Professional Documents
Culture Documents
Gaurav Sant
Undergraduate Research Assistant
School of Civil Engineering
Purdue University
West Lafayette, IN 47907-1284
Email: gsant@purdue.edu
Phone: 765-494-5025
Fax: 765-496-1364
Pietro Lura
Assistant Professor
BYG DTU - Department Civil Engineering
Technical University of Denmark
Brovej, DTU - Building 118
2800 Kgs. Lyngby
Denmark
Email: plu@byg.dtu.dk
Phone: +45 45 25 17 58
Fax: +45 45 88 32 82
Number of Words: Abstract 203, Body 5515, 7 Figures 1750 = Total 7468
Submitted to the Transportation Research Board for possible presentation and publication
Date of Original Submission: July 30, 2005, Date of Final Submission: November 14, 2005
TRB 2006 Annual Meeting CD-ROM Paper revised from original submittal.
Sant, Lura, and Weiss Measurement of Volume Change in Cementitious Materials at Early Ages Page 2 of 19
ABSTRACT
Early-age cracking in concrete bridge decks, pavements, and superstructure elements has served
as the impetus for substantial research on early-age shrinkage in cementitious materials over the
last two decades. Much of this research has indicated how mixture proportions, constituent
materials, and construction operations can be altered to reduce the risk of cracking.
Unfortunately, many unrestrained shrinkage-testing protocols do not provide a comprehensive
picture of the early-age shrinkage exhibited by cementitious materials, especially those used in
higher strength concrete. In this paper, the authors review several early-age shrinkage testing
procedures. A testing protocol is presented to show how chemical shrinkage can be measured
using buoyancy measurements. A comparison of the measured autogenous shrinkage is made
using four measurement methods: a sealed membrane, a corrugated tube, a non-contact
measurement in a rigid mold, and the ASTM C157 standard. The results of the autogenous and
chemical shrinkage tests are compared with one another to fully describe early-age length
change. It is shown that through careful experimentation and interpretation, the results of these
tests can be completely correlated with one another. This can provide the end-user with reliable
test procedures to compare different paste compositions, different admixtures, and provides
inputs for models that quantify the cracking potential.
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Sant, Lura, and Weiss Measurement of Volume Change in Cementitious Materials at Early Ages Page 3 of 19
1.0 BACKGROUND
Over the last two decades, substantial research has been devoted to studying the
susceptibility of concrete to early-age cracking. The abundance of research on early-age
cracking has lead to a better understanding of the role of mixture proportions and to the
development of early-age* cracking simulation models [1,2]. Unfortunately however, shrinkage
measurements may not always be performed in a comprehensive manner. For example, Aïtcin
[3] illustrated that, while the standard ASTM procedure (C157 [4]) may be satisfactory for
measuring free shrinkage in high water-to-cement ratio (w/c) mixtures, difficulties arise when
this method is ‘blindly extended’ to low w/c mixtures†. These difficulties can be traced to the
self-desiccation of the cement paste which causes autogenous shrinkage during the first 24 hours,
before the concrete is demolded and the ASTM C157 measurements are begun. A simple
example of the consequence of not recording this early-age shrinkage is shown in Figure 1. It
can be seen that if the ASTM C157 procedure is followed (on a sealed paste specimen with a w/c
of 0.30) the shrinkage may be measured to be 860 µε‡ at 7 days, while a substantially larger
strain is measured if the measurements are begun 30 minutes after mixing§ (5130 µε at 7 days).
The actual magnitude of shrinkage that is important for describing restrained shrinkage and
cracking potential lies somewhere between these values.
0
Linear Shrinkage (µε)
-1000
ASTM C-157 (Sealed)
-2000 Autogenous Shrinkage
(Corrugated Tube Method)
-3000
-4000
-5000
ASTM C-157 (Sealed) + 24 Hour Offset
-6000
0 24 48 72 96 120 144 168
Age of Specimen (hours)
*
In this paper the phrase ‘early-age’ will be used loosely to refer to cement and concrete materials from the time of
mixing through the first seven days at standard room temperature. This is consistent with the definition of ACI 231.
†
‘Low w/c’ in this paper refers to pastes where substantial self-desiccation and autogenous shrinkage may take
place, which is typically a w/c of less than 0.42.
‡
µε will be used throughout this paper. To obtain strain you would multiply µε by 10-6.
§
It should be noted that the linear autogenous shrinkage shown in Figure 1 is obtained directly from the corrugated
mold without any corrections to account for the anisotropic behavior of the corrugated mold before set. The authors
will discuss this aspect of the test in greater detail in section 3.3.2 and indicate how to address anisotropy at that
point.
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Sant, Lura, and Weiss Measurement of Volume Change in Cementitious Materials at Early Ages Page 4 of 19
The primary reason for the differences in total shrinkage determined using the different
test methods is that shrinkage begins immediately as the water comes in contact with the cement,
as observed by Le Chatelier [5] over a century ago. As such, shrinkage tests can be sensitive to
the time at which they start. At this point it is helpful to clearly define two specific types of
shrinkage that will be discussed in this paper: chemical shrinkage and autogenous shrinkage [6].
Chemical shrinkage refers to “the volume reduction associated with the hydration reactions in a
cementitious material [6]” while autogenous strain is “the bulk strain of a closed, isothermal,
cementitious material system not subjected to external forces [6]”. Although autogenous strain
and autogenous shrinkage are synonyms when a net volume reduction occurs, the term
autogenous strain is more general since it enables expansions to also be considered.
While these definitions are relatively straightforward, their physical measurement and
relationship to concrete mixture design and structural analysis can be more difficult. For
example, shrinkage occurring before a rigid skeleton develops in the concrete is of little practical
significance in the problem of early-age cracking, since it does not result in residual tensile
stresses. However, as cementitious materials hydrate they begin to stiffen. The time at which
the fluid-like behavior of the cement paste gives way to a material with a rigid skeleton is
commonly referred to as ‘setting’ and is frequently measured using methods like the pin-
penetration (ASTM C-403M) and the Vicat test (ASTM C-191) [7,8]. The current ASTM tests
are related to the materials resistance to a mechanical pressure and, while simple to perform, they
are somewhat arbitrarily related to the physical structure of the material. While it may be
thought that setting time is somewhat trivial, it can have immense practical significance both for
determining the time to begin shrinkage measurement as well as to determine the time that
should be used for beginning computer simulations [9].
Figure 2 compares the results of chemical and autogenous shrinkage for a paste with a
w/c of 0.30. Initially, both specimens are fluid and the response of both test methods is very
similar. After setting, the shrinkage that is measured in a hardening sealed specimen (i.e., the
autogenous shrinkage) is much less than the chemical shrinkage, since the newly-formed
structure of the cement paste resists the volume change. The difference between the chemical
and autogenous shrinkage has been explained by the development of gas (vapor) filled voids that
form inside the paste [5]. The chemical shrinkage test enables water to enter the system after the
structure is formed (i.e., it is an open system) and measures the total volume change of the
cement paste, included the inner porosity. However the autogenous shrinkage test does not
permit the vapor filled space to be filled with water since it is sealed (i.e., a closed system), and
measures only the external volume change of the sealed cement paste. Although there is
agreement that the chemical and autogenous shrinkage diverge around the time of set, there is a
lack of a consistent standard to measure the response of these materials at early ages [1, 3, 10,
11, 12, 13].
This paper examines different techniques for measuring chemical and autogenous
shrinkage in low w/c pastes at early-ages. Specifically, this paper will:
• Review and compare testing procedures to measure chemical and autogenous shrinkage
in cementitious materials at early ages.
• Discuss the impact of specific features of the chemical shrinkage testing protocol on the
chemical shrinkage results.
• Compare results from four techniques for measuring autogenous shrinkage: the
membrane method, the corrugated tube method, the rigid form method, and ASTM C-
157 on sealed specimens.
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• Compare the divergence of chemical and autogenous shrinkage with ‘setting time’ as
measured using the Vicat test.
In addition this paper calls attention to the need for measuring shrinkage at very early ages
and it illustrates precautions that should be taken to acquire repeatable and reliable data of the
shrinkage response of pastes. This can be used to develop new testing protocols that fully
describe shrinkage for use in material comparison, database development, and determination of
model inputs.
0
Autogenous Shrinkage (Membrane Method)
Linear Shrinkage (µε)
-4000
-8000
-12000
-16000
FIGURE 2 A comparison of the chemical shrinkage (as measured using the buoyancy
method) and autogenous shrinkage (as measured using the membrane method) for a
mixture with a w/c of 0.30. Both chemical shrinkage and volumetric autogenous shrinkage
have been converted into linear shrinkage assuming isotropic deformations (i.e. dividing by
a factor 3). Every 20th data point is shown.
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of the extent of autogenous shrinkage that may occur in a concrete [10,11]. While chemical
shrinkage measurements in each of these tests followed similar concepts, it is only within the last
year that a standard testing procedure has been developed in North America for chemical
shrinkage tests [17].
The primary objective of any chemical shrinkage test is to quantify the change in volume
that occurs due to the hydration reactions. The chemical shrinkage is generally quantified by
measuring the amount of water that is sorbed by a saturated cement paste [18].
Two primary test methods have been reported in literature, tests that measure the volume
change of liquid in contact with the cement paste and tests that measure the change in buoyancy
(or weight) of an immersed cement paste specimen in contact with water. The volumetric
method is generally based on the change of water level in a capillary tube above a paste
specimen [16]. While this test method is economical, it is time consuming because the height of
the water needs to be measured at regular intervals; moreover, it is difficult to automate although
methods like the use of a photoelectric cell have been described by Buil [20] and summarized by
Geiker [16]. The second method is based on the change in density/buoyancy that occurs when
water is absorbed in the hydrating specimen. These methods have been described by Rey [19]
and summarized in English by Geiker [16]. This paper will utilize a density/buoyancy
measurement that will be described in greater detail in section 3.1.
It should be noted that, however apparently simple, these test methods have several
experimental difficulties that can result in spurious results. First, the thickness of the specimen
[11, 16] influences the results, since thicker specimens (especially specimens with a low w/c)
develop a low porosity and water can not travel fast enough to fill in the vapor-filled voids
created by chemical shrinkage. In addition, the water on the surface of the specimen could have
a different chemistry than the fluid in the pores, possibly resulting in leaching. Variations in the
sample temperature that occur during hydration may also influence results, especially if the
samples are large. Moreover, the cement pastes used should be deaired, since air bubbles
reaching the surface of the paste and leaving the sample would result in a change of submerged
weight. Some of these effects will be illustrated by experiments in this paper.
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an outer deformation. Another major source of error is osmosis through the membrane used in
volumetric measurements [24].
One advantage/disadvantage of the linear method is the need for firm anchorage of the
measuring points to the set cement paste. While this provides a clear indication of length to be
used as the original length, it prevents the measurements to be started before the cement paste
has set [25]. An additional problem is the risk of restraining the cement paste, especially in the
very first hours after setting. At early-ages the cement paste may be too weak to overcome the
friction against a rigid mold; however this problem can be reduced by lubricating the mold.
Bleeding may also influence the linear measurement of autogenous strain. After setting, the
bleed water may be reabsorbed by the cement paste and reduce the autogenous shrinkage or even
cause expansion [11].
Jensen and Hansen [26] developed a special, corrugated mold system, which combines
the advantages of linear and volumetric measurement of autogenous strain. Before set, the lack
of longitudinal stiffness of the corrugated mold transforms the volumetric strain into a linear
strain, and after set a normal, linear strain is measured. In this way, it is possible to start linear
measurements directly after casting.
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Balance
Hook
Monofilament
Line
Crystallization
Dish
Paraffin oil
Water
Paraffin
Oil
Water or
Sample Pore
Solution
Paste
Sample
Wire Mesh
Holder
(a) (b)
The crystallization dish was positioned on a stainless steel mesh platform that was
suspended with monofilament multi-purpose fishing string lines from a steel hook (Figure 3b).
The hook was connected to a string and suspended from the high-precision balance plate. The
crystallization dish was then gently lowered into a plastic container filled with paraffin oil (i.e.,
the container included approximately 5 liters of paraffin oil). To maintain the sample
temperature constant, the container of paraffin oil was submerged in a temperature regulated
water bath at 23±0.2°C with water circulation, which contained approximately 25 liters of
distilled water. The majority of surface of the bath was covered with an acrylic plastic lid to
reduce evaporation.
The balance sensitivity was 0.1 mg which resulted in a nominal accuracy on the
measured chemical shrinkage of about 2⋅10-6 ml/gcem, considering the typical sample sizes used
in this study. The actual uncertainty on the measurements is approximately 10 times higher,
being dominated by a number of factors, including vibrations in the water bath and uncertainty
on the density of the paraffin oil. The balance was placed on a massive weighing table to
minimize vibrations.
The submerged weight of the sample was recorded automatically every 5 minutes from
the time the specimen was placed in the bath (30 minutes after the addition of water to the dry
cement during mixing). Equation 1 describes how the chemical shrinkage was calculated
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where ∆Vpaste (ml) is the volume change of the paste, gcem (g) is cement content by mass of the
cement paste, Wsub(t) (g) is the submerged weight of the paste at time t, Wsub(30) (g) is the initial
submerged weight of the paste 30 minutes after water addition, and ρpar (g/ml) is the density of
the paraffin oil in the buoyancy bath (i.e., measured to be 850 kg/m3 at 23ºC). Chemical
shrinkage measurements will be generally presented in this paper as volume change per gram of
cement in the mixture (ml/gcem).
Paraffin oil
Water
Sample
LVDT
Sample Holder
(a) (b)
The membranes were cleaned and any lubricants were removed with a paper towel. After
cleaning, the membranes were filled with cement paste. The filled membrane was tightly closed
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with a knot, paying careful attention to avoid the entrapment of air bubbles. The excess part of
the membrane was then cut off and a monofilament line was tied to the sample. The line,
approximately 400 mm long, was tied to a stainless steel hook. The sample was then gently
lowered into a plastic container filled with paraffin oil that was placed in the temperature
regulated water bath described in section 3.1.
The weighing accuracy of the balance results in a nominal accuracy on the measured
strain of 0.5 µε, considering typical sample sizes and isotropic deformations. The actual
uncertainty on the measurements is about 10 times higher, being dominated by a number of
factors, including vibrations induced by the water circulation in the water bath.
The submerged weight of the sample was automatically recorded every 5 minutes from
about 30 minutes after water addition up to a few days. Volumetric strain (εVol) of a cement
paste can be calculated from the submerged weight change according to the following procedure:
where ∆Vpaste(t) (ml) is the volume change of the paste at time t, Vpaste(30) (ml) is the initial
volume of the paste, Wsub(t) (g) is the submerged weight of the paste at time t, Wsub(30) (g) is the
initial submerged weight of the paste, and ρpar [g/ml] is the density of the paraffin oil in the
buoyancy bath. The initial weight and volume are taken 30 minutes after the addition of water to
the mixer.
Volumetric strain is converted to linear strain (εLin) using equation 3 and assuming
isotropic deformations:
ε Vol
ε Lin = (3)
3
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on the chamber. A solution of water and the chemical admixtures was introduced into the
chamber in the evacuated condition through the valve. The valve was then closed and the
chamber was placed in a commercial paint shaker at which time the system was shaken (i.e.,
mixed) for five minutes. The cement paste slurry was then placed in the molds using a
combination external vibration as described in section 3.
It should be noted that the pastes used in the corrugated tube method were initially
prepared following the vacuum method. However, the larger volume of paste required for this
test made this a cumbersome procedure and comparisons were therefore made between the
deaired mixing procedure and the ASTM C-305 [31] procedure. Virtually identical results were
obtained from the corrugated tube for mixtures prepared using both procedures and as a result
the corrugated tube was subsequently prepared using ASTM C-305 procedures.
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absorbed in a thicker specimen, as such the pores would not be filled with water. In the present
study, a 25 g and 200 g specimen were removed from the water bath and glass dish at an age of
24 hours and crushed. The crushed particles were weighed immediately after crushing (i.e., 24
hours) and immersed in water before being reweighed at an age of 48 hours. It was observed
that the 200 g specimen absorbed nearly 0.013 grams of water per gram of cement between 24
and 48 hours while the 25 g specimen only absorbed 0.007 grams of water per gram of cement
during the same time. These absorptions were both 0.003 grams less than the water absorption
that may be anticipated (Figure 5a) and it is believed that this difference exists due to the
uncertainty in measuring the water absorption on the surface of the crushed particles. This
however appears to confirm that water was limited from filling the pores in the thicker specimen
(200 g) at early ages, resulting in the chemical shrinkage voids not being completely water filled.
Chemical Shrinkage (ml/gcem)
0.04
0.03 0.03
0.02 0.02
W/C = 0.30 - 25 g
W/C = 0.30 10g DI Water
0.01 25 g ( ~ 3 mm) 0.01
10g CH-P. Soln.
50 g ( ~ 6 mm) 10g P. Soln.
200 g (~ 24 mm) 40g DI Water
0.00 0.00
0 6 12 18 24 30 36 42 48 0 6 12 18 24 30 36 42 48
Age of Specimen (hours) Age of Specimen (hours)
(a) (b)
0.004
Shrinkage (ml/gcem/hr)
I II III IV V
Rate of Chemical
0.003
W/C = 0.30 - 25 g
0.002 10g DI Water
10g CH-P. Soln.
10g P. Soln.
0.001 40g DI Water
0.000
0 6 12 18 24 30 36 42 48
Age of Specimen (hours)
(c)
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In addition to determining the influence of the thickness of the specimen on the measured
chemical shrinkage, Figure 5b shows the influence of the composition of the fluid that is ponded
on the chemical shrinkage specimen. To do this, a simulated pore solution (0.15 KOH + 0.05
NaOH solution, pH 13.30 or lime (CH) saturated 0.15 KOH + 0.05 NaOH solution, pH 13.27)
was prepared and ponded on the specimen in place of the deionized water (DI, pH 7.65). It can
be seen that the specimen with lime saturated pore solution shows a slight retardation as
compared with the one ponded with deionized water and the pore solution without lime shows a
slightly slower reaction. In addition to altering the composition of the ponding fluid, the amount
of the fluid was altered by adding 40 grams of deionized water (instead of 10 grams) to one
series of specimens. It can be seen that the specimen with a large volume of ponding solution
shows more chemical shrinkage initially as well as a more rapid rate of reaction. Each of these
observations is consistent with the idea that the composition of the ponding solution on the
specimen will change during the test to try to become similar to the internal pore solution. A
larger, less similar ponding solution could act to dilute the pore solution, further accelerating the
initial reactions. While further work is needed to fully understand the influence of the ponding
solution on chemical shrinkage, it is clear from these few experiments that it can alter the
magnitude of chemical shrinkage, especially if the chemical shrinkage measurements are begun
at a very early age.
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Sant, Lura, and Weiss Measurement of Volume Change in Cementitious Materials at Early Ages Page 15 of 19
-750
-1000 0.20
-1250
-1500 0.30
0 24 48 72 96 0 3 6 9 12 15 18 21 24
Age of Specimen (hours) Age of Specimen (hours)
(a) (b)
FIGURE 6 a) Comparison of the Autogenous Shrinkage Strain Measured using the Four
Different Testing Protocols (ASTM C-157, Membrane, Corrugated Tube, and Rigid
Form)** and b) Comparison of the Vertical Deformation Measured in the Rigid Mold Using
the Laser and the Computed Vertical Deformation Assuming All the Deformation at Early
Ages Occurs in the Vertical Direction
**
Note – Each test was zeroed at an estimated set time. The corrugated tube and rigid form methods were zeroed at 6.1 hours
which corresponds to the time of set as determined from the Vicat test. The membrane method was zeroed to the time at which it
diverged from the chemical shrinkage (Fig. 7) which corresponds to an age of approximately 7.9 hours. The ASTM C-157
Method was assumed to have a strain of 680 µε at 24 hours based on the corrugated tube measurements.
TRB 2006 Annual Meeting CD-ROM Paper revised from original submittal.
Sant, Lura, and Weiss Measurement of Volume Change in Cementitious Materials at Early Ages Page 16 of 19
-4000
W/C = 0.30
-6000 Chemical
Autogenous
(Membrane)
-8000
0 3 6 9 12 15 18
Age of Specimen (hours)
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interesting observation can be made. For the specimens in the rigid form, the volume
change that occurs prior to the time of set (i.e., solid skeleton formation) occurs in the
vertical direction. This may have an important role in relating the volumetric test method
with other shrinkage test methods that are based on a linear length change. All of the test
methods show a reasonable correlation (Fig 6.) after setting.
• The divergence of measurements of chemical and autogenous shrinkage at early ages can
provide a measure of the time at which a solid skeleton forms. The divergence occurs
around the time of final set according to the Vicat test.
8.0 ACKNOWLEDGEMENTS
The authors gratefully acknowledge support phases of this research which has come from
Degussa chemical corp., the Center for Advanced Cement Based Materials and the Danish
Technical Scientific Research Council (STVF). The authors also thank Mette Geiker for her
helpful suggestions for improving this manuscript.
9.0 REFERENCES
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21 Buil, M., Studies of the shrinkage of hardening cement paste, (in French), (1979) D.Eng.
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