth.
(6) Connect the D-Sub 9 pin cable connector
COM2 COM1
(COM 1) on the rear of the controller unit to
the personal computer using the wire
harness.
(7) Connect the D-Sub 25 pin cable connector
(COM 2) on the rear of the controller unit to
Controller unit the personal computer using the wire
Controller assembly harness for VRZ adjustment P-VRZR- 354 harness.
- 81 -
ADJUSTMENT
Fixing stand (8) Reconfirm that the coupling and the fixing
stand bolts and nuts are securely tightened.
(9) Set the 20NP pump test bench’s test oil
outlet temperature at 45°C.
(10) Set the cooling unit oil delivery pressure
lever at ‘80 kPa {0.8 kgf/cm2}’ or less.
P-VRZR- 355
FCV (magnet valve) ON/OFF switch (11) Connect the wire harness to the controller
Sub-switch unit’s No 2 ECU connector.
(12) Turn the main switch on the rear of the
controller unit ON.
(13) Set the No 1 ~ No 4 changeover switch at
No 2.
(14) Turn the FCV (magnet valve) ON/OFF
switch ON to energize the magnet valve.
(15) Turn the sub switch on the front of the
ECU for VRZ type controller unit ON.
injection pump
No. 1 ~ No. 4 changeover switch
P-VRZR- 397
(3)
P-VRZR- 357
- 82 -
ADJUSTMENT
Manual operation
Exit
P-VRZR- 346
System specifications
Engine model VRZ_4M41
1. Specified part no.
Pump Pump
OEM
Specified part no.
(6) Press the ‘Next’ key.
part no. type Adjustment Inspection
Rotation Right 104700-304* 003040 008040
104700-305* COVEC-F 003051 008051
Pump cylinders 4 cylinders 104700-306* MITSUBISHI 003060 008060
ECU MELCO 109144-305*
VRZ 44-6613 44-8813
109144-306*
104700-055* COVEC-F MAZDA 000550 008550
2. Pump part no.
Example:
Full pump no. Input pump part no.
Mode Adjustment 109144-3052 443052
104700-0551 000551
P-VRZR- 358
2. Overflow piping
3
4
Joint
Injection tube
Same as VP44
Clicking the different buttons (1. Injection system
3. Adjustment controller wiring
4. Operation sequence 3
piping, 2. Overflow piping, 3. Adjustment
2 4 controller wiring, and 4. Operation sequence)
displays different Setup confirmation screens.
If necessary to proceed
after confirmation, push Next button.
1
Menu
Back Next
P-VRZR- 359
- 83 -
ADJUSTMENT
N 0 r/min
Specified part no.
44-3062
(1) Set the pump test bench delivery pressure
T 0.0 deg C
Pump serial no.
GE serial no.
0880052496
50620-088-52056 at the specified 40 kPa {0.4 kgf/cm2}.
(4)
(2) Confirm that the sequence is 01/31.
Engine model VRZ_4M41
Ua-ist V Rotation Right
Pump cylinders 4 cylinders
Mode
MELCO
Adjustment
(3) Run the injection pump at the specified
Pump type VRZ (12V)
speed N (see figure at left).
05/04/03 13:20:52 (4) Measure N, T and Q on the pump test bench
Part number input
Step information
No. Step name N Soll Soll-cor Frequency Duty
(5) Step status Present step 01 Warm-up 300r/min 2.80v 0.00mv 60Hz 100%
Next
Comment Check for fuel leaks.
Note:
(6)
U α ist is displayed automatically.
Sequence 01 / 31 After values are input, push Next button.
Select 02 Warm-up 1000r/min 2.91v 0.00mv 60Hz 100%
(2)
(5) Confirm that the Step status field is green.
P-VRZR- 360
(6) Proceed to the next step.
Advice
If U α ist values are not as specified, press
the ‘Next’ button several times. Then, return
to Step 01/31 using the back arrow.
Repeat the Step 01/31 and confirm that U α
ist values are as specified.
Note:
If not as specified after confirming U α ist several
times, the GE may be faulty.
N
Measured / input value
0 r/min
Unit Specification Tolerance Pump information
Specified part no.
44-3062
(8) Run the injection pump at the specified
T 0.0 deg C
Pump serial no.
GE serial no.
0880052496
50620-088-52056
speed N (see figure at left).
(9)
Ua-ist V
Engine model
Rotation
VRZ_4M41
Right (9) Measure N, T and Q on the pump test bench
Pump cylinders 4 cylinders
Mode
MELCO
Adjustment
and input the values.
Pump type VRZ (12V)
Note:
05/04/03 13:21:45
U α ist is displayed automatically.
Step information
No. Step name N Soll
Menu
Soll-cor
Part number input
Frequency Duty
(10) Confirm injection.
(13) Step status Present step
Comment
02
Warm-up
Warm-up 1000r/min 2.91v 0.00mv 60Hz 100%
(11) Confirm that no fuel leaks from the
Next
(14) Sequence 02 / 31 After values are input, push Next button.
injection pump fuel piping connections.
Select 03 P-cham_ADJ 1000r/min 2.91v 0.00mv 60Hz 100%
- 84 -
ADJUSTMENT
N 0 r/min
Specified part no.
44-3062 adjustment
0880052496
T 0.0 deg C GE serial no.
Engine model
50620-088-52056
VRZ_4M41
(1) Confirm that the sequence is 03/31.
(3) Ua-ist V Rotation
Pump cylinders
Right
4 cylinders
(2) Run the injection pump at the specified
Pt 0.000 MPa ECU
Mode
MELCO
TF V
Menu
05/04/03 13:22:24
Part number input
bench and input the values.
Step information
No. Step name N Soll Soll-cor Frequency Duty Note:
(7) Present step
Stopper
Adjusting device • Attach the adjusting device to the regulating
valve.
P-VRZR- 240 • Gradually press the regulating valve plug
into the regulating valve assembly using the
adjusting device to adjust the pump chamber
pressure.
Advice
Do not press the plug in too far.
Tool name Part no Remarks
- 85 -
ADJUSTMENT
44-3062
0880052496
adjustment
T 0.0 deg C GE serial no.
Engine model
50620-088-52056
VRZ_4M41
(1) Confirm that the sequence is 04/31.
(3) Ua-ist V Rotation
Pump cylinders
Right
4 cylinders (2) Run the injection pump at the specified
Q 0.0 mm3/st ECU MELCO
N
Measured / input value
0 r/min
Unit Specification Tolerance Pump information
Specified part no.
44-3062
confirmation
T 0.0 deg C
Pump serial no.
GE serial no.
0880052496
50620-088-52056 (1) Confirm that the sequence is 05/31.
VRZ_4M41
Mode
MELCO
Adjustment
speed N (see figure at left).
Qo 0.0 I/h Pump type VRZ (12V)
(3) Measure N, T, Pt and Qo on the pump test
TF V
05/04/03 13:23:42 bench and input the values.
Part number input
Note:
Menu
Step information
No. Step name N Soll Soll-cor Frequency Duty
Next
(6) Sequence
- 86 -
ADJUSTMENT
Engine model
50620-088-52056
VRZ_4M41
(2) Run the injection pump at the specified
Ua-ist V Rotation
Pump cylinders
Right
4 cylinders
speed N (see figure at left).
VTPS V ECU
Mode
MELCO
Step information
No. Step name N Soll Soll-cor Frequency Duty
Present step
(7) Step status 06 Zero_set 500r/min 2.50v 0.00mv 60Hz 100%
Next
Comment Confirm initial TPS output.
automatically.
(8) Sequence 06 / 31 After values are input, push Next button.
Select 07 Timer_TA 100r/min 2.41v 0.00mv 60Hz 100% (4) Press the ‘Zero set’ key and confirm that the
(1) VTPS value is within the specifications.
P-VRZR- 365
Note:
VTPS is the voltage value for when the timer
piston is 0 mm.
Spring
149653-0200 0.2 149653-0500 2.1
(9 443 613 473) (9 443 613 475)
TPS output adjustment 149653-0300 0.6 149653-0600 2.5
(TPS standard point shim) P-VRZR- 137 (9 443 612 841) (9 443 612 842)
149653-0400 1.0 149653-0700 2.9
(9 443 613 474) (9 443 613 476)
- 87 -
ADJUSTMENT
N 0 r/min
Specified part no.
44-3062 confirmation
0880052496
(3)
T 0.0 deg C GE serial no.
Engine model
50620-088-52056
VRZ_4M41
(1) Confirm that the sequence is 07/31.
Ua-ist V Rotation
Pump cylinders
Right
4 cylinders
(2) Run the injection pump at the specified
Pt 0.000 MPa ECU
Mode
MELCO
TA mm
Menu
05/04/03 13:20:52
Part number input
and input the values.
Step information
Present step
No. Step name N Soll Soll-cor Frequency Duty Note:
U α i s t , V T P S a n d TA a r e d i s p l a y e d
Step status Timer_TA 100%
(5) Comment
07
100r/min
100r/min 2.41v 0.00mv 60Hz
Next
(6) Sequence 07 / 31 After values are input, push Next button.
Select 08 Timer_TA 50r/min 2.41v 0.00mv 60Hz 100% automatically.
(1) P-VRZR- 366 (4) Confirm that the timer stroke is within the
specifications.
TPS
(5) Confirm that the Step status field is green.
(6) Proceed to the next step.
Note:
Because the TPS standard point shim was
Timer stroke adjusting shim adjusted in Step 06/31, it cannot be changed.
Spring
T 0.0 deg C
Pump serial no.
GE serial no.
0880052496
50620-088-52056
procedure used for 100 revolutions (Step 7/31)
Ua-ist V
Engine model
Rotation
VRZ_4M41
Right
above.
Pt 0.000 MPa
Pump cylinders
ECU
4 cylinders
MELCO Advice
Repeat Step 06/31 if the timer stroke is not
Mode Adjustment
TA mm as specified.
05/04/03 13:25:27
Menu Part number input
Step information
No. Step name N Soll Soll-cor Frequency Duty
Step status Present step 08 Timer_TA 50r/min 2.41v 0.00mv 60Hz 100%
Comment 50r/min
Next
Sequence 08 / 31 After values are input, push Next button.
Select 09 Timer_TA 325r/min 1.53v 0.00mv 60Hz 100%
P-VRZR- 367
N 0 r/min
Specified part no.
44-3062
(1) Confirm that the sequence is 17/31.
T 0.0 deg C
Pump serial no.
GE serial no.
0880052496
50620-088-52056 (2) Run the injection pump at the specified
speed N (see figure at left).
Engine model VRZ_4M41
(3) Ua-ist V Rotation Right
Pump cylinders 4 cylinders
Mode
MELCO
Adjustment
(3) Measure N, T, Q and DQ on the pump test
DQ 0.0 mm3/st Pump type VRZ (12V)
bench and input the values.
05/04/03 13:35:08
Note:
U α ist is displayed automatically.
Menu Part number input
Step information
No. Step name N Soll Soll-cor Frequency Duty
Present step
(4) Step status 17 Q_characteristics 2300r/min 0.87v 0.00mv 60Hz 100%
Next
Comment Confirm no nozzle injection. (4) Confirm that the Step status field is green.
(5)
(5) Proceed to the next step.
Sequence 17 / 31 After values are input, push Next button.
Select 18 Cor-Q_ADJ 1900r/min 3.73v 0.00mv 60Hz 100%
(1)
P-VRZR- 368
- 88 -
ADJUSTMENT
N 0 r/min
Specified part no.
44-3062
point adjustment
0880052496
T 0.0 deg C GE serial no.
Engine model
50620-088-52056
VRZ_4M41
(1) Confirm that the sequence is 18/31.
(3) Ua-ist V Rotation Right
(2) Run the injection pump at the specified
Pump cylinders 4 cylinders
Mode
MELCO
Ua-ist V
Engine model
Rotation
VRZ_4M41
Right
Input the value only to the compensation voltage
Pump cylinders 4 cylinders
Mode
MELCO
Adjustment
(6) Confirm that the Step status field is green.
DQ 0.0 mm3/st Pump type VRZ (12V)
(7) Proceed to the next step.
05/04/03 13:36:43
Soll- cor Part number input
Step information
No. Step name N Soll Soll-cor Frequency Duty
Step status Present step 19 Cor-Q_ADJ 1900r/min 1.53v 0.00mv 60Hz 100%
Next
Comment Correction point 9 compensation point 1 (Step 27/31) using the
same procedure used for compensation point
Sequence 19 / 31 After values are input, push Next button.
Select 20 Cor-Q_ADJ 1000r/min 2.91v 0.00mv 60Hz 100%
Engine model
Rotation
VRZ_4M41
Right
[13] Compensation ROM interpolation
Injection quantity input data is outside
specification after correction point 1.
Pump cylinders
ECU
Mode
4 cylinders
MELCO
Adjustment
calculation
Pump type VRZ (12V)
Note:
05/04/03 13:43:00
• In Step 28/31 the adjustment software
Step information
No. Step name N Soll
Menu
Soll-cor
Part number input
Frequency Duty
automatically performs the calculations.
Step status Present step
Comment
28 Q-ROM_CAL
Q-ROM intermediate point calculation
0r/min 0.00v 0.00mv 60Hz 0%
• If the compensation voltage Soll values are
Next
Sequence
Select
28 / 31
29
After values are input, push Next button.
ROM_overwrite 0r/min 0.00v 0.00mv 60Hz 0%
not correct, compensation calculations are
not performed and an error is displayed. If
P-VRZR- 371 an error is displayed, repeat Step 18/31.
- 89 -
ADJUSTMENT
44-3062
(1) Press Step 28/31 to automatically display
Pump serial no.
GE serial no.
0880052496
50620-088-52056
the step.
Engine model
Rotation
VRZ_4M41
Right (2) The adjustment software automatically
Injection quantity input data is outside Pump cylinders 4 cylinders
Mode
MELCO
Adjustment
writes the compensation Q data to the
Pump type VRZ (12V)
injection pump’s Q adjustment ROM.
05/04/03 13:43:34
Advice
Step information
No. Step name N Soll
Menu
Soll-cor
Part number input
Frequency Duty
Never touch the computer, the injection
pump or the connecting wire harnesses
Step status Present step 29 ROM_overwrite 0r/min 0.00v 0.00mv 60Hz 0%
Comment Overwrite Q-ROM.
Next
Sequence
Select
29 / 31
30 Stop_Q
After values are input, push Next button.
1000r/min 2.91v 0.00mv 60Hz 0%
while writing to the ROM.
(1) P-VRZR- 372
44-3062
0880052496
confirmation
(3)
T 0.0 deg C GE serial no.
Engine model
50620-088-52056
VRZ_4M41
(1) Confirm that the sequence is 30/31.
Ua-ist V Rotation
Pump cylinders
Right
4 cylinders (2) Run the injection pump at the specified
Q 0.0 mm3/st ECU MELCO
Mode
Pump type
Adjustment
VRZ (12V)
speed N (see figure at left).
(3) Measure N, T and Q on the pump test bench
Menu
05/04/03 13:44:15
Part number input
and input the values.
Step information
Step status Present step
No.
30 Stop_Q
Step name N
1000r/min
Soll
2.91v
Soll-cor
0.00mv
Frequency
60Hz
Duty
100%
Note:
U α ist is displayed automatically.
Comment Confirm no nozzle injection when the FCV is OFF.
Next
Sequence 30 / 31 After values are input, push Next button.
Select 31 Q_characteristics 0r/min 2.91v 0.00mv 60Hz 100%
(1)
P-VRZR- 373
FCV (magnet valve) ON/OFF switch (4) Turn the FCV (magnet valve) ON/OFF
switch OFF and confirm that non-injection
results.
Advice
To confirm non-injection from the nozzle,
look at the monitor screen and confirm that
non-injection occurs within a short time (6 ~
7 seconds).
P-VRZR- 356
N
Measured / input value
0 r/min
Unit Specification Tolerance Pump information
Specified part no.
44-3062
test bench and input the values.
T 0.0 deg C
Pump serial no.
GE serial no.
0880052496
50620-088-52056
(6) Confirm that the Step status field is green.
(5)
Ua-ist V
Engine model
Rotation
VRZ_4M41
Right
(7) Proceed to the next step.
Pump cylinders 4 cylinders
Mode Adjustment
Pump type VRZ (12V)
05/04/03 13:44:15
Menu Part number input
Step information
No. Step name N Soll Soll-cor Frequency Duty
(6) Step status Present step
Comment
30 Stop_Q 1000r/min 2.91v 0.00mv 60Hz 100%
Confirm no nozzle injection when the FCV is OFF.
Next
(7) Sequence 30 / 31 After values are input, push Next button.
Select 31 Q_characteristics 0r/min 2.91v 0.00mv 60Hz 100%
P-VRZR- 373
- 90 -
ADJUSTMENT
P-VRZR- 356
Fuel piping Injection pump Coupling (2) Disconnect the intermediate harness
connectors.
(3) Disconnect the fuel piping.
(4) Remove the coupling.
(5) Remove the pump from the fixing stand.
(6) Remove the fixing stand.
Fixing stand
Harness connectors P-VRZR- 375
Key
P-VRZR- 253
- 91 -
ADJUSTMENT
Drive gear
P-VRZR- 254
Round nut
P-VRZR- 255
- 92 -
ADJUSTMENT
P-VRZR- 258
P-VRZR- 259
Pipe assembly (4) Remove the CPV from cylinder B and attach
the pipe assembly and the gasket.
Tool name Part no Remarks
Pipe assembly 157845-9520
P-VRZR- 260
- 93 -
ADJUSTMENT
Adjusting device Chamfered tooth (8) Align the adjusting device’s pin hole with the
injection pump bracket’s pin. In this position,
attach the adjusting device to the injection
pump’s bracket and fix using the bolts.
Tool name Part no Remarks
Pin Rack
Adjusting
Rack teeth 105793-0020
Pin hole device
Advice
When aligning the adjusting device’s pin hole
with the bracket’s pin, position the adjusting
P-VRZR- 263 device’s rack teeth on either side of the drive
gear’s chamfered tooth.
(4) Second timing adjustment
(1) Turn the controller unit’s sub-switch ON.
(2) Supply test oil to the injection pump at the
Sub-switch specified pressure of 20 kPa {0.2 kgf/cm2}.
P-VRZR- 356
Mode Adjustment
05/04/03 13:44:46
Menu Part number input
Step information
No. Step name N Soll Soll-cor Frequency Duty
Step status Present step 31 Q_characteristics 0r/min 2.91v 0.00mv 60Hz 100%
Comment Second timing
Next
Sequence 31 / 31 After values are input, push Next button.
Select _
Adjustment finished
- 94 -
ADJUSTMENT
P-VRZR- 264
P-VRZR- 265
Pipe assembly Adjusting device (6) Insert the lever into the adjusting device and
turn the lever once in the reverse rotation
direction, then turn the lever in the direction
of rotation.
(7) Adjust so that test oil flows from cylinder B’s
pipe assembly at a rate of 1 drop / 3
seconds.
P-VRZR- 266
P-VRZR- 267
- 95 -
ADJUSTMENT
P-VRZR- 268
P-VRZR- 269
P-VRZR- 270
Q 0.0 mm3/st
(14) Confirm that the Step status field is green.
ECU MELCO
Mode Adjustment
Step information
No. Step name N Soll Soll-cor Frequency Duty
Present step
(14) Step status
Comment
31 Q_characteristics
Second timing
0r/min 2.91v 0.00mv 60Hz 100%
Next
(15) Sequence 31 / 31
_
After values are input, push Next button.
Select Adjustment finished
P-VRZR- 376
- 96 -
ADJUSTMENT
is displayed.
5 P-cham_ADJ 1000 2.91 0.00 60 100 0 0.0 0.00 0.000 0.0 0.00
6 Zero_set 500 2.50 0.00 60 0 0 0.0 0.00 0.00 0.00
7 Timer_TA 100 2.41 0.00 60 100 0 0.0 0.00 0.000 0.00 0.00
8 Timer_TA 50 2.41 0.00 60 100 0 0.0 0.00 0.000 0.00 0.00
9 Timer_TA 325 1.53 0.00 60 0 0 0.0 0.00 0.000 0.00 0.00
10
11
12
13
14
Timer_TA
Timer_TA
Timer_TA
Timer_TA
Timer_TA
375
375
500
1000
1000
1.53
1.53
1.53
2.91
2.91
0.00
0.00
0.00
0.00
0.00
60
60
60
60
60
0
100
100
100
100
0
0
0
0
0.0
0.0
0.0
Do you want0 to print0.0
and save
0.0
0.00
0.00
0.00
0.00
test record?
0.00 0.0
0.000
0.000
0.000
0.000
0.000
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
(3) Click ‘OK.’
15
16
17
18
Timer_TA
Timer_TA
Q_characteristics
Cor-Q_ADJ
1900
1900
2300
1900
3.73
3.73
0.87
2.91
0.00
0.00
0.00
0.00
60
60
60
60
100 OK 0
100
100
100
0
0
0
0.0Cancel 0.00
0.0
0.0
0.0
0.00
0.00
0.00
0.0
0.0
0.0
0.0
0.0
0.0
0.000
0.000
0.00
0.00
0.00
0.00
Note:
19 Cor-Q_ADJ 1900 3.73 0.00 60 100 0 0.0 0.00 0.0 0.0
20
21
22
23
Cor-Q_ADJ
Cor-Q_ADJ
Cor-Q_ADJ
Cor-Q_ADJ
1000
1000
600
600
1.53
2.91
1.53
2.20
0.00
0.00
0.00
0.00
60
60
60
60
100
100
100
100
0
0
0
0
0.0
0.0
0.0
0.0
0.00
0.00
0.00
0.00
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
If you select ’Cancel,’ you cannot continue to
24 Cor-Q_ADJ 600 1.86 0.00 60 100 0 0.0 0.00 0.0 0.0
25
26
27
28
Cor-Q_ADJ
Cor-Q_ADJ
Cor-Q_ADJ
Cor-Q_ADJ
600
375
325
100
1.53
1.86
1.86
2.41
0.00
0.00
0.00
0.00
60
60
60
60
100
100
100
100
0
0
0
0
0.0
0.0
0.0
0.0
0.00
0.00
0.00
0.00
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
the next step.
If no further measurements are required, select Next button.
To repeat a measurement, select Repeat button and input step number.
Next
Advice
Step number Repeat
Adjusting device
(6) Injection pump removal
(1) Remove the adjusting device from the
injection pump’s drive gear.
P-VRZR- 271
- 97 -
ADJUSTMENT
Torx bolts (4) (5) Install the Q adjustment ROM to the pump
housing.
Note:
Removing the inlet adapter facilitates
installation.
(6) Tighten the Q adjustment ROM’s torx bolts.
Specified torque: 2 ~ 3 N·m
Q adjustment
{0.2 ~ 0.3 kgf·m}
ROM Pump housing Tool name Part no Remarks
Bit
Holder 157915-9820
Holder P-VRZR- 393 Bit 157915-9301 T20
Overflow
valve
P-VRZR- 274
Stand
(9) Remove the injection pump from the test
bench.
Injection pump
P-VRZR- 275
- 98 -
ADJUSTMENT
Stand
P-VRZR- 276
9. MANUAL OPERATION
(SECOND TIMING ADJUSTMENT)
Note:
Preparation (Injection pump disassembly, Drive
gear installation and Injection pump installation)
is the same as that described on pages 93 to
96 for automatic adjustment of second timing.
P-VRZR- 397
Exit
P-VRZR- 346
- 99 -
ADJUSTMENT
MC-02 TESTER
(4) Select the ECU (a black point appears when
ECU reader data
Manual operation the ECU is selected).
Item Value Unit Item Value Unit (5) Press ‘Initialize ECU’ after selecting the
GE Vist V TPS Vist V
ECU.
Item Value Unit Item Value Unit
TF deg C Np r/min
(6) Press the ‘GE soll’ button and input ‘2.91’
(4) Select ECU
into the field. Press the keyboard’s ‘Enter’
ROM COVEC-F MITSUBISHI 12V VRZ MITSUBISHI 12V ROM COVEC-F MAZDA 12V
P-VRZR- 264
P-VRZR- 265
Pipe assembly Adjusting device (11) Insert the lever into the adjusting device
and turn the lever once in the reverse
rotation direction, then turn the lever in the
direction of rotation.
(12) Adjust so that test oil flows from cylinder
B’s pipe assembly at a rate of 1 drop /3
seconds.
P-VRZR- 266
- 100 -
ADJUSTMENT
P-VRZR- 267
P-VRZR- 268
P-VRZR- 269
- 101 -
INSPECTION
INSPECTION
Inspection sequence
Recording the pump and GE serial numbers ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Preparation ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Warming-up operation ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
TPS confirmation ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
See page 107 [7]
Non-injection confirmation ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
See page 108 [9]
Inspection result ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
See page 110 [12]
Finish
- 102 -
INSPECTION
GE serial number
P-VRZR- 352
[2] Preparation
(1) Connect the test oil hose to the injection
pump. (Refer to page 69 for the fuel piping.)
(2) Connect the injection system piping to the
Test oil hose
Injection system piping injection pump. (Refer to page 68 for the
injection system piping.)
(3) Connect the controller assembly’s wire
harness and intermediate harness to the
injection pump’s connectors. (Refer to page
70 for the controller assembly’s wiring.)
P-VRZR- 353
(4) Connect the ROM controller’s wire harness
and intermediate harness to the injection
pump’s VRZ EEPROM connector.
(5) Connect the FCV GND harness to the
controller assembly’s wire harness and to
earth.
ROM harness (6) Connect the D-Sub 9 pin cable connector
COM2 COM1 (COM 1) on the rear of the controller unit to
the personal computer using the wire
harness.
(7) Connect the D-Sub 25 pin cable connector
(COM 2) on the rear of the controller unit to
Controller unit the personal computer using the wire
Controller assembly harness for VRZ adjustment P-VRZR- 354 harness.
- 103 -
INSPECTION
Fixing stand (8) Reconfirm that the coupling and the fixing
stand bolts and nuts are securely tightened.
(9) Set the 20NP pump tester’s test oil outlet
temperature at 45°C.
(10) Set the cooling unit oil delivery pressure
lever at ‘80 kPa {0.8 kgf/cm2}’ or less.
P-VRZR- 355
FCV (magnet valve) ON/OFF switch (11) Connect the wire harness to the controller
Sub-switch unit’s No 2 ECU connector.
(12) Turn the main switch on the rear of the
controller unit ON.
(13) Set the No 1 ~ No 4 changeover switch at
No 2.
(14) Turn the FCV (magnet valve) ON/OFF
switch ON to energize the magnet valve.
(15) Turn the sub switch on the front of the
ECU for VRZ type controller unit ON.
injection pump
No. 1 ~ No. 4 change-over switch
P-VRZR- 397
[3] I n s p e c t i o n s o ft w a r e s e t u p :
preparation
(1) Turn the computer and the monitor power
switches ON.
(3)
P-VRZR- 357
- 104 -
INSPECTION
Manual operation
Exit
P-VRZR- 346
443062
(10 digits)
GE serial no.
5555555555
6666666666666 (5)
(5) Input the GE’s serial number (13 digits).
(3) (last 6 digits) (13 digits)
P-VRZR- 378
4. Operation sequence 3
2 4
If necessary to proceed
after confirmation, push Next button.
1
Menu
Back Next
P-VRZR- 359
- 105 -
INSPECTION
N 0 r/min
Specified part no.
44-3052
(1) Set the pump test bench delivery pressure
at the specified 40 kPa {0.4 kgf/cm2}.
Pump serial no. 5555555555
T 0.0 deg C GE serial no. 66666-666-66666
(4) Engine model VRZ_4M41
Ua-ist V Rotation
Pump cylinders
Right
4 cylinders
(2) Confirm that the sequence is Step 01/26.
Q 0.0 mm3/st ECU
Mode
MELCO
Adjustment
(3) Run the injection pump at the specified
Pump type VRZ (12V)
speed N (see figure at left).
02/04/03 14:07:56 (4) Measure N, T and Q on the pump test bench
Menu Part number input
Step information
Present step
No. Step name N Soll Soll-cor Frequency Duty
and input the values.
(5) Step status 01 Warm-up 300r/min 2.80v 0.00mv 60Hz 100%
Next
Comment Check for fuel leaks.
Note:
U α ist is displayed automatically.
(6) Sequence 01 / 26 After values are input, push Next button.
Select 02 Warm-up 1000r/min 2.91v 0.00mv 60Hz 100%
(2)
(5) Confirm that the Step status field is green.
P-VRZR- 379
(6) Proceed to the next step.
Advice
If U α ist values are not as specified, press
the ‘Next’ button several times. Then, return
to Step 01/26 using the back arrow.
Repeat the Step 01/26 and confirm that U α
ist values are as specified.
Note:
If not as specified after confirming U α ist several
times, the GE may be faulty.
N
Measured / input value
0 r/min
Unit Specification Tolerance Pump information
Specified part no.
44-3052
(8) Run the injection pump at the specified
T 0.0 deg C
Pump serial no.
GE serial no.
5555555555
66666-666-66666
speed N (see figure at left).
(9)
Ua-ist V
Engine model
Rotation
VRZ_4M41
Right
(9) Measure N, T and Q on the pump test bench
Pump cylinders 4 cylinders
Mode
MELCO
Adjustment
and input the values.
Pump type VRZ (12V)
Note:
02/04/03 14:09:35
U α ist is displayed automatically.
Step information
No. Step name N Soll
Menu
Soll-cor
Part number input
Frequency Duty
(10) Confirm injection.
(13)
Step status Present step
Comment
02
Warm-up
Warm-up 1000r/min 2.91v 0.00mv 60Hz 100%
(11) Confirm that no fuel leaks from the
Next
(14) Sequence
Select
02 / 26
03
After values are input, push Next button.
P-cham_ADJ 1000r/min 2.91v 0.00mv 60Hz 100%
injection pump fuel piping connections.
(7) P-VRZR- 380 CAUTION
If there are any fuel leaks, if there is no
injection or if any unusual noises occur
during operation, stop test bench operation
immediately and inspect the pump.
(12) Confirm that the injection pump is
operating normally.
(13) Confirm that the Step status field is green.
(14) Proceed to the next step.
Advice
Because the test oil temperature takes
longer to increase in cold weather, turn the
pump test bench on earlier.
- 106 -
INSPECTION
N 0 r/min
Specified part no.
44-3052 confirmation
5555555555
T 0.0 deg C GE serial no. 66666-666-66666
(1) Confirm that the sequence is Step 03/26.
(3) Engine model VRZ_4M41
Ua-ist V Rotation
Pump cylinders
Right
4 cylinders
(2) Run the injection pump at the specified
Pt 0.000 MPa ECU
Mode
MELCO
TF V
Menu
02/04/03 14:10:05
Part number input
bench and input the values.
Step information
Present step
No. Step name N Soll Soll-cor Frequency Duty Note:
(5)
U α ist and Tf are displayed automatically.
Step status 03 P-cham_ADJ 1000r/min 2.91v 0.00mv 60Hz 100%
Comment Reconfirm PT standard point.
Next
(6) Sequence 03 / 26 After values are input, push Next button.
Select 04 Zero_set 500r/min 2.50v 0.00mv 60Hz 100% (4) Confirm the pump chamber pressure.
(1) P-VRZR- 386
(5) Confirm that the Step status field is green.
(6) Proceed to the next step.
Service tools for pump adjustment Adjustment display
[7] TPS confirmation
Status Item Measured / input value Unit Specification Tolerance Pump information
N 0 r/min
Specified part no.
44-3062
(1) Confirm that the sequence is Step 04/26.
(3)
T 0.0 deg C
Pump serial no.
GE serial no.
0880052496
50620-088-52056 (2) Run the injection pump at the specified
speed N (see figure at left).
Engine model VRZ_4M41
Ua-ist V Rotation Right
Pump cylinders 4 cylinders
VTPS V ECU
Mode
MELCO
Adjustment
(3) Measure N and T on the pump test bench
TPS V Pump type VRZ (12V)
and input the values.
(4) 05/04/03 14:10:51
Note:
U α ist, VTPS and TPS are displayed
Zero set Menu Part number input
Step information
No. Step name N Soll Soll-cor Frequency Duty
Present step
(5) Step status
Comment
04 Zero_set
Push Zero set button.
500r/min 2.50v 0.00mv 60Hz 0%
automatically.
Next
(6)
(4) Press the ‘Zero set’ key and confirm that the
Sequence 04 / 26 After values are input, push Next button.
Select 05 Timer_TA 100r/min 2.41v 0.00mv 60Hz 0%
(1)
VTPS value is within the specifications.
P-VRZR- 387
(5) Confirm that the Step status field is green.
(6) Proceed to the next step.
N
Measured / input value
0 r/min
Unit Specification Tolerance Pump information
Specified part no.
44-3062
(1) Confirm that the sequence is Step 05/26.
T 0.0 deg C
Pump serial no.
GE serial no.
0880052496
50620-088-52056
(2) Run the injection pump at the specified
(3)
Ua-ist V
Engine model
Rotation
VRZ_4M41
Right
speed N (see figure at left).
4 cylinders
Mode Adjustment
Soll-cor
Part number input
Frequency Duty
U α i s t , V T P S a n d TA a r e d i s p l a y e d
(5) Step status Present step
Comment
05
100r/min
Timer_TA 100r/min 2.41v 0.00mv 60Hz 100%
automatically.
Next
(6) Sequence 05 / 26 After values are input, push Next button.
(4) Confirm that the timer stroke TA is within
Select 06 Timer_TA 50r/min 2.41v 0.00mv 60Hz 100%
(1)
the specifications.
P-VRZR- 388
(5) Confirm that the Step status field is green.
(6) Proceed to the next step.
- 107 -
INSPECTION
N
Measured / input value
0 r/min
Unit Specification Tolerance Pump information
Specified part no. 44-6613 revolutions (Step 14/26) using the same
Pump part no. 44-3062
T 0.0 deg C
Pump serial no.
GE serial no.
0880052496
50620-088-52056
procedure used for 100 revolutions (Step 5/26)
Ua-ist V
Engine model
Rotation
VRZ_4M41
Right
above.
Pump cylinders 4 cylinders
Mode Adjustment
TA mm
05/04/03 14:11:50
Menu Part number input
Step information
No. Step name N Soll Soll-cor Frequency Duty
Step status Present step 05 Timer_TA 100r/min 2.41v 0.00mv 60Hz 100%
Comment 100r/min
Next
Sequence 05 / 26 After values are input, push Next button.
Select 06 Timer_TA 50r/min 2.41v 0.00mv 60Hz 100%
P-VRZR- 381
N
Measured / input value
0 r/min
Unit Specification Tolerance Pump information
Specified part no.
44-3052
(1) Confirm that the sequence is Step 15/26.
T 0.0 deg C
Pump serial no.
GE serial no.
5555555555
66666-666-66666
(2) Run the injection pump at the specified
(3) Ua-ist V
Engine model
Rotation
VRZ_4M41
Right
speed N (see figure at left).
Pump cylinders 4 cylinders
Mode
MELCO
Adjustment
(3) Measure N, T, Q and DQ on the pump test
DQ 0.0 mm3/st Pump type VRZ (12V)
bench and input the values.
02/04/03 14:13:11
Note:
Step information
No. Step name N Soll
Menu
Soll-cor
Part number input
Frequency Duty
U α ist is displayed automatically.
(4) Step status Present step
Comment
15 Q_characteristics
Confirm no nozzle injection.
2300r/min 0.87v 0.00mv 60Hz 100%
(4) Confirm that the Step status field is green.
(5) Next
Sequence
Select 16
15 / 26 After values are input, push Next button.
Cor-Q_INSP 1000r/min 2.91v -34.18mv 60Hz 100%
(5) Proceed to the next step.
(1) P-VRZR- 382
N 0 r/min
Specified part no.
44-3052
(1) Confirm that the sequence is Step 16/26.
(2) Run the injection pump at the specified
Pump serial no. 5555555555
T 0.0 deg C GE serial no. 66666-666-66666
Pump cylinders
Right
4 cylinders
speed N (see figure at left).
Q 0.0 mm3/st ECU
Mode
MELCO
Adjustment
(3) Measure N, T, Q and DQ on the pump test
DQ 0.0 mm3/st Pump type VRZ (12V)
bench and input the values.
02/04/03 14:13:47 Note:
U α ist is displayed automatically.
Menu Part number input
Step information
No. Step name N Soll Soll-cor Frequency Duty
Step status Present step Cor-Q_INSP 100%
(4) Comment
16
Correction point 8
1000r/min 2.91v -34.18mv 60Hz
Advice
Next
(5) Sequence
(1) adjustment.
P-VRZR- 383
(4) Confirm that the Step status field is green.
(5) Proceed to the next step.
Service tools for pump adjustment Adjustment display
Status Item Measured / input value Unit Specification Tolerance Pump information
Specified part no. 44-8813
N 0 r/min Pump part no.
Ua-ist
Engine model VRZ_4M41 compensation point 1 (Step 25/26) using the
V Rotation Right
Q 0.0 mm3/st
Pump cylinders
ECU
4 cylinders
MELCO
same procedure used for compensation point
DQ 0.0 mm3/st
Mode
Pump type
Adjustment
Step information
No. Step name N Soll Soll-cor Frequency Duty
Step status Present step 16 Cor-Q_INSP 1000r/min 2.91v -34.18mv 60Hz 100%
Comment Correction point 8
Next
Sequence 16 / 26 After values are input, push Next button.
Select 17 Cor-Q_INSP 1900r/min 3.73v 34.18mv 60Hz 100%
P-VRZR- 383
- 108 -
INSPECTION
confirmation
Specified part no.
N 0 r/min Pump part no. 44-3052
Pump serial no. 5555555555
Engine model
66666-666-66666
VRZ_4M41
(1) Confirm that the sequence is Step 26/26.
Ua-ist V Rotation
Pump cylinders
Right
4 cylinders (2) Run the injection pump at the specified
Q 0.0 mm3/st ECU MELCO
Mode
Pump type
Adjustment
VRZ (12V)
speed N (see figure at left).
(3) Measure N, T and Q on the pump test bench
Menu
02/04/03 14:14:59
Part number input
and input the values.
Step information
Step status Present step
No.
26 Stop_Q
Step name N
1000r/min
Soll
2.91v
Soll-cor
0.00mv
Frequency
60Hz
Duty
100%
Note:
U α ist is displayed automatically.
Comment Confirm no nozzle injection when the FCV is OFF.
Next
Sequence 26 / 26 After values are input, push Next button.
Select _
Inspection finished
FCV (magnet valve) ON/OFF switch (4) Turn the FCV (magnet valve) ON/OFF
switch OFF and confirm that non-injection
results.
Advice
To confirm non-injection from the nozzle,
look at the monitor screen and confirm that
non-injection occurs within a short time (6 ~
7 seconds).
P-VRZR- 356
N
Measured / input value
0 r/min
Unit Specification Tolerance Pump information
Specified part no.
44-3052
and input the values.
T 0.0 deg C
Pump serial no.
GE serial no.
5555555555
66666-666-66666
(6) Confirm that the Step status field is green.
(5)
Ua-ist V
Engine model
Rotation
VRZ_4M41
Right
(7) Proceed to the next step.
Pump cylinders 4 cylinders
Mode Adjustment
Pump type VRZ (12V)
02/04/03 14:14:59
Menu Part number input
Step information
No. Step name N Soll Soll-cor Frequency Duty
Next
(7) Sequence 26 / 26 After values are input, push Next button.
Select _
Inspection finished
P-VRZR- 384
- 109 -
INSPECTION
MC-02 TESTER
[12] Inspection result
Specified part no. 44-8813
Inspection result
Pump serial no. 5555555555 Test complete Adjustment necessary
(1) Click the ‘Next’ key.
44-3052 66666-666-66666
(2) The message ‘Do you want to print and save
Pump part no. GE serial no.
- 110 -
TIGHTENING TORQUES
- 111 -
PART NUMBER EXPLANATION
- 112 -
Pub. No: EE14E-11161
FUEL INJECTION PUMP MODEL VRZ
Service Manual
Repair Service & Maintenance
Printing: July 2003
Published by:
Bosch K.K.
Sales Automotive Aftermarket Division
Printed in Japan
C Copyright 2003, Bosch K.K.
WPGES-01