Professional Documents
Culture Documents
Service Manual
Tenth Edition
November 1997
Copyright, 1997, AVL Scientific Corporation. All rights reserved. Unless otherwise noted, no part of this
publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into
any language in any form without the written permission of AVL Scientific Corporation.
Printed in USA
US0285 REV K
ii
Important Information!
This Operator´s Manual contains important warnings and safety information to be observed by the
user.
This instrument is only intended for one area of application which is described in the instruc-
tions. The most important prerequisites for application, operation and safety, are explained to
ensure smooth operation. No warranty or liability claims will be covered if the instrument is
applied in areas other than those described or if the necessary prerequisites and safety
measures are not observed.
Only accessories and supplies either delivered by or approved by AVL are to be used with the
instrument.
Due to the operating principle of the instrument, analytical accuracy not only depends on
correct operation and function, but also upon a variety of external influences beyond the
manufacturers control. Therefore, the test results from this instrument must be carefully
examined by an expert, before further measures are taken based on the analytical results.
Instrument adjustment and maintenance with removed covers and connected power mains are
only to be performed by a qualified technician who is aware of the dangers involved.
Instrument repairs are only to be performed by the manufacturer or qualified service personnel.
Symbol Explanation
Important Information!
iii
Operating Safety Information
• This instrument falls under Safety Category I.
• This instrument is a Class B instrument.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference’s, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
Warning: Changes or modifications to this unit not expressly approved by the party
responsible for compliance could void the user’s authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation.
This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference to
radio communication. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does not cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different from that to which
the receiver is connected.
• Consult the dealer or an experienced radio TV technician for help
Caution:
• The instrument is designed as a conventional device (closed, not waterproof type).
• Do not operate the instrument in an explosive environment or in the vicinity of
explosive anesthetic mixtures containing oxygen or nitrous oxide.
• This instrument is suitable for continuous operation.
• The power plug is to be plugged into a ground socket only. When using an extension
cord, make sure that it is of the proper size and is properly grounded.
• Any breakage of the ground lead inside or outside the instrument or a loose ground
connection can cause a hazardous condition when operating the instrument.
Intentional disconnection of the grounding is not permitted.
• When replacing the fuses, make sure that they are of the same type and rating as the
original fuses. Never use repaired fuses or short-circuit the fuse holders.
iv
Contents
1 Introduction ............................................................................................ 1
3 Software ................................................................................................. 5
6 Adjustments ......................................................................................... 71
v
SBC PCB - Microprocessor 9120, 30, 40 ..................................... 83
SBC PCB - Printer/Display Drivers 9120, 30, 40 ........................... 84
Printer Daughter PCB 9120, 30, 40, 80, 81 .................................... 85
Lamp PCB 9120, 30, 40 ................................................................ 86
Display Daughter PCB 9120, 30, 40 ............................................... 87
System Interconnect 9180/9181 ..................................................... 88
SBC PCB - Power Supply 9180/9181 ........................................... 89
SBC PCB - Valve Drivers 9180/9181 ............................................ 90
SBC PCB - Pump Motor Driver/Door Detect 9180/9181 ............... 91
SBC PCB - Input Amplifiers 9180/9181 ......................................... 92
SBC PCB - Temperature Circuit 9180/9181 .................................. 93
SBC PCB - Analog Selector and A/D Converter 9180/9181 .......... 94
SBC PCB - Microprocessor 9180/9181 ........................................ 95
SBC PCB - Printer/Display Drivers 9180/9181 .............................. 96
SBC PCB - Fluid Pack Detector 9180/9181 .................................. 97
Lamp PCB 9180/9181 ................................................................... 98
Display Daughter PCB 9180........................................................... 99
vi
1 Introduction
The Service Manual for the 9120, 30, 40, 80, and 81 Electrolyte Analyzers
contains the technical information needed to ensure easy fault identification.
This manual is intended to be complementary to the Operator's Manual where
detailed instructions for operation, maintenance and troubleshooting are
provided.
Service and repair of 9120, 30, 40, 80, and 81 analyzers should be performed
only by qualified repair technicians. Care should be taken when removing the
covers as hazardous voltages are exposed. Use only accepted electronic test
procedures and static protection when replacing and handling all electronic
parts.
1
2 General Description
Specifications
Whole Blood
Serum
Plasma
Urine
Sample size 95 µL
2
Measurement
Electronics Microprocessor-controlled
3
Interface RS232C Serial Port
Dimensions
Classifications
Safety category I
Device type B (according to ÖVE-MG/EN 60601-1,
IEC 601-1)
Mode of operation continuous operation
Protection classification IP 20
Explosion protection the device is not designed for operation in
explosive environments.
Approvals CSA, CE, FCC Class B
CLIA Complexity Category: Moderate
Test System Code: 04739
FDA 510(k) number: K972673
Analyte Codes: Na+ : 5805
K+ : 4910
Cl- : 1018
++
iCa : 1004
Li+ : 3712
4
3 Software Operation
5
3.3 Software Operation - 9181
1. Overall Program Operating Flow
2. Main Menu
3. Measurement Sequence
4. Print Functions Menu
5. QC/Std/Dialysate/Urine Sample Menu
6. Daily Maintenance Menu
7. Operator Functions Menu
8. Program Instrument Menu
9. Service Functions Menu
10. Calibration Sequence
11. Power-up Sequence
The Service Functions Menu is also provided with a more detailed description
of each test parameter for use in testing instrument subassemblies.
6
R E AD Y 1 2 :4 5 No P R IN T No QC/S T AN D AR D / No D A IL Y No OP E R AT OR No P R OGR A M No S E R V I CE No C AL I B R A T I ON ? No
F U N CT I ON S ? U R IN E S AMP L E ? MA IN T E N AN CE ? F U N C T I ON S ? IN S T R U ME N T ? F U N CT I ON S ?
No No No No No No
No No No No No No
No No No No No No
No No No No No
No No No No
3.1 Software Operation - 9120, 30, 40
No No No No
1 Overall Program Operating Flow - 9120, 30, 40
P rogram T es t
P rinter S etup? Am plifier?
No No
R em ain in E nter
Yes P rogram F unc.? S ervice Code?
No No
R em ain in
Yes S ervice F unc.?
No
7
2 Main Menu - 9120, 30, 40
MAIN MENU
NO
Display prompt
PRINT
FUNCTIONS?
NO
Action performed by analyzer
QC/STANDARD/
URINE SAMPLE?
NO
2-second display prompt
DAILY
MAINTENANCE?
NO
Decision-making by analyzer
OPERATOR
FUNCTIONS?
NO
PROGRAM
INSTRUMENT?
NO
SERVICE
FUNCTIONS?
NO
NO
CALIBRATION?
8
3 Measurement Sequence - 9120, 30, 40
NO DOOR OPENED
WITHIN 2s?
YES
Please
Introduce Sample
< air
CHECK SS voltage
VOLTAGE
> air
voltage
2s 2s
FLAP FLAP
CLOSED CLOSED
Na K Cl Na K Cl
151 5.1 114 151 5.1 114
YES/NO
1 min.
YES/NO
1 min.
9
4 Print Functions Menu - 9120, 30, 40
NO
PRINT QC/STANDARD/
FUNCTIONS? URINE SAMPLE?
YES
YES
Print Last PRINTING
Sample Report? ...
NO
YES
Print PRINTING READY 12:45
Cal. Report? ...
NO
YES
Print QC Values PRINTING
and Statistics? ...
NO
YES NO
Remain in Print READY 12:45
Functions?
10
5 QC/Standard/Urine Sample Menu - 9120, 30, 40
NO
QC/STANDARD/ DAILY
URINE SAMPLE? MAINTENANCE?
YES
YES OPEN Introduce SAMPLE CLOSED
QC Level 1 Open Sample Door Wipe Probe/Close QC Level 1
Sample
Sample? Introduce Sample Sample Door in Process 49
IN
2 min. NO 2s
2s NO 2s
VALUES Store Na K Cl
REJECTED! Values? 99.65.34 88.2
2 min
YES
2s
VALUES READY 12:45
ACCEPTED!
2 min. NO 2s
2s NO 2s
VALUES Store Na K Cl
REJECTED! Values? 99.6 5.34 88.2
2 min
YES
2s
VALUES READY 12:45
ACCEPTED!
2 min
YES
2s
VALUES READY 12:45
ACCEPTED!
5s
YES OPEN Introduce SAMPLE CLOSED
Standard Open Sample Door Wipe Probe/Close Standard Sample Na K Cl
Sample
Sample? Introduce Sample Sample Door in Process 49 158.8 5.82 113.2
IN
1 min. NO/
2 min. NO
5s YES
YES OPEN Introduce SAMPLE CLOSED
Urine Open Sample Door Wipe Probe/Close Urine Sample Na K Cl
Sample
Sample? Introduce Sample Sample Door in Process 49 238 18.8 198
IN
2 min. 1 min. NO/
NO
YES
11
6 Daily Maintenance Menu - 9120, 30, 40
DAILY NO OPERATOR
MAINTENANCE? FUNCTIONS?
YES
Daily YESOpen Sample Door OPEN Wipe Probe/Close CLOSE Cleaning Solution YES
CLEAN
Cleaning? OPEN Introduce Sample Sample Door detected?
NO NO
Cleaning Solution
not detected!
Daily YESOpen Sample Door OPEN Wipe Probe/Close CLOSE Condition. Solution YES
CONDITION
Conditioning? OPEN Introduce Sample Sample Door detected?
NO
Condition. Solution
not detected!
Remain in Daily
YES Maintenance?
NO/1min.
YES
CLEANING AND/OR 30 SECOND READY 12:45
CALIBRATE
COND. PERFORMED? STABILIZATION
NO
YES
Calibration
due?
NO
12
7 Operator Functions Menu - 9120, 30, 40
OPERATOR NO PROGRAM
FUNCTIONS? INSTRUMENT?
YES
Check/Change YES 37% Change YES New SnapPak YES Fluid Counter
SnapPak? remaining SnapPak? installed? reset to 100%
NO NO NO
Go to YES ***STANDBY!*** YES
Maint. due?
Standby Mode YES -> READY
NO YES/NO NO
New Pack
Prime ...
Leave
CALIBRATE
Standby Mode?
YES
NO YES IS NO
PRESS YES READY 12:45
CALIBRATION
WITHIN 2s
DUE?
YES
YES
Daily NO Daily NO Remain in Daily
Cleaning? Conditioning? Maintenance?
YES YES 1min/NO
Set YES Date: 01-FEB-94 YES IS NO
CLEAN CONDITION CALIBRATION
Time/Date? Time: 12:00 ok ?
DUE?
NO NO
YES
Date: 01-FEB-94 30 SECOND
NO Time: 12:00 ok STABILIZATION
YES
READY 12:45
CALIBRATE
13
8 Program Instrument Menu - 9120, 30, 40
PROGRAM NO SERVICE
INSTRUMENT? FUNCTIONS?
YES YES
IN-
Enter Code: CORRECT CODE ERROR! NO
AAA RETRY?
CORRECT
NO
Program QC YES Current Lot: 0000 YES Print old Values NO New Lot! YES Enter last 4 Dig
Level 1 Ranges? Change Lot? and Statistics? Delete old Data? of Lot#: 0000
NO NO YES
YES Cl low = 050 YES K low = 1.5 YES Na low = 040 YES Lot Number
Cl high = 200 K high = 15.0 Na high = 205 ok? NO
Program YES Na low = 135.0 YES K low = 3.50 YES Cl low = 95.0 YES
Normal Ranges? Na high = 150.0 K high = 5.50 Cl high = 108.0
NO
YES/ YES/
Program Printer YES Patient Report NO Print two NO Automatic
NO
Setup? off? Patient Reports? Cal Report?
NO YES
Remain in
YES Program Func?
NO
READY 12:45
14
9 Service Functions Menu - 9120, 30, 40
SERVICE NO
CALIBRATION?
FUNCTIONS?
YES
NO NO NO
NO NO
YES NO
Remain in Ext.: Na =0000 CLOSED Wipe Probe and
Test Electrodes? K =0000 Cl =0000 Close Sample Door
NO
NO
Test YES DRY: 80-120: 102 YES External: 102
wash...
Sample Sensor? YES=Pump/NO=Exit Pump: NO=OFF
NO
NO NO
Test Pump? YES Test Pump! 2s Test Pump! 2s Test Pump! 2s Test Pump!
Very slow speed Slow speed Medium speed Fast speed
NO 2s
Test Valves? YES Test Valve A: NO Test Valve B: NO Test Valve V: NO Test Valve R:
YES/NO=ON/OFF YES/NO=ON/OFF YES/NO=ON/OFF YES/NO=ON/OFF
NO NO
YES
Test Interface? YES -- Test -- Interface Remain in
Jump Pins 2&3 -- Interface -- ok! Test Interface?
NO NO
NO YES
Enter YES Enter Code: YES Is Code YES Code Enter Other NO
Service Code? AAA ok? valid? Accepted! Service Code?
NO NO
Code
Error!
15
10 Calibration Sequence - 9120, 30, 40
CALIBRATION?
A
YES
Clear Sample NO
Standard A **STANDARD A**
Path
detected? NOT DETECTED
YES
Calibrate
Sample Sensor Obtain Electrode
Voltages Std. A
YES
NO
Prime Standard B **STANDARD B**
Standard A detected? NOT DETECTED
YES
NO
Standard A **STANDARD A** Obtain Electrode
detected? NOT DETECTED Voltages Std. B
YES
Pressurize Ref.
Perform
Asp. Std. A into
Wash Cycle
Meas. Chamber
NO Aspir. Std. A
Reference ***CHECK***
into Meas.
Housing ok? REF HOUSING
Chamber
YES
NO
A Standard A **STANDARD A**
detected? NOT DETECTED
YES
Calculation of
Std.A-Std.B
(slope)
Slope of all NO NO
At least 1 slope ***CHECK***
Electrodes in
in Range? ELECTRODES
Range?
YES YES
16
Na K Cl READY No PRINT No QC/STD/DIALYSATE No DAILY No OPERATOR No PROGRAM No SERVICE No CALIBRATION? No
FUNCTIONS? /URINE SAMPLE? MAINTENANCE? FUNCTIONS? INSTRUMENT? FUNCTIONS?
Yes Yes Yes Yes Yes Yes Yes
No No No No No
No No No No
Program Enter
Printer Setup? Service Code?
No No
Program Remain in
Interface? Yes Service Func.?
No No
Remain in
Program Func.?
Yes
No
17
2 Main Menu - 9180
MAIN MENU
NA K CL LEGEND
READY
NO
Display prompt
PRINT
FUNCTIONS?
NO
Action performed by analyzer
QC/STD/DIALYSATE
/URINE SAMPLE?
NO
2-second display prompt
DAILY
MAINTENANCE?
NO
Decision-making by analyzer
OPERATOR
FUNCTIONS?
NO
PROGRAM
INSTRUMENT?
NO
SERVICE
FUNCTIONS?
NO
NO
CALIBRATION?
18
3 Measurement Sequence - 9180
NA K CL READY NO PRINT
FUNCTIONS?
YES
OPEN
FLAP
Open Sample Door
Introduce Sample
NO DOOR OPENED
WITHIN 2s?
YES
Please
Introduce Sample
2s 2s
FLAP FLAP
CLOSED CLOSED
Na K Cl Na K Cl
151 5.1 114 151 5.1 114
YES/NO
1 min.
YES/NO
1 min.
19
4 Print Functions Menu - 9180
NO
PRINT QC/STD/DIALYSATE
FUNCTIONS? /URINE SAMPLE?
YES
YES
Print Last
PRINTING...
Sample Report?
NO
YES
Print NA K CL READY
PRINTING...
Cal. Report?
NO
YES
Print QC Values
PRINTING...
and Statistics?
NO
YES NO
Remain in Print NA K CL READY
Functions?
20
5 QC/Standard/Dialysate/Urine Sample Menu - 9180
NO
QC/STD/DIALYSATE DAILY
/URINE SAMPLE? MAINTENANCE?
YES
YES OPEN SAMPLE CLOSED
QC Level 1 Open Sample Door Introduce Sample Wipe Probe/Close QC Level 1
Sample? Introduce Sample Sample Door in Process 49
IN
OPEN
2 min. NO 2s
2s NO 2s
VALUES Store Na K Ca
REJECTED! Values? 99.6 5.34 1.250
2 min
YES
2s
VALUES NA K CA READY
ACCEPTED!
2 min
YES
2s
VALUES
NA K CA READY
ACCEPTED!
2 min
YES
2s
VALUES
NA K CA READY
ACCEPTED!
5s
YES OPEN SAMPLE CLOSED
Standard Open Sample Door Introduce Sample Wipe Probe/Close Standard Sample Na K Ca
Sample? Introduce Sample Sample Door in Process 49 158.8 5.82 1.250
IN
OPEN
1 min. NO/YES
2 min. NO
5s
YES OPEN SAMPLE CLOSED
Bicarbonate Open Sample Door Introduce Sample Wipe Probe/Close Bicarb. Sample Na K Ca
Sample? Introduce Sample Sample Door in Process 49 158.8 5.82 1.250
OPEN IN
2 min. 1 min. NO/YES
NO
5s
YES OPEN SAMPLE CLOSED
Acetate Open Sample Door Introduce Sample Wipe Probe/Close Acetate Sample Na K Ca
Sample? Introduce Sample Sample Door in Process 49 158.8 5.82 1.250
IN
OPEN 1 min.
2 min. NO/YES
NO
5s
YES OPEN SAMPLE CLOSED
Urine Open Sample Door Introduce Sample Wipe Probe/Close Urine Sample Na K Cl
Sample? Introduce Sample Sample Door in Process 49 238 18.8 198
IN
OPEN 1 min. NO/YES
2 min. NO
21
6 Daily Maintenance Menu - 9180
DAILY NO OPERATOR
MAINTENANCE? FUNCTIONS?
YES
Perform Daily YES Open Sample Door OPEN Wipe Probe/Close CLOSE Cleaning Solution YES
CLEAN
Cleaning? Introduce Sample Sample Door detected?
OPEN
NO NO
Cleaning Solution
not detected!
Perform Daily YES Open Sample Door OPEN Wipe Probe/Close CLOSE Condition. Solution YES
CONDITION
Conditioning? Introduce Sample Sample Door detected?
OPEN
NO
Condition. Solution
not detected!
Remain in Daily
YES Maintenance?
NO/1min.
YES
CLEANING AND/OR 30 SECOND NA K CA READY
CALIBRATE
COND. PERFORMED? STABILIZATION
NO
YES
Calibration
due?
NO
22
7 Operator Functions Menu - 9180
*****STATUS*****
**NO SnapPak**
Pack NO
OPERATOR NO PROGRAM detected?
FUNCTIONS? INSTRUMENT? GLOBAL* *Background check in all menus
YES except "Take out of Operation?"
YES
Check/Change YES 37% Change YES New SnapPak YES Fluid Counter
SnapPak? remaining SnapPak? installed? reset to 100%
NO NO NO
Go to YES ***STANDBY!*** YES
Maint. due?
Standby Mode YES -> READY
NO YES/NO NO
New Pack
Prime ...
Leave
CALIBRATE
Standby Mode?
YES
NO YES IS NO
PRESS YES Na K READY
CALIBRATION
WITHIN 2s
DUE?
YES
YES
Daily NO Daily NO Remain in Daily
Cleaning? Conditioning? Maintenance?
YES YES 1min/NO
YES IS NO
Set Date: 01-FEB-94 YES CLEAN CONDITION CALIBRATION
Time/Date? Time: 12:00 ok ?
YES DUE?
NO NO
Date: 01-FEB-94 30 SECOND New
Time: 12:00 ok STABILIZATION Parameter
NO YES
NO added?
YES YES
NA K READY Electrodes
CALIBRATE
in place?
23
8 Program Instrument Menu - 9180
PROGRAM NO SERVICE
INSTRUMENT? FUNCTIONS?
YES YES
IN-
Enter Code: CORRECT CODE ERROR! NO
AAA RETRY?
CORRECT
NO
Program QC YES Current Lot: 0000 YES Print old Values NO New Lot! YES Enter last 4 Dig
Level 1 Ranges? Change Lot? and Statistics? Delete old Data? of Lot#: 0000
NO NO YES
NO Additional YES K low = 1.5 YES Na low = 040 YES Enter last 4 Dig
Parameters? K high = 15.0 ok? Na high = 205 ok? of Lot#: 0000 ok? NO
YES
Program QC YES
"see Level 1"
Level 2 Ranges?
NO
Program QC YES
"see Level 1"
Level 3 Ranges?
NO
NO
YES
Program YES Reset Corr NO Input/Verify NO Remain in Na (b) = +00.0 YES K (b) = +00.0
Corr Factors Factor (default)? Corr Factors? Corr Factors? Na (m) = 1.000 K (m) = 1.000
YES
Program Bicarb. YES Reset Bicarb. NO Input/Verify NO Remain in Na (b) = +00.0 YES K (b) = +00.0
Corr Factors Factor (default)? Bicarb. Factors? Bicarb Factors? Na (m) = 1.000 K (m) = 1.000
YES
Program Acetate YES Reset Acetate NO Input/Verify NO Remain in Na (b) = +00.0 YES K (b) = +00.0
Corr Factors Factor (default)? Acetate Factors? Acetate Factors? Na (m) = 1.000 K (m) = 1.000
NO YES YES NO YES
YES
Program Urine YES Reset Urine NO Input/Verify NO Remain in Na (b) = +00.0 YES K (b) = +00.0
Corr Factors Factor (default)? Urine Factors? Urine Factors? Na (m) = 1.000 K (m) = 1.000
NO YES YES NO YES
YES/ YES/
Program Printer YES Patient Report NO Print two NO Automatic NO Enter Comment YES Enter Comment:
Setup? off? Patient Reports? Cal Report? Line? _
NO YES NO YES
NO YES/NO
Remain in NO NA K READY
YES Program Func?
24
9 Service Functions Menu - 9180
SERVICE NO
CALIBRATION?
FUNCTIONS?
YES NO
Test YES Test YES Std. A: Na = 0000 NO Test YES Std. B: Na = 0000
Electrodes? Standard A? K = 0000 Ca = 0000 Standard B? K = 0000 Ca = 0000
NO NO NO
NO
Test YES Std. C: Na = 0000
Standard C? K = 0000 Ca = 0000
NO NO
NO
NO
YES Remain in Ext.: Na = 0000 CLOSED Wipe Probe and
Test Electrodes? K = 0000 Ca = 0000 Close Sample Door
NO
NO
Test YES DRY: 80-120: 102 YES External: 102
wash...
Sample Sensor? YES=Pump/NO=Exit Pump: NO=OFF
NO
NO
NO
NO NO
Test Pump? YES Test Pump! 2s Test Pump! 2s Test Pump! 2s Test Pump!
Very slow speed Slow speed Medium speed Fast speed
NO 2s
Test Valves? YES Test Valve A: NO Test Valve B: NO Test Valve C: NO Test Valve V:
YES/NO=ON/OFF YES/NO=ON/OFF YES/NO=ON/OFF YES/NO=ON/OFF
NO NO
YES NO
Test Interface? YES -- Test -- Interface Remain in Test Valve R:
Jump Pins 2&3 -- Interface -- ok! Test Interface? YES/NO=ON/OFF
NO NO
NO NO NO
YES
YES YES YES NO
Enter Enter Code: Is Code Code Enter Other
Service Code? AAA ok? valid? Accepted! Service Code?
NO NO
Code Error!
YES Retry?
Remain in NO NA K CA READY
Calibration? Calibrate...
YES Service Func?
25
10 Calibration Sequence - 9180 (1)
(Example Na/K/Li Calibration)
CALIBRATION?
A
YES
Clear Sample NO
Standard A **STANDARD A**
Path
detected? NOT DETECTED
YES
Calibrate
Sample Sensor Obtain Electrode
Voltages Std. A
NO
NO
Prime Standard B **STANDARD B** ***CHECK***
Standard A detected? NOT DETECTED ELECTRODES
YES
NO
NO
NO NO
Reference ***CHECK*** B
1st Housing ok? 2nd REF HOUSING
try try
YES
26
10 Calibration Sequence - 9180 (2)
B C
YES
NO
Standard A **STANDARD A**
detected? NOT DETECTED Slope A-B and A-C NO NA K LI READY
ok for all Electrodes? XX, XX NOT CAL'D
YES
YES
Aspir. Std. C into
Meas. Chamber All Std.A NO NA K LI READY
volt. reprod.? XX, XX NOT CAL'D
NO YES
Standard C **STANDARD C**
detected? NOT DETECTED NA K LI READY
YES
Obtain Electrode
Voltages Std. C
Perform
Wash Cycle
Calculation of
Std.A-Std.C
(Use last Std. A)
27
11 Power-up - 9180
Power-up
AVL9180 A80X1.AA
WARM UP
NO YES
Power Fail
1-Nov-95 1:12
(Print)
YES
Clean/Cond. Stabilizing
Clean... Condition...
needed? 30 sec.
NO
YES
AVL9180 A80X1.AA Clean/Cond.
WARM UP 59 needed?
NO
NO
NO YES YES Reset
Pack inserted? New SnapPak
Calibration... counter to
Global* installed?
100%
*Background check in all menus
except "Take out of Operation"
****STATUS**** NO and "Service Functions"
**NO SnapPak**
NO NO NO
Pack in place? PRINT QC/STD/DIALYSATE/ DAILY
Global* FUNCTIONS? URINE SAMPLE? MAINTENANCE?
YES
NA K CA READY NO
NO
28
*1
Na K Cl READY No AUTOMATED No PRINT No QC/STD/DIALYSATE No DAILY No OPERATOR No PROGRAM No SERVICE No CALIBRATION? No
MEASUREMENT? FUNCTIONS? /URINE SAMPLE? MAINTENANCE? FUNCTIONS? INSTRUMENT? FUNCTIONS?
Yes Yes Yes Yes Yes Yes Yes Yes Yes
MANUAL AUTOM. Print last QC Level 1 Perform Daily Check/Change Enter Code: Test CALIBRATE
MEAS. MEAS. Sample Report? Sample? Cleaning? SnapPak? AAA Electrodes? ...
No No No No No No No
No No No No
*2
Urine Remain in Program Bicarb. Test
Sample? Yes Operator Func.? Corr Factors? Pump?
No No No
No *2
Remain in QC/ Program Acetate Test
Yes Std/Urine Sample? Corr Factors? Valves?
No No No
Program Urine Test Interface?
Corr Factors? Jump Pins 2 & 3
No No
Program Test
Printer Setup? Amplifier?
No No
Program Enter
Interface? Service Code?
No No
Remain in Remain in
Program Func.? Yes Service Func.?
Yes
No No
1
* only with Autosampler plugged in
*2 with Li+ off
29
2 Main Menu - 9181
MAIN MENU
NA K CL READY LEGEND
NO
Display prompt
AUTOMATED
MEASUREMENT?
NO
Action performed by analyzer
PRINT
FUNCTIONS?
NO
2-second display prompt
QC/STD/DIALYSATE/
URINE SAMPLE?
NO
Decision-making by analyzer
DAILY
MAINTENANCE?
NO
OPERATOR
FUNCTIONS?
NO
PROGRAM
INSTRUMENT?
NO
SERVICE
FUNCTIONS?
NO
NO
CALIBRATION?
30
3 Manual Measurement Sequence - 9181
Na K Cl READY NO AUTOMATED
MEASUREMENT?
YES
Probe moves
to upper
position
Please Wait
Introduce Sample
Probe retracts
Retract Probe -> Retract Probe ->
automatically
YES YES
in 30 sec.
Na K Cl Na K Cl
YES/NO 151 5.1 114 151 5.1 114
1 min.
YES/NO
1 min.
31
4 Automated Measurement Sequence - 9181
Na K Cl READY NO AUTOMATED
MEASUREMENT?
YES YES
Tray homes
Tray moves to
Probe moves to
applicable cup
upper position
position
Probe moves
down to cup
position
Probe moves
to upper
position
Turntable
moves to mid
position
Probe moves to
lower position
CHECK SS
NO SAMPLE! End of Run
VOLTAGE
Sample *
Home Tray
in Process
Na K Cl Na K Cl READY
151 5.1 114
32
5 Print Functions Menu - 9181
NO
PRINT QC/STD/DIALYSATE/
FUNCTIONS? URINE SAMPLE?
YES
YES
Print Last
PRINTING...
Sample Report?
NO
YES
Print Last
PRINTING...
Automated Run?
NO Na K Cl READY
YES
Print
PRINTING...
Cal. Report?
NO
YES
Print QC Values
PRINTING...
and Statistics?
NO
YES NO
Remain in Print Na K Cl READY
Functions?
33
6 QC/Standard/Dialysate/Urine Sample Menu - 9181
NO
QC/STD/DIALYSATE DAILY
/URINE SAMPLE? MAINTENANCE?
YES
YES Probe moves
QC Level * Probe moves to Please Introduce Sample Remove Sample Retract Probe
to lower
Sample? upper position Wait! Wipe Probe -> YES
position
2 min. NO
NO
2s VALUES Store Na K Ca QC Level * Thank
REJECTED! Values? 99.6 5.34 1.250 in Process 49 You!
* same for level 1 - 3
2 min
YES
2s
VALUES NA K CA READY
ACCEPTED!
Standard YES Automated NO Probe moves to Please Introduce Sample Remove Sample Retract Probe
Sample? Measurement? upper position Wait! Wipe Probe -> YES
2 min. NO YES
YES NO
Bicarbonate Automated Probe moves to Please Introduce Sample Remove Sample Retract Probe
Sample? Measurement? upper position Wait! Wipe Probe -> YES
2 min. NO YES
YES
Acetate Automated NO Probe moves to Please Introduce Sample Remove Sample Retract Probe
Sample? Measurement? upper position Wait! Wipe Probe -> YES
2 min. NO YES
Urine YES Automated NO Probe moves to Please Introduce Sample Remove Sample Retract Probe
Sample? Measurement? upper position Wait! Wipe Probe -> YES
2 min. NO YES
34
7 Daily Maintenance Menu - 9181
DAILY NO OPERATOR
MAINTENANCE? FUNCTIONS?
YES
NO NO
Cleaning Solution
not detected!
NO NO
Condition. Solution
not detected!
Remain in Daily
YES Maintenance?
NO/1min.
YES
CLEANING AND/OR 30 SECOND NA K CA READY
CALIBRATE
COND. PERFORMED? STABILIZATION
NO
YES
Calibration
due?
NO
35
8 Operator Functions Menu - 9181
*****STATUS*****
**NO SnapPak**
Pack NO
OPERATOR NO PROGRAM detected?
FUNCTIONS? INSTRUMENT? GLOBAL* *Background check in all menus
YES except "Take out of Operation?"
YES
Check/Change YES 37% Change YES New SnapPak YES Fluid Counter
SnapPak? remaining SnapPak? installed? reset to 100%
NO NO NO
Go to YES ***STANDBY!*** YES
Maint. due?
Standby Mode YES -> READY
NO YES/NO NO
New Pack
Prime ...
Leave
CALIBRATE
Standby Mode?
YES
NO YES IS NO
PRESS YES Na K READY
CALIBRATION
WITHIN 2s
DUE?
YES
YES
Daily NO Daily NO Remain in Daily
Cleaning? Conditioning? Maintenance?
YES YES 1min/NO
YES IS NO
Set Date: 01-FEB-94 YES CLEAN CONDITION CALIBRATION
Time/Date? Time: 12:00 ok ?
YES DUE?
NO NO
Date: 01-FEB-94 30 SECOND New
Time: 12:00 ok STABILIZATION Parameter
NO YES
NO added?
YES YES
NA K READY Electrodes
CALIBRATE
in place?
36
9 Program Instrument Menu - 9181
PROGRAM NO SERVICE
INSTRUMENT? FUNCTIONS?
YES YES
IN-
Enter Code: CORRECT CODE ERROR! NO
AAA RETRY?
CORRECT
NO
Program QC YES Current Lot: 0000 YES Print old Values NO New Lot! YES Enter last 4 Dig
Level 1 Ranges? Change Lot? and Statistics? Delete old Data? of Lot#: 0000
NO NO YES
NO Additional YES K low = 1.5 YES Na low = 040 YES Enter last 4 Dig
Parameters? K high = 15.0 ok? Na high = 205 ok? of Lot#: 0000 ok? NO
YES
Program QC YES
"see Level 1"
Level 2 Ranges?
NO
Program QC YES
"see Level 1"
Level 3 Ranges?
NO
NO
YES
Program YES Reset Corr NO Input/Verify NO Remain in Na (b) = +00.0 YES K (b) = +00.0
Corr Factors Factor (default)? Corr Factors? Corr Factors? Na (m) = 1.000 K (m) = 1.000
YES
Program Bicarb. YES Reset Bicarb. NO Input/Verify NO Remain in Na (b) = +00.0 YES K (b) = +00.0
Corr Factors Factor (default)? Bicarb. Factors? Bicarb Factors? Na (m) = 1.000 K (m) = 1.000
YES
Program Acetate YES Reset Acetate NO Input/Verify NO Remain in Na (b) = +00.0 YES K (b) = +00.0
Corr Factors Factor (default)? Acetate Factors? Acetate Factors? Na (m) = 1.000 K (m) = 1.000
NO YES YES NO YES
YES
Program Urine YES Reset Urine NO Input/Verify NO Remain in Na (b) = +00.0 YES K (b) = +00.0
Corr Factors Factor (default)? Urine Factors? Urine Factors? Na (m) = 1.000 K (m) = 1.000
NO YES YES NO YES
YES/ YES/
Program Printer YES Patient Report NO Print two NO Automatic NO Enter Comment YES Enter Comment:
Setup? off? Patient Reports? Cal Report? Line? _
NO YES NO YES
NO YES/NO
Remain in NO NA K READY
YES Program Func?
37
10 Service Functions Menu - 9181
SERVICE NO
CALIBRATION?
FUNCTIONS?
*same for Std. A, B, C
YES NO
Test YES Test YES Std. A*: Na = 0000 NO Test YES Introduce Sample Retract Probe
Electrodes? Standard A *? K = 0000 Ca = 0000 External Sample? -> YES
NO YES
NO
YES
Remain in NO Ext.: Na = 0000
Test Electrodes? K = 0000 Ca = 0000
NO
NO
Test YES DRY: 80-120: 102 YES External: 102
wash...
Sample Sensor? YES=Pump/NO=Exit Pump: NO=OFF
NO
NO
NO
Probe moves Probe moves
Test YES U=0 L=1 U=0 L=0 U=0 L=0
to extended to upper
Probe? Sample Position? Upper Position? Cup Position?
position position
NO
Probe moves
Tray moves to U=0 L=0 Probe moves Tray moves to
to upper
mid position Lower Position? to cup position cup position
position
Test
Sampler?
NO
YES 2s 2s 2s
Test Pump? Test Pump! Test Pump! Test Pump! Test Pump!
Very slow speed Slow speed Medium speed Fast speed
NO 2s
Test Valves? YES Test Valve A: NO Test Valve B: NO Test Valve C: NO Test Valve V:
YES/NO=ON/OFF YES/NO=ON/OFF YES/NO=ON/OFF YES/NO=ON/OFF
NO NO
YES NO
Test Interface? YES -- Test -- Interface Remain in Test Valve R:
Jump Pins 2&3 -- Interface -- ok! Test Interface? YES/NO=ON/OFF
NO NO
NO NO NO
YES
YES YES YES NO
Enter Enter Code: Is Code Code Enter Other
Service Code? AAA ok? valid? Accepted! Service Code?
NO NO
Code Error!
YES Retry?
Remain in NO NA K CA READY
Calibration? Calibrate...
YES Service Func?
38
11 Calibration Sequence - 9181 (1)
(Example Na/K/Li Calibration)
CALIBRATION?
A
YES
Asp. Std. A into
Calibration in
Meas.
Process 124
Chamber
Clear Sample NO
Standard A **STANDARD A**
Path
detected? NOT DETECTED
YES
Calibrate
Sample Sensor Obtain Electrode
Voltages Std. A
NO
NO
Prime Standard B **STANDARD B** ***CHECK***
Standard A detected? NOT DETECTED ELECTRODES
YES
NO
NO
NO NO
Reference ***CHECK*** B
1st Housing ok? 2nd REF HOUSING
try try
YES
39
11 Calibration Sequence - 9181 (2)
B C
YES
NO
Standard A **STANDARD A**
detected? NOT DETECTED Slope A-B and A-C NO NA K LI READY
ok for all Electrodes? XX, XX NOT CAL'D
YES
YES
Aspir. Std. C into
Meas. Chamber All Std.A NO NA K LI READY
volt. reprod.? XX, XX NOT CAL'D
NO YES
Standard C **STANDARD C**
detected? NOT DETECTED NA K LI READY
YES
Obtain Electrode
Voltages Std. C
Perform
Wash Cycle
Calculation of
Std.A-Std.C
(Use last Std. A)
40
12 Power-up - 9181
Power-up
AVL9180
A80X1.AA
WARM UP
NO YES
Power Fail
1-Nov-95 1:12
(Print)
YES
Clean/Cond. Stabilizing
Clean... Condition...
needed? 30 sec.
NO
AVL9180 YES
Clean/Cond.
A80X1.AA
needed?
WARM UP 59 NO
NO
NO YES YES Reset
Pack inserted? New SnapPak
Calibration... counter to
Global* installed?
100%
*Background check in all menus
except "Take out of Operation"
****STATUS**** NO and "Service Functions"
**NO SnapPak**
NO NO NO
Pack in place? PRINT QC/STD/DAILYSATE DAILY
Global* FUNCTIONS? /URINE SAMPLE? MAINTENANCE?
YES
NA K CA READY NO
NO
41
3.4 Service Functions
The Service Functions mode provides a menu of service test functions to assist in
failure diagnosis and identification. A logic flow chart is provided for reference of
the sequences included in the Service Functions mode.
TEST ELECTRODES
This mode allows for the measurement and display of electrode voltages.
Standard A, Standard B or an external sample can be measured to determine
electrode performance and provide measurement data useful in locating electrode
calibration faults. Each electrode parameter will be displayed and the electrode
voltage associated with the sample type selected can be observed.
Example Displays:
Ext: Na=1321
K=-598 Cl= -127
In this mode, the sample sensor output is displayed which is useful for electrical
adjustment or for troubleshooting sample sensor faults. A dry sample sensor should
display a value of 100 with a range of 80 to 120. After verifying a dry sensor,
aspiration of a clear fluid (i.e., water) should increase the displayed value by at least
40 units.
Example Display:
42
TEST SnapPak SENSOR (9180 and 9181 only)
In this test, the SnapPak Sensor detects whether the ISE SnapPak™ is in
place. "I" indicates that the ISE SnapPak™ is in place, "O" indicates that it is
either not present or not completely seated.
Example Display:
SnapPak: I
I = IN O = OUT
This mode displays the language selected for display and printout. To change
the selection, set the language switch (located behind printer) to the desired
language. The display will indicate the language choice according to the switch
setting. To activate a new language, turn the analyzer off and back on with the
switch set to the desired language.
Example Display:
Lanugage Switch
English
This test verifies the operation of the sample door light gate and its associated
circuitry. The display indicates an “O” or “C” depending on the position of the
door.
Example Display:
Sample Door: C
C:Closed/O:Open
43
TEST PROBE (9181 only)
This test verifies the operation of the sample probe motor, position sensor and
associated circuitry. The "U" represents the output of the upper position sensor, the
"L" represents the output of the lower position sensor.
Example Display:
U=0 L=1
Sample Position?
This test verifies the operation of the Autosampler turntable assembly. The display
indicates the output of both the position and home sensors.
Example Display:
Home: 0
Pos = 1
TEST PUMP
This test turns on the peristaltic pump at each of the four pump speeds. The display
indicates for two seconds each pump speed while each pump speed is being tested.
Observe that the peristaltic pump changes speed as is indicated on the display.
44
TEST PINCH VALVES
This test turns on/off each solenoid valve as indicated and is useful to verify both
electronic control and mechanical operation of each solenoid valve.
TEST INTERFACE
The Interface Test can be used to verify correct operation of the RS232C serial port.
To operate this test, jumper pin 2 and pin 3 of the rear interface connector prior to
invoking the test. During the interface test, the analyzer sends out a test string and
checks if it is received within a set period of time. If correct operation is observed
after completion of the test, INTERFACE OK will be displayed.
TEST AMPLIFIER
The Amplifier Test displays ground, reference and output voltage of each input
amplifier. The values displayed for each electrode channel will be dependent on the
electrode inputs and may vary. Display of the ground should read between -10mV
and +10mV with the reference voltage reading between -2490mV and -2510mV.
With all inputs open, the display should read +/- 4095 for each channel. On the 9140/
9180/9181, an additional display indicating the temperature voltage and temperature in
degrees C is available to verify the temperature adjustment.
Service Codes are available and allow additional programming features. Following is a
listing of the available Service Codes and functions:
ALL LLA This service code will enable the Ca++ value during auto-
(9181 only) matic serum/blood measurement. Special precautions are
necessary to obtain the correct Ca++ value due to sample
exposure to room air.
45
DEC CED Provides one additional digit of resolution for each
measured parameter for blood and serum samples.
QC and Standard samples are always displayed with
high resolution. Urine samples are always displayed in
low resolution.
LEM MEL This service code will print the last 20 error messages
(9180/9181 only) with the date and time of occurrence.
MGL LGM This service code is available only in the model 9140/
9180/9181 analyzer and enables Ca++ values to be
displayed in mg/dL. The normal mode displays values in
mmol/L. QC and Standard results are always displayed
in mmol/L.
SFC This code allows the input of a percentage for the ISE
(9180/9181 only) SnapPakTM counter.
SLC CLS When this code is set, the current setting of the leasing
(9180/9181 only) counter, which cannot be reset by the operator, is
printed on the calibration report.
46
CODE FUNCTION 9120 9130 9140 9180 9181
NOB No beep X X
ANALYZER RESET Press YES and NO keys simultaneously and turn power
off and back on to provide a total reset of the instrument
software.
CAUTION! All QC Data and Instrument Programming will
be lost.
47
4 Description of Modules
For the 9120, 30, 40 and 80 analyzers, the front door can be removed by moving
the analyzer to the edge of a work surface so the analyzer door, when opened, will
extend past the edge of the work surface. With one hand, hold the analyzer door
near the right side hinge pin and, with the other hand, gently apply pressure to the
middle rear area of the door. This will allow the right hinge pin to clear the retaining
hole in the main chassis. The door can then be removed from the analyzer.
The 9181 front panel can be removed by tilting it slightly away from the analyzer
and lifting it straight up. The plastic window can also be replaced in the field by
gently pressing from the rear of the window and snapping the plastic window out
toward the front of the analyzer door. The door magnets cannot be replaced in the
field as they are glued in place with conductive adhesive.
Both sample needle and fill port are designed for easy replacement by the user.
To remove the fill port assembly for replacement, pull the fill port holder towards
the front for easy access. Then, press the two plastic tabs on the fill port to allow
removal of the fill port from the fill port holder. The sample needle can also be
removed and is supplied as a one-piece assembly including the intake tubing.
To remove the sample needle, grasp the needle near the white holder block and pull
up to unsnap the sample needle from its position. To replace the assembly, align a
replacement sample needle and press the replacement assembly into place.
Three screws located on the left side of the assembly hold the needle unit assembly
in place. To access the two rear screws, turn power off and remove the rear panel.
The rear panel can be moved away from the unit for easier access by unplugging the
wire harness from the power supply. The SBC board can now be removed by
removing the screws which secure the SBC board and disconnecting the cables on
the SBC board. Disconnect the connector to the lamp board which supplies the
Door Open signal. The two rear screws which secure the needle unit can now be
removed using an Allen wrench. Then, remove the front securing screw, the sample
intake tubing and the reagent supply tubing (red tag) from the fill port. The needle
unit can now be removed from the front of the analyzer for replacement. Reference
the Illustrated Parts diagram in Section 8 for a detailed parts diagram of the needle
unit.
48
4.1.3 Electrode Holder Assembly
To remove the electrode holder assembly from the analyzer, first unplug the
sample intake tubing on the right side of the module, then the sample sensor
cable, then remove the reference solution tubing connector and last, take out the
waste tube (green tag) at the left side of the electrode holder. The electrode
holder can now be removed by pressing the two plastic tabs (right and left side
of the module) and sliding the module forward. Press the plastic tabs again to
release the second detent and completely remove the module from the analyzer.
The sample sensor and/or the left side electrode holder can be removed and
replaced by removing the screws on the under side of this module. The Illus-
trated Parts List in Section 8 provides a detailed reference of the parts of this
assembly.
To remove the motor, first remove the rear panel assembly and SBC Board as
described in Sections 4.1.7 and 4.1.8. Now, the electrical connector on the
lamp board can be accessed to unplug the motor connector. The motor can
now be removed by removing four screws located on the front of the housing
near the peristaltic pump.
49
To remove the solenoid assembly, the rear panel and the SBC Board described in
Section 4.1.8 must be removed first. Each solenoid has an electrical connection to
the lamp board which must be unplugged prior to removal of the solenoid. At this
point, remove the two screws on the front panel to remove the solenoid assembly.
The printer assembly is designed to allow for easy removal by the user which can be
accomplished without removal of the electrical power to the analyzer. Slide the
paper tray forward to allow access to the printer, tear the paper roll and completely
remove it together with the paper tray. Slide fingers under the printer assembly and
pull the printer forward. This will disengage the printer from the interconnector and
enable removal of the assembly from the front of the analyzer. Removal of the
printer should be performed for replacement and for removal of a paper jam.
To replace the printer, locate the printer slide and insert the printer assembly. Press
firmly into place to ensure electrical connection of the printer.
Note: Never attempt to dislodge paper from the printer with a paper clip or
similar object to avoid damage to the print head or printer platen.
To remove the rear panel assembly, ensure that the power cord has been discon-
nected. Remove the four corner screws to expose the rear panel. The power
supply module located on the rear panel assembly can now be removed by remov-
ing the three screws securing the circuit board and by disconnecting the wiring
interconnections. The main power receptacle can also be replaced by removing the
two screws holding this assembly.
After the rear panel (Section 4.1.7) has been removed, the SBC Board is acces-
sible for removal. This circuit board can be removed by removing the seven
screws securing the board to the housing and by disconnecting electrical connectors
from the power supply module, display board and lamp board.
The electrode push pins can now be replaced by simply pulling the connecting pin
from its socket. When installing the board, make sure to place the plastic washers
under the screw heads.
50
4.1.9 Lamp Board
The rear panel and SBC board must be removed to gain access to the lamp
board. Remove one screw and washer which hold the board in place and
remove the electrical connectors to remove this board.
The rear panel and SBC board must be removed to gain access to the display
board. Remove three screws and 50 degree spacers and unplug the sample
sensor cable from the front and the ribbon cable to the SBC board to remove
the display board.
51
4.2 Fluidic Module
4.2.1 Standard A
The process for Standard B/C is identical to that of Standard A with the exception
of the operation of solenoid valves B and C. These solenoid valves are operated in
reverse order of Standard A aspiration.
The reference housing is filled automatically using the second winding of the
peristaltic pump and solenoid valve R. The reference solution connector allows for
the reference housing tubing to be plugged into the reference solution circuit. As the
peristaltic pump aspirates reference solution, solenoid valve R is opened to allow
excess solution to be pumped into the reference return line of the ISE SnapPakTM.
Calibration standard and sample waste are pumped out of the left side of the
electrode module (green-banded tubing) through the peristaltic pump to the waste
line of the ISE SnapPakTM. An internal one-way valve is incorporated into the
waste line of each ISE SnapPakTM to prevent any waste products from leaking
out of the ISE SnapPakTM.
52
4.2.5 Main Tube Set
The main tube set is supplied as a pre-cut tubing harness with the fluidic inter-
connections preassembled. Replacement of the tube set should be performed
annually. For removal of the tubing, first remove the ISE SnapPakTM from the
reagent compartment. This will allow access for removal of the white TPR
block which is the main interconnection between the ISE SnapPakTM and the
tubing. This block can be removed by grasping the front surface and pulling
forward. Next, remove tubing from each solenoid valve. Follow the procedure
outlined in Section 4.1.5 for disassembly of the solenoid valves to enable fluidic
tubing to be easily removed at each solenoid. Pull the two pump windings at the
peristaltic pump tube set off the pump roller and remove the white reference
solution tube connector. Remove the white TPR reference solution block by
grasping the front of the block and pulling forward. The three tube connections
are labeled with green, blue and red tags. All remaining tubes can now be
removed and the entire tubing harness can be discarded.
Fit the replacement tubing harness and assemble in reverse order as disassem-
bly. Reference the Tube Diagram on the next page for correct tube locations.
53
54
AVL 9120, 9130, 9140 FLUIDIC DIAGRAM
AIR VENT
SAMPLE
PROBE
BLUE
REF. RETURN PERI PUMP
SOLENOID V
REF
WASTE
B
SOLENOID B
A
FLUID SOLENOID A
RED
FLUID PACK CONNECTOR
AVL 9180/9181 FLUIDIC DIAGRAM
AIR VENT
SAMPLE
PROBE
BLUE
REF. RETURN
PERI PUMP
SOLENOID V
REF
WASTE
C FILLPORT
SOLENOID C
B
SOLENOID B
A
FLUID SOLENOID A
RED
FLUID PACK CONNECTOR
55
4.3 Electronics
Power Circuits
Power is supplied to this circuit board through connector JP3 from the power
supply assembly. Test points are provided to measure supply voltages, and light
emitting diodes D1 through D5 are turned on to indicate each supply voltage
present on the card. Since each LED is connected in series after the fuse, a blown
fuse results in the respective LED turned off.
Four additional voltage regulator circuits are mounted on the ISE SBC II Card. IC
U2 and IC U3 provide -8 VDC and +8 VDC (9180/9181: -5 VDC and +5 VDC)
and are used to provide the supply voltages for the analog circuitry. IC U1 devel-
ops the supply voltage used to operate the peristaltic pump and provide either +10
VDC or +22 VDC. The +22 VDC is supplied only for the FAST speed and +10
VDC is used for all other pump speeds. Signal FAST/SLOW determines which
supply voltage is selected.
U5 switches the voltage between 22VDC and 12.5 VDC which supplies the
solenoids. When a solenoid is turned on, the voltage switches to 22VDC for 0.5
sec, then it returns to 12.5 VDC.
The circuit which includes Q7 and R5 provides necessary switching for the measur-
ing chamber illuminator LED’s.
The following list identifies the test points, fuses and LED’s for each respective DC
supply voltage:
56
Valve Drivers
The pump driver circuit IC U9 and IC U10 provide the drive and control for
the peristaltic pump. Signals PUMPEN, Pump Enable and PUMPSTEP, Pump
Step Pulses enable IC U10 to provide the necessary control to driver IC U9
which supplies pump drive signals PHASE A through PHASE D to control
peristaltic pump operation.
IC U11 operates with signal DCLOSED from the sample door light gate to
provide signal DOOR which detects the status of the sample door (open or
closed).
Input Amplifiers
IC U13, U14 and U15 (9180/9181: U13 only) provide high to low input
impedance matching for each Electrode input. Offset generator IC U12D and
amplifiers IC U12A, U12B and U12C provide the necessary gain and offset for
each electrode channel. TP9, TP10 and TP11 provide test points for the Na+,
K+ and Cl-/Ca++/Li channels respectively.
Temperature Sensor
This is an optional circuit which is used in the 9140, 9180 and 9181.
The circuit creates a temperature-dependent voltage which is converted by
software to degrees C. R54 can be adjusted for correct temperature setting.
Analog inputs from the input amplifiers are selected via signals ADSEL0 through
ADSEL2 and are multiplexed by IC U19. This multiplexed signal is then fed to
the A/D Converter IC U20. IC U21 supplies the necessary reference voltage
(2500mV) for the A/D Converter and can be measured at TP14.
57
Microprocessor
Optical detector ISO1 provides a signal indicating if the ISE SnapPak™ is in place.
This signal is fed to U41 which converts the light gate input to a digital logic output
indicating SnapPak position (IN or OUT).
The lamp board contains the LED array used to illuminate the measuring chamber
and the interconnectors used for all solenoids, the peristaltic pump, door sensor and
sample turntable (9181 only). A ribbon cable from the SBC Board supplies the
electrical connection for each signal through connector JP6.
The display board contains the LCD display, sample sensor connector and the
YES and NO switches used for operation of the analyzer. Power and signal
interconnection is accomplished via a ribbon cable from the SBC board through
JP2 on the display board.
Display boards utilized in the 9181 analyzer also contain circuitry for both the
needle mechanism motor control and position sensor. The autosampler "Table
Present" signal is also buffered through U1 on this board.
58
5 Maintenance and Troubleshooting
Maintenance procedures for the 9120, 30, 40, 80, 81 Analyzers require minimal
time by the operator to perform. The procedures outlined below should be
performed by the schedule indicated. Detailed instructions for these procedures can
be found in the Operator's Manual describing the correct method to perform routine
analyzer maintenance.
5.1 Maintenance
Daily Maintenance
Weekly Maintenance
Monthly Maintenance
59
5.2 Error Messages and Troubleshooting
This message is displayed when the sample sensor is unable to properly detect
the Standard A solution in a programmed time period. As the analyzer draws a
sample of Standard A, the leading edge of the solution is detected by the
sample sensor. The sample sensor must also detect a continuous flow of
Standard A Solution into the sample chamber, lasting several seconds, without
encountering air bubbles or air. After several seconds, the trailing edge of the
Standard A sample is sensed, the peristaltic pump stops and measurement
occurs.
• Check for air leaks preventing the Standard from being drawn into the
chamber. Ensure that all O-rings are in place. There must be a
continuous draw of standard solution, free of air bubbles.
Check solenoid V for proper sealing of the vent line.
Check fill port to ensure the absence of air leaks.
60
STANDARD B NOT DETECTED
STANDARD C NOT DETECTED (9180/9181 only)
The sample sensor must provide a reading of 80 - 120 when air is detected.
Perform Test Sample Sensor to observe sample sensor response. When clear fluid
(e.g. water) is aspirated, the sample sensor display must indicate an increase of of at
least 40 units. For blood samples (not transparent), the reading should decrease by
at least 40 units. The sample sensor is calibrated with air during each calibration.
Perform a calibration to remove the error message after troubleshooting.
• Check for correct drying of measuring chamber during the wash cycle.
61
CHECK REFERENCE HOUSING
• Check for proper filling of the reference housing and ensure that
reference solution reagent level allows complete filling of the
reference housing.
This message occurs and prints NO SAMPLE on the print-out, when either of
two conditions exists.
62
NO SAMPLE
2. The sample door is opened and no sample is fed into the analyzer.
• Check sample draw and look for clots or leaks in the sampling system.
When the cleaning cycle has been initiated, the analyzer checks for proper
aspiration of the cleaning solution using the sample sensor. If solution is not
detected in the proper time, above error message will be displayed.
• Check to ensure that the solution is being aspirated through the sampling
mechanism correctly. The sample path must be free of leaks or clots.
63
CONDITIONING FLUID NOT DETECTED
When the conditioning cycle has been initiated, the analyzer checks for proper
aspiration of the conditioning solution using the sample sensor. If the solution is
not detected in the proper time, this error message will be displayed.
INTERFACE ERROR
This message is displayed only during the INTERFACE TEST. Pins 2 and 3
must be shorted together to perform the INTERFACE TEST. Make sure
that the pins are not shorted to chassis ground.
This message is displayed when the printer head is jammed and tries to print. It
is a temporary message that is displayed for 2 seconds and then sample results
are displayed. To clear paper jam remove printer from the analyzer and
remove jammed paper. Replace printer and retry. The printer can be removed
by grasping the rear edge of the printer assembly and pulling it to the front. The
printer can be removed with the Analyzer power on. To free up jammed paper,
turn the small gears on the left side of the printer module.
64
CHECK ELECTRODES
This message is displayed when either of the following conditions are present.
1. More than six aspirations of Standard A are required for all electrode
channels.
2. The difference between voltage A and B is out of specification for all
channels.
Possible causes and remedies:
• Electrodes are not plugged in. Check the slide mechanism to ensure it is in
the correct position and firmly pushed into electrode connectors.
NA NOT CAL’D
K NOT CAL’D
CL NOT CAL’D
CA NOT CAL’D
LI NOT CAL’D
These messages will be displayed when a specific electrode does not calibrate
properly during a calibration sequence. If more than six standard draws are
required or the difference between Standard A and Standard B voltages is out of
range, the NOT CALIBRATED message will be displayed for each channel
which exhibits either of these conditions. A copy of the calibration report should be
printed to provide the electrode output voltages measured during calibration.
The electrode voltage range table identifies correct voltage ranges for each
electrode parameter.
If the difference between Standard A and Standard C (9180/9181 only) is out of
range for Li+ or Na+, LI NOT CAL’D will be displayed.
Possible causes and remedies:
• If A-C is out of range for Na+, repeat the calibration or replace the
ISE SnapPakTM.
65
ELECTRODE VOLTAGE RANGES 9120, 30, 40
Electrode Standard A Standard B Allowable Difference A - B
(9120/9130) (9140)
Na + -600 to +2400 -1600 to +2200 +720 to +2000 +250 to +680
K+ -700 to +1000 -2500 to +500 +520 to +1800 +470 to +1200
Cl- -3100 to -100 -1100 to +1800 -520 to -1200 not used
Ca++ -2600 to +1400 -2100 to +2700 not used -480 to -900
After completion of sample measurement or calibration, the analyzer will monitor the
sample sensor to determine if the sample path has been cleared. This message will be
displayed if the sample path has not been cleared.
• Check for blockages in the sample path, especially in the sample probe, the
tubing to the sample sensor and in the sample sensor.
• Check sample sensor is securely plugged in and check sample sensor test
to ensure correct operation.
• Check peristaltic pump and tubing are correct and all tubing is properly in
place.
↑↑↑↑ ↓↓↓↓
In case the analyzer displays arrows up or arrows down instead of sample results, the
concentration of the sample is outside of the measurement range.
• Ensure that the sample is correctly aspirated into the measuring chamber
and ensure small air bubbles are not present.
66
↑ ↓
On the 9140, 9180 and 9181 models, the calibration report will print an arrow up
or down instead of the actual temperature, if the temperature measured is out of
range (10.0°C -40.0°C). The temperature sensor is located in the right side
electrode holder.
ERR
The analyzer will display ERR in place of sample results when the analyzer is
unable to obtain valid voltage readings from the electrode (A/D over- or under-
flow).
• Ensure that the electrodes are securely in place and plugged into the
analyzer.
• Ensure proper sampling and proper sample preparation. Check for air
bubbles in the sample.
This message will be printed at the end of a sample report when cleaning or condi-
tioning have not been performed within the last 24 hours. This message is printed
only. Perform Daily Maintenance to clear this message.
67
REPLACE FLUID PACK
When the monitored fluid level in the ISE SnapPakTM reaches 5% remaining,
the analyzer will print REPLACE FLUID PACK at the end of each sample
report. This message is printed only. Replace the ISE SnapPakTM following
the instructions outlined in the Operator Manual.
To maximize the life of the ISE SnapPakTM, continue running the analyzer until
a STANDARD A NOT DETECTED message is displayed. This will
ensure that the ISE SnapPakTM is completely depleted before replacement.
68
ERROR: UPPER NEEDLE SENSOR
If probe movement to the upper position is not detected within a certain time
period, the above message is displayed.
Possible remedies:
• Check for foreign material that may prevent the probe from moving freely.
If probe movement to the lower position is not detected within a certain time period,
the above message is displayed.
Possible remedies:
• Check for foreign material that may prevent the probe from moving freely.
During the homing sequence, the sampler checks for the sample wheel to be
present.
Possible remedies:
• Replace sampler.
69
SAMPLER JAMMED OR DEFECTIVE
The analyzer checks for correct movement of the sample wheel. If the sample
wheel does not move at the expected speed, the above error
message is displayed.
Possible remedies:
• Check for obstructions preventing the sample wheel from moving freely.
• Replace sampler.
70
6 Adjustments
The 9120, 30, 40, 80 and 81 Analyzers have been designed to require minimal
electronic adjustment. The sample sensor circuit may require adjustment following a
change of the sample sensor or during routine troubleshooting. The temperature
adjustment is active only for models 9140/9180/9181 and requires the temperature
adjustment test plug for correct calibration of the temperature circuit.
Raise sample door and aspirate clear fluid (e.g. water). Displayed reading should
now be 150 or greater.
Note: R93 can be accessed through the rear cover vent slot and is located at
the top center on the circuit card.
Due to the elevated temperature inside the analyzer, it is normal for the
displayed temperature to be several degrees C higher than the actual room
temperature.
71
7 Electronic Diagrams
72
AVL 9180/81 Analyzers
73
9120, 30, 40, 80 Analyzer Block Diagram
SBC Board
Preamplifier Fluid Pack Detector
Sensor
(9180 only)
Na Electrode
Na Amp
K K Amp Display Board
Cl Cl/Ca/Li Amp JP4
Display Driver
Reference Display Module YES/NO Switches
Electrode
GND JP2
Temp Sensor
Temperature Control Sample Sensor
(9140/9180 only)
(9140/9180 only)
JP1 Printer
Assembly
Microprocessor
Power Supply
+22VDC / +10VDC
+5VDC / -5VDC (9180)
+8VDC / -8VDC JP5
+22VDC / +12.5VDC Peristaltic Pump Driver
P. Pump Motor
JP8 JP6
Lamp Board
Sample Door
JP7
Solenoid Valve Drivers
Interface Driver
Valve A JP1
Valve B JP2
Valve C JP3
JP7 JP3
Valve V JP4
RS232 Valve R JP5
JP1
Power Supply Module
100 - 240 V~ Power Receptacle
MAIN 1.6 AT Fuse F1 2.5A/250V
50 - 60 Hz 1.6 AT +5VDC/+24VDC
+12VDC/-12VDC
74
9181 Analyzer Block Diagram
SBC Board
Display Board
Preamplifier Needle Motor JP5
Fluid Pack Detector Probe Motor
Driver
Sensor
Na Electrode
Na Amp Needle Sensor
Position Sensor
K K Amp Position Buffer JP6
Cl Cl/Ca/Li Amp JP4
Display Driver
Reference
Electrode Display Module YES/NO Switches
GND
JP2 Needle
Mechanism
Temperature Control
Temp Sensor Sample Sensor Assembly
JP1 JP1
JP7
Solenoid Valve Drivers
Interface Driver
Valve A JP1
Valve B JP2
Valve C JP3
JP7 JP3
Valve V JP4
RS232 Valve R JP5
JP1
Power Supply Module
100 - 240 V~ Power Receptacle
MAIN 1.6 AT Fuse F1 2.5A/250V
50 - 60 Hz 1.6 AT +5VDC/+24VDC
+12VDC/-12VDC
75
76
|LINK
|MB1.SCH
|MB2.SCH
|MB3.SCH R900-R903 DO NOT PHYSICALLY EXIST
|MB4.SCH THEY ARE TO ALLOW GROUNDS TO BE SEPARATED
|MB5.SCH
|MB6.SCH POWER PRINTER
|MB7.SCH R900 0
|MB8.SCH JP3 1 2 DGND GND SYSTEM GROUND JP1
|MB9.SCH 1 PVCC PRINTVCC A1
2 PVCC R901 0 JP2 B1
3 1 2 AGND 1 DOT1- A2
4 R902 0 62650-1 DOT2- B2
5 P+24V 1 2 PGND DOT3- A3
6 P-12V PGND AMP DOT4- B3
7 P+12V R903 0 1 DOT5- A4
26-60-4070 1 2 SGND R904 DOT6- B4
MOLEX SGND 270K_1/4W DOT7- A5
MOTOR- B5
MATES WITH MOLEX 09-50-8073 2 TACHO A6
FEED B6
CHECK A7
B7
A8
B8
A9
B9
RS-232 PGND A10
B10
JP7 EZC10DRXH
5 SULLINS
9
4
8 CTS
3 RS232OUT
7 RTS
2
SYSTEM INTERCONNECT - 9120, 30, 40
6 RS232IN
1
DB9P
AMP 1-747871-3
mb1.sch
AVL Scientific Corp.
33 Mansell Court
Roswell, Georgia
30077
(404)587-4040
Title
SCHEMATIC, MAIN BOARD ISE/PH
Size Document Number REV
NOTE:REVISION D SCHEMATIC APPLIES TO REVISION H ARTWORK B INTERCONNECT D
Date: April 10, 1996 Sheet 1 of 9
Q7 R5
PRINTVCC MJE800 1 2 LAMP+
F1 3.9/10W
PVCC 1 2 PRINTVCC
2AT R10 D1 1
"2AT" 1 2 2 1 C64 2
1000uF/16V R103
220 LED 2 1K
"+5V/F1"
F2 1
PVCC 1 2 VCC LAMPEN
1 1
1.6AT R9 D2 D6 C30 TP7
1 "1.6AT" 1 2 2 1 ICTE.5 2200uF/16V UT35-017
2
"+5V" 220 LED 2 "+22V/12V"
TP2 "+5V/F2" U1 1
UT35-017 F3 LM317
P+24V 1 2 +24V +24V 3 VIN VOUT 2 +VS
1
1.25AT R8 D3 C29 1 A 1
1 "1.25AT" 1 2 2 1 2200uF/50V C1 D 1 C6
2 2 0.1uF J R4 2 0.1uF
"+24V" 1.2K LED 180
TP1 "+24V/F3" 1
UT35-017 F4 2
P-12V 1 2 V-
0.300AT R7 D4 2 1
1 "0.300AT" 1 2 1 2 C25 R3
470uF/25V 1.2K
"-12V" 560 LED 1
TP3 "-12V/F4" 2
UT35-017 F5
P+12V 1 2 V+
1 R1 1
0.300AT R6 D5 C26 FAST/SLOW- 1 2 Q1 R2
1 "0.300AT" 1 2 2 1 470uF/25V 2N3904 1.8K
2 1K
"+12V" 560 LED 2
SBC PCB - POWER SUPPLY - 9120, 30, 40
TP4 "+12V/F5"
UT35-017 TP6
UT35-017
TP5 "-8V"
UT35-017 U2 1
LM7908
"GND" V- 2 VIN VOUT 3 -8V
1 ZCLIP1 ZCLIP2
2 C 2 2
FUSECLIP FUSECLIP C2 C28 C5
1 0.1uF 1 10uF/16V 1 0.1uF
ZCLIP3 ZCLIP4 1
FUSECLIP FUSECLIP
ZCLIP5 ZCLIP6 ZHS1 TP8
UT35-017
FUSECLIP FUSECLIP HEATSINK
"+8V"
ZCLIP7 ZCLIP8 U3 1
LM7808
FUSECLIP FUSECLIP V+ 1 VIN VOUT 3 +8V
ZCLIP9 ZCLIP10 1 C 1 1
C3 C27 C4
FUSECLIP FUSECLIP 2 0.1uF 2 10uF/16V 2 0.1uF
2
VCC
1 1 1 1 1 1 1 1 1 1 1 1 1
C7 C8 C9 C10 C11 C12 C65 C66 C67 C68 C69 C70 C71
2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF
+8V
1 1 1 1 1 1
C13 C14 C15 C16 C17 C18
2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF
OPTIONAL
-8V mb2.sch
2 2 2 2 2 2 AVL Scientific Corp.
C19 C20 C21 C22 C23 C24 33 Mansell Court
1 0.1uF 1 0.1uF 1 0.1uF 1 0.1uF 1 0.1uF 1 0.1uF Roswell, Georgia
30077
(404)587-4040
Title
SCHEMATIC, MAIN BOARD ISE/PH
77
Size Document Number REV
B POWER SUPPLY D
Date: April 10, 1996 Sheet 2 of 9
78
U5
LM317
+24V 3 VIN VOUT 2 VALVE+
A
1 D 1 1
C31 J R18 C32 1
2 0.1uF 200 1% 2 0.1uF "+22V/12.5V"
1
2 TP16
UT35-017
1
R19 ZHS2
1.82K 1%
HEATSINK
2
1
R21 R20
VALVE- 1 2 Q8 1.5K
2N3904
4.7K 2
VALVE DRIVERS
C36
2 1 VALVEA-
2.2uF/50V
R11
OPEN1 1 2 Q9
MJE800
1K
SBC PCB - VALVE DRIVERS - 9120, 30, 40
C37
2 1 VALVEB-
2.2uF/50V
R12
OPEN2 1 2 Q10
MJE800
1K
C38
2 1 VALVEC-
2.2uF/50V
R13
OPEN3 1 2 Q11
MJE800
1K
C39
2 1 VALVEV-
2.2uF/50V
R14
OPEN4 1 2 Q12
MJE800
1K
C40
2 1 VALVER-
2.2uF/50V
R15
OPEN5 1 2 Q13
MJE800
1K
SGND SGND
R16
OVERTEMP- 1 2 THERM-
360K
1 mb3.sch
R17 AVL Scientific Corp.
180K
33 Mansell Court
2 Roswell, Georgia
30077
(404)587-4040
Title
C R19 WAS 2.37K SCHEMATIC, MAIN BOARD ISE/PH
R20 WAS 1K Size Document Number REV
R17 WAS 100K B VALVE DRIVERS D
Date: April 10, 1996 Sheet 3 of 9
+VS
PUMP DRIVER +22V/12V
VCC VCC 1
1 C46
C41 100uF/50V
2 0.1uF 2
1 1
C42 C45 +VS +VS +VS +VS
2 0.1uF 2 0.1uF SGND SGND
1 1 1 1
SGND SGND D7 D8 D9 D10
1N4004 1N4004 1N4004 1N4004
U10 U9 2 2 2 2
17 CW/CCW A 4 2 IN1 OUT1 3 PHASEA
PUMPSTEP 18 STEP INH1 5 1 ENA SENSE1 4
19 HALF/FULL B 6 9 IN2 OUT2 8 PHASEB
20 RESET SENSE2 7
C 7 12 IN3 OUT3 13 PHASEC
11 CONTROL INH2 8 11 ENB SENSE3 14
PUMPEN 10 ENABLE D 9 19 IN4 OUT4 18 PHASED
1 SYNC HOME 3 SENSE4 17
VCC 14 20 5 1 1 1 1
16 SENSE1 13 VSS GND 6 D11 D12 D13 D14
OSC SENSE2 15 10 GND 15 1N4004 1N4004 1N4004 1N4004
1 12 VREF 2 ZS2 VS GND 16
R23 VS GND GND 2 2 2 2
22K L297 DIP20 L293E
2 ZS1 SGND SGND SGND SGND SGND SGND
DIP20
1 1 1
C43 VCC R25 R26
2 3.3nF 1 1
1 2 2
SGND R24
10K 1% SGND SGND
1 2
C47
10uF/16V
SGND 2 1
1 R32
C44 562 1%
SGND 2 0.1uF
2
SAMPLE DOOR SWITCH DETECT
SGND SGND SGND
VCC
1
R33
2.2K
R31 2
1 2
VCC VCC
100K
SBC PCB - PUMP MOTOR DRIVER / DOOR DETECT - 9120, 30, 40
VCC
1 1
R30 R29
33K 10K U11
85 6
SAMPLE DOOR 2 2
DCLOSED 2
7 DOOR
3
1
R28 4 1 LM311N
10K
VCC
2
1
R27
100
2
DLED+
mb4.sch
AVL Scientific Corp.
33 Mansell Court
Roswell, Georgia
30077
(404)587-4040
Title
SCHEMATIC, MAIN BOARD ISE/PH
79
Size Document Number REV
B PUMP MOTOR DRIVER/COVER SENSOR D
Date: April 10, 1996 Sheet 4 of 9
80
INPUT AMPLIFIERS VALUES OF R44 AND R47 C48
ARE DIFFERENT FOR ISE AND pH
* NOTE 1 2
OFFSET = -2200mV Na
0.22uF OFFSET = -1100 mv pH
NOTE: NOTE: NO SOLDER MASK IN PROBE AREA
*1 R47 2 *1 R44 2
GUARD RING AND PROBE AREAS
SHOULD BE CLEAR OF SOLDER 165K 1% ISE 59K 1% ISE
MASK. 102K 1% pH 18.2K 1% pH
+8V +8V TP9
ZPROBE2 UT35-017
U13
R4WW 7 4 U12A "Na/pH"
2 R41 1
R34 8 6 1 2 2 R63
1 2 3 1 1 2 Na/pHOUT
Na/pH 1K 1% 3
P2 100K 4 OPA103AM ISE 1K
PROBE PH 1 TLC279CN
1 1
NOTE: PROBE THRU IN+ SHIELDED-8V R113
1K C49
321 1 2
2 -8V C49 NOT STUFFED FOR 9110
0.22uF
JP202
HEADER 3
ISE 1-2 OFFSET = 0
pH 2-3
+8V R45 TP10
ZPROBE3 1 2 UT35-017
U14
R4WW 7 43.2K 1% "K"
2 R40 1
R35 8 6 1 2 6 U12B R64
1 2 3 7 1 2 KOUT
K 1K 1% 5
P3 100K 4 OPA103AM 1K
PROBE 1 TLC279CN 1
R114 R111
NOTE: PROBE THRU IN+ SHIELDED-8V 1K 100K
SBC PCB - INPUT AMPLIFIERS - 9120, 30, 40
+8V
ZPROBE5
R4CR 7 U300
2 R301
R300 8 6 1 2
1 2 3 -8V +8V
Ref 1K 1% 1
P5 100K 4 OPA103AM 1 R302
PROBE C300 18.2K 1% 2 1
2 0.22uF C51 C52
K300 -8V 2 1 0.1uF 2 0.1uF
1 JP201
SIP RELAY SPST 1 OPEN pH
2 CLOSED ISE
VCC HEADER 2 -8V
35 7
1
R42 U12D
D300 2.2K
1 2 13
2 14
1N4148 NOTE: 300 SERIES COMPONENTS -6.2V 12 mb5.sch
FOR 9110 ONLY AVL Scientific Corp.
CUT AND JUMPER R303 1 TLC279CN
REV G BOARDS GPO 1 2 Q300 D15 33 Mansell Court
2N3904 1N827 Roswell, Georgia
10K
2 30077
(404)587-4040
B R303-1 WAS TO SSEN OFFSET GENERATOR Title
SCHEMATIC, MAIN BOARD ISE/PH
Size Document Number REV
B INPUT AMPLIFIERS D
Date: April 10, 1996 Sheet 5 of 9
NOT STUFFED FOR 9120, 9130
+10v
U18
+24V 2 VIN VO 6 STUFFED FOR 9110, 9140
4 GND TRIM 5
MAX674
TP13
UT35-017
D16
"10.00V" 2 1
1
1N4148
STUFFED TP12
-8V R59 UT35-017
1 1 2
1 R53 "TEMP"
FOR R56 274K 1% 118K 1% 1 3000mV @ 8192 OHM
90.9k 1% 4 U17A
2 U17B
2 2 R52
1 1 2 6 R62
3 7 1 2 TEMPOUT
9140 10K 1% 5
LF412 1K
8 R55 LF412
1 2 1
R110
R54 68.1K 1% 100K
1 +8V
2
SBC PCB - TEMPERATURE CIRCUIT - 9120, 30, 40
1 2 1
R49 R51
7.5k 1% "TEMP ADJ." FACTORY SET 10K 1%
2 3 10KPOT 2
mb6.sch
AVL Scientific Corp.
33 Mansell Court
Roswell, Georgia
30077
(404)587-4040
Title
SCHEMATIC, MAIN BOARD ISE/PH
81
Size Document Number REV
B TEMPERATURE SENSOR FOR PCB LAYOUT D
Date: April 10, 1996 Sheet 6 of 9
82
Na/pHOUT
KOUT
Cl/CaOUT
TEMPOUT
2 2 2 2
R67 R69 R68 8 TO 1 MULTIPLEXER C54 A/D CONVERTER ADDAT[0..7] ADDAT[0..7]
1K 1K 1K 1 1nF
U19 R61 U20
1 1 1 13 X0 X 3 1 2 35 INHI B1 16 ADDAT0
14 X1 34 INLO B2 15 ADDAT1
15 X2 100K 33 COMMON B3 14 ADDAT2
12 X3 2.05V B4 13 ADDAT3
1 X4 36 REFIN+ B5 12 ADDAT4
5 X5 39 REFIN- B6 11 ADDAT5
2 X6 VDD 16 +8V 1uF B7 10 ADDAT6
4 X7 1 37 REFCAP+ B8 9 ADDAT7
VEE 7 -8V 1 C57 38 REFCAP- B9 8 ADDAT0
6 INH R71 2 B10 7 ADDAT1
ADSEL0 11 A VSS 8 1 1 200K 1% 29 REFOUT B11 6 ADDAT2
ADSEL1 10 B C56 C55 B12 5 ADDAT3
ADSEL2 9 C 2 150nF 2 330nF 2 30 BUFFER OR 4 ADDAT4
31 AZ POL 3 ADDAT5
4051 32 INT
1 1 STATUS 2 ADSTATUS
R66 R60 TP14 VCC 17 TEST
1K 100 UT35-017 21 MODE
18 LBEN
2 2 "2.500V" 19 HBEN
1 20 CE/LOAD
26 RUN/HOLD
27 SEND
U21 R72 24 OSCSEL
+8V 1 VIN VOUT 2 1 2 2 25 BUFFOSCOUT V+ 40 VCC
3 GND X1 22 OSCIN GND 1
+2.500V 1K 1% 1 1 3.58MHz 23 OSCOUT V- 28 -8V
MC1403 R70 1
R73 1K ICL7109
4.53K 1%
2 2
NOTE:
1 LSB APPROXIMATELY 1mV
ADLBEN-
SBC PCB - ANALOG SELECTOR AND A/D CONVERTER - 9120, 30, 40
ADHBEN-
ADCE-
ADRUN
mb7.sch
AVL Scientific Corp.
33 Mansell Court
Roswell, Georgia
30077
(404)587-4040
Title
SCHEMATIC, MAIN BOARD ISE/PH
Size Document Number REV
B A/D D
Date: April 10, 1996 Sheet 7 of 9
CPU AD[0..7] AD[0..7]
C59 U31 R81 ADDRESS A[0..15] A[0..15]
R76 2 1 7 EXTAL IC3/PA0 34 2 1 VCC
VCC 1 2 2 1 IC2/PA1 33 DE-MUX
22pF X2 R74 IC1/PA2 32 10K U23
10K 8MHz 10M OC5/OC1/PA3 31 AD0 3 D0 Q0 2 A0
C60 1 OC4/OC1/PA4 30 AD1 4 D1 Q1 5 A1
2 1 2 8 XTAL OC3/OC1/PA5 29 AD2 7 D2 Q2 6 A2
OC2/OC1/PA6 28 AD3 8 D3 Q3 9 A3
22pF 17 RESET PAI/OC1/PA7 27 AD4 13 D4 Q4 12 A4
R75 AD5 14 D5 Q5 15 A5
VCC 1 2 3 MODA/LIR AD0/PC0 9 AD0 2 2 AD6 17 D6 Q6 16 A6
R101 2 MODB/VSTBY AD1/PC1 10 AD1 R78 R80 AD7 18 D7 Q7 19 A7
VCC 1 2 10K AD2/PC2 11 AD2 10K 10K
19 IRQ AD3/PC3 12 AD3 1 OC
JP6 10K 18 XIRQ AD4/PC4 13 AD4 1 1 11 G
1 AD5/PC5 14 AD5
2 52 VRH AD6/PC6 15 AD6 VCC VCC 74HCT373
51 VRL AD7/PC7 16 AD7
U27 +5VA
78M05 43 AN0/PE0 A8/PB0 42 A8 U24 DECODE
+8V 3 VI VO 1 45 AN1/PE1 A9/PB1 41 A9 1 I1/CLK O1 23 RD-
47 AN2/PE2 A10/PB2 40 A10 2 I2 O2 22 WR-
C 1 49 39 A11 3 21
C58 44 AN3/PE3 A11/PB3 38 A12 A7 4 I3 O3 20 PROMEN-
2 0.1uF 46 AN4/PE4 A12/PB4 37 A13 VCC A8 5 I4 O4 19 RAMEN0-
2 AN5/PE5 A13/PB5 I5 O5 RAMEN1-
48 AN6/PE6 A14/PB6 36 A14 A9 6 I6 O6 18
50 AN7/PE7 A15/PB7 35 A15 A10 7 I7 O7 17 A3
SAMPLE 1 A11 8 I8 O8 16 A4
AS/STRA 4 R77 A12 9 I9 O9 15 A5
R82 R/W/STRB 6 1K A13 10 I10 O10 14 A6
VCC 1 2 E 5 A14 11 I11
2 A15 13 I12
YES- 10K RXD/PD0 20
TXD/PD1 21 GPO 22V10 ZS6
R83 MISO/PD2 22
VCC 1 2 MOSI/PD3 23 DIP24/3
SCK/PD4 24 IOSTROBE-
NO- 10K SS/PD5 25
DOOR MC68HC11A0FN OEM U28 SPI STROBES
R84 AVL ISE HANDSHAKE A0 1 A Y0 15 DISTR
VCC 1 2 2-3 1-2 A1 2 B Y1 14 VASTR
ZS3 3-4 A2 3 C Y2 13 ADOSTR
FEED 10K Y3 12 ADISTR
R85 PLCC52 1234 Y4 11 PRSTR
VCC 1 2 VCC 6 G1 Y5 10
4 G2A Y6 9
CHECK 10K JP400 5 G2B Y7 7
pH JUMPER 3 TO VCC
SBC PCB - MICROPROCESSOR - 9120, 30, 40
ADSTATUS 74HCT138
MISO BUZZER
THERM- PUMPEN
DISPBF PUMPSTEP
D17 FAST/SLOW-
1 2 VALVE-
V+ MOSI
1N4148 SCK
RESET-
2
1 3 LAMPEN
RS232IN
U29A
U30A PROGRAM
1489 NON-VOLATILE 2 3 RS232OUT
EPROM RAM
NOT STUFFED RAM & CLOCK
AD[0..7] AD[0..7] 1488
83
B R117 ADDED
pH TIE JP400-3 Size Document Number REV
TO VCC B MICROPROCESSOR D
Date: April 10, 1996 Sheet 8 of 9
U37
MOSI 14 SER QA 15 ADSEL0
1
84
11 QB 2 ADSEL1
SCK 10 SRCLK QC 3 SSEN ADSEL2
VCC SRCLR QD 4 SSEN
12 QE 5 ADLBEN-
ADOSTR 13 RCLK QF 6 ADHBEN-
RESET- RCLR QG 7
QH ADRUN
QH’ 9
ADCTRL 1
74HC594 2
13 11 ADCE-
U30D
U36 1489
14 SER QA 15 OPEN1
QB 1 OPEN2
11 SRCLK QC 2 OPEN3
VCC 10 SRCLR QD 3 OPEN4
QE 4 OPEN5
VASTR 12 RCLK QF 5 DISPR/W-
13 RCLR QG 6 DATA/INST-
QH 7 DISPEN
QH’ 9
VACTRL 74HC594
PRINTVCC
U33
U34 VCC 10
14 SER QA 15 1 IN1 OUT1 18 DOT1-
QB 1 2 IN2 OUT2 17 DOT2-
11 SRCLK QC 2 3 IN3 OUT3 16 DOT3-
VCC 10 SRCLR QD 3 4 IN4 OUT4 15 DOT4-
QE 4 5 IN5 OUT5 14 DOT5-
PRSTR 12 RCLK QF 5 6 IN6 OUT6 13 DOT6-
13 RCLR QG 6 7 IN7 OUT7 12 DOT7-
QH 7 8 INM OUTM 11 MOTOR-
GND 9 PGND
QH’ 9
PRCTRL LB1256 PGND
74HC594
DD[0..7] DD[0..7]
U35
14 SER QA 15 DD0 DISPBF
QB 1 DD1
11 2 DD2 VCC
10 SRCLK QC 3 DD3 V+
VCC SRCLR QD 4 DD4
12 QE 5 DD5 1
SBC PCB - PRINTER/ DISPLAY DRIVERS - 9120, 30, 40
SAMPLE SAMPLE
1
R99
+5VA +5VA +5VA 5.1K
1 2
R97 1
10K R92
R98 1K
1 2 2 Q5 +8V
2N3906 2
10K
R93 SAMPLELED-
R102 1 8 U39A
10K "SS ADJ."
1 2 Q4 2 3 R94
1 2N3904 1 1 2 Q3 mb9.sch
R96 2 2N3904 AVL Scientific Corp.
1K 1K
3 5KPOT LF353 33 Mansell Court
2 4 Roswell, Georgia
30077
1 (404)587-4040
-8V R95 Title
100 SCHEMATIC, MAIN BOARD ISE/PH
NOT STUFFED FOR 9110 2 Size Document Number REV
B PRINTER/DISPLAY DRIVERS D
Date: April 10, 1996 Sheet 9 of 9
JP1
A1 AMP
B1 VCC 520315-8 J1
A2 DOT1- 1
B2 DOT2- 2
A3 DOT3- 3
B3 DOT4- 4
A4 DOT5- 5
B4 DOT6- 6
A5 DOT7- 7
B5 MOTOR- 8
A6 TACHO
B6 FEED 1
A7 CHECK 2
B7 3
PRINTER DAUGHTER PCB - 9120, 30, 40, 80, 81
A8 4
B8 5
A9 AMP 6
B9 520315-6 J2
A10
B10
EDGE20 FEED
1
S1
SW SPST
2 SCHURTER
A1 .100 CENTERS
ON SOLDER SIDE
MATES WITH SULLINS EZC10DRXH
printer.sch
AVL Scientific Corp.
33 Mansell Court
Roswell, Georgia
30077
(404)587-4040
Title
SCHEMATIC, PRINTER DAUGHTER BOARD
85
Size Document Number REV
B LCISE C
Date: November 30, 1994 Sheet 1 of 1
86
LAMP PCB - 9120, 30, 40
lamp.sch
AVL Scientific Corp.
33 Mansell Court
Roswell, Georgia
30077
(404)587-4040
Title
SCHEMATIC, LAMP BOARD
Size Document Number REV
B LCISE C
Date: July 11, 1996 Sheet 1 of 1
LCD DISPLAY
JP4
1
SAMPLE SENSOR VCC 2
3
JP1 4
5
1 +5VA DD0 6
2 SAMPLELED- +5VA DD1 7
3 SAMPLEPT DD2 8
4 SAMPLEGND DD3 9
5 TEMP DD4 10
6 DD5 11
RJ12 DD6 12
DD7 13
MOLEX 15-43-8566 14
22-03-2141
MOLEX
JP2
ALTERNATE
1 LCD DISPLAY
2
3 VCC
4 VCC
5 +5VA
6 JP3
7
8 1
9 CONTRAST VCC 2 NOT STUFFED
10 DATA/INST- 3
11 DISPR/W- 4
12 DISPEN 5
13 DD0 DD0 6
DISPLAY DAUGHTER PCB - 9120, 30, 40
14 DD1 DD1 7
15 DD2 DD2 8
16 DD3 DD3 9
17 DD4 DD4 10
18 DD5 DD5 11
19 DD6 DD6 12
20 DD7 DD7 13
21 14
22 DD[0..7] 22-03-2141
23 MOLEX
24
25 ZPWB1
26
C3APT-2606G-ND PWB
YES
S1
YES- 1 2
IP1241.1082.3
SCHURTER
NO
S2
NO- 1 2
IP1241.1082.3
SCHURTER
display.sch
AVL Scientific Corp.
33 Mansell Court
Roswell, Georgia
30077
(404)587-4040
Title
SCHEMATIC, DISPLAY DAUGHTER BOARD
87
Size Document Number REV
B LCISE C
Date: February 19, 1992 Sheet 1 of 1
88
R900-R903 DO NOT PHYSICALLY EXIST
THEY ARE TO ALLOW GROUNDS TO BE SEPARATED
POWER R900 0
PRINTER
JP3 1 2 DGND DGND JP1
1 PVCC R901 0 PRINTVCC A1 ZFST-JP1-1
2 PVCC 1 2 AGND B1
3 DOT1- A2 FASTENER2
4 R902 0 DOT2- B2
5 P+24V 1 2 PGND DOT3- A3 ZFST-JP1-2
6 P-12V PGND DOT4- B3
7 P+12V R903 0 DOT5- A4 FASTENER2
26-60-4070 1 2 SGND DOT6- B4
MOLEX SGND DOT7- A5
MOTOR- B5
MATES WITH MOLEX 09-50-8073 TACHO A6
FEED B6
CHECK A7
B7
A8
B8
A9
B9
PGND A10
B10
EZC10DRXH
LANGUAGE SELECT SYSTEM GROUND SULLINS
VCC
JP2
SYSTEM INTERCONNECT - 9180, 81
SW1 1
1 8 LGSEL0 RS-232
2 7 LGSEL1 1 62650-1
3 6 LGSEL2 R926 JP7
4 5 LGSEL3 270K AMP 5
9
78B04 2 4
8 CTS
3 RS232OUT
7 RTS
2 RS232IN
6
1
1 1 1 1
R905 R906 R907 R908 DB9P ZSCRW-JP7-1 ZSCRW-JP7-2
10K 10K 10K 10K
SCREW SCREW
2 2 2 2 AMP 745061-4
1 R1 1
0.300AT R6 D5 C26 FAST/SLOW- 1 2 Q1 R2
1 "0.300AT" 1 2 2 1 470uF/25V 2N3904 1.8K
2 1K
"+12V" 560 LED 2
TP4 "+12V/F5"
TP TP6
TP
TP5 "-5VA"
TP U2 1
LM7905
"GND" V- 2 VIN VOUT 3 -5VA
1 ZHLDR1
2 C 2 2
FUSEHOLDER C2 C28 C5
1 0.1uF 1 10uF/16V 1 0.1uF
ZHLDR2 ZFST-U2 1
FUSEHOLDER FASTENER1
ZHLDR3 TP8
TP
FUSEHOLDER
"+5VA"
ZHLDR4 U3 1
LM7805
FUSEHOLDER V+ 1 VIN VOUT 3 +5VA
ZHLDR5 1 C 1 1
C3 C27 C4
FUSEHOLDER 2 0.1uF 2 10uF/16V 2 0.1uF
ZFST-U3 2
FASTENER1
VCC
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
C7 C8 C9 C10 C11 C12 C65 C66 C67 C68 C69 C70 C71 C72 C73 C74 C75
2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF
+5VA
1 1 1 1 1 1
C13 C14 C15 C16 C17 C18
2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF 2 0.1uF
-5VA
2 2 2 2 2 2
C19 C20 C21 C22 C23 C24 AVL Scientific Corp.
1 0.1uF 1 0.1uF 1 0.1uF 1 0.1uF 1 0.1uF 1 0.1uF 33 Mansell Court
Roswell, Georgia 30076
(404) 587-4040
Title
SCHEMATIC, MAIN BOARD 9180
89
Size Document Number REV
B ZD5015 C
Date: May 7, 1996 Sheet 3 of 11
90
U5
LM317
+24V 3 VIN VOUT 2 VALVE+
A
1 D 1 1
C31 J R18 C32 1
2 0.1uF 200 1% 2 0.1uF "+22V/12.5V"
1
2 TP16
TP
1
R19 ZHS2
1.82K 1%
HEATSINK
2
1
R21 R20
VALVE- 1 2 Q8 1.5K
2N3904
4.7K 2
VALVE DRIVERS
C36
2 1 VALVEA-
2.2uF/50V
R11
SBC PCB - VALVE DRIVERS - 9180, 81
OPEN1 1 2 Q9
MJE800
1K
C37
2 1 VALVEB-
2.2uF/50V
R12
OPEN2 1 2 Q10
MJE800
1K
C38
2 1 VALVEC-
2.2uF/50V
R13
OPEN3 1 2 Q11
MJE800
1K
C39
2 1 VALVEV-
2.2uF/50V
R14
OPEN4 1 2 Q12
MJE800
1K
C40
2 1 VALVER-
2.2uF/50V
R15
OPEN5 1 2 Q13
MJE800
1K
SGND SGND
R16
OVERTEMP- 1 2 THERM-
10K
2
D19
1N750
AVL Scientific Corp.
1 33 Mansell Court
Roswell, Georgia 30076
(404) 587-4040
Title
SCHEMATIC, MAIN BOARD 9180
Size Document Number REV
B ZD5015 C
Date: May 7, 1996 Sheet 4 of 11
+VS
PUMP DRIVER
VCC VCC 1
1 C46
C41 100uF/50V
2 0.1uF 2
1 1
C42 C45 +VS +VS +VS +VS
2 0.1uF 2 0.1uF SGND SGND
1 1 1 1
SGND SGND D7 D8 D9 D10
1N4004 1N4004 1N4004 1N4004
U10 U9 2 2 2 2
17 CW/CCW A 4 2 IN1 OUT1 3 PHASEA
PUMPSTEP 18 STEP INH1 5 1 ENA SENSE1 4
19 HALF/FULL B 6 9 IN2 OUT2 8 PHASEB
20 RESET SENSE2 7
C 7 12 IN3 OUT3 13 PHASEC
11 CONTROL INH2 8 11 ENB SENSE3 14
PUMPEN 10 ENABLE D 9 19 IN4 OUT4 18 PHASED
1 SYNC HOME 3 SENSE4 17
VCC 14 20 5 1 1 1 1
16 SENSE1 13 VSS GND 6 D11 D12 D13 D14
OSC SENSE2 15 10 GND 15 1N4004 1N4004 1N4004 1N4004
1 12 VREF 2 ZS2 VS GND 16
R23 VS GND GND 2 2 2 2
22K L297 DIP20 L293E
2 ZS1 SGND SGND SGND SGND SGND SGND
DIP20
1 1 1
C43 VCC R25 R26
2 3.3nF 1 1
1 2 2
SGND R24
10K 1% SGND SGND
1 2
C47
10uF/16V
2 1
1 R32
C44 562 1%
2 0.1uF
2
R31 2
1 2
VCC VCC
100K
VCC
1 1
R30 R29
33K 10K U11
85 6
2 2
DCLOSED 2
7 DOOR
3
1
R28 4 1 LM311N
10K
VCC
2
1
R27
100
DGND GND 2
DLED+
91
Size Document Number REV
B ZD5015 C
Date: May 7, 1996 Sheet 5 of 11
INPUT AMPLIFIERS C48
92
1 2
OFFSET = 2200mV Na
0.22uF
R47 R44
NOTE: NOTE: NO SOLDER MASK IN PROBE AREA 1 2 1 2
GUARD RING AND PROBE AREAS
SHOULD BE CLEAR OF SOLDER 66.5K 1% 59K 1%
MASK.
+5VA TP9
ZPROBE2 TP
U13B
R4WW 4 U12A "Na"
6 R41 1
R34 7 1 2 2 R63
1 2 5 1 1 2 NaOUT
Na 1K 1% 3
P2 100K LMC6064 1K
PROBE 1 TLC279CN
1
NOTE: PROBE THRU IN+ SHIELDED 1
R113 C49
1K -5VA 1 2
2 0.22uF
OFFSET = 0
+5VA
R45 TP10
ZPROBE3 1 2 TP
4 U13A
R4WW 43.2K 1% "K"
2 R40 1
R35 1 1 2 6 U12B R64
1 2 3 7 1 2 KOUT
K 1K 1% 5
P3 100K 1 LMC6064 1K
PROBE 1 1 TLC279CN
SBC PCB - INPUT AMPLIFIERS - 9180, 81
R114
NOTE: PROBE THRU IN+ SHIELDED 1K
-5VA
2 C50
1 2
0.22uF
OFFSET = 700mV
R48 R46 TP11
ZPROBE4 1 2 1 2 TP
U13D
R4WW 243K 1% 68.1K 1% "Cl/Ca/Li"
13 R39 1
R36 14 1 2 9 U12C R65
1 2 12 8 1 2 Cl/Ca/LiOUT
Cl,Li,or Ca 1K 1% 10
P4 100K LMC6064 1K
PROBE 1 TLC279CN
R115
NOTE: PROBE THRU IN+ SHIELDED 1K
2
ZPROBE5
U13C
R4CR
9
8
10 -5VA +5VA
Ref P5 LMC6064
PROBE 2 1
C51 C52
1 0.1uF 2 0.1uF
OFFSET GENERATOR
ZSPHLDR1 V-
PROBEHOLDER
1
ZFST-P2P5-1 R42 U12D
82K
FASTENER3 13
2 14
ZFST-P2P5-2 -2.5V 12
FASTENER3 U42 TLC279CN
1 3 AVL Scientific Corp.
33 Mansell Court
2 Roswell, Georgia 30076
(404) 587-4040
LM385BXZ-2.5 Title
SCHEMATIC, MAIN BOARD 9180
Size Document Number REV
B ZD5015 C
Date: May 7, 1996 Sheet 6 of 11
+10V
U18
+24V 2 VIN VO 6
4 GND TRIM 5
MAX674
TP13
TP
D16
"10.00V" 2 1
1
1N4148
-5VA R59
1 1 2
1 R53 TP12
R56 274K 1% 118K 1% TP
90.9K 1% 4 U17A
2 U17B "TEMP"
2 2 R52 1
1 1 2 6 R62
3 7 1 2 TEMPOUT
10K 1% 5
LF412 1K
8 R55 LF412
SBC PCB - TEMPERATURE CIRCUIT - 9180, 81
1 2 1
R110
R54 68.1K 1% 100K
1 +5VA
2
1 2 1
R49 R51
7.5K 1% "TEMP ADJ." 10K 1%
2 3 10KPOT 2
TEMP
93
Size Document Number REV
B ZD5015 C
Date: May 7, 1996 Sheet 7 of 11
94
ANALOG CHANNEL SELECTOR A/D CONVERTER
NaOUT
KOUT
Cl/Ca/LiOUT
TEMPOUT
2 2 2 2
R67 R69 R68 C54 ADDAT[0..7] ADDAT[0..7]
1K 1K 1K 1 1nF
U19 R61 U20
1 1 1 13 X0 X 3 1 2 35 INHI B1 16 ADDAT0
14 X1 34 INLO B2 15 ADDAT1
15 X2 100K 33 COMMON B3 14 ADDAT2
12 X3 2.05V B4 13 ADDAT3
1 X4 36 REFIN+ B5 12 ADDAT4
5 X5 39 REFIN- B6 11 ADDAT5
2 X6 VDD 16 +5VA 1uF B7 10 ADDAT6
4 X7 1 37 REFCAP+ B8 9 ADDAT7
VEE 7 -5VA 1 C57 38 REFCAP- B9 8 ADDAT0
6 INH R71 2 B10 7 ADDAT1
ADSEL0 11 A VSS 8 1 1 200K 1% 29 REFOUT B11 6 ADDAT2
ADSEL1 10 B C56 C55 B12 5 ADDAT3
ADSEL2 9 C 2 150nF 2 330nF 2 30 BUFFER OR 4 ADDAT4
31 AZ POL 3 ADDAT5
4051 32 INT
1 1 STATUS 2 ADSTATUS
R66 R60 TP14 VCC 17 TEST
1K 100 TP 21 MODE
18 LBEN
2 2 "2.500V" 19 HBEN
1 20 CE/LOAD
26 RUN/HOLD
27 SEND
U21 R72 24 OSCSEL
+5VA 1 VIN VOUT 2 1 2 2 25 BUFFOSCOUT V+ 40 VCC
3 GND X1 22 OSCIN GND 1
+2.500V 1K 1% 1 1 3.58MHz 23 OSCOUT V- 28 -5VA
MC1403 R70 1
R73 1K ICL7109
4.53K 1%
2 2
NOTE:
1 LSB APPROXIMATELY 1mV
SBC PCB - ANALOG SELECTOR AND A/D CONVERTER - 9180, 81
ADLBEN-
ADHBEN-
ADCE-
ADRUN
DGND GND
95
1 ZPWB1 SCHEMATIC, MAIN BOARD 9180
DGND GND Size Document Number REV
PWB B ZD5015 C
V+
Date: May 7, 1996 Sheet 9 of 11
U37
14 15
96
MOSI SER QA 1 ADSEL0
11 QB 2 ADSEL1
SCK 10 SRCLK QC 3 SSEN ADSEL2
VCC SRCLR QD 4 SSEN
12 QE 5 ADLBEN-
ADOSTR 13 RCLK QF 6 ADHBEN-
RESET- RCLR QG 7
QH ADRUN
QH’ 9
VCC ADCTRL 1
R928 74HC594 2
1 2
13 11 ADCE-
4.7K
VCC
R929 U30D
1 2 U36 1489
14 SER QA 15 OPEN1
4.7K QB 1 OPEN2
11 SRCLK QC 2 OPEN3
VCC 10 SRCLR QD 3 OPEN4
QE 4 OPEN5
VASTR 12 RCLK QF 5 DISPR/W-
13 RCLR QG 6 DATA/INST-
QH 7 DISPEN
QH’ 9
VACTRL 74HC594
PRINTVCC
VCC
R930 U33
1 2 U34 VCC 10
14 SER QA 15 1 IN1 OUT1 18 DOT1-
4.7K QB 1 2 IN2 OUT2 17 DOT2-
11 SRCLK QC 2 3 IN3 OUT3 16 DOT3-
VCC 10 SRCLR QD 3 4 IN4 OUT4 15 DOT4-
QE 4 5 IN5 OUT5 14 DOT5-
PRSTR 12 RCLK QF 5 6 IN6 OUT6 13 DOT6-
13 RCLR QG 6 7 IN7 OUT7 12 DOT7-
QH 7 8 INM OUTM 11 MOTOR-
GND 9 PGND
QH’ 9
PRCTRL LB1256 PGND
74HC594
DD[0..7] DD[0..7]
U35
14 SER QA 15 DD0 DISPBF
SBC PCB - PRINTER/ DISPLAY DRIVERS - 9180, 81
QB 1 DD1
11 2 DD2 V+ VCC
10 SRCLK QC 3 DD3
VCC SRCLR QD 4 DD4
12 QE 5 DD5 1 1
DISTR 13 RCLK QF 6 DD6 R90 R88
G QG 7 DD7 1K 4.7K
QH
QH’ 9 R931 2 BZ1 2
DSPDATA 1 2 1 CONTRAST
74HC595 2
1.5K
PKM22EPP-4001 1
R87
ADDAT[0..7] ADDAT[0..7] U38 330
10 SER
ADDAT0 11 A R91 2
ADDAT1 12 B BUZZER 1 2 Q6
ADDAT2 13 C 2N3904
ADDAT3 14 D 10K
ADDAT4 3 E
ADDAT5 4 F
ADDAT6 5 G
ADDAT7 6 H QH 9 MISO
ADDATA 2 7 TP15
15 CLK QH TP
1 INH
ADISTR SH/LD "SS"
74HC165 1
SAMPLE
1
R99
+5VA +5VA +5VA 5.1K
1 2
R97 1
10K R92
R98 1K
1 2 2 Q5 +5VA
2N3906 2
10K
R93 SAMPLELED-
R102 1 8 U39A
10K "SS ADJ."
1 2 Q4 2 3 R94
1 2N3904 1 1 2 Q3
R96 2 2N3904
1K 1K
3 5KPOT LF353 AVL Scientific Corp.
2 4 33 Mansell Court
Roswell, Georgia 30076
1 (404) 587-4040
-5VA R95 Title
100 SCHEMATIC, MAIN BOARD 9180
DGND GND 2 Size Document Number REV
B ZD5015 C
Date: May 7, 1996 Sheet 10 of 11
V+
1
R920
3.3K
2
R919 1
620
R918 1
3.9K
2 V+
VCC VCC
8 7 6 5
U41 VCC
LM2907N-8
1 1
R915 R917 1
160 200 D18
1N4148
SBC PCB - FLUID PACK DETECTOR - 9180, 81
2 2
1 2 3 4 2
ISO1 R922 C80
1 3 1 2 1 2 FPDET
4.3K 0.01uF
2 4
OPB712 1 1 1
R914 1 R923 1 R916 1 R921
FPCLK 1 2 Q14 C81 4.3K C79 3.0K
2N3904 2 160K 2 1.0uF
0.01uF 2 C78
1K 2 2 2
1000pF
97
Size Document Number REV
B ZD5015 C
Date: May 7, 1996 Sheet 11 of 11
98
LAMP PCB - 9180, 81
lamp.sch
AVL Scientific Corp.
33 Mansell Court
Roswell, Georgia
30077
(404)587-4040
Title
SCHEMATIC, LAMP BOARD, 9180
Size Document Number REV
B ZD5014 A
Date: May 7, 1996 Sheet 1 of 1
LCD DISPLAY
JP4
1
SAMPLE SENSOR VCC 2
3
JP1 4
5
1 +5VA DD0 6
2 SAMPLELED- +5VA DD1 7
3 SAMPLEPT DD2 8
4 SAMPLEGND DD3 9
5 TEMP DD4 10
6 DD5 11
RJ12 DD6 12
DD7 13
MOLEX 15-43-8566 14
22-03-2141
MOLEX
JP2
ALTERNATE
1 LCD DISPLAY
DISPLAY DAUGHTER PCB - 9180
2
3 VCC
4 VCC
5 +5VA
6 JP3
7
8 1
9 CONTRAST VCC 2 NOT STUFFED
10 DATA/INST- 3
11 DISPR/W- 4
12 DISPEN 5
13 DD0 DD0 6
14 DD1 DD1 7
15 DD2 DD2 8
16 DD3 DD3 9
17 DD4 DD4 10
18 DD5 DD5 11
19 DD6 DD6 12
20 DD7 DD7 13
21 14
22 DD[0..7] 22-03-2141
23 MOLEX
24
25 ZPWB1
26
27 PWB
28 YES
29
30 S1
31 YES- 1 2
32
33 IP1241.1082.3
34 SCHURTER
HEADER 34
NO
S2
NO- 1 2
IP1241.1082.3
SCHURTER
display.sch
AVL Scientific Corp.
33 Mansell Court
Roswell, Georgia
30077
(404)587-4040
Title
SCHEMATIC, DISPLAY DAUGHTER BOARD, 9180
99
Size Document Number REV
B ZD5016 A
Date: May 7, 1996 Sheet 1 of 1
8 Parts List
100
MAIN ASSEMBLY FRONT
101
MAIN ASSEMBLY REAR
102
ELECTRODE HOLDER ASSEMBLY
103
NEEDLE UNIT ASSEMBLY
104
REAR PANEL ASSEMBLY
105
FRONT DOOR ASSEMBLY
106
9 Interface Specifications
The data transmitted through the serial interface port employs the ASCII code.
The serial interface is terminated on the rear cover with a 9-pin male DB-9
connector.
Two stop bits follow the eight data bits to complete the 10 bit word.
(NC=Not Connected)
107
Software
The patient sample data is sent at the end of each measurement, the calibra-
tion report is sent at the end of each calibration.
The interface is always on, independent of the printer settings; the data is
always sent.
Note: The arrow up (e.g. out of normal range) is sent as HEX 18 (↑), the
arrow down as HEX19 (↓) and the ° (degree) is sent as HEX1A (→).
For connection of the 9180/9181 analyzer to the Compact 2/3 analyzer, the
optional Interface Kit (BP5202) is required. To install the kit, first turn
both instruments off. Connect the interface filter provided in the kit to the
RS232 port on the 9180/9181. Then connect one end of the cable to the
interface filter, the other end to the COM 2 port on the Compact 2/3. On
the Compact 2/3, select 9180 under the COM2 interface options.
See Compact 2/3 Operator's Manual for details.
108