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: 022-3PE
INSPECTION AND TEST PLAN FOR Revision: 7
EXTERNAL THREE LAYER POLYETHYLENE HIGH DENSITY Issued Date : August 7, 2008
P.O.: -
Technical Dept. STANDARD THICKNESS Buenos Aires – Argentina
Page 1 of 7
ITP No.: 022-3PE
INSPECTION AND TEST PLAN FOR Revision: 7
EXTERNAL THREE LAYER POLYETHYLENE HIGH DENSITY Issued Date : August 7, 2008
P.O.: -
STANDARD RESPONSIBLE FREQUENCY INSPECTION
ITEM DESCRIPTION - STANDARD ACCEPTABILITY CRITERIA RECORD
TEST METHOD PERSON START-UP PRODUCTION SCA CLIENT
Manufacturer
1.1 Manufacturer’s certificate control - According Manufacturer’s Data Q.C. Inspector Every batch D Certificate
1.5 SCA-TM-QC-620 According Manufacturer’s Data Q.C. Lab Every batch C SCA-FO-QC-020
(According ASTM D 1238)
Page 2 of 7
ITP No.: 022-3PE
INSPECTION AND TEST PLAN FOR Revision: 7
EXTERNAL THREE LAYER POLYETHYLENE HIGH DENSITY Issued Date : August 7, 2008
P.O.: -
STANDARD RESPONSIBLE FREQUENCY INSPECTION
ITEM DESCRIPTION - STANDARD ACCEPTABILITY CRITERIA RECORD
TEST METHOD PERSON START-UP PRODUCTION SCA CLIENT
Page 3 of 7
ITP No.: 022-3PE
INSPECTION AND TEST PLAN FOR Revision: 7
EXTERNAL THREE LAYER POLYETHYLENE HIGH DENSITY Issued Date : August 7, 2008
P.O.: -
STANDARD RESPONSIBLE FREQUENCY INSPECTION
ITEM DESCRIPTION - STANDARD ACCEPTABILITY CRITERIA RECORD
TEST METHOD PERSON START-UP PRODUCTION SCA CLIENT
7 COATING APPLICATION
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ITP No.: 022-3PE
INSPECTION AND TEST PLAN FOR Revision: 7
EXTERNAL THREE LAYER POLYETHYLENE HIGH DENSITY Issued Date : August 7, 2008
P.O.: -
STANDARD RESPONSIBLE FREQUENCY INSPECTION
ITEM DESCRIPTION - STANDARD ACCEPTABILITY CRITERIA RECORD
TEST METHOD PERSON START-UP PRODUCTION SCA CLIENT
8 ON LINE TEST
SCA-TM-QC-640 Primer ≥ 100 µm One on the first 10 First pipe after each
8.1 Control of each layer thickness SCA-TM-QC-607 Adhesive
Q.C. Inspector C SCA-FO-QC-045
≥ 250 µm pipe re-start
Holiday detection
Set of supply voltage to 25Kv and pipe 100% of full coated pipes
No more than 3 holidays per pipe
8.3 travel speed ≤ 0.3 m/sec. SCA-TM-QC-626 Operator (Holiday and minor damage pipes shall be C SCA-FO-QC-016
allowable to repair repaired) and retested with Holiday
(Holiday detector shall be calibrated at
least once every working shift)
8.4 Control of coating repair 03-EXT No defects Q.C. Inspector Every repaired pipe C SCA-FO-QC-028
Page 5 of 7
ITP No.: 022-3PE
INSPECTION AND TEST PLAN FOR Revision: 7
EXTERNAL THREE LAYER POLYETHYLENE HIGH DENSITY Issued Date : August 7, 2008
P.O.: -
STANDARD RESPONSIBLE FREQUENCY INSPECTION
ITEM DESCRIPTION - STANDARD ACCEPTABILITY CRITERIA RECORD
TEST METHOD PERSON START-UP PRODUCTION SCA CLIENT
9.1 Control of cut-back length SCA-TM-QC-711 100 - 150 mm Operator 100% of pipes C -
SCA-SP-PRO-
9.2 Coated pipe identification marking 003
One label per pipe Operator 100% of pipes C Informatic System
Hardness
10.2 SCA-TM-QC-611 ≥ 60 shore D Q.C. Lab 1 per Batch of PE C SCA-FO-QC-013
(According ASTM D 2240)
SCA-TM-QC-619
Elongation at Break ASTM D 638;
10.6 (According ASTM D638) Type IV sample; ≥ 400 % Q.C. Lab 1 sample per batch of extruded PE sheet C SCA-FO-QC-048
crosshead speed
50 mm/min
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ITP No.: 022-3PE
INSPECTION AND TEST PLAN FOR Revision: 7
EXTERNAL THREE LAYER POLYETHYLENE HIGH DENSITY Issued Date : August 7, 2008
P.O.: -
STANDARD RESPONSIBLE FREQUENCY INSPECTION
ITEM DESCRIPTION - STANDARD ACCEPTABILITY CRITERIA RECORD
TEST METHOD PERSON START-UP PRODUCTION SCA CLIENT
Coating resistivity test Resistivity at 100 days ≥ 108Ωm2 Previous preformed test or Mfgr. Data SCA-FO-QC-046
11.1 SCA-TM-QC-639 Q.C. Lab C
(According DIN 30670-91) Ratio 100/70 days ≥ 0.8 (no older than 1 year) or Mfgr. Data
Thermal Ageing Melt flow index variation: ± 35 % Previous preformed test or Mfgr. Data SCA-FO-QC-050
11.2 SCA-TM-QC-643 Q.C. Lab C
(According DIN 30670-91) from original value (no older than 1 year) or Mfgr. Data
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