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Product: EXCAVATOR
Model: 322C EXCAVATOR BFN
Configuration: ISJ HEX COMMONALITY CHART BFN00001-UP (MACHINE)

Special Instruction
Instructions for Communicating With and Flashing the 10R-4085 Engine Electronic Control
Gp and the 10R-1824 Engine Electronic Control Gp {1901, 1920}
Media Number -REHS7298-02 Publication Date -19/12/2012 Date Updated -19/12/2012

i05207652

Instructions for Communicating With and Flashing the 10R-4085

Engine Electronic Control Gp and the 10R-1824 Engine Electronic
Control Gp {1901, 1920}
SMCS - 1901; 1920

Caterpillar Products: All

Introduction
This Special Instruction is used to set up communications with and flash both the 10R-4085 Engine
Electronic Control Gp and 10R-1824 Engine Electronic Control Gp .

For this procedure utilize the FT3193 Wiring Harness , Caterpillar Electronic Technician (ET), and a
Caterpillar Communication Adapter. These tools are used to communicate with the 10R-4085 Engine
Electronic Control Gp and the 10R-1824 Engine Electronic Control Gp . Follow the procedure outlined
below.

Communications Setup and Flashing Procedure

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Illustration 1 g03334569

View of Engine Electronic Control Gp

1. Plug the 40-pin harness connector into the J1 connector of the ECM. Refer to Illustration 1.

2. Plug the 9-pin harness connector to the Caterpillar Communication Adapter.

3. Connect the black harness clip to "–VBAT".

4. Connect the red harness clip to "+VBAT".

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Illustration 2 g02848244

Note: Cat ET will not communicate with a blank Reman ADEM II-6 ECM unless Caterpillar Data
Link (CDL) is connected. Also, Cat ET must be configured for CDL communication.

Note: If the communication is not stopped, an "Engine: Not Supported" message will be shown. This
message is normal since the ECM is loaded with basic software. Refer to Illustration 2.

5. Start the communication with Cat ET then stop the communication.

6. Select "Winflash" from the "Utilities" menu on Cat ET.

Illustration 3 g02848316

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Note: ECM will not flash unless American Trucking Association (ATA) is connected and Winflash
is configured for ATA communication (1). Refer to Illustration 3.

7. Current software will show 0000000 (2). This reading is normal and does not mean the ECM has not
been memory washed at the factory. Refer to Illustration 3.

8. Wait until the ECM has been linked.

9. Press the "Browse" button in order to select the name of the flash file that will be programmed into
the ECM.

10. When the correct flash file is selected, press the "Open" button.

11. Verify that the "File Values" match the application. If the "File Values" do not match the application,
obtain the correct flash file.

12. When the correct flash file is selected, press the "Begin Flash" button.

13. Cat ET will indicate when flash programming has been successfully completed.

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All Rights Reserved.
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