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IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 57, NO.

11, NOVEMBER 2010 2801

Understanding LER-Induced MOSFET VT


Variability—Part I: Three-Dimensional
Simulation of Large Statistical Samples
Dave Reid, Campbell Millar, Scott Roy, and Asen Asenov, Senior Member, IEEE

Abstract—In this paper, using computationally intensive 3-D of statistical variability, when gate lengths are scaled to 20 nm
simulations in a grid computing environment, we perform a de- and below [7]. While new device architectures such as silicon-
tailed study of line-edge-roughness (LER)-induced threshold volt- on-insulator (SOI) and FinFETs tolerate low-channel doping
age variability in contemporary MOSFET S. Statistical ensembles
of tens of thousands transistors have been simulated. Our analysis which reduces RDD-induced variability, they remain suscep-
has been predominantly performed on a 35-nm channel-length tible to LER-induced variability [8]–[10].
bulk MOSFET test bed, widely used in previous studies to investi- LER-induced variability has been the subject of numer-
gate the impact of different statistical variability sources. Compre- ous modeling and simulation studies of different degrees of
hensive data mining and statistical analysis provide information complexity and sophistication. The use of 2-D simulations of
about the shape of the distribution of the device threshold voltage,
which is significantly non-Gaussian. Strong nonlinear correlation devices with different channel lengths in combination with
has been observed between the threshold voltage and the average the statistics of different channel length occurrences in the
channel length of the simulated devices. The width dependence of presence of LER has been popular due to the low computational
LER-induced threshold voltage variability has also been simulated burden [11]–[14]. Comprehensive 3-D simulations vary in the
and analyzed. Additional confirmation of the basic conclusions complexity of the LER description from square wave approx-
from the simulation and statistical analysis of the 35-nm test
bed transistor is provided by the simulation of a 42-nm physical imations [15], [16] to realistic statistical descriptions of the
channel-length bulk LP MOSFET, a 32-nm channel-length thin- gate edge based on different autocorrelation functions fitted to
body silicon-on-insulator (SOI) MOSFET, and a 22-nm channel- experimental LER data [17]. More sophisticated 3-D simulation
length double-gate (DG) MOSFET. studies include the confluence of LER and atomic-scale process
Index Terms—line edge roughness, MOSFET, numerical simu- simulation [18] and the impact of LER-induced strain variations
lations, statistical analysis, variability. [19]. However, a common denominator in all of the published
3-D simulations studies is the relatively small statistical sample,
I. I NTRODUCTION which rarely exceeds 200 microscopically different devices.
Recent detailed simulation study of RDD-induced variability
S TATISTICAL variability, introduced by the discreteness of
charge and the granularity of matter, is one of the major
challenges facing the scaling of contemporary MOSFET S in
have shown that simulations of much larger statistical samples
are needed in order to reveal the actual shape of the resulting
statistical distribution and to understand the physical reasons
future technology generations [1]. Random discrete dopants
behind it [20].
(RDD) dominate statistical variability in conventional (bulk)
In this paper, we present a comprehensive 3-D simulation
MOSFET S [2], [3], which remain the workhorse of the semi-
study of LER-induced MOSFET threshold voltage variability
conductor industry [4]. However, the contribution of line-edge
using statistical samples of more than 104 transistors. Contem-
roughness (LER) to statistical variability is becoming increas-
porary bulk, ultrathin-body (UTB) SOI, and double-gate (DG)
ingly important, due to the fact that LER scaling currently lags
MOSFET S have been simulated and analyzed. The large size
the requirements of the International Technology Roadmap for
of the simulated statistical samples allows accurate estimation of
Semiconductors [5], [6]. Recent comprehensive simulation of
the higher order moments and the shape of the distributions of
statistical threshold voltage (VT ) variability in bulk MOSFET S
VT . Intensive statistical data mining is also used in order to
indicates that failure to reduce LER below its current level
explain the specific shape of the simulated distributions.
(approximately 5 nm) could promote it to the dominant source
The simulation methodology and grid technology used to
facilitate simulation of these very large statistical samples is
Manuscript received January 20, 2010; revised July 15, 2010; accepted described in Section II. Section III is dedicated to the com-
July 16, 2010. Date of publication September 9, 2010; date of current ver- prehensive simulation and analysis of LER-induced variability
sion November 5, 2010. The review of this paper was arranged by Editor in a 35-nm gate-length template bulk MOSFET, widely used
H. S. Momose.
The authors are with the Device Modelling Group, Department of before by the authors of this paper to study and compare the
Electronics and Electrical Engineering, University Of Glasgow, G12 8LT impact of different statistical variability sources [7]. Simula-
Glasgow, U.K. tion results for a set of alternative bulk, UTB SOI, and DG
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. MOSFET S are presented in Section IV and conclusions are
Digital Object Identifier 10.1109/TED.2010.2067731 drawn in Section V.

0018-9383/$26.00 © 2010 IEEE


2802 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 57, NO. 11, NOVEMBER 2010

II. S IMULATION M ETHODOLOGY


The simulations presented in this paper were carried out
using the well-established Glasgow 3-D “atomistic” statistical
device simulator, described in detail elsewhere [7]. Random
gate LER patterns are introduced into the simulations using 1-D
Fourier synthesis, as described in [17]. A Gaussian autocorre-
lation function characterized by an RMS amplitude (Δ) and
correlation length (Λ) has been adopted to describe LER, as in
previous LER simulation studies [17]. Following the usual LER
definition, the quoted values for LER magnitude correspond to
3Δ. In all simulations reported in this paper, values of Δ =
1.6667 nm and Λ = 30 nm have been used to generate random
source/drain and gate edges introduced by roughness of the re-
sist and the following gate patterning process. This corresponds
to LER patterns with magnitude 5 nm, which is representative Fig. 1. Comparison of the histograms of VT obtained from RDD-only and
of the state-of-the-art 193-nm lithography expected to be used LER-only simulations at VD = 100 mV.
in manufacturing of the 32- and 22-nm technology generations.
The 3-D doping profile in the presence of LER is generated A. Simulation Results
using 2-D process simulation results and by assuming that
We focus on LER-induced VT variability, which could have
the p-n junctions follow the same pattern as the gate edge.
strong influence on static random access memory performance
This is a reasonable approximation in contemporary CMOS
and yield. The threshold voltage is defined using a current
technology, where laser scan annealing is progressively applied
criterion. 25 000 3-D simulations were carried out at a low
for doping activation.
drain voltage of VD = 100 mV and 10 000 3-D simulations
Grid technology is used to facilitate the handling of the
were carried out at a high drain voltage of VD = 800 mV. Only
large-amount computational resources deployed and the vast
square devices (L = W = 35 nm) are simulated and analyzsed
amount of data generated [21]. The computational resources
in this and the next subsection.
for this paper were provided by the ScotGrid computer system
In order to quantify the relative contributions of RDD and
[22] via the Globus software tool kit, and large-scale job sub-
LER to the overall VT variability of the template transistor, the
mission was achieved using the Ganga frontend [23]. Special
distributions of VT introduced by RDD and LER at low drain
care was taken to track failed and/or numerically unstable
voltage (VD = 100 mV) are compared in Fig. 1. It is clear that
simulations in order to preserve the statistical integrity of the
while RDD is the dominant source of statistical variability in
samples. A data management system based on a PostgreSQL
this device, LER introduces statistical variability of a compara-
database backend was deployed in order to manage the large
ble magnitude, with the standard deviation being ∼40% of the
distributed data sets. The database also facilitated some sem-
RDD-induced standard deviation. There is also a small shift in
blance of live job status monitoring and allowed complex
the central tendency between the distributions, with VT being
data mining searches to be performed on the data via SQL
5 mV higher for LER compared to RDD. Comparison of the
queries and direct interfaces to statistical analysis tools such
simulated distributions with reference Gaussian distributions
as “R” [24].
having mean (μ) and standard deviation (σ) values calculated
from the data clearly shows that the LER-induced distribution
of VT is skewed in the opposite direction compared to the RDD-
III. 35-nm T EST B ENCH MOSFET
induced distribution. This is consistent with the descriptive
The simulated 35-nm physical gate-length n-channel statistics extracted from the distribution presented in Table I,
MOSFET developed and published by Toshiba [25] has a which show negative skew with a large magnitude for the LER-
complex doping profile featuring retrograde Indium channel induced distribution compared to the positive skew due to RDD.
doping and source/drain pockets. It has a 0.88-nm Oxy-Nitride The simulated LER-induced distributions of VT at low and
gate dielectric, 20-nm extension junction depth, and a 26-nm high drain voltages are compared in Fig. 2(a) and (b) with
metallurgical (junction-to-junction) channel length. Details of Gaussian distributions with mean and standard deviation ex-
the calibrated doping profile and the current voltage charac- tracted from the data. It is clear that the threshold voltage
teristics of the transistor are available in [20]. The choice of variation increases and average threshold voltage decreases
this “template” MOSFET is motivated by the fact that it has with drain voltage. This can be attributed to the influence of
been used extensively by the authors to study the individual drain-induced barrier lowering (DIBL). The increase in drain
and combined impact of different statistical variability sources voltage results in a negative mean threshold voltage shift of
[2], [7], including the 105 statistical sample 3-D simulation 56.8 mV (∼25%) and an increase in the standard deviation by
study of RDD variability that motivates this paper [20]. Pre- 6.4 mV (∼50%). We also note that there is a small shift in the
liminary results of the simulations of LER-induced threshold average VT of the ensembles, as compared to that of the uniform
voltage (VT ) variability of the same transistor were reported continuously doped device, with ΔVT = 1.4 mV at low drain
in [26], [27]. and 2 mV at high drain. There is thus a slight increase in DIBL
REID et al.: UNDERSTANDING MOSFET VT : 3-D SIMULATION OF SAMPLES 2803

TABLE I
SUMMARY OF THE STATISTICAL MOMENTS OF THE DATA FOR LER
SIMULATIONS AT VD = 100 mV AND VD = 800 mV. DATA FOR
100 000 RDD SIMULATIONS AT VD = 100 mV IS ALSO
SHOWN FOR COMPARISON

Fig. 3. Relative change in the first four statistical moments of the distribution
of VT as a function of sample size at VD = 100 mV.

Fig. 4. Scatterplot of VT against minimum, maximum, and average LC .


Strong nonlinear correlation between VT and average LC can be observed.
Fig. 2. Comparison of the histograms of VT obtained for LER simulations at
VD = 100 mV and VD = 800 mV. Gaussian distributions with the data mean
and standard deviation are shown for comparison. B. Statistical Analysis
Fig. 4 compares the distributions of VT as a function of the
from 56.2 to 56.8 mV due to the introduction of LER. Further minimum, maximum, and average value of the channel length
examination of the distribution of DIBL indicates that this is LC . It is visually clear that both the minimum and maximum
due to the distribution being significantly non-Gaussian, with a values of LC are strongly correlated with the threshold voltage,
skew of 0.46 and kurtosis of 0.41. Therefore, more devices will with calculated correlation coefficients of ρmin LC ,VT = 0.92
suffer from higher DIBL, leading to an increase in the average and ρmax LC ,VT = 0.88. The shapes of the two distributions
DIBL and the observed negative skew in the distribution of VT . confirm the expectation that a transistor with LER always has a
Furthermore, the data in Table I indicates that the drain voltage larger threshold voltage compared to a uniform transistor with
slightly increases the asymmetry of the distribution. the channel length equal to the minimum channel length of
The relative change in the first four statistical moments of the LER transistor, and a smaller threshold voltage compared
the VT distribution at VD = 100 mV as a function of sample to a uniform transistor with the channel length equal to the
size is shown in Fig. 3. The relative change is defined as maximum channel length of the LER transistor.
|xi − xi−1 |/xi−1 , where xi is the current value of the particular However, the correlation between average channel length and
moment and xi−1 is the previous value. Although the trend VT is stronger, yielding a correlation coefficient of ρavgLC ,VT =
is monotonic, there is a statistical noise associated with each 0.994. Fig. 5 compares the channel length dependence of the
moment, so the relative change is averaged out over a window threshold voltage obtained from simulations of transistors with
of 200 devices, resulting in the smooth trend seen in Fig. 3. This uniform gate edges with the scatterplot of VT against average
gives an indication of the rate of convergence of the different channel length LC at low and high drain voltages. It is clear
moments of the statistical distribution and the level of statistical that the threshold voltage of the LER MOSFET S is below but
accuracy attained by the simulation of such large statistical very close to the threshold voltage of a uniform MOSFET
samples. It is clear that the shape of the distribution cannot be with LC equal to LC of the LER transistor. It was found that
accurately determined from small samples of a few hundreds of the channel length dependence of the threshold voltage of the
devices. uniform transistors can be accurately fitted by an expression of
2804 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 57, NO. 11, NOVEMBER 2010

TABLE II
SUMMARY OF THE DESCRIPTIVE STATISTICS OF THE DISTRIBUTION OF
VT FOR 35-nm DEVICES WITH WIDTHS 1–4. ALL RESULTS
ARE FOR VD = 100 mV

Fig. 5. Scatterplot of VT against average LC for low and high drain voltages.
The results of simulations with constant channel lengths are also plotted along
with a curve fit of the form α − β exp(−γx).

Fig. 6. Scatterplot of IOFF against average LC . The results for constant


channel lengths are also plotted.
Fig. 7. Scatterplot of VT against LC for devices with different channel width.
the form f (x) = α − β exp(−γx) and the results of the fitting Samples of 1000 transistors were used for all channel widths.
at low and high drain voltages are also plotted in Fig. 5.
Although the focus of this paper is VT variability, we have
also examined the relationship between off-current (IOFF ) were simulated for devices with channel widths two, three, and
and LC , which determines the well-documented LER-induced four times the minimal channel width (W0 = L) of 35 nm
leakage current increase [28]. The scatterplot of IOFF against at a low drain voltage of 100 mV. The moments of the simulated
average LC is presented in Fig. 6 and shows a similarly strong distributions are presented in Table II together with the values
correlation to the scatterplot of VT . This is not surprising, of
√ the standard deviation of the square MOSFET scaled by
bearing in mind that log IOFF = log IVT − (VT /S), where IVT w. It is clear
√ that the standard deviation decreases more
is the current at threshold and S is the subthreshold slope. The slowly than 1/ w. Despite the relatively large statistical error
results for the dependence of IOFF on the channel length of associated with samples of this size, the skew shows a clearly
transistors with uniform gate edges are also plotted. Generally, decreasing trend with increasing channel width.
the off-current of the LER transistors is higher but very close Fig. 7 compares the distributions of VT as a function of LC
to the off-current of a uniform MOSFET with LC equal to for the transistors with different channel widths. A subsample
LC of the LER transistor. This indicates that the methodology of 1000 was selected for the square transistors to facilitate the
presented in Part II of this paper, which allows the LER-induced visual presentation of the decreasing spread of LC for transis-
distribution of threshold voltage to be easily reconstructed from tors with large channel widths. It is clear that the asymmetry
the channel length dependence of VT , can be trivially extended in the threshold voltage distribution is related to the nonlinear
to allow the prediction of the off-current distribution. correlation between VT and LC , with steeper changes at smaller
values of LC . Since for all channel widths, the average LC
is close to 35 nm, it is clear that the reduced spread of LC is
C. Width Dependence
responsible for the more symmetrical VT distribution in wider
In this subsection, the effect of transistor width on LER- devices, which manifests in the smaller absolute values of the
induced VT variations is investigated. Samples of 1000 devices corresponding skews.
REID et al.: UNDERSTANDING MOSFET VT : 3-D SIMULATION OF SAMPLES 2805

Fig. 8. Comparison of the distribution of VT due to LER in the four simulated Fig. 9. Comparison of the relationship between LC and VT in the four
devices at VD = 100 mV. simulated devices at VD = 100 mV.

TABLE III
SUMMARY OF THE STATISTICAL MOMENTS OF THE DISTRIBUTION OF VT
IV. I MPACT ON A LTERNATIVE D EVICE A RCHITECTURES AT L OW D RAIN IN A LL F OUR T RANSISTORS

In order to confirm the trends observed in the simulations


of the bulk 35-nm test bed MOSFET, and to examine the
potential impact of LER on different device architectures,
smaller ensembles of three other devices have been simulated.
The selection includes an LP 42-nm physical gate- length bulk
MOSFET with an oxide thickness of 1.7 nm, developed by
ST Microelectronics and described in detail in [29]; a 32-nm
physical gate-length UTB SOI MOSFET with a body thickness
of 7 nm and equivalent oxide thickness (EOT) of 1.2 nm;
and a 22-nm DG MOSFET with a body thickness of 10 nm
and EOT of 1.1 nm. The last two devices were developed by
the PULNANO consortium [30] and are described in detail in
[8]. The distributions of threshold voltage for 35- and 45-nm
bulk; 32-nm SOI and 22-nm DG devices at low drain voltage
(VD = 100 mV) are presented in Fig. 8. For all devices, the
shape of the distribution of VT is similar and all are negatively case scenario. Modeling the bottom gate with different edges to
skewed. It should be noted that the SOI MOSFET in particular the top gate would likely result in a reduction of the spread of
exhibits good immunity to LER-induced variability, having a VT due to statistical averaging.
standard deviation of VT that is much lower than the other three
devices. This is due to better electrostatic integrity and hence
reduced short-channel effects.
V. C ONCLUSION
Scatterplots illustrating the relationship between VT and LC
in each of the four devices simulated in this paper are shown in Analysis of the simulation results of large statistical samples
Fig. 9. The same strong nonlinear correlation between VT and of a 35-nm test bed MOSFET subject to LER has revealed that
LC initially observed in the 35-nm MOSFET is present for the distribution of the threshold voltage is asymmetrical with
the other three transistors. As mentioned previously, this rela- a negative skew, which increases with drain bias. There is a
tionship provides a mapping between the two random variables very strong nonlinear correlation between the threshold voltage
(LC and VT ), hence the shape of this function, which closely and the average channel length of the LER transistors that very
follows the correlation between VT and LC , will directly affect closely follows the channel length dependence of the threshold
the final distribution of VT . The skew and kurtosis values voltage in transistors with uniform gate edges. Increasing the
for the four simulated devices are given in Table III, along with channel width reduces√the threshold voltage standard deviation
the other moments of the statistical distributions. The values more slowly than 1/ w and improves the symmetry of the
of the moments also confirm the visual observation that the distribution of threshold voltage. The asymmetry of the distrib-
SOI device has significantly better immunity to LER-induced ution and the strong nonlinear correlation between the threshold
fluctuations. While there would appear to be no improvement voltage and the average channel length was also confirmed in
in the VT spread for the DG device compared to the 35-nm bulk the simulation of a 42-nm physical channel-length bulk LP
device, it should be noted that in these simulations, both gates MOSFET, a 32-nm channel-length thin-body SOI MOSFET,
follow the same LER pattern, and therefore represent a worst and a 22-nm channel-length DG MOSFET.
2806 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 57, NO. 11, NOVEMBER 2010

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Workshop, 1998, pp. 82–83. Glasgow, U.K. His research interests include semi-
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A. Murray, S. Pickles, S. Roy, A. Tyrell, and M. Zwolinski, “Meeting the sity of Glasgow, Glasgow, U.K., and a Senior Mem-
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[22] Scotgrid Webpage. [Online]. Available: http://www.scotgrid.ac.uk/ and circuit design. He was promoted to Reader in
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[24] R Development Core Team. (2008)., R: A language and environment in the fields of device transport, MC simulation
for statistical computing. R Foundation for Statistical Computing, Vienna, (III-V, Si and SiGe devices), device scaling, and the
Austria. [Online]. Available: http://www.R-project.org development of practical compact models for devices
[25] S. Inaba, K. Okano, S. Matsuda, M. Fujiwara, A. Hokazono, K. Adachi, at the nanoscale. He was the Local Chair of the 1st
K. Ohuchi, H. Suto, H. Fukui, T. Shimizu, S. Mori, H. Oguma, SINANO Summer School 2005, PNGF4 2009, and is the General Chair of
A. Murakoshi, T. Itani, T. Iinuma, T. Kudo, H. Shibata, S. Taniguchi, ULIS 2010.
REID et al.: UNDERSTANDING MOSFET VT : 3-D SIMULATION OF SAMPLES 2807

Asen Asenov (M’96–SM’05) received the M.Sc. their application in the design of advanced and novel CMOS devices. He has pi-
degree in solid-state physics from Sofia University, oneered the simulations and the study of various sources of intrinsic parameter
Sofia, Bulgaria, in 1979, and the Ph.D. degree in fluctuations in decanano- and nano-CMOS devices, including random dopants,
physics from the Bulgarian Academy of Sciences, interface roughness, and LER. He is the Author of over 330 publications in
Sofia, in 1989. process and device modeling and simulation, semiconductor device physics,
He had a ten-year industrial experience as the “atomistic” effects in ultrasmall devices, and impact of variations on circuits
Head of the Process and Device Modelling Group, and systems, including, in the last five years, more than 15 papers in the IEEE
Institute of Microelectronics, Sofia, where he de- TRANSACTIONS ON ELECTRON DEVICES.
veloped one of the first integrated process and Dr. Asenov is a Fellow of the Royal Academy of Scotland and a member
device CMOS simulators, IMPEDANCE. During of the IEEE Electron Devices Society Technology Computer-Aided Design
1989–1991, he was a Visiting Professor with the Committee. He is currently a member of the program committees for the Inter-
Physics Department, Technical University of Munich, Munich, Germany. Since national Electron Devices Meeting, the European Solid-State Device Research
1991, he has been with the Department of Electronics and Electrical Engi- Conference, the International Workshop on Computational Electronics, the
neering, University of Glasgow, Glasgow, U.K., where he was the Head in Silicon Nanoelectronics Workshop, the Hot Carriers in Semiconductors, and the
1999–2003. As a Professor of device modeling, the Leader of the Glasgow IEEE Nanotech Conference, and is the forthcoming Program Committee Chair
Device Modeling Group, and the Academic Director of the Glasgow Process for the 2006 Silicon Nanoelectronics Workshop. In the last five years, he was
and Device Simulation Centre, he coordinates the development of 2-D and also given more than 65 invited talks at prestigious international conferences
3-D quantum-mechanical, Monte Carlo, and classical device simulators and and meetings in Europe, the U.S., and Japan.

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