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  • Process Plant Startup & Commissioning Checklist

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    The document outlines the key steps for starting up and commissioning a process plant, including: verifying equipment maintenance, performing inspections and tests of tanks, lines, instruments, valves and other equipment, ensuring availability of utilities and fuels, pre-commissioning individual units, conducting no-load and start-up tests of pumps, motors and other equipment, lining up the reactor and other process equipment, checking product quality and yields, and applying any necessary parameter corrections to optimize performance.

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    Process Plant Start-Up & Commissioning

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    The document outlines the key steps for starting up and commissioning a process plant, including: verifying equipment maintenance, performing inspections and tests of tanks, lines, instruments, valves and other equipment, ensuring availability of utilities and fuels, pre-commissioning individual units, conducting no-load and start-up tests of pumps, motors and other equipment, lining up the reactor and other process equipment, checking product quality and yields, and applying any necessary parameter corrections to optimize performance.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    4K views1 page

    Process Plant Startup & Commissioning Checklist

    Uploaded by

    scribd19711
    The document outlines the key steps for starting up and commissioning a process plant, including: verifying equipment maintenance, performing inspections and tests of tanks, lines, instruments, valves and other equipment, ensuring availability of utilities and fuels, pre-commissioning individual units, conducting no-load and start-up tests of pumps, motors and other equipment, lining up the reactor and other process equipment, checking product quality and yields, and applying any necessary parameter corrections to optimize performance.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
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    Process Plant Start-Up & Commissioning

    I. Introduction
    II. Process Plant configuration
    III. Post maintenance inspection of Equipment condition
    IV. Checklist for controlling maintenance activities
    V. Verification / validating equipment maintenance completion.
    VI. Visual / physical checks.
    VII. Cleaning storage tanks / vessels
    VIII. Leak tests
    IX. Pressure testing
    X. Instrument performance / control checks
    XI. Safety Valves / Relief valves checking
    XII. Plant line-up
    XIII. De-blinding activities
    XIV. Utility availability checks
    XV. Steam / Air / Power system checking
    XVI. Fuel Availability / line checks
    XVII. Refrigerant system checks
    XVIII. Solvent system checks
    XIX. Pre-commissioning of units as per Standard Operating Procedure
    XX. No load testing of Pumps / Motors / Compressors / turbines
    XXI. Start-up – cold circulation
    XXII. Warming up
    XXIII. Feed heater line up
    XXIV. Reactor line-up after catalyst checking
    XXV. Lining out the process
    XXVI. Checking feed / product quality
    XXVII. Automatic control checks.
    XXVIII. Checking yield pattern / product quality
    XXIX. Applying parameter corrections
    XXX. Line up DIDC system.
    Discussion / Summing up

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