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Global Catalogue

Brazing

CDP - CastoTube

Coating Consumables

Coating Equipments

Welding Consumables

Welding Equipments

Special Wear Protection Systems


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Global Catalogue

Brazing04

CDP66

Coating Consumables 72

Coating Equipments 116

Welding Consumables 132

Welding Equipments 180

Special Wear Protection Systems 198

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Brazing

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Premium silver alloys 6 Premium aluminum alloys 41

Ecobraze silver alloys 10 Ecobraze aluminum alloys 43

Silver flux 13 Aluminum flux 44

Premium CuP 24 Soft solder alloys 45

XuperPhos range 29 Soft solder flux 48

Ecobraze copper phosphorus alloys 35 Foils55

Premium brass alloys 37 Flame surfacing alloys 57

Ecobraze brass alloys 39

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Brazing
Premium silver alloys

Solidus Liquidus Suitable base AWS ISO


Description Ag [°C] [°C] material A.5.8 17672 JIS

Premium alloy
High silver alloy, supplied as a flux coated rod, Ferrous, stainless
designed for the capillary joining of well-fitted steel,copper alloy, nickel
1020 57.0 625 640 - - -
parts in stainless steels, ferrous metals, copper alloy, cuprum aluminum,
metals. Very neat finish after brazing. metal carbide
Ferrous, stainless
Quartenary alloy fluid and capillary, designed for steel,copper alloy, nickel
1634 Gaz 34.0 630 730 - Ag134 BAg-7B
the joining of copper, brass, bronze and steels. alloy, cuprum aluminum,
metal carbide
Ferrous, stainless
Silver alloy designed for joining of series, steel,copper alloy, nickel
1655 34.0 630 730 - Ag134 BAg-7A
specifically adapted for small to large gaps. alloy, cuprum aluminum,
metal carbide
Ferrous, stainless
High silver alloy designed for the capillary joining steel,copper alloy, nickel
1665 40.0 640 700 BAg-28 Ag140 BAg-28
of well-fitted parts. alloy, cuprum aluminum,
metal carbide
Ferrous, stainless
High silver alloy, designed for the capillary joining
steel,copper alloy, nickel
1666 of well-fitted parts in copper, brass, bronze, steel 45.0 660 700 BAg-36 Ag145 BAg-7A
alloy, cuprum aluminum,
or cast iron.
metal carbide

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Premium silver alloys

Solidus Liquidus Suitable base AWS ISO


Description Ag [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Alloy with a high silver content for the brazing
Ferrous, stainless
of hard metals (carbides, diamond carbides,
steel,copper alloy, nickel
1703 cermet carbides), with steels. The composition 49.0 680 705 BAg-22 Ag449 Bag-22
alloy, cuprum aluminum,
guarantees a good distribution of the alloy and to
metal carbide
high mechanical properties.
Quaternary alloy designed for the capillary Ferrous, stainless
joining of copper metals and ferrous metals. It steel,copper alloy, nickel
1704 50.0 660 715 BAg-24 Ag450 BAg-24
is recommended for joining stainless steel parts alloy, cuprum aluminum,
which have to resist to oxidation. metal carbide
Quaternary alloy with a high silver content, Ferrous, stainless
designed for the capillary joining of well-fitted steel,copper alloy, nickel
1800 57.0 625 640 - - -
parts in copper metals, ferrous metals and alloy, cuprum aluminum,
stainless steels. metal carbide
Ferrous, stainless
Ternary alloy with high silver content for capillary
steel,copper alloy, nickel
1804 assembly of parts or stainless steel which have to 54.0 690 750 - -
alloy, cuprum aluminum,
withstand high service temperatures.
metal carbide
Ferrous, stainless
Silver alloy designed for the capillary joining of
steel,copper alloy, nickel
181 well-fitted parts or the joining by forming, for 20.0 740 825 - - -
alloy, cuprum aluminum,
long joints. Alloy of a similar colour to brass.
metal carbide

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Global Catalogue

Brazing
Premium silver alloys

Solidus Liquidus Suitable base AWS ISO


Description Ag [°C] [°C] material A.5.8 17672 JIS

Premium alloy
High silver alloy, containing gallium, designed
for the capillary joining of well-fitted parts: Ferrous, stainless
copper metals, ferrous metals and stainless steel,copper alloy, nickel
1812 56.0 608 630 - - -
steels. Suitable for low temperature brazing, this alloy, cuprum aluminum,
alloy is the ideal substitute for alloys containing metal carbide
cadmium.
Quaternary alloy with a moderate silver content, Ferrous, stainless
specifically designed for the joining of series or steel,copper alloy, nickel
830 30.0 665 755 BAg-20 Ag230 BAg-20
the repair of parts with small to large gaps. Alloy alloy, cuprum aluminum,
with brass colour. metal carbide
Ferrous, stainless
High silver quaternary alloy designed for the steel,copper alloy, nickel
840 34.0 630 730 - Ag134 BAg-7A
joining of series of parts with a variable clearance. alloy, cuprum aluminum,
metal carbide
Ferrous, stainless
High silver alloy, designed for the capillary joining
steel,copper alloy, nickel
850 of well-fitted parts in copper, brass, bronze, steel 40.0 640 700 BAg-28 Ag140 BAg-29
alloy, cuprum aluminum,
or cast iron.
metal carbide

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Premium silver alloys

Solidus Liquidus Suitable base AWS ISO


Description Ag [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Ferrous, stainless
Extremely fluid, high silver alloy, with a high
steel,copper alloy, nickel
860 capillary action, designed for the joining of well- 45.0 640 680 BAg-36 Ag145 -
alloy, cuprum aluminum,
fitted parts.
metal carbide
CarbiBraze is an special alloy designed for tooling Ferrous, stainless
CarbiBraze industry where it helps to make brazing process steel,copper alloy, nickel
38.0 680 700 - - -
1701 easier and faster due to the low melting range, alloy, cuprum aluminum,
keeping good mechanical properties. metal carbide
Quaternary alloy with a high silver content, Ferrous, stainless
designed for the capillary joining of well-fitted steel,copper alloy, nickel
Xuper 1800 55.0 630 660 - Ag155 -
parts in copper, brass, bronze, cast iron, steel, alloy, cuprum aluminum,
tungsten carbide and stainless steels. metal carbide

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Global Catalogue

Brazing
Ecobraze silver alloys
Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS

EcoBraz alloy
Silver based filler alloy, designed for the capillary
Ferrous, stainless
joining of ferrous and copper metals. This alloy has
steel,copper alloy, nickel
38220 an excellent wetting and can assemble narrow 20.0 690 810 - - -
alloy, cuprum aluminum,
capillary seals or fill wide joints of ill-fitting parts.
metal carbide
The colour of the metal deposit is similar to brass.
Low silver filler alloy, designed for the capillary
Ferrous, stainless
joining of copper, bronze, brass and steels. This alloy
steel,copper alloy, nickel
38225 has an excellent wetting and can assemble narrow 25.0 680 760 B-Ag37 Ag125 -
alloy, cuprum aluminum,
capillary seals or fill wide joints of ill-fitting parts.
metal carbide
The colour of the filler metal is similar to brass.
Alliage d'apport à faible teneur d'argent destiné à la
réalisation d'assemblages capillaires du cuivre, du
Ferrous, stainless
bronze, du laiton et des aciers. Cet alliage, de bonne
steel,copper alloy, nickel
38230 fluidité et d'excellent mouillage, permet d'assembler 30.0 650 750 BAg-20 Ag230 BAg-20
alloy, cuprum aluminum,
des joints étroits par capillarité ou de combler des
metal carbide
joints larges de pièces mal ajustées. Le métal déposé
à une couleur similaire au laiton.
Ferrous, stainless
Brazing alloy, designed for the production of
steel,copper alloy, nickel
38234 capillary assemblies or set up operations with 34.0 630 730 - Ag134 -
alloy, cuprum aluminum,
varying gaps: copper metals and ferrous metals.
metal carbide

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Ecobraze silver alloys


Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS

EcoBraz alloy
Ferrous, stainless
Alloy with a high silver content, designed for the
steel,copper alloy, nickel
38240 capillary joining of well-fitted parts: copper metals, 40.0 640 700 BAg-28 Ag140 BAg-28
alloy, cuprum aluminum,
ferrous metals.
metal carbide
Ferrous, stainless
Alloy with a high silver content, designed for the
steel,copper alloy, nickel
38245 capillary joining of well-fitted parts: copper metals, 45.0 640 680 BAg-36 Ag145 BAg-7A
alloy, cuprum aluminum,
ferrous metals.
metal carbide
Alloy with a high silver content designed for
Ferrous, stainless
the brazing of hard metals (carbides, diamond
steel,copper alloy, nickel
38249 carbides, cermet carbides), with steels. The chemical 49.0 685 705 BAg-22 Ag449 BAg-22
alloy, cuprum aluminum,
composition guarantees a good distribution of the
metal carbide
alloy and to high mechanical properties.
Alliage à haute teneur en argent destiné au brasage
Ferrous, stainless
fort des métaux durs (carbures, carbures diamantés,
steel,copper alloy, nickel
38249 A cermets) avec des aciers. La composition chimique 49.0 670 690 BAg-26 Ag425 BAg-26
alloy, cuprum aluminum,
assure une bonne répartition de l'alliage ainsi que
metal carbide
des caractérisitiques mécaniques élevées.

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Global Catalogue

Brazing
Ecobraze silver alloys
Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS

EcoBraz alloy
Alliage quaternaire destiné à l'assemblage par
Ferrous, stainless
capillarité des métaux cuivreux et des métaux
steel,copper alloy, nickel
38250 Ni ferreux. Il est recommandé pour l'assemblage 50.0 660 750 BAg-24 Ag450 BAg-24
alloy, cuprum aluminum,
de pièces en aciers inoxydables devant résister à
metal carbide
l'oxydation.
Ferrous, stainless
Quaternary alloy with a high silver content, designed
steel,copper alloy, nickel
38255 for the capillary joining of well-fitted parts: copper 55.0 620 660 - Ag155 -
alloy, cuprum aluminum,
metals, ferrous metals and stainless steels.
metal carbide
Alloy with high silver content, designed for capillary Ferrous, stainless
assembly operations at low temperature on well- steel,copper alloy, nickel
38256 56.0 620 650 BAg-7 Ag156 BAg-7
fitted parts: copper metals, ferrous metals, stainless alloy, cuprum aluminum,
steels and nickel alloys. metal carbide
Ferrous, stainless
High conatin alloy, specific for vacuum furnace
steel,copper alloy, nickel
38272 process, although can be use with flame for jewelry 72.0 779 779 BAg-8 Ag272 BAg-8
alloy, cuprum aluminum,
applications
metal carbide

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Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31

Silver
This flux is designed for brazing with silver-
based filler metals on a range of base metals
Steel, stainless steel,
Activatec 8000 paste such as: copper, brass, bronze, steel, stainless 400-800 FH10 N/A FB3-F
copper alloys
steels, nickel, tungsten carbide, etc. ActivaTec
1000 can be used with all heating processes.
Paste or powder flux, designed for capillary
brazing with high silver alloys. It remains
Copper alloys, steel,
perfectly in position, even on partially
AG flux 6000FP paste 400-800 stainless steel, cast iron FH10 N/A FB3-A
degreased surfaces. For use on steel, copper
and carbide.
metals, tungsten carbides, stainless steel and
cast iron.
Flux designed for capillary brazing with filler
Disossidante
paste metals containing silver, copper and ferrous 600-950 Steel and stainless steel - - -
8110
metals requiring prolonged heating.
The flux is designed for the capillary brazing
of nickel alloys, steels and stainless steels,
Eco GreenFlux tungsten carbides and copper metals with Steel, stainless steel,
paste 420-820 FH10 N/A FB3-A
38932FP the exception of copper-aluminium alloys. copper alloys
It is used with silver-based filler metals. This
paste can be distributed automatically.

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Global Catalogue

Brazing
Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31

Silver
This flux is designed for brazing with silver-
based filler metals on a range of base metals
Eco GreenFlux Steel, stainless steel,
paste such as: copper, brass, bronze, steel, stainless 400-800 FH10 F-SH1 FB3-A
38976FP copper alloys
steels, nickel, tungsten carbide, etc. ActivaTec
1000 can be used with all heating processes.
Flux specifically designed for the brazing of
tungsten carbides on steels and stainless
Eco GreenFlux Silver, copper alloys,
paste steels with brazing alloys containing 550-900 FH12 F-SH 1 FB3-C
FP 38917D ferrous alloys
manganese and nickel. This flux can be used
in pressure dispensers in automatic systems.
Boric acid and borax free flux, designed
for the brazing of steels, nickel alloys and Steel, stainless steel,
Flux 1802 powder 500-800 FH10 F-SH 1 FB3-F
copper metals with the exception of copper- copper alloys
aluminium alloys.
Paste or powder flux, designed for capillary
brazing with high silver alloys. It remains
Copper alloys, steel,
Flux 1802 perfectly in position, even on partially
powder 400-800 stainless steel, cast iron FH10 F-SH 1 FB3-A
Atmosin degreased surfaces. For use on steel, copper
and carbide.
metals, tungsten carbides, stainless steel and
cast iron.

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Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31

Silver
Paste or powder flux, designed for capillary
brazing with high silver alloys. It remains
Copper alloys, steel,
Flux 1802 PF perfectly in position, even on partially
paste 400-800 stainless steel, cast iron FH10 F-SH 1 FB3-A
Atmosin degreased surfaces. For use on steel, copper
and carbide.
metals, tungsten carbides, stainless steel and
cast iron.
Highly active, fast-acting flux for brazing
small parts. Can be used on steel, copper, Steel, copper alloys,
Flux 1802N tungsten carbides, stainless steel and nickel tungsten carbide,
powder 380-720 FH10 F-SH 1 FB3-F
Atmosin alloys. This flux can be diluted in water. In stainless steel, nickel
this case, it offers the Atmosin* effect, even alloys.
on poorly degreased or vertical surfaces.
Boric acid and borax free flux, designed
for the brazing of steels, nickel alloys and
Flux 1802PF paste 500-800 Universal flux FH10 F-SH 1 FB3-A
copper metals with the exception of copper-
aluminium alloys.

GreenBraz range

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Global Catalogue

Brazing
Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31

Silver
Powder flux, designed for silver alloy brazing.
It is particularly suitable for prolonged
heating or high temperature brazing. It is
Flux 181PF
paste designed for the brazing of steels, stainless 550-900 Copper FH10 F-SH 1 FB3-C
Atmosin
steels, nickel alloys, tungsten carbides and
copper metals with the exception of copper-
aluminium alloys.
Flux designed for the capillary brazing of the
following alloys, using filler metals with a Copper-aluminum, alloys
Flux Albro paste 450-850 FH11 F-SH 1A FB3-A
silver content: copper-aluminium; aluminium containing aluminum
brass, copper-beryllium and lead brass.
Flux specifically designed for the brazing of
tungsten carbides on steels and stainless
Flux FP 38917 paste steels with brazing alloys containing 550-900 Steel and stainless steel FH12 F-SH 1 FB3-C
manganese and nickel. This flux can be used
in pressure dispensers in automatic systems.
The flux is designed for the capillary brazing
of nickel alloys, steels and stainless steels,
tungsten carbides and copper metals with Steel, stainless steel,
Flux FP 38932 paste 420-820 FH10 N/A FB3-A
the exception of copper-aluminium alloys. copper alloys
It is used with silver-based filler metals. This
paste can be distributed automatically.

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Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31

Silver
Highly active, fast-acting flux for brazing
small parts. Can be used on steel, copper, Steel, copper alloys,
tungsten carbides, stainless steel and nickel tungsten carbide,
Flux FX 38906 powder 380-720 FH10 F-SH 1 FB3-A
alloys. This flux can be diluted in water. In stainless steel, nickel
this case, it offers the Atmosin* effect, even alloys.
on poorly degreased or vertical surfaces.
Flux specifically designed for brass with a
Copper alloys, steel,
lead content. For use on steel, copper metals,
Flux FX 7989 powder 380-720 stainless steel, cast iron FH10 N/A FB3-A
tungsten carbides, stainless steel and cast
and carbide.
iron.
Highly active, fast-acting flux for brazing
small parts. Can be used on steel, copper, Steel, copper alloys,
tungsten carbides, stainless steel and nickel tungsten carbide,
Flux NeuTro N powder 380-720 FH10 N/A FB3-A
alloys. This flux can be diluted in water. In stainless steel, nickel
this case, it offers the Atmosin* effect, even alloys.
on poorly degreased or vertical surfaces.
Flux specifically designed for the brazing of
GreenFlux tungsten carbides on steels and stainless
paste 550-900 Steel, tungsten carbides FH12 F-SH 1 FB3-C
1703PF steels with brazing alloys containing
manganese and nickel.

GreenBraz range

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Global Catalogue

Brazing
Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31

Silver
Paste or powder flux, designed for capillary
brazing with high silver alloys. It remains
Copper alloys, steel,
GreenFlux 1802 perfectly in position, even on partially
powder 400-800 stainless steel, cast iron FH10 F-SH 1 FB3-A
Atmosin degreased surfaces. For use on steel, copper
and carbide.
metals, tungsten carbides, stainless steel and
cast iron.
Paste or powder flux, designed for capillary
brazing with high silver alloys. It remains
GreenFlux Copper alloys, steel,
perfectly in position, even on partially
1802PF paste 400-800 stainless steel, cast iron FH10 F-SH 1 FB3-A
degreased surfaces. For use on steel, copper
Atmosin and carbide.
metals, tungsten carbides, stainless steel and
cast iron.
Powder flux, designed for silver alloy brazing.
It is particularly suitable for prolonged
heating or high temperature brazing. It is
GreenFlux 181 Massive parts requiring
powder designed for the brazing of steels, stainless 550-900 FH10 F-SH 1 FB3-C
Atmosin prolonged heating
steels, nickel alloys, tungsten carbides and
copper metals with the exception of copper-
aluminium alloys.

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Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31

Silver
Powder flux, designed for silver alloy brazing.
It is particularly suitable for prolonged
heating or high temperature brazing. It is
GreenFlux 181 Copper-aluminum, alloys
paste designed for the brazing of steels, stainless 550-900 FH10 F-SH 1 FB3-C
PF Atmosin containing aluminum
steels, nickel alloys, tungsten carbides and
copper metals with the exception of copper-
aluminium alloys.
This flux is designed for brazing with silver-
based filler metals on a range of base metals
GreenFlux Steel, stainless steel,
paste such as: copper, brass, bronze, steel, stainless 400-800 FH10 F-SH1 FB3-A
Activatec 1000 copper alloys
steels, nickel, tungsten carbide, etc. ActivaTec
1000 can be used with all heating processes.
Flux designed for the capillary brazing of the
GreenFlux following alloys, using filler metals with a Copper-aluminum, alloys
paste 450-850 FH11 F-SH 1A FB3-D
Albro silver content: copper-aluminium; aluminium containing aluminum
brass, copper-beryllium and lead brass.

GreenBraz range

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Brazing
Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31

Silver
The flux Castolin Wonder flux is a
complex mix of potasium salts, borates
and fluoroborates in paste form. It is
Silver, copper alloys,
Wonder Flux paste recommended to join any type of base 565-870 - - -
ferrous alloys
material, except aluminum and its alloys. It
is used together with silver alloys so that we
can get a capilary join.
The flux Castolin Wonder flux is a
complex mix of potasium salts, borates
and fluoroborates in paste form. It is
XuperBraze Silver, copper alloys,
paste recommended to join any type of base 540-871 - - -
100 ferrous alloys
material, except aluminum and its alloys. It
is used together with silver alloys so that we
can get a capilary join.
The flux Xuper Braze 100H is a complex
mix of fluoroborates and boric acid. It is
XuperBraze recommended to use with high contain silver Steel, stainless steel, cast
paste 540-927 - - -
100 H alloys. Special formulation to be applied on iron and carbide
tooling pieces to join sintered carbide with
steel.

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Silver pastes
Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Ready-to-use paste consisting of a high silver
filler metal and a flux binder, for brazing without Ferrous, stainless
gas protection. Castolin 1666 PA is designed for steel,copper alloy, nickel
1666 PA 45.0 660 700 BAg-36 Ag145 BAg-7A
the capillary joining of well-fitted parts: copper alloy, cuprum aluminum,
metals and ferrous metals. It can be distributed metal carbide
automatically.
Ready-to-use paste comprising a high silver filler
metal and a flux binder, for brazing without Ferrous, stainless
gas protection. Castolin 1800 PA is designed for steel,copper alloy, nickel
1800 PA 55.0 630 660 - Ag155 -
the capillary joining of well-fitted parts: copper alloy, cuprum aluminum,
metals, ferrous metals and stainless steels. It can metal carbide
be distributed automatically.
Ready-to-use paste comprising a high silver filler
metal and a flux binder, for automatic brazing. Ferrous, stainless
Castolin 1800 PB is designed for the capillary steel,copper alloy, nickel
1800 PB 55.0 630 660 - Ag155 -
joining of well-fitted parts: copper metals, ferrous alloy, cuprum aluminum,
metals, nickel and stainless steels. It can be metal carbide
distributed automatically.

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Brazing
Silver pastes
Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Ready-to-use paste comprising a high silver
powder filler metal and a low flux binder, for
Ferrous, stainless
protective atmosphere furnace brazing. Castolin
steel,copper alloy, nickel
1800 PNS 1800 PNS is designed for capillary joining 56.0 620 650 BAg-7 Ag156 BAg-7
alloy, cuprum aluminum,
operations on well-fitted parts: copper metals,
metal carbide
ferrous metals, nickel and stainless steels. It can be
distributed automatically.
Paste, ready to use, made of silver metal poder and Ferrous, stainless
a flux to braze without gas protection. Castolin steel,copper alloy, nickel
1800PC 55.0 630 660 - Ag155 -
Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
Ready-to-use paste, consisting of a silver filler
metal and a flux binder, for brazing without Ferrous, stainless
gas protection. Castolin 181 PA is designed for steel,copper alloy, nickel
181 PA 20.0 740 825 - - -
the capillary joining of parts made from copper, alloy, cuprum aluminum,
brass and ferrous metals. It can be distributed metal carbide
automatically.
Ready-to-use paste comprising a cadmium-free,
Ferrous, stainless
high-silver powder filler metal and a flux binder.
steel,copper alloy, nickel
Castosil S Castosil S is designed for the capillary joining of 55.0 630 660 - Ag155 -
alloy, cuprum aluminum,
well-fitted parts: copper metals, ferrous metals
metal carbide
and stainless steels.

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Silver pastes
Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Paste, ready to use, made of silver metal poder and Ferrous, stainless
GreenPaste a flux to braze without gas protection. Castolin steel,copper alloy, nickel
45.0 660 700 BAg-36 Ag145 BAg-7A
1666 PA Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
Paste, ready to use, made of silver metal poder and Ferrous, stainless
GreenPaste a flux to braze without gas protection. Castolin steel,copper alloy, nickel
45.0 660 700 BAg-36 Ag145 BAg-7A
1666 PB Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
Paste, ready to use, made of silver metal poder and Ferrous, stainless
GreenPaste a flux to braze without gas protection. Castolin steel,copper alloy, nickel
55.0 630 660 - Ag155 -
1800 PA Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
Paste, ready to use, made of silver metal poder and Ferrous, stainless
GreenPaste a flux to braze without gas protection. Castolin steel,copper alloy, nickel
55.0 630 660 - Ag155 -
1800 PB Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
Paste, ready to use, made of silver metal poder and Ferrous, stainless
GreenPaste a flux to braze without gas protection. Castolin steel,copper alloy, nickel
20.0 740 825 - - -
181 PA Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide

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Brazing
Premium CuP
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Copper based alloy, with a high silver
content to ensure assemblies with high
compactness and ductility (resistance to
1803 D 15.0 80.0 5.0 645 800 Copper, brass, bronze B CuP-5 CuP284 BCuP-5
vibrations). The alloy is designed for the
joining of copper and its alloys. It allows
filling wide joints.
Copper-phosphorus-silver alloy, developed
for the capillary joining of copper metal
1805 2.0 92.0 6.0 645 825 Copper, brass, bronze - - BCuP-5
parts. It is specifically recommended for
scaling.
Eutectic copper-based filler alloy, containing
phosphorus and a high silver content,
ensuring high fluidity and good capillary.
1818 18.0 75.0 7.0 645 645 Copper, brass, bronze - CuP 286 BCuP-5
The alloy is designed for joining of copper
and its alloys. It ensures a good solder joint
filling at low temperature.
Copper-based filler metal, alloyed with silver
800 and phosphorus, designed for the capillary 2.0 91.3 6.7 650 820 Copper, brass, bronze B CuP-6 ~ CuP 280 B CuP-6
joining of copper metal parts.

24
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Premium CuP
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Copper based filler alloy, with a silver
content adapted to obtain excellent wetting
properties associated with exceptional
801 capillary action for the joining of copper and 10.0 84.0 6.0 645 750 Copper, brass, bronze - - -
brass. The properties of this alloy give it ease
of implementation and a safety assemblies
loaded in pressure and vibration.
Copper - phosphorus filler metal with
addition of silver, as a ternary formulation,
804 2.0 91.0 7.0 650 820 Copper, brass, bronze B CuP-6 ~ CuP 280 B CuP-6
which gives the ideal conditions for the
capillary joining of copper parts.
Copper-phosphorus-silver alloy, developed
806 for the capillary joining of copper metal 5.0 88.0 7.0 645 780 Copper, brass, bronze B CuP-3 CuP281 B CuP-3
parts.

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Brazing
Premium CuP
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Alliage d'apport eutectique, à base de cuivre,
contenant du phosphore et une haute
teneur en argent permettant d'assurer une
grande fluidité et une bonne capillarité.
808 ATGaz 6.0 87.0 7.0 645 725 Copper, brass, bronze - CuP 283a BCuP-5
L'alliage est destiné à l'assemblage du cuivre
et de ses alliages. Il permet d'assurer un très
bon remplissage des joints à braser à basse
température.
Alliage d'apport eutectique, à base de cuivre,
contenant du phosphore et une haute
teneur en argent permettant d'assurer une
grande fluidité et une bonne capillarité.
808 G 6.0 87.0 7.0 645 725 Copper, brass, bronze - CuP 283a BCuP-5
L'alliage est destiné à l'assemblage du cuivre
et de ses alliages. Il permet d'assurer un très
bon remplissage des joints à braser à basse
température.
Copper-phosphorus alloy, designed for the
RB 4242 capillary joining of copper and copper alloy 1.0 92.0 7.0 650 820 Copper, brass, bronze - - BCuP-5
parts.

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Premium CuP
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Copper-phosphorus alloy with a capillary
RB 4270 action that guarantees the joining of parts - 93.2 6.8 710 820 Copper, brass, bronze - CuP 180 BCuP-5
made from copper or copper alloys.
Stabilised, extremely fluid self-fluxing alloy,
designed for very high quality capillary
assemblies, for copper and copper metal
parts. Close-fitting, stressed joints subject
RB 5098 5.0 89.0 6.0 650 820 Copper, brass, bronze - - BCuP-5
to pressure and vibration. The phosphorus
content of Castolin RB 5098 is extremely
accurate for consistent performance. Rod
with square section, silver platted.
Extremely fluid, self-fluxing copper-
RB 5246 phosphorus alloy, designed for the joining of - 93.0 8.0 715 805 Copper, brass, bronze - CuP182 BCuP-5
copper alloy parts.
Copper - phosphorus filler metal with the
addition of silver, which gives the ideal
RB 5280 2.0 91.0 7.0 650 820 Copper, brass, bronze B CuP-6 CuP280 BCuP-5
characteristics for the capillary joining of
copper parts. It can also be used for scaling.

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Brazing
Premium CuP
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Copper based alloy with a high silver
content, thereby ensuring high fluidity and
RB 5283 good penetration. The alloy is designed for 15.0 80.0 5.0 650 802 Copper, brass, bronze B CuP-5 CuP 284 BCuP-5
the joining of copper and its alloys.It allows
to fill wide joints.
Copper-phosphorus-silver alloy, developed
RB 5286 for the capillary joining of copper metal 5.0 89.0 7.0 650 810 Copper, brass, bronze B CuP-3 CuP 281 BCuP-5
parts.

28
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XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

XuperPhos alloy
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38006 B which is an exceptional property when - 64.0 6.0 710 890 Copper, brass, bronze - CuP 179 BCuP-5
trying to control the wetting on smaller
joint areas.
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38007 B which is an exceptional property when - 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 CuP 180 BCuP-5
trying to control the wetting on smaller
joint areas.
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38008 B which is an exceptional property when - 92.0 8.0 710 770 Copper, brass, bronze - CuP 182 BCuP-5
trying to control the wetting on smaller
joint areas.
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38102 B which is an exceptional property when 2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 CuP 279 BCuP-5
trying to control the wetting on smaller
joint areas.

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Brazing
XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

XuperPhos alloy
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38105 B which is an exceptional property when 5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-7 CuP 282 BCuP-5
trying to control the wetting on smaller
joint areas.
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38115 B which is an exceptional property when 15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP284 BCuP-5
trying to control the wetting on smaller
joint areas.

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XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

XuperPhos plus
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Plus
a high fluidity which is an exceptional - 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 ~ CuP 180 BCuP-5
38007 BHF
property when trying to control the
wetting on smaller joint areas.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Plus
a high fluidity which is an exceptional 2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 ~ CuP 279 BCuP-5
38102 BHF
property when trying to control the
wetting on smaller joint areas.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Plus
a high fluidity which is an exceptional 5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-3 ~ CuP 282 BCuP-5
38105 BHF
property when trying to control the
wetting on smaller joint areas.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Plus
a high fluidity which is an exceptional 15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 ~ CuP284 BCuP-5
38115 BHF
property when trying to control the
wetting on smaller joint areas.

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Global Catalogue

Brazing
XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

XuperPhos plus
Copperphos alloy with the new
Xuper XuperPhos technology that gives you
Plus38006 a high fluidity which is an exceptional - 64.0 6.0 710 890 Copper, brass, bronze - ~ CuP 179 BCuP-5
BHF property when trying to control the
wetting on smaller joint areas.
Copperphos alloy with the new
Xuper XuperPhos technology that gives you
Plus38008 a high fluidity which is an exceptional - 92.0 8.0 710 770 Copper, brass, bronze - ~ CuP 182 BCuP-5
BHF property when trying to control the
wetting on smaller joint areas.

32
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XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

XuperPhos premium
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of - 64.0 6.0 710 890 Copper, brass, bronze - CuP 179 BCuP-5
38006 BNS
the process which is ideal for special
and complicated brazing joints.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of - 93.0 7.0 710 820 Copper, brass, bronze BNSCuP-2 CuP 180 BCuP-5
38007 BNS
the process which is ideal for special
and complicated brazing joints.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of - 92.0 8.0 710 770 Copper, brass, bronze - CuP 182 BCuP-5
38008 BNS
the process which is ideal for special
and complicated brazing joints.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of 2.0 91.8 6.2 645 800 Copper, brass, bronze BNSCuP-6 CuP 279 BCuP-5
38102 BNS
the process which is ideal for special
and complicated brazing joints.

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Brazing
XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

XuperPhos premium
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of 5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-7 CuP 282 BCuP-5
38105 BNS
the process which is ideal for special
and complicated brazing joints.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of 15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP284 BCuP-5
38115 BNS
the process which is ideal for special
and complicated brazing joints.

34
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Ecobraze copper phosphorus alloys


Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

Sparkling

Copperphos alloy, highly fluid and


38006 BS - 94.0 6.0 710 880 Copper, brass, bronze - CuP 179 -
autodesoxidant, used for joining copper.

Copperphos alloy, highly fluid and


38007 BS - 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 CuP 180 BCuP-2
autodesoxidant, used for joining copper.

Copperphos alloy, highly fluid and


38008 BS - 92.0 8.0 710 750 Copper, brass, bronze - CuP 182 -
autodesoxidant, used for joining copper.

Copperphos alloy, highly fluid and


38102 BS 2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 CuP 279 -
autodesoxidant, used for joining copper.

Copperphos alloy, highly fluid and


38105 BS 5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-3 CuP 281 BCuP-3
autodesoxidant, used for joining copper.

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Brazing
Ecobraze copper phosphorus alloys
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS

Sparkling

Copperphos alloy, highly fluid and


38115 BS 15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP 284 BCuP-5
autodesoxidant, used for joining copper.

Copperphos alloy, highly fluid and


38118 BS 18.0 75.0 7.0 645 670 Copper, brass, bronze - CuP 286 B CuP-8
autodesoxidant, used for joining copper.

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Premium brass alloys


Composition [weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu Ni Sn Zn Others [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Braze welding
alloy, made
from high purity Cast iron, Steel (carbon
elements, designed Si - Mn alloy and tool steel),
146 - 60.0 - - 40.0 885 905 - Cu 470a BCu-5
to perform - Ni Copper alloys, Galvanised
assemblies of high steel, Nickel alloys
quality with copper
and steel.
Maillechort
type filler alloy,
with a very high Cast iron, Steel (carbon
mechanical alloy and tool steel),
16 1.0 48.0 - - 42.0 Si -Ni 9 890 915 - - -
strength for the Copper alloys, Galvanised
braze welding and steel, Nickel alloys
brazing of steels
and cast iron.

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Brazing
Premium brass alloys
Composition [weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu Ni Sn Zn Others [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Brazing or braze
welding alloy with
addition of silver,
Cast iron, Steel (carbon
offering great
alloy and tool steel),
18 fluidity, designed 1.0 59.0 - - 40.0 Si 850 890 - - -
Copper alloys, Galvanised
for high quality
steel, Nickel alloys
joints. The rod
surface is silver
plated.
Braze welding
alloy, made Cast iron, Steel (carbon
from high purity alloy and tool steel),
SBB - 60.0 - - 40.0 - 870 910 RB CuZn-A Cu 470 BCu-6
elements, designed Copper alloys, Galvanised
to perform high steel, Nickel alloys
quality assemblies.
Braze welding alloy,
made from high Cast iron, Steel (carbon
purity elements, alloy and tool steel),
SBE - 60.0 - - 40.0 - 870 910 Cu 470a BCu-5
designed to Copper alloys, Galvanised
perform excellent steel, Nickel alloys
quality joints.

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Ecobraze brass alloys


Composition [weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Cu Ni Sn Zn Others [°C] [°C] material A.5.8 17672 JIS

EcoBraz alloy
Cast iron, Steel (carbon
Braze welding alloy,
alloy and tool steel),
38401 used to produce high 60.0 - - 39.0 - 890 900 - - -
Copper alloys, Galvanised
quality joints.
steel, Nickel alloys
Cast iron, Steel (carbon
Braze welding alloy,
alloy and tool steel),
38405 used to produce high 55.0 - - 40.0 - 820 870 - Ag 205 -
Copper alloys, Galvanised
quality joints.
steel, Nickel alloys
Braze welding
alloy with high Cast iron, Steel (carbon
mechanical Mn0,6 alloy and tool steel),
38438 BMN 59.0 0.8 1.0 38.0 880 900 - Cu 680 -
properties for Si0,15 Copper alloys, Galvanised
joining steel and cast steel, Nickel alloys
iron.
Braze welding
alloy with high Cast iron, Steel (carbon
mechanical Si0,15 alloy and tool steel),
38439 BSM 59.0 - 0.8 39.0 880 900 - Cu 670 -
properties for Mn0,8 Copper alloys, Galvanised
joining steel and cast steel, Nickel alloys
iron.

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Brazing
Ecobraze brass alloys
Composition [weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Cu Ni Sn Zn Others [°C] [°C] material A.5.8 17672 JIS

EcoBraz alloy
Cast iron, Steel (carbon
Braze welding alloy,
alloy and tool steel),
38440 used to produce high 59.5 - - 40.3 Si 0,25 890 900 - Cu 470a BCu-5
Copper alloys, Galvanised
quality joints.
steel, Nickel alloys
Cast iron, Steel (carbon
Braze welding alloy,
alloy and tool steel),
38440 Sn used to produce high 59.0 - 1.0 39.8 Si 0,25 890 900 RBCuZn-A Cu 470 BCu-6
Copper alloys, Galvanised
quality joints.
steel, Nickel alloys
Braze welding
alloy with high Cast iron, Steel (carbon
mechanical Mn0,2 Si alloy and tool steel),
38441 53.0 6.3 - 40.3 870 910 - - -
properties for 0,2 Copper alloys, Galvanised
joining steel and cast steel, Nickel alloys
iron.
Cast iron, Steel (carbon
Braze welding alloy,
alloy and tool steel),
38442 used to produce high 48.0 10.0 - 41.8 Si 0,2 920 935 RBCuZn-D Cu 773 BCu-8
Copper alloys, Galvanised
quality joints.
steel, Nickel alloys

40
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Premium aluminum alloys


Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Al Si Zn [°C] [°C] material A.5.8 17672 JIS

Premium alloy
Bare rod or flux cored wire, designed for
Aluminum, aluminum
the capillary joining of well-fitted parts in
190 88.0 12.0 - 576 585 alloys with less that 1% of B AlSi-4 Al 112 BA4047
aluminium and its alloys, by oxyacetylene or
Mg and copper
TIG procedures.
Bare rod or flux cored wire, designed for
Aluminum, aluminum
the capillary joining of well-fitted parts in
190 CW 88.0 12.0 - 576 585 alloys with less that 1% of B AlSi-4 Al 112 BA4047
aluminium and its alloys, by oxyacetylene or
Mg and copper
TIG procedures.
Aluminum, aluminum
Non-corrosive flux cored rod designed for
192 CW 2.0 - 98.0 382 407 alloys with less that 1% - - -
joining aluminium parts, by flame heating.
of Mg

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Brazing
Premium aluminum alloys
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Al Si Zn [°C] [°C] material A.5.8 17672 JIS

Premium alloy
21 is an aluminium alloy for low heat input,
high strength welding repairs and fabrication
of wrought and cast aluminium and some
aluminium alloys (AlCuMg, AlMgSi, AlMn,
etc. )Because of its fusion interval, this alloy
permits joining by capillarity as well as by
braze welding of aluminium and aluminium Aluminum, aluminum
21 FC alloys (except where there is high magnesium 95.0 5.0 - 575 630 alloys with less that 1% - Al 105 -
content). Castolin 21 also allows recharging. of Mg
This alloy is characterised by its high fluidity
and ease of use. The deposit is entirely
homogeneous, watertight and corrosion
resistant. There is good colour matching with
the base metal, but after an anodised finish
the colour darkens.

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Ecobraze aluminum alloys


Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Al Si Zn [°C] [°C] material A.5.8 17672 JIS

EcoBraz
Zinc aluminum flux core rod to joint
Aluminum, aluminum
aluminum pieces using flame or
38502 xCW 2.0 - 98.0 380 410 alloys with less that 1% - - -
induction. No corrosive flux residue,, no
of Mg
need to remove flux residue.
Aluminum flux core rod to joint
Aluminum, aluminum
aluminum pieces using flame or
38512 xCW 88.0 12.0 - 575 585 alloys with less that 1% of B AlSi-4 Al 112 BA4047
induction. No corrosive flux residue,, no
Mg and copper
need to remove flux residue.

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Brazing
Aluminum flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity Corrosive material EN 29454 DIN 1707 5.31

Alu
Flux designed for the high Aluminum, aluminum
White
Alu Flux 21 temperature brazing of aluminium 500-700 Corrosive alloys with less that 1% FL10 - FB1-A
powder
and brazable aluminium alloys. of Mg
Flux designed for the high Aluminum, aluminum
White
Flux 190 temperature brazing of aluminium 500-700 Corrosive alloys with less that 1% of FL10 F-LH 1 FB1-B
powder
and brazable aluminium alloys. Mg and copper
Flux designed for the high
temperature brazing of aluminium Aluminum, aluminum
White Non
Flux 190 NHR and certain aluminium alloys. The 550-690 alloys with less that 1% of FL20 F-LH 2 FB1-B
powder corrosive
residues are non-corrosive and no Mg and copper
post-brazing cleaning is required.
Flux designed for the high
temperature brazing of aluminium
Aluminum, aluminum
White and certain aluminium alloys. In
Flux 190 PF 400-600 Corrosive alloys with less that 1% of FL10 F-LH 1 -
paste certain conditions, it is possible
Mg and copper
to join aluminium/copper and
aluminium/stainless steel.
Ready-to-use paste, specifically suited
Aluminum, aluminum
Xuper Braze Metallic to automatic soldering. The non- Non
575-580 alloys with less that 1% of FL10 F-LH 1 -
190PA paste corrosive flux residues do not require corrosive
Mg and copper
removal after joining.

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Soft solder alloys


Composition [weight.%]
Solidus Liquidus Suitable base
Description Ag Cu Pb Sn Others [°C] [°C] material

Product
Extremely fluid, capillary action soldering alloy, with
Copper, brass, bronze,
154 excellent bonding and wetting properties. Alloy with a 1.5 - 36.0 62.0 - 178 190
steel, stainless steel, CW
low melting range at a low melting point.
Lead-free eutectic capillary soldering alloy, with excellent
mechanical and bonding characteristics and with an
Copper, brass, bronze,
157 exceptional capillary action, even on stainless steel. Low 3.5 - - 96.0 - 221 221
steel, stainless steel, CW
heat supply to prevent part distortion. The joining of
copper, brass, bronze, cast iron, steels and stainless steels.
Solder alloy designed for the low temperature, capillary
joining of aluminium. This cadmium-based alloy offers Copper, brass, bronze,
1827 2.0 - - - - 260 270
excellent wetting properties for joining aluminium and steel, stainless steel, CW
copper, brass or bronze.
Solder alloy designed for the low temperature, capillary
joining of aluminium. This cadmium-based alloy offers Copper, brass, bronze,
197 - - - - - 265 365
excellent wetting properties for joining aluminium and steel, stainless steel, CW
copper, brass or bronze.

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Brazing
Soft solder alloys
Composition [weight.%]
Solidus Liquidus Suitable base
Description Ag Cu Pb Sn Others [°C] [°C] material

Product
Tin, lead, cadmium soldering alloy designed for joining
aluminium or for the low-temperature joining of Copper, brass, bronze,
AluTin 51 dissimilar metals: aluminium-copper or aluminium- - - 66.5 33.5 - 160 240 steel, stainless steel, CW,
brass. It can be used for the joining of aluminium and aluminum
aluminium alloys with Mg and/or Si < 2%
Tin-lead solder alloy designed to perform high quality
capillary joints. Low melting range and excellent wetting Copper, brass, bronze,
BC 4299 G - - 49.5 50.5 Sb 183 196
properties. Castolin BC4299G is supplied as a flux-free steel, stainless steel, CW
solid wire, suitable for copper, brass and steel.
Soft solder alloy in wire mainly use for joining copper Copper, brass, bronze,
BC 5423 - 3.0 - 97.0 230 250
tubes. steel, stainless steel, CW
Copper, brass, bronze,
RD 152 Tin alloy for the joining or tinning of metals. - - - 100.0 - 232 232
steel, stainless steel, CW
Tin-lead soldering alloy, supplied as a paste, for the Copper, brass, bronze,
RD 30 - - 70.0 30.0 - 183 255
joining of copper metals, zinc and galvanised steels. steel, stainless steel, CW
Tin-lead soldering alloy, supplied as a paste, for the Copper, brass, bronze,
RD 33 - - 67.0 33.0 - 183 250
joining of copper metals, zinc and galvanised steels. steel, stainless steel, CW
Soft solder alloy in wire with non corrosive residue core Copper, brass, bronze,
RT 3232 - - 40.0 60.0 - 183 190
mainly use for electric and electronic applications steel, stainless steel, CW

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Soft solder alloys


Composition [weight.%]
Solidus Liquidus Suitable base
Description Ag Cu Pb Sn Others [°C] [°C] material

Product
Non-corrosive fluid soldering alloy supplied in a flux
coated wire form, highly active and with no spatter,
Copper, brass, bronze,
RT 3234 designed for joining electric or electronic components as - 0.7 - 99.3 227 227
steel, stainless steel, CW
well as for the repair of copper, tin-plated copper, brass
and nickel components, even if oxidised.
Solder alloy designed to join poor-fitted copper parts.
Copper, brass, bronze,
RT 5217 This alloy is supplied as a flux-cored wire. Relatively broad - - 67.0 33.0 - 183 244
steel, stainless steel, CW
melting range. Excellent wetting properties.
Soldering alloy designed for the capillary joining of loose-
Copper, brass, bronze,
RT 5241 fitted joints. This alloy is supplied as a flux-cored wire. - - 60.0 40.0 - 183 240
steel, stainless steel, CW
Relatively broad melting range.

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Brazing
Soft solder flux
Range of Suitable base EN 1045 DIN 8511
Description activity Corrosive material EN 29454 DIN 1707

Soft
Flux supplied in a viscous liquid form. It is designed
Copper, steel, stainless
AluTin 51L for the soldering of aluminium and joining aluminium 120-350 Corrosive 2.1.2 F-SW 24
steel, brass
with copper, brass or copper-aluminium.
Gel flux designed for the soldering of copper metals
Castolin Xuper
(copper, brass, bronze). Used with all tin alloys (tin/ 150-250 Corrosive Copper, brass and bronze - -
157
lead, tin/copper, tin/silver).
New-generation, chloride-free liquid flux designed for
the soldering of different types of zinc (even oxidized
or treated) and copper alloys. The 157 SCE flux is
extremely active in a cold state, even on oxidized parts.
Cu Cleaner+ 160-300 Few corrosive Copper alloys - -
After brazing, the heat sensitive active ingredients
leave no corrosive residues. Extremely good wetting
properties on copper, brass and bronze. It can be used
to clean copper and brass.
Disossidante Highly active liquid flux designed for the soldering of
120-450 Corrosive Steel, stainless steel - -
8118 copper, ferrous metals and stainless steels.
Gel flux designed for the soldering of copper metals
Disossidante
(copper, brass, bronze). Used with all tin alloys (tin/ 150-250 Corrosive Copper, brass and bronze - -
FP5420
lead, tin/copper, tin/silver).
Flux 157 (157 Highly active liquid flux designed for the soldering of
120-450 Corrosive Steel, stainless steel 3.1.1 F-SW 12
LA) copper, ferrous metals and stainless steels.

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Soft solder flux


Range of Suitable base EN 1045 DIN 8511
Description activity Corrosive material EN 29454 DIN 1707

Soft
Paste flux designed for soldering copper and ferrous
Flux 157 A 160-280 Very corrosive Steel, stainless steel 3.1.1.A F-SW 12
metals and stainless steels.
Corrosive liquid flux designed for the soldering of
Flux 157 B 160-280 Corrosive Copper alloys - -
copper, brass, or bronze.
Highly active liquid flux designed for the soldering of Copper, steel, stainless
Flux 157 FX 120-450 Corrosive - -
copper, ferrous metals and stainless steels. steel, brass
Corrosive soldering flux, for a whole range of
Flux 157 N applications on stainless steel or for joining different 150-400 Corrosive Stainless steel 3.1.1.C F-SW 12
metals.
Yellow past flux, comprising a mixture of chlorides on
Flux 157 NC an organic carrier material. Designed for the soldering 200-450 Few corrosive Copper alloys 3.1.1.C F-SW 12
of copper metals and steels with tin-based alloys.
New-generation, chloride-free liquid flux designed for
the soldering of different types of zinc (even oxidized
or treated) and copper alloys. The 157 SCE flux is
extremely active in a cold state, even on oxidized parts.
Flux 157 SCE 160-300 Few corrosive Copper alloys - -
After brazing, the heat sensitive active ingredients
leave no corrosive residues. Extremely good wetting
properties on copper, brass and bronze. It can be used
to clean copper and brass.

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Brazing
Soft solder flux
Range of Suitable base EN 1045 DIN 8511
Description activity Corrosive material EN 29454 DIN 1707

Soft
Flux 197 C Paste flux designed for the soldering of copper metals. 150-300 Non corrosive Copper alloys 1.1.3 F-SW 27
Corrosive soldering flux, for a whole range of
SuperFlux 157 applications on stainless steel or for joining different 150-375 Corrosive Stainless steel - -
metals.
Chloride-Free, organic-based flux, specifically designed
SuperFlux for joining copper and its alloys, ideal for electric
150-400 Corrosive Stainless steel - -
157 BN components where it is not possible to remove
residues by washing in water.

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Soft solder pastes


Composition
[weight.%]
Solidus Liquidus Suitable base
Description Ag Cu Sn [°C] [°C] Corrosive material

Premium alloy
Ready-to-use paste, comprising a tin-lead powder
and a binder, to actively flux the parts to be joined Copper, steel,
CastoTin 07 - - 50.0 183 216 Corrosive
or coated. This product is designed for the coating or stainless steel, brass
soldering of steel or copper metal parts.
Ready-to-use paste, comprising a tin-lead powder
and a binder, to actively flux the parts to be joined Copper, steel,
CastoTin 1 - - 50.0 183 216 Corrosive
or coated. This product is designed for the coating or stainless steel, brass
soldering of steel or copper metal parts.
Ready-to-use paste, comprising a tin-silver powder
and a binder, to actively flux the parts to be joined
Copper, steel,
CastoTin 157 or coated. This product has excellent mechanical 3.5 - 96.5 221 221 Corrosive
stainless steel, brass
properties and is designed for tinning and also for
soldering steel or copper metal parts.
Ready-to-use paste, comprising a tin powder and a
binder, to actively flux the parts to be joined or coated.
Copper, steel,
CastoTin 2 This product is designed for tinning food grade parts - - 100.0 232 232 Corrosive
stainless steel, brass
and utensils and also for soldering parts made from
steel or copper metals.

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Global Catalogue

Brazing
Soft solder pastes
Composition
[weight.%]
Solidus Liquidus Suitable base
Description Ag Cu Sn [°C] [°C] Corrosive material

Premium alloy
Ready-to-use paste, comprising a tin-silver powder
and a binder, to actively flux the parts to be joined
Copper, steel,
Paste 157 PA or coated. This product has excellent mechanical 3.5 - 96.5 221 221 Corrosive
stainless steel, brass
properties and is designed for tinning and also for
soldering steel or copper metal parts.
Ready-to-use paste, comprising a tin-silver powder
and a binder, to actively flux the parts to be joined
Copper, steel,
Paste 157 PC or coated. This product has excellent mechanical 3.5 - 96.5 221 221 Corrosive
stainless steel, brass
properties and is designed for tinning and also for
soldering steel or copper metal parts.
Ready-to-use paste, comprising a tin-lead powder
and a binder, to actively flux the parts to be joined Copper, steel,
Paste CastoTin 1 - - 50.0 183 216 Corrosive
or coated. This product is designed for the coating or stainless steel, brass
soldering of steel or copper metal parts.

52
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Global Catalogue

Soft solder pastes


Composition
[weight.%]
Solidus Liquidus Suitable base
Description Ag Cu Sn [°C] [°C] Corrosive material

Premium alloy
Ready-to-use paste, comprising a tin powder and a
binder, to actively flux the parts to be joined or coated.
Copper, steel,
Paste CastoTin 2 This product is designed for tinning food grade parts - - 100.0 232 232 Corrosive
stainless steel, brass
and utensils and also for soldering parts made from
steel or copper metals.
Ready-to-use paste comprising a tin-copper powder
and a binder, to actively flux and join metal surfaces.
This product is lead and Cadmium-free. This easy- Copper, steel,
SP 5423 - 3.0 97.0 230 250 Corrosive
to-use product, even for those with little brazing stainless steel, brass
experience, is designed for tinning and for soldering
copper or brass parts, and also steel parts.
Ready-to-use paste, comprising a tin-lead powder
and a binder, to actively flux the parts to be joined Copper, steel,
Xuper Paste 151 - - 50.0 183 216 Corrosive
or coated. This product is designed for the coating or stainless steel, brass
soldering of steel or copper metal parts.
Ready-to-use paste, comprising a tin powder and a
binder, to actively flux the parts to be joined or coated.
Copper, steel,
Xuper Paste 152 This product is designed for tinning food grade parts - - 100.0 232 232 Corrosive
stainless steel, brass
and utensils and also for soldering parts made from
steel or copper metals.

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Global Catalogue

Brazing
Soft solder pastes
Composition
[weight.%]
Solidus Liquidus Suitable base
Description Ag Cu Sn [°C] [°C] Corrosive material

Premium alloy
Ready-to-use paste, comprising a tin-silver powder
and a binder, to actively flux the parts to be joined
Copper, steel,
Xuper Paste 157 or coated. This product has excellent mechanical 3.5 - 96.5 221 221 Corrosive
stainless steel, brass
properties and is designed for tinning and also for
soldering steel or copper metal parts.
Ready-to-use paste comprising a tin-copper powder
and a binder, to actively flux and join metal surfaces.
Xuper Paste This product is lead and Cadmium-free. This easy- Copper, steel,
- 3.0 97.0 230 250 Corrosive
5423 to-use product, even for those with little brazing stainless steel, brass
experience, is designed for tinning and for soldering
copper or brass parts, and also steel parts.

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Foils
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Others [°C] [°C] material A.5.8 17672 JIS

Foils
Copperphos alloy with a good fluidity, mainly
38115 15.0 645 800 Copper, brass, bronze. - CuP 284 BCuP-5
used in electrical applications.
Ferrous, stainless
Alloy with a high silver content, designed
steel,copper alloy, nickel
38240 for the capillary joining of well-fitted parts: 40.0 - 640 700 BAg-28 Ag140 BAg-28
alloy, cuprum aluminum,
copper metals, ferrous metals.
metal carbide
Ferrous, stainless
Alloy with a high silver content, designed
steel,copper alloy, nickel
38245 for the capillary joining of well-fitted parts: 45.0 - 640 680 BAg-36 Ag145 BAg-7A
alloy, cuprum aluminum,
copper metals, ferrous metals.
metal carbide
Alloy with a high silver content designed
for the brazing of hard metals (carbides, Ferrous, stainless
diamond carbides, cermet carbides), with Mn 7,5 ; Ni steel,copper alloy, nickel
38249 49.0 685 705 BAg-22 Ag449 BAg-22
steels. The chemical composition guarantees 4,5 alloy, cuprum aluminum,
a good distribution of the alloy and to high metal carbide
mechanical properties.

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Brazing
Foils
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Others [°C] [°C] material A.5.8 17672 JIS

Foils
Alliage à haute teneur en argent destiné
au brasage fort des métaux durs (carbures, Ferrous, stainless
carbures diamantés, cermets) avec des Mn 2,5 ; steel,copper alloy, nickel
38249 A 49.0 670 690 BAg-26 Ag155 BAg-26
aciers. La composition chimique assure une Ni 0,5 alloy, cuprum aluminum,
bonne répartition de l'alliage ainsi que des metal carbide
caractérisitiques mécaniques élevées.
Quaternary alloy with a high silver content, Ferrous, stainless
designed for the capillary joining of well- steel,copper alloy, nickel
38255 55.0 - 630 660 - Ag 155
fitted parts: copper metals, ferrous metals alloy, cuprum aluminum,
and stainless steels. metal carbide
Alloy with high silver content, designed
Ferrous, stainless
for capillary assembly operations at low
steel,copper alloy, nickel
38256 temperature on well-fitted parts: copper 56.0 - 620 655 BAg-7 Ag156 BAg-7
alloy, cuprum aluminum,
metals, ferrous metals, stainless steels and
metal carbide
nickel alloys.
Ferrous, stainless
Trifoil with a core copper plate, mainly used Mn 2,5 ; steel,copper alloy, nickel
38298 *) 49.0 685 705 BAg-22 Ag 449 BAg-22
in tooling industry to join steel to CW Ni 0,5 alloy, cuprum aluminum,
metal carbide

56
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Flame surfacing alloys


Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Maillechort alloy braze welding rod, designed for the
repair and rebuilding of parts subject to wear caused by
185 friction. This alloy offers excellent corrosion resistance - - - Bal. Si-Ni10 890 920
and is readily machinable. This product can also be used
to join steels and cast iron.
Flux-coated, maillechort core braze welding rod,
designed for the repair and rebuilding of parts subject
186 - - Bal. Si-Ni 2,5 820 860
to wear caused by friction. This alloy offers excellent
corrosion resistance and is easy to machine.
Composite rod consisting in a nickel core and a flexible
coating containing a mixture of tungsten carbides and
7620E - Bal. 3.1 - B,C,Cr,Fe 1050 1120
a nickel-chromium alloy. Do not use on austenitic steels
with a high manganese content.
Composite wire consisting in a nickel base and a flexible
coating containing a mixture of tungsten carbides and
a nickel-chromium alloy. The deposit ensures a very high
resistance to abrasion wear even in extreme conditions.
7888 C - Bal. 3.1 - B,C,Cr,Fe 1080 1120
The product formula optimises the deposit appearance
as well as the melting and application of the product.
Do not use on austenitic steels with a high manganese
content.

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Global Catalogue

Brazing
Flame surfacing alloys
Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Composite wire consisting in a nickel core and a flexible
coating containing a mixture of tungsten carbides and a
nickel-chromium alloy. The metallographic structure of
the deposit gives the coating an exceptional resistance
to wear and erosion by abrasion. Recommended for
7888 SH extending the service life of numerous parts, for - Bal. 3.1 - B,C,Cr,Fe 1080 1120
protective maintenance in a wide range of industrial
sectors. Do not use on austenitic steels with a high
manganese content. The spherical character of the
7888SH carbides increases the wear resistance of the
deposits, considerably reducing the risk of cracking.
Composite wire consisting in a nickel core and a flexible
coating containing a mixture of tungsten carbides and a
nickel-chromium alloy. The metallographic structure of
the deposit gives the coating an exceptional resistance
to wear and erosion by abrasion. Recommended for
7888 T extending the service life of numerous parts, for - Bal. 3.1 - B,C,Cr,Fe 1080 1120
protective maintenance in a wide range of industrial
sectors. Do not use on austenitic steels with a high
manganese content. The spherical character of the
7888SH carbides increases the wear resistance of the
deposits, considerably reducing the risk of cracking.

58
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Global Catalogue

Flame surfacing alloys


Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Composite rod consisting in a nickel core and a flexible
coating containing a mixture of tungsten carbides and
8811 - Bal. 3.1 - B,C,Cr,Fe 1050 1120
a nickel-chromium alloy. Do not use on austenitic steels
with a high manganese content.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 920
B6 1632
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 921
B6 3248
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 922
B6 4864
heavy impact abrasion. It can also be used for rock
drilling or cutting.

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Global Catalogue

Brazing
Flame surfacing alloys
Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 923
B6 6480
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 924
B6 8095
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 925
B6 9512
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 926
B7 1632
heavy impact abrasion. It can also be used for rock
drilling or cutting.

GreenBraz range

60
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Global Catalogue

Flame surfacing alloys


Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 927
B7 3248
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 928
B7 4864
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 929
B7 6480
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 930
B7 8095
heavy impact abrasion. It can also be used for rock
drilling or cutting.

GreenBraz range

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Global Catalogue

Brazing
Flame surfacing alloys
Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 931
B7 9512
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Composite rod comprising cemented tungsten carbides
embedded in a self-fluxing NiCrNSi alloy. The coating
obtained with Ultimium 8888 is not only protective: it is
also as a functional coating for drilling and cutting.
This rod is designed for oxy fuel processes. No additional
Ultimium
flux is required. Fluxing is accomplished by the - Bal. 3.1 - B,Cr 1080 1120
8888 FM
composition of the matrix metal during the rod melting.
The cemented tungsten carbides are uniformly
distributed in the matrix to give a homogeneous
distribution of the carbides in the coating. High
corrosion resistance.

GreenBraz range

62
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Global Catalogue

Flame surfacing alloys


Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Composite rod comprising cemented tungsten carbides
embedded in a self-fluxing NiCrNSi alloy. The coating
obtained with Ultimium 8888 is not only protective: it is
also as a functional coating for drilling and cutting.
This rod is designed for oxy fuel processes. No additional
Ultimium
flux is required. Fluxing is accomplished by the - Bal. 3.1 - B,Cr 1080 1120
8888 GM
composition of the matrix metal during the rod melting.
The cemented tungsten carbides are uniformly
distributed in the matrix to give a homogeneous
distribution of the carbides in the coating. High
corrosion resistance.
Composite rod comprising cemented tungsten carbides
embedded in a self-fluxing NiCrNSi alloy. The coating
obtained with Ultimium 8888 is not only protective: it is
also as a functional coating for drilling and cutting.
This rod is designed for oxy fuel processes. No additional
Ultimium
flux is required. Fluxing is accomplished by the - Bal. 3.1 - B,Cr 1080 1120
8888 MM
composition of the matrix metal during the rod melting.
The cemented tungsten carbides are uniformly
distributed in the matrix to give a homogeneous
distribution of the carbides in the coating. High
corrosion resistance.

GreenBraz range

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Global Catalogue

Brazing
Flame surfacing alloys
Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Composite rod comprising cemented tungsten carbides
embedded in a self-fluxing NiCrNSi alloy. The coating
obtained with Ultimium 8888 is not only protective: it is
also as a functional coating for drilling and cutting.
This rod is designed for oxy fuel processes. No additional
Ultimium
flux is required. Fluxing is accomplished by the - Bal. 3.1 - B,Cr 1080 1120
8888 XFM
composition of the matrix metal during the rod melting.
The cemented tungsten carbides are uniformly
distributed in the matrix to give a homogeneous
distribution of the carbides in the coating. High
corrosion resistance.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Xuper Driltec
hardfacing of tools that need to withstand wear by - - - - 890 932
8800 B6 1632
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Xuper Driltec
hardfacing of tools that need to withstand wear by - - - - 890 933
8800 B6 3248
heavy impact abrasion. It can also be used for rock
drilling or cutting.

GreenBraz range

64
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Global Catalogue

Flame surfacing alloys


Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Xuper Driltec
hardfacing of tools that need to withstand wear by - - - - 890 934
8800 B6 4864
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Xuper Driltec
hardfacing of tools that need to withstand wear by - - - - 890 935
8800 B6 6480
heavy impact abrasion. It can also be used for rock
drilling or cutting.

GreenBraz range

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CDP - CastoTube
wear resistant plates and tubes

66
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CDP® 4666 DP68 CDP® 4623i DP68 CDP® 11268

CDP® 4666 DXW68 CDP® 4695 DP68 CDP® 21268

CDP® 4666 DXWs68 CDP® 3952 DP68 CDP® LC868

CDP® 4624 DP68 CDP® 1001 DP68 CastoTube70

CDP® 4624 DXW68 CDP® 49668

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CDP, CastoTube – wear resistant plates and tubes


Base plate Hardfacing Coated area Service T° Abrasion Erosion Impact Corrosion
Plates [mm] [mm] [m²] max. [°C] resistance resistance resistance resistance

CDP® 4666 DP 3000 x 1500 2740 x 1220 3.34 350 +++ ++ -- -


CDP® 4666 DXW 3000 x 1500 2740 x 1220 3.34 350 +++ ++ -- -
CDP® 4666 DXWs 3000 x 1500 2740 x >1220 >3,34 350 +++ ++ -- -
CDP® 4624 DP 3000 x 1500 2740 x 1220 3.34 350 ++ + - 0
CDP® 4624 DXW 3000 x 1500 2740 x 1220 3.34 350 ++ + - 0
CDP® 4623i DP 3000 x 1500 2740 x 1220 3.34 150 + 0 +++ 0
CDP® 4695 DP 3000 x 1500 2740 x 1220 3.34 350 +++ +++ -- 0
CDP® 3952 DP 3000 x 1500 2740 x 1220 3.34 600 +++ ++ -- 0
CDP® 1001 DP 3000 x 1500 2930 x 1400 4.1 350 + + - 0

700 w/ +++ w /
CDP® 496 1250 x 850 1200 x 800 0.96 ++ ++ +
proper base proper base

700 w/ +++ w /
CDP® 112 1250 x 850 1200 x 800 0.96 +++ +++ +
proper base proper base

550 w/
CDP® 212 1250 x 850 1200 x 800 0.96 +++ +++ + +
proper base

500 w/ +++ w /
CDP® LC8 1000 - 2000 x 1000 980 ; 1960 x 980 0.96 ; 1,92 +++ +++ -
proper base proper base

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Base plate thicknesses Hardfacing thicknesses Overall hardness Hardest component


Plates [mm] [mm] [HRC] [HV]

CDP® 4666 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 59 - 62 2400 - 2700


CDP® 4666 DXW 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 59 - 62 2400 - 2700
CDP® 4666 DXWs 5 - 6 - 8 - 10 - 15 - 20 - 25 3;4;5 59 - 62 2400 - 2700
CDP® 4624 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 58 - 60 2200
CDP® 4624 DXW 5 - 6 - 8 - 10 - 15 - 20 - 25 3 ; 4 ; 5 ; 4+4 ; 5+5 58 - 60 2200
CDP® 4623i DP 10 - 15 - 20 - 25 4;5 53 - 55 2200
CDP® 4695 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3;4;5 61 - 63 2400 - 2700
CDP® 3952 DP 5 - 6 - 8 - 10 - 15 - 20 - 25 3;4;5 60 - 62 2400 - 2700
CDP® 1001 DP 6 - 8 - 10 - 15 4;5 58 - 60 2200

CDP® 496 4 2 53 - 56 N/A

CDP® 112 2-4 1;2 54 - 56 1800 - 2700

CDP® 212 4 2 47 - 48 N/A

CDP® LC8 3-4 1 ; 1,5 56 1800 - 2700

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CDP, CastoTube – wear resistant plates and tubes


Internal diameter Service T° Abrasion Erosion Impact Corrosion
Tubes range [mm] Lenght [mm] max. [°C] resistance resistance resistance resistance

CastoTube 82 - 303 3000 350 +++ +++ - 0

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Base plate thicknesses Hardfacing thicknesses Overall hardness Hardest component


Plates [mm] [mm] [HRC] [HV]

CastoTube 5,6 - 20 3,0 - 4,5 59 - 62 2400 - 2700

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Coating Consumables

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Powder Spray-Fusing 74 HVOF Liquid fuel 97

Eutalloy® Powders74 HVOF Powders97

Eutalloy® Process - One step Spray & Fuse80

Eutalloy® SF Powders83
Plasma Transferred Arc Process 100

EuTroLoy - PTA Powders100


Powder Cold Flame Spraying 84

RotoTec® Powders - Alloy powders for "cold" two step spray process84


Wire Spraying 106
ProXon® Powders - One-step alloy powders for "cold" one step spray process86
EuTronic Arc Spray Wires106
MetaCeram® Powders88

Eutectic Powders90

Polymer Surfacing 109

Powder Hot Flame Spraying 93 MeCaTeC® - Polymers for cold rapid surfacing109

MeCaTeC® - Polymer Spray gun115


Eutalloy® RW Powders93

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Global Catalogue

Coating Consumables
Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® Powders
Resurfacing cams, pushers, stops,
guide wheels, filterpress cake stone Low friction coefficient. Good
Alloy
remover for sugar mill, decanting resistance to corrosion, erosion and ~63 HRC -
Ni-Cr-B-Si-Fe
screw, steam gate components. abrasion under light load.
Coating elements subject to friction.
Eutalloy® 10009
Resurfacing cams, pushers, stops, Low friction coefficient. Good
guide wheels, filterpress cake stone resistance to corrosion, erosion and
Ni-Cr-B-Si-Fe alloy remover for sugar mill, decanting abrasion under light load. ASTM G65 ~59 HRC 1020°F (550°C)
screw, steam gate components. Wear 20 mm3 loss
Coating elements subject to friction.
Coating elements of chains, transport
Ni-Cr-B-Si-Fe alloy 80% tungsten carbides.
screw, wiper segments, brick die
Eutalloy® 10011 and tungsten Excellent resistance to abrasion by ~65 HRC -
frames, claw excavators, rock drill,
carbide fine to coarse sized abrasives.
brush cutter rake, debarking knives
Coating elements of chains, transport 80% tungsten carbides. Excellent
screw, wiper segments, brick die resistance to abrasion by fine to
Eutalloy® 10011 Ni-Cr-B-Si-Fe and WC ~57-62 HRC 1020°F (550°C)
frames, claw excavators, rock drill, coarse sized abrasives. ASTM G65
brush cutter rake, debarking knives Wear 8 mm3 loss.

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Global Catalogue

Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® Powders
Cobalt-base coating that will resist
Exhaust valves and seats, hot
softening and scaling at elevated
punches, ingot tongs, drawing blocks,
temperatures. Alloying additions of
Eutalloy® 10092 Co-Ni-Cr-B-Si-W step tips, water-cooled pokers, wire ~48 HRC 1550°F (845°C)
chromium and tungsten insure good
draw blocks,
hot hardness properties. ASTM G65
impeller
Wear 30 mm3 loss
Coating of machine parts used in the
transport, handling and processing 60% tungsten carbides. Excellent
of minerals: transport screws, clay resistance to erosion and abrasion by
Eutalloy® 10112 Ni-Cr-B-Si-Fe and WC ~62 HRC 1020 F (550 C)
mixers, dies, segments, wipers, fine to coarse sized abrasives. ASTM
turbine impeller, fan impeller, pump G65 Wear 12 mm3 loss.
screw
Coating of cast iron and steel molds
Well suited for metal-to-metal
for plastic material and glass.
Alloy friction.
Recoating shafts, eccentrics, bearings ~390 HV30 -
Ni-B-Si Excellent corrosion resistance.
Soldering tungsten carbide biscuits
Machinable with cutting tool.
on drilling stabilizers, etc.
Eutalloy® 10185
Coating of cast iron and steel molds
Well suited for metal-to-metal
for plastic material and glass.
friction. Excellent corrosion
Ni-B-Si alloy Recoating shafts, eccentrics, bearings, ~42 HRC 1200°F (650°C)
resistance. Machinable with cutting
brazing tungsten carbide inserts on
tools.
drilling stabilizers

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Global Catalogue

Coating Consumables
Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® Powders
Repairing glass mold edges, gear
teeth, exhaust manifolds, pump
Appropriate for new or worn cast iron.
Alloy bodies, brakes on drawing tools.
Eutalloy® 10224 Good resistance to corrosion. ~250 HV30 -
Ni-B-Si Bonding layer before welding with
Machinable with cutting tool.
electrode on cast iron that is difficult
to weld, etc.
Repairing glass mold edges, gear
teeth, exhaust manifolds, pump
Appropriate for new or worn cast
bodies, brakes on drawing tools,
Eutalloy® 10224 Ni-B-Si alloy iron. Good resistance to corrosion. ~90 HRB 1000°F (540°C)
engine block crack repair, etc. Bonding
Machinable with cutting tool.
layer before welding with electrode on
cast iron that is difficult to weld

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Global Catalogue

Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® Powders
Repair of gears, cast iron valve seats,
Good resistance to shocks and
Alloy molds, keyways, bearing seating.
oxidation while hot. ~240 HV30 -
Ni-B-Si Renewing drawing tools. Correction of
Machinable with cutting tool.
machining errors, etc.
Good resistance to shocks and
Eutalloy® 10680 oxidation while hot. High shear
Repair of gears, cast iron valve seats, strength nickel-base alloy for
molds, keyways, bearing seating, cladding, joining and sealing steels,
Ni-B-Si alloy ~95 HRB 1200°F (650°C)
foundry defects, renewing drawing stainless steels and nickel-base
tools, correction of machining errors metals. Coatings have high build-up
capability. Machinable with cutting
tools.
Coating of molds for ceramics, rasps.
Ni-Cr-B-Si-Fe alloy Distributor blades for fertilizer 15% tungsten carbides.
Eutalloy® 15999 and tungsten spreaders, cyclone blades, hopper for Excellent resistance to erosion and ~65 HRC -
carbide sand spreading machines, mouths of abrasion by fine abrasives.
baggers, etc.

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Global Catalogue

Coating Consumables
Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® Powders
A medium hardness alloy specifically
developed to reduce overspray with
improved fluidity and machinability.
Eutectic 9001 Ni-B-Si alloy Guide rings and bottom plates ~25 HRC 1050°F (565°C)
Formulated for both cast irons &
bronze alloys. Readily machined with
standard tool bits.
A low hardness alloy specifically
developed to reduce overspray with
improved fluidity and machinability.
Eutectic 9002 Ni-B-Si alloy Finish neck rings and molds ~15 HRC 1050°F (565°C)
Formulated for both cast irons &
bronze alloys. Readily machined with
standard tool bits.
A soft-to-medium hardness alloy
specifically developed to reduce
overspray with improved fluidity and
Eutectic 9003 Ni-B-Si alloy Finish neck rings and molds ~18 HRC 1050°F (565°C)
machinability. Formulated for both
cast irons & bronze alloys. Readily
machined with standard tool bits.

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Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® Powders
An intermediate hardness alloy with
a good combination of hardness and
Press & blow and blow & blow wear resistance coupled with good
Eutectic 9005 Ni-B-Si alloy 35-40 HRC 1050°F (565°C)
plungers, baffles machining properties. Coatings have
unlimited build-up capability and can
be machined with carbide tool bits.

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Global Catalogue

Coating Consumables
Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® Process - One step Spray & Fuse


A nickel-base fusible alloy designed
for sealing, cladding, filling and
For repairing glass mold corners
joining cast irons. Excellent build up
Eutalloy® 1202 Ni-B-Si alloy and edges, including mold necks 90-100 HRB -
properties with reduced overspray.
and bases.
Easily hand-worked. Finish by
machining.
A slightly less-hard nickel-base
fusible alloy designed for sealing,
For repairing glass mold corners and
cladding, filling and joining cast
Eutalloy® 1203 Ni-B-Si alloy edges, including mold necks and 87-94 HRB -
irons. Excellent build up properties
bases, funnels rings, etc.
with reduced overspray. Easily hand-
worked.
Specially formulated nickel-base
fusible alloy designed for optimized
For repairing glass mold corners and
surface finishing. Good for cladding,
Eutalloy® 1204 Ni-B-Si alloy edges, including mold necks and ~28-35 HRC -
filling and joining cast irons.
bases…
Excellent build up properties with
reduced overspray.

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Global Catalogue

Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® Process - One step Spray & Fuse


A mid-range hardness alloy with
excellent puddle control with a
good combination of wear resistant
Mold necks, mold edges & corners,
Eutalloy® 1205 Ni-B-Si alloy properties. Excellent machining 20-27 HRC -
bottom plates and guide rings…
properties. Coatings have unlimited
build-up capability and can be
machined with carbide tool bits.
A specially formulated nickel-base
fusible alloy designed for coating
For repairing mold necks & edges, preheated mold necks. Excellent
Eutalloy® 1206 Ni-B-Si alloy including Press & Blow plungers, for sealing, cladding, filling and 90-96 HRB -
guide rings and bottom plates… joining cast irons. Excellent build up
properties with reduced overspray.
Easily hand-worked.
Repair of mould damage on the
Self-fluxing, nickel Low energy input for the fusion. ~ 240 HV30
Eutalloy® LT PE 8418 seams or edges. Easy to machine -
base alloy Spot repairs. (~18 HRC)
or file.
Repair or protection of mould
Self-fluxing, nickel Low energy input for the fusion. ~ 270 HV30
Eutalloy® LT PE 8422 compo-nents: seams, blow heads, -
base alloy Small to medium repairs. (~22 HRC)
guide rings.

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Global Catalogue

Coating Consumables
Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® Process - One step Spray & Fuse


Brazing of tungsten carbides on
Self-fluxing, nickel stabiliz-ers. Extensive repairs and Low energy input for the fusion. Fast ~26 HRC (~300
Eutalloy® LT PE 8426 -
base alloy preventive coat-ings on seams, deposition. HV30)
edges and guides.
Self-fluxing, nickel
Fast repairs and extensive
base alloy with Low energy input for the fusion.
Eutalloy® LT PE 8431 preventive coatings on mould edges ~31 HRC -
addition of Cr Good wetting properties and fast.
and guides
and Mo
Self-fluxing, nickel
base alloy with Extensive repairs and preventive Low energy input for the fusion.
Eutalloy® LT PE 8435 ~35 HRC -
addition of Cr coatings on neck rings or blow head. Enhanced fluidity and fast.
and Mo
Self-fluxing, nickel
Enhanced weldability at high
base alloy with Low energy input for the fusion. Fast
Eutalloy® LT PE 8440 hardness level on bottom plates, ~40 HRC -
addition of Cr deposition with enhanced fluidity.
baffles and guide plat
and Mo

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Global Catalogue

Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® SF Powders
Ni-Cr-B-Si-Fe alloy 55% tungsten carbides.
For thick coatings. Stabilizer in oil and
Eutalloy® SF PE 8213 and tungsten Excellent crack resistance. ~55 HRC -
gas drilling industry.
carbide Abrasion and corrosion resistance.
Ni-Cr-B-Si-Fe alloy For smooth coatings and parts subject 60% tungsten carbides.
Eutalloy® SF PE 8215 and tungsten to severe abrasion such as agriculture Excellent abrasion resistance even by ~850 HV30 -
carbide parts, centrifugal screws. fine particles.

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Global Catalogue

Coating Consumables
Powder Cold Flame Spraying
Product
Type Applications Properties Hardness

RotoTec® Powders - Alloy powders for "cold" two step spray process


Alloy Pieces operating with metal-to-metal friction Machinable with tools. Good coefficient of friction.
RotoTec® 19300 ~250 HV10
Fe-Cr-Ni-Mo such as shafts, bearing surfaces, pistons, etc. Good resistance to corrosion.
Alloy Pieces operating with metal-to-metal friction. Machinable with tools (very good machinability by
RotoTec® 19310 ~335 HV10
Fe-Cr-Ni Wear sleeves for pumps. turning). Good resistance to frictional wear.
Alloy Protective couplings for shafts, press pistons,
RotoTec® 19400 The best surface finish is obtained by grinding. ~420 HV10
Fe-Cr-Ni motor casing.
Alloy Very good machinability by turning. Low
RotoTec® 19850 Compressor pistons, trunnions and pulleys. ~120 HV10
Cu-Al coefficient of friction.
Good machinability by turning. Low coefficient
Alloy Interior coatings of chocks, ram slides, foundry
RotoTec® 19868 of friction and good pressure resistance. Good ~150 HV10
Cu-Al-Ni models.
corrosion resistance.
Alloy Wear sleeves for pumps, cylinder rods, drying The best surface finish is obtained by grinding.
RotoTec® 19940 ~370 HV10
Ni-Cr-Fe-Mo cylinders for papermaking. Good resistance to friction under pressure.
Alloy Bearing seatings, pistons.
RotoTec® 19985 Very good machinability by turning. ~200 HV10
Ni-Cr-Fe Used in rebuilding worn parts.
Zn >99% - Low melting temperature.
Sign panels, pylons, gantries, metallic structures,
Sacrificial layers ensuring cathodic protection of
RotoTec® LT 29230 Zn base machine casing, port equipment, repair of
ferrous supports against corrosive atmospheric
accidental damage to galvanized structures.
phenomena.

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Powder Cold Flame Spraying


Product
Type Applications Properties Hardness

RotoTec® Powders - Alloy powders for "cold" two step spray process


Antifriction alloys. Resurfacing bearings. The best
Alloy Excellent behavior under friction.
RotoTec® LT 29240 adhesion is obtained by preparatory tinning using
Sn-Sb-Cu Low melting temperature.
CastoTin # 1.
Bond coat for RotoTec 19000 and MetaCeram
Alloy Fusion reaction during spraying creates strong
RotoTec® 51000 28000 powder families, on all metals except Cu ~170 HV10
Ni-Al-Mo bond with substrate.
and Mg.

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Coating Consumables
Powder Cold Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature

ProXon® Powders - One-step alloy powders for "cold" one step spray process
Used without bonding layer.
Alloy Mechanical seats, feathering sides. Thin
ProXon® 21021 The best surface condition is obtained ~170 HV10
Ni-Al-Mo and thick anti-wear coatings.
by grinding.
Nickel-aluminum-molybdenum powder
designed to produce a medium hard,
Proxon 21021 Ni-Al-Mo alloy Impellers, Pump Shafts, Wear Rings ~75 HRB 1000°F (540°C)
wear resistant bearing surface. Finish
by machining with carbide tool bits.
Modified version of ProXon 21021 with
additions of chromium, boron and
Ni-Al-Mo-Cr-B-Si Pump and Motor Shafts, Bearing Fits,
Proxon 21022 silicon to enhance machinability and ~80 HRB 1200°F (650°C)
alloy Seal Surfaces
service temperature. Machine using
carbide tool bits.
An iron-base composite powder with
Heat Treat Fixtures, Machine Element additions of nickel, aluminum and
Proxon 21023 Fe-Ni-Al-Mo alloy ~90 HRB 1500°F (815°C)
Repair, Bearing Fits molybdenum offering excellent bonding
and machining characteristics.
For components subject to wear and
Alloy Used without bonding layer.
ProXon® 21031 corrosion such as fan blades, shaft ~280 HV10
Ni-Cr-Al-Fe-Mo Thick deposit capability (<3mm).
sleeves and roller bearing seats

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Powder Cold Flame Spraying


Maximum
Product operating
Type Applications Properties Hardness temperature

ProXon® Powders - One-step alloy powders for "cold" one step spray process
Nickel chromium alloy powder offering
Heat Treat Fixtures, Motor Shafts, Boiler excellent resistance to oxidation and
Proxon 21031 Ni-Cr-Al-Fe-Mo alloy ~90 HRB 1600°F (870°C)
Tubes and Pump Impellers corrosion at elevated temperature.
Machine using carbide tool bits.
Nickel-base alloy offering the best
combination of resistance to oxidation
Ni-Mo-Fe-Ti-Si-W Impellers, Pump Shafts, Wear Rings,
Proxon 21032S and corrosion. Coatings have excellent ~30 HRC 1200°F (650°C)
alloy Print Rolls, Seal Surfaces
anti-galling properties. Finish by
machining.
Self-bonding, aluminum bronze alloy
Compressor pistons, trunnions and for use in soft-bearing applications.
Proxon 21071 Cu-Al-Fe alloy ~60 HRB 700°F (370°C)
pulleys Coatings are easily machined to a fine
finish using carbide tool bits.

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Global Catalogue

Coating Consumables
Powder Cold Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature

MetaCeram® Powders
Aluminum oxide powder produces
a hard, dense, wear resistant
Slag troughs, Pump Seals, Impellers, coating suitable for use at elevated
MetaCeram® 25010 Al2O3 ~50 HRC 3000°F (1650°C)
etc temperatures. Excellent electrical
insulating properties. Finish by
grinding.
Aluminum oxide-titanium dioxide
Piston Rods, Rocker Arms, Pump blend that produces coatings which
MetaCeram® 25030 Al2O3 + 13% TiO2 Sleeves, Thread guides, Piston Rods, have a slightly lower resistance to ~60 HRC 1000°F (540°C)
etc. abrasion than 25010 but produce a
better grind finish.
Titanium dioxide coatings offer
Pump Sleeves, Impellers, Propeller the best finish capability and
MetaCeram® 25040 TiO2 ~57 HRC 1000°F (540°C)
Shaft Bearings, Thread Guides, etc. provide excellent resistance to mild
cavitation. Good abrasion resistance.
Chromium oxide coatings offer
the best resistance to hard particle
Buffing Fixtures, Wear Rings,
MetaCeram® 25050 Cr2O3 abrasion and are resistant to most ~65 HRC 1000°F (540°C)
Plungers, Pump Seals, Cylinder Liners
acids and alkali solutions when
properly sealed.

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Powder Cold Flame Spraying


Maximum
Product operating
Type Applications Properties Hardness temperature

MetaCeram® Powders
MetaCeram 25088 is suitable for use
ZrO2+ Heat Treat Fixtures, Pouring Troughs, as a thermal barrier coating, to resist
MetaCeram® 25088 ~55 HRC 1800°F (980°C)
Al2O3+SiO2+TiO2 Ingot Molds, Tuyères wetting by molten metals or to resist
hard particle abrasion.
On RotoTec 51000 bonding layer.
Product density 5. 2 kg/dm
Cable gland seatings, shaft protector
MetaCeram® 28010 Cr2O3 High hardness, excellent resistance to ~2400 HV10g 500°C
sleeves, seam ring joint seatings,
corrosion, low coefficient of friction.
plungers, pump shafts, feed chutes.
On RotoTec 51000 bonding layer.
Product density 4. 0 kg/dm
Seam ring joint seatings, cable gland
High hardness, excellent resistance to
seatings, shaft protector sleeves,
MetaCeram® 28020 Al2O3 TiO2(2.2%) corrosion. ~1950 HV10g 1000°C
electrical isolation of machine parts,
Good electrical insulation (dependent
press rings for making radial tyres,
on deposit thickness).
sifting plate.
On RotoTec 51000 bonding layer.
Product density 4. 0 kg/dm
Printer cylinders, paper transport
MetaCeram® 28030 Al2O3 TiO2(13%) Good resistance to corrosion and ~1600 HV10g 1000°C
rollers, thread guide, wear and sliding
good friction properties.
plates, induction oven parts.

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Global Catalogue

Coating Consumables
Powder Cold Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutectic Powders
Premium corrosion-resistant
build-up alloy. Machines to a very
smooth surface. Coating porosity
Motor shafts, journals, sleeves, absorbs, retains, and releases
Eutectic 19985 Ni-Cr-Fe-Si alloy ~82 HRB 1200°F (650°C)
machine ways. lubricant as required for prolonged
service life. Excellent frictional
wear resistance. High compressive
strength.
Low carbon, 300 Series austenitic
stainless steel alloy offering
Valve Trim, Pistons, Pump Shafts,
Eutectic 29011/19300 Fe-Cr-Ni-Mo-Si alloy excellent resistance to a wide ~85 HRB 1000°F (540°C)
Machine Element Repair.
range of corrosive media. Finish by
machining.
A high chromium, martensitic
Pistons, Rolls, Sleeves, Cylinder stainless steel offering
Eutectic 29012/19400 Fe-Cr-Ni alloy ~30 HRC 1200°F (650°C)
Liners excellent metal-to-metal wear
characteristics. Finish by grinding.

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Powder Cold Flame Spraying


Maximum
Product operating
Type Applications Properties Hardness temperature

Eutectic Powders
Aluminum bronze coating with
good resistance to fretting wear.
Pump Shafts, Impellers, Seals,
Eutectic 29061/19850 Cu-Al-Fe alloy Coatings are most often used for ~70 HRB 700°F (370°C)
Guides, etc
bearing applications. Finish by
machining with carbide tool bits.
Blend of 75% WC/Co and nickel-
base alloy powders. Coatings
Fan Blades, Grain Chutes, Gripping provide excellent resistance to
Eutectic 29123 Ni-Cr-B-Si-Fe and WC ~50 HRC 1200°F (650°C)
Rolls abrasion and erosion. Do not
grind. Use in the as-sprayed
condition.
AluTec® 29210 500°F (260°C)
CorResist® 29230 500°F (260°C)
BabTec® 29240

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Coating Consumables
Powder Cold Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutectic Powders
Nickel-base alloy used as a bond
coating for two-step 29XXX Series
Bond coat for all two step cold Powders and selected Specialized
Ultrabon® 50000 Ni-Al-Mo alloy 1000°F (540°C)
powders. Application Powders. Apply to a
thickness in the 0.004-0.008 in.
range.
Eutectic 5018 250°F (120°C)

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Powder Hot Flame Spraying


Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® RW Powders
Very good resistance to corrosion.
Coating incineration boiler tubes.
Alloy Suitable for friction under light
Eutalloy® RW 12494 Machine elements in food and ~310 HV30
Ni-Cr-B-Si-Fe loads.
chemistry industry.
Machinable with cutting tool.
Coating of wear sleeves for pumps,
Alloy Suited for impact and friction.
Eutalloy® RW 12495 glassworks feed plunger, valve parts: ~390 HV30
Ni-Cr-B-Si-Fe Machinable with cutting tool.
seats, flaps, etc.
Coating cylinder rods, wear sleeves, Very low coefficient of friction and
Alloy pump pistons and faucet parts. good abrasion resistance.
Eutalloy® RW 12496 ~680 HV30
Ni-Cr-B-Si-Fe Resurfacing coal dust separators, Excellent resistance to corrosion and
etc. especially to seawater.
Nickel-base fusible powder
with additions of copper and
Ni-Cr-B-Si-Fe-Cu-Mo Boat Sleeves, Shafts, Screw, Flights,
Eutectic 13017 molybdenum to provide enhanced ~59 HRC 1200°F (650°C)
alloy Plug Gauges, Valve trim
resistance to corrosion, friction and
erosion. Finish by grinding.
Intermediate hardness coating for
use on crack sensitive base metals
Camshafts, Diesel Valves,
Eutectic 13494 Ni-Cr-B-Si-Fe alloy or when a machinable fused deposit ~39 HRC 1200°F (650°C)
Transmission, Shafts, Bearing Sleeves
is required. Finish using carbide
tool bits.

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Coating Consumables
Powder Hot Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® RW Powders
Provides an optimal combination of
Ash Plates, Steam Nozzles, hardness and wear resistance with
Eutectic 13495 Ni-Cr-B-Si-Fe alloy ~48 HRC 1200°F (650°C)
Camshafts, Bearing Fits a reduced tendency for cracking.
Finish by grinding.
Combines high hardness and wear
resistance in an easy-to-fuse alloy
Feed Screws, Slurry Pipes, Wear
form. Coatings provide a smooth
Eutectic 13496 Ni-Cr-B-Si-Fe alloy Rings, Steam Nozzles, Brick Dies, Plug ~58 HRC 1200°F (650°C)
wear surface in service coupled with
Gauges
a low coefficient of friction. ASTM
G65 Wear 32 mm3 loss.
High Cr alloy.
Well suited for metal-to-metal
Coating paper mill and household
friction.
Alloy waste boiler tubes. Resurfacing
Eutalloy® RW 17535 Excellent resistance to oxidation ~480 HV30
Ni-Cr-B-Si machine parts operating in corrosive
while hot.
environments.
Good resistance to cracking.
Machinable with cutting tool.

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Powder Hot Flame Spraying


Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® RW Powders
Blend of a nickel-base fusible alloy
Recoating wear pieces of agricultu-
plus 35% tungsten carbide particles.
ral machines, mixer blades, ceramic
Coatings are designed to provide
Eutectic 23005 Ni-Cr-B-Si-Fe and WC press feeder plungers.Resurfacing ~58 HRC 1200°F (650°C)
resistance to abrasion, erosion and
pump wear sleeves, steel industry
fretting. Finish by grinding. ASTM
transport rollers.
G65 Wear 18 mm3 loss.
Nickel-base fusible alloy that
combines high hardness and ease
of application. Coatings produce
Eutectic 23045 Ni-Cr-B-Si-Fe alloy Plug Gauges, Dies, Wear Rings a smooth wear scar in service and ~58 HRC 1200°F (650°C)
exhibit a relatively low coefficient
of friction. ASTM G65 Wear 32 mm3
loss.
Blend of a nickel-base fusible alloy
plus 40% tungsten carbide particles.
Brick Dies, Agricultural Knives and The carbide is sized to give the
Eutectic 23075 Ni-Cr-B-Si-Fe and WC ~58 HRC 1200°F (650°C)
Shear Bars, Pump Pistons, Impellers coating enhanced resistance to solid
particle erosion. Finish by grinding.
ASTM G65 Wear 16 mm3 loss.

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Coating Consumables
Powder Hot Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature

Eutalloy® RW Powders
Glass mold plungers, Feed screws,
Pump plungers, team valves, Valve Excellent combination of corrosion
Ni-Cr-Tungsten
Eutectic 23088 seats and gates, Thermowells, Pump and wear resistance, particularly at ~61 HRC 1200°F (650°C)
carbide
sleeves, Conveyor chute plates, Plug elevated temperatures.
valves
Boiler tubes, shafts and sleeves in Excellent wear and corrosion
Alloy
Eutalloy® RW 53606 waste incineration, chemical, pulp resistance to both reducing and ~600 HV30
Ni-Cr-Mo-Si-B-Cu
and paper industries. oxidizing environments.
Boiler tubes, shafts and sleeves in Excellent wear and corrosion
Ni-Cr-Mo-Si-B-Cu
Eutectic 53606 waste incineration, chemical, pulp resistance to both reducing and ~58 HRC 1200°F (650°C)
alloy
and paper industries. oxidizing environments.

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HVOF Liquid fuel


Maximum
Product operating
Type Applications Properties Hardness temperature Environment

HVOF Powders
Print Rolls, Pump Impellers
and Plungers, Seal Rings, Coatings for resistance to
up to 1000°F
55116 316L SS Cylinder Liners, Dimensional corrosion, cavitation and ~27 HRC
(538°C )
Restoration, Turbine Buckets erosion.
and Nozzles
Pollution Control Equipment,
Paper Mill Digesters, Chemical Oxidation resistant up to
Process Equipment, High a temperature of 1600°F
55125 Inconel 625 Temperature Resistant to mild abrasion. ~35 HRC 1600°F (871°C)
Environments, Dimensional Hard, dense coatings with
Restoration of Alloy 625 excellent corrosion resistance.
Turbine Parts, Pump Shafts
Pump Shafts, Wear Rings,
Seals, Compressor Rods, Resistance to abrasion and up to 1200°F
55396 ~54-56 HRC
Chrome Plate Replacement hard particle erosion. (650°C)
Applications, Brick Dies
Good corrosion and
Hydraulic shafts, pump sleeves, wear properties, hard
55396C NiCrBSi 750 Hv 800°C
wear rings, armature shafts. machinable coating.
Good build up material

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Coating Consumables
HVOF Liquid fuel
Maximum
Product operating
Type Applications Properties Hardness temperature Environment

HVOF Powders
Marine and Truck Diesel Valve
Exceptional resistance to
Stems, Hydraulic Cylinders,
fretting, abrasion, oxidation up to 1600°F
55575 Chrome Plating Replacement ~56-57 HRC
and high temperature (870°C)
Applications, Compressor Rods,
corrosion.
Ball Valves, Sucker Rods
Compressor Shafts, Hydraulic
Exceptional resistance to low
Cylinders, Oil Field Apparatus, up to 930°F
55583 stress abrasion, fretting wear ~59-65 HRC
Induced Draft Fan Blades, (500°C)
and erosion.
Pump Seals, Compressor Rods
Compressor Shafts, Impellers,
Splined and bearing mandrels, Exceptional resistance to low
up to 930°F
55586 Oil Field Apparatus, Induced stress abrasion, fretting wear ~59-67 HRC
(500°C)
Draft Fan Blades, Pump Seals, and erosion/corrosion.
Paper Rolls
Excellent resistance to
55586C WC86/Co10/Cr4 Rotors, Valves, Mandrels 1100/1200 Hv 500°C
wear and corrosion
Knife Blades, Capstans and
Exceptional resistance to low
Pulleys, Oil Field Apparatus, up to 930°F
55588 stress abrasion, fretting wear
Exhaust Fan Blades, Pump (500°C)
and hard particle erosion.
Seals, Extrusion Dies

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HVOF Liquid fuel


Maximum
Product operating
Type Applications Properties Hardness temperature Environment

HVOF Powders
Good wear and thermal
55588C WC88/Co12 Steel rolls, Wear Plates 1000/1100 Hv 540°C
shock resistance
Knife Blades, Turbine
Components, Oil Field Exceptional resistance to low
up to 930°F
55590 Apparatus, Exhaust Fan Blades, stress,abrasion, fretting wear ~59-67 HRC
(500°C)
Pump Seals, Extrusion Dies, and hard particle erosion.
nuclear applications

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Coating Consumables
Plasma Transferred Arc Process
Maximum
Product operating
Type Applications Properties Hardness temperature

EuTroLoy - PTA Powders


Pressure Dies, Valve Seats, Ball
A cobalt 1-type alloy designed for
Co-Cr-W-Fe-Si-Ni- Valves, Auger Screws, Grinding
EuTroLoy 16001 high abrasion and severe corrosion ~52 HRC 1800°F (980°C)
Mo-Mn abrasion applications including dry
applications.
& wet erosion
A Cobalt 6-type alloy designed for
metal-to-metal wear applications
Co-Cr-W-Fe-Si-Ni- Forging Dies, Valve Seats, Valve
EuTroLoy 16006 involving heat and corrosion. ~42 HRC 1800°F (980°C)
Mo-Mn Trim, Conveyor Screws
Excellent anti-galling and adhesive
wear resistance.
High abrasion resistance under
Valve seats, protective shaft
pressure and impact stress
sleeves, shaft seal surfaces, tools
Alloy (cavitation).
in the wood and plastic processing
EuTroLoy 16006.04 Co-Cr-W-Ni-Fe Heat and corrosion resistant. ~40 HRC up to 750°C
industry, stirrer components, valve
(Gr. 6 Type) Low coefficient of sliding metal
parts, extruder screws, buffer layer
friction, insensitive to adhesive
for EuTroLoy 16001 alloy powders.
wear.
A cobalt 12-type alloy designed for a
Co-Cr-W-Fe-Si-Ni- Valve Seats, Guide Bars, Billet Saw combination of abrasion & friction,
EuTroLoy 16012 ~46 HRC 1800°F (980°C)
Mo-Mn Teeth, Screws with moderate-to-good corrosion
resistance.

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Plasma Transferred Arc Process


Maximum
Product operating
Type Applications Properties Hardness temperature

EuTroLoy - PTA Powders


Slide valve seats, extruder screws
High abrasion resistance under
for plastic masses, feed screws for
pressure and impact stress
sawdust and hydropulpers in the
Alloy (cavitation).
paper industry, tools in the timber
EuTroLoy 16012.04 Co-Cr-W-Ni-Fe Heat and corrosion resistant. ~46 HRC up to 750°C
industry, segments of nose rings
(Gr. 12 Type) Low coefficient of sliding metal
and clinker cooling plates, tools
friction, insensitive to adhesive
for the paper, plastics and timber
wear.
processing industries.
Blend of 60% cast and crushed
tungsten carbide plus NiCrBSi alloy
Mixer Paddles, Fan Blades, Screw
EuTroLoy 16112 Ni-Cr-B-Si-Fe and WC powder. Coatings provide excellent ~60 HRC 1200°F (650°C)
Flights, Conveyors
resistance to abrasion and erosion.
Use as a single pass deposit only.
Proprietary nickel-base alloy with
EuTroLoy 16220 Ni-B-Si alloy Cast Iron Glass Molds special alloying additions to allow ~25 HRC 1400°F (760°C)
easier welding to cast iron parts.
Proprietary nickel-base alloy with
EuTroLoy 16221 Ni-B-Si alloy Cast Iron Glass Molds special alloying additions to allow ~30 HRC 1400°F (760°C)
easier welding to cast iron parts.
EuTroLoy 16227 Ni-Cr-B-Si alloy Cast Iron Glass Molds ~35-40 HRC 1400°F (760°C)

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Coating Consumables
Plasma Transferred Arc Process
Maximum
Product operating
Type Applications Properties Hardness temperature

EuTroLoy - PTA Powders


Excellent general corrosion
Shaft rebuilds, valve bodies, seal
EuTroLoy 16300LC Ni-Cr-W-Fe-B alloy resistance, can also be used as a ~80 HRB 1200°F (650°C)
rings, pump parts
cushion layer.
Multi-component iron-base
alloy with Mn & Cr for enhanced
Ideal for re-builds on shafts, valve
EuTroLoy 16410 Fe-Cr alloy properties. Deposits exhibit a ~35 HRC 1000°F (540°C)
bodies stirrers, mixer paddles
tempered martensitic structure
with good wear resistance.
Intermediate hardness coating for
Camshafts, Diesel Valves, use on crack sensitive base metals
EuTroLoy 16494 Ni-Cr-B-Si-Fe alloy Transmission Shafts, Bearing or when a machinable deposit is ~39 HRC 1200°F (650°C)
Sleeves required. Finish using carbide tool
bits.
Hard, wear resistant nickel-
Screw Flights, Wear Rings, Brick base alloy coating suitable for
EuTroLoy 16495 Ni-Cr-B-Si-Fe alloy ~50 HRC 1200°F (650°C)
Dies applications requiring resistance to
abrasion and erosion.
Hard, wear resistant nickel-
Screw Flights, Wear Rings, Brick base alloy coating suitable for
EuTroLoy 16496 Ni-Cr-B-Si-Fe alloy ~58 HRC 1200°F (650°C)
Dies, Steel Mill Rolls applications requiring resistance to
abrasion and erosion.

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Plasma Transferred Arc Process


Maximum
Product operating
Type Applications Properties Hardness temperature

EuTroLoy - PTA Powders


Hardfacing of seal surfaces in
Highly creep resistant, heat and
valves, sliding seals and slideways,
Self-fluxing Ni base corrosion resistant hardfacing. Low
EuTroLoy 16496.04 forming tools, valves, valve flaps, ~58 HRC
alloy coefficient of sliding metal friction.
pump rotors, cams and worm screw
High adhesive strength.
parts.
Tools for hot and cold metal
Work-hardening deposit with very
shaping: clipping bed, rolling
fine martensitic structure. Ecellent
Alloy mills, bending machines Gate
EuTroLoy 16604 resistance to heat, thermal shock ~45 HRC
Fe-Co-Cr-Mo components. Sealing joints.
and corrosion. Good resistance to
Buttering layer before coating with
cracking.
cobalt based alloys.
Temperature-stressed dies and Martensitic weld metal based on
mandrels, cutting tools, also cold work tool steel. Wear-resistant
for natural fibres, punching, to abrasion and fatigue stress as
Alloy
EuTroLoy 16606A.04 compression moulding and well when subject to a combination ~58 HRC
Fe-W-Cr-Mo-V
drawing dies, forging inserts, of abrasion and fatigue stress. Hot
worm screw parts, valves, barrel wear resistant. Good tempering
extruders. properties. Heat treatable.

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Coating Consumables
Plasma Transferred Arc Process
Maximum
Product operating
Type Applications Properties Hardness temperature

EuTroLoy - PTA Powders


Inconel 625 alloy, Outstanding
High corrosion applications. corrosion resistance Low coefficient
Marine, power, chemical processing, of friction. Resistance to general
EuTroLoy 16625 Ni-Cr-Mo-Nb alloy ~20 HRC
pollution control, paper processing, corrosion, pitting, crevice corrosion,
and waste disposal industries intergranular attack, and stress
corrosion cracking.
Very high resistance to
intercrystalline corrosion,
interfacial corrosion and stress
Mixer arms, components in the
corrosion cracking. Excellent
paper industry, hot shears, hot
Alloy corrosion resistance to oxidising
EuTroLoy 16800 trimming dies, extrusion dies, valve ~260 HV30
Ni-Mo-Cr-W media such as nitric, phosphoric,
seats, pump components in the
sulphuric and sulphurous acid. Also
chemical industry.
resistant to ethanoic, lactic, citric
and fatty acids, caustic soda as well
as media containing chloride.
A nickel base alloy designed for the
Marine, power, chemical processing,
plasma transferred arc welding
EuTroLoy 16801 Ni-Cr-Mo pollution control, paper processing, ~20 HRC 1800°F (982°C)
(PTAW) process providing hard,
and waste disposal industries
dense coatings.

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Plasma Transferred Arc Process


Maximum
Product operating
Type Applications Properties Hardness temperature

EuTroLoy - PTA Powders


A special nickel-base alloy suitable
for use on cast iron, iron-nickel
Bronze preforming and finishing
EuTroLoy 5056 Ni-B-Si alloy bronze alloy glass mold parts. 90-100 HRB 1000°F (590°C)
molds, bottom plates
Deposits are readily machined with
standard HSS or carbide tooling.
A proprietary non-magnetic
Ni-Cr-B-Si-Fe-Mo-Cu For specialized “down-hole” tool composite nickel-base alloy
EuTroLoy 5224/OTP 042 ~50 HRC 1200°F (650°C)
and WC drilling containing 25%of tungsten
carbides.
Blend of 60% cast and crushed
Decanting and transport screw.
tungsten carbide plus gas atomized
Mixer pieces. Drilling tools. Brick or
EuTroLoy 6503 Ni-B-Si and WC NiBSi alloy powder. Coatings are ~60 HRC 1200°F (650°C)
tile dies. Protective sleeves. Wood-
resistant to abrasion and erosion
working tools
and have improved wear resistance.
Decanting and transport screw.
Ni-B-Si-Fe alloy and
Mixer pieces. Drilling tools. Brick or 60% tungsten carbides.
EuTroLoy PG 6503 tungsten ~60 HRC
tile dies. Protective sleeves. Wood- Excellent resistance to abrasion.
carbide
working tools.

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Coating Consumables
Wire Spraying
Product
Type Applications Properties Hardness

EuTronic Arc Spray Wires


Bond layer and as a one-step build-up material
EuTronic Arc 500 Ni-Al Bond Coat 75 HRB
for dimensional restoration
Cement cooler plates, boiler water wall
protection, pulp production digesters, steam Self bonding alloy with enhanced surface wear
Alloy
turbine casings, resistance properties to combat erosion, thermal ~860 HV0. 3
Fe-Cr-Ti-Si-Mn
EuTronic Arc 502 cracking installations, high temperature cyclone, shock up to 650°C.
fume extractors etc.
Self-bonding, iron-base coating for boiler tube
Fe-Cr-Ti-Si-Mn Bond Coat 62-63 HRC
applications to resist fine particle erosion
Self bonding alloy with enhanced surface wear
Alloy Corrosion and erosion resistant protective
EuTronic Arc 509 resistance properties to combat corrosion, ~260 HV0. 3
Fe-Cr-Al-Mo coatings in boiler equipment up to 900°C.
erosion up to 900°C and oxidation.
Coatings are best used in environments where
EuTronic Arc 520 Zinc Conductive End Coating 60-73 HRB
pH is greater than 6.0 and wet environments
For repair of worn aluminum and magnesium
EuTronic Arc 528 Al-Si Element Repair, Casting Blowholes 72 HRB
parts
Suitable for re-build applications where hardness
EuTronic Arc 530 C-Si-Mn-Fe Part Restoration 95-100 HRB
is not critical, but where low costs are a factor

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Wire Spraying
Product
Type Applications Properties Hardness

EuTronic Arc Spray Wires


Alternative to 13%Cr-steel. Hard chrome
Self bonding alloy with enhanced surface wear
Alloy replacement on hydraulic pistons. Wear resistant
EuTronic Arc 532 resistance properties to combat metal-to-metal ~640 HV0. 3
Fe-Cr-Mn-C layers for rollers in paper machines, bearing- and
friction, corrosion and oxidation.
sealing seats.
May be used as an anti-skid coating with mild
EuTronic Arc 535 Fe-Al Composite Traction Rolls, Machine Elements 35 HRC
abrasion resistance bond strength
Dense coatings have excellent resistance to mild
EuTronic Arc 538 C-Si-Mn-Fe Thick Coatings 23 HRC
abrasion and exhibit low shrinkage
Used to protect boiler tubes in black liquor
EuTronic Arc 545 Cr-Ti-Ni Boiler Equipment 30-35 HRC
recovery boilers and coal-fired utility boilers
EuTronic Arc 547 Inconel 625 Excellent corrosion resistance Chemical processing industry 90-95 HRB
Primarily used for dimensional restoration, but
EuTronic Arc 548 Ni-Al-Mo Bearings Pump Shafts 75-85 HRC
may also be used as a bond pass
Aluminum-bronze coating exhibits excellent
EuTronic Arc 552 Cu-Al-Mn Sleeves Bearings 67 HRB
bond strength and good machinability
Excellent resistance to mild abrasion and
EuTronic Arc 560 C-Si-Mn-Fe-Cr Dimensional Restoration 40-43 HRC
corrosion for dimensional restoration
Good bonding properties for dimensional
EuTronic Arc 562 C-Si-Mn-Fe Seating Bearings, Bearing Housings 95 HRB
restoration repair of mis-matched parts

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Coating Consumables
Wire Spraying
Product
Type Applications Properties Hardness

EuTronic Arc Spray Wires


Machinable, self-bonding coating suitable to re-
EuTronic Arc 563 Fe-Ni-Al-Mo Diesel Fire decks, Cylinder Heads 90 HRB
build worn diesel engine components
Widely used for machine element repair and
EuTronic Arc 565 304 Stainless Steel Part Restoration, Re-Surfacing 95-100 HRB
dimensional restoration
Exhaust fans, pump components, coal-fired Self bonding alloy with enhanced surface wear
Alloy boilers, super-heaters, economiser waterwalls, resistance properties to slurry erosion, corrosion
~965 HV0. 3
Fe-Cr-B-Si-Mn-C boiler tubes, boiler installations, lamella seals and and low stress abrasion. Withstands service
EuTronic Arc 595 «Füller» cooler plates in cement works etc. environment up to 925°C.
One-step protective coating against wet or dry
Fe-Cr-B-Si-Mn-C Exhaust Fans, Coal-Fire Boilers 60 HRC
erosion

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Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature

MeCaTeC® - Polymers for cold rapid surfacing


A fast curing, two-part epoxy for use on
• Piping Wet Service
metallic and non-metallic surfaces. Well
• Castings 122°F (50°C)
MeCaFix 100 Fast curing polymer suited for repairing leaks in tanks, piping, Shore D
• Threads Dry Service
Express repair paste • Bonding rebuilding seals, stripped threads, keyways 80
195°F (90°C)
• Seal surfaces and shafts. Suitable for wet and underwater
repairs.
It cures at low temperature down to 32°F
(0°C), enabling it to be applied in-situ in cold
General repair with precision
machinability weather conditions. Specially formulated
• Butterfly and gate valves to protect working surfaces in all positions Wet Service
• Pump housings and impellers against wear by a wide variety of corrosive 122°F (50°C)
Metal rebuild and Shore D
MeCaFix 120 • Propellors liquids, abrasive media, slurry erosion Dry Service
repair compound • Scored hydraulic rams 82
and cavitation effects. The reinforced 195°F (90°C)
• Bellows durable composite matrix can be precision
• Cracked casing machined, drilled or tapped whilst exhibiting
• Tube sheets exceptional resistance to pressure and
deformation.

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Coating Consumables
Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature

MeCaTeC® - Polymers for cold rapid surfacing


Ideal for wear protection and Specially formulated to protect working
impact resistance. Brush and surfaces against wear by extreme sliding and
spray grade thin film coating slurry abrasion. The reinforced silicon carbide Wet Service
Fluid elastomeric/ • Mixer blades ceramic composite matrix is easily brushed 122°F (50°C)
• Hoppers
MeCaWear 300 epoxy ceramic or applied by MeCaSpray in a 4:1 volume Shore D 76 Dry Service
• Vessels
polymer coating • Chutes ratio to provide a smooth slick finish. The 195°F (90°C)
• Elbows and conduits polymer technology is elastomeric modified
• Pump impellors to reduce film brittleness and improve both
• Fan blades impact and abrasion resistance.
Ideal for elevated temperature Fine sized silicon carbide reinforced ceramic
wear protection. Brush and spray composite coating designed for high film
grade build and maximum abrasion resistance. Wet Service
Fluid hybrid novolac • Baghouse This hybridized inorganic/organic novolac 300°F (150°C)
SiC ceramic polymer • Duct work Shore D
MeCaWear 350 polymer chemistry is designed to offer a high Dry Service
coating for high • Vessels 85
• Absorber tower glass transition temperature for elevated 518°F (270°C)
temperature
• Precipitator temperature wear service in immersion and
• Fan blade dry environments. Coating can be applied by
• Pipelining brush or by MeCaSpray in a 4:1 volume ratio.

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Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature

MeCaTeC® - Polymers for cold rapid surfacing


Trowel grade, multi component ceramic
polymer coating containing a high loading
Ideal for rebuilding, protecting and level of medium sized spherical and platy
repairing damaged machine parts alumina ceramics. Specially formulated to
with thick coatings requiring high protect working surfaces against wear in
3 component abrasion and impact resistance severe erosion and abrasion environments. Wet Service
elastomeric • Pipe elbows, chutes for clinker, Coating system is modified with elastomeric 122°F (50°C)
cement, sand Shore D
MeCaWear 400 modified paste toughening technology to improve crack and Dry Service
• Ash handling pipes and valves 82
polymer coating • Sand pumping equipment impact resistance. This tough composite is 195°F (90°C)
with Kevlar • Coal pulverizers and exhausters reinforced with Kevlar fiber to strengthen
• Pump housings, impellors, lining the polymer matrix. Excellent alternative
• Slurry pumps to rubber linings and ceramic tiles. Coating
• Screw conveyors can be topcoated with MeCaWear 300 for
additional slip resistance or wear indicating
color.

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Coating Consumables
Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature

MeCaTeC® - Polymers for cold rapid surfacing


Trowel grade ceramic polymer coating
Ideal for high film build and
3 component, extreme wear protection for high containing a high loading level of medium
hybrid novolac temperature service sized spherical and platy alumina ceramics. Wet Service
polymer coating • Duct work Addition of Kevlar fiber reinforces the 300°F (150°C)
Shore D
MeCaWear 450 modified with SiC, • Elbows polymer matrix promoting exceptional wear Dry Service
• Baghouse 87
platy alumina and properties. This coating is designed for very 518°F (270°C)
Kevlar fiber for high • Pipelining high temperature resistance. Excellent base
temperature service • Pump lining layer coating for additional thickness when
• Fan blades MeCaWear 350 is applied.
Ideal for rebuilding, protecting and
repairing damaged machine parts
with very thick coatings such as:
• Cost-effective alternative to the Faster setting, two component, trowel
Paste polymer installation of wear-resistant grade ceramic polymer coating containing Wet Service
with large platy ceramic tile a high volume percentage of large sized 122°F (50°C)
• Pipe elbows, chutes for clinker, Shore D
MeCaWear A5 alumina ceramic platy alumina and silicon carbide particles. Dry Service
cement, sand 82
and reinforced with • Ash handling pipes and valves Addition of Kevlar fiber reinforces the matrix 195°F (90°C)
Kevlar fiber • Sand pumping equipment promoting exceptional resistance to abrasion
• Coal pulverizers and exhausters and erosion.
• Pump housings, impellors, lining
• Slurry pumps
• Screw conveyors

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Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature

MeCaTeC® - Polymers for cold rapid surfacing


Ideal for rebuilding, protecting and
repairing damaged machine parts
with very thick coatings such as:
• Cost-effective alternative to the Higher temperature version of MeCaWear A5.
Paste polymer installation of wear-resistant It is a trowel grade ceramic polymer coating Wet Service
with large platy ceramic tile containing a high volume percentage of 140°F (60°C)
alumina ceramic • Pipe elbows, chutes for clinker, Shore D
MeCaWear A5 HT cement, sand large sized platy alumina and silicon carbide Dry Service
and reinforced with 82
• Ash handling pipes and valves particles. Addition of Kevlar fiber reinforces 275°F (135°C)
Kevlar fiber for high
• Sand pumping equipment the matrix promoting exceptional resistance
temperature
• Coal pulverizers and exhausters to abrasion and erosion.
• Pump housings, impellors, lining
• Slurry pumps
• Screw conveyors
Ideal for wastewater service, brush
and spray grade immersion lining Elastomer epoxy hybrid coating with
• Concrete protection Wet Service
exceptional adhesion and sag resistance.
Polyurethane/epoxy • Pipelines 122°F (50°C)
Excellent coating choice for wastewater Shore D
MeCaCorr 700 modified immersion • Sewer pipe Dry Service
• Digestor tanks service and concrete protection. Coating can 82
lining 185°F (85°C)
• Lift stations be applied by brush or by MeCaSpray in a 1:1
• Manholes volume ratio.
• Concrete clarifier

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Coating Consumables
Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature

MeCaTeC® - Polymers for cold rapid surfacing


Ideal for warm water industrial
service and chemical resistance.
Brush and spray grade immersion High performance multi functional novolac
Novolac modified lining Wet Service
based silicon carbide ceramic polymer
epoxy immersion • Heat exchanger 159°F (65°C)
coating designed for immersion service Shore D
MeCaCorr 710 lining reinforced • Storage tanks Dry Service
• Water box with exceptional resistance to warm water 78
with fine ceramic 212°F (100°C)
• Recirculation piping service. Coating can be applied by brush or
particles
• HVAC chiller by MeCaSpray in a 2:1 volume ratio.
• Tube sheet

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Polymer Surfacing

Properties

MeCaTeC® - Polymer Spray gun


MeCaSpray  Pneumatic cartridge sprayer for MeCaTeC® series polymer coatings.

Pneumatic cartridge sprayer for MeCaTeC series polymer coatings. This self-contained spray system is portable, integrates a dual stage trigger
which makes the system user friendly. The dual stage trigger allows atomizing air to flow first to the nozzle and then to initiate material flow from
the cartridge.

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Coating Equipments

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Polymer Surfacing
Plasma Transferred Arc - PTA 118 Wire Arc Spraying 125
MicroGAP 50DC118 EuTronic® Arc Spray 4 HF125

EuTronic GAP 2501 DC119


Powder Flame Spray-Fusing 126
EuTronic GAP 3501DC120
SuperJet-S- Eutalloy®126

GAP torches 121


Powder Flame Spraying 127
GAP® E5N121
CastoDyn® DS 8000127
GAP® E12N121

GAP® E15N121 Powder Flame Spray-Fusing 128


GAP® E20N121 CastoDyn® SF Lance128

GAP® E150P121
Powder Flame Spray-Fusing 129
GAP® E54 S-M-D-DL121 SSM 50129
GAP® E52121 SSM 51129
GAP® E200P121 SSM 52 (optional)129

Automation122 Flame equipment 130


Oscillator OU100122 CastoFuse130
Oscillator VU100122

Oscillator OU100/VU100123 HVOF131


CastoJet® CJK5131
Oscillator OU1000123

Oscillator OU1000/VU100124

Oscillator LU1000/OU100/VU100124

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Coating Equipments
Plasma Transferred Arc - PTA Plasma Transferred Arc - PTA
MicroGAP 50DC

1 3

MicroGAP 50 DC is a stand-alone microplasma PTA, GTA and MMA


unit for precise welding, brazing and hard-facing with rods at low
amperage from 0.5 to 50 A.

Mains voltage 230V±10%


 3x 400V±10%
 3x 460V±10%
Mains frequency 50/60 Hz
Mains fuse 16 A
Max. power consumption 3.5 kVA
Max. welding current (35% ED) 50 A
Max. welding current (100% ED) 33 A
Max. pilot current (100% ED) 30 A
Amperage range for plasma welding 0.5-50 A Type of power sourceInverter
Open circuit voltage pilot inverter 100V DC Dimensions (L x W x H) 655 x 310 x 605 mm
Open circuit voltage main inverter 100V DC Weight 46.5 kg
Protection class IP 23

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Plasma Transferred Arc - PTA Plasma Transferred Arc - PTA


EuTronic GAP 2501 DC

EuTronic® GAP 2501 DC is a PTA, GTA and MMA unit with a 250 A
inverter for welding, brazing and hard-facing with powders and rods.

Mains voltage 3x 400V+N ±10%


 3x 460V ±10%
 3x 400V ±10%
Mains frequency50/60Hz
Mains fuse 32 A
Max. power consumption 18 kVA
Max. welding current (35% ED) 250 A
Max. welding current (100% ED) 160 A
Max. pilot current (100% ED) 30 A
Amperage range for plasma welding 2-250 A
Amperage range for pilot current 0.5-50 A Type of power sourceInverter
Open circuit voltage pilot inverter 86V DC Dimensions (L x W x H) 815 x 445 x 635 mm
Open circuit voltage main inverter 100V DC Weight 70 kg
Protection class IP 21 S

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Coating Equipments
Plasma Transferred Arc - PTA Plasma Transferred Arc - PTA
EuTronic GAP 3501DC

EuTronic® GAP3501 DC is PTA, GTA and MMA unit with a powerful


350 A inverter for welding, brazing and hard-facing with powders and
rods. It is optionally suitable for fully automated process with inter-
face to link the unit with external controllers.

Mains voltage 3x 400V+N ±10%


 3x 460V ±10%
Mains frequency50/60Hz
Mains fuse 32 A
Max. power consumption 20 kVA
Max. welding current (35% ED) 350 A
Max. welding current (100% ED) 250 A
Max. pilot current (100% ED) 30 A
Amperage range for plasma welding 6-350 A Protection class IP 21 S
Amperage range for pilot current 0.5-50 A Type of power sourceInverter
Open circuit voltage pilot inverter 86V DC Dimensions (L x W x H) 815 x 445 x 635 mm
Open circuit voltage main inverter 100V DC Weight 75 kg

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GAP torches GAP torches


P = Powder Micro GAP 2501 Machine
Description short R = Rod or wire GAP 50 DC DCGAP 3501 DC Manual torch torch
GAP® E5N 50A Horizontal construction/Vertical R ++ + ++ ++
GAP® E12N 100A Horizontal/Vertical R ++ + ++ ++
GAP® E15N 150A Horizontal/Vertical R – ++ ++ ++
GAP® E20N 200A Horizontal/Vertical R – ++ ++ ++
GAP® E150P 150A Horizontal P – ++ ++ –
200A Horizontal. Inner coatings of
parts
GAP® E54 S-M-D-DL P – ++ – ++
Length mm: 330(S), 550(M), 920(D),
1770(DL)
GAP® E52 200A Vertical P – ++ – ++
200A Vertical. Difficult-to-access
GAP® E200P P – ++ – ++
coating area

++ Recommended E5N E12N E15N E52


E20N
+ Possible E150P
– Not recommended / Not possible

E200P
E54

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Coating Equipments
Automation Automation
Oscillator OU100 Oscillator VU100
Oscillator - Horizontal axis 100 mm Oscillator - Vertical axis 100 mm
Oscillators allows movement of the torch according to settings which Oscillators allows movement of the torch according to settings which
operator can easily modify on a touchscreen. operator can easily modify on a touchscreen.

AxisHorizontal Axis Vertical with integrated AVC


Max traverse path (mm)100 Max traverse path (mm)100
Oscillation speed (mm/s)0.1-80 Oscillation speed (mm/s)0.1-80

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Automation Automation
Oscillator OU100/VU100 Oscillator OU1000
Oscillator - Horizontal/vertical axis 100 mm Oscillator - Horizontal axis 1000 mm
Oscillators allows movement of the torch according to settings which Oscillators allows movement of the torch according to settings which
operator can easily modify on a touchscreen. operator can easily modify on a touchscreen.

Axis Horizontal and vertical with integrated AVC AxisHorizontal


Max traverse path (mm)100 Max traverse path (mm)1000
Oscillation speed (mm/s)0.1-80 Oscillation speed (mm/s)0.1-100

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Coating Equipments
Automation Automation
Oscillator OU1000/VU100 Oscillator LU1000/OU100/VU100
Oscillator - Horizontal/vertical axis 1000/100 mm Oscillator - 3 axis
Oscillators allows movement of the torch according to settings which Oscillators allows movement of the torch according to settings which
operator can easily modify on a touchscreen. operator can easily modify on a touchscreen.

Axis Horizontal and vertical with integrated AVC Axis 3 axis with integrated AVC
Max traverse path (mm)1000 Max traverse path (mm)1000
Oscillation speed (mm/s)0.1-100 Oscillation speed (mm/s)0.1-90

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Wire Arc Spraying Wire Arc Spraying


EuTronic® Arc Spray 4 HF
Twin Wire Arc Spraying
EuTronic® Arc Spray 4 HF is a 350 A twin wire arc spray equipment.
There is no motor in the spray gun. Instead, the EAS 4 HF uses a
patented ‘Synchrodrive’ system , where a single, sealed motor with a
flexible drive arrangement, powers a reliable, positive drive push-pull
up to a distance of 20 m.This results in a long reach and lightweight
flexibility of the gun and supplies.

Mains voltage 3x 220V option


 3x 380V
 3x 440V
 3x 460V
Mains frequency 50/60 Hz
Mains fuse 32 A/Phase.
 Option 40 A/Phase (220 V input)
Max. power consumption 18 KVA
Max. welding current (100% ED) 350 A
Output voltage 0-50 Vdc (nominal) Type of power source Switched voltage power source
Protection class Top electrical compartmentsIP51 Dimensions (L x W x H) 900 x 665 x 913 mm
Bottom compartment IP12
Weight 350 kg
Air requirements 1.56 m3 / min @ 6bar

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Coating Equipments
Powder Flame Spray-Fusing Powder Flame Spray-Fusing
SuperJet-S- Eutalloy®
Powder Flame Spray-Fusing system
SuperJet-S- Eutalloy® is an oxy-acetylene torch to spray and fuse
Eutalloy® powders, which delivers very precise anti-wear protective
coatings.

Deposition rate (kg/h)0.5-5.0


Oxygen flow rate (Nl/h)90-1200
Acetylene flow rate (Nl/h)80-1100
Oxygen pressure (bar)1.5–4.0
Acetylene pressure (bar)0.5–1.0

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Powder Flame Spraying Powder Flame Spraying


CastoDyn® DS 8000
Powder Flame Spray system
CastoDyn® DS 8000 is an oxy-acetylene torch to spray alloys pow-
ders and other materials, for many different coating applications. It
is user-friendly modular system with a single valve process control,
incorporated quick shut-off lever safety device and ergonomic design.

Deposition rate (kg/h)1-8


Oxygen flow rate (Nl/h)500-2000
Acetylene flow rate (Nl/h) 400- 800
Oxygen pressure (bar)4
Acetylene pressure (bar)0.7
Compressed air pressure (bar)0-6

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Coating Equipments
Powder Flame Spray-Fusing Powder Flame Spray-Fusing
CastoDyn® SF Lance
Powder Flame Spray-Fusing attachement for the CDS 8000
CastoDyn® SF Lance increases the already wide range of applications
by allowing the CDS 8000 to perform powder spraying with simulta-
neous fusion.

Deposition rate (kg/h)1-9


Oxygen flow rate (Nl/h)500-2000
Oxygen pressure (bar)4
Acetylene pressure (bar)0.7
Compressed air pressure (bar)1
Flame power (kW)7-28
Deposit thickness one pass (mm)0.8-3

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Powder Flame Spray-Fusing Powder Flame Spray-Fusing


SSM 50 SSM 52 (optional)
Standard Spray Module Standard Spray Module
Deposition rate (kg/h)4-9 Deposition rate (kg/h)1-2
Oxygen flow rate (Nl/h)2000 Oxygen flow rate (Nl/h)500
Oxygen flow rate - Carrier gas (Nl/mn)330 Oxygen flow rate - Carrier gas (Nl/mn)80
Acetylene flow rate (Nl/h)1900 Acetylene flow rate (Nl/h)475
Flame power (kW)~28 Flame power (kW)~7
Deposit thickness one pass (mm)1-3 Deposit thickness one pass (mm)0.8-2
Typical Yield > 90 % Typical Yield > 90 %

SSM 51
Standard Spray Module
Deposition rate (kg/h)2-4
Oxygen flow rate (Nl/h)1000
Oxygen flow rate - Carrier gas (Nl/mn)240
Acetylene flow rate (Nl/h)950
Flame power (kW)~14
Deposit thickness one pass (mm)0.8-2.5
Typical Yield > 90 %

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Coating Equipments
Flame equipment Flame equipment
CastoFuse
Oxy-acetylene torch to Preheat and fuse Self-fluxing coatings
CastoFuse is an oxy-acetylene torch to fuse Self-fluxing Eutalloy® RW
coatings and preheat pieces. It is user-friendly modular system with
an incorporated quick shut-off lever safety device.

Oxygen flow rate (Nl/h)0.75-6.1


Acetylene flow rate (Nl/h)0.7-5.5
Oxygen pressure (bar)4
Acetylene pressure (bar)0.7
Flame power (kW)11.5-70
Lenhth (mm)270-670

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HVOF HVOF
CastoJet® CJK5
Liquid Fuelled HP-HVOF Technology
The CastoJet® Kerosene 5 - CJK5 - is a kerosene fuelled high pressure
HVOF (High-Velocity Oxy-Fuel) system. The operator interface is sim-
ple to follow using a touch screen interface.

Protection class IP 52
Oxygen flow rate (Nl/h) 1000 l/min @ min 16bar at Gasbox
Flame power (kW)250
Liquid Fuel High grade premium paraffin BS2869
 Part 2:1988 Class C1, Jet-A1 or 1-K kerosene.
 Max Flow rate 500 ml/min.
Nitrogen 25 l/min @ 4 barat Gasbox
Weight (kg) Gasbox 100kg.
 Operator interface 20kg

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Welding Consumables

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Manual Electrode "EUTECTRODE" 134 CastoMAG solid wire 150 Gas-shielded Flux Cored Wire "EnDOtec" 165

Electrode Terocotes134 CastoMag Terocotes150 EnDOtec Cast Iron171

Electrode for Special Steels138 CastoMag Stainless Steels151 EnDOtec Special Steels172

Electrode for Cast Iron140 CastoMag Special Steels152 EnDOtec Low Alloy Steels173

Electrode for Stainless Steel142 CastoMag Low Alloy Steels153 EnDOtec Nickel Alloys174

Low alloy Electrodes144 CastoMag Nickel Alloys154 EnDOtec Cobalt Alloys175

Nickel Alloy Electrodes145 CastoMag Copper Alloys155

Cobalt Alloy Electrodes147 CastoMag Aluminium Alloys156 Shelf-shielded Flux Cored Wire "Teromatec" 176
Copper Alloy Electrodes148 T TeroMatec Terocotes176
Alumium Alloy Electrodes149 CastoTIG157 eroMatec Special Steels178
Metal Working Electrodes149 CastoTIG Terocotes157

CastoTIG Special Steels158

CastoTIG Low Alloy Steels159

CastoTIG Nickel Alloys160

CastoTIG Cobalt Alloys161

CastoTIG Copper Alloys162

CastoTIG Aluminium Alloys163

EnDOTig164

EnDOtec Terocotes165

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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

Electrode Terocotes
An improved chromium carbide electrode with enhanced
4004 N weldability. An ideal candidate alloy when parts wear due to - - - 55-60 HRC -
abrasion and moderate impact.
Electrode for the overlay and protection of carbon, alloy & Mn
5005 steels. A high CCr content makes it especially favorable against - - - 57-60 HRC -
abrasion, moderate gouging impact and mild corrosion.
High metal recovery (170%) electrode developed for hardfacing
DIN EN 14700:EZ Fe15
5006 of parts subjected to combined stresses: abrasion, pressure and - - - ~ 58 HRC
(DIN 8555:E10 - UM - 60 - G)*
moderate impact by medium to fine particles.
Electrode for the overlay and protection of carbon, alloy & Mn
6006 N steels. A high CCr content makes it especially favorable against - - - 57-60 HRC -
abrasion, moderate gouging impact and mild corrosion.
High effiency complex carbides for protective coatings against
abrasion in presence of very fine and very hard abrasive 62-64 HRC~ DIN EN 14700: EFe16
6060 N - - -
materials. Maximum hot abrasion resistance: 450°C. Arc "spray 70 HRC (DIN 8555:E10 - UM - 65 - G)*
type" producting smooth and constant metal transfer
High metal recovery (250%) electrode developed for protective
DIN EN 14700:EFe16
6070 N coatings against abrasion in presence of very fine and very hard - - - ~ 70 HRC
(DIN 8555:E10 - UM - 70 - GR)*
abrasive materials. Maximum hot abrasion resistance: 650°C.

Standards marked with )* are currently obsoletes

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Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"


Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

Electrode Terocotes
Thanks to high density and good distribution of WC in a hard DIN EN 14700:~ ENi20
~ 56 HRC
6088 nickel based matrix, the deposit obtained is highly resistant to - - - (DIN 8555:E21 - UM - 55 - CG)*
(Matrix)
combined abrasion, erosion & corrosion at high pressure. Grain size: 0,5-1,0 mm
Special alloy formulation wiht complex carbides of Nb, V, Ti and
DIN EN 14700: EFe2 (special
Cr, finely dispersed within a martensitic matrix with residual
6327 XHD - - - ~59 HRC alloy)DIN EN 14700:EFe10
austenite. This provides resistance against impact and abrasion
(DIN 8555:E8-UM-200-400-CKZ)*
involving high stresse up to 500ºC.
High impact resistance. Rebuilding worn parts in 14% 200 - 430 DIN EN 14700:EFe10
646 XHD ≥550 ≥ 430 ≥ 30
manganese steel. Buttering layer before wearfacing. HB (DIN 8555:E8-UM-200-400-CKZ)*
Deposit with a high content of hard constituents, with high
EN 14700: E Fe 15
6709 XHD resistant to severe abrasion under pressure and moderate - - - 58-60 HRC
(DIN 8555: E10-UM-60-GR)*
impact. Very thick single pass deposits
High metal recovery (215%) electrode developed for protection
DIN EN 14700:EFe15
against wear by abrasion and erosion. The hardness is obtained - - - ~ 63 HRC
(DIN 8555:E10 - UM - 65 - G)*
in a single pass.
6710 XHD
High metal recovery (215%) electrode developed for protection
against wear by abrasion and erosion. The hardness is obtained - - - ~ 63 HRC -
in a single pass.
High metal recovery (255%) electrode developed for protection
DIN EN 14700:EFe16
6715 XHD against wear by abrasion & erosion. Maximum hot abrasion - - - ~ 68 HRC
(DIN 8555:E10 - UM - 70 - GZ)*
resistance up to 650°C. The hardness is obtained in a single pass.
Standards marked with )* are currently obsoletes

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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

Electrode Terocotes
High metal recovery (135%) electrode developed for protective
DIN EN 14700:EZ Fe7
6804 XHD coatings on parts subject to elevated temperatures in combined - - - 48 - 53 HRC
(DIN 8555:E3 - UM - 50 - CKTZ)*
wear regimes: heat-corrosion-friction.
High metal recovery electrode, special low carbon CoMoNi
6855 XHD Maraging alloy steel. Weld deposit characterized by optimal - - - 35 - 52 HRC DIN EN 14700:EFe5
wear resistance without any risk of cracking or deformation.
High metal recovery electrode, special low carbon CoMoNi Super
6860 XHD Maraging alloy steel. Weld deposit characterized by optimal - - - 40 - 60 HRC DIN EN 14700:EFe5
wear resistance without any risk of cracking or deformation.
Electrode depositing chromium carbides for wear protection DIN EN 14700:EZ Fe15
700 N - - - ~ 63 HRC
against abrasion combined with pressure and moderate impact. (DIN 8555:E10 - UM - 65 - G)*
Electrode developed for crack-free coating with good resistance DIN EN 14700:EZ Fe3
7625 E - - - ~ 52 HRC
to tempering, thermal and mechanical fatigue (up to 500°C). (DIN 8555:E3 - UM - 50 - ST)*
Electrode deposits a chromium, molybdenum, manganese alloy
DIN EN 14700:EZ Fe2
Castolin 2 steel,developed for anti-wear-coating of parts to resist impacts, - - - ~59 HRC
(DIN 8555:E3 - UM - 60 - S)*
pressure and abrasion.
High metal recovery electrode, special alloy for highest
250 - 450
CAVITEC SMA cavitation resistance on stainless steel, carbon steel hydro- - - - -
HV30
turbines, pumps.

Standards marked with )* are currently obsoletes

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Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"


Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

Electrode Terocotes
High metal recovery (150%) electrode developed for anti-wear-
DIN EN 14700:EFe8
N 102 coatings on parts or tools to resist high pressures, impacts and - - - ~ 55 HRC
(DIN 8555:E6 - UM - 55 - G)*
wear.

Standards marked with )* are currently obsoletes

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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

Electrode for Special Steels


Electrode with a two-phase microstructure which imparts
≥ 125.000 ≥ 79.000
very high strength and ductility. Strike and restrike
4026 N psi psi ≥ 25 ~ 90 HRB -
properties are excellent, and deposits are smooth readily
(827 MPa) (545MPa)
de-slagged.
All-position welding electrode maintaining superior crack ≥ 120.000 ≥ 79.000
680 resistance. Mechanical properties are at the high-end which psi psi ≥ 25 ~ 90 HRB -
guarantees an excellent performance in-service. (830 MPa) (552 MPa)
“Universal” repair alloy to use in high alloy steels in M&R.
≥ 120.000 ≥ 79.000
All position weldability. Its controlled grain size helps
680 CGS psi psi ≥ 25 ~ 90 HRB -
maximize in-service mechanical properties. Maximum
(830 MPa) (552 MPa)
Safety Margin.
High alloy for tool & die repairs and joining dissimilar steels.
680 S Highest tensile strength and crack resistance. Very easy to ≥ 810 ≥ 640 ≥ 20 ~ 210 HV30 DIN EN 14700:EFe11
weld. Maximum Safety Margin (MSM)

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

Electrode for Special Steels


Electrode developed for high speed welding of diffi cult-
DIN EN 14700:EFe11
to-weld, galvanised or dissimilar steels. Rebuilding and
≥ 780 ≥ 590 ≥ 20 ~ 270 HV30 (DIN 8555:E9 - UM - 250 - CKRZ)*
buttering layers before wearfacing. High metal recovery
EN ISO 3581-A:E29 9 R 72
(170%).
6868 XHD
Electrode developed for high speed welding of diffi cult-
to-weld, galvanised or dissimilar steels. Rebuilding and ≥ 115.000 ≥ 85.000
≥ 24 ~ 90 HRB -
buttering layers before wearfacing. High metal recovery psi psi
(170%).
Specifically designed for joining &buttering a wide DIN EN 14700:EFe11
range of steels which are either of unknown composition EN ISO 3581-A:E29 9 R 12
690 SF ≥ 740 ≥ 490 ≥ 20 ~ 220 HV30
or considered “difficult to weld“ and where matching AWS A5.4:E312-16
electrodes do not exist. W.-Nr.:1.4337
Assembly, rebuilding, buttering layer for alloyed and
690 X ≥ 681 ≥ 540 ≥ 34 210 HV30 -
hardenable steels before wear facing. High crack resistance.

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Electrode for Cast Iron


DIN EN ISO 1071:EC Ni-CI 1
Nickel based electrode developed for welding grey cast iron
2-24 ≥ 250 ≥ 200 ≥3 ~ 150 HB (DIN 8573:ENi - BG 12)*
with soft, machinable deposits. Very easy to use.
AWS A5.15:ENi-CI
High nickel content electrode for cast irons. Highly DIN EN ISO 1071:EC Ni-CI 1
2-44 recommended for welding without preheating old and oil- ≥ 250 ≥ 200 ≥3 ~ 100 HB (DIN 8573:ENi - BG 12)*
soaked cast irons, as well as for buttering wearfacing. AWS A5.15:ENi-Cl
Nickel iron electrode developed for welding grey cast iron
to steel or engineering cast iron grades with spheroidal (DIN 8573:ENiFe-1 - BG 23)*
2230 XHD ≥ 420 ≥ 290 ≥6 ~ 210 HB
graphite. Highest mechanical properties and Maximun AWS A5.15:ENiFe-Cl
Safety Marging.
All position easy handled electrode, specially formulated
for gray, ductile, nodular&alloyed cast irons. With no DIN EN ISO 1071:EC NiFe-1 3
≥ 420 ≥ 200 ≥6 ~ 145 HB
spatter and fluid weldability. Crack-resistant machinable AWS A5.15:ENiFe-Cl
weld deposits.
2240 XUPER
All position easy handled electrode, specially formulated
for gray, ductile, nodular&alloyed cast irons. With no ≥ 55.000 ≥ 38.000
- ~ 75 HRB AWS A5.15: ENi-Cl
spatter and fluid weldability. Crack-resistant machinable psi psi
weld deposits.
Primary desing for bonding welds on cast iron parts highly DIN EN ISO 1071:EC Fe-1 1
27 degraded by oxidatin, corrosion and thermal fatigue. Also - - - 54 - 58 HRC (DIN 8573:EFe-1 - BG 23)*
for wear facing parts for Tool & Die AWS A5.15:ESt

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

Electrode for Cast Iron


All position electrode recommended for welding cast iron
≥ 55.000
similar to base material. High-strength weld metal weld
3055 / 4055 psi - - ~ 90 HRB AWS A5.15: ENiFe-CI
deposit with excellent crack-resistance on thick-section
(380 MPa)
casting.
High nickel alloy ideal for applications requiring dilution
≥ 53.000
tolerance and/or most gray cast irons. It provides sound,
3099 / 4099 psi - - ~ 85 HRB AWS A5.15: ENi-CI
dense deposits for pore-free, machinable repairs and
(365 MPa)
cladding.
A premium all-position electrode suitable for repair ≥ 72.000 ≥ 58.000
XUPER 2233N welding gray, ductile, and nodular grades of cast iron. A bi- psi psi ≥ 15 ~ 90 HRB AWS A5.15: ENiFe-CI
metal core wire aids in the prevention of over-heating. (497 MPa) (400 MPa)

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Product Description (Mpa) (Mpa) A5% Hardness Standard

Electrode for Stainless Steel


Stainless steel MMA electrode for fabrication, maintenance and EN ISO 3581-A:EZ 21 8 Cu R 12
190 - ~ 375
33033 repair of stainless and medium alloy steels. Also for mixed joints ≥ 570 ≥ 350 ≥ 35 DIN EN 14700:EFe11
HB
and buttering layers. Work hardening. W.-Nr.:~1.4370
Electrode developed for assembly and repair of AISI 309 (25/12), EN ISO 3581-A:E25 20 R 12
33300 310 (25/20)and 314 type refractory steel. Excellent resistance to ≥ 550 ≥ 350 ≥ 20 - AWS A5.4:E310-16
heat (up to 1050°C) and corrosion. W.-Nr.:1.4842
EN ISO 3581-A:E19 12 3 L R 12
Electrode developed for assembly and repair of AISI 304 type
33500 ≥ 510 ≥ 320 ≥ 25 - AWS A5.4:E316L-16
stainless steel.
W.-Nr.:1.4430
Rutile type electrode depositing low carbon austenitic- EN ISO 3581-A:~E 23 12 2 L R 12
33700 ferritic stainless steel. Increased corrosion resistance, good ≥ 550 ≥ 350 ≥ 25 ~ 200 HB AWS A5.4:~E 309MoL-16
intercrystalline corrosion ≤ 305°C and in air oxidation ≤ 1050°C. W.-Nr.:~1.4459
EN ISO 3581-A:E19 9 L R 32
Electrode developed for assembly and repair of AISI 304 type AWS A5.4:E308L-17
E308L ≥ 510 ≥ 320 ≥ 30 ~ 200 HB
stainless steel. SFA 5.4:E308L‑17
W.-Nr.:1.4316
EN ISO 3581-A:E23 12 L R 32
A stainless steel MMA electrode suitable for mixed joints
AWS A5.4:E309L-17
E309L between stainless steels and also mixed stainless, low and ≥ 510 ≥ 320 ≥25 ~ 210 HB
SFA 5.4:E309L‑17
unalloyed steels.
W.-Nr.:1.4332

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Product Description (Mpa) (Mpa) A5% Hardness Standard

Electrode for Stainless Steel


EN ISO 3581-A:E23 12 2 L R 32
A stainless steel MMA electrode suitable for mixed joints
AWS A5.4:E309MoL-17
E309MOL between stainless steels and also mixed stainless, low and ≥ 550 ≥ 350 ≥ 25 ~ 220 HB
SFA 5.4:E309MoL-17
unalloyed steels. Corrosion resistance claddings
W.-Nr.:1.4459
EN ISO 3581-A:E25 20 R 32
Rutile basic coated stainless steel MMA electrode for corrosion
AWS A5.4:E310-17
E310 and scalling resistant deposits. For low and high temperature ≥ 550 ≥ 350 > 20 190 HB
SFA 5.4:E310-17
applications.
W.-Nr.:1.4842
EN ISO 3581-A:E29 9 R 32
Rutile type electrode depositing low carbon austenitic-ferritic AWS A5.4:~ E312-17
E312L ≥ 650 ≥ 450 ≥ 15 ~270 HB
stainless steel primarily used for mixed joints and repairs. SFA 5.4:~ E312-17
W.-Nr.:1.4337
EN ISO 3581-A:E19 12 3 L R 32
Electrode developed for assembly and repair of AISI 316 type
E316L ≥ 510 ≥ 320 ≥ 25 ~ 210 HB AWS A5.4:E316L-17
stainless steel.
W.-Nr.:1.4430

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

Low alloy Electrodes


Manual electrode with thick basic coating (Metal recovery
DIN EN ISO 2560-A: E42 5 B 4 2 H 5
35256 110 %) for high grade and crack resistant joints of low 500-640 ≥ 420 ≥ 20 -
AWS A5.1: E7018-1H4R
alloy steels. AWS E-7018
Manual electrode with a basic coating for high quality
DIN EN ISO 2560-A: E38 4 B 4 2 H 5
35266 welds, highe mechanical properties and resitance to 470-600 ≥ 380 ≥ 20 -
AWS A5.1: E7016-1H4R
craking. AWS E-7016
Manual electrode with medium-thick rutile-celullosic
coating for joining in all positions - including vertical DIN EN ISO 2560-A: E38 0 RC 11
35276 470 – 600 ≥ 380 ≥ 20 -
down- of common constructional steels, sheets and steel AWS A5.1: E6013
pipes. AWS E 6013
Manual electrode with thick rutile-basic coating. Good
DIN EN ISO 2560-A: E38 0 RB 1 2
35278 contact welding capability. Designed for butt welding of 470-600 ≥ 380 ≥ 20 -
AWS A5.1: E6013
not alloyed steels wiht or wihtout chamfer. AWS E 6013
Thick rutile coating electrode. Easy to strike, smooth
metal transfer with no or little spatter. Clean and regular DIN EN ISO 2560 A: E42 0 RR 12
35286 500 – 640 ≥ 420 ≥ 20 -
beads. Recommended for tacking of production assembly. AWS A5.1: E6013
AWS E 6013
Bipherically extruded flux coating electrode. Completely
DIN EN ISO 2560-A:E42 4 B 32
outperforms conventional low hydrogen electrodes
6666 ≥ 570 ≥ 420 ≥ 20 - (EN 499:E42 4 B 32)*
whenever low open circuit voltage AC transformers are
AWS A5.5:E8018-G
employed. AWS E8018-G

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Product Description (Mpa) (Mpa) A5% Hardness Standard

Low alloy Electrodes


Bipherically extruded flux coating electrode. Completely
outperforms conventional low hydrogen electrodes DIN EN ISO 2560-A:E38 2 B 12 H 10
6666 N ≥ 470 ≥ 380 ≥ 20 -
whenever low open circuit voltage AC transformers are AWS A5.5:E7016
employed. AWS E7016
All-position low-hydrogen electrode designed for
the welding of steels susceptible to underbead and 76.000 psi 65.000 psi
7018 RS ≥ 22 - AWS A5.1: E7018
embrittlement cracking. In general for most low-alloy and (524 MPa) (448 MPa)
carbon steels. AWS E7018 A1

Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

Nickel Alloy Electrodes


DIN EN 14700: ENi1
High nickel alloy electrode producing deposits with
AWS A5.11:~ E NiCrFe3
excellent toughness, capable of withstanding high 653 398 36.5 ~ 200 HV30
EN ISO 14172: Ni6182 (NiCr 15 Fe 6 Mn)
stress even under impact loading
2222 XHD W.-Nr.:~2.4807
High nickel alloy electrode producing deposits with
excellent toughness, capable of withstanding high 90.000 psi 65.000 psi 42 ~ 180 HB AWS A5.11: ENiCrFe-2
stress even under impact loading

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Product Description (Mpa) (Mpa) A5% Hardness Standard

Nickel Alloy Electrodes


Electrode deposits a high Ni alloy with an austenitic DIN EN 14700: ENi1
structure for welding all kinds of steels & steel AWS A5.11:~ E NiCrFe3
673 420 46 ~ 200 HV30
castings in thick sections. The MSM & elongation EN ISO 14172: Ni6182 (NiCr 15 Fe 6 Mn)
available in the market. W.-Nr.:~2.4807
2222 XUPER
Electrode deposits a high Ni alloy with an austenitic
structure for welding all kinds of steels & steel
97.000 psi 61.600 psi 45 ~ 90 HRB -
castings in thick sections. The MSM & elongation
available in the market.
High metal recovery (170%) electrode depositing a
special nickel alloy, developed for wear protective,
6817 XHD ≥ 660 ≥ 420 ≥ 38 ~ 200 HV30 AWS A5.11: ~ ENiCrCoMo-1
creep resistant coatings on hot working tools and
dies.
High Ni alloy deposit with an austenitic structure
for welding all kinds of steels & steel castings in
6822 XHD 665 420 38 ~ 170 HV30 -
thick sections and Ni alloys. Working Temperature:
cryogenic to 980°C.
High metal recovery (150%) electrode depositing a ISO 14172:~ E Ni 6625 (NiCr22Mo9Nb)
6865 XHD special nickel alloy, developed for wear protective ≥ 750 ≥ 450 ≥ 30 - AWS A5.11:~ E NiCrMo-3
coatings on hot working tools and dies (up to 950ºC) W.-Nr.:~2.46211

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Product Description (Mpa) (Mpa) A5% Hardness Standard

Cobalt Alloy Electrodes


Electrode deposits a Co based alloy with high hardness (Grade DIN EN 14700:ECo3
N 9010 1 type), for protection against corrosion-heat-abrasion. The - - - 50 – 57 HRC (DIN 8555:E20 - UM - 55 - CRTZ)*
deposited metal retains its hardness at high temperature. AWS A 5.13:ECoCr-B
Technische Daten
Electrode deposits a work hardening Co based alloy (Grade 25
250 - 400 DIN EN 14700:ECo1
N 9025 type) having high hot crack resistant & maximum resistance to ≥ 790 ≥ 480 ≥ 20
HV30 DIN 8555:E20 - 250 - CKZ
friction, oxidation, pressure & thermal fatigue.
W.-Nr.:2.4964
Electrode deposits a Co based alloy (Grade 6 type), for protection DIN EN 14700:ECo2
N 9060 against corrosion-heat-abrasion. Deposite retains its hardness at - - - 37 – 41 HRC (DIN 8555:E20 - UM - 40 - CRTZ)*
high temp. High resistance to impact & hot cracking. AWS A 5.13:ECoCr-A
Electrode deposits a work hardening Co based alloy (Grade DIN EN 14700:ECo1
295 - 500
N 9080 21 type), for protection against corrosion-heat-impact. The ≥ 680 ≥ 540 - (DIN 8555:E20 - UM - 300 - CKPZ)*
HB
deposited alloy retains its properties at high temperature. AWS A 5.13:ECoCr-E
Electrode deposits a work hardening Co based alloy (Grade DIN EN 14700:ECo2
N 9120 12 type), for protection against corrosion-heat-impact. The - - - 47 – 52 HRC (DIN 8555:E20 - UM - 55 - CRTZ)*
deposited alloy retains its properties at high temperature. AWS A 5.13:ECoCr-B

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Copper Alloy Electrodes


DIN 1733: ~E L - Cu Mn 14 AL
Complex bronze electrode developed for marine applications,
DIN EN 14700:ECu1
1855 XHD needing high strength/ductility properties and resistance to ≥ 650 ≥ 380 ≥ 25 ~ 180 HB
(DIN 8555:E31 - UM - 200 - CP)*
wear by cavitation, corrosion, friction.
W.-Nr.: ~ 2.1368
DIN 1733:EL- CuSn 7
Bronze electrode developed for assembly and repair of copper
DIN EN 14700:ECu1
285 based alloys and resurfacing of steel or cast iron parts subject to ≥ 340 ≥ 190 ≥ 20 ~ 130 HB
(DIN 8555:E30 - UM - 150 - C)*
frictional wear.
W.-Nr.:2.1025

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Alumium Alloy Electrodes


EN ISO 18273:E- Al 4047 (AlSi 12)
Electrode developed for the assembly and repair of
2101 S ≥ 180 ≥ 80 - ~ 55 HB (DIN 1732:EL - AlSi 12)*
aluminium alloy castings.
W.-Nr.:3.2585
≥ 34.000 ≥ 79.000
Electrode developed for the assembly and repair of
4021 psi psi ≥ 25 ~ 45 HB -
aluminium alloy castings.
(235 MPa) (235 MPa)

Product Description Standard

Metal Working Electrodes


04 Electrode developed for fast metal removal and surface preparation by chamfering, grooving and
-
Chamfertrode gougin. Elimination of worn and cracked surfaces.
CUTTRODE 01 Electrode developed for gas free, high speed cutting and piercing work on all metals in all positions. -

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Product Description Hardness Standard

CastoMag Terocotes
High-speed steel MIG-wire with high alloy content of tungsten, molybdenum,
DIN EN 14700:S Fe4
chromium/vanadium. Has considerable toughness and excellent cutting
45303 55 – 65 HRC (DIN 8555:MSG 4 - 60 - S)*
characteristics.
W.-Nr.:1.3348

DIN EN 14700:S Fe8


MIG-wire for producing anti-wear coatings on parts subject to combined pressure,
45351 ~ 60 HRC (DIN 8555:MSG 6 - 60 - GTZ)*
moderate abrasion and signifi cant impacts.
W.-Nr.:1.4718
DIN EN 14700:S Fe2
Cu-coated MIG-wire for impact resistant ductile surfacings. Only soft annealed
45352 ~ 60 HRC (DIN 8555:MSG 2 - GZ - 350)*
machinable. Flame hardenable. Wear facing Cast Iron without buffer layer.
W.-Nr.:1.8405
DIN EN 14700:S Fe5
MIG-wire Maraging type. Martensitic precipitation hardening Ni-Co-Mo steel for cold
45355 34 - 52 HRC (DIN 8555:~ MSG X 2 NiCoMoTi 18 12 4)*
metal working applications.
W.-Nr.:1.6356
DIN EN 14700:S Z Fe8
MIG-wire for producing anti-wear coatings on parts subject to combined pressure
45365 55 – 60 HRC (DIN 8555:MSG 3-GZ-60)*
and abrasion, which is only machineable by grinding.
W.-Nr.:1.2606

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard

CastoMag Stainless Steels


EN ISO 14343 - A:G 19 12 3 LSi
MAG-wire for heterogeneous welding of steels that are diffi cult to weld and (EN 12072:G 19 12 3 LSi)*
45500 ≥ 560 ≥ 370 ≥ 37
for welding 309 type stainless steel AWS A5.9:ER316LSi
W.-Nr.:1.4430
EN ISO 14343 - A:G 19 9 LSi
45503 MAG-wire for assembly and repair of AISI 304 type stainless steel ≥ 510 ≥ 320 ≥ 30 AWS A5.9:ER308LSi
W.-Nr.:1.4316
MIG wire giving a balanced ferritic austenitic microstructure (Duplex). The EN ISO 14343 - A:G 22 9 3 NL
45505 CrNiMo alloy resistant against pitting and SCC & crevice corrosion in media ≥ 550 ≥ 450 ≥ 20 AWS A5.9:ER2209
which contain chlorides. W.-Nr.:~ 1.4462
EN ISO 14343 - A:G 25 20 Mn
MAG-wire for assembly and repair of refractory (AISI type 310) stainless steel (EN 12072:G 25 20 Mn)*
45513 ≥ 540 ≥ 350 ≥ 30
that needs to resist corrosion and oxidation in air up to 1150°C. AWS A5.9:ER310 (mod.)
W.-Nr.:1.4842
EN ISO 14343 - A:G 23 12 L
MAG-wire for heterogeneous welding of steels that are diffi cult to weld and
45516 ≥ 550 ≥ 400 ≥ 30 AWS A5.9:ER309LSi
for welding 309 type stainless steel.
W.-Nr.:1.4332

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CastoMag Special Steels


EN ISO 14343-A:G 29 9
Mag-wire specifically designed for joining and buttering a wide range of
(EN 12072:G 29 9)*
45507 steels which are either of unknown composition or considered “difficult to ≥ 720 ≥ 510 ≥ 25
AWS A5.9:ER312
weld“.
W.-Nr.:1.4337
EN ISO 14343 - A:G 18 8 Mn
MAG-wire for welding austenitic steels with manganese and welding steels AWS A5.9:~ ER307Si
45554 ≥ 620 ≥ 420 ≥ 35
that are diffi cult to weld or with thick sections. SFA 5.9:~ ER307Si
W.-Nr.:1.4370

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Product Description (Mpa) (Mpa) A5% Standard

CastoMag Low Alloy Steels


EN ISO 14341-A:G42 4M21 G3Si1
(DIN 8559: SG2)*
45202 MAG-wire (SG2) for welding non-alloyed or low alloyed steel in general use. ≥ 500 ≥ 385 ≥ 20
W.-Nr.:1.5125
AWS A5.18:ER70S-6
EN ISO 14341-A:G46 5M21 G4Si1
(DIN 8559: SG3)*
45203 MAG-wire (SG3) for welding non-alloyed or low alloyed steel in general use. ≥ 530 ≥ 460 ≥ 20
W.-Nr.:1.5130
AWS A5.18:ER70S-6
EN ISO 21952-A:G CrMo 1Si
45252 MAG-wire for welding steel resistant to heat and creep up to 570°C. ≥ 600 ≥ 500 ≥ 20 W.-Nr.:1.7339
AWS A5.28:ER80S-G
EN ISO 16834-A:G Mn 3 Ni1CrMo
MAG-wire for welding high yield strength steel (up to 700 MPA) used in highly
45257 ≥ 790 ≥ 690 ≥ 16 W.-Nr.:~ 1.8939
stressed parts of fabrication-welded structures.
AWS A5.28:ER100S-G

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CastoMag Nickel Alloys


MIG-wire NiCr-20-Nb for joining & anti-wear operations. EN ISO 18274:S Ni 6082 (NiCr 20 Mn
Austenitic deposit with very high resistance to cracking, 3 Nb)
45612 ≥ 620 ≥ 380 ≥ 35 -
high impact strength, heat resistance, oxidation resistance AWS A5.14:ERNiCr-3
≤1000ºC. W.-Nr.:2.4806
Solid-wire designed specifically for joining, rebuilding and DIN EN ISO 1071:S C NiFe-2
45640 Ti anti-wear protective coating of cast iron, plus dissimilar ≥ 500 ≥ 290 ≥ 25 ~ 175 HB (DIN 8573:MSG NiFe-2)*
joining of steels and cast iron. Tarnish-resistant deposit. W.-Nr.:~ 2.4472
EN ISO 18274:S Ni 6625 (NiCr22Mo9Nb)
MIG-wire for welding Inconel 625® and nickel based alloys.
45654 ≥ 740 ≥ 420 ≥25 - AWS A5.14: ERNiCrMo-3
Austenitic alloys for assembly of dissimilar steels.
W.-Nr.:2.4831
EN ISO 18274:S Ni 4060 (NiCu30Mn3Ti)
NiCu alloy (Monel) has very good corrosion resistance by
(DIN 1736:SG - NiCu 30 MnTi)*
45660 alkaline solutions, sea water and non-oxidising salts. The ≥ 450 ≥ 200 ≥30 -
AWS A5.14:ERNiCu-7
deposit has good resistance to cavitation.
W.-Nr.:2.4377

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

CastoMag Copper Alloys


EN ISO 24373:S Cu 5210 (CuSn8P)
MIG-wire for assembly and coating of plain bronze (copper tin)
45703 ≥ 260 ≥ 185 ≥ 20 ~ 80 HB W.-Nr.:~ 2.1022
parts.
AWS A5.7:~ ERCuSn-A
EN ISO 24373:S Cu 6560 (CuSi3Mn1)
MIG-wire for assembly and coating of copper and its alloys.
45706 ≥ 350 ≥ 150 ≥ 40 ~ 80 HB W.-Nr.:2.1461
Copper-Silicon alloy (3%).
AWS A5.7:ERCuSi - A
EN ISO 24373:S Cu 1898 (CuSn1)
Cu filler solid wire for welding of pure and Oxygen-free Copper,
45709 ≥ 220 - ≥ 30 ~ 60 HB W.-Nr.:2.1006
claddings and hard-facings on mild steels and cast iron.
AWS A5.7:ER Cu
MIG-wire for welding copper-aluminium alloys and coating parts EN ISO 24373:S Cu 6100 (CuAl8)
45751 subject to wear by metal-to-metal friction. Very good resistance to ≥ 430 - ≥ 40 ~ 100 HB W.-Nr.:2.0921
corrosion by sea water. AWS A5.7:ERCuAl-A1
Multi alloyed Aluminium Bronze MIG wire containing additions of
EN ISO 24373:S Cu 6328 (CuAl9Ni5)
Ni, Fe and Mn. Work hardening alloy, resists metal/metal friction,
45752 ≥ 690 - ≥ 16 ~ 190 HB W.-Nr.:2.0923
cavitation and corrosion by sea water.
AWS A5.7:~ ERCuAlNi

ISO 24373:S Cu 6331 (CuMn13Al7)


High hardness solid wire for hardfacings and claddings. Resistance (DIN 8555:MSG 31 - 300 - CKN)*
45756 ≥ 900 - ≥ 10 ~ 290 HB
against cavitation, sea water corrosion and erosion. W.-Nr.:2.1367
AWS A5.7:ER CuMnNiAl

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Welding Consumables
CastoMAG solid wire CastoMAG solid wire
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

CastoMag Copper Alloys


MIG-wire for welding copper-aluminium Ni alloys and coating
EN ISO 24373:S Cu 6327 (CuAl8Ni2)
45758 parts subject to wear. Very good resistance to corrosion by sea ≥ 530 - ≥ 30 ~ 140 HB
W.-Nr.:2.0922
water.

Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard

CastoMag Aluminium Alloys


EN ISO 18273:S Al 5356 (AlMg5(A))
MIG-wire (type AG5, 5356) for welding aluminium alloys. Homogeneous
45802 ≥ 235 ≥ 110 ≥ 17 W.-Nr.:3.3556
welding of aluminium-magnesium alloys with 5% Mg.
AWS A5.10:ER5356
EN ISO 18273:S Al 4043A (AlSi5(A))
MIG-wire (type AS5, 4043) for welding aluminium-magnesium alloys and
45803 ≥ 180 ≥ 80 ≥ 15 W.-Nr.:3.2245
reclamation of defective foundry castings.
AWS A5.10:ER4043
EN ISO 18273:S Al 5183
(AlMg4,5Mn0,7(A))
45806 MIG-wire (type AG4MC, 5183) for welding aluminium-magnesium alloys. ≥ 275 ≥ 125 ≥ 17
W.-Nr.:3.3548
AWS A5.10:ER5183

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CastoTIG CastoTIG
Product Description Hardness Standard

CastoTIG Terocotes
DIN EN 14700:S Fe3
45301 W TIG-rod for coating parts subject to heat, thermal shock and plastic deformation. 40 - 46 HRC (DIN 8555:WSG 3 - 45 - T)*
W.-Nr.:1.2567
DIN EN 14700:S Fe4
TIG-rod for HSS coating of parts subject to combined mechanical wear: adhesion,
45303 W 55 - 63 HRC (DIN 8555:WSG 4 - 60 - S)*
friction, shock or contact fatigue at elevated temperatures.
W.-Nr.:1.3348
DIN EN 14700:S Fe3
45305 W TIG-rod for preventive and repair coating of hot working tools. 50 - 53 HRC (DIN 8555:WSG 3 - GZ - 55 - T)*
W.-Nr.:1.2343
DIN EN 14700:S Fe8
45351 W TIG-rod for coating parts subject to heat, impact, sliding and rolling abrasion. 55 - 60 HRC (DIN 8555:WSG 6 - 60 - GTZ)*
W.-Nr.:1.4718
DIN EN 14700:S Fe2
Cu-coated TIG-rod for impact resistant ductile surfacings. Only soft annealed
45352 W ~ 60 HRC (DIN 8555:WSG 2 - 350)*
machinable. Flame hardenable. Wear facing Cast Iron without buffer layer.
W.-Nr.:1.8405
DIN EN 14700:S Fe5
TIG-rod Maraging type. Martensitic precipitation hardening Ni-Co-Mo steel for cold
45355 W 34 - 52 HRC (DIN 8555:~ SG X 2 NiCoMoTi 18 12 4)*
metal working applications.
W.-Nr.:1.6356

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

CastoTIG Special Steels


EN ISO 14343 - A:W 19 12 3 L
TIG-rod for assembly and repair of AISI 316 type stainless (EN 12072:W 19 12 3 L)*
45500 W ≥ 650 ≥ 470 ≥ 38 -
steel. AWS A5.9:ER316L
W.-Nr.:1.4430
EN ISO 14343 - A:W 19 9 L
TIG-rod for assembly and repair of AISI 304 type stainless
45503 W ≥ 570 ≥ 400 ≥ 35 - AWS A5.9:ER308L
steel.
W.-Nr.:1.4316
EN ISO 14343-A:W 29 9
TIG-rod for assembling or coating tool steel or dissimilar (EN 12072:W 29 9)*
45507 W ≥ 750 ≥ 530 ≥ 20 -
steels. Buttering layer before surfacing. AWS A5.9:ER312
W.-Nr.:1.4337
Tig rod ideally suitable for buttering layers & anti-wear
EN ISO 14343 - A:W 18 8 Mn
coatings on workpieces subject to impacts & high pressure.
45554 W ≥ 500 ≥ 350 ≥25 - AWS A5.9:ER307 (mod.)
The deposit is work-hardenable and has excellent crack
W.-Nr.:1.4370
resistance.
TIG-rod for welding all commonly used industrial steels, ≥ 120.000 ≥ 79.000
TIGTectic 680 particularly those alloys requiring very high strength joining psi psi ≥ 25 ~ 95 HRB -
properties with a Maximum Safety Margin. (830 MPa) (552 MPa)

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

CastoTIG Low Alloy Steels


DIN EN ISO 21952 A:W CrMo1Si
TIG-rod for the assembly and resurfacing of 15 CD 4 type steels.
45252 W ≥ 600 ≥ 500 ≥ 20 ~ 250 HV30 W.-Nr.:1.7339
Resists heat up to temperatures of 550°C.
AWS A5.28:ER80S-G
EN ISO 636-A:W3Si1
TIG-rod for fabrication welding mechanical structural steel (DIN 8559:WSG 2)*
45255 W ≥ 530 ≥ 385 ≥ 20 -
assemblies. W.-Nr.:1.5125
AWS A5.18:ER70S-G

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard

CastoTIG Nickel Alloys


EN ISO 18274:SNi 6082
(NiCr 20 Mn 3 Nb)
TIG-rod for welding Inconel 600®™, nickel based alloys and tool steels or low to (DIN 1736:SG - NiCr 20 Nb)*
45612 W ≥ 620 ≥ 380 ≥ 35
highly alloyed steels that are diffi cult to weld. Assembly of copper with steel. AWS A5.14:ERNiCr-3
SFA 5.14:ERNiCr-3
W.-Nr.:2.4806
EN ISO 18274:S Ni 6625
TIG-rod for welding Inconel 625®™ and nickel based alloys. Austenitic alloy for (NiCr 22 Mo 9 Nb)
45654 W ≥ 740 ≥ 420 ≥25
assembly of dissimilar steels. AWS A5.14:ERNiCrMo-3
W.-Nr.:2.4831

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Product Description Hardness Standard

CastoTIG Cobalt Alloys


DIN EN 14700:S Co3
TIG-rod cobalt based alloy (Grade 1 type). Excellent resistance to heat, corrosion, wear,
45401 W 50 – 55 HRC (DIN 8555:WSG 20-GO-55-CRTZ)*
cavitation and metal-to-metal friction.
AWS A5.13:RCoCr-C
DIN EN 14700:S Co2
TIG-rod cobalt based alloy (Grade 6 type). Excellent resistance to heat, corrosion, wear,
45406 W 35 – 39 HRC (DIN 8555:WSG 20-GO-40-CPTZ)*
cavitation and metal-to-metal friction.
AWS A5.13:RCoCr-A
DIN EN 14700:S Co2
TIG-rod cobalt based alloy (Grade 12 type). Excellent resistance to heat, corrosion, wear,
45412 W 45 – 50 HRC (DIN 8555:WSG 20-GO-50-CTZ)*
cavitation and metal-to-metal friction.
AWS A5.13:RCoCr-B
DIN EN 14700:S Co1
TIG-rod cobalt based alloy (Grade 21 type). Excellent resistance to heat, corrosion, wear, 330 - 500
45421 W (DIN 8555:WSG 20-GO-300-CNTZ)*
cavitation and metal-to-metal friction. HV30
AWS A5.13:RCoCr-E

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

CastoTIG Copper Alloys


EN ISO 24373:S Cu 7158 (CuNi30)
TIG-rod for assembly and coating of parts subject to marine
45701 W ≥ 350 ≥ 180 ≥ 25 - W.-Nr.:2.0837
corrosion and notably the 70/30 or 90/10 copper-nickel alloys.
AWS A5.7:ERCuNi
EN ISO 24373:S Cu 6560 (CuSi3Mn1)
TIG-rod for assembly and coating of copper and its alloys.
45706 W ≥ 350 ≥ 150 ≥ 40 ~ 80 HB W.-Nr.:2.1461
Copper-silicon alloy (3%).
AWS A5.7:ERCuSi - A
Cupro-aluminium type filler rod for use in the TIG process EN ISO 24373:S Cu 6100 (CuAl8)
45751 W for the joining and coating of simple or multi-alloy cupro- ≥ 430 - 40 ~ 100 HB W.-Nr.:2.0921
aluminium parts and copper parts. AWS A 5.7:ERCuAl-A1

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard

CastoTIG Aluminium Alloys


EN ISO 18273:S Al 5356 (AlMg5Cr(A))
TIG-rod for welding aluminum-magnesium alloys and similar types of
45802 W ≥ 235 ≥ 110 ≥ 17 W.-Nr.:3.3556
aluminum alloys.
AWS A5.10:ER5356
EN ISO 18273:S Al 4043 (AlSi5)
Aluminium silicon 5% filler rod for the joining, rebuilding and coating, by
45803 W ≥ 180 ≥ 80 ≥ 15 W.-Nr.:3.2245
the TIG process, of pure aluminium and its alloys as welded or cast.
AWS A5.10:ER4043
ISO 18273:S Al 5183 (AlMg4,5Mn0,7(A))
TIG-rod for welding aluminum-magnesium alloys. Excellent mechanical
45806 W ≥ 275 ≥ 125 ≥ 17 W.-Nr.:3.3548
properties.
AWS A5.10:ER5183

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CastoTIG CastoTIG
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness

EnDOTig
Metal cored TIG rod developed for producing anti-wear coating depositing steel alloyed with Cr,Co
54004DW - - - 45 - 50 HRC
and Mo. Excellent resistance to metal-to-metal friction, mechanical properties ≤ 500°C.
Metal cored nickel-iron TIG rod developed for welding cast iron assemblies or rebuilding. Joining
54023DW ≥ 420 > 290 ≥6 ~190 HV30
cast iron to steel.
Metal cored TIG rod, special low carbon CoMoNi Maraging alloy steel. Weld deposit characterized
54360XDW - - - 40 - 60 HRC
by optimal wear resistance without any risk of cracking or deformation.

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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

EnDOtec Terocotes
Gas shielded ,metal cored wire, special alloy for highest
250 - 450
CAVITEC GMA cavitation resistance on stainless steel, carbon steel hydro- - - - -
HV30
turbines, pumps.
EN ISO 17633 - A:T 18 8 Mn MM 2
(EN 12073:T 18 8 Mn MM 2)*
Metal cored wire developed for welding diffi cult-to-weld 200 - 400
DO*02 ≥ 550 ≥ 350 ≥ 25 AWS A5.22:~ E307T1-4
steels, armour plate and manganese steel. HV30
SFA 5.22:~ E307T1-4
W.-Nr.:1.4370
Metal cored wire developed for producing anti-wear
coating depositing steel alloyed with Cr,Co & Mo. Excellent DIN EN 14700:T Z Fe 3
DO*04 - - - 45 - 50 HRC
resistance to metal-to-metal friction, mechanical properties (DIN 8555:MF 3 - 50 - CKTZ)*
up to 500 °C.
Metal cored wire developed for producing work hardening
220 - 400 DIN EN 14700:T Fe9
DO*05 anti-wear coatings, having an excellent resistance to - - -
HB (DIN 8555:MF 7 - 200 - 400 - GKP)*
impacts, pressure and high stress abrasion.
Metal cored wire for anti-wear coatings with High Speed
Steel properties for fabrication or repair damaged tools. Best (DIN 8555: EMF4-60-S )*
DO*06 - - - ~ 63 HRC
resistance to shock, pressure, cracking & oxidation at high W.-Nr.:1.3346
temp.

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Welding Consumables
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

EnDOtec Terocotes
Metal cored wire to resist severe abrasion under high
pressure, with low to moderate impact. It offers excellent
DO*10 - - - 52 - 56 HRC -
out-of-position weldability. Low fuming and minimal
spatter.
Metal cored wire developed for producing anti-wear
coatings (tungsten carbides in a nickel based matrix) on 50 – 55 HRC DIN EN 14700:T Ni20
- - -
parts subject to severe abrasion in combination with heat (Matrix) (DIN 8555:MF 21 - 55 - CGTZ)*
and corrosion.
DO*11
Metal cored wire developed for producing anti-wear
coatings (tungsten carbides in a nickel based matrix) on 50 – 55 HRC
- - - -
parts subject to severe abrasion in combination with heat (Matrix)
and corrosion.
Metal cored wire developed for producing anti-wear DIN EN 14700:T Fe8
DO*13 coatings, having a high resistance to pressure, impacts and - - - 56 - 58 HRC (DIN 8555:MF 6 - 60 - GPTZ)*
moderate abrasion. W.-Nr.:1.4718
Metal cored wire developed for producing anti-wear
DIN EN 14700:T Z Fe3
DO*15 coatings on parts subject to impact, abrasion and contact - - - 50 - 55 HRC
(DIN 8555:MF 3 - 55 - GPST)*
fatigue.
Metal cored wire developed for producing single pass, anti- DIN EN 14700:T Fe13
DO*30 wear coatings on parts subject to abrasion and erosion by - - - 60 - 65 HRC (DIN 8555:~ MF 2 - 65 - G)*
small particles. (Sonderlegierung)

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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

EnDOtec Terocotes
Metal cored wire developed for high resistance to abrasion DIN EN 14700:T Z Fe14
DO*31 - - - 55 - 60 HRC
combined with moderate impact, corrosion and heat. (DIN 8555:MF 10 - 60 - GPR)*
Seamless, metal cored wire. Low alloy Cr-C-Mn-Fe weld
DIN EN 14700:TFe 1
DO*310 deposits for thick multipass deposition without cracks. For - - - ~ 350 HB
DIN 8555:MSG 1 GF-350-P
rebuilding worn parts and buttering layers for wearfacing.
Metal cored wire developed for producing multi pass, anti-
DIN EN 14700:T Z Fe8
DO*322 wear coatings on parts subject to abrasion and erosion by - - - 55 - 65 HRC
(DIN 8555:MF 10 - GF - M21 - 65 - G)*
small particles.
Metal cored wire developed for producing multi pass, crack-
DIN EN 14700:T Z Fe2
DO*327 free coating of parts subject to wear by combined abrasion - - - 50– 58 HRC
(DIN 8555:MF 6-GF-M12-60-GRT)*
and impact with high pressures.
Metal cored wire for crack-free coating with good resistance
DO*329 - - - ~ 52 HRC (DIN 8555: EMF3-50-ST)*
to tempering, thermal and mechanical fatigue (up to 500°C).
Metal cored wire developed for producing anti-wear
DIN EN 14700:T Z Fe16
coatings, having excellent resistance to abrasion and erosion - - - ~ 68 HRC
(DIN 8555:MF 10 - 70 - GT)*
at high temperatures up to 1200ºF (650°C).
DO*33
Metal cored wire developed for producing anti-wear
~ 63 - 65
coatings, having excellent resistance to abrasion and erosion - - - -
HRC
at high temperatures up to 1200ºF (650°C).

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Welding Consumables
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

EnDOtec Terocotes
Metal cored wire developed for multi pass, anti-wear
DIN EN 14700:T Fe 14
DO*332 coatings having excellent resistance to abrasion and - - - ~ 58 HRC
(DIN 8555:MF 10 - GF - M12 - 60 - CG)*
moderate impact.
Seamless, metal cored wire,special alloy steel C-Cr-Ni-Mo
, abrasion and hot crack resistance up to 550ºC. Excellent EN 14700: T Fe 13
DO*341 - - - 38 - 43HRC
cutting edge retention properties. Creep, high compression (DIN 8555: MSG3-GF-40-ST)*
and moderate corrosion resistance.
Seamless, metal cored wire,high alloy Cr-Si-C to provide
protective coating against wear caused by high Impact,
adhesion DIN EN 14700:T Fe 8
DO*351 - - - ~ 600 HB
(metal-metal fricton) and abrasion. Very tough deposit, high (DIN 8555:MSG 6-GF-60-GP)*
hardness and high crack resistance.

Seamless, metal cored wire, alloy Cr-Si-C ( ~6% Cr) steel for
wear protective coatings against moderate abrasion, impact
~ 58 HRC40 DIN EN 14700: T Fe 6
DO*358 and high pressure. Wearfacing deposit air hardenable. Tough - - --
- 60 HRC (DIN 8555: MSG 6-GF-60 GP)*
deposit, high hardness and high crack resistance.

Metal cored alloy wire, special low carbon CoMoNi Maraging


DO*360X alloy steel. Weld deposit characterized by optimal wear - - - 40 - 60 HRC -
resistance without any risk of cracking or deformation.

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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

EnDOtec Terocotes
Seamless, metal cored wire, ideal for batch manufacturing
or maintenance and repair. Cr-C-Fe rich alloy deposit for EN 14700: T Fe 15
DO*361 -- - -- 59-61 HRC
excellent wear resistance against high abrasion combined (DIN 8555: MSG 10 –GF-60-CGP)*
with moderate impact.
NanoAlloy patended, gas shielded, metal cored alloy wire,
ideal for M & R applications or batch manufacturing where
- - - 66 - 71 HRC DIN EN 14700:ZT Fe 8
highest integrity welding, efficiency and productivity are
required.
DO*390N
NanoAlloy patended, gas shielded, metal cored alloy wire,
ideal for M & R applications or batch manufacturing where
- - - 66 - 71 HRC -
highest integrity welding, efficiency and productivity are
required.
Metal cored wire developed for producing anti-wear
coatings (WC in an iron base matrix) on parts subject 50 – 55 HRC
DO*48 - - - DIN EN 14700:T Fe20
so severe abrasion or erosion combined with moderate (Matrix)
pressure & impacts.

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Welding Consumables
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

EnDOtec Terocotes
Metal cored wire engineered with specialized
Macrocrystalline
Tungsten Carbides (MTC) - which minimise dilution during 50 HRC
DO*611 X - -- -- 0
welding- in a hardened nickel matrix which ensures (matrix)
excellent resistance against abrasive wear with low impact
in hot and/or corrosive environments.
Gas shielded, metal cored alloy wire. Slag-free deposit
refined Dispersion Hardening alloy microstructure ensures
EG 8336 - - - 65 - 70 HRC DIN EN 14700:ZT Fe 8
exceptional performance against severe abrasion, erosion
with impact.

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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

EnDOtec Cast Iron


DIN EN ISO 1071:T C NiFe-2 M
Metal cored nickel-iron wire developed for welding cast iron
≥ 470 ≥ 350 ≥ 15 ~ 200 HV30 (DIN 8573:~ MF NiFe-2)*
assemblies or rebuilding. Joining cast iron to steel.
DO*23 W.-Nr.:~ 2.4560
Metal cored nickel-iron wire developed for welding cast iron
≥ 68 psi ≥ 51 psi ≥ 15 ~ 90 HRB -
assemblies or rebuilding. Joining cast iron to steel.
Joining, rebuilding ductile and grey cast irons, dissimilar
140 - 160
DO*636 welding cast iron / steel. Low shrinkage stresses provide - - - Special Alloy: Ni 36
HB
resistance to cracking.

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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard

EnDOtec Special Steels


High performance in joinning, hardfacing and manufacture of (EN 12073: T 19 12 3 LRM (C ) 3)*
DO*28S ≥ 570 ≥ 425 ≥ 39
stainless steels CrNi with low carbon content 316L, 316Ti, 316Nb. AWS A5.22: E316LT1
High performance in joinning, hardfacing and manufacture of EN ISO 17633-A: T 19 12 3 L P C/M1
DO*500S ≥ 570 ≥ 430 ≥ 40
stainless steels CrNi with low carbon content 316L, 316Ti, 316Nb. AWS A5.22: E316L T1-1/4
High performance for joining, surfacing and manufacturing EN ISO 17633-A: T 19 9 L P C/M1
DO*503S ≥ 580 ≥ 410 ≥ 40
308L type CrNi low carbon stainless steels. AWS A5.22: E308L T1-1/4
Ideal for general maintenance, especially suitable for joining steels EN ISO 17633-A: T 22 9 3 N LP C/M1
DO*505S ≥ 740 ≥ 580 ≥ 23
difficult to weld, hardenable steels, high carbon steels, etc. AWS A5.22: E2209 T1-1/4
Developed for joining high thickness steels and also recommended for EN ISO 17633-A: T 23 12 2 L-P-C/M1
DO*519S ≥ 700 ≥ 530 ≥ 31
disimilar joints (carbon steels and stainless steels) AWS A5.22: E309LMoT1-1/4
Designed for joining disimilar steels and austenitic manganese steels. EN ISO 17633-A: T 18 8 Mn R M 3
DO*554S ≥ 580 ≥ 390 ≥ 40
It can also be used as a buffer layer and anti-impact hardfacing. AWS A5.22: E307T0-4
Designed for joining and building-up all types of steels, from low- ≥ 125.000 ≥ 94.000
DO*68S carbon to high alloy steels, tool steels, steels of unknown composition psi psi ≥ 26 AWS A5.2: E312T1-1/4
and dissimilar combinations. (580 MPa) (648 MPa)

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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard

EnDOtec Low Alloy Steels


Seamless gas shielded metal cored alloy wire, ideal for batch
EN ISO 18276-A:T 69 6 Mn2NiCrMo
manufacturing or M&R. Specifically developed for automated welding of
DO*257 ≥ 770 ≥ 690 ≥ 17 M M 1 H5
modern low alloy, high tensile construction steels.
AWS A5.29:E110T15-M21A8-K4-H4

EN ISO 17632-A:T 42 4 B C 4 H5/T 46


Copper-coated seamless cored wire. Excellent weldability, premium
4 BM 4 H5
DO*265S quality for joining & fabrication of mild, low alloy & fine grain steels. Basic ≥ 510 ≥ 420 ≥ 22
(DIN 8559:SG B1 M Y42 54)*
flux for impact strength down to –40°C
AWS A5.20:E70T5 M
Cu-coated seamless cored wire. Premium weldability and quality for EN ISO 17632-A:T 42 2 P C / M 1 H5
DO*266S joining & fabrication of mild, low alloy & fine grain steels. Rutile flux for ≥ 510 ≥ 420 ≥ 22 (DIN 8559:SG R1 M21 Y46 43)*
all positional welds, easy deslagging. AWS A5.20:E71T1 M
Cu-coated seamless cored wire. Premium weldability and quality for
EN ISO 17632-A:T 42 2 M M 2 H5
DO*267 joining & fabrication of mild, low alloy & fine grain steels. Metal cored ≥ 510 ≥ 430 ≥ 22
AWS A5.20:E71TG
type for slag-free, high welding speeds.

Standards marked with )* are currently obsoletes

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Welding Consumables
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

EnDOtec Nickel Alloys


Inconel 600®™ type metal cored wire developed for weld DIN EN 14700:T Z Fe8
DO*22 surfacing nickel alloys, low or high alloy steel and refractory ≥ 670 ≥ 370 ≥ 30 - (DIN 8555:MF 10 - GF - M21 - 65 - G)*
steel and alloys. AWS A5.14: ~ENiCrFe-3
Thick multipass welds for high performance surfacing and
EN ISO 12153: T Ni 6082 R M21 3
joining. Austenitic nickel alloy deposit, insensitive to any heat ≥ 385≥
DO*612 S 242 ≥ 650 ≥ 39 W.Nr.: 2.4864
treatment. Extremely high resistance to cracking and excellent 30
AWS A5.34: ENiCr3T0-4
resistance to temperature cycles and mechanical fatigue.

Standards marked with )* are currently obsoletes

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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Product Description Hardness Standard

EnDOtec Cobalt Alloys


DIN EN 14700:T Co2
Metal cored wire depositing a Grade 6 type cobalt base alloy. Excellent resistance to heat, AWS A5.21: ~ER CCoCr-A
~ 43 HRC
corrosion, wear, cavitation and metal-to-metal friction. (DIN 8555:MF 20-45-CTZ)*
DO*60
Metal cored wire depositing a Grade 6 type cobalt base alloy. Excellent resistance to heat,
38 - 40 HRC AWS A5.21: ~ER CCoCr-A
corrosion, wear, cavitation and metal-to-metal friction.
DIN DIN EN 14700:T Co2
Metal cored wire depositing a Grade 12 type cobalt base alloy. Excellent resistance to heat,
DO*70 ~ 48 HRC AWS A 5.21:~ER CCoCr-B
corrosion, abrasion, cavitation and metal-to-metal friction.
(DIN 8555:MF 20 - 50 - CTZ)*
DIN EN 14700:T Co1
Metal cored wire depositing a Grade 21 type cobalt base alloy. Excellent resistance to heat, 330 - 500
DO*80 (DIN 8555:MF 20 - 300 - CKPTZ)*
corrosion, wear, cavitation and metal-to-metal friction. HV30
AWS A5.21:ER CCoCr-E

Standards marked with )* are currently obsoletes

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Welding Consumables
Shelf-shielded Flux Cored Wire "Teromatec" Shelf-shielded Flux Cored Wire "Teromatec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

TeroMatec Terocotes
Self shielded cored wire developed for anti-wear coating of low
220 - 400 DIN EN 14700:T Fe9
or alloy steel parts with work hardening properties against - - -
HB (DIN 8555:MF 7 - 200 - 50 - KNP)*
heavy impact, pressure and friction
3205 TM
Self shielded cored wire developed for anti-wear coating of low
220 - 400
or alloy steel parts with work hardening properties against - - - -
HB
heavy impact, pressure and friction
Self shielded cored wire developed for buttering layers, difficult DIN EN 14700:T Fe10
190 - 430
3302 TM to weld steels and manganese steels, work hardening, corrosion ≥ 600 ≥ 400 ≥ 40 (DIN 8555:MF 8 - 200 - 400 - CKP)*
HV30
resistant. W.-Nr.:1.4370
Self shielded cored wire. Complex carbides alloy containing
DIN EN 14700:T Fe16
3952 TM CrMoNbVW to produce maximum resistance to fine, hot - - - 60 - 65 HRC
(DIN 8555:MF 10 - 65 - GZ)*
abrasion & erosion by coke, clinker, cement or sand at high temp.
Self shielded cored wire for producing anti-wear coating
4297 TM depositing steel alloyed with CrCoMo. Excellent resistance to - - - 45 - 50 HRC DIN EN 14700:T Z Fe 3
metal-to-metal friction, mechanical properties stable ≤ 500 °C.
Self shielded cored wire developed for anti-wear coating of
DIN EN 14700:T Fe8
4415 TM low or alloy steel parts to resist impact and abrasion up to - - - 53 - 55 HRC
(DIN 8555:MF 3 - 55 - PST)*
temperature of 500°C.
Self shielded cored wire developed for coating parts subject to DIN EN 14700:T Fe 15
4601 TM - - - 50 – 59
abrasion without impact. (DIN 8555:MF 3 - 55 - PST)*

Standards marked with )* are currently obsoletes

176
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Shelf-shielded Flux Cored Wire "Teromatec" Shelf-shielded Flux Cored Wire "Teromatec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

TeroMatec Terocotes
Self shielded cored wire for coating sides of teeth on sugar cane
4617 TM crushing rolls. Deposit is flat and crack free, which is critical in - - - 48-52 HRC -
maintaining crusher tolerance and efficiency.
Self shielded cored wire with fast freeze hexagonal carbide
4633L designed for protecting and profiling sugar cane crusher rolls - - - 62 - 68 HRC -
against abrasion, compression and impact.
Self shielded cored wire developed for coating parts subject to DIN EN 14700:T Fe16
4660 TM - - - 59 - 62 HRC
abrasion by medium and large bodies. (DIN 8555:MF 10 - 60 - G)*
Self shielded cored wire with carboborides for wear-protective
4666 TM against severe abrasion and erosion up to 1200ºF (649ºC) of - - - 60 - 65 HRC -
carbon steels, low or high alloy steels and 14% Mn steels.
Self shielded cored wire formulated to resist the most severe
4811 TM abrasion wear phenomenon wiht tungsten carbides. This flux- - - - 62 - 68 HRC -
cored alloy resists both gouging and grinding abrasion.
Self shielded cored wire developed for crack-free coating of parts
DIN EN 14700:T Fe8
subject to wear by combined abrasion and impact with high - - - 53 - 55 HRC
(DIN 8555:MF 6 - 60 - G)*
pressures.
4923 TM
Self shielded cored wire developed for crack-free coating of parts
subject to wear by combined abrasion and impact with high - - - ~ 57 HRC -
pressures.

Standards marked with )* are currently obsoletes

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Global Catalogue

Welding Consumables
Shelf-shielded Flux Cored Wire "Teromatec" Shelf-shielded Flux Cored Wire "Teromatec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard

TeroMatec Special Steels


Self-shielded stainless steel flux cored wire designed
≥ 96.000
to weld in the flat and horizontal positions. This is the
309 TM psi - ≥ 40 ~ 200 HB AWS 5.22: E309LT0-3
preferred joining alloy when welding stainless steels with
(662 MPa)
carbon steels.
Self shielded cored wire with excellent ductility, stainless ≥ 105.000 ≥ 83.000
deposit, good crack resistance and easy machinable with psi psi ≥ 27 ~ 200 HB -
conventional cutting tools. (724 MPa) (572 MPa)
690 TM
Self shielded cored wire with excellent ductility, stainless ≥ 105.000 ≥ 83.000
deposit, good crack resistance and easy machinable with psi psi ≥ 27 ~ 200 HB -
conventional cutting tools. (724 MPa) (572 MPa)

Standards marked with )* are currently obsoletes

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Notes

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Welding Equipments

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MMA182 MIG/MAG190

ArcPower 160182 Derby 181190

PowerMax 4.0182 Derby 305190

PowerMax 1800183 Derby 425 DS II191

AccuMax183 XuperMIG 3000191

XuperMax 2500184 CastoMIG 3500 C192

XuperMax²184 CastoMIG 3500 DS192

CastoMIG 5000 DS193

XuperARC 3200 C193


TIG186
XuperARC 4000 DS194
CastoTIG 1611 DC186
XuperARC 5000 DS194
CastoTIG 1711 DC186

CastoTIG 2201 DC187

CastoTIG 3011 DC187 Plasma Cutting 196

CastoTIG 1702 AC/DC188 AirJet Compact196

CastoTIG 2202 AC/DC188 AirJet 625196

CastoTIG 3012 AC/DC189 AirJet 1038197

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Welding Equipments
MMA
ArcPower 160 PowerMax 4.0

1 1

Process MMA Process MMA


Mains Voltage 1x230 V Mains Voltage 1x230 V
Welding Current Range 20-160 A Welding Current Range 10-150 A
Open Circuit Voltage 63 V Open Circuit Voltage 96 V
Duty Cycle at maximum Current0.4 Duty Cycle at maximum Current0.35
Current at 60 % Duty Cycle 130 A Current at 60 % Duty Cycle 110 A
Current at 100 % Duty Cycle 100 A Current at 100 % Duty Cycle 90 A
Mains Power at 100 % Duty Cycle 6,9 kVA Mains Power at 100 % Duty Cycle 5,52 kVA
Protection Class IP 23S Protection Class IP 23
Weight 5 kg Weight 6,3 kg
Dimensions (LxWxH) 390 x 125 x 260 mm Dimensions (LxWxH) 365 x 130 x 285 mm
Type of EquipmentInverter Type of EquipmentInverter

182
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MMA
PowerMax 1800 AccuMax

1 1

Process MMA Process MMA


Mains Voltage 1x230 V Mains Voltage 1x230 V
Welding Current Range 10-180 A Welding Current Range 10-140 A
Open Circuit Voltage 101 V Open Circuit Voltage 90 V
Duty Cycle at maximum Current0.4 Duty Cycle at maximum Current0.25
Current at 60 % Duty Cycle 150 A Current at 100 % Duty Cycle 65 A
Current at 100 % Duty Cycle120A Mains Power at 100 % Duty Cycle 2,37 kVA
Mains Power at 100 % Duty Cycle 5,75 kVA Protection Class IP 23
Protection Class IP 23 Weight 10,9 kg
Weight 8,7 kg Dimensions (LxWxH) 435 x 160 x 310 mm
Dimensions (LxWxH) 435 x 160 x 310 mm Type of EquipmentInverter
Type of EquipmentInverter

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Welding Equipments
MMA
XuperMax 2500 XuperMax²

Process MMA Process MMA


Mains Voltage 3x400 V Mains Voltage 3x400 V
Welding Current Range 15-250 A Welding Current Range 10-250 A
Open Circuit Voltage 88 V Open Circuit Voltage 76 V
Duty Cycle at maximum Current0.35 Duty Cycle at maximum Current0.4
Current at 60 % Duty Cycle 200 A Current at 100 % Duty Cycle 160 A
Current at 100 % Duty Cycle 175 A Mains Power at 100 % Duty Cycle 7,3 kVA
Mains Power at 100 % Duty Cycle 10,3 kVA Protection Class IP 23
Protection Class IP 23 Weight 18,5 kg
Weight 12,5 kg Dimensions (LxWxH) 435 x 190 x 400 mm
Dimensions (LxWxH) 430 x 180 x 320 mm Type of EquipmentInverter
Type of EquipmentInverter

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Notes

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Welding Equipments
TIG
CastoTIG 1611 DC CastoTIG 1711 DC

Process TIG DC Process TIG DC


Mains Voltage 1x230 V Mains Voltage 1x230 V
Welding Current Range 5-160 A Welding Current Range 2-170 A
Open Circuit Voltage 54 V Open Circuit Voltage 93 V
Duty Cycle at maximum Current0.25 Duty Cycle at maximum Current0.32
Current at 60 % Duty Cycle 120 A Current at 100 % Duty Cycle 115 A
Current at 100 % Duty Cycle 100 A Mains Power at 100 % Duty Cycle 3,8 kVA
Mains Power at 100 % Duty Cycle 2,5 kVA Protection Class IP 23
Protection Class IP 23 S Weight 9,5 kg
Weight 5,4 kg Dimensions (LxWxH) 455 x 180 x 340 mm
Dimensions (LxWxH) 360 x 120 x 215 mm Type of EquipmentInverter
Type of EquipmentInverter

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TIG
CastoTIG 2201 DC CastoTIG 3011 DC

Process TIG DC Process TIG DC


Mains Voltage 1x230 V Mains Voltage 3x400 V
Welding Current Range 3-220 A Welding Current Range 3-300 A
Open Circuit Voltage 84 V Open Circuit Voltage 85 V
Duty Cycle at maximum Current0.35 Duty Cycle at maximum Current0.35
Current at 60 % Duty Cycle 170 A Current at 60 % Duty Cycle 270 A
Current at 100 % Duty Cycle 140 A Current at 100 % Duty Cycle 230 A
Mains Power at 100 % Duty Cycle 2,7 kVA Mains Power at 100 % Duty Cycle 6,1 kVA
Protection Class IP 23 Protection Class IP 23
Weight 16,8 kg Weight 23 kg
Dimensions (LxWxH) 500 x 410 x 175 mm Dimensions (LxWxH) 590 x 245 x 450 mm
Type of EquipmentInverter Type of EquipmentInverter

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Welding Equipments
TIG
CastoTIG 1702 AC/DC CastoTIG 2202 AC/DC

Process TIG AC/DC Process TIG AC/DC


Mains Voltage 1x230 V Mains Voltage 1x230 V PFC
Welding Current Range 3-170 A Welding Current Range 3-220 A
Open Circuit Voltage 90 V Open Circuit Voltage 93 V
Duty Cycle at maximum Current0.3 Duty Cycle at maximum Current0.3
Current at 60 % Duty Cycle 110 A Current at 60 % Duty Cycle 160 A
Current at 100 % Duty Cycle 90 A Current at 100 % Duty Cycle 130 A
Mains Power at 100 % Duty Cycle 3,0 kVA Mains Power at 100 % Duty Cycle 3,0 kVA
Protection Class IP 23 Protection Class IP 23
Weight 15 kg Weight 17,3 kg
Dimensions (LxWxH) 500 x 410 x 175 mm Dimensions (LxWxH) 500 x 410 x 175 mm
Type of EquipmentInverter Type of EquipmentInverter

188
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TIG
CastoTIG 3012 AC/DC

Process TIG AC/DC


Mains Voltage 3x400 V
Welding Current Range 3-300 A
Open Circuit Voltage 89 V
Duty Cycle at maximum Current0.35
Current at 60 % Duty Cycle 230 A
Current at 100 % Duty Cycle 190 A
Mains Power at 100 % Duty Cycle 5,5 kVA
Protection Class IP 23
Weight 29 kg
Dimensions (LxWxH) 590 x 245 x 450 mm
Type of EquipmentInverter

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Welding Equipments
MIG/MAG
Derby 181 Derby 305

Process MIG/MAG Process MIG/MAG


Mains Voltage 1x230 V Mains Voltage 3x400 V
Welding Current Range 5 - 170 A Welding Current Range 30 - 300 A
Duty Cycle at maximum Current0.25 Duty Cycle at maximum Current0.35
Current at 60 % Duty Cycle 110 A Current at 60 % Duty Cycle 225 A
Current at 100 % Duty Cycle 85 A Current at 100 % Duty Cycle 175 A
Mains Power at 100 % Duty Cycle 3,5 kVA Protection Class IP 22
Protection Class IP 22 S Weight 90 kg
Weight 11,5 kg Dimensions (LxWxH) 880 x 500 x 740 mm
Dimensions (LxWxH) 480 x 220 x 385 mm Type of Equipment Trafo / 14 steps
Type of EquipmentInverter

190
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MIG/MAG
Derby 425 DS II XuperMIG 3000

Process MIG/MAG Process MIG/MAG


Mains Voltage 3x400 V Mains Voltage 3x400 V
Welding Current Range 30 - 400 A Welding Current Range 5 - 300 A
Duty Cycle at maximum Current0.4 Open Circuit Voltage 9V
Current at 60 % Duty Cycle 326 A Duty Cycle at maximum Current0.35
Current at 100 % Duty Cycle 255 A Current at 60 % Duty Cycle 230 A
Protection Class IP 23 S Current at 100 % Duty Cycle 200 A
Weight 123 kg Mains Power at 100 % Duty Cycle 5,8 kVA
Dimensions (LxWxH) 1000 x 555 x 1340 mm Protection Class IP 23 S
Type of Equipment Trafo / 28 steps Weight 21 kg
Dimensions (LxWxH) 560 x 280 x 390 mm
Type of EquipmentInverter

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Welding Equipments
MIG/MAG
CastoMIG 3500 C CastoMIG 3500 DS

Process MIG/MAG Process MIG/MAG


Mains Voltage 3x400 V Mains Voltage 3x400 V
Welding Current Range 10 - 350 A Welding Current Range 10 - 350 A
Open Circuit Voltage 60 V Open Circuit Voltage 60 V
Duty Cycle at maximum Current0.4 Duty Cycle at maximum Current0.4
Current at 60 % Duty Cycle 300 A Current at 60 % Duty Cycle 300 A
Current at 100 % Duty Cycle 250 A Current at 100 % Duty Cycle 250 A
Protection Class IP 23 Protection Class IP 23
Weight 37 kg Weight 30 kg
Dimensions (LxWxH) 747 x 300 x 497 mm Dimensions (LxWxH) 747 x 300 x 497 mm
Type of EquipmentInverter Type of EquipmentInverter

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MIG/MAG
CastoMIG 5000 DS XuperARC 3200 C

Process MIG/MAG Process MIG/MAG Puls


Mains Voltage 3x400 V Mains Voltage 3x400 V
Welding Current Range 10 - 500 A Welding Current Range 3 - 320 A
Open Circuit Voltage 65 V Open Circuit Voltage 71 V
Duty Cycle at maximum Current0.4 Duty Cycle at maximum Current0.4
Current at 60 % Duty Cycle 420 A Current at 60 % Duty Cycle 260 A
Current at 100 % Duty Cycle 360 A Current at 100 % Duty Cycle 220 A
Protection Class IP 23 Protection Class IP 23
Weight 32,5 kg Weight 35,8 kg
Dimensions (LxWxH) 747 x 300 x 497 mm Dimensions (LxWxH) 706 x 300 x 510 mm
Type of EquipmentInverter Type of EquipmentInverter

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Welding Equipments
MIG/MAG
XuperARC 4000 DS XuperARC 5000 DS

Process MIG/MAG Puls Process MIG/MAG Puls


Mains Voltage 3x400 V Mains Voltage 3x400 V
Welding Current Range 3 - 400 A Welding Current Range 3 - 500 A
Open Circuit Voltage 73 V Open Circuit Voltage 71 V
Duty Cycle at maximum Current0.4 Duty Cycle at maximum Current0.4
Current at 60 % Duty Cycle 360 A Current at 60 % Duty Cycle 430 A
Current at 100 % Duty Cycle 320 A Current at 100 % Duty Cycle 360 A
Protection Class IP 23 Protection Class IP 23
Weight 36,0 kg Weight 38 kg
Dimensions (LxWxH) 706 x 300 x 510 mm Dimensions (LxWxH) 706 x 300 x 510 mm
Type of EquipmentInverter Type of EquipmentInverter

194
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with Castolin
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Notes

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Welding Equipments
Plasma Cutting
AirJet Compact AirJet 625

Process Cutting Process Cutting


Mains Voltage 1x230 V Mains Voltage 3x400 V
Cutting Current Range 12 - 28 A Cutting Current Range 20 - 60 A
Open Circuit Voltage 310 V Open Circuit Voltage 320 V
Duty Cycle at maximum Current0.3 Duty Cycle at maximum Current0.4
Current at 100 % Duty Cycle 12 A Current at 60 % Duty Cycle 50 A
Protection Class IP 23 Current at 100 % Duty Cycle 40 A
Weight 16 kg Mains Power at 100 % Duty Cycle 4,3 kVA
Dimensions (LxWxH) 525 x 175 x 345 mm Protection Class IP 23
Type of Equipment Inverter with Compressor Weight 22 kg
Dimensions (LxWxH) 510 x 247 x 389 mm
Type of EquipmentInverter

196
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Plasma Cutting
AirJet 1038

Process Cutting
Mains Voltage 3x400 V
Cutting Current Range 20 - 100 A
Open Circuit Voltage 320 V
Duty Cycle at maximum Current0.4
Current at 60 % Duty Cycle 85 A
Current at 100 % Duty Cycle 60 A
Mains Power at 100 % Duty Cycle 7,1 kVA
Protection Class IP 23
Weight 34 kg
Dimensions (LxWxH) 640 x 301 x 455 mm
Type of EquipmentInverter

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Special Wear Protection Systems

198
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Whertec Boiler Coating Services 200

Chromeclad XC*201
Chromeclad AR*201
Fuseclad 89*201
Fuseclad 53*201
ChromeClad™201
ChromeClad™ E201
CarbideClad™201
TubeArmor™202
LaserClad™202
CASTODUR DIAMOND CARBIDE
CDC - Castodur Diamond Carbide 204

HD8206

CastoDur Diamond Plate® LC8 208

Mill Coating Services - Automated on-site services 210

MTC 8355210
MTC 8338210
MTC 8348210
Xuper Wave Technology (XW)210

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Special Wear Protection Systems


Whertec Boiler Coating Services

200
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Product Product Type Applications Properties

Coating High Cl-corrosion resistance


Chromeclad XC* System Boiler water wall protection Hardness ~540 HV0,3
Ni-Cr-Mo-Nb-B Working temperature >500°C
Coating High erosion resistance
Chromeclad AR* System Boiler water wall protection, super heater protection Working temperature <650°C
Fe-Ni-Cr Hard phases >1300 HV0,1
High Cl-corrosion resistance
Coating
High erosion resistance
Fuseclad 89* System Super heater protection
Hardness ~725 HV30
Ni-Cr-B-Si
Working temperature >400°C
Coating Very high Cl-corrosion resistance
Fuseclad 53* System Super heater protection Medium erosion resitance
Ni-Cr-B-Si-Mo Working temperature >420°C
Water wall tubes, Superheaters and Reheat Tubes, Soot Hardness: 340+ HV
ChromeClad™ Ni-Cr-Fe-Mn Blowers, Economizers, Evaporators, Heat Exchangers, High resistance to corrosion and oxidation. Elastic, ductile
Pulverized-Coal-Fired-Boilers, CFB Boilers, WTE Boilers coating that dissipates high impact forces to reduce gouging
Hardness: 860+HV
Water wall tubes, Superheaters and Reheat Tubes, Soot
High Resistance to erosion and corrosion.
ChromeClad™ E Ni-Cr-Fe-Mn-B Blowers, Economizers, Evaporators, Heat Exchangers,
“E” increases hardness and longevity of the ductile ChromeClad
Pulverized-Coal-Fired-Boilers, CFB Boilers, WTE Boilers
coating and acts as a case hardening layer of coating.
Hardness:
Part A: 800+HV, Part B: 1000+HV
Water wall tubes, Superheaters, Hood Walls, Pulverized-
CarbideClad™ Cr-Ni-Ti-Fe Extreme erosion resistance.
Coal-Fired-Boilers, CFB Boilers, WTE Boilers
Promotes superior abrasion resistance, high temperature
strength as well as low temperature toughness.

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Special Wear Protection Systems


Product Product Type Applications Properties

5,000 psi bond strength


Very high production rates: 80-100 square feet per hour, Slag
Superheaters and Reheat Tubes, Burners, Water Walls,
Zr-Si-Cr-P-Fe- resistant
TubeArmor™ Chutes and Ducts, Pulverized-Coal-Fired-Boilers, CFB
Al-Hf Endothermic material increases heat transfer
Boilers, WTE Boilers
Ability to spray tighter areas
Less surface prep, no spalling
Ni-Cr-Mo-Fe-W
Ni-Cr-Mo- Hardness:
Fe-Nb 220-300 HV for Corrosion Resistant Materials
Process Equipment, Boilers, Tubes and Walls.
LaserClad™ Ni-Cr-W-Fe-B 600-800 HV for Erosion Resistant Materials
***Shop Applied
Other hard Very low heat input, dilution and HAZ compared to other welding
facing options processes, minimal distortion, CNC controlled process
available

*) Note: all systems by Castolin Whertec service only

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Notes

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Special Wear Protection Systems


CDC - Castodur Diamond Carbide

CASTODUR DIAMOND CARBIDE

204
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Paddles, scrapers & arm protectors for con- Scraper

crete mixers Arm protector


CDC® parts are produced using CDP® CastoDur Diamond Plates, with
additional wearfacing protection plus tungsten carbide on the lead- Mixing paddle
ing edges. These carbides have been specially selected to withstand
impacts during mixer maintenance operations.
CDC® parts can perform up to six times longer than usual solutions
made of hardened steel, polyurethane or Ni-Hard® cast iron. “CDC® parts compatible with over 20
mixer brands.
A full catalogue of around 300 CDC®
parts.”

Tungsten carbide leading edges CDC-compatible brandsof concrete mixer


Anti-wear deposit 9 to 15 mm (hardness 2,500 HV)
thick with microstructure AMMANN MARCANTONINI ROYO
rich in evenly-dispersed com-
plex chromium and niobium 6 ARCEN MINATO SCHOSSER
carbides (hardness 62 HRC) BROUILLER OCEM SIPE
COUVROT OMG SOFRADEN
Hardned Steel Plate 400HB

DEMLER ORU SONTHOFEN


CASTODUR DIAMOND CARBIDE
Polyurethane

NiHard 4

CDC Technology

EIRICH PATAUD STETTER


The relative life expectancy of parts using ELBA PEMAT TAURUS
CASTODUR DIAMOND CARBIDE

2
CDC technology was compared with those 1.5 FEJMERT PICCINI TEKA
using traditional technologies. The use of 1
LAMBERT QUADRA
CDC parts assures increased service life be-
LIEBHERR ROCCHI
tween maintenance intervals

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Special Wear Protection Systems


HD8

206
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Extreme high performance coating against abrasion and erosion.


HD8 contains a high content of tungsten carbides (about 60%) evenly distributed into a nickel matrix.
◼◼ Standard coated size: 2850 x 1350mm (3,84m2) ◼◼ Typical coating thicknesses: 2, 3, 4mm
(Non coated size: 3000 x 1500mm) ◼◼ Large and flat beads
◼◼ Typical coating average hardness : ◼◼ Very smooth and not grooved bead junctions
approx. 60 HRC
◼◼ Very thin stress relieve cracks
Tungsten carbides with minimized dissolution
evenly distributed inside the overlay
HD8 is optimized to be
G65 relative wear resistance
applied on large cylinders

wear resistance
or parts that require a flat
and large surface protec-
tion. It can be also supplied
in plates that can easily be
rolled. S235 400HB
plates
CrC plates HD8

The difference between both:


HD8 LC8

→P
 late dimension → Lightweight- easy to
mounting
→T
 hicker Base plate-
heavier → Easy to bend – small
radius
→B
 ending and handling
not that easy

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Special Wear Protection Systems


CastoDur Diamond Plate® LC8
’s F
rld irs
Wo

La
te

ser Pla

HT plate Welded Wearplate LC8


COMPARISON OF WEAR RESISTANCE

Wear Performance
CastoDur Diamond Plate® LC8 is a thin steel plate coated with a highly wear-resistant layer. The very high density of ultra-hard Tungsten Carbide
phases homogeneously distributed into a nickel-based matrix offer an extreme resistance up to 10 times better than standard heat treated (HT)
wearplates. Consequently, similar or even superior life-times over traditional thick and heavy wearplates.

◼◼ Ultimate wear resistance against erosion and abrasion using 60% ◼◼ Uniform distribution of carbides, low
Tungsten Carbide dilution and low carbide dissolution
◼◼ Good formability and wide range of installation possibilities ◼◼ Flexible sizes and thicknesses

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Easy to handle Light


CastoDur Diamond Plate® LC8 can be handled The low weight of the CastoDur Diamond
manually by operators. It is ideal where lifting Plate® LC8 allows important mass reduction
devices cannot be installed, in particular inside from moving parts. Consequently, ancillary
restricted areas. equipment is exposed to lower mechanical
stress and maintenance can be reduced. Minimum inside diameter Di=100mm
Thin formable and smooth
CastoDur Diamond Plate® LC8 is for lining the
inside of equipment, in particular where space
is either limited or the geometry of the machine
must not be altered.

Thinner, lightweight, minimum dilution


Plate 3+1mm rolled, welding beads across
rolling direction outside. Cracking may occur,
CastoDur Diamond Plate® LC8 plate size but no spalling. Smallest diameter 400 mm
possible

Substrate Coating Plate


thickness (mm) thickness (mm) Plate size Usable area weight (kg)

3 1 1000 x 1000 mm 980 x 980 mm 35

4 1,5 1000 x 1000 mm 980 x 980 mm 48

3 1 2000 x 1000 mm 1960 x 980 mm 70

4 1,5 2000 x 1000 mm 1960 x 980 mm 96


Minimale Abplatzung innengekantet, 90°

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Special Wear Protection Systems


Mill Coating Services - Automated on-site services
Outstanding solutions for wear-facing and re-profiling of grinding
parts in Vertical Mills and Roller Press
◼◼ Castolin Eutectic – One of the biggest global on-site service
providers
◼◼ Worldwide standardized procedures
◼◼ Experienced teams with certified workers
◼◼ Special developed mobile equipment for highest possible quality
standard
◼◼ Welding of sectors possible in case of uneven levels of table and
rollers

Product range of Castolin “Mill Technology Coatings” (MTC):

Product Hardness Characteristic Castolin’s Xuper Wave Technology (XW)

Price breaker - Economic wire, good wear resistance, from some ◼◼ Significant improved life time
MTC 8355 57 – 60 HRC compared to standard welding
OEM requested as buffer layer.
◼◼ Wear resistance quite near to the
MTC 8338 61 – 63 HRC Reliable performer - Complex carbides gives high wear resistance.
performance ceramic castings
Top performer – Vanadium containing alloy for highest wear Cost advantage for customers
MTC 8348 63 – 65 HRC ◼◼
resistance.
Rollers with Castolin solution
Xuper Wave Life-extender - Wear patterns welded on top of our standard alloys are re-weld able and must not be
Technology 65 up to 69 HRC with complex alloyed Nano wire. Test showed increased life time of scrapped
(XW) the MTC alloys up to 200%. Suitable for cement, slag and coal mills.
◼◼ Better performance of the mill

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Roller Press Welding Kiln tyre repair Welding of shredder rotors

Services for Roller Press Services for shredder rotors


◼◼ In the workshop and on-site ◼◼ In the workshop and on-site
◼◼ Removing of worn surfaces and/or wear patterns, machining ◼◼ Welding of sectors with innovative sensor technique
◼◼ Re-sizing with approved procedures and reliable techniques ◼◼ Very consistent welding quality through automated welding
◼◼ Wear-facing with special designed alloys process
◼◼ Wear patterns on top in many different shapes available ◼◼ Saves time because the rotor must not be disassembled
◼◼ Available for all parts which can be rotated
Crack repair
◼◼ The solution for high volumes of welding material
◼◼ Complete job coordination by one source
◼◼ Special designed EnDOtec© wires to increase deposition rate and
reduce plant down-time significantly
◼◼ High and consistent quality due to a high ratio of automated
welding
◼◼ Tools for surface preparation

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Product Alphabetic Summary

2-24141 680 S139 18007


2-44141 690 SF140 1800 PA21
04 Chamfertrode150 690 TM179 1800 PB21
1637 690 X140 1800PC22
1838 700 N137 1800 PNS22
21 FC42 80024 1803 D24
27141 80125 18047
14637 80425 180524
15445 80625 18128
15745 808 ATGaz26 181824
1817 808 G26 182745
181 PA22 8308 1855 XHD149
18557 8408 2101 S150
18657 8508 2222 XHD146
19041 8609 2222 XUPER147
190 CW41 10206 2230 XHD141
192 CW41 1634 Gaz6 2240 XUPER141
19745 16556 3055 / 4055142
285149 16656 3099 / 4099142
309 TM179 16666 3205 TM177
646 XHD136 1666 PA21 3302 TM177
680139 17037 3952 TM177
680 CGS139 17047 4004 N135

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4021150 6822 XHD147 38105 BS35


4026 N139 6855 XHD137 3811555
4297 TM177 6860 XHD137 38115 BS36
4415 TM177 6865 XHD147 38118 BS36
4601 TM177 6868 XHD140 3822010
4617 TM178 7018 RS146 3822510
4633L178 7620E57 3823010
4660 TM178 7625 E137 3823410
4666 TM178 7888 C57 3824011
4811 TM178 7888 SH58 3824055
4923 TM178 7888 T58 3824511
5005135 881159 3824555
5006135 33033143 3824911
6006 N135 33300143 3824955
6060 N135 33500143 38249 A11
6070 N135 33700143 38249 A56
6088136 35256145 38250 Ni12
6327 XHD136 35266145 3825512
6666145 35276145 3825556
6666 N146 35278145 3825612
6709 XHD136 35286145 3825656
6710 XHD136 38006 BS35 3827212
6715 XHD136 38007 BS35 38298 *)56
6804 XHD137 38008 BS35 3840139
6817 XHD147 38102 BS35 3840539

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38438 BMN39 45401 W162 45709156


38439 BSM39 45406 W162 45751156
3844040 45412 W162 45751 W163
38440 Sn40 45421 W162 45752156
3844140 45500152 45756156
3844240 45500 W159 45758157
38502 xCW43 45503152 45802157
38512 xCW43 45503 W159 45802 W164
45202154 45505152 45803157
45203154 45507153 45803 W164
45252154 45507 W159 45806157
45252 W160 45513152 45806 W164
45255 W160 45516152 54004DW165
45257154 45554153 54023DW165
45301 W158 45554 W159 54360XDW165
45303151 45612155 5511697
45303 W158 45612 W161 5512597
45305 W158 45640 Ti155 5539697
45351151 45654155 55396C97
45351 W158 45654 W161 5557598
45352151 45660155 5558398
45352 W158 45701 W163 5558698
45355151 45703156 55586C98
45355 W158 45706156 5558898
45365151 45706 W163 55588C99

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5559099 CDP® 1001 DP68 DO*11167


Activatec 800013 CDP® 3952 DP68 DO*13167
AG flux 6000FP13 CDP® 4623i DP68 DO*15167
Alu Flux 2144 CDP® 4624 DP68 DO*22175
AluTec® 2921091 CDP® 4624 DXW68 DO*23172
AluTin 5146 CDP® 4666 DP68 DO*28S173
AluTin 51L48 CDP® 4666 DXW68 DO*30167
BabTec® 2924091 CDP® 4666 DXWs68 DO*31168
BC 4299 G46 CDP® 4695 DP68 DO*33168
BC 542346 CDP® LC868 DO*48170
CarbiBraze 17019 Chromeclad AR*202 DO*60176
CarbideClad™202 ChromeClad™202 DO*68S173
Castolin 2137 ChromeClad™ E202 DO*70176
Castolin Xuper 15748 Chromeclad XC*202 DO*80176
Castosil S22 CorResist® 2923091 DO*257174
CastoTin 151 Cu Cleaner+48 DO*265S174
CastoTin 251 CUTTRODE 01150 DO*266S174
CastoTin 0751 Disossidante 811013 DO*267174
CastoTin 15751 Disossidante 811848 DO*310168
CastoTube70 Disossidante FP542048 DO*322168
CAVITEC GMA166 DO*02166 DO*327168
CAVITEC SMA137 DO*04166 DO*329168
CDP® 11268 DO*05166 DO*332169
CDP® 21268 DO*06166 DO*341169
CDP® 49668 DO*10167 DO*351169

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DO*358169 E309L143 Eutalloy® LT PE 842281


DO*360X169 E309MOL144 Eutalloy® LT PE 842682
DO*361170 E310144 Eutalloy® LT PE 843182
DO*390N170 E312L144 Eutalloy® LT PE 843582
DO*500S173 E316L144 Eutalloy® LT PE 844082
DO*503S173 Eco GreenFlux 38932FP13 Eutalloy® RW 1249493
DO*505S173 Eco GreenFlux 38976FP14 Eutalloy® RW 1249593
DO*519S173 Eco GreenFlux FP 38917D14 Eutalloy® RW 1249693
DO*554S173 EG 8336171 Eutalloy® RW 1753594
DO*611 X171 Eutalloy® 120280 Eutalloy® RW 5360696
DO*612 S175 Eutalloy® 120380 Eutalloy® SF PE 821383
DO*636172 Eutalloy® 120480 Eutalloy® SF PE 821583
Driltec 8800 B6 163259 Eutalloy® 120581 Eutectic 501892
Driltec 8800 B6 324859 Eutalloy® 120681 Eutectic 900178
Driltec 8800 B6 486459 Eutalloy® 1000974 Eutectic 900278
Driltec 8800 B6 648060 Eutalloy® 1001174 Eutectic 900378
Driltec 8800 B6 809560 Eutalloy® 1001174 Eutectic 900579
Driltec 8800 B6 951260 Eutalloy® 1009275 Eutectic 1301793
Driltec 8800 B7 163260 Eutalloy® 1011275 Eutectic 1349493
Driltec 8800 B7 324861 Eutalloy® 1018575 Eutectic 1349594
Driltec 8800 B7 486461 Eutalloy® 1022476 Eutectic 1349694
Driltec 8800 B7 648061 Eutalloy® 1022476 Eutectic 1998590
Driltec 8800 B7 809561 Eutalloy® 1068077 Eutectic 2300595
Driltec 8800 B7 951262 Eutalloy® 1599977 Eutectic 2304595
E308L143 Eutalloy® LT PE 841881 Eutectic 2307595

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Eutectic 2308896 EuTroLoy 16606A.04103 Flux 157 B49


Eutectic 29011/1930090 EuTroLoy 16625104 Flux 157 FX49
Eutectic 29012/1940090 EuTroLoy 16800104 Flux 157 N49
Eutectic 29061/1985091 EuTroLoy 16801104 Flux 157 NC49
Eutectic 2912391 EuTroLoy PG 6503105 Flux 157 SCE49
Eutectic 5360696 EuTronic Arc 500106 Flux 181PF Atmosin16
EuTroLoy 5056105 EuTronic Arc 502106 Flux 19044
EuTroLoy 5224/OTP 042105 EuTronic Arc 509106 Flux 190 NHR44
EuTroLoy 6503105 EuTronic Arc 520106 Flux 190 PF44
EuTroLoy 16001100 EuTronic Arc 528106 Flux 197 C50
EuTroLoy 16006100 EuTronic Arc 530106 Flux 180214
EuTroLoy 16006.04100 EuTronic Arc 532107 Flux 1802 Atmosin14
EuTroLoy 16012100 EuTronic Arc 535107 Flux 1802N Atmosin15
EuTroLoy 16012.04101 EuTronic Arc 538107 Flux 1802PF15
EuTroLoy 16112101 EuTronic Arc 545107 Flux 1802 PF Atmosin15
EuTroLoy 16220101 EuTronic Arc 547107 Flux Albro16
EuTroLoy 16221101 EuTronic Arc 548107 Flux FP 3891716
EuTroLoy 16227101 EuTronic Arc 552107 Flux FP 3893216
EuTroLoy 16300LC102 EuTronic Arc 560107 Flux FX 798917
EuTroLoy 16410102 EuTronic Arc 562107 Flux FX 3890617
EuTroLoy 16494102 EuTronic Arc 563108 Flux NeuTro N17
EuTroLoy 16495102 EuTronic Arc 565108 Fuseclad 53*202
EuTroLoy 16496102 EuTronic Arc 595108 Fuseclad 89*202
EuTroLoy 16496.04103 Flux 157 (157 LA)48 GreenFlux 181 Atmosin18
EuTroLoy 16604103 Flux 157 A49 GreenFlux 181 PF Atmosin19

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GreenFlux 1703PF17 MetaCeram® 2505088 RB 509827


GreenFlux 1802 Atmosin18 MetaCeram® 2508889 RB 524627
GreenFlux 1802PF Atmosin18 MetaCeram® 2801089 RB 528027
GreenFlux Activatec 100019 MetaCeram® 2802089 RB 528328
GreenFlux Albro19 MetaCeram® 2803089 RB 528628
GreenPaste 181 PA23 N 102138 RD 3046
GreenPaste 1666 PA23 N 9010148 RD 3346
GreenPaste 1666 PB23 N 9025148 RD 15246
GreenPaste 1800 PA23 N 9060148 RotoTec® 1930084
GreenPaste 1800 PB23 N 9080148 RotoTec® 1931084
LaserClad™203 N 9120148 RotoTec® 1940084
MeCaCorr 700114 Paste 157 PA52 RotoTec® 1985084
MeCaCorr 710114 Paste 157 PC52 RotoTec® 1986884
MeCaFix 100 Express109 Paste CastoTin 152 RotoTec® 1994084
MeCaFix 120109 Paste CastoTin 253 RotoTec® 1998584
MeCaSpray 115 Proxon 2102186 RotoTec® 5100085
MeCaWear 300110 ProXon® 2102186 RotoTec® LT 2923084
MeCaWear 350110 Proxon 2102286 RotoTec® LT 2924085
MeCaWear 400111 Proxon 2102386 RT 323246
MeCaWear 450111 Proxon 2103187 RT 323447
MeCaWear A5112 ProXon® 2103186 RT 521747
MeCaWear A5 HT113 Proxon 21032S87 RT 524147
MetaCeram® 2501088 Proxon 2107187 SBB38
MetaCeram® 2503088 RB 424226 SBE38
MetaCeram® 2504088 RB 427027 SP 542353

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SuperFlux 15750 Xuper Paste 15153


SuperFlux 157 BN50 Xuper Paste 15253
TIGTectic 680159 Xuper Paste 15754
TubeArmor™203 Xuper Paste 542354
Ultimium 8888 FM62 Xuper Plus38006 BHF32
Ultimium 8888 GM63 Xuper Plus 38007 BHF31
Ultimium 8888 MM63 Xuper Plus38008 BHF32
Ultimium 8888 XFM64 Xuper Plus 38102 BHF31
Ultrabon® 5000092 Xuper Plus 38105 BHF31
Wonder Flux20 Xuper Plus 38115 BHF31
Xuper 18009 Xuper Premium 38006 BNS33
XUPER 2233N142 Xuper Premium 38007 BNS33
Xuper 38006 B29 Xuper Premium 38008 BNS33
Xuper 38007 B29 Xuper Premium 38102 BNS33
Xuper 38008 B29 Xuper Premium 38105 BNS34
Xuper 38102 B29 Xuper Premium 38115 BNS34
Xuper 38105 B30 MTC 8355211
Xuper 38115 B30 MTC 8338211
XuperBraze 10020 MTC 8348211
XuperBraze 100 H20 Xuper Wave Technology (XW)211
Xuper Braze 190PA44
Xuper Driltec 8800 B6 163264
Xuper Driltec 8800 B6 324864
Xuper Driltec 8800 B6 486465
Xuper Driltec 8800 B6 648065

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Equipment Alphabetic Summary

AccuMax183 EuTronic GAP 2501 DC119 XuperARC 3200 C193


AirJet 625196 EuTronic GAP 3501DC120 XuperARC 4000 DS194
AirJet 1038197 GAP® E5N121 XuperARC 5000 DS194
AirJet Compact196 GAP® E12N121 XuperMax 2500184
ArcPower 160182 GAP® E15N121 XuperMax²184
CastoDyn® DS 8000127 GAP® E20N121 XuperMIG 3000191
CastoDyn® SF Lance128 GAP® E52121
CastoFuse130 GAP® E54 S-M-D-DL121
CastoJet® CJK5131 GAP® E150P121
CastoMIG 3500 C192 GAP® E200P121
CastoMIG 3500 DS192 MicroGAP 50DC118
CastoMIG 5000 DS193 Oscillator LU1000/OU100/VU100124
CastoTIG 1611 DC186 Oscillator OU100122
CastoTIG 1702 AC/DC188 Oscillator OU100/VU100123
CastoTIG 1711 DC186 Oscillator OU1000123
CastoTIG 2201 DC187 Oscillator OU1000/VU100124
CastoTIG 2202 AC/DC188 Oscillator VU100122
CastoTIG 3011 DC187 PowerMax 4.0182
CastoTIG 3012 AC/DC189 PowerMax 1800183
Derby 181190 SSM 50129
Derby 305190 SSM 51129
Derby 425 DS II191 SSM 52 (optional)129
EuTronic® Arc Spray 4 HF125 SuperJet-S- Eutalloy®126

220
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Notes

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Notes

222
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with Castolin
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Notes

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Stronger, with
Castolin Eutectic

www.castolin.com
www.eutectic.com

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