pace 1 or 118... iia] WorleyPa . ) oe 59 Document Review Cover Sheet DOCUMENT NO: R11110326C-3600-MP-6021-0003_$1938 = REV: A PROJECT NO: RI1110326C CONTRACT NO: 4400001938 SUBCONTRACTOR NAME: Union Construction and Supply Co.,Ltd. CONTRACT DESCRIPTION: Main Mechanical Works DOCUMENT TITLE: Insulation Works Procedure ADDITION, Comment On MoE 3 beim Revi blow! mare, JS s/f : = | SUPPLIER / CONTRACTOR DOCUMENT REVIEW resources & energy 2 -VIEWED & ACCEPTED AS FINAL. REVIEWED & ACCEPTED AS MARKED. Be MAY PROCEED. REVISE 8 RE-SUBMIT. WORK MAY ca | REVISE AS MARKED & RE-SUBMIT. REVIEW NOT REQUIRED. FOR | tO WorK SHALL NOT PROCEED. 1 INFORMATION ONLY. WORK MAY | Acceptance in any ofthese categonesin no way ame Ekkayt, Saovajom, relieves the Suy riContractor of its | responsibilty forthe due and proper performance Signed... {b- Ekkov | of the Works in accordance with the er ,8/ 20/3. | | Contract/Purchase Order. Date esse t | ‘ALL CHANGES TO THIS DOCUMENT SHALL BE CLOUDED BY SUPPLIERICONTRACT: REVISION A DATE 4Jan-12 Zo0wea ADDITION CommehT CN Pigé 3 wi RaIspN wi A\ xf RAISE Od INSULATION = Ag PER E-MAlL ATTAC IED ~~ DS ri IFT) /yPAGE LOGTHAI-HAI LECK ENGINEERING CO.,LTD. PROCEDURE FOR INSULATION WORKS AT NEW SULPHUR LOADING PROJECT DOC NO: SV-W- 005 EFFECTIVE DATE 26/12/2012 REV. A Edited at Description of Change Effective Date A Initial Retease 26/12/12 $< — $e LOGTIALIIAT LECK ENGINEERING €0..10, Page | of 19 50 ne = eseULPHUR PROCEDURE FOR INSULATION WORKS AT NEW, x) DOC NO: LOADING PROJECT 20r19 sone PAC Approval By: ANON WITWARAKUL, EFFECTIVE DAT REV:A Maniputator : WARUT. SRISUVANANDA 1 GENERAL “This procedure covers the application of insulation works for Oil Movement Improvement Projct 2 APPLICABLE INSULATION MATERIALS. All appliable materials fr the insulation works shall he as prs din Table 1 ~ Applicable material summary lable 3. MATERIAL STORAGE All insulation material at site shall be kept in a sheltered environment andl mst be Kept elevated from the ground, 50 al sit, the insulation material shall be protected fr rainwater 0 protet the material rom rainwater. Daring applica with vinyl canvas or polyethylene sheets. 7 MATERIAT, ing Materials 41 ins 4.1.1 Rockovao! Pipe Sectionals (Maximum Service Temperate: 607°C with the capability oFhandling ‘nermitent temperatures upto 1000%C, Density 120 ke/m3) 4.1.2 Rockwool Blankets with Galvanized Steet Wire mesh (Maxinnum Service Temperature: 650 with the capability of handing intermitent emperatures up wo 1000°C, Density 100 kg/n. Page 2 of 19) LOGTIALHAL LECK ENGINEERING CO.L7D 5oPAGE 4 voF.118. PROCEDURE FOR INSULATION WORKS ATT NEW SULPHUR DOC NO: SV-W-005 LOADING PROSEC Revs) EBRECTIVE DATE: 30711012 PAGE 3 OF 1 ‘Code and Standard: ASTM A 463A 463M 7 Ip Size and Application: 42 Ancillary Materials 43 4a4 Diameter: Banding for Piping tnsutation Matesial Use: Wider Banding for Equipment tn ad ~) A TOURER Baa =e gavi de - Oh INIWANCM [ASTM A167 Stninless Stel Type 304 >, = _ ps é-male HPHED 120mm, annealed [ASTM A167 Stainless Steel Type 304, Securing of sulation Materials Wid «0.5200 Thick Materisl: ASTM A167 Stanfess Steel Type 304 Use: Scouring of insulation Materials Widths 19 mum Wid s 0.5mm Thick Banding Clips Material: 18% Cr -89% Ni Stainless Steel Type 304 LOGMIALIIAT LEC ENGINEERING C0.11D, Page 3 of 19PROCEDURE FOR INSULATION WORKS AT NEW SULPHUR. DOC NO: SV-AV-00S LOADING PROJECT REVEA EPRECT PAGE 4 OF 19 —? Manipulator: WARUT SRISUVANANDA Approval By: ANON WITWARAKUL Type: Wing seal, “Buttery” Type 43.5 Toggle La Materia A436 Screws Maerils Stainless Stel Type 304 Type Selt-Tapping| Sie: 48 numa 12 mm lone 43.7 Square Wire Netting Material: Hot-Dip Galvanized Stes! Type: Sm Sm, Sm Use Personnel Protection Shielding 5 APPLICATION METHOD S.A General 5.141 Equipment and piping surfaces shal be clean of dirt, loose rust, scale, loose pan il grease and other forsign mater, 2 All surfaces to be insult 1 shall be thoroughly died before application of insulation, 5.1.3 Insulation material shal be protected from moisture and weather before and during application, Instaton sll be free of moisture prio 1 aplication of insulation finish 52 Equipment Insulation (0) Morizonta and Vertical Vessel Shell Rockwool blankets wil be tighly buted and acre with bands at approximaely 300 mm cemerx For mpl layer instalation (ee Drawing 10) the imer Hyer of i spacing ulation will also be secured with ands at 300s (©) Exposed Vessel Head Rockwool material will be cut and applied so tha al se ions closely ft the contours ofthe vesse head lation will be seeured with stretching bands fom the Hosting ing 1 the bands atthe tangcntia ine ofthe vessel. The distance ‘between the stretching bands and the tangential line will be a maxiinuny of 300 mm center to center: For Equipment 1.5 m diameter and below, te wires wil be used. Refer Drawing ® LOGTIALIA! LECK ENGINEERING C0... Page 4 of 19 oopack = 6...oF..418 OCEDURE FOR INSULATION WORKS AT NEW SULPHUR DOC Nos SV-W-005 LOADING PROJECT NV REVEA BERECTIVE DATE: 3001712 PAGE § OF 19 —— Manipulator : WARUT SRISUVANANDA Approval By: ANON WITWARAKUL © leyposed Vessel Head (Ins or Shir) Rockwoo! material will be eu and applied so that all sections wil closely fit the contours ofthe vesel head Insulation will be secured wit trecing bans fram the Moning ring he hand the tat gna ie f the vessel. The stance between the stretching bands and the tangential ine wil be a maxims of 300 min center to center For Equipment 1.5 1 diameter tnd bow, ie wires wil be ws. (0) Application of Meta Jacketng to Equipment Metal jcketing will be applied over the insulation, AM longitdinal and circumferential seams wil have an ‘vertap of 50 mm. Sel-tapping screws shall be affixed on the longitudinal sens at 130 mim distanee center center. Thee shall be ho el-tapping screws at the circumferential seams. The jacketing willbe secured with bands at approsimately 450 mm centers: Fach ‘ireunferemial seam will be secured with bands that come with clips, No bands wil be required for vessels wih ower diameter of LS mor below. 5.3 Piping Insulation (a) Rockwoo! Piping Insulation Rockwool sectional will be buted tghily, with staggered longitaina joints and scuved with 12 mn thick stainless stel lacing wits. There will be the (3) lacing wires pr ent Refer to Drawing I i the ease where mul-ayer instalation i required, the sections shal he staggered radially and aialy. The outer tye wil be applied fo closely fi the inner layer. (0) Application of Metal Jacketng to Piping -Aluminize tel jacking wil be applic over the piping insulation, with sl joins having an overlap ofa least 10. 50 mim and arranged 10 shed water. The jacketing willbe secured with stepping stews tthe fongittinal seam ‘centers, Drain hole to he drill at every Sm Hosted at Longitudinal lowest pont (Application for Elbows Insulation The inl 1 material and thickness for elbows willbe ofthe same as that ofthe adjacent sraight piping and Will be installed ether by “Angle Elbow Insulation” or the "Lobster Back Insulation”. For more details refer to Drawing and anwing 4 for Angle Elbow insulation an Lobster Back respectively. LOGHIAGHAL LECK ENGINEERING O,.1D Page 5 of 19PA PRoc DURE FOR INSULATION WORKS AT NEW SULPHUR DOC NO: SV-W-005 LOADING PROJECT A REV:A EFPECTIVE DATE : 301112 PAGE 6 OF 19 Manipulator : WARUT SRISUVANANDA Approval By: ANON WITWARAKUL (i) Metal Jacket ‘Aluminize sel jacketng shal be used. ln dhe “Lobster Back” configuration for segments the over ofthe Seana beheld mplae abs ie LZ WisjomeSeeter Riss Ty Ralted Fon LAG ‘tad Sean x Roo Keulaimer OR having Silicone Sealant Metal Protninons LOGTHALIAT LECK ENGINEERING CO..T0, Page 10 0f 19 ay eepact: 12. oF, 118 PROCEDURE FOR INSULATION WORKS AT NEW SULPHUR DOC NO: SV-W-0s LOADING PROJECT REV A, EFRECTIV DATE: 301112 PAGE 1 OF 19 Manipulator : WARUT SRISUVANANDA Approval By: ANON WITWARAKUL raving 3: Insulation for Lobster Elbow fedmeot boulud pec wah Tie States Steel Wie Or Fluwnt Tape sinirum Sen eri, DETAN, oF “a” - Sibson Seat for Metal Jaeketing a Protauons SIS Set tapieg Seren DETAW OF “6 LOGTHALHAL LECK ENGRNEERING CO... Page 11 of 19 ot Sepace 13. of. 118 PROCEDURE FOR INSULATION WORKS AT NEW SULPHUR \ DOC NO: SV-w-A"s LOADING PROMECT NY REV: A EFFECTIVE DATE : 30/11/12 PAGE 12 OF 19 = Manipulator : WARUT SRISUVANANDA Approval By: ANON WITWARAKUL Drawing 4: Insulation for Valse Saas , Lp a \) acho! ‘y ip» ockaoo!Blanet ve y Af, : ee RE = Bot erat In case fn inv Aluminized Siel Box shall be fastened by togele clips, Refer to TOSS-46-001 Addendum 7) LOGTHALHAL LECK ENGINEERING CO... Page 12 of 19 io Wl SSi PROCEDURE FOR INSULATION WORKS AT NEW SULPHUR DOC NO: SV-W-005 LOADING PRoweCT REVEA EPRECTIVE DATE: 3001/12 PAG 3 OF 19 Manipulator: WARUT SI UVANANDA Approval By: ANON WITWARAKUL ‘alves and Flanges which have skin temperature Wf 70°-300 ° Shall be covered with removable ized steel wite eases, Unless noted by Project Engi Prawing S Insulation for Flange Rockwool Blanket Eon Letom Loum In case of no bastnion Drawing. 6 nd Cap Details LOGTHAMMAT HECK. ENGINEERING COT Page 13 of 19 sopace 15 PROCEDURE FOR INSULATION WORKS AT NEW DOC NO:SV-W-005 LOADING PROJECT. - EVA EPRECTIVE DAI son PAGE M4 OF 19 Manipulator: WARUT St UVANANDA| Approval By ANON WETWARAKUL Drawing 7: Insulation for Vertical Vessel) LOOTHALMAL LECK ENGINEERING CO, Page 14 of 19 wopate 16. of 118 PROCEDURE FOR INSULATION WORKS AT NEW SULPHUR DOC NOs SV-W-005 LOADING PROJECT REV:A ERBRC IVE DATE: sonra PAGE 1S OF 19 Manipulator : WARUT SRISUVANANDA Approval ty: ANON WITWARAKUL Stasdess De Bands oe ome @ WO eter a Ung I Floating Ag o Wee f = /} Abra Jochating, Auminzes “te ztiless See Bands #35000 35 Sesappng sree 5 @ 150Nr verters Drawing 8: Insulation for Vertical Vessels (2) LOGTHALHAT LECK ENGINEERING CO.,LTD. Page 15 of 19 Suhpace, 17... DOE NO: SV-W-005 PROCEDURE FOR INSULATION WORKS AT NEW SULPHUR LOADING PROJECT REVEA enncHvE omessaun | racrieari Manipulator : WARUT_SRISUVANANDA [Ate ty ANON WITWARAR ‘Top — Single Layer Rockwoo! Insulation ‘Below ~ Double Layer Rockwool Insulation Drawing 9: Insulation for Horizontal Vessel etal cates Danelle Zt @idemcete toon Page 16 of 19PROCEDURE FOR INSULATION WORKS AT NEW SULPHUR DOC NO: SV-W-005 LOADING PROJECT REV:A, EFFECTIVE DATE: 3011/12 PAGE 17 0F 19 Manipulator: WARUT SRISUVANANDA Approval By: ANON WETWARAKUL ‘Stance See Bands @ \ Simeone \ AV, S88 tapie some Drawing 10. Metal Caging for Personal Protection LOGMHALIAL LECK ENGINEERING CO. Page 17 of 19 50 i i iainPAGE. PROCEDURE FOR INSULATION WORKS AT NEW SULPHUR DOC NO: SV-W-00s OADING PROJECT REVA ERFECTIVE DATE : 30/41/12 PAGE IS OF 19 Manipulator : WARUTT SRISUVANANDA Approval Hy: ANON WITWARAKUL Steel Ring 30 man x 3 1m, Galvanized Wine Nerang. 500 TQ 1000 mm. Drawing H+ Typleal olnts for Mot Lines LOGMALA! LECK ENGINEERING CO. Page 18 of 19 ohed EM OF hd {OCEDURE FOR INSULATION WORKS ATT NEW SULPHUR. \ DOE NO: SV-W-005 LOADING PROJECT ERFECTIVE DATE: 30/1712 PAGE 19 OF 1D aaer| WARUT SRISUVANANDA, Approval By: ANON WITWARAKUL oom | : Us 5 “ements ena ge Boi 8 ast by thse geo ecg spe tbe ete se mewn ke eee Using Aluminized Stee! Cling for New Line LOGTHALIA LEEK ENGINEERING CO.,LTD. Page 19 of 19fide 21. or dd Khambanonda, Chantharath (Sriracha) Thanasongtrakul, Wittaya (Sriracha) Tuesday, January 29, 2013 3:10 PM UCS PM (Chaiya); UCS CM (Sirichai); ALL Src SUL Construction Ce: ‘All Src SUL Engineer; TOP ADPE-CN-Prachuab B.; TOP ADPE-MM-Suraphan T Subject: RE: 4400001936 (UCS)_CD-B-00221_Insulation Works Procedure_Rev.A (for Review- S11)**resend** Dear K. Chaiya Due to our current DEP project specis newer version V.32 so TOP ADPE-CM-Prachuab B accepted piping cladding thickness as follow Outside Diameter | Aluminized Sheet, Insulation in mm_| Steel Thickness in mm Piping < 200 0.6 =200 08 Boxes < 600 4.0 2600 1.0 Equipment | ALL 0.8 Please resubrnit Project Manai or sons (Thalland) Limited From: Thanasongtrakul, Wittaya (Sriracha) ‘Sent: Wednesday, January 23, 2013 9:28 AM To: UCS PM (Chaiya); UCS CM (Sirichai); .ALL Src SUL Construction Ce: All Src SUL Engineer Subject: RE: 4400001938 (UCS)_CD- 00221_Insulation Works Procedure_Rev.A (for Review-S11)*resend** Dear all Cladding 0.6 mm thickis allow to use only cladding OD 4” and below only as P’ Prachuab comment. Please rectify.