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2018

LINE 6 EXPANSION PROJECT

MONTHLY SAFETY, HEALTH AND ENVIRONMENT REPORT

April 2018
04- GE/GAMA-APR-2018
PS-5
GE-GAMA
PS-5 Monthly SHE Report
April 2018

Reviews and Approvals


Final
REV:00 Prepared Initial Review Initial Approval Final Review
Approval

Date 03-05-2018

Name Ian Hayden Shafeeq Yousif Nezar Hameed Mohd Khalil

Alba SHE
HSE Manager Line 6 Project Line 6 Project Alba SHE
Designation Senior
SHE Coordinator SHE Manager Team
Manager

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Table of Contents
1 Introduction ......................................................................................................................................................4
Major Highlights / Achievements ...........................................................................................................4
2 Status of Construction Activities.......................................................................................................................5
Civil Work Progress..................................................................................................................................5
Modular Pipe-rack Fabrication Works ...................................................................................................6
Steel Structural Erection Work Progress ...............................................................................................6
HRSG Erection Work Progress ................................................................................................................6
Centerline Erection Work Progress ........................................................................................................6
ACC Installation........................................................................................................................................6
Cladding ....................................................................................................................................................6
Bop Piping Fabrication ............................................................................................................................7
Bop Piping Erection .................................................................................................................................7
Tank Erection ...........................................................................................................................................7
Bop I&C Installation Works .....................................................................................................................7
Bop Mechanical Works ...........................................................................................................................7
Architectural Works ................................................................................................................................7
Electrical Installation Works ...................................................................................................................7
3 Contractors E&S Organizational Chart ..............................................................................................................8
4 Regulatory Licenses ..........................................................................................................................................9
5 Compliance Status to Alba E&S Requirements .............................................................................................. 10
6 Environment Monitoring Records ................................................................................................................. 11
Ambient Air Quality ............................................................................................................................... 12
Noise Levels ........................................................................................................................................... 13
Wastewater............................................................................................................................................ 14
Solid Waste ............................................................................................................................................ 15
Spill Response and Contaminated Land................................................................................................. 16
7 Safety and Health Monitoring Records.......................................................................................................... 17
SHE Key Performance Indicators ........................................................................................................... 17
Details of Significant Incidents ............................................................................................................... 18
Key Updates on Fire, Safety, Health and Securities ............................................................................... 34
Mock Drills Records on Fire, Safety, Health and Securities ................................................................... 35
Training Records on Fire, Safety, Health and Securities ........................................................................ 41
SHE and Construction Activities Photos................................................................................................. 42

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8 Conclusion...................................................................................................................................................... 50
9 Annexures ...................................................................................................................................................... 51

List of Tables
Table 1: Summary of Regulatory Licenses ................................................................................................................9
Table 2: Compliance Status to Alba E&S Requirements ........................................................................................ 10
Table 3: Summary of Wastewater Stored and Transferred from Construction Site ............................................. 14
Table 4: Summary of Solid Waste Stored and Transferred from Construction Site .............................................. 15
Table 5: Summary of Hazardous Waste Stored and Transferred from Construction Site ..................................... 16
Table 6: Lagging Indicators / Leading Indicators.................................................................................................... 17
Table 7: Summary of Significant Incidents............................................................................................................. 18
Table 8: Summary of Mock Drills Records on Fire, Safety, Health and Securities ................................................. 35
Table 9: Summary of Training Records Fire, Safety, Health and Securities ........................................................... 41

List of Figures
Figure 1: Construction Progress ................................................................................................................................5
Figure 2: Contractors E&S Organizations chart ........................................................................................................8
Figure 3: Location of Environmental Monitoring Station ...................................................................................... 11
Figure 4: Ambient Air Quality ................................................................................................................................ 12
Figure 5: Environmental Noise Level at Site EMS .................................................................................................. 13
Figure 6: Waste Proportions Graph ....................................................................................................................... 15

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1 Introduction
The Monthly Report describes at a strategic level, the status of the project. This report has been modified to
provide the Management of Alba with an overview of the status of the Project. The document addresses a
number of topics, each of which has an assigned section within the report.

Major Highlights / Achievements

During reporting month 666,123 and in total, 4799004 (direct and indirect project cumulative) man-hours have
been performed. As of the month of April, the LTI free man-hour is 853,815. There are 202 Contractor (GE-
GAMA) and 2,629 Subcontractor personnel working at site. The total number of workers at site is 2831.
424 workers had HSE Induction on reporting month.

There were 16 incidents that occurred during the reporting month (6 First Aid; 1 Environmental Accident; 9 Near
Miss). Details of accident/incident register will be shared with the Customer at site level. Brief summary of other
accidents/incidents are provided in section (6.2) Safety and Health Monitoring Records.

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2 Status of Construction Activities


FIGURE 1: CONSTRUCTION PROGRESS

Civil Work Progress

 Excavation works continue at Neutralization pit, Gas Compressor shelter, ECB transformer and rain water
drainage network including trenches,
 Reinforcement steel fixing continues at Gas Compressor Shelter, Gas Regulating and Monitoring Station,
slab on grade for Turbine Hall Unit 1 and E Room Transformer Unit 1
 Formwork shuttering continues in E Room Unit 1, Gas Regulating and Monitoring Station & GT GSU Unit
2
 Backfilling works are ongoing at the Gas Compressor Shelter, E Room Unit 2 and Service Station
Transformer.
 Concrete Works ongoing for the Fuel Gas Performance Heater and Gas Regulating Station.
 Blockwork and Plastering continue on Electrical Control Building
 Fire Board Cladding on steel members in Electrical Control Building
 Gypsum Installation and Plastering are ongoing on all floors of Electrical Control Building
 Floor Tiling continues in the Battery Room
 Wall cladding and Roof sheeting is ongoing to Turbine Hall Building

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Modular Pipe-rack Fabrication Works


 Pipe Assembly is continuing for modular pipe racks on Unit 3

Steel Structural Erection Work Progress


 Erection of Hand Rails, Gratings and cable tray frame for pipe rack 6 is in progress
 Erection of Hand Rails, Gratings for pipe rack 9 is in progress
 Bundle erection for Turbine Hall Unit 2 is ongoing
 Erection of air inlet for Turbine Hall Unit 3 is ongoing.

HRSG Erection Work Progress


 HRSG Unit 1 Pipe fit up and welding continue, Roof Casing Welding and bottom liner works are
progressing, Erection of Canopy roof sheeting and bypass stack shell ongoing
 HRSG Unit 2 Pipe fit up and welding, erection & welding of transition and upstream silencer structure
ongoing, welding of stack corrosion pulleys ongoing.
 HRSG Unit 3 Fit up and welding works for stack shell 2 is in progress, platform and handrail installation
is ongoing. Welding works for the diverter damper is progressing, welding of inlet duct ongoing.

Centerline Erection Work Progress


 GT-GTG Unit 1 pipe spool erection, lube oil fit up and welding works ongoing, exhaust duct panel
installation progressing, conduit installation for seismic sensor for the generator bearing ongoing.
 ST-STG Unit 1 Preparation of Erection of high pressure control and steam valves ongoing
 GT-GTG Unit 2 Pipe spool erection, fit up and welding are ongoing, Insulation of exhaust duct ongoing,
gas turbine enclosure and generator alignment ongoing, cable pulling for exhaust thermocouple under
progress
 ST-STG Unit 2 Reinstallation of inner casing with generator outer cover completed, cable pulling for
exhaust thermocouple progressing
 GT-GTG Unit 3 Pipe spool erection, fit up and welding works ongoing, conduit installation of bearing 2
completed
 ST-STG Unit 3 Centering of IP and LP inner casings ongoing, conduit installation for bearing 2 completed

ACC Installation
 Unit 1 works as follows: Motor bridge erection at street 1, bundle pipe welding at street 3 & street 5,
bundle erection on street 7
 Unit 2 Erection of A frame assembly and bottom plates at street 5, piping fit up at street 4, bottom plate
erection on street 5

Cladding
 Wall cladding continuing during night shift works at turbine hall

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Bop Piping Fabrication


 Pipe fabrications are ongoing for Fuel Gas Supply And Conditioning System, Hrsgs Blowdown Cooling
System, Liquid Fuel Supply System, Potable & Service Water Storage And Distribution System, Gas
Turbine Auxiliary Interconnection, Condensate system, condensate system, steam drains system,
closed cooling water system, auxiliary steam system, demineralized water storage and distribution
system, fire fighting system, low pressure steam system, industrial gases, compressed air system.
Bop Piping Erection
 Piping Erection for Pipe Racks 3,4,5,6 is on going
 Interconnecting Piping erection is ongoing at Modular Pipe Racks Unit#1
Tank Erection
 Welding Works are in progress for Demineralization Tank#1. Vertical Welding Works for
Remineralization Tank are in progress. Roof and Shell Erection Works for Demineralization Tank #2 are
ongoing.
Bop I&C Installation Works
 Cable Tray Installation at HRSG Unit#1, ECB, E Room Unit#1 and GT Unit#1 is ongoing. Cable Pulling
from E Room to GT Unit#1 is in progress. Cable Tray Modification is ongoing in Cable Gallery

Bop Mechanical Works


 Erection of Support Structure of Fin Fan Cooler Unit#2 is in progress. Touchup and Painting Works are
ongoing for Fin Fan Cooler Unit#1.

Architectural Works
 Wall Plastering on ECB First Floor, Second Floor and Third Floor is ongoing. Plastering for External Wall
of Turbine Hall is ongoing.
 Laying of Non Slip Ceramic Floor Tiles in Battery Room is in progress. Laying of Anti Static PVC Tiles on
Raised Floors of ECB is in progress.

Electrical Installation Works

 Pre-fabrication and installation of Cable Trays and Supports are ongoing.


 Cable Pulling and Cable Termination from E-Room#1 to ECB Building are in progress

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3 Contractors E&S Organizational Chart


FIGURE 2: CONTRACTORS E&S ORGANIZATIONS CHART

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4 Regulatory Licenses
TABLE 1: SUMMARY OF REGULATORY LICENSES
# Licenses Name Licences Number Issuing Authority Status
1 Radioactive authority EL-2243-17 Supreme council of Valid
Environment
2 SC environmental license EL-090-14 Supreme council of Valid
Environment
3 Ministry of Industry and
Industrial License 01/01/520 Valid
Commerce

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5 Compliance Status to Alba E&S Requirements


TABLE 2: COMPLIANCE STATUS TO ALBA E&S REQUIREMENTS

Alba SHE Audit Findings/


Name and reference of the
# Monthly SHE Report review Accountabilities Status Due Date
document
comments
1 SHE-F-001C 11th April 2018 EPC need to consider GE-GAMA Open May 2018
contingency plans for
unavailability of EMS station
recordings.
2 SHE-F-001C 11th April 2018 Submission of E&S Alba report to GE-GAMA Open May 2018
be sent to Alba HR on monthly
basis.
3 SHE-F-001C 11th April 2018 Management Control Gap GE-GAMA Open May 2018
Assessment update to reflect
current progress
4 SHE-F-001C 11th April 2018 Project noise management plan GE-GAMA Open May 2018
does not reflect Alba ACOPC 01
5 SHE-F-001C 11th April 2018 No recorded daily inspection for GE-GAMA Open May 2018
22nd March 2018
6 SHE-F-001C 11th April 2018 Review and update COSHH to GE-GAMA Open May 2018
exact requirements for
management of hazardous
contaminated wastes
7 SHE-F-001C 11th April 2018 Pay roll audits to be conducted GE-GAMA Open May 2018
for April 2018, abnormalities to
be reported to Alba

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6 Environment Monitoring Records


The location of sites’ environmental monitoring stations (EMS) shown in Figure 3. EMS intended to continually
monitor air quality (measure as PM10) and noise (dBA). EMS 01 located at northeast corner of the site which is
being used as background assessment for PM10 and EMS 02 considered as the site receptor. EMS 02 located at
south side of site in existing Carbon 3 area which measure receptor noise level in addition to EMS 01.

FIGURE 3: LOCATION OF ENVIRONMENTAL MONITORING STATION

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Ambient Air Quality


The monthly performance of site ambient air quality (PM10) presented in Figure 4. Environment monitoring
station (EMS 02) illustrate site compliance with Alba PM10 standard.

FIGURE 4: AMBIENT AIR QUALITY

340

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Noise Levels
Noise level at site receptor EMS 01 was within noise level despite absence of data at certain period due to
technical issue. However, Noise level at EMS 02 illustrate minor exceedance to Alba noise level due to
operation activities from Carbon 3 operation.

FIGURE 5: ENVIRONMENTAL NOISE LEVEL AT SITE EMS

85

70

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Wastewater
Wastewater removed from site and reflected in Table 3. Wastewater removed by hazardous waste management
contractors approved by Supreme Council for Environment to offsite Sewage Treatment Plant.

TABLE 3: SUMMARY OF WASTEWATER STORED AND TRANSFERRED FROM CONSTRUCTION SITE

Quantity of
Quantity of Quantity of Incident Remediation
Wastewater
Wastewater Wastewater of action taken
# Storage Location Date leaked
Stored at Transferred spillage after the
during the
site (KL) to STP (KL) or leaks incident
incident (KL)
1 From Site Facilities N/A 2,494,890 NA N/A N/A
Total N/A 2,494,890 NA N/A N/A

Note: Wastewater being disposed at TUBLI Sewage Treatment Plant.

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Solid Waste
TABLE 4: SUMMARY OF SOLID WASTE STORED AND TRANSFERRED FROM CONSTRUCTION SITE

Transferred by
Quantity of Waste Approved Waste Destination Name of Landfill/
# Type of Waste
(Kg) Handler Recycle/ Incineration facilities
(Yes Or No)

1 Recyclable 56,400 YES Nidukki


2 Hazardous 1 1 Transferred to Chemical Waste Skip
3 Disposable 90000 YES ASKER Landfill
4 Incineration NA NA NA
Total 146401 146401 NA

FIGURE 6: WASTE PROPORTIONS GRAPH

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Spill Response and Contaminated Land

TABLE 5: SUMMARY OF HAZARDOUS WASTE STORED AND TRANSFERRED FROM CONSTRUCTION SITE
Quantity of Quantity of
Date of
Spillage Spillage Event Hazardous Hazardous Waste Name of Landfill
# Spillage
Location ID Explanation Waste Stored at Transferred to facilities
Event
site (Kg) Landfill (Kg)
1 Hazardous Waste
Lube Oil Oil Leak 09-04-2018 1 Storage Area – At NA
site-
Total Hazardous Waste
1 Storage Area – At N/A
site-

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7 Safety and Health Monitoring Records


SHE Key Performance Indicators
TABLE 6: LAGGING INDICATORS / LEADING INDICATORS
April 2018 Inception to Date
Ge- Ge-
Alba Contractor Total Alba Contractor Total
Gama Gama
Work hours NA 51,260 614,863 666,123 NA 43,2706 4,366,298 4,799,004
LTI Free Man-Hours NA 51,260 614,863 666,123 NA 64670 789145 853,815
Lost Time Injury NA 0 1 1 NA 0 1 1
Restricted Work Injury NA 0 2 2 NA 0 2 2
Medical Treatment Injury NA 0 1 1 NA 0 2 2
First Aid Injury NA 0 6 6 NA 0 19 19
LTI Frequency Rate∞ NA 0 0 0 NA 0 0.10 0.10
Recordable Frequency NA 0 3.25 3.00 NA 0 1.09 1.00
Rate∞
Near Miss NA 0 8 8 NA 2 66 66
High Potential NM NA 0 1 1 NA 1 6 6
Vehicle Incident NA 0 0 0 NA 0 4 4
Property Damage NA 0 0 0 NA 0 1 1
Environmental Incident NA 0 3 3 NA 0 7 7
Fire NA 0 0 0 NA 0 0 0
∞ Recordable frequency rate = total number of reportable incidents (FAT+LTI+RWC+MTC) /total man-hours*200000
∞ LTI frequency rate= total number of LTIS/total man-hours*200000

# KPI April 2018 Inception to date


1 No. of contractors Weekly HSE Meeting 4 68
2 % of contractors attendance vs invited in weekly HSE meeting 100% 100%
3 No. of contractors HSE Compliance Audit 13 101
4 % of H&S Inspection vs scheduled inspection 100% 100%
5 % of Environment Inspection vs scheduled inspection 100% 100%
6 % of HSE walk-downs schedule compliance 100% 100%
7 Number of site observations 288 7050
8 % of HSE corrective actions vs observation 100% 100%
9 % of training completed vs planned 100% 100%
10 HSE Training (Man-hours) 6488.25 37501

11 % of Mock drill plan compliance 100% 100%


12 No. Environmental Compliance Audit (SCE consultant) 100% 100%
13 No. of personnel disciplined (including warning) 14 178
14 No. of personnel removed from the project 0 11

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Details of Significant Incidents


TABLE 7: SUMMARY OF SIGNIFICANT INCIDENTS

Incident Number ALBA-GE-GAMA-INR-0093

NEAR MISS Date 04-04-2018


Incidents type
Time 18:30

HRSG 2 Contractors MASS POWER MECH


Location
Name

On April 4th 2018, GE-GAMA HSE team witnessed an incident at 6.30pm. Excessive sparks
generated at HRSG2 roof level. MPA quality engineer assigned two persons to grind piping
materials for installation. The firewatcher assigned (Name is listed in witness statement),
removed combustible materials from the area and placed a fire blanket at lower levels to prevent
Brief Description
grinding sparks affecting other areas. As the grinding progressed the works, sparks generated
were directly affecting the firewatcher assigned. GE-GAMA HSE stopped the Task activity and the
subcontractor requested to provide a near miss report. No injuries or damage resulted from this
near miss.

Photos

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Incident Number ALBA-GE-GAMA-INR-0094

TOZZI RAMSIS Date 05-04-208


Incidents type
Time 10:45

ST3 Contractors
Location
Name

On 5th April 2018, approximately 10:45hours near miss occurred adjacent to STG#3 while
offloading the cable tray from the trailer using telehandler forklift. The trailer entered to the site
with the cable tray for Tozzi Ramsis, there were four bundles of cable tray on the trailer with
chocks separating each bundle. Tozzi Ramsis superintendent instructed the team, materials
should be offloaded in the STG#3 east side. The team started to offload the cable tray bundles
by using telehandler; three bundles were safely offloaded from the trailer and stacked a the safe
distance from the trailer.
Brief Description
Telehandler attempts to lift fourth cable tray bundle. Forklift truck blades did not enter
completely underneath the cable tray bundle. Telehandler approaches last lift from east side of
the trailer with the cable tray for unloading on the west side of the trailer. Blades of the
telehandler only barely under the load to be lifted, as soon as operator lifts the load, the
bundle falls to the ground on the west side of the trailer. Prior to the task being performed,
operatives had established an exclusion zone around the activity, no injuries or property
damage resulted from this near miss.

NA
Photos

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Incident Number ALBA-GE-GAMA-INR-0095

FIRST AID Date 06-04-2018


Incidents type
Time 08:30

ACC1 Contractors ENCO


Location
Name

On the 6th April 2018, approximately 08:30hours first aid incident occurred on the roof of the
ACC #1. Task supervisor assigned to the task (Alignment/welding/cutting) to the fitter in the
SDM (steam distribution manifold) and also join the gaps by the insert bar. Fitter (Tariq
Ibrahim) attempted to fix the insert bar between the gaps of the steam manifold to ensure
Brief Description insert was appropriate size and length, unexpectedly the insert slipped from his hand and fell in
between the gap intended to be filled. The insert bar dropped 6 meter from the SDM to motor
gearbox grating and hit the helmet of the HSE officer and impacted his shoulder. As result of
the falling insert material, the HSE supervisor received soft tissue injury to his shoulder. IP
resumed his duty after given first aid treatment.

Photos

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Incident Number ALBA-GE-GAMA-INR-0096


FIRST AID Date 09-04-2018
Incidents type
Time 11:30
ACC2 Contractors ENCO
Location
Name
On the 9th April 2018, 11:30am, a first aid incident occurred at the west side of ACC2 (Air cooled
Condenser) ground level. Earlier that day, the task supervisor (Khaled Hasan) assigned two
persons (Mohammad Rem and one other) to fit out/align the Steam Duct Manifold (SDM) spool
joint for welding. Mohammad`s task was to install the carrot pin in the spool thread and hammer
same until satisfactory alignment is achieved. As Mohammad hammered the pin into position,
Brief Description
suddenly the pin rebounded back out of the spool thread and impacting Mohammad in the face
just below his mouth. Mohammad was treated at site and complained of a loose tooth, for
which he was referred to Al Hilal hospital. After consultation, Mohammad returned to work.
Mohammad had been previously advised by his co-worker of the dangers of standing directly in
front of carrot pin during installation.

Photos

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Incident Number ALBA-GE-GAMA-INR-0097


ENVIRONMENTAL ACCIDENT (MINOR) Date 09-04-2018
Incidents type
Time 11:35
GT1 Contractors MASS POWER MECH
Location
Name
On the 09th April 2018, 11:35 hour’s near miss occurred adjacent to the GT 1 lube oil skid.
Manoranjan mahakul (MAS POWER MECH ARABIA – central line engineer) attempt to do the
pressure test for the pipeline (inlet guide vane,8m L and 1inch dia pipe), Engineer instructed
the fitters to fix the pipeline with the pressure gauge. Fitters connected the pressure gauge,
Brief Description the test was applied. Pressure reached the 200bar, suddenly a leak of oil from the pipeline
connection(0.205m) was discovered. When the test reached the 210bar, a connection failure
resulted in the high velocity ejection of the oil (1 litre) under very high pressure. As result of
the investigation, coupling joint is not appropriate with the pipeline and tools used for
threading pipeline are not adequate or fit for purpose

Photos

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Incident Number ALBA-GE-GAMA-INR-0098


FIRST AID Date 10-04-2018
Incidents type
Time 11:30
ACC1 Contractors ENCO
Location
Name
On the 10th April 2018, 11: 30am first aid incident occurred on the roof of the ACC (Air-cooled
condenser) unit #1.Abdul Aziz bin Ali (Foreman) assigned two workers for the tightening the
bolts on the floor support beam. IP (Muhammad Rasheed) was tightening the bolt, during the
Brief Description process suddenly spanner (hand tool) slipped from his position. Hand moved freely, hit the
adjacent beam, resulted in soft tissue injury. IP has taken to First aid clinic and given pain relief
and extra precaution IP taken to the hospital. As result from the hospital (al hilal hospital),
there is no injury. The doctor gave the cream to apply to the soft tissue.

Photos

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Incident Number ALBA-GE-GAMA-INR-0099


NEAR MISS Date 10-04-2018
Incidents type
Time 13:30
FIN FAN COOLER Contractors RAMSIS
Location
Name
On the 10th April at approximately 13.30hours, a near miss occurred on the fin fan deck
structure. Two operatives from Ramsis Engineering were assigned to fix butterfly clips to the
gratings at 8 meters from ground level. Mr. Raj Kumar Sha & Mr. Surya Prathap established
Brief Description exclusion zones at lower ground level and proceeded with the installation works. As they
attempted to temporarily remove the grating manually, the operatives lost control of the
grating section which slipped and lodged within the opening created. No Injuries or damage
resulted from the near miss.

Photos

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Incident Number ALBA-GE-GAMA-INR-0100


NEAR MISS Date 11-04-2018
Incidents type
Time 07:30
HRSG1 Contractors MASS POWER MECH
Location
Name
On the 11th April at approximately 07.30am a near miss occurred on the canopy roof level of
HRSG1. During high winds experienced on the project, a single roof sheet screwed with the bolt
0.5mm (erected on the south east side of roof canopy like photo attached) was adversely
affected. The winds caused the single sheet to flap against the structure and resulted in the
sheet shearing from the fixings attached. The incident was reported immediately and a team
Brief Description
assigned and supervised by GE-GAMA safety to secure the sheet from dislodging from the roof.
Ropes were used to secure the sheet to the structure temporarily, until such time as it took for
the weather conditions to abate. The sheet was removed from the structure later that day at
15.30hours. No injuries resulted from this incident and damage was limited to the single roof
sheet.

Photos

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Incident ALBA-GE-GAMA-INR-0101
Number
Incidents NASS Date 14-04-2018
type Time 07:20
Location ACC3 Contractors Name ENCO
On the 14th April 2018, 07:20 am Near miss occurred in the ACC Unit #3 by the NASS CONTRACTING
Company. Chargehand (Dharmendra Kumar) from the NASS company instruct the crane operator to
relocate the mobile crane position for lifting the precast manhole from ACC#3 to HRSG 3. Crane operator
reversed his vehicle with the help of the flagman and attempted to move ahead but the boom was too
Brief
close to the tarpaulin wrapping station scaffold. To avoid the boom contact with the scaffold, operator
Description
attempted to turn the crane. The rear of the crane outrigger touched the concrete foundation of ACC #3.
Quality department from GAMA/NASS inspected the damaged foundation, No impact on the Bolts and
reinforcement. Therefore, Quality department instructed the NASS civil team to do the repair work. No
injury resulted.

Photos

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Incident ALBA-GE-GAMA-INR-0102
Number
Incidents NEAR MISS ( hi-po) Date 16-04-2018
type Time 11:30
Location GT1 Contractors Name MASS POWER MECH
Near miss occurred on 16th April 2018, around 11:30 at GTG 1 south side. Witness (LASKMANNA SUNKARI)
working nearby GT1 and he was attempted to roll back the electrical cable from the portable generator.
He witnessed metal plate (~3kg) fall from the THB roof (14.45m) on the electrical cable. During the
Brief
investigation, we understood that metal plate used as a counterweight for the piano wire and they tied the
Descriptio
counterweight near the roof opening. (Piano wire used for the alignment of the Air inlet beam.) Piano wire
n
release from the position due to tensile. Metal plate, which is used as a counterweight fell from the roof
opening and hit the ground. While metal plate hit ground its impact on the electrical cable. Electrical cable
got damaged and replaced immediately. As a result of incident no injury and no property damage.

Photos

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Incident ALBA-GE-GAMA-INR-0103
Number
Incidents NEAR MISS Date 16-04-2018
type Time 13:45
Location ECB Contractors Name MASS POWER MECH
Near miss occurred on April 16, 2018, approximately 13:45 in nearby the ECB eastside transformer area.
Long trailer driver -GURINDER PAL SINGH CHEEMA- from MAS POWER MECH try to cross the ECB
Brief northeast to reach the HRSG 1; while he maneuvering left, rear of the trailer hooked the hard barricade
Description of NASS contracting and moved forward. Hard barricade was carried away from the position.
Flagman/adjacent workers warn the driver to STOP the vehicle. Hard barricade immediately replaced. As
result of the incident, no injury and no property damaged.

Photos

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Incident ALBA-GE-GAMA-INR-0104
Number
NEAR MISS Date 17-04-2018
Incidents type
Time 11:45
ECB Contractors TOZZI RAMSI
Location
Name
Near miss occurred on 17th April 2018 around 11:45 hrs at the ECB Southside. TOZZI RAMSIS team
attempt to unload the electrical cable drum from the HIAB. Rigger prepare the lifting gears and given
signal for lifting the drum (1 Ton). GAMA HSE Team observed that TOZZI RAMSIS use unsafe method
Brief
for unloading cable drum via HIAB. TOZZI RAMSIS connect to web sling directly to drum instead of use
Description
spreader beam or stopper to axel.This method may cause the damage to the flanges by pressure.
Unsafe lifting carried out by the team was STOPPED. As result of the incident, No injury and No
property damage.

Photos

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Incident Number ALBA-GE-GAMA-INR-0105


FIRST AID Date 21-04-2015
Incidents type
Time 15:30
ACC1 Contractors ENCO
Location
Name
First aid accident occurred on the 21st April 2018, around 15:30 on the bridge of the ACC #1
street #3. GAMA QAQC inspector Shashi Pratab and ENCO QAQC inspector MD Shahbuddin
were performing inspection for ACC Fan (Final torqueing, alignment dimension). After
inspection completion, QAQC inspectors planned to move from the area. Injured person
(Shahbuddin) walking on the grating floor and whilst attempt to cross the gearbox, he stepped
Brief Description his left leg on the plywood which is 0,5cm thickness. Suddenly plywood broken into two
pieces, quality inspector slipped, and one leg free fall in the opening and IP felt pain in his
hydrocele. IP has been taken down with manlift and sent to the site clinic for control with site
ambulance. After doctor consultation, as visual no injury to the hydrocele, a doctor advised
checking the ultrasound test. Shahabuddin has taken to the Al Hilal hospital, as result of the
ultrasound test no hydrocele injury. IP turn back to work.

Photos

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PS-5 Monthly SHE Report
April 2018

Incident Number ALBA-GE-GAMA-INR-0106


FIRST AID Date 21-04-2018
Incidents type
Time 12:45
DEMIN TANK AREA Contractors ENCO
Location
Name
First aid incident occurred on 21st April 2018, around 12:45 hrs at demin tank area. Task supervisor
(Khursheed Khan) assign the helper (TRIVENI MAHATO) for the welder (Waheed Usman) in the
demin tank. Welder intended to move the location so he tells helper to roll back all cables and all
tools & equipment (Grinder, welding oven, rods, etc.).Welder started a new task, during the
Brief Description
process welder felt the heat exhaust from the area. Welder asks the helper to bring the exhaust
fan to the task area. Helper( TRIVENI MAHATO) attempt to take the fan unknowingly the fingers
caught into the blade. As result of the incident, IP (TRIVENI MAHATO) got the minor incision and
transferred to site clinic and given first aid.

Photos

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April 2018

Incident Number ALBA-GE-GAMA-INR-0107


FIRST AID Date 22-04-2018
Incidents type
Time 06:45
FABRICATION YARD Contractors TOZZI RAMSIS
Location
Name
First aid case occured on the 22nd April 2018, approximately 06:45am in the TOZZI RAMSIS
fabrication container. A task supervisor assigned Hussian Khalil to drill the cable tray support
which is 8mm thickness, IP was using the bench mounted pillar drill and was changing the drill
Brief Description bit, while he was changing the drill bit he inadvertently operated the drill to check rotating. IP
was wearing gloves to carry out this task, as the drill turned, the gloves caught and turned with
the drill bit. IP react rapidly and STOPPED the drill machine. As the result of the incident, finger
trapped and caused the minor injury.

Photos

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April 2018

Incident Number ALBA-GE-GAMA-INR-0108


NEAR MISS Date 24-04-2018
Incidents type
Time 07:35
DEMIN WATER TANK AREA Contractors MASS POWER MECH
Location
Name
Near miss occurred on the 24th April 2018 around 07:35 am at Demin tank area southeast side.
MAS POWER MECH centreline team planned to transport/offload the Air inlet consignment from
the laydown to site. Long trailer with the material reached the site early morning 02:00 am and
the vehicle parked near the STG#3. MPA Engineer (Vivek Bhale) assigned the flagman (Manjinder
Singh) to guide the driver to reach the HRSG 2 north side from the East haul road. Driver
(Maqsood Ahmed) started to maneuver on the east road and he reached the demin tank area.
Brief Description
The vehicle stopped due to JCB (From civil contractor) flagman requested the JCB to clear the
access. After clearance from banksman, driver attempt moves forward, whilst maneuvering left
the side of material touch the adjacent scaffold standard. From the investigation, Flagman paid
more attention to the right side because of the excavation and driver left side was blind spot
while he takes a turn. During the incident, no worker on the scaffold, Scaffold re-inspected again
and resumed the work. As result of the incident no injury or property damage.

Photos

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PS-5 Monthly SHE Report
April 2018

Key Updates on Fire, Safety, Health and Securities


 Alba SHE department audit conducted 11th April 2018
 Incentive scheme program ongoing.
 Civil Defence performed rescue from heights at Pipe Rack 2
 LO-TO Awareness training ongoing.
 Alba/ESBI-GE-GAMA conducted site wide toolbox talk to all personnel informing all of recent incidents
and the importance for reporting unsafe acts/situations
 Canteen shop opened for site personnel.
 Weekly (Monday at 09:30 AM) HSE committee meeting is ongoing.
 Each second Saturday at 01:00 PM- Emergency Response Team meeting is ongoing.
 Weekly (Saturday at 13:00 PM) Consortium HSE meeting on going
 During the month of April total of 308 safety observations were raised, 257 closed and 51 still open,
please refer to Annexures A for further details.

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Mock Drills Records on Fire, Safety, Health and Securities


TABLE 8: SUMMARY OF MOCK DRILLS RECORDS ON FIRE, SAFETY, HEALTH AND SECURITIES
Mock Drills Emergency Drill No:41 Date 26-04-2018
No.
Emergency EMERGENCY EVACUATION DRILL
Type
Location ECB BUILDING
Scenario EMERGENCY EVACUATION DRILL
Observations GOOD OBSERVATIONS
 All employees are responded after the emergency siren.
 All employees followed the safe exit route and reached nearby assembly point.
 All employees are followed the discipline.
 Supervisor conducted the adequate head count.
 HSE representative explained emergency evacuation procedure.

NEED IMPROVEMENT
 Need to allocate designate assembly point.
 Need to implement exit route by signage.
 Need to create more awareness among the employees.
 Need to practice the mock-drill continually.

Photos

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April 2018

Mock Drills Emergency Drill No:42 Date 26-04-2018


No.
Emergency RESCUE FROM HEIGHT
Type
Location ACC DRAIN POT 1
Scenario RESCUE FROM HEIGHT
Observations GOOD OBSERVATIONS
 Emergency Team Response was quick.
 Workers are aware about how to tackle emergency situation and whom to inform.
 Pedestrian controlled after all clear.

NEED IMPROVEMENT
 Rebar material present in exit route. Unnecessary material must be removed from work
location and store properly.
 Coordination with other subcontractor needed to clear the access route more in case of
emergency evacuation. (Too much lifting activities are performed)
 Excess is obstructed from ACC Drain Pot Pit # 1 to HRSG road by man-lift working. (Area is
closed in case if ambulance called).
 Flagman must be active in order to direct ambulance to location in emergency situation.
 More Training must be provided to new coming workers in case to deal with emergency
situation.
 Need more training to emergency response members to handle and pick up potential
injured worker.

Photos

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April 2018

Mock Drills Emergency Drill No:43 Date 28-04-2018


No.
Emergency RESCUE FROM HEIGHT
Type
Location STG 3
Scenario Due to dehydration the man lift operator incapacitated inside the man lift basket while working at
height
Observations GOOD OBSERVATIONS
 Emergency evacuation was executed and completed on time.
 The evacuees were calm and didn’t create any panic situation.
 The members were well aware of their roles and duties on the time of the emergency
situation.

NEED IMPROVEMENT
 Emergency vehicle and the medical team were not available at the time of incident.
(Emergency vehicle was involved in another incident at the same time)
 Need stretcher for carrying patients when they require medical attention in the case of
unavailability of emergency vehicle.
 The employees of other subcontractors were not involved in the emergency evacuation
process. And they were gathering around the incident location instead of evacuating the
area.
 Emergency evacuation route shall be more evident with suitable directional sign boards.
 Need more training and awareness for the employees as refreshment.

Photos

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April 2018

Mock Drills Emergency Drill No:44 Date 28-04-2018


No.
Emergency RESCUE FROM HEIGHT
Type
Location ECB
Scenario Worker found unconscious on the floor
Observations GOOD OBSERVATIONS
 Good communication between HSEO and ERT. Information shared was clear and specific over
the phone.
 Quick response of ERT and Medic team.
 Close supervision and assistance from site supervisor during the mock drill.
NEED IMPROVEMENT
 Upon hearing the emergency alarm, swift response is required from the employees to
proceed to the emergency assembly point.
 Employees to be nominated for guiding the medical team to the incident spot and to assist
the medical team for shifting the IP to the ambulance.
 More drills to be conducted for familiarization and continual improvement.
 Local alarms/air horns to be made available for alerting the employees in the work area.
Photos

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April 2018

Mock Drills Emergency Drill No:45 Date 26-04-2018


No.
Emergency RESCUE FROM HEIGHT
Type
Location South East side of ACC #1
Scenario Injured person from upper structure - Rescue from Height
Observations GOOD OBSERVATIONS
 Emergency Contact Numbers posted at various locations.
 Emergency Alarm location marked and communicated.
 Emergency rescue equipment was available/ Standby, and operator’s contact detail was
posted on equipment and at upper structure.
 Identified walkways.
 Upper structure and confined space entrant’s details record was available.
 First Aider and first aid kit available at location.
 Missing people traced by confined space log sheet attendance.

NEED IMPROVEMENT
 Some people could not hear emergency alarm due to grinding sound in side SDM.
 Some people did not give response when heard emergency alarm/ Lack of awareness due
to language barrier they did not understand.
 Slow evacuation.
 Lack of supervision resulting delayed evacuation.

Photos

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April 2018

Mock Drills Emergency Drill No:46 Date 30-04-2018


No.
Emergency RESCUE FROM HEIGHT
Type
Location GTG #1 (Air intake silencer)
Scenario Person is in unconscious condition due to heart attack at top side of GTG-01 air intake
silencer
Observations GOOD OBSERVATIONS
 Work at heights rescue mock drill seems was very realistic.
 Other sub-contractor workers stopped all activities and helped to victim to reach near
ambulance.
 Ambulance reached at location within 3 to 4 minutes.
 Ambulance reached at First Aid Center from GTG # 01 within1 minute.
 All MPA personnel supported and initiated in this emergency rescue drill.
 Rigger foreman / rigger and helper used all swp (Safe Working Procedure) while they
rescuing.
 Communication system between rigger foreman and operator was good & effective with
walkie talkies.
 Coordination between scenario leader and co members was good.

NEED IMPROVEMENT
 Workers were panic during the drill.
 Access/Egress was congested due to other contractor lifting works.
 Other subcontractors may not aware regarding this Drill.
 Lack of assembly point signage’s
Photos

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April 2018

Training Records on Fire, Safety, Health and Securities

TABLE 9: SUMMARY OF TRAINING RECORDS FIRE, SAFETY, HEALTH AND SECURITIES

# Trainings Course Title Date GE Gama /ESBI Subcontractors


/Alba attendees
1 Induction Training From 1st to 30th 39 385
April 2018
2 Re-Induction Training From 1st to 30th 0 0
April 2018
3 Working At Height Training From 1st to 30th 14 276
April 2018
4 Hot Work Operations Training From 1st to 30th 3 248
April 2018
5 Confined Spaces Training From 1st to 30th 13 283
April 2018
6 Permit To Work From 1st to 30th 7 30
April 2018
7 Environmental Responsibility & Awareness From 1st to 30th 17 385
Training April 2018
8 Practical Scaffold Erection Training From 1st to 30th 0 0
April 2018
9 Fire Fighting Training From 1st to 30th 0 0
April 2018
10 Lock Out-Tag Out Awareness From 1st to 30th 4 145
April 2018
11 ATEX From 1st to 30th 12 0
April 2018

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SHE and Construction Activities Photos


HRSG1

GT1

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April 2018

ST1

HRSG2

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April 2018

GT 2

ST2

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April 2018

HRSG3

GT

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April 2018

ST3

ELECTRICAL CONTROL BUILDING

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April 2018

ACC

CABLE GALLERY

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April 2018

PIPE RACK

GAS PIPE RACK

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DEMIN TANK AREA

CLINIC

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TRAINING CENTER

8 Conclusion
The project team continue to conduct twice-daily inspections of the site works and lay down activities
with records being documented of noise levels at various receptor points throughout the project. Dust
suppression measures are assessed at every shift to ensure nuisance dust is not affecting project
personnel or members of the public. Exhaust emissions from generators and site plant is also
monitored and recorded daily. Records of inspections can be reviewed on request.
GE-GAMA have employed an Environmental and Social officer to conduct camp inspections, site
personnel interviews with regard to grievances and improvements, documenting medical reports and
follow up reports where applicable. Camp inspections have increased to every fourteen days per camp,
records of inspections and camp documentation can be reviewed on request.

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9 Annexures
9.1 Annexure A

OVERALL OBSERVATIONS IDENTIFICATIONS

2500 2203

2000
1680

1500

1000 836
646
434 499
500 239 278
114 44 88
1
0

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April 2018

OPEN CLOSED STATUS OF OBSERVATIONS


2500 2187

2000 1648
1500

1000
836
646
434 497
500 239 278
16 1140 0 41 3 0 0 0 2 1 0 32 88 0 0
0

CLOSED OPEN

COMPANY BASIS OVERALL OBSERVATIONS


3000 2758

2500

2000 1820

1500

1000
451 419 356
500 212 137 284 133
17 4 0 25 0 7 32 2 70 9 41 1 70 2
0

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OPEN CLOSED STATUS COMPANY BASIS


3000
2754

2500

2000
1797

1500

1000

450 416
500
349
284
212
136 130
170 1 40 0 1 0 00 3 250 4 00 70
69
3 311 2 0 1 9 0 410 1 0 23 700 7 20
0

CLOSED OPEN

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CATEGORY BASIS OBSERVATIONS


800
721
700

600
507
500 453 431
400 347 352 336 360
314 293 272 265
300
211 192
174185
200 135 124 134 146
65 8910865 97 86 78 66
108 94
100 38 48 27 35 41
20 10 4 22 6
0

OPEN CLOSED STATUS CATEGORY BASIS


800 716
700
600 506
500 451 429
400 343 351 334 358
314 289 271 259
300 210 185
171 189
200 135 121 133 145
107
89 65 96 83 78 104 93
3865 47 66 41
100 4 1 0 0 1 0 0 3 0 0 1 0 3 5 1 1 1200100 40220 1 3 2 0 4 60 0270 1350 4 3 0 2 1 1 2 2 6
0

CLOSED OPEN

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