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LOWER FARS HEAVY OIL DEVELOPMENT PROGRAM PHASE-1(60MBOPD)

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Company Project.No.
Contract No. 15050901 EF/1852 INSPECTION AND TEST PLAN
Alghanim International General trading &
Contracting Co. WLL.
DOC. No: 15050901-722-00-QA-ITP-6316
ITEM / EQUIPMENT : PRESSURE TESTING OF PIPING Location: ISS-2 Rev No: A Dated: 03 .03. 2016
Sub-Con Doc. No: AG1-ITP-116

Inspection Codes:

V : Vendor / Sub-Contractor CTR : Petrofac International Ltd. & CCC Consortium

CPY : Client / Company TPI : Third Party Inspector AFCD : Approved For Constrution Drawing

Quality Interventions:
W= Witness (the notified inspection activity may proceed if the involved parties does not attend)

R= Review (Verification of Complaince with specifications by review of documentary evidence of QC related activities)

R/A= Review (Verification of Complaince with specifications by review and approval of documentary evidence of QC related activities)

S= Surveillance

H= Hold point (Verification of complaince with specification by witnessing activities and providing an inspection record.the activity cannot proceed without witnessing)

Inspection
Acceptance
Stage/ Requirement of Standard/ Test
Item Activity Description Action to be Verified Records Responsible Person Remarks
Frequency Specification
Criteria V CTR/TPI CPY
Procedure
AFCD / P&ID /
Contents as per Test ITR-W-0121X, ITR-W-
15050901-722-00-QA-PRO-6316, 15050901-722-00-QA-PRO- PIPING ENGINEER/
1.0 REVIEW OF TEST PACKAGE Package Index are 100% 11C8972-00-PE-SPC-0007 6316, 11C8972-00-PE-SPC-
AFCD / P&ID 0109X,
QC INSPECTOR
H H R
available TEST PACKAGE
0007
QC INSPECTOR/
WELD INSPECTION SUMMARY ASME B31.3 / 015-WH-1002,11C8972- 15050901-722-00-QA-PRO-
2.0
RECORD (WELDING, NDE & PWHT)
Check Weld Summary 100% 00-PE-SPC-0006 6327
ASME B31.3 / 015-WH-1002 ITR-W-0111A PIPING R/A R/A R/A
SUPERVISOR
PIPING
CHECKING OF IN-LINE PIPING 100% ASME B31.3 / AFCD / P & 15050901-722-00-QA-PRO-
3.0 Confirm as per checklist ASME B31.3 / AFCD / P & ID ITR-W-0111A SUPERVISOR/ QC W W S
COMPONENTS Visual ID,11C8972-00-PE-SPC-0006 6316
INSPECTOR
PIPING
CHECK PIPE SUPPORTS 100% AFCD / 15050901-722-00-QA-PRO-
4.0 Confirm as per checklist AFCD ,P & ID ITR-W-0111A SUPERVISOR / QC W W S
(TEMPORARY AND PERMANENT) Visual ASME B31.3 6316
INSPECTOR
AFCD/ P & ID/ 15050901-
PIPING
PRE TEST INSPECTION / AFCD/ P&ID/ASME B31.3/11C8972- 722-00-QA-PRO- AFCD /
WALKDOWN
Confirm as per checklist 100% 00-PE-SPC-0007 6316,11C8972-00-PE-SPC- P & ID/ LINE LIST
ITR-W-0110A SUPERVISOR / QC W W W
INSPECTOR
0007

5.0 CHECK REMOVAL/ ISOLATION OF 15050901-722-00-QA-PRO- PIPING


EQUIPMENT, COMPONENTS NOT Confirm as per checklist 100% AFCD 6316 /11C8972-00-PE-SPC- AFCD ITR-W-0111A SUPERVISOR / QC W W W
INCLUDED IN THE TEST 0007 INSPECTOR

15050901-722-00-QA-PRO- PIPING
CHECK VALVES FOR FLOW AFCD / AFCD /
DIRECTION
Confirm as per checklist 100% P & ID/11C8972-00-PE-SPC-0007
6316/11C8972-00-PE-SPC-
P & ID
ITR-W-0111A SUPERVISOR / QC W W W
0007 INSPECTOR

Form No.: 15050901-722-00-QA-FRM-0020-Rev.02 Page 1+4 of 7


LOWER FARS HEAVY OIL DEVELOPMENT PROGRAM PHASE-1(60MBOPD)
Page 2 of 4

Company Project.No.
Contract No. 15050901 EF/1852 INSPECTION AND TEST PLAN
Alghanim International General trading &
Contracting Co. WLL.
DOC. No: 15050901-722-00-QA-ITP-6316
ITEM / EQUIPMENT : PRESSURE TESTING OF PIPING Location: ISS-2 Rev No: A Dated: 03 .03. 2016
Sub-Con Doc. No: AG1-ITP-116

Inspection Codes:

V : Vendor / Sub-Contractor CTR : Petrofac International Ltd. & CCC Consortium

CPY : Client / Company TPI : Third Party Inspector AFCD : Approved For Constrution Drawing

Quality Interventions:
W= Witness (the notified inspection activity may proceed if the involved parties does not attend)

R= Review (Verification of Complaince with specifications by review of documentary evidence of QC related activities)

R/A= Review (Verification of Complaince with specifications by review and approval of documentary evidence of QC related activities)

S= Surveillance

H= Hold point (Verification of complaince with specification by witnessing activities and providing an inspection record.the activity cannot proceed without witnessing)

Inspection
Acceptance
Stage/ Requirement of Standard/ Test
Item Activity Description Action to be Verified Records Responsible Person Remarks
Frequency Specification
Criteria V CTR/TPI CPY
Procedure

CALIBRATION OF PRESSURE 15050901-722-00-QA-PRO- PIPING


Check Calibration 11C8972-00-PE-SPC-0007 /
6.0 GAUGES & PRESSURE RELIEF
Certificates
100% CALIBRATION CERTIFICATE
6316/11C8972-00-PE-SPC- CALIBRATION CERTIFICATE ITR-W-0111A SUPERVISOR / QC W W S
VALVES 0007 INSPECTOR

Form No.: 15050901-722-00-QA-FRM-0020-Rev.02 Page 2+4 of 7


LOWER FARS HEAVY OIL DEVELOPMENT PROGRAM PHASE-1(60MBOPD)
Page 3 of 4

Company Project.No.
Contract No. 15050901 EF/1852 INSPECTION AND TEST PLAN
Alghanim International General trading &
Contracting Co. WLL.
DOC. No: 15050901-722-00-QA-ITP-6316
ITEM / EQUIPMENT : PRESSURE TESTING OF PIPING Location: ISS-2 Rev No: A Dated: 03 .03. 2016
Sub-Con Doc. No: AG1-ITP-116

Inspection Codes:

V : Vendor / Sub-Contractor CTR : Petrofac International Ltd. & CCC Consortium

CPY : Client / Company TPI : Third Party Inspector AFCD : Approved For Constrution Drawing

Quality Interventions:
W= Witness (the notified inspection activity may proceed if the involved parties does not attend)

R= Review (Verification of Complaince with specifications by review of documentary evidence of QC related activities)

R/A= Review (Verification of Complaince with specifications by review and approval of documentary evidence of QC related activities)

S= Surveillance

H= Hold point (Verification of complaince with specification by witnessing activities and providing an inspection record.the activity cannot proceed without witnessing)

Inspection
Acceptance
Stage/ Requirement of Standard/ Test
Item Activity Description Action to be Verified Records Responsible Person Remarks
Frequency Specification
Criteria V CTR/TPI CPY
Procedure
15050901-722-00-QA-PRO- 15050901-722-00-QA-PRO- PIPING
ASME B31.3/11C8972-00-PE-SPC- TEST
7.0 WATER (MEDIUM) ANALYSIS Test Certificate 100% 0007
6316/ 11C8972-00-PE-SPC- 6316/ 11C8972-00-PE-SPC-0007
CERTIFICATE
SUPERVISOR / QC R R R
0007 INSPECTOR
PUNCH LIST CLEARANCE ("A" 15050901-722-00-QA-PRO- AFCD / PIPING
Check for the completion AFCD /
8.0 ITEMS TO BE COMPLETED BEFORE
of all A items in Punch List
100% P & ID
6316/ 11C8972-00-PE-SPC- P & ID/15050901-722-00-QA- ITR-W-0112A SUPERVISOR / QC H W W
PRESSURE TEST) 0007 PRO-6316 INSPECTOR
15050901-722-00-QA-PRO- AFCD /11C8972-00-PE-SPC- PIPING
PRESSURE TESTING
9.0
(HYDRO/PNEUMATIC)
Hydrotest/ Pneumatic Test 100% AFCD / LINE LIST 6316 /11C8972-00-PE-SPC- 0007 / 15050901-722-00-QA- ITR-W-0110A SUPERVISOR/ H H W
0007 PRO-6316 QC INSPECTOR
15050901-722-00-QA-PRO- 15050901-722-00-QA-PRO- TESTING
15050901-722-00-QA-PRO-6316,
10.0 RETEST Hydrotest/ Pneumatic Test 100% 11C8972-00-PE-SPC-0007
6316, 11C8972-00-PE-SPC- 6316, 11C8972-00-PE-SPC-0007 ITR-W-0110A SUPERVISOR / H H W
0007 QC INSPECTOR
TESTING
15050901-722-00-QA-PRO- SUPERVISOR/
15050901-722-00-QA-PRO-6316, 15050901-722-00-QA-PRO-
11.0 AIR BLOWING / CLEANING Cleanliness 100% 11C8972-00-PE-SPC-0007
6316, 11C8972-00-PE-SPC-
6316
ITR-W-0113X PRE- W W S
0007 COMMISSIONING
ENGINEER
TESTING
SUPERVISOR/
15050901-722-00-QA-PRO- 15050901-722-00-QA-PRO-
12.0 DRAINING / FLUSHING & DRYING Cleanliness 100% 11C8972-00-PE-SPC-0007
6316 / 6316
ITR-W-0113X PRE W W S
COMMISSIONING
ENGINEER
RELEASE FOR PAINTING & 15050901-722-00-QA-PRO-
Check for the approved test PRESSURE TEST PRESSURE TEST
13.0 INTERNAL COATING/LINING &
reports
100% TEST PACKAGE
ACCEPTANCE REPORT
6316, 11C8972-00-PE-SPC-0007
ACCEPTANCE REPORT
QC INSPECTOR W W S
HOLIDAY TESTING

Form No.: 15050901-722-00-QA-FRM-0020-Rev.02 Page 3+4 of 7


LOWER FARS HEAVY OIL DEVELOPMENT PROGRAM PHASE-1(60MBOPD)
Page 4 of 4

Company Project.No.
Contract No. 15050901 EF/1852 INSPECTION AND TEST PLAN
Alghanim International General trading &
Contracting Co. WLL.
DOC. No: 15050901-722-00-QA-ITP-6316
ITEM / EQUIPMENT : PRESSURE TESTING OF PIPING Location: ISS-2 Rev No: A Dated: 03 .03. 2016
Sub-Con Doc. No: AG1-ITP-116

Inspection Codes:

V : Vendor / Sub-Contractor CTR : Petrofac International Ltd. & CCC Consortium

CPY : Client / Company TPI : Third Party Inspector AFCD : Approved For Constrution Drawing

Quality Interventions:
W= Witness (the notified inspection activity may proceed if the involved parties does not attend)

R= Review (Verification of Complaince with specifications by review of documentary evidence of QC related activities)

R/A= Review (Verification of Complaince with specifications by review and approval of documentary evidence of QC related activities)

S= Surveillance

H= Hold point (Verification of complaince with specification by witnessing activities and providing an inspection record.the activity cannot proceed without witnessing)

Inspection
Acceptance
Stage/ Requirement of Standard/ Test
Item Activity Description Action to be Verified Records Responsible Person Remarks
Frequency Specification
Criteria V CTR/TPI CPY
Procedure
14.0 POST-TEST INSPECTION

VERIFY REINSTALLATION OF 15050901-722-00-QA-PRO- PIPING


Reinstatement of all Piping 15050901-722-00-QA-PRO-
14.1 COMPONENTS REMOVED /
components as per P&ID
100% 15050901-722-00-QA-PRO-6316
6316/ AFCD
6316, 11C8972-00-PE-SPC-0007 ITR-W-0114A SUPERVISOR / QC H W W
ISOLATED FROM TEST INSPECTOR

VERIFY REMOVAL OF HYDRO TEST


PIPING
BLINDS, TEMPORARY SUPPORTS, Reinstatement of all Piping 15050901-722-00-QA-PRO-6316, 15050901-722-00-QA-PRO-
14.2
INSTALLATION OF PERMANENT components as per P&ID
100% 11C8972-00-PE-SPC-0007 6316/ AFCD
AFCD /ISOMETRIC/PID ITR-W-0114A SUPERVISOR / QC W W S
INSPECTOR
GASKETS AND STUD BOLTS

PIPING
15050901-722-00-QA-PRO-
14.3 CLEAR OTHER PUNCH LIST ITEMS Punch list 100% 15050901-722-00-QA-PRO-6316
6316
PUNCH LIST ITR-W-0112A SUPERVISOR / QC W W S
INSPECTOR

REVIEW DOCUMENTATION /
ALL PIPING QUALITY ALL RELEVANT ALL PIPING QUALITY
15.0 COMPILE / TURNOVER (PIPING All Piping Quality Records 100% ALL RELEVANT DOCUMENTS
RECORDS DOCUMENTS RECORDS
SR. QC ENGINEER H H H
TEST PACKAGE)

Form No.: 15050901-722-00-QA-FRM-0020-Rev.02 Page 4+4 of 7

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