SAMEER LADEKAR

350445
GENERAL
SIP GUIDE – MRS. MOUMITA SHARMA
VEGA CONTROL PVT.LTD
GUIDE – MR. UMESH AWAGHAD (ASSISTANT MANAGER)

VEGA CONTROL PVT.LTD basically deals in operation include manufacturing Analog

DC drives, value engineered solutions for various industrial process applications, LT & HT
Panels, Power Electronics & Application Engineering and IT & Embedded Controls.

INTERNSHIP 1st WEEK. (AS PRODUCTION TRAINEE)

WEEKLY REPORT 16TH April to 20th April 2018

Day Work done /Learnings

 Introduction to shop floor.

 Understanding of process layout, as the company has process
layout.
Monday  Detailing of each process and machines.
16/4/18  Description of design of the layouts.
 Study on different flow chart of the processes. Such as
assembly diagram, wiring process, bus-bar process,
fabrication.
  Learning of chassis design and check required information for
design.
 Draw the requirements for chassis in excel sheet.

I will be getting the project topic and project detail most probably on 18th
April.

on 2nd, I come to know about the ERP system of the Vega Control Pvt.Ltd
Tuesday which is design by Vega IT team. All the data employee data, project reports,
17/4/18 project process, weekly task, monthly project detail which is linked with all the
departed as the project required intervention of all the department (finance,
marketing, operations).

Where I learnt the flow of the procedure. I.e.

• Marketing department gets the requirement of the product (drive

panel). Which is handed over to the project department
• Further the project management department study the project make a
plan, design, process with the help of engineering department and
give the blue print to production department.
• Production department study the design check the availability of
resources, allot the resources according to requirement and starts
manufacturing under various process.
• After production of the panel the panel go for testing, where the final
panel is tested.
• And finally, the product goes for packaging.

On the 3rd day of internship, as it was decided earlier I had a meeting with
Mr. Dixit (Project Consultant). He proposed a project about WORK STUDY
& TIME STUDY on manufacturing and wiring of control panel. Where I
need to identify the processes of wiring in control panel manufacturing
keeping the cycle time, function activity sequence, sub-sequence, resource,
Wednesday man power and after having the brief idea of the process. I need to suggest the
18/4/18 improvement to increase the efficiency and effectiveness of the process.
PROJECT TOPIC
“STUDY OF CONTROL PANEL MANUFACTURING AND
WIRING TO IDENTIFY PROCESS IMPROVEMENT TO
INCREASE EFFICIENCY AND EFFECTIVENESS”
 OBJECTIVE

 Objective of the project is to observe the process and have the brief
detail of the wiring process of the control panel, in which all the
requirement of sources, time cycle activity sequence observed.
 Detailed study of work and time to identify the process improvement
for increasing the efficiency and effectiveness.
 Suggestion and recommendation for the process improvement.
 Detailed plan of the improved process, where the process planning
will help for future manufacturing.

I started the work where I observed the process of wiring of chassis and
collected the data.

Thursday
19/4/18
 I started my work with study on the data (primary data) I had i.e.
requirement for chassis which was collected already in excel.
 I gathered some more data of chassis manufacturing and wiring such
as number of man power allotted, time required for chassis of each
type, labors availability for chassis wiring.
 Afterwards I arranged all the data and observed the process.

Friday
20/4/18  On the 5th day, I have study on the process wiring of the
manufacturing of the chassis where I have to do the mention the
detailed time study of the process.
 I work accordingly where I observed the and detailed down the
information regarding the process and made the report, which was
further discussed with the guide.

Saturday
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 INTERNSHIP 2nd WEEK

WEEKLY REPORT 23rd April to 27th April 2018

Day Work done /Learnings

 As earlier I observed the chassis design and calculated the cycle time
for the process which was done by the labor of contractor.

Monday  Today I need to do the same i.e. to observe and calculate the cycle
23/4/18 time of the detailed process which is done by Vega’s labor.

 Then I need to note design the process, its requirement and the cycle
time in excel sheet and make the report regarding the better utilization
of the process.

 After the cycle time calculation of chassis manufacturing and wiring,

Tuesday the report on the difference of time is drawn where we discussed the
24/4/18 various parameter over the process. What could help the process in a
better way to utilize the maximum time, and how to increase the
efficiency.

 Afterwards I need to work on the panel wiring, the further observation

and cycle time calculation of panel (200 to 350 KW) is done. The
cycle time of the panel up to 350 kw is observed, where the various
processes of wiring over the panel and its cycle time is noted to have
an idea about required time for panel wiring.

 And to note the process and cycle time of Dc drive above 350kw.

 As earlier I have studied and observed the cycle time and processes of
Wednesday DC drive (200- 350 kw and above 350 kw), now I need to study the
25/4/18 cycle time and operational process of the remaining DC drive.
1. Dual DC drive
2. Shear DC drive
  Both DC drive have similar process with change in some parameter
and the cycle time of both the drive is different from each other.

 Summing up I have completed the various DC drive panel wiring

processes and its cycle time.

 After completing the DC drive, I need to observe the wiring processes

Thursday and cycle time of AC drive.
26/4/18
 There are 5 types of AC drive generally which is depend upon the
capability of drive such as single drive dual drive triple up to five.

 Where I have studied all the AC drive process and noted the cycle
time of the operation.

Friday  After studying the wiring processes and cycle time of the AC drive
27/4/18 and DC Drive.

 There is two kind of panel remaining which Servo plus Drive and
Servo today, I completed both panel process wiring and process cycle
time.

 And, I also made the requirement list of material which is commonly

required for different wiring process of the all kind of panels

Saturday
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