Professional Documents
Culture Documents
April 2018
04- GE/GAMA-APR-2018
PS-5
GE-GAMA
PS-5 Monthly SHE Report
April 2018
Date 03-05-2018
Alba SHE
HSE Manager Line 6 Project Line 6 Project Alba SHE
Designation Senior
SHE Coordinator SHE Manager Team
Manager
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April 2018
Table of Contents
1 Introduction ......................................................................................................................................................4
Major Highlights / Achievements ...........................................................................................................4
2 Status of Construction Activities.......................................................................................................................5
Civil Work Progress..................................................................................................................................5
Modular Pipe-rack Fabrication Works ...................................................................................................6
Steel Structural Erection Work Progress ...............................................................................................6
HRSG Erection Work Progress ................................................................................................................6
Centerline Erection Work Progress ........................................................................................................6
ACC Installation........................................................................................................................................6
Cladding ....................................................................................................................................................6
Bop Piping Fabrication ............................................................................................................................7
Bop Piping Erection .................................................................................................................................7
Tank Erection ...........................................................................................................................................7
Bop I&C Installation Works .....................................................................................................................7
Bop Mechanical Works ...........................................................................................................................7
Architectural Works ................................................................................................................................7
Electrical Installation Works ...................................................................................................................7
3 Contractors E&S Organizational Chart ..............................................................................................................8
4 Regulatory Licenses ..........................................................................................................................................9
5 Compliance Status to Alba E&S Requirements .............................................................................................. 10
6 Environment Monitoring Records ................................................................................................................. 11
Ambient Air Quality ............................................................................................................................... 12
Noise Levels ........................................................................................................................................... 13
Wastewater............................................................................................................................................ 14
Solid Waste ............................................................................................................................................ 15
Spill Response and Contaminated Land................................................................................................. 16
7 Safety and Health Monitoring Records.......................................................................................................... 17
SHE Key Performance Indicators ........................................................................................................... 17
Details of Significant Incidents ............................................................................................................... 18
Key Updates on Fire, Safety, Health and Securities ............................................................................... 34
Mock Drills Records on Fire, Safety, Health and Securities ................................................................... 35
Training Records on Fire, Safety, Health and Securities ........................................................................ 41
SHE and Construction Activities Photos................................................................................................. 42
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8 Conclusion...................................................................................................................................................... 50
9 Annexures ...................................................................................................................................................... 51
List of Tables
Table 1: Summary of Regulatory Licenses ................................................................................................................9
Table 2: Compliance Status to Alba E&S Requirements ........................................................................................ 10
Table 3: Summary of Wastewater Stored and Transferred from Construction Site ............................................. 14
Table 4: Summary of Solid Waste Stored and Transferred from Construction Site .............................................. 15
Table 5: Summary of Hazardous Waste Stored and Transferred from Construction Site ..................................... 16
Table 6: Lagging Indicators / Leading Indicators.................................................................................................... 17
Table 7: Summary of Significant Incidents............................................................................................................. 18
Table 8: Summary of Mock Drills Records on Fire, Safety, Health and Securities ................................................. 35
Table 9: Summary of Training Records Fire, Safety, Health and Securities ........................................................... 41
List of Figures
Figure 1: Construction Progress ................................................................................................................................5
Figure 2: Contractors E&S Organizations chart ........................................................................................................8
Figure 3: Location of Environmental Monitoring Station ...................................................................................... 11
Figure 4: Ambient Air Quality ................................................................................................................................ 12
Figure 5: Environmental Noise Level at Site EMS .................................................................................................. 13
Figure 6: Waste Proportions Graph ....................................................................................................................... 15
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PS-5 Monthly SHE Report
April 2018
1 Introduction
The Monthly Report describes at a strategic level, the status of the project. This report has been modified to
provide the Management of Alba with an overview of the status of the Project. The document addresses a
number of topics, each of which has an assigned section within the report.
During reporting month 666,123 and in total, 4799004 (direct and indirect project cumulative) man-hours have
been performed. As of the month of April, the LTI free man-hour is 853,815. There are 202 Contractor (GE-
GAMA) and 2,629 Subcontractor personnel working at site. The total number of workers at site is 2831.
424 workers had HSE Induction on reporting month.
There were 16 incidents that occurred during the reporting month (6 First Aid; 1 Environmental Accident; 9 Near
Miss). Details of accident/incident register will be shared with the Customer at site level. Brief summary of other
accidents/incidents are provided in section (6.2) Safety and Health Monitoring Records.
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Excavation works continue at Neutralization pit, Gas Compressor shelter, ECB transformer and rain water
drainage network including trenches,
Reinforcement steel fixing continues at Gas Compressor Shelter, Gas Regulating and Monitoring Station,
slab on grade for Turbine Hall Unit 1 and E Room Transformer Unit 1
Formwork shuttering continues in E Room Unit 1, Gas Regulating and Monitoring Station & GT GSU Unit
2
Backfilling works are ongoing at the Gas Compressor Shelter, E Room Unit 2 and Service Station
Transformer.
Concrete Works ongoing for the Fuel Gas Performance Heater and Gas Regulating Station.
Blockwork and Plastering continue on Electrical Control Building
Fire Board Cladding on steel members in Electrical Control Building
Gypsum Installation and Plastering are ongoing on all floors of Electrical Control Building
Floor Tiling continues in the Battery Room
Wall cladding and Roof sheeting is ongoing to Turbine Hall Building
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ACC Installation
Unit 1 works as follows: Motor bridge erection at street 1, bundle pipe welding at street 3 & street 5,
bundle erection on street 7
Unit 2 Erection of A frame assembly and bottom plates at street 5, piping fit up at street 4, bottom plate
erection on street 5
Cladding
Wall cladding continuing during night shift works at turbine hall
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Architectural Works
Wall Plastering on ECB First Floor, Second Floor and Third Floor is ongoing. Plastering for External Wall
of Turbine Hall is ongoing.
Laying of Non Slip Ceramic Floor Tiles in Battery Room is in progress. Laying of Anti Static PVC Tiles on
Raised Floors of ECB is in progress.
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4 Regulatory Licenses
TABLE 1: SUMMARY OF REGULATORY LICENSES
# Licenses Name Licences Number Issuing Authority Status
1 Radioactive authority EL-2243-17 Supreme council of Valid
Environment
2 SC environmental license EL-090-14 Supreme council of Valid
Environment
3 Ministry of Industry and
Industrial License 01/01/520 Valid
Commerce
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340
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Noise Levels
Noise level at site receptor EMS 01 was within noise level despite absence of data at certain period due to
technical issue. However, Noise level at EMS 02 illustrate minor exceedance to Alba noise level due to
operation activities from Carbon 3 operation.
85
70
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Wastewater
Wastewater removed from site and reflected in Table 3. Wastewater removed by hazardous waste management
contractors approved by Supreme Council for Environment to offsite Sewage Treatment Plant.
Quantity of
Quantity of Quantity of Incident Remediation
Wastewater
Wastewater Wastewater of action taken
# Storage Location Date leaked
Stored at Transferred spillage after the
during the
site (KL) to STP (KL) or leaks incident
incident (KL)
1 From Site Facilities N/A 2,494,890 NA N/A N/A
Total N/A 2,494,890 NA N/A N/A
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Solid Waste
TABLE 4: SUMMARY OF SOLID WASTE STORED AND TRANSFERRED FROM CONSTRUCTION SITE
Transferred by
Quantity of Waste Approved Waste Destination Name of Landfill/
# Type of Waste
(Kg) Handler Recycle/ Incineration facilities
(Yes Or No)
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TABLE 5: SUMMARY OF HAZARDOUS WASTE STORED AND TRANSFERRED FROM CONSTRUCTION SITE
Quantity of Quantity of
Date of
Spillage Spillage Event Hazardous Hazardous Waste Name of Landfill
# Spillage
Location ID Explanation Waste Stored at Transferred to facilities
Event
site (Kg) Landfill (Kg)
1 Hazardous Waste
Lube Oil Oil Leak 09-04-2018 1 Storage Area – At NA
site-
Total Hazardous Waste
1 Storage Area – At N/A
site-
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On April 4th 2018, GE-GAMA HSE team witnessed an incident at 6.30pm. Excessive sparks
generated at HRSG2 roof level. MPA quality engineer assigned two persons to grind piping
materials for installation. The firewatcher assigned (Name is listed in witness statement),
removed combustible materials from the area and placed a fire blanket at lower levels to prevent
Brief Description
grinding sparks affecting other areas. As the grinding progressed the works, sparks generated
were directly affecting the firewatcher assigned. GE-GAMA HSE stopped the Task activity and the
subcontractor requested to provide a near miss report. No injuries or damage resulted from this
near miss.
Photos
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ST3 Contractors
Location
Name
On 5th April 2018, approximately 10:45hours near miss occurred adjacent to STG#3 while
offloading the cable tray from the trailer using telehandler forklift. The trailer entered to the site
with the cable tray for Tozzi Ramsis, there were four bundles of cable tray on the trailer with
chocks separating each bundle. Tozzi Ramsis superintendent instructed the team, materials
should be offloaded in the STG#3 east side. The team started to offload the cable tray bundles
by using telehandler; three bundles were safely offloaded from the trailer and stacked a the safe
distance from the trailer.
Brief Description
Telehandler attempts to lift fourth cable tray bundle. Forklift truck blades did not enter
completely underneath the cable tray bundle. Telehandler approaches last lift from east side of
the trailer with the cable tray for unloading on the west side of the trailer. Blades of the
telehandler only barely under the load to be lifted, as soon as operator lifts the load, the
bundle falls to the ground on the west side of the trailer. Prior to the task being performed,
operatives had established an exclusion zone around the activity, no injuries or property
damage resulted from this near miss.
NA
Photos
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On the 6th April 2018, approximately 08:30hours first aid incident occurred on the roof of the
ACC #1. Task supervisor assigned to the task (Alignment/welding/cutting) to the fitter in the
SDM (steam distribution manifold) and also join the gaps by the insert bar. Fitter (Tariq
Ibrahim) attempted to fix the insert bar between the gaps of the steam manifold to ensure
Brief Description insert was appropriate size and length, unexpectedly the insert slipped from his hand and fell in
between the gap intended to be filled. The insert bar dropped 6 meter from the SDM to motor
gearbox grating and hit the helmet of the HSE officer and impacted his shoulder. As result of
the falling insert material, the HSE supervisor received soft tissue injury to his shoulder. IP
resumed his duty after given first aid treatment.
Photos
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Photos
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Photos
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Photos
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Photos
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Photos
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Incident ALBA-GE-GAMA-INR-0101
Number
Incidents NASS Date 14-04-2018
type Time 07:20
Location ACC3 Contractors Name ENCO
On the 14th April 2018, 07:20 am Near miss occurred in the ACC Unit #3 by the NASS CONTRACTING
Company. Chargehand (Dharmendra Kumar) from the NASS company instruct the crane operator to
relocate the mobile crane position for lifting the precast manhole from ACC#3 to HRSG 3. Crane operator
reversed his vehicle with the help of the flagman and attempted to move ahead but the boom was too
Brief
close to the tarpaulin wrapping station scaffold. To avoid the boom contact with the scaffold, operator
Description
attempted to turn the crane. The rear of the crane outrigger touched the concrete foundation of ACC #3.
Quality department from GAMA/NASS inspected the damaged foundation, No impact on the Bolts and
reinforcement. Therefore, Quality department instructed the NASS civil team to do the repair work. No
injury resulted.
Photos
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Incident ALBA-GE-GAMA-INR-0102
Number
Incidents NEAR MISS ( hi-po) Date 16-04-2018
type Time 11:30
Location GT1 Contractors Name MASS POWER MECH
Near miss occurred on 16th April 2018, around 11:30 at GTG 1 south side. Witness (LASKMANNA SUNKARI)
working nearby GT1 and he was attempted to roll back the electrical cable from the portable generator.
He witnessed metal plate (~3kg) fall from the THB roof (14.45m) on the electrical cable. During the
Brief
investigation, we understood that metal plate used as a counterweight for the piano wire and they tied the
Descriptio
counterweight near the roof opening. (Piano wire used for the alignment of the Air inlet beam.) Piano wire
n
release from the position due to tensile. Metal plate, which is used as a counterweight fell from the roof
opening and hit the ground. While metal plate hit ground its impact on the electrical cable. Electrical cable
got damaged and replaced immediately. As a result of incident no injury and no property damage.
Photos
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Incident ALBA-GE-GAMA-INR-0103
Number
Incidents NEAR MISS Date 16-04-2018
type Time 13:45
Location ECB Contractors Name MASS POWER MECH
Near miss occurred on April 16, 2018, approximately 13:45 in nearby the ECB eastside transformer area.
Long trailer driver -GURINDER PAL SINGH CHEEMA- from MAS POWER MECH try to cross the ECB
Brief northeast to reach the HRSG 1; while he maneuvering left, rear of the trailer hooked the hard barricade
Description of NASS contracting and moved forward. Hard barricade was carried away from the position.
Flagman/adjacent workers warn the driver to STOP the vehicle. Hard barricade immediately replaced. As
result of the incident, no injury and no property damaged.
Photos
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Incident ALBA-GE-GAMA-INR-0104
Number
NEAR MISS Date 17-04-2018
Incidents type
Time 11:45
ECB Contractors TOZZI RAMSI
Location
Name
Near miss occurred on 17th April 2018 around 11:45 hrs at the ECB Southside. TOZZI RAMSIS team
attempt to unload the electrical cable drum from the HIAB. Rigger prepare the lifting gears and given
signal for lifting the drum (1 Ton). GAMA HSE Team observed that TOZZI RAMSIS use unsafe method
Brief
for unloading cable drum via HIAB. TOZZI RAMSIS connect to web sling directly to drum instead of use
Description
spreader beam or stopper to axel.This method may cause the damage to the flanges by pressure.
Unsafe lifting carried out by the team was STOPPED. As result of the incident, No injury and No
property damage.
Photos
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Photos
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Photos
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NEED IMPROVEMENT
Need to allocate designate assembly point.
Need to implement exit route by signage.
Need to create more awareness among the employees.
Need to practice the mock-drill continually.
Photos
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NEED IMPROVEMENT
Rebar material present in exit route. Unnecessary material must be removed from work
location and store properly.
Coordination with other subcontractor needed to clear the access route more in case of
emergency evacuation. (Too much lifting activities are performed)
Excess is obstructed from ACC Drain Pot Pit # 1 to HRSG road by man-lift working. (Area is
closed in case if ambulance called).
Flagman must be active in order to direct ambulance to location in emergency situation.
More Training must be provided to new coming workers in case to deal with emergency
situation.
Need more training to emergency response members to handle and pick up potential
injured worker.
Photos
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NEED IMPROVEMENT
Emergency vehicle and the medical team were not available at the time of incident.
(Emergency vehicle was involved in another incident at the same time)
Need stretcher for carrying patients when they require medical attention in the case of
unavailability of emergency vehicle.
The employees of other subcontractors were not involved in the emergency evacuation
process. And they were gathering around the incident location instead of evacuating the
area.
Emergency evacuation route shall be more evident with suitable directional sign boards.
Need more training and awareness for the employees as refreshment.
Photos
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NEED IMPROVEMENT
Some people could not hear emergency alarm due to grinding sound in side SDM.
Some people did not give response when heard emergency alarm/ Lack of awareness due
to language barrier they did not understand.
Slow evacuation.
Lack of supervision resulting delayed evacuation.
Photos
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NEED IMPROVEMENT
Workers were panic during the drill.
Access/Egress was congested due to other contractor lifting works.
Other subcontractors may not aware regarding this Drill.
Lack of assembly point signage’s
Photos
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GT1
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ST1
HRSG2
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GT 2
ST2
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HRSG3
GT
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ST3
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ACC
CABLE GALLERY
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PIPE RACK
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CLINIC
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TRAINING CENTER
8 Conclusion
The project team continue to conduct twice-daily inspections of the site works and lay down activities
with records being documented of noise levels at various receptor points throughout the project. Dust
suppression measures are assessed at every shift to ensure nuisance dust is not affecting project
personnel or members of the public. Exhaust emissions from generators and site plant is also
monitored and recorded daily. Records of inspections can be reviewed on request.
GE-GAMA have employed an Environmental and Social officer to conduct camp inspections, site
personnel interviews with regard to grievances and improvements, documenting medical reports and
follow up reports where applicable. Camp inspections have increased to every fourteen days per camp,
records of inspections and camp documentation can be reviewed on request.
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9 Annexures
9.1 Annexure A
2500 2203
2000
1680
1500
1000 836
646
434 499
500 239 278
114 44 88
1
0
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2000 1648
1500
1000
836
646
434 497
500 239 278
16 1140 0 41 3 0 0 0 2 1 0 32 88 0 0
0
CLOSED OPEN
2500
2000 1820
1500
1000
451 419 356
500 212 137 284 133
17 4 0 25 0 7 32 2 70 9 41 1 70 2
0
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2500
2000
1797
1500
1000
450 416
500
349
284
212
136 130
170 1 40 0 1 0 00 3 250 4 00 70
69
3 311 2 0 1 9 0 410 1 0 23 700 7 20
0
CLOSED OPEN
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600
507
500 453 431
400 347 352 336 360
314 293 272 265
300
211 192
174185
200 135 124 134 146
65 8910865 97 86 78 66
108 94
100 38 48 27 35 41
20 10 4 22 6
0
CLOSED OPEN
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