Professional Documents
Culture Documents
25 kW – 2 MW
30%
cost reduction in
1st year compared
with traditional drive
systems
www.vlt-drives.danfoss.com
i
3
In modern plants, energy savings
are just part of the cost equation
Here in Aarhus, Denmark, this wastewater treatment plant has changed the energy picture,
based on advanced process control and extensive use of the VLT® AQUA Drive. It is no longer a
question of 60 % energy savings, but rather of net production of energy from the whole plant.
Efficiency
5
reasons to
choose new
VLT® AQUA Drive
1. Energy efficient VSD design
2. Intelligent heat management
3. Automatic adaption to application
4. Energy efficient harmonic mitigation
5. Optimal control of all motors
Simplicity
8
reasons to
choose new
VLT® AQUA Drive
1. Less panel space
2. Direct outdoor installation
3. Long cable capability as standard
4. Reduce air conditioning investment
5. Integrated harmonic mitigation
6. Printed circuit board protection as standard
7. Easy commissioning
8. Minimum 10 years’ lifetime
The new generation VLT® AQUA Drive has features for all operation
conditions, from commissioning to stopping
Speed
Commissioning Starting
• SmartStart • Pre-lubrication
• Quick Menu “water and pumps” • Deragging
• Motor independency • Pipe filling
• Automatic Motor Adaptation • Initial ramp
• Single and multiple motor applications • Advanced minimum speed monitoring
• Constant and variable torque • Flow confirmation
• High and normal overload
• 4 set ups
• Multi-zone
• 3 PID controllers for additional
equipment
• Smart Logic Controller
6
reasons to
choose new
VLT® AQUA Drive
1. User friendliness
2. Flexibility
3. Reliability
4. Energy saving
5. Pipe and plant asset protection
6. Reduced maintenance
Time
Operation Stopping
• Automatic energy optimisation • Check valve ramp
• Lubrication • Final ramp
• End of curve detection • Post lubrication
• Dry run detection • Deragging
• Low flow detection and sleep mode
• Flying start and kinetic backup
• Timed actions
• Preventative maintenance
• Deragging
• Flexible and intelligent handling of user
infos, warnings and alarms
• Flow compensation
Try it yourself 80
Throttling
Frequency converter
70
By using the VLT® Energy Box Ideal control
Power required
(theoretical)
60
software you can easily get a
complete financial analysis for 50
www.danfoss.com/
20
10
20-
vltenergybox 0
20 40
Flow
60 80 100 60%
100
Recirculation
90
Frequency converter
80
Ideal pump control
70 (theoretical)
Input power (%)
60
50
40
30 Save
20
10
20-
0
20 40
Flow rate (%)
60 80 100 50%
Go to www.danfoss.com for case stories.
6 Extended
Mixed pump mode balance the run-time for each pump in
– Variable speed of a few pumps and a system.
on/off control of the remainder
The VLT® Extended Cascade – Support of unequal size pumps.
Controller option MCO 101
controls up to six pumps. As an
extension of the Basic Cascade
Controller
– or for Mixed pump
applications
– or for Master follower
applications
8 Advanced
The VLT® Advanced Cascade
and service
The VLT® Cascade Controller can be
commissioned from the drive display
or using MCT 10 PC software in its free-
The Multi-function Cascade Controller
option is mounted directly within the
drive and includes a host of pump
control features. This often eliminates
Controller option MCO 102 of-charge download version. the need for PLC’s and other external
controls up to eight pumps. The MCT 10 configuration tool makes control equipment.
As an extension of the Basic
Cascade Controller setup of the cascade controller
– or for Mixed pump parameters very easy. Easy upgrade
applications With the VLT® plug and play flexibility
– or for Master follower
applications The pump status can be followed in adding option cards in the drive, it is
in the drive display during operation very easy to expand the Basic Cascade
and the run-time of each pump Controller. Minimum time and no extra
together with the number of starts are space is required.
logged. System performance is easily
tracked.
Basic
cascade
control
Variable
speed
only
All
constant
speed
Pump Interlocking
In case a pump or blower is out
of order or being serviced the
VLT® Cascade Controller can be
set – manually or by digital input
Built for: Who benefits? – in “Pump Interlocking”.
Water distribution and booster pumps Pump and blower OEMs with multiple The cascade controller will then
Wastewater Lift stations pump/blower systems
(normal or inverse) System integrators/installers skIPthe specific pump or blower
Aeration blowers – booster set manufacturers in its staging sequences.
Irrigation pumps – pump skid manufacturers
Anyone interested in a high level of process
control and energy conservation in multi-
pump or blower systems
14
The most comprehensive programme
to cover all your applications
With the introduction of the new generation VLT® AQUA Drive, you now
get the most comprehensive dedicated AQUA programme in the market.
Now you can cover all your applications with the same product series and
user interface, whether you need a 0.25 kW or 2 MW drive, IP00 or IP66
protection, different overload ratings, AC, PM or synchronous reluctance
motor controls – or any of our dedicated water features.
Water supply, Wertheim, Germany Wastewater treatment, Hanoi, Vietnam Sincrondraiv srl, Romania
Raw water from deep wells is treated in a The wastewater treatment plant, Yen So Park, 10 high power VLT® AQUA Drives secure
three stage process. VLT® AQUA Drives make treats 50 % of Hanoi’s wastewater. More than optimal energy and water control in major
it possible to balance these three processes to 90 VSDs are installed, of which 12 450 kW VLT® irrigation facility in Romania.
maximise treatment performance. AQUA Drives control the blowers.
50 °C
ambient
temperature
without derating
16
Flexible, modular and adaptable
Built to last
A VLT® AQUA Drive is built on a up less space in control rooms and training requirements. The integrated
flexible, modular design concept to panels, thereby reducing initial costs. SmartStart guides users quickly and
provide an extraordinarily versatile Compact dimensions are also an efficiently through the setup process,
motor control solution. The drive advantage in applications where which results in fewer faults due to
is equipped with a wide range of drive space is restricted. This makes configuration.
features dedicated to the water/ it possible for designers to develop
wastewater business. smaller applications without being
Optimal process control, higher forced to compromise on protection
quality output and reduce costs and grid quality. For example, the D
related to spare parts and service, frame versions of the VLT® AQUA Drive
and much more can be achieved. FC 202 from 75-400 kW are 25-68%
smaller than equivalent drives.
VLT® AQUA Drives are available in same time it removes heat efficiently that also allows to conduct the heat
a broad range of enclosures sizes which helps to prolong product life, into the outside of the control room.
and protection ratings from IP00 to increase the overall availability of the Both methods make it possible to
IP66 to enable easy installation in all system and reduce faults related to reduce the initial cost of the panel or
environments: mounted in panels, high temperatures. switch room.
switch rooms or as stand-alone units in
the production area. For example, by exhausting heat In daily use the benefits are equally
directly outside it is possible to reduce clear as the energy consumption
Cost saving heat management the size of the cooling system in the related to cooling can be reduced
In VLT® AQUA Drives there is total panel or switch room. This can be significantly. This means that designers
separation between cooling air and achieved with Danfoss’ panel through can reduce the size of the air
the internal electronics. It protects cooling system or the extremely conditioning system, or even eliminate
electronics from contaminants. At the efficient back channel cooling concept, it entirely.
Retrofitting.
Fast upgrade to newest
technology platform
As technologies evolve and newer,
smaller and more efficient models
replace old drives, it is important to
Danfoss that you can change and
upgrade as easily as possible.
Minimize downtime in your
production and update your
installation in a few minutes with
prepared tools from Danfoss. With a
Danfoss conversion kit it is easy and
fast to prepare your application for
the future:
• Mechanical adaptation
• Electric adaptation
• Parameter adaptation with
VLT® Motion Control Tool MCT 10
19
Optimize
performance and
grid protection
Built-in protection as standard
The VLT® AQUA Drive FC 202 contains all modules
necessary for compliance with EMC standards.
40%
20
Expand grid and motor Use motor cables up to 300 m 300
protection with filter solutions The design of the VLT® AQUA Drive
If needed, Danfoss’ wide range of makes it a perfect choice in
150
solutions for harmonic mitigation can applications that require long motor
provide additional protection, such cables. Without needing additional
0
as the components the drive provides trouble
[V]
free operation with cable lengths
• VLT® Advanced Harmonic Filter AHF of up to 150 m screened or 300 m -150
• VLT® Advanced Active Filter AAF unscreened. This allows the drive to
• VLT® Low Harmonic Drives be installed in a central control room -300
• VLT® 12-pulse Drives a distance away from the application
8 16 24 32 [ms]
without affecting motor performance.
Provide motor protection with:
Harmonic distortion
• VLT® Sine Wave Filter Electrical interference reduces efficiency and risks
• VLT® dU/dt Filter harming equipment.
• VLT® Common Mode Filters
0
[V]
EMC Standards Conducted emission
EN 55011 Class B Class A Group 1 Class A Group 2 -150
Facility operators must Housing Industrial Industrial
comply with EN 55011 and light industries environment environment
Standards and -300
requirements Category C1 Category C2 Category C3
EN/IEC 61800-3 First First Second
Converter manufacturers
must conform to EN 61800-3 enviroment, home enviroment, home enviroment 8 16 24 32 [ms]
and office and office
FC 202 compliance 1)
Optimised Harmonic performance
For further details see the VLT® AQUA Drive Design Guide Efficient harmonic mitigation protects electronics
1) Compliance to mentioned EMC classes depends on the selected filter
and increases efficiency.
Advanced Active Filters follow the same design principles as all our other drives.
The modular platform provides high energy efficiency , user friendly operation,
efficient cooling and high enclosure ratings.
Status Quick Ext. Alarm Status Quick Ext. Alarm Status Quick Ext. Alarm Status Quick Ext. Alarm
Menus Menu log Menus Menu log Menus Menu log Menus Menu log
ac
k C
k Ca k Ca k Ca k Ca
B
an
ac ac ac ac
c el
nc
nc
nc
nc
B
On OK
In fo
el
el
el
el
Warn.
Alarm
M
on on
Inf o
Inf o
Info
Inf o
On OK On OK On OK On OK
VLT
AutomationDrive
Warn. Warn. Warn. Warn.
Hand Off Auto Reset Hand Off Auto Reset Hand Off Auto Reset Hand Off Auto Reset
on on on on on on on on
M M M
M
22
VLT® Advanced Harmonic Filter AHF 005/010
The Danfoss harmonic filters AHF 005/010 are specially designed to be connected
in front of a VLT® frequency converter, and ensure that the harmonic current
distortion generated back to the mains is reduced to a minimum.
One filter can be used for several frequency converters, helping owners reduce
system costs. Easy commissioning saves installation costs, and due to the filter’s
maintenance free design running expenses for the units are eliminated.
k Ca
ac k Ca
ac k Ca
nc
ac
nc
el
nc
el
el
Inf o
On OK
Inf o
On OK
Inf o
On OK
Warn.
Warn.
Warn.
Alarm
Alarm
Alarm
M M M
The drive combines the well-known performance and reliability of standard VLT®
drives with a VLT® Advanced Active Filter. The result is a powerful, motor friendly
solution that provides the highest possible harmonic mitigation with THDi (total
harmonic current distortion) of maximum 5%.
nc
nc
B
B
el
el
M
Inf o
Inf o
On OK On OK
Warn. Warn.
Alarm Alarm
M M
The VLT® 12-pulse is a high efficiency variable frequency converter which isbuilt
with the same modular design as the popular 6-pulse VLT® drives. It is offered with
similar drive options and accessories and can be configured according to customer
need.
Status Quick Ext. Alarm Status Quick Ext. Alarm
The VLT® 12-pulse drive provides harmonic reduction without adding capacitive
Menus Menu log Menus Menu log
k Ca k Ca
ac ac
nc
nc
B
B
el
el
M
Inf o
Inf o
On OK On OK
Warn. Warn.
Alarm Alarm
Over-sizing
Published filter data are all given at 20
Load (%)
THDi (%)
80 100% loading but filters are seldom
55 run at full load due to over-sizing and 15
Average Loading
load profile.
Serial mitigation equipment must 10
always be sized for the maximum cur-
6 12 18 rent, but be aware of the duration of 5
Hours part load operation and evaluate the
different filter types accordingly. Over- 0
150% 140% 120% 100% sizing gives poor mitigation perfor- 20 30 40 50 60 70 80 90 100
mance and high running costs. Load (%)
Filter VSD M It is also a waste of money. AHF 005 12 pulse
AHF 010 LHD and AAF
18 pulse
Standards compliance
Keeping equipment immunity higher I (1) = 1082.8 A, THDi = 4.9%
than system distortion ensures trouble
Probability density
THDi (%)
impedance results in ~5% THDv (total which depends on the grid conditions.
harmonic voltage distortion) at ideal 40 The bigger the drive is in relation to the
grid conditions, whereas the same 30 transformer the smaller the THDi.
drive on a 1000 kVA, 8% imp. transform-
er leads to 50% higher THDv, namely 20
7.5%.
10
0
5.5 30 90 315 630 1000 (kW)
Drive power rating
has its own THDi characteristic which 3000 available wall space is limited and
is load dependent. 2500 must be utilized to the greatest extent
These characteristics are set at ideal 2000
possible.
grid conditions without pre-distortion Based on different technologies, the
1500
and with balanced phases. various harmonic solutions each
Variations hereof will result in higher 1000 have their optimum size and
THDi values. 500 power relationship.
160 355 710 (kW)
System efficiency
The running cost is mainly determined
by the overall system efficiency.
This depends on the individual prod-
ucts, true power-factors and efficien-
cies. Active solutions tend to keep the
true power-factor independent of load
and grid variations. On the other hand,
active solutions are less efficient than
passive solutions.
28
The user-friendly interface allows you With VLT® Motion Control Tool MCT 31,
to configure the mains environment as you can determine whether harmonics
desired and returns simulation results, will be an issue in your installation, and
which you can use to optimize your if so, what strategies will be most cost-
network. effective in addressing the problem.
Contact your local Danfoss sales VLT® Motion Control Tool MCT 31
office or visit our website for more features include:
information or visit directly at • Short circuit current ratings can be
www.danfoss-hcs.com used instead of transformer size and
impedance when transformer data is
VLT® Motion Control unknown
Tool MCT 31 Harmonics • Project oriented for simplified
Calculation Software calculations on several transformers
VLT® MCT 31 calculates system • Easy to compare different harmonic
harmonic distortion for both Danfoss solutions within the same project
and non-Danfoss drives. It is also • Supports current Danfoss product
able to calculate the effects of using line as well as legacy drive models
various additional harmonic reduction
measures, including Danfoss harmonic
filters.
30
Save commissioning time
with SmartStart
SmartStart is a setup wizard that is the Automatic Motor Adaptation
activated at the first power up of the function measures the motor
drive, or after a factory reset. Using easy parameters and optimises the drive
to understand language, SmartStart settings at standstill without the
guides users through a series of easy need to disconnect the load.
steps to ensure correct and efficient
motor control. The wizard can also be The guide then continues to dedicated
started directly via the Quick Menu on water and pump features:
the graphical control panel. • Flow compensation: the drive
adapts the set point according
First, users are asked to set which to the flow
type of motor setup is used in the • Deragging: removes clogs from
application: impellers by reversing the direction
• Single pump/motor in open or of the flow in cycles. This can be
closed loop used as proactive measure to avoid
• Motor alternation: when two damaging the pump
motors share one drive • Pipe fill: helps to avoid water
• Basic cascade control: speed hammering by filling pipes smoothly
control a single pump in a multi • Dry run/end of curve detection:
pump system. This is a cost attractive protects the pump from damage. If
solution in for example booster sets a set point is not reached, the drive
• Master-follower: Control up to 8 assumes that the pipe is dry or there
drives and pumps to ensure smooth is a leakage
operation of the overall pump • Sleep mode: saves energy by
system stopping the pump when there is no
• Automatic Motor Adaptation: demand
SmartStart also guarantees an • Special ramps: dedicated startup
optimised motor performance and stop ramps for specific
due to the adjustment of efficient applications
settings regardless of the motor type.
After entering the basic motor data,
Pump curve
Constant pressure
Setpoint operation
Energy saved
System curve
Flow
compensation
4 5
Power Speed
Derag function
activated
High
speed +/- derag
power speed:
Par. 29-13
Par. 29-14
No/low flow Derag off delay:
power curve Par. 29-15
0 Hz/RPM
Time
Low
speed High
power speed
No/low flow detection
6 7
Normal
operation
Filled pipe
setpoint Operation
setpoint
Normal
ramp
Closed loop
Initial ramp
Initial ramp Initial ramp
Fill time or
filled setpoint
ON 9. Pre/post lubrication
Ext. digital signal Some machines require lubrication
(eg. from valve)
OFF
of their mechanical parts before
ON
and during operation to prevent
Verifying flow damage and reduce wear. During
OFF lubrication certain equipment
must remain active, for example
t0 <t1 t2 Time exhaust fans. To achieve this, the
Pre Lube feature supports a signal
to an external device to perform a
specific action for a user-defined
time period. Configurations
9 Max. available: “Pre Lube Only”, “Pre &
speed
Speed Running” and “Pre & Running &
Post”.
Min.
speed 10. Freely programmable texts
This function supports versatile
Time adaptation to the application.
Use freely programmable text
ON Start command messages, based on internal or
OFF
external events, for information,
warnings or alerts.
ON The function also supports actions
Pre lube output signal based on events, for example
(eg. terminal 18)
OFF
initiation of a ramp down triggered
t1 <t2 t4 by a valve opening.
Motor speed
Freely low limit
10 programmable
Check valve
texts
end speed
Status 1 (1)
49.3% 0.04 A 0.00 kW
Time
2.9 Hz Normal
ramp
Normal
ramp down
0 kWh time
8
2
7
3
5
Modular simplicity
Delivered fully assembled and tested to meet your specific requirements
7 7
8
5
2 3
9
10
4
130BC931.10
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
ON
+10Vdc 53 (A IN)
ON=0/4-20mA relay1
0/4-20 mA S202 03
OFF=0/-10Vdc -
1 2
ON
ON
OFF=Open
0V 5V
* 24V (NPN)
29 (D IN/OUT) 0V (PNP)
24V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24V (NPN) Interface
32 (D IN) 0V (PNP) (P RS-485) 68
24V (NPN) **
33 (D IN) 0V (PNP) (COM RS-485) 61
: Chassis
* : Earth
37 (D IN)
This diagram shows a typical installa- These inputs can be set up as either analogue output can show process
tion of the VLT® AQUA Drive. Power is reference, feedback or thermistor values such as 0 - Imax.
connected to the terminals 91 (L1), inputs.
92 (L2) and 93 (L3) and the motor is On the 68 (P+) and 69 (N-) terminals’
connected to 96 (U), 97 (V) and 98 (W). There are 6 digital inputs to be RS 485 interface, the drive can be
connected to terminals 18, 19, 27, 29, controlled and monitored via serial
Terminals 88 and 89 are used for load 32, and 33. Two digital input/output communication.
sharing between drives. terminals (27 and 29) can be set up
Analogue inputs can be connected to as digital outputs to show an actual
the 53 (V or mA), and for 54 (V or mA) status or warning or can be used as
terminals. pulse reference signal. The terminal 42
1) High overload = 150 % or 160 % torque for a duration of 60 s. Normal overload = 110 % torque for a duration of 60 s.
2) The 3 values for the max. cable cross-section indicate single core, flexible wire, and flexible wire with sleeve, respectively.
3) The typical power loss is at normal load conditions and expected to be within ± 15 % (tolerance relates to variations in voltage and cable conditions).
Values are based on a typical motor efficiency. Lower efficiency motors will also add to the power loss in the frequency converter and vice versa.
If the switching frequency is raised from nominal, the power losses may rise significantly.
LCP and typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses.
(Though typically only 4 W extra for a fully loaded control card or options for slot A or slot B, each).
Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (± 5 %).
4) Measured using 5 m screened motor cables at rated load and rated frequency.
5) Enclosure types A2 + A3 can be converted to IP21 using a conversion kit. See also Mechanical mounting and IP21/Type 1 enclosure kit in the Design Guide.
6) Enclosure types B3 + B4 and C3 + C4 can be converted to IP21 using a conversion kit. See also Mechanical mounting and IP21/Type 1 enclosure kit in the Design Guide.
1) High overload = 150 % or 160 % torque for a duration of 60 s. Normal overload = 110 % torque for a duration of 60 s.
2) The 3 values for the max. cable cross-section indicate single core, flexible wire, and flexible wire with sleeve, respectively.
3) The typical power loss is at normal load conditions and expected to be within ± 15 % (tolerance relates to variations in voltage and cable conditions).
Values are based on a typical motor efficiency. Lower efficiency motors will also add to the power loss in the frequency converter and vice versa.
If the switching frequency is raised from nominal, the power losses may rise significantly.
LCP and typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses.
(Though typically only 4 W extra for a fully loaded control card or options for slot A or slot B, each).
Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (± 5 %).
4) Measured using 5 m screened motor cables at rated load and rated frequency.
5) Enclosure types A2 + A3 can be converted to IP21 using a conversion kit. See also Mechanical mounting and IP21/Type 1 enclosure kit in the Design Guide.
6) Enclosure types B3 + B4 and C3 + C4 can be converted to IP21 using a conversion kit. See also Mechanical mounting and IP21/Type 1 enclosure kit in the Design Guide.
1) High overload = 150 % or 160 % torque for a duration of 60 s. Normal overload = 110 % torque for a duration of 60 s.
2) The 3 values for the max. cable cross-section indicate single core, flexible wire, and flexible wire with sleeve, respectively.
3) The typical power loss is at normal load conditions and expected to be within ± 15 % (tolerance relates to variations in voltage and cable conditions).
Values are based on a typical motor efficiency. Lower efficiency motors will also add to the power loss in the frequency converter and vice versa.
If the switching frequency is raised from nominal, the power losses may rise significantly.
LCP and typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses.
(Though typically only 4 W extra for a fully loaded control card or options for slot A or slot B, each).
Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (± 5 %).
4) Measured using 5 m screened motor cables at rated load and rated frequency.
5) Enclosure types A2 + A3 can be converted to IP21 using a conversion kit. See also Mechanical mounting and IP21/Type 1 enclosure kit in the Design Guide.
6) Enclosure types B3 + B4 and C3 + C4 can be converted to IP21 using a conversion kit. See also Mechanical mounting and IP21/Type 1 enclosure kit in the Design Guide.
Technical specifications for VLT® Low Harmonic Drive, VLT® Advanced Active Filter AAF 006 and VLT® 12-pulse
Please see the VLT® High Power Drive Selection Guide.
Technical specifications for VLT® Low Harmonic Drive, VLT® Advanced Active Filter AAF 006 and VLT® 12-pulse
Please see the VLT® High Power Drive Selection Guide.
Technical specifications for VLT® Low Harmonic Drive, VLT® Advanced Active Filter AAF 006 and VLT® 12-pulse
Please see the VLT® High Power Drive Selection Guide.
Technical specifications for VLT® Low Harmonic Drive, VLT® Advanced Active Filter AAF 006 and VLT® 12-pulse
Please see the VLT® High Power Drive Selection Guide.
Technical specifications for VLT® Low Harmonic Drive, VLT® Advanced Active Filter AAF 006 and VLT® 12-pulse
Please see the VLT® High Power Drive Selection Guide.
IP21
IP55
IP66
IP00
IP20
IP21
IP54
IP55
IP66
IP20
IP21
IP54
IP55
IP66
IP00
IP20
IP21
IP54
IP55
HO NO
PK25 0.25
PK37 0.37
PK55 0.55
A4/A5
A4/A5
PK75 0.75 A2 A2
A4/A5
A4/A5
A2
P1K1 1.1 A2
P1K5 1.5 A3 A3 A5 A5
A3 A5
P2K2 2.2
P3K0 3.0
A3 A3 A5 A5
P3K7 3.7
P4K0 4.0 A2 A2 A4/A5
P5K5 3.7 5.5 A3 A3 A5 A5 A3 A5
A3 A3 A5 A5
P7K5 5.5 7.5 B3 B1 B1 B1
P11K 7.5 11
P15K 11 15 B2 B2 B2 B3 B1 B1 B1 B3 B1 B1 B1
B4
P18K 15 18.5 B2 B2
B4
P22K 18.5 22 C1 C1 C1
C3 B2 B2 B2 B2 B2 B2
P30K 22 30 B4 B4
P37K 30 37
C4 C2 C2 C2
P45K 37 45 C1 C1 C1 C1 C1 C1
C3 C3 C3
P55K 45 55 C2 C2
P75K 55 75
C4 C2 C2 C2 C4 C2 C2 C2
P90K 75 90
N75K 55 75
N90K 75 90 D1h D1h
N110 90 110 D1h D1h D3h D5h D5h
N132 110 132 D3h D5h D5h D6h D6h
N160 132 160 D6h D6h
N200 160 200 D2h D2h
N250 200 250 D4h D7h D7h D2h D2h
D8h D8h D4h D7h D7h
N315 250 315 D8h D8h
N400 315 400
P315 250 315
P355 315 355
P400 355 400 E2 E1 E1
P450 400 450
P500 450 500
E2 E1 E1
P560 500 560
F1/F3 F1/F3
P630 560 630
P710 630 710
P800 710 800 F1/F3 F1/F3
F2/F4 F2/F4
P900 800 900
P1M0 900 1000
P1M2 1000 1200 F2/F4 F2/F4
P1M4 1200 1400
IP21
IP55
IP66
IP21
IP55
IP66
■ IP21 with upgrade kit – available in US only
PK25 0.25
■ IP54/Type 12
PK37 0.37
PK55 0.55
■ IP55/Type 12
PK75 0.75 ■ IP66/NEMA 4X
P1K1 1.1 A3 A3 A5 A5
P1K5 1.5
P2K2 2.2
P3K0 3.0 B1 B1 B1
P3K7 3.7
P5K5 5.5
P7K5 7.5 B2 B2 B2 B1 B1 B1
P11K 11 B2 B2 B2
P15K 15 C1 C1 C1
P18K 18.5 C1 C1 C1
P22K 22 C2 C2 C2
P37K 37 C2 C2 C2
E 12p
12p
B3 B4 C3 C4
B4 IP20 C3 IP20
Please see the VLT® AQUA Drive Design Guide for other frames, available at http://vlt-drives.danfoss.com/Support/Technical-Documentation-Database/.
Frame A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4
IP21/IP55/ IP21/IP55/
Enclosure IP20 IP21 IP20 IP21 IP55/IP66 IP20 IP20
IP66 IP66
H mm
Height of back plate 268 375 268 375 390 420 480 650 399 520 680 770 550 660
H1 mm 374 – 374 – – – – – 420 595 – – 630 800
With de-coupling plate for fieldbus cables
H2 mm 254 350 257 350 401 402 454 624 380 495 648 739 521 631
Distance to mounting holes
W mm 90 90 130 130 200 242 242 242 165 230 308 370 308 370
W1 mm
With one C option 130 130 170 170 – 242 242 242 205 230 308 370 308 370
W2 mm 150 150 190 190 – 242 242 242 225 230 308 370 308 370
With two C options
W3 mm 70 70 110 110 171 215 210 210 140 200 272 334 270 330
Distance between mounting holes
D mm
Depth without option A/B 205 207 205 207 175 195 260 260 249 242 310 335 333 333
D1 mm – – – – 206 224 289 290 – – 344 378 – –
With mains disconnect
D2 mm 220 222 220 222 175 195 260 260 262 242 310 335 333 333
With option A/B
I (air space inlet)
cooling
mm 100 100 100 100 100 100 200 200 200 200 200 225 200 225
Air
O (air space outlet) 100 100 100 100 100 100 200 200 200 200 200 225 200 225
mm
13.5/
Weight (kg) 4.9 5.3 6.6 7 9.7 23 27 12 23.5 45 65 35 50
14.2
W3
Air space outlet
O
W W1 W2 Air space
outlet
Width
H2 H H1
Height Height Height
D D2
Depth
D1 Depth
A H
H1 Height
Height
Door swing
W
Width
C1 C2
D1h/D2h D3h/D4h C2
C1
Air space inlet C1
C2
C2
Air space inlet I
D Air space inlet
Depth
Please see the VLT® High Power Design Guide for other frames, available at http://vlt-drives.danfoss.com/Support/Technical-Documentation-Database/.
H mm
Height of back plate 901 1107 909 1122 1324 1665 1978 2284
H1 mm 844 1050 844 1050 1277 1617 1931 2236
Height of product
W mm 325 420 250 350 325 325 420 420
I (air space inlet) mm 225 225 225 225 225 225 225 225
Air cooling
O (air space outlet) mm 225 225 225 225 225 225 225 225
102 m3/hr 204 m3/hr 102 m3/hr 204 m3/hr 102 m3/hr 204 m3/hr
C1 (60 cfm) (120 cfm) (60 cfm) (120 cfm) (60 cfm) (120 cfm)
420 m3/hr 840 m3/hr 420 m3/hr 840 m3/hr 420 m3/hr 840 m3/hr
C2 (250 cfm) (500 cfm) (250 cfm) (500 cfm) (250 cfm) (500 cfm)
C1 C2
C1 C2
D7h/D8h
D5h/D6h
C1
C1
C1
C1
C2
C2
H
H1 Height
Height
A B C D
W
Width
F-frame E1-frame
D1 Depth D1 Depth
Air space inlet C1
D Depth D Depth
Please see the VLT® High Power Design Guide for other frames, available at http://vlt-drives.danfoss.com/Support/Technical-Documentation-Database/.
Frame E1 E2 F1 F3 F2 F4
(412 cfm)
340 m3/hr 255 m3/hr
C1 (200 cfm) (150 cfm) IP54/NEMA 12
525 m3/hr
(309 cfm)
C2
E2-frame
Dimension and air flow for VLT® Low Harmonic Drive and VLT® 12-pulse
Please see the VLT® High Power Drive Selection Guide.
VLT® PROFIBUS DP MCA 101 VLT® PROFINET MCA 120 The VLT® MCA 121 offers advanced features as:
Built-in high performance switch enabling
Operating the frequency converter via a field- VLT® PROFINET MCA 120 uniquely combines line-topology, and eliminating the need for
bus enables you to reduce the cost of your sys- the highest performance with the highest de- external switches
tem, communicate faster and more efficiently, gree of openness. The MCA120 gives the user Advanced switch and diagnoses functions
and benefit from an easier user interface. access to the power of Ethernet. The option is Built-in web server
designed so that many of the features from the E-mail client for service notification
VLT® PROFIBUS DP MCA 101 provides wide PROFIBUS MCA 101 can be reused, minimising Unicast and Multicast communication
compatibility, a high level of availability, user effort to migrate PROFINET, and securing
support for all major PLC vendors, and the investment in PLC program. Ordering number
compatibility with future versions 130B1119 standard, 130B1219 coated
Fast, efficient communication, transpa- Other features:
rent installation, advanced diagnosis and Built-in web server for remote diagnosis and
parameterisation and auto-configuration of reading out of basic drive parameters
process data via GSD-file Support of DP-V1 Diagnostic allows easy, VLT® Modbus TCP MCA 122
A-cyclic parameterisation using fast and standardized handling of warning Modbus TCP is the first industrial Ethernet
PROFIBUS DP-V1, PROFIdrive or Danfoss and fault information into the PLC, impro- based protocol for automation. The VLT® Mod-
FC profile state machines, PROFIBUS DP-V1, ving bandwidth in the system bus TCP MCA 122 connects to Modbus TCP
Master Class 1 and 2 based networks. It is able to handle connec-
PROFINET encompasses a suite of messages tion interval down to 5 ms in both directions,
Ordering number and services for a variety of manufacturing positioning it among the fastest performing
130B1100 standard, 130B1200 coated automation applications, including control, Modbus TCP devices in the market. For master
configuration and information. redundancy it features hot swapping between
two masters.
Ordering number
VLT® DeviceNet MCA 104 130B1135 standard, 130B1235 coated Other features:
VLT® DeviceNet MCA 104 offers robust, Built-in web-server for remote diagnosis
efficient data handling thanks to advanced and reading out basic drive parameters
Producer/Consumer technology. VLT® EtherNet/IPMCA 121 An e-mail notificator can be configured
for sending an e-mail message to one or
This modern communications model offers Ethernet is the future standard for communica- several receivers, if certain warnings or
key capabilities that let you effectively tion at the factory floor. The VLT® EtherNet/ alarms occurs, or has cleared again
determine what information is needed and IPMCA 121 is based on the newest technology
when available for industrial use and handles even Ordering number
Benefit also from ODVA’s strong conform- the most demanding requirements. EtherNet/ 130B1196 standard, 130B1296 coated
ance testing policies, which ensure that IPextends commercial off-the-shelf Ethernet to
products are interoperable the Common Industrial Protocol (CIP™) – the
same upper-layer protocol and object model
Ordering number found in DeviceNet.
130B1102 standard, 130B1202 coated
VLT® General Purpose I/O VLT® Analog I/O Option Uses Safe Stop function, which is approved
in accordance with SIL 2 IEC 61508
MCB 101 MCB 109
This I/O option offers an extended number of This analogue input/output option is easily Ordering number
control inputs and outputs: fitted in the frequency converter for upgrading NA standard, 130B1137 coated
to advanced performance and control using
3 digital inputs 0-24 V: the additional in/outputs.This option also up-
Logic ‘0’ < 5 V; Logic ‘1’ > 10V grades the frequency converter with a battery VLT® Sensor Input Card
2 analogue inputs 0-10 V: back-up supply for the frequency converter’s
Resolution 10 bit plus sign built-in clock. This provides stable use of all MCB 114
2 digital outputs NPN/PNP push pull frequency converter clock functions as timed The option protects the motor from being
1 analogue output 0/4-20 mA actions etc. overheated by monitoring the bearings and
Spring loaded connection windings temperature in the motor. Both limits
3 analogue inputs, each configurable as as well action are adjustable, and the individual
Ordering number both voltage and temperature input sensor temperature is visible as a read-out on
130B1125 standard, 130B1212 coated Connection of 0-10 V analogue signals as the display or by fieldbus.
well as PT1000 and NI1000 temperature
inputs Protects the motor from overheating
3 analogue outputs each configurable as Three self-detecting sensor inputs for 2 or 3
VLT® Relay Option MCB 105 0-10 V outputs wire PT100/PT1000 sensors
Makes it possible to extend relay functions Incl. back-up supply for the standard clock One additional analogue input 4-20 mA
with 3 additional relay outputs. function in the frequency converter
Ordering number
Max. terminal load: The back-up battery typically lasts for 10 years, 130B1172 standard, 130B1272 coated
AC-1 Resistive load ........................... 240 V AC 2 A depending on environment.
AC-15 Inductive
load @cos fi 0.4 ................................240 V AC 0.2 A Ordering number
DC-1 Resistive load ..............................24 V DC 1 A 130B1143 standard, 130B1243 coated VLT® Extended Cascade
DC-13 Inductive Controller MCO 101
load @cos fi 0.4 .................................. 24 V DC 0.1 A
Easily fitted and upgrades the built-in cascade
Min. terminal load:
VLT® PTC Thermistor Card controller to operate more pumps and more
DC 5 V .......................................................................10 mA MCB 112 advanced pump control in master/follower
mode.
Max switch rate at rated
load/min. load ............................... 6 min-1/20 sec-1 With the VLT® PTC Thermistor Card MCB 112,
Protects control cable connection the VLT® AQUA Drive FC 202 enables improved Up to 6 pumps in standard cascade setup
Spring-loaded control wire connection surveillance of the motor condition compared Up to 5 pumps in master/follower setup
to the built-in ETR function and thermistor Technical specifications:
Ordering number terminal. See VLT® Relay Option MCB 105
130B1110 standard, 130B1210 coated
Protects the motor from overheating Ordering number
ATEX approved for use with Ex d and Ex e 130B1118 standard, 130B1218 coated
motors (EX e only FC 302)
Ordering number
130B1108 uncoated, 130B1208 coated
USB in the door kit F frame top entry kit Common motor terminal kits
Available on all frame sizes, this USB extension motor cables The common motor terminal kits provide the
cord kit allows access to the drive controls via bus bars and hardware required to connect the
To use this kit, the drive must be ordered with
laptop computer without opening the drive. motor terminals from the paralleled inverters
the common motor terminal option. The
The kits can only be applied to drives manu- to a single terminal (per phase) to accom-
kit includes everything to install a top entry
factured after a certain date. Drives built prior modate the installation of the motor-side top
cabinet on the motor side (right side) of the F
to these dates do not have the provisions to entry kit. This kit is equivalent to the common
frame VLT® drive.
accommodate the kits. Reference the following motor terminal option of a drive. This kit is not
table to determine which drives the kits can be required to install the motor-side top entry
applied to. kit if the common motor terminal option was
F-frame top entry kit specified when the drive was ordered.
mains cables This kit is also recommended to connect the
The kits include everything required to install a output of a drive to an output filter or output
top entry section onto the mains side (left side) contactor. The common motor terminals
of a Danfoss F-frame VLT® frequency converter. eliminate the need for equal cable lengths
from each inverter to the common point of the
output filter (or motor).
Enclosure with 304 stainless Space heaters ing includes a power outlet for temporarily
powering laptop computers or other devices.
steel back-channel and thermostat Available in two voltages:
For additional protection from corrosion in Mounted on the cabinet interior of D and F
harsh environments, units can be ordered in frames, space heaters controlled via automatic 230 V, 50 Hz, 2.5 A, CE/ENEC
an enclosure that includes a stainless steel thermostat prevents condensation inside the 120 V, 60 Hz, 5 A, UL/cUL
back-channel, heavier plated heatsinks and an enclosure.
upgraded fan.
This option is recommended in salt-air environ- The thermostat default settings turn on the RFI filters
ments near the ocean. heaters at 10°C (50° F) and turn them off at
15.6°C (60° F). VLT® Series drives feature integrated Class A2
RFI filters as standard. If additional levels of
RFI/EMC protection are required, they can be
Mains shielding obtained using optional Class A1 RFI filters,
Lexan® shielding mounted in front of incom-
Cabinet light with which provide suppression of radio frequency
ing power terminals and input plate to protect power outlet interference and electromagnetic radiation in
from accidental contact when the enclosure accordance with EN 55011.
A light can be mounted on the cabinet
door is open. interior of F frames to increase visibility during On F-frame drives, the Class A1 RFI filter re-
servicing and maintenance. The light hous- quires the addition of the options cabinet.
Marine use RFI filters are also available.
Available on F frame. Enables the Pilz Relay to Provide 3-phase power for electric cooling Additional external temperature monitors:
fit in the F frames without requiring an option blowers often required for larger motors. This option is provided in case you need
cabinet. The Relay is used in the external tem- Power for the starters is provided from the load more than the MCB114 and MCB 112 provi-
perature monitoring option. If PTC monitoring side of any supplied contactor, circuit breaker, des.
is required, the MCB 112 PTC thermistor option or disconnect switch and from the input side
must be ordered. of the Class 1 RFI filter (if an RFI filter option is
ordered). Power is fused before each motor
starter, and is off when the incoming power to
the drive is off. Up to two starters are allowed
Emergency Stop with Pilz (one if a 30-amp, fuse-protected circuit is
Safety Relay ordered). Integrated into the drive’s safe-stop
circuit.
Includes a redundant 4-wire emergency-stop
pushbutton mounted on the front of the Unit features include:
enclosure and a Pilz relay that monitors it in Operation switch (on/off)
conjunction with the drive’s safe-stop circuit Short-circuit and overload protection with
and contactor position. Requires a contactor test function
and the F frame options cabinet. Manual reset function
-/- 1 69
Ordering typecode
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19]
FC- – – – – – – – – – – – – – – – CX – X – XX –
[1] Application (character 4-6) [3] AC Line Voltage (character 11-12) IP54 / Type 12 with space heater, thermostat,
202 VLT® AQUA Drive FC 202 S2 1 x 200/240 V AC (1.1 – 22 kW) R5X light and IEC
230 V power outlet (F frame only)
[2] Power size (character 7-10) T2 3 x 200/240 V AC (0.25 – 45 kW)
IP21 / Type 1 with space heater, thermostat,
PK25 0.25 kW / 0.33 HP S4 1 x 380/480 V AC (7.5 – 37 kW) R2A light and NAM,
PK37 0.37 kW / 0.50 HP T4 3 x 380/480 V AC (0.37 – 1000 kW) 115 V power outlet (F frame only)
PK55 0.55 kW / 0.75 HP T6 3 x 525/600 V AC (0.75 – 90 kW) IP54 / Type 12 with space heater, thermostat,
PK75 0.75 kW / 1.0 HP T7 3 x 525/690 V AC (11 – 1400 kW) R5A light and NAM,
115 V power outlet (F frame only)
P1K1 1.1 kW / 1.5 HP [4] Enclosure (character 13-15)
Special designs:
P1K5 1.5 kW / 2.0 HP For cabinet mounting:
NEMA 3R Ready IP54 – to be used with the
P2K2 2.2 kW / 3.0 HP IP00/Chassis E5S
E00 NEMA 3R cover (D1h and D2h only)
(frame E2)
P3K0 3.0 kW / 4.0 HP P20 IP20 (frame B4, C3, C4 – with back plate)
P3K7 3.7 kW / 5.0 HP IP00/Chassis with stainless steel
C00 IP21 / Type 1 with mains shield
back-channel (frame E2)
P4K0 4.0 kW / 5.5 HP E2M (frame D1h, D2h, D5h, D6h, D7h, D8h, E1,
IP20/Chassis VLT® Low Harmonic Drive D13 + E9)
P5K5 5.5 kW / 7.5 HP E20 (frame A2, A3, B3, B4, C3, C4, D3h, D4h)
P7K5 7.5 kW / 10 HP IP21 / Type 1
Standalone: P21 (frame as E21 – with back plate)
P11K 11 kW / 15 HP
IP21 / Type 1 (frame B1, B2, C1, C2, D1h, D2h, IP54 / Type 12 with mains shield
P15K 15 kW / 20 HP E21 D5h, D6h, D7h, D8h, E1, F1, F2, F3, F4, E5M (frame D1h, D2h, D5h, D6h, D7h, D8h, E1,
VLT® Low Harmonic Drive D13, E9, F18) VLT® Low Harmonic Drive D13 + E9)
P18K 18.5 kW / 25 HP
P22K 22 kW / 30 HP E5D IP54 / Type 12 – D1h frame
IP55
P55
P30K 30 kW / 40 HP E3R NEMA 3R (US only) (frame as E55 – with back plate)
FC- – – – – – – – – – – – – – – – CX – X – XX –
VLT® 12-Pulse F8, F9, F10, F11, F12, F13 frames J External temperature monitoring
Fuses and load sharing terminals
B2 12-Pulse with Class A2 RFI A K Common motor terminals
(D frame IP20 and F3, F4, F9, F11, F14, F18 only)
B4 12-Pulse with Class A1 RFI L 5 A 24 V supply + common motor terminals
Load sharing terminals
BE 12-Pulse with RCD / A2 RFI D (B1, B2, C1, C2, D-frame only IP20 and F3, F4, F9, External temperature monitoring + common
M
BF 12-Pulse with RCD / A1 RFI F11, F14, F18 frames only) motor terminals
BG 12-Pulse with IRM / A2 RFI Mains disconnect + fuse 5 A 24 V supply + external temperature
3 N
(D, E and F3, F4, F9, F11, F14, F18 frame only) monitoring + common motor terminals
BH 12-Pulse with IRM / A1 RFI
4 Mains contactor + fuse (D frame only) [12] Special version (character 24-27)
[6] Braking and safety (character 18)
SXXX Latest released standard software
X No brake IGBT Mains disconnect, fuse and load sharing
5 (Not available on F18 frame) [13] LCP language (character 28)
B Brake IGBT
Mains disconnect + contactor + fuse Standard language package including
Safe Stop with Pilz Safety Relay E
C (D, E and F3, F4, F9, F11, F14, F18 frame only) X English, German, French, Spanish, Danish,
(frame F1, F2, F3, F4) Italian, Finnish and others
Circuit breaker + fuse
Safe Stop with Pilz Safety Relay J (D, E and F3, F4, F9, F11, F14, F18 frame only) Contact factory for other language options
D and brake IGBT
(frame F1, F2, F3, F4) Mains circuit breaker, contactor and fuses [14] Fieldbus (character 29-30)
F (F3, F4, F9, F11, F14, F18 frame only) AX No option
Safe Stop with Pilz Safety Relay and
E regeneration terminals Mains disconnect, contactor, loadsharing A0 VLT® PROFIBUS DP V1 MCA 101
(frame F1, F2, F3, F4) G terminals and fuses
(F3, F4, F9, F11, F14, F18 frame only) A4 VLT® DeviceNet MCA 104
T Safe Stop without brake AL VLT® PROFINET MCA 120
Mains circuit breaker, contactor, loadsharing
R Regeneration terminals (D and F frame only) H terminals and fuses AN VLT® EtherNet/IPMCA 121
S Regeneration terminals and brake chopper (F3, F4, F9, F11, F14, F18 frame only)
AQ VLT® Modbus TCP MCA 122
U Brake IGBT plus Safe Stop Mains circuit breaker, loadshare and fuses [15] Application 1 (character 31-32)
K
F3, F4, F18 frames (F3, F4, F9, F11, F14, F18 frame only)
BX No application option
IEC Emergency Stop Pushbutton Cable connection cabinet
M T BK VLT® General Purpose MCB 101
(includes Pilz Relay) (D frame only)
BP VLT® Relay Option MCB 105
IEC Emergency Stop Pushbutton with brake W Cable connection cabinet and fuse
N IGBT and brake terminals (D frame only) B0 VLT® Analog I/O Option MCB 109
(includes Pilz Safety Relay) [10] Hardware option A (character 22) B2 VLT® PTC Thermistor Card MCB 112
IEC Emergency Stop Pushbutton with X Standard cable entries B4 VLT® Sensor Input Card MCB 114
P regeneration terminals O Metric cable entries
(includes Pilz Safety Relay) VLT® Extended Cascade Controller
BY MCO 101
S US cable entries
[7] LCP Display (character 19) [16] Application 2 (character 33-34)
F1, F2, F3, F4, F10, F11, F12, F13 and F18 frames:
X Blank faceplate, no LCP installed X No option
E 30 A fuse protected power terminals
N Numerical Local Control Panel (LCP 101)
30 A fuse protected power terminals and VLT® Advanced Cascade Controller
F 5
G Graphical Local Control Panel (LCP 102) 2.5-4 A manual motor starter MCO 102
D frames IP21/54 only R VLT® Extended Relay Card MCB 113
30 A fuse protected power terminals and
G
J No Local Control Panel + USB through door 4-6.3 A manual motor starter [19] Control Power Backup Input (character 38-39)
Numerical Local Control Panel (LCP 101) 30 A fuse protected power terminals and DX No DC input installed
K H
+ USB through door 6.3-10 A manual motor starter
D0 VLT® 24 V DC Supply Option MCB 107
Graphical Local Control Panel (LCP 102) 30 A fuse protected power terminals and
L J
+ USB through door 10-16 A manual motor starter 1) reduced motor cable length
[8] PCB Coating – IEC 721-3-3 (character 20) K Two 2.5-4 A manual motor starters Please beware that not all combinations
X Standard coated PCB Class 3C2 L Two 4-6.3 A manual motor starters are possible. Find help configuring your drive with the
online configurator found under:
C Coated PCB Class 3C3 M Two 6.3-10 A manual motor starters driveconfig.danfoss.com
R Coated PCB Class 3C3 + ruggedized N Two 10-16 A manual motor starters
[9] Mains input (character 21) [11] Hardware option B (character 23)
X No mains option X No adaptation
Mains disconnect Q Heat-sink access panel (D frame only)
1
(A4, A5, B1, B2, C1 and C2 frames only) F1, F2, F3, F4, F10, F11, F12, F13 and F18 frames:
7 Fuses (D, E and F frame only)
5 A 24 V supply (customer use) and
G
Mains disconnect and load sharing external temperature monitoring
8 (B1, B2, C1 and C2 frames only)
H 5 A 24 V supply (customer use)
Danfoss Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80, www.vlt-drives.danfoss.com, E-mail: info@danfoss.com