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Brazing
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Coating Consumables
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Welding Consumables
Welding Equipments
Brazing04
CDP66
Coating Consumables 72
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Brazing
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Brazing
Premium silver alloys
Premium alloy
High silver alloy, supplied as a flux coated rod, Ferrous, stainless
designed for the capillary joining of well-fitted steel,copper alloy, nickel
1020 57.0 625 640 - - -
parts in stainless steels, ferrous metals, copper alloy, cuprum aluminum,
metals. Very neat finish after brazing. metal carbide
Ferrous, stainless
Quartenary alloy fluid and capillary, designed for steel,copper alloy, nickel
1634 Gaz 34.0 630 730 - Ag134 BAg-7B
the joining of copper, brass, bronze and steels. alloy, cuprum aluminum,
metal carbide
Ferrous, stainless
Silver alloy designed for joining of series, steel,copper alloy, nickel
1655 34.0 630 730 - Ag134 BAg-7A
specifically adapted for small to large gaps. alloy, cuprum aluminum,
metal carbide
Ferrous, stainless
High silver alloy designed for the capillary joining steel,copper alloy, nickel
1665 40.0 640 700 BAg-28 Ag140 BAg-28
of well-fitted parts. alloy, cuprum aluminum,
metal carbide
Ferrous, stainless
High silver alloy, designed for the capillary joining
steel,copper alloy, nickel
1666 of well-fitted parts in copper, brass, bronze, steel 45.0 660 700 BAg-36 Ag145 BAg-7A
alloy, cuprum aluminum,
or cast iron.
metal carbide
GreenBraz range
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Premium alloy
Alloy with a high silver content for the brazing
Ferrous, stainless
of hard metals (carbides, diamond carbides,
steel,copper alloy, nickel
1703 cermet carbides), with steels. The composition 49.0 680 705 BAg-22 Ag449 Bag-22
alloy, cuprum aluminum,
guarantees a good distribution of the alloy and to
metal carbide
high mechanical properties.
Quaternary alloy designed for the capillary Ferrous, stainless
joining of copper metals and ferrous metals. It steel,copper alloy, nickel
1704 50.0 660 715 BAg-24 Ag450 BAg-24
is recommended for joining stainless steel parts alloy, cuprum aluminum,
which have to resist to oxidation. metal carbide
Quaternary alloy with a high silver content, Ferrous, stainless
designed for the capillary joining of well-fitted steel,copper alloy, nickel
1800 57.0 625 640 - - -
parts in copper metals, ferrous metals and alloy, cuprum aluminum,
stainless steels. metal carbide
Ferrous, stainless
Ternary alloy with high silver content for capillary
steel,copper alloy, nickel
1804 assembly of parts or stainless steel which have to 54.0 690 750 - -
alloy, cuprum aluminum,
withstand high service temperatures.
metal carbide
Ferrous, stainless
Silver alloy designed for the capillary joining of
steel,copper alloy, nickel
181 well-fitted parts or the joining by forming, for 20.0 740 825 - - -
alloy, cuprum aluminum,
long joints. Alloy of a similar colour to brass.
metal carbide
GreenBraz range
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Brazing
Premium silver alloys
Premium alloy
High silver alloy, containing gallium, designed
for the capillary joining of well-fitted parts: Ferrous, stainless
copper metals, ferrous metals and stainless steel,copper alloy, nickel
1812 56.0 608 630 - - -
steels. Suitable for low temperature brazing, this alloy, cuprum aluminum,
alloy is the ideal substitute for alloys containing metal carbide
cadmium.
Quaternary alloy with a moderate silver content, Ferrous, stainless
specifically designed for the joining of series or steel,copper alloy, nickel
830 30.0 665 755 BAg-20 Ag230 BAg-20
the repair of parts with small to large gaps. Alloy alloy, cuprum aluminum,
with brass colour. metal carbide
Ferrous, stainless
High silver quaternary alloy designed for the steel,copper alloy, nickel
840 34.0 630 730 - Ag134 BAg-7A
joining of series of parts with a variable clearance. alloy, cuprum aluminum,
metal carbide
Ferrous, stainless
High silver alloy, designed for the capillary joining
steel,copper alloy, nickel
850 of well-fitted parts in copper, brass, bronze, steel 40.0 640 700 BAg-28 Ag140 BAg-29
alloy, cuprum aluminum,
or cast iron.
metal carbide
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Premium alloy
Ferrous, stainless
Extremely fluid, high silver alloy, with a high
steel,copper alloy, nickel
860 capillary action, designed for the joining of well- 45.0 640 680 BAg-36 Ag145 -
alloy, cuprum aluminum,
fitted parts.
metal carbide
CarbiBraze is an special alloy designed for tooling Ferrous, stainless
CarbiBraze industry where it helps to make brazing process steel,copper alloy, nickel
38.0 680 700 - - -
1701 easier and faster due to the low melting range, alloy, cuprum aluminum,
keeping good mechanical properties. metal carbide
Quaternary alloy with a high silver content, Ferrous, stainless
designed for the capillary joining of well-fitted steel,copper alloy, nickel
Xuper 1800 55.0 630 660 - Ag155 -
parts in copper, brass, bronze, cast iron, steel, alloy, cuprum aluminum,
tungsten carbide and stainless steels. metal carbide
GreenBraz range
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Brazing
Ecobraze silver alloys
Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS
EcoBraz alloy
Silver based filler alloy, designed for the capillary
Ferrous, stainless
joining of ferrous and copper metals. This alloy has
steel,copper alloy, nickel
38220 an excellent wetting and can assemble narrow 20.0 690 810 - - -
alloy, cuprum aluminum,
capillary seals or fill wide joints of ill-fitting parts.
metal carbide
The colour of the metal deposit is similar to brass.
Low silver filler alloy, designed for the capillary
Ferrous, stainless
joining of copper, bronze, brass and steels. This alloy
steel,copper alloy, nickel
38225 has an excellent wetting and can assemble narrow 25.0 680 760 B-Ag37 Ag125 -
alloy, cuprum aluminum,
capillary seals or fill wide joints of ill-fitting parts.
metal carbide
The colour of the filler metal is similar to brass.
Alliage d'apport à faible teneur d'argent destiné à la
réalisation d'assemblages capillaires du cuivre, du
Ferrous, stainless
bronze, du laiton et des aciers. Cet alliage, de bonne
steel,copper alloy, nickel
38230 fluidité et d'excellent mouillage, permet d'assembler 30.0 650 750 BAg-20 Ag230 BAg-20
alloy, cuprum aluminum,
des joints étroits par capillarité ou de combler des
metal carbide
joints larges de pièces mal ajustées. Le métal déposé
à une couleur similaire au laiton.
Ferrous, stainless
Brazing alloy, designed for the production of
steel,copper alloy, nickel
38234 capillary assemblies or set up operations with 34.0 630 730 - Ag134 -
alloy, cuprum aluminum,
varying gaps: copper metals and ferrous metals.
metal carbide
GreenBraz range
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EcoBraz alloy
Ferrous, stainless
Alloy with a high silver content, designed for the
steel,copper alloy, nickel
38240 capillary joining of well-fitted parts: copper metals, 40.0 640 700 BAg-28 Ag140 BAg-28
alloy, cuprum aluminum,
ferrous metals.
metal carbide
Ferrous, stainless
Alloy with a high silver content, designed for the
steel,copper alloy, nickel
38245 capillary joining of well-fitted parts: copper metals, 45.0 640 680 BAg-36 Ag145 BAg-7A
alloy, cuprum aluminum,
ferrous metals.
metal carbide
Alloy with a high silver content designed for
Ferrous, stainless
the brazing of hard metals (carbides, diamond
steel,copper alloy, nickel
38249 carbides, cermet carbides), with steels. The chemical 49.0 685 705 BAg-22 Ag449 BAg-22
alloy, cuprum aluminum,
composition guarantees a good distribution of the
metal carbide
alloy and to high mechanical properties.
Alliage à haute teneur en argent destiné au brasage
Ferrous, stainless
fort des métaux durs (carbures, carbures diamantés,
steel,copper alloy, nickel
38249 A cermets) avec des aciers. La composition chimique 49.0 670 690 BAg-26 Ag425 BAg-26
alloy, cuprum aluminum,
assure une bonne répartition de l'alliage ainsi que
metal carbide
des caractérisitiques mécaniques élevées.
GreenBraz range
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Brazing
Ecobraze silver alloys
Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS
EcoBraz alloy
Alliage quaternaire destiné à l'assemblage par
Ferrous, stainless
capillarité des métaux cuivreux et des métaux
steel,copper alloy, nickel
38250 Ni ferreux. Il est recommandé pour l'assemblage 50.0 660 750 BAg-24 Ag450 BAg-24
alloy, cuprum aluminum,
de pièces en aciers inoxydables devant résister à
metal carbide
l'oxydation.
Ferrous, stainless
Quaternary alloy with a high silver content, designed
steel,copper alloy, nickel
38255 for the capillary joining of well-fitted parts: copper 55.0 620 660 - Ag155 -
alloy, cuprum aluminum,
metals, ferrous metals and stainless steels.
metal carbide
Alloy with high silver content, designed for capillary Ferrous, stainless
assembly operations at low temperature on well- steel,copper alloy, nickel
38256 56.0 620 650 BAg-7 Ag156 BAg-7
fitted parts: copper metals, ferrous metals, stainless alloy, cuprum aluminum,
steels and nickel alloys. metal carbide
Ferrous, stainless
High conatin alloy, specific for vacuum furnace
steel,copper alloy, nickel
38272 process, although can be use with flame for jewelry 72.0 779 779 BAg-8 Ag272 BAg-8
alloy, cuprum aluminum,
applications
metal carbide
GreenBraz range
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Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31
Silver
This flux is designed for brazing with silver-
based filler metals on a range of base metals
Steel, stainless steel,
Activatec 8000 paste such as: copper, brass, bronze, steel, stainless 400-800 FH10 N/A FB3-F
copper alloys
steels, nickel, tungsten carbide, etc. ActivaTec
1000 can be used with all heating processes.
Paste or powder flux, designed for capillary
brazing with high silver alloys. It remains
Copper alloys, steel,
perfectly in position, even on partially
AG flux 6000FP paste 400-800 stainless steel, cast iron FH10 N/A FB3-A
degreased surfaces. For use on steel, copper
and carbide.
metals, tungsten carbides, stainless steel and
cast iron.
Flux designed for capillary brazing with filler
Disossidante
paste metals containing silver, copper and ferrous 600-950 Steel and stainless steel - - -
8110
metals requiring prolonged heating.
The flux is designed for the capillary brazing
of nickel alloys, steels and stainless steels,
Eco GreenFlux tungsten carbides and copper metals with Steel, stainless steel,
paste 420-820 FH10 N/A FB3-A
38932FP the exception of copper-aluminium alloys. copper alloys
It is used with silver-based filler metals. This
paste can be distributed automatically.
GreenBraz range
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Brazing
Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31
Silver
This flux is designed for brazing with silver-
based filler metals on a range of base metals
Eco GreenFlux Steel, stainless steel,
paste such as: copper, brass, bronze, steel, stainless 400-800 FH10 F-SH1 FB3-A
38976FP copper alloys
steels, nickel, tungsten carbide, etc. ActivaTec
1000 can be used with all heating processes.
Flux specifically designed for the brazing of
tungsten carbides on steels and stainless
Eco GreenFlux Silver, copper alloys,
paste steels with brazing alloys containing 550-900 FH12 F-SH 1 FB3-C
FP 38917D ferrous alloys
manganese and nickel. This flux can be used
in pressure dispensers in automatic systems.
Boric acid and borax free flux, designed
for the brazing of steels, nickel alloys and Steel, stainless steel,
Flux 1802 powder 500-800 FH10 F-SH 1 FB3-F
copper metals with the exception of copper- copper alloys
aluminium alloys.
Paste or powder flux, designed for capillary
brazing with high silver alloys. It remains
Copper alloys, steel,
Flux 1802 perfectly in position, even on partially
powder 400-800 stainless steel, cast iron FH10 F-SH 1 FB3-A
Atmosin degreased surfaces. For use on steel, copper
and carbide.
metals, tungsten carbides, stainless steel and
cast iron.
GreenBraz range
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Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31
Silver
Paste or powder flux, designed for capillary
brazing with high silver alloys. It remains
Copper alloys, steel,
Flux 1802 PF perfectly in position, even on partially
paste 400-800 stainless steel, cast iron FH10 F-SH 1 FB3-A
Atmosin degreased surfaces. For use on steel, copper
and carbide.
metals, tungsten carbides, stainless steel and
cast iron.
Highly active, fast-acting flux for brazing
small parts. Can be used on steel, copper, Steel, copper alloys,
Flux 1802N tungsten carbides, stainless steel and nickel tungsten carbide,
powder 380-720 FH10 F-SH 1 FB3-F
Atmosin alloys. This flux can be diluted in water. In stainless steel, nickel
this case, it offers the Atmosin* effect, even alloys.
on poorly degreased or vertical surfaces.
Boric acid and borax free flux, designed
for the brazing of steels, nickel alloys and
Flux 1802PF paste 500-800 Universal flux FH10 F-SH 1 FB3-A
copper metals with the exception of copper-
aluminium alloys.
GreenBraz range
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Global Catalogue
Brazing
Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31
Silver
Powder flux, designed for silver alloy brazing.
It is particularly suitable for prolonged
heating or high temperature brazing. It is
Flux 181PF
paste designed for the brazing of steels, stainless 550-900 Copper FH10 F-SH 1 FB3-C
Atmosin
steels, nickel alloys, tungsten carbides and
copper metals with the exception of copper-
aluminium alloys.
Flux designed for the capillary brazing of the
following alloys, using filler metals with a Copper-aluminum, alloys
Flux Albro paste 450-850 FH11 F-SH 1A FB3-A
silver content: copper-aluminium; aluminium containing aluminum
brass, copper-beryllium and lead brass.
Flux specifically designed for the brazing of
tungsten carbides on steels and stainless
Flux FP 38917 paste steels with brazing alloys containing 550-900 Steel and stainless steel FH12 F-SH 1 FB3-C
manganese and nickel. This flux can be used
in pressure dispensers in automatic systems.
The flux is designed for the capillary brazing
of nickel alloys, steels and stainless steels,
tungsten carbides and copper metals with Steel, stainless steel,
Flux FP 38932 paste 420-820 FH10 N/A FB3-A
the exception of copper-aluminium alloys. copper alloys
It is used with silver-based filler metals. This
paste can be distributed automatically.
GreenBraz range
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Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31
Silver
Highly active, fast-acting flux for brazing
small parts. Can be used on steel, copper, Steel, copper alloys,
tungsten carbides, stainless steel and nickel tungsten carbide,
Flux FX 38906 powder 380-720 FH10 F-SH 1 FB3-A
alloys. This flux can be diluted in water. In stainless steel, nickel
this case, it offers the Atmosin* effect, even alloys.
on poorly degreased or vertical surfaces.
Flux specifically designed for brass with a
Copper alloys, steel,
lead content. For use on steel, copper metals,
Flux FX 7989 powder 380-720 stainless steel, cast iron FH10 N/A FB3-A
tungsten carbides, stainless steel and cast
and carbide.
iron.
Highly active, fast-acting flux for brazing
small parts. Can be used on steel, copper, Steel, copper alloys,
tungsten carbides, stainless steel and nickel tungsten carbide,
Flux NeuTro N powder 380-720 FH10 N/A FB3-A
alloys. This flux can be diluted in water. In stainless steel, nickel
this case, it offers the Atmosin* effect, even alloys.
on poorly degreased or vertical surfaces.
Flux specifically designed for the brazing of
GreenFlux tungsten carbides on steels and stainless
paste 550-900 Steel, tungsten carbides FH12 F-SH 1 FB3-C
1703PF steels with brazing alloys containing
manganese and nickel.
GreenBraz range
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Global Catalogue
Brazing
Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31
Silver
Paste or powder flux, designed for capillary
brazing with high silver alloys. It remains
Copper alloys, steel,
GreenFlux 1802 perfectly in position, even on partially
powder 400-800 stainless steel, cast iron FH10 F-SH 1 FB3-A
Atmosin degreased surfaces. For use on steel, copper
and carbide.
metals, tungsten carbides, stainless steel and
cast iron.
Paste or powder flux, designed for capillary
brazing with high silver alloys. It remains
GreenFlux Copper alloys, steel,
perfectly in position, even on partially
1802PF paste 400-800 stainless steel, cast iron FH10 F-SH 1 FB3-A
degreased surfaces. For use on steel, copper
Atmosin and carbide.
metals, tungsten carbides, stainless steel and
cast iron.
Powder flux, designed for silver alloy brazing.
It is particularly suitable for prolonged
heating or high temperature brazing. It is
GreenFlux 181 Massive parts requiring
powder designed for the brazing of steels, stainless 550-900 FH10 F-SH 1 FB3-C
Atmosin prolonged heating
steels, nickel alloys, tungsten carbides and
copper metals with the exception of copper-
aluminium alloys.
GreenBraz range
18
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Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31
Silver
Powder flux, designed for silver alloy brazing.
It is particularly suitable for prolonged
heating or high temperature brazing. It is
GreenFlux 181 Copper-aluminum, alloys
paste designed for the brazing of steels, stainless 550-900 FH10 F-SH 1 FB3-C
PF Atmosin containing aluminum
steels, nickel alloys, tungsten carbides and
copper metals with the exception of copper-
aluminium alloys.
This flux is designed for brazing with silver-
based filler metals on a range of base metals
GreenFlux Steel, stainless steel,
paste such as: copper, brass, bronze, steel, stainless 400-800 FH10 F-SH1 FB3-A
Activatec 1000 copper alloys
steels, nickel, tungsten carbide, etc. ActivaTec
1000 can be used with all heating processes.
Flux designed for the capillary brazing of the
GreenFlux following alloys, using filler metals with a Copper-aluminum, alloys
paste 450-850 FH11 F-SH 1A FB3-D
Albro silver content: copper-aluminium; aluminium containing aluminum
brass, copper-beryllium and lead brass.
GreenBraz range
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Brazing
Silver flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity material EN 29454 DIN 1707 5.31
Silver
The flux Castolin Wonder flux is a
complex mix of potasium salts, borates
and fluoroborates in paste form. It is
Silver, copper alloys,
Wonder Flux paste recommended to join any type of base 565-870 - - -
ferrous alloys
material, except aluminum and its alloys. It
is used together with silver alloys so that we
can get a capilary join.
The flux Castolin Wonder flux is a
complex mix of potasium salts, borates
and fluoroborates in paste form. It is
XuperBraze Silver, copper alloys,
paste recommended to join any type of base 540-871 - - -
100 ferrous alloys
material, except aluminum and its alloys. It
is used together with silver alloys so that we
can get a capilary join.
The flux Xuper Braze 100H is a complex
mix of fluoroborates and boric acid. It is
XuperBraze recommended to use with high contain silver Steel, stainless steel, cast
paste 540-927 - - -
100 H alloys. Special formulation to be applied on iron and carbide
tooling pieces to join sintered carbide with
steel.
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Silver pastes
Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS
Premium alloy
Ready-to-use paste consisting of a high silver
filler metal and a flux binder, for brazing without Ferrous, stainless
gas protection. Castolin 1666 PA is designed for steel,copper alloy, nickel
1666 PA 45.0 660 700 BAg-36 Ag145 BAg-7A
the capillary joining of well-fitted parts: copper alloy, cuprum aluminum,
metals and ferrous metals. It can be distributed metal carbide
automatically.
Ready-to-use paste comprising a high silver filler
metal and a flux binder, for brazing without Ferrous, stainless
gas protection. Castolin 1800 PA is designed for steel,copper alloy, nickel
1800 PA 55.0 630 660 - Ag155 -
the capillary joining of well-fitted parts: copper alloy, cuprum aluminum,
metals, ferrous metals and stainless steels. It can metal carbide
be distributed automatically.
Ready-to-use paste comprising a high silver filler
metal and a flux binder, for automatic brazing. Ferrous, stainless
Castolin 1800 PB is designed for the capillary steel,copper alloy, nickel
1800 PB 55.0 630 660 - Ag155 -
joining of well-fitted parts: copper metals, ferrous alloy, cuprum aluminum,
metals, nickel and stainless steels. It can be metal carbide
distributed automatically.
GreenBraz range
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Brazing
Silver pastes
Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS
Premium alloy
Ready-to-use paste comprising a high silver
powder filler metal and a low flux binder, for
Ferrous, stainless
protective atmosphere furnace brazing. Castolin
steel,copper alloy, nickel
1800 PNS 1800 PNS is designed for capillary joining 56.0 620 650 BAg-7 Ag156 BAg-7
alloy, cuprum aluminum,
operations on well-fitted parts: copper metals,
metal carbide
ferrous metals, nickel and stainless steels. It can be
distributed automatically.
Paste, ready to use, made of silver metal poder and Ferrous, stainless
a flux to braze without gas protection. Castolin steel,copper alloy, nickel
1800PC 55.0 630 660 - Ag155 -
Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
Ready-to-use paste, consisting of a silver filler
metal and a flux binder, for brazing without Ferrous, stainless
gas protection. Castolin 181 PA is designed for steel,copper alloy, nickel
181 PA 20.0 740 825 - - -
the capillary joining of parts made from copper, alloy, cuprum aluminum,
brass and ferrous metals. It can be distributed metal carbide
automatically.
Ready-to-use paste comprising a cadmium-free,
Ferrous, stainless
high-silver powder filler metal and a flux binder.
steel,copper alloy, nickel
Castosil S Castosil S is designed for the capillary joining of 55.0 630 660 - Ag155 -
alloy, cuprum aluminum,
well-fitted parts: copper metals, ferrous metals
metal carbide
and stainless steels.
GreenBraz range
22
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Global Catalogue
Silver pastes
Solidus Liquidus Suitable base AWS ISO
Description Ag [°C] [°C] material A.5.8 17672 JIS
Premium alloy
Paste, ready to use, made of silver metal poder and Ferrous, stainless
GreenPaste a flux to braze without gas protection. Castolin steel,copper alloy, nickel
45.0 660 700 BAg-36 Ag145 BAg-7A
1666 PA Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
Paste, ready to use, made of silver metal poder and Ferrous, stainless
GreenPaste a flux to braze without gas protection. Castolin steel,copper alloy, nickel
45.0 660 700 BAg-36 Ag145 BAg-7A
1666 PB Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
Paste, ready to use, made of silver metal poder and Ferrous, stainless
GreenPaste a flux to braze without gas protection. Castolin steel,copper alloy, nickel
55.0 630 660 - Ag155 -
1800 PA Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
Paste, ready to use, made of silver metal poder and Ferrous, stainless
GreenPaste a flux to braze without gas protection. Castolin steel,copper alloy, nickel
55.0 630 660 - Ag155 -
1800 PB Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
Paste, ready to use, made of silver metal poder and Ferrous, stainless
GreenPaste a flux to braze without gas protection. Castolin steel,copper alloy, nickel
20.0 740 825 - - -
181 PA Greenpaste 181 is used for joining copper, brass alloy, cuprum aluminum,
and ferrus metals. This paste is boric acid free. metal carbide
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Brazing
Premium CuP
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
Premium alloy
Copper based alloy, with a high silver
content to ensure assemblies with high
compactness and ductility (resistance to
1803 D 15.0 80.0 5.0 645 800 Copper, brass, bronze B CuP-5 CuP284 BCuP-5
vibrations). The alloy is designed for the
joining of copper and its alloys. It allows
filling wide joints.
Copper-phosphorus-silver alloy, developed
for the capillary joining of copper metal
1805 2.0 92.0 6.0 645 825 Copper, brass, bronze - - BCuP-5
parts. It is specifically recommended for
scaling.
Eutectic copper-based filler alloy, containing
phosphorus and a high silver content,
ensuring high fluidity and good capillary.
1818 18.0 75.0 7.0 645 645 Copper, brass, bronze - CuP 286 BCuP-5
The alloy is designed for joining of copper
and its alloys. It ensures a good solder joint
filling at low temperature.
Copper-based filler metal, alloyed with silver
800 and phosphorus, designed for the capillary 2.0 91.3 6.7 650 820 Copper, brass, bronze B CuP-6 ~ CuP 280 B CuP-6
joining of copper metal parts.
24
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Premium CuP
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
Premium alloy
Copper based filler alloy, with a silver
content adapted to obtain excellent wetting
properties associated with exceptional
801 capillary action for the joining of copper and 10.0 84.0 6.0 645 750 Copper, brass, bronze - - -
brass. The properties of this alloy give it ease
of implementation and a safety assemblies
loaded in pressure and vibration.
Copper - phosphorus filler metal with
addition of silver, as a ternary formulation,
804 2.0 91.0 7.0 650 820 Copper, brass, bronze B CuP-6 ~ CuP 280 B CuP-6
which gives the ideal conditions for the
capillary joining of copper parts.
Copper-phosphorus-silver alloy, developed
806 for the capillary joining of copper metal 5.0 88.0 7.0 645 780 Copper, brass, bronze B CuP-3 CuP281 B CuP-3
parts.
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Brazing
Premium CuP
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
Premium alloy
Alliage d'apport eutectique, à base de cuivre,
contenant du phosphore et une haute
teneur en argent permettant d'assurer une
grande fluidité et une bonne capillarité.
808 ATGaz 6.0 87.0 7.0 645 725 Copper, brass, bronze - CuP 283a BCuP-5
L'alliage est destiné à l'assemblage du cuivre
et de ses alliages. Il permet d'assurer un très
bon remplissage des joints à braser à basse
température.
Alliage d'apport eutectique, à base de cuivre,
contenant du phosphore et une haute
teneur en argent permettant d'assurer une
grande fluidité et une bonne capillarité.
808 G 6.0 87.0 7.0 645 725 Copper, brass, bronze - CuP 283a BCuP-5
L'alliage est destiné à l'assemblage du cuivre
et de ses alliages. Il permet d'assurer un très
bon remplissage des joints à braser à basse
température.
Copper-phosphorus alloy, designed for the
RB 4242 capillary joining of copper and copper alloy 1.0 92.0 7.0 650 820 Copper, brass, bronze - - BCuP-5
parts.
26
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Premium CuP
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
Premium alloy
Copper-phosphorus alloy with a capillary
RB 4270 action that guarantees the joining of parts - 93.2 6.8 710 820 Copper, brass, bronze - CuP 180 BCuP-5
made from copper or copper alloys.
Stabilised, extremely fluid self-fluxing alloy,
designed for very high quality capillary
assemblies, for copper and copper metal
parts. Close-fitting, stressed joints subject
RB 5098 5.0 89.0 6.0 650 820 Copper, brass, bronze - - BCuP-5
to pressure and vibration. The phosphorus
content of Castolin RB 5098 is extremely
accurate for consistent performance. Rod
with square section, silver platted.
Extremely fluid, self-fluxing copper-
RB 5246 phosphorus alloy, designed for the joining of - 93.0 8.0 715 805 Copper, brass, bronze - CuP182 BCuP-5
copper alloy parts.
Copper - phosphorus filler metal with the
addition of silver, which gives the ideal
RB 5280 2.0 91.0 7.0 650 820 Copper, brass, bronze B CuP-6 CuP280 BCuP-5
characteristics for the capillary joining of
copper parts. It can also be used for scaling.
67304-EN-09.2017
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Brazing
Premium CuP
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
Premium alloy
Copper based alloy with a high silver
content, thereby ensuring high fluidity and
RB 5283 good penetration. The alloy is designed for 15.0 80.0 5.0 650 802 Copper, brass, bronze B CuP-5 CuP 284 BCuP-5
the joining of copper and its alloys.It allows
to fill wide joints.
Copper-phosphorus-silver alloy, developed
RB 5286 for the capillary joining of copper metal 5.0 89.0 7.0 650 810 Copper, brass, bronze B CuP-3 CuP 281 BCuP-5
parts.
28
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XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
XuperPhos alloy
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38006 B which is an exceptional property when - 64.0 6.0 710 890 Copper, brass, bronze - CuP 179 BCuP-5
trying to control the wetting on smaller
joint areas.
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38007 B which is an exceptional property when - 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 CuP 180 BCuP-5
trying to control the wetting on smaller
joint areas.
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38008 B which is an exceptional property when - 92.0 8.0 710 770 Copper, brass, bronze - CuP 182 BCuP-5
trying to control the wetting on smaller
joint areas.
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38102 B which is an exceptional property when 2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 CuP 279 BCuP-5
trying to control the wetting on smaller
joint areas.
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Global Catalogue
Brazing
XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
XuperPhos alloy
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38105 B which is an exceptional property when 5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-7 CuP 282 BCuP-5
trying to control the wetting on smaller
joint areas.
Copperphos alloy with the new XuperPhos
technology that gives you a low fluidity
Xuper 38115 B which is an exceptional property when 15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP284 BCuP-5
trying to control the wetting on smaller
joint areas.
30
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XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
XuperPhos plus
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Plus
a high fluidity which is an exceptional - 93.0 7.0 710 820 Copper, brass, bronze BCuP-2 ~ CuP 180 BCuP-5
38007 BHF
property when trying to control the
wetting on smaller joint areas.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Plus
a high fluidity which is an exceptional 2.0 91.8 6.2 645 800 Copper, brass, bronze BCuP-6 ~ CuP 279 BCuP-5
38102 BHF
property when trying to control the
wetting on smaller joint areas.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Plus
a high fluidity which is an exceptional 5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-3 ~ CuP 282 BCuP-5
38105 BHF
property when trying to control the
wetting on smaller joint areas.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Plus
a high fluidity which is an exceptional 15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 ~ CuP284 BCuP-5
38115 BHF
property when trying to control the
wetting on smaller joint areas.
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Global Catalogue
Brazing
XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
XuperPhos plus
Copperphos alloy with the new
Xuper XuperPhos technology that gives you
Plus38006 a high fluidity which is an exceptional - 64.0 6.0 710 890 Copper, brass, bronze - ~ CuP 179 BCuP-5
BHF property when trying to control the
wetting on smaller joint areas.
Copperphos alloy with the new
Xuper XuperPhos technology that gives you
Plus38008 a high fluidity which is an exceptional - 92.0 8.0 710 770 Copper, brass, bronze - ~ CuP 182 BCuP-5
BHF property when trying to control the
wetting on smaller joint areas.
32
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XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
XuperPhos premium
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of - 64.0 6.0 710 890 Copper, brass, bronze - CuP 179 BCuP-5
38006 BNS
the process which is ideal for special
and complicated brazing joints.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of - 93.0 7.0 710 820 Copper, brass, bronze BNSCuP-2 CuP 180 BCuP-5
38007 BNS
the process which is ideal for special
and complicated brazing joints.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of - 92.0 8.0 710 770 Copper, brass, bronze - CuP 182 BCuP-5
38008 BNS
the process which is ideal for special
and complicated brazing joints.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of 2.0 91.8 6.2 645 800 Copper, brass, bronze BNSCuP-6 CuP 279 BCuP-5
38102 BNS
the process which is ideal for special
and complicated brazing joints.
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Brazing
XuperPhos range
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
XuperPhos premium
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of 5.0 88.8 6.2 645 810 Copper, brass, bronze BCuP-7 CuP 282 BCuP-5
38105 BNS
the process which is ideal for special
and complicated brazing joints.
Copperphos alloy with the new
XuperPhos technology that gives you
Xuper Premium
a smooth wetting and total control of 15.0 80.0 5.0 645 800 Copper, brass, bronze BCuP-5 CuP284 BCuP-5
38115 BNS
the process which is ideal for special
and complicated brazing joints.
34
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Sparkling
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Brazing
Ecobraze copper phosphorus alloys
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu P [°C] [°C] material A.5.8 17672 JIS
Sparkling
36
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Premium alloy
Braze welding
alloy, made
from high purity Cast iron, Steel (carbon
elements, designed Si - Mn alloy and tool steel),
146 - 60.0 - - 40.0 885 905 - Cu 470a BCu-5
to perform - Ni Copper alloys, Galvanised
assemblies of high steel, Nickel alloys
quality with copper
and steel.
Maillechort
type filler alloy,
with a very high Cast iron, Steel (carbon
mechanical alloy and tool steel),
16 1.0 48.0 - - 42.0 Si -Ni 9 890 915 - - -
strength for the Copper alloys, Galvanised
braze welding and steel, Nickel alloys
brazing of steels
and cast iron.
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Brazing
Premium brass alloys
Composition [weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Cu Ni Sn Zn Others [°C] [°C] material A.5.8 17672 JIS
Premium alloy
Brazing or braze
welding alloy with
addition of silver,
Cast iron, Steel (carbon
offering great
alloy and tool steel),
18 fluidity, designed 1.0 59.0 - - 40.0 Si 850 890 - - -
Copper alloys, Galvanised
for high quality
steel, Nickel alloys
joints. The rod
surface is silver
plated.
Braze welding
alloy, made Cast iron, Steel (carbon
from high purity alloy and tool steel),
SBB - 60.0 - - 40.0 - 870 910 RB CuZn-A Cu 470 BCu-6
elements, designed Copper alloys, Galvanised
to perform high steel, Nickel alloys
quality assemblies.
Braze welding alloy,
made from high Cast iron, Steel (carbon
purity elements, alloy and tool steel),
SBE - 60.0 - - 40.0 - 870 910 Cu 470a BCu-5
designed to Copper alloys, Galvanised
perform excellent steel, Nickel alloys
quality joints.
38
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EcoBraz alloy
Cast iron, Steel (carbon
Braze welding alloy,
alloy and tool steel),
38401 used to produce high 60.0 - - 39.0 - 890 900 - - -
Copper alloys, Galvanised
quality joints.
steel, Nickel alloys
Cast iron, Steel (carbon
Braze welding alloy,
alloy and tool steel),
38405 used to produce high 55.0 - - 40.0 - 820 870 - Ag 205 -
Copper alloys, Galvanised
quality joints.
steel, Nickel alloys
Braze welding
alloy with high Cast iron, Steel (carbon
mechanical Mn0,6 alloy and tool steel),
38438 BMN 59.0 0.8 1.0 38.0 880 900 - Cu 680 -
properties for Si0,15 Copper alloys, Galvanised
joining steel and cast steel, Nickel alloys
iron.
Braze welding
alloy with high Cast iron, Steel (carbon
mechanical Si0,15 alloy and tool steel),
38439 BSM 59.0 - 0.8 39.0 880 900 - Cu 670 -
properties for Mn0,8 Copper alloys, Galvanised
joining steel and cast steel, Nickel alloys
iron.
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Global Catalogue
Brazing
Ecobraze brass alloys
Composition [weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Cu Ni Sn Zn Others [°C] [°C] material A.5.8 17672 JIS
EcoBraz alloy
Cast iron, Steel (carbon
Braze welding alloy,
alloy and tool steel),
38440 used to produce high 59.5 - - 40.3 Si 0,25 890 900 - Cu 470a BCu-5
Copper alloys, Galvanised
quality joints.
steel, Nickel alloys
Cast iron, Steel (carbon
Braze welding alloy,
alloy and tool steel),
38440 Sn used to produce high 59.0 - 1.0 39.8 Si 0,25 890 900 RBCuZn-A Cu 470 BCu-6
Copper alloys, Galvanised
quality joints.
steel, Nickel alloys
Braze welding
alloy with high Cast iron, Steel (carbon
mechanical Mn0,2 Si alloy and tool steel),
38441 53.0 6.3 - 40.3 870 910 - - -
properties for 0,2 Copper alloys, Galvanised
joining steel and cast steel, Nickel alloys
iron.
Cast iron, Steel (carbon
Braze welding alloy,
alloy and tool steel),
38442 used to produce high 48.0 10.0 - 41.8 Si 0,2 920 935 RBCuZn-D Cu 773 BCu-8
Copper alloys, Galvanised
quality joints.
steel, Nickel alloys
40
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Premium alloy
Bare rod or flux cored wire, designed for
Aluminum, aluminum
the capillary joining of well-fitted parts in
190 88.0 12.0 - 576 585 alloys with less that 1% of B AlSi-4 Al 112 BA4047
aluminium and its alloys, by oxyacetylene or
Mg and copper
TIG procedures.
Bare rod or flux cored wire, designed for
Aluminum, aluminum
the capillary joining of well-fitted parts in
190 CW 88.0 12.0 - 576 585 alloys with less that 1% of B AlSi-4 Al 112 BA4047
aluminium and its alloys, by oxyacetylene or
Mg and copper
TIG procedures.
Aluminum, aluminum
Non-corrosive flux cored rod designed for
192 CW 2.0 - 98.0 382 407 alloys with less that 1% - - -
joining aluminium parts, by flame heating.
of Mg
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Brazing
Premium aluminum alloys
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Al Si Zn [°C] [°C] material A.5.8 17672 JIS
Premium alloy
21 is an aluminium alloy for low heat input,
high strength welding repairs and fabrication
of wrought and cast aluminium and some
aluminium alloys (AlCuMg, AlMgSi, AlMn,
etc. )Because of its fusion interval, this alloy
permits joining by capillarity as well as by
braze welding of aluminium and aluminium Aluminum, aluminum
21 FC alloys (except where there is high magnesium 95.0 5.0 - 575 630 alloys with less that 1% - Al 105 -
content). Castolin 21 also allows recharging. of Mg
This alloy is characterised by its high fluidity
and ease of use. The deposit is entirely
homogeneous, watertight and corrosion
resistant. There is good colour matching with
the base metal, but after an anodised finish
the colour darkens.
42
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EcoBraz
Zinc aluminum flux core rod to joint
Aluminum, aluminum
aluminum pieces using flame or
38502 xCW 2.0 - 98.0 380 410 alloys with less that 1% - - -
induction. No corrosive flux residue,, no
of Mg
need to remove flux residue.
Aluminum flux core rod to joint
Aluminum, aluminum
aluminum pieces using flame or
38512 xCW 88.0 12.0 - 575 585 alloys with less that 1% of B AlSi-4 Al 112 BA4047
induction. No corrosive flux residue,, no
Mg and copper
need to remove flux residue.
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Brazing
Aluminum flux
Range of Suitable base EN 1045 DIN 8511 AWS
Form Description activity Corrosive material EN 29454 DIN 1707 5.31
Alu
Flux designed for the high Aluminum, aluminum
White
Alu Flux 21 temperature brazing of aluminium 500-700 Corrosive alloys with less that 1% FL10 - FB1-A
powder
and brazable aluminium alloys. of Mg
Flux designed for the high Aluminum, aluminum
White
Flux 190 temperature brazing of aluminium 500-700 Corrosive alloys with less that 1% of FL10 F-LH 1 FB1-B
powder
and brazable aluminium alloys. Mg and copper
Flux designed for the high
temperature brazing of aluminium Aluminum, aluminum
White Non
Flux 190 NHR and certain aluminium alloys. The 550-690 alloys with less that 1% of FL20 F-LH 2 FB1-B
powder corrosive
residues are non-corrosive and no Mg and copper
post-brazing cleaning is required.
Flux designed for the high
temperature brazing of aluminium
Aluminum, aluminum
White and certain aluminium alloys. In
Flux 190 PF 400-600 Corrosive alloys with less that 1% of FL10 F-LH 1 -
paste certain conditions, it is possible
Mg and copper
to join aluminium/copper and
aluminium/stainless steel.
Ready-to-use paste, specifically suited
Aluminum, aluminum
Xuper Braze Metallic to automatic soldering. The non- Non
575-580 alloys with less that 1% of FL10 F-LH 1 -
190PA paste corrosive flux residues do not require corrosive
Mg and copper
removal after joining.
44
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Product
Extremely fluid, capillary action soldering alloy, with
Copper, brass, bronze,
154 excellent bonding and wetting properties. Alloy with a 1.5 - 36.0 62.0 - 178 190
steel, stainless steel, CW
low melting range at a low melting point.
Lead-free eutectic capillary soldering alloy, with excellent
mechanical and bonding characteristics and with an
Copper, brass, bronze,
157 exceptional capillary action, even on stainless steel. Low 3.5 - - 96.0 - 221 221
steel, stainless steel, CW
heat supply to prevent part distortion. The joining of
copper, brass, bronze, cast iron, steels and stainless steels.
Solder alloy designed for the low temperature, capillary
joining of aluminium. This cadmium-based alloy offers Copper, brass, bronze,
1827 2.0 - - - - 260 270
excellent wetting properties for joining aluminium and steel, stainless steel, CW
copper, brass or bronze.
Solder alloy designed for the low temperature, capillary
joining of aluminium. This cadmium-based alloy offers Copper, brass, bronze,
197 - - - - - 265 365
excellent wetting properties for joining aluminium and steel, stainless steel, CW
copper, brass or bronze.
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Global Catalogue
Brazing
Soft solder alloys
Composition [weight.%]
Solidus Liquidus Suitable base
Description Ag Cu Pb Sn Others [°C] [°C] material
Product
Tin, lead, cadmium soldering alloy designed for joining
aluminium or for the low-temperature joining of Copper, brass, bronze,
AluTin 51 dissimilar metals: aluminium-copper or aluminium- - - 66.5 33.5 - 160 240 steel, stainless steel, CW,
brass. It can be used for the joining of aluminium and aluminum
aluminium alloys with Mg and/or Si < 2%
Tin-lead solder alloy designed to perform high quality
capillary joints. Low melting range and excellent wetting Copper, brass, bronze,
BC 4299 G - - 49.5 50.5 Sb 183 196
properties. Castolin BC4299G is supplied as a flux-free steel, stainless steel, CW
solid wire, suitable for copper, brass and steel.
Soft solder alloy in wire mainly use for joining copper Copper, brass, bronze,
BC 5423 - 3.0 - 97.0 230 250
tubes. steel, stainless steel, CW
Copper, brass, bronze,
RD 152 Tin alloy for the joining or tinning of metals. - - - 100.0 - 232 232
steel, stainless steel, CW
Tin-lead soldering alloy, supplied as a paste, for the Copper, brass, bronze,
RD 30 - - 70.0 30.0 - 183 255
joining of copper metals, zinc and galvanised steels. steel, stainless steel, CW
Tin-lead soldering alloy, supplied as a paste, for the Copper, brass, bronze,
RD 33 - - 67.0 33.0 - 183 250
joining of copper metals, zinc and galvanised steels. steel, stainless steel, CW
Soft solder alloy in wire with non corrosive residue core Copper, brass, bronze,
RT 3232 - - 40.0 60.0 - 183 190
mainly use for electric and electronic applications steel, stainless steel, CW
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Product
Non-corrosive fluid soldering alloy supplied in a flux
coated wire form, highly active and with no spatter,
Copper, brass, bronze,
RT 3234 designed for joining electric or electronic components as - 0.7 - 99.3 227 227
steel, stainless steel, CW
well as for the repair of copper, tin-plated copper, brass
and nickel components, even if oxidised.
Solder alloy designed to join poor-fitted copper parts.
Copper, brass, bronze,
RT 5217 This alloy is supplied as a flux-cored wire. Relatively broad - - 67.0 33.0 - 183 244
steel, stainless steel, CW
melting range. Excellent wetting properties.
Soldering alloy designed for the capillary joining of loose-
Copper, brass, bronze,
RT 5241 fitted joints. This alloy is supplied as a flux-cored wire. - - 60.0 40.0 - 183 240
steel, stainless steel, CW
Relatively broad melting range.
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Brazing
Soft solder flux
Range of Suitable base EN 1045 DIN 8511
Description activity Corrosive material EN 29454 DIN 1707
Soft
Flux supplied in a viscous liquid form. It is designed
Copper, steel, stainless
AluTin 51L for the soldering of aluminium and joining aluminium 120-350 Corrosive 2.1.2 F-SW 24
steel, brass
with copper, brass or copper-aluminium.
Gel flux designed for the soldering of copper metals
Castolin Xuper
(copper, brass, bronze). Used with all tin alloys (tin/ 150-250 Corrosive Copper, brass and bronze - -
157
lead, tin/copper, tin/silver).
New-generation, chloride-free liquid flux designed for
the soldering of different types of zinc (even oxidized
or treated) and copper alloys. The 157 SCE flux is
extremely active in a cold state, even on oxidized parts.
Cu Cleaner+ 160-300 Few corrosive Copper alloys - -
After brazing, the heat sensitive active ingredients
leave no corrosive residues. Extremely good wetting
properties on copper, brass and bronze. It can be used
to clean copper and brass.
Disossidante Highly active liquid flux designed for the soldering of
120-450 Corrosive Steel, stainless steel - -
8118 copper, ferrous metals and stainless steels.
Gel flux designed for the soldering of copper metals
Disossidante
(copper, brass, bronze). Used with all tin alloys (tin/ 150-250 Corrosive Copper, brass and bronze - -
FP5420
lead, tin/copper, tin/silver).
Flux 157 (157 Highly active liquid flux designed for the soldering of
120-450 Corrosive Steel, stainless steel 3.1.1 F-SW 12
LA) copper, ferrous metals and stainless steels.
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Soft
Paste flux designed for soldering copper and ferrous
Flux 157 A 160-280 Very corrosive Steel, stainless steel 3.1.1.A F-SW 12
metals and stainless steels.
Corrosive liquid flux designed for the soldering of
Flux 157 B 160-280 Corrosive Copper alloys - -
copper, brass, or bronze.
Highly active liquid flux designed for the soldering of Copper, steel, stainless
Flux 157 FX 120-450 Corrosive - -
copper, ferrous metals and stainless steels. steel, brass
Corrosive soldering flux, for a whole range of
Flux 157 N applications on stainless steel or for joining different 150-400 Corrosive Stainless steel 3.1.1.C F-SW 12
metals.
Yellow past flux, comprising a mixture of chlorides on
Flux 157 NC an organic carrier material. Designed for the soldering 200-450 Few corrosive Copper alloys 3.1.1.C F-SW 12
of copper metals and steels with tin-based alloys.
New-generation, chloride-free liquid flux designed for
the soldering of different types of zinc (even oxidized
or treated) and copper alloys. The 157 SCE flux is
extremely active in a cold state, even on oxidized parts.
Flux 157 SCE 160-300 Few corrosive Copper alloys - -
After brazing, the heat sensitive active ingredients
leave no corrosive residues. Extremely good wetting
properties on copper, brass and bronze. It can be used
to clean copper and brass.
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Brazing
Soft solder flux
Range of Suitable base EN 1045 DIN 8511
Description activity Corrosive material EN 29454 DIN 1707
Soft
Flux 197 C Paste flux designed for the soldering of copper metals. 150-300 Non corrosive Copper alloys 1.1.3 F-SW 27
Corrosive soldering flux, for a whole range of
SuperFlux 157 applications on stainless steel or for joining different 150-375 Corrosive Stainless steel - -
metals.
Chloride-Free, organic-based flux, specifically designed
SuperFlux for joining copper and its alloys, ideal for electric
150-400 Corrosive Stainless steel - -
157 BN components where it is not possible to remove
residues by washing in water.
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Premium alloy
Ready-to-use paste, comprising a tin-lead powder
and a binder, to actively flux the parts to be joined Copper, steel,
CastoTin 07 - - 50.0 183 216 Corrosive
or coated. This product is designed for the coating or stainless steel, brass
soldering of steel or copper metal parts.
Ready-to-use paste, comprising a tin-lead powder
and a binder, to actively flux the parts to be joined Copper, steel,
CastoTin 1 - - 50.0 183 216 Corrosive
or coated. This product is designed for the coating or stainless steel, brass
soldering of steel or copper metal parts.
Ready-to-use paste, comprising a tin-silver powder
and a binder, to actively flux the parts to be joined
Copper, steel,
CastoTin 157 or coated. This product has excellent mechanical 3.5 - 96.5 221 221 Corrosive
stainless steel, brass
properties and is designed for tinning and also for
soldering steel or copper metal parts.
Ready-to-use paste, comprising a tin powder and a
binder, to actively flux the parts to be joined or coated.
Copper, steel,
CastoTin 2 This product is designed for tinning food grade parts - - 100.0 232 232 Corrosive
stainless steel, brass
and utensils and also for soldering parts made from
steel or copper metals.
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Brazing
Soft solder pastes
Composition
[weight.%]
Solidus Liquidus Suitable base
Description Ag Cu Sn [°C] [°C] Corrosive material
Premium alloy
Ready-to-use paste, comprising a tin-silver powder
and a binder, to actively flux the parts to be joined
Copper, steel,
Paste 157 PA or coated. This product has excellent mechanical 3.5 - 96.5 221 221 Corrosive
stainless steel, brass
properties and is designed for tinning and also for
soldering steel or copper metal parts.
Ready-to-use paste, comprising a tin-silver powder
and a binder, to actively flux the parts to be joined
Copper, steel,
Paste 157 PC or coated. This product has excellent mechanical 3.5 - 96.5 221 221 Corrosive
stainless steel, brass
properties and is designed for tinning and also for
soldering steel or copper metal parts.
Ready-to-use paste, comprising a tin-lead powder
and a binder, to actively flux the parts to be joined Copper, steel,
Paste CastoTin 1 - - 50.0 183 216 Corrosive
or coated. This product is designed for the coating or stainless steel, brass
soldering of steel or copper metal parts.
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Premium alloy
Ready-to-use paste, comprising a tin powder and a
binder, to actively flux the parts to be joined or coated.
Copper, steel,
Paste CastoTin 2 This product is designed for tinning food grade parts - - 100.0 232 232 Corrosive
stainless steel, brass
and utensils and also for soldering parts made from
steel or copper metals.
Ready-to-use paste comprising a tin-copper powder
and a binder, to actively flux and join metal surfaces.
This product is lead and Cadmium-free. This easy- Copper, steel,
SP 5423 - 3.0 97.0 230 250 Corrosive
to-use product, even for those with little brazing stainless steel, brass
experience, is designed for tinning and for soldering
copper or brass parts, and also steel parts.
Ready-to-use paste, comprising a tin-lead powder
and a binder, to actively flux the parts to be joined Copper, steel,
Xuper Paste 151 - - 50.0 183 216 Corrosive
or coated. This product is designed for the coating or stainless steel, brass
soldering of steel or copper metal parts.
Ready-to-use paste, comprising a tin powder and a
binder, to actively flux the parts to be joined or coated.
Copper, steel,
Xuper Paste 152 This product is designed for tinning food grade parts - - 100.0 232 232 Corrosive
stainless steel, brass
and utensils and also for soldering parts made from
steel or copper metals.
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Brazing
Soft solder pastes
Composition
[weight.%]
Solidus Liquidus Suitable base
Description Ag Cu Sn [°C] [°C] Corrosive material
Premium alloy
Ready-to-use paste, comprising a tin-silver powder
and a binder, to actively flux the parts to be joined
Copper, steel,
Xuper Paste 157 or coated. This product has excellent mechanical 3.5 - 96.5 221 221 Corrosive
stainless steel, brass
properties and is designed for tinning and also for
soldering steel or copper metal parts.
Ready-to-use paste comprising a tin-copper powder
and a binder, to actively flux and join metal surfaces.
Xuper Paste This product is lead and Cadmium-free. This easy- Copper, steel,
- 3.0 97.0 230 250 Corrosive
5423 to-use product, even for those with little brazing stainless steel, brass
experience, is designed for tinning and for soldering
copper or brass parts, and also steel parts.
54
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Foils
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Others [°C] [°C] material A.5.8 17672 JIS
Foils
Copperphos alloy with a good fluidity, mainly
38115 15.0 645 800 Copper, brass, bronze. - CuP 284 BCuP-5
used in electrical applications.
Ferrous, stainless
Alloy with a high silver content, designed
steel,copper alloy, nickel
38240 for the capillary joining of well-fitted parts: 40.0 - 640 700 BAg-28 Ag140 BAg-28
alloy, cuprum aluminum,
copper metals, ferrous metals.
metal carbide
Ferrous, stainless
Alloy with a high silver content, designed
steel,copper alloy, nickel
38245 for the capillary joining of well-fitted parts: 45.0 - 640 680 BAg-36 Ag145 BAg-7A
alloy, cuprum aluminum,
copper metals, ferrous metals.
metal carbide
Alloy with a high silver content designed
for the brazing of hard metals (carbides, Ferrous, stainless
diamond carbides, cermet carbides), with Mn 7,5 ; Ni steel,copper alloy, nickel
38249 49.0 685 705 BAg-22 Ag449 BAg-22
steels. The chemical composition guarantees 4,5 alloy, cuprum aluminum,
a good distribution of the alloy and to high metal carbide
mechanical properties.
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Brazing
Foils
Composition
[weight.%]
Solidus Liquidus Suitable base AWS ISO
Description Ag Others [°C] [°C] material A.5.8 17672 JIS
Foils
Alliage à haute teneur en argent destiné
au brasage fort des métaux durs (carbures, Ferrous, stainless
carbures diamantés, cermets) avec des Mn 2,5 ; steel,copper alloy, nickel
38249 A 49.0 670 690 BAg-26 Ag155 BAg-26
aciers. La composition chimique assure une Ni 0,5 alloy, cuprum aluminum,
bonne répartition de l'alliage ainsi que des metal carbide
caractérisitiques mécaniques élevées.
Quaternary alloy with a high silver content, Ferrous, stainless
designed for the capillary joining of well- steel,copper alloy, nickel
38255 55.0 - 630 660 - Ag 155
fitted parts: copper metals, ferrous metals alloy, cuprum aluminum,
and stainless steels. metal carbide
Alloy with high silver content, designed
Ferrous, stainless
for capillary assembly operations at low
steel,copper alloy, nickel
38256 temperature on well-fitted parts: copper 56.0 - 620 655 BAg-7 Ag156 BAg-7
alloy, cuprum aluminum,
metals, ferrous metals, stainless steels and
metal carbide
nickel alloys.
Ferrous, stainless
Trifoil with a core copper plate, mainly used Mn 2,5 ; steel,copper alloy, nickel
38298 *) 49.0 685 705 BAg-22 Ag 449 BAg-22
in tooling industry to join steel to CW Ni 0,5 alloy, cuprum aluminum,
metal carbide
56
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Brazing
Flame surfacing alloys
Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Composite wire consisting in a nickel core and a flexible
coating containing a mixture of tungsten carbides and a
nickel-chromium alloy. The metallographic structure of
the deposit gives the coating an exceptional resistance
to wear and erosion by abrasion. Recommended for
7888 SH extending the service life of numerous parts, for - Bal. 3.1 - B,C,Cr,Fe 1080 1120
protective maintenance in a wide range of industrial
sectors. Do not use on austenitic steels with a high
manganese content. The spherical character of the
7888SH carbides increases the wear resistance of the
deposits, considerably reducing the risk of cracking.
Composite wire consisting in a nickel core and a flexible
coating containing a mixture of tungsten carbides and a
nickel-chromium alloy. The metallographic structure of
the deposit gives the coating an exceptional resistance
to wear and erosion by abrasion. Recommended for
7888 T extending the service life of numerous parts, for - Bal. 3.1 - B,C,Cr,Fe 1080 1120
protective maintenance in a wide range of industrial
sectors. Do not use on austenitic steels with a high
manganese content. The spherical character of the
7888SH carbides increases the wear resistance of the
deposits, considerably reducing the risk of cracking.
58
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Global Catalogue
Brazing
Flame surfacing alloys
Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 923
B6 6480
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 924
B6 8095
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 925
B6 9512
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 926
B7 1632
heavy impact abrasion. It can also be used for rock
drilling or cutting.
GreenBraz range
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GreenBraz range
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Brazing
Flame surfacing alloys
Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Driltec 8800
hardfacing of tools that need to withstand wear by 0.5 – 1.5 47.0 – 48.0 8.0 – 9.5 bal. 890 931
B7 9512
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Composite rod comprising cemented tungsten carbides
embedded in a self-fluxing NiCrNSi alloy. The coating
obtained with Ultimium 8888 is not only protective: it is
also as a functional coating for drilling and cutting.
This rod is designed for oxy fuel processes. No additional
Ultimium
flux is required. Fluxing is accomplished by the - Bal. 3.1 - B,Cr 1080 1120
8888 FM
composition of the matrix metal during the rod melting.
The cemented tungsten carbides are uniformly
distributed in the matrix to give a homogeneous
distribution of the carbides in the coating. High
corrosion resistance.
GreenBraz range
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GreenBraz range
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Brazing
Flame surfacing alloys
Composition [weight.%]
Solidus Liquidus
Description Ag Cu Ni Si Zn Others [°C] [°C]
Composite rod comprising cemented tungsten carbides
embedded in a self-fluxing NiCrNSi alloy. The coating
obtained with Ultimium 8888 is not only protective: it is
also as a functional coating for drilling and cutting.
This rod is designed for oxy fuel processes. No additional
Ultimium
flux is required. Fluxing is accomplished by the - Bal. 3.1 - B,Cr 1080 1120
8888 XFM
composition of the matrix metal during the rod melting.
The cemented tungsten carbides are uniformly
distributed in the matrix to give a homogeneous
distribution of the carbides in the coating. High
corrosion resistance.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Xuper Driltec
hardfacing of tools that need to withstand wear by - - - - 890 932
8800 B6 1632
heavy impact abrasion. It can also be used for rock
drilling or cutting.
Flux-coated composite rod, comprising a maillechort
core containing tungsten carbides, designed for the
Xuper Driltec
hardfacing of tools that need to withstand wear by - - - - 890 933
8800 B6 3248
heavy impact abrasion. It can also be used for rock
drilling or cutting.
GreenBraz range
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GreenBraz range
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CDP - CastoTube
wear resistant plates and tubes
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700 w/ +++ w /
CDP® 496 1250 x 850 1200 x 800 0.96 ++ ++ +
proper base proper base
700 w/ +++ w /
CDP® 112 1250 x 850 1200 x 800 0.96 +++ +++ +
proper base proper base
550 w/
CDP® 212 1250 x 850 1200 x 800 0.96 +++ +++ + +
proper base
500 w/ +++ w /
CDP® LC8 1000 - 2000 x 1000 980 ; 1960 x 980 0.96 ; 1,92 +++ +++ -
proper base proper base
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Coating Consumables
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Eutalloy® SF Powders83
Plasma Transferred Arc Process 100
Eutectic Powders90
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Global Catalogue
Coating Consumables
Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutalloy® Powders
Resurfacing cams, pushers, stops,
guide wheels, filterpress cake stone Low friction coefficient. Good
Alloy
remover for sugar mill, decanting resistance to corrosion, erosion and ~63 HRC -
Ni-Cr-B-Si-Fe
screw, steam gate components. abrasion under light load.
Coating elements subject to friction.
Eutalloy® 10009
Resurfacing cams, pushers, stops, Low friction coefficient. Good
guide wheels, filterpress cake stone resistance to corrosion, erosion and
Ni-Cr-B-Si-Fe alloy remover for sugar mill, decanting abrasion under light load. ASTM G65 ~59 HRC 1020°F (550°C)
screw, steam gate components. Wear 20 mm3 loss
Coating elements subject to friction.
Coating elements of chains, transport
Ni-Cr-B-Si-Fe alloy 80% tungsten carbides.
screw, wiper segments, brick die
Eutalloy® 10011 and tungsten Excellent resistance to abrasion by ~65 HRC -
frames, claw excavators, rock drill,
carbide fine to coarse sized abrasives.
brush cutter rake, debarking knives
Coating elements of chains, transport 80% tungsten carbides. Excellent
screw, wiper segments, brick die resistance to abrasion by fine to
Eutalloy® 10011 Ni-Cr-B-Si-Fe and WC ~57-62 HRC 1020°F (550°C)
frames, claw excavators, rock drill, coarse sized abrasives. ASTM G65
brush cutter rake, debarking knives Wear 8 mm3 loss.
74
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Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutalloy® Powders
Cobalt-base coating that will resist
Exhaust valves and seats, hot
softening and scaling at elevated
punches, ingot tongs, drawing blocks,
temperatures. Alloying additions of
Eutalloy® 10092 Co-Ni-Cr-B-Si-W step tips, water-cooled pokers, wire ~48 HRC 1550°F (845°C)
chromium and tungsten insure good
draw blocks,
hot hardness properties. ASTM G65
impeller
Wear 30 mm3 loss
Coating of machine parts used in the
transport, handling and processing 60% tungsten carbides. Excellent
of minerals: transport screws, clay resistance to erosion and abrasion by
Eutalloy® 10112 Ni-Cr-B-Si-Fe and WC ~62 HRC 1020 F (550 C)
mixers, dies, segments, wipers, fine to coarse sized abrasives. ASTM
turbine impeller, fan impeller, pump G65 Wear 12 mm3 loss.
screw
Coating of cast iron and steel molds
Well suited for metal-to-metal
for plastic material and glass.
Alloy friction.
Recoating shafts, eccentrics, bearings ~390 HV30 -
Ni-B-Si Excellent corrosion resistance.
Soldering tungsten carbide biscuits
Machinable with cutting tool.
on drilling stabilizers, etc.
Eutalloy® 10185
Coating of cast iron and steel molds
Well suited for metal-to-metal
for plastic material and glass.
friction. Excellent corrosion
Ni-B-Si alloy Recoating shafts, eccentrics, bearings, ~42 HRC 1200°F (650°C)
resistance. Machinable with cutting
brazing tungsten carbide inserts on
tools.
drilling stabilizers
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Coating Consumables
Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutalloy® Powders
Repairing glass mold edges, gear
teeth, exhaust manifolds, pump
Appropriate for new or worn cast iron.
Alloy bodies, brakes on drawing tools.
Eutalloy® 10224 Good resistance to corrosion. ~250 HV30 -
Ni-B-Si Bonding layer before welding with
Machinable with cutting tool.
electrode on cast iron that is difficult
to weld, etc.
Repairing glass mold edges, gear
teeth, exhaust manifolds, pump
Appropriate for new or worn cast
bodies, brakes on drawing tools,
Eutalloy® 10224 Ni-B-Si alloy iron. Good resistance to corrosion. ~90 HRB 1000°F (540°C)
engine block crack repair, etc. Bonding
Machinable with cutting tool.
layer before welding with electrode on
cast iron that is difficult to weld
76
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Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutalloy® Powders
Repair of gears, cast iron valve seats,
Good resistance to shocks and
Alloy molds, keyways, bearing seating.
oxidation while hot. ~240 HV30 -
Ni-B-Si Renewing drawing tools. Correction of
Machinable with cutting tool.
machining errors, etc.
Good resistance to shocks and
Eutalloy® 10680 oxidation while hot. High shear
Repair of gears, cast iron valve seats, strength nickel-base alloy for
molds, keyways, bearing seating, cladding, joining and sealing steels,
Ni-B-Si alloy ~95 HRB 1200°F (650°C)
foundry defects, renewing drawing stainless steels and nickel-base
tools, correction of machining errors metals. Coatings have high build-up
capability. Machinable with cutting
tools.
Coating of molds for ceramics, rasps.
Ni-Cr-B-Si-Fe alloy Distributor blades for fertilizer 15% tungsten carbides.
Eutalloy® 15999 and tungsten spreaders, cyclone blades, hopper for Excellent resistance to erosion and ~65 HRC -
carbide sand spreading machines, mouths of abrasion by fine abrasives.
baggers, etc.
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Coating Consumables
Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutalloy® Powders
A medium hardness alloy specifically
developed to reduce overspray with
improved fluidity and machinability.
Eutectic 9001 Ni-B-Si alloy Guide rings and bottom plates ~25 HRC 1050°F (565°C)
Formulated for both cast irons &
bronze alloys. Readily machined with
standard tool bits.
A low hardness alloy specifically
developed to reduce overspray with
improved fluidity and machinability.
Eutectic 9002 Ni-B-Si alloy Finish neck rings and molds ~15 HRC 1050°F (565°C)
Formulated for both cast irons &
bronze alloys. Readily machined with
standard tool bits.
A soft-to-medium hardness alloy
specifically developed to reduce
overspray with improved fluidity and
Eutectic 9003 Ni-B-Si alloy Finish neck rings and molds ~18 HRC 1050°F (565°C)
machinability. Formulated for both
cast irons & bronze alloys. Readily
machined with standard tool bits.
78
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Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutalloy® Powders
An intermediate hardness alloy with
a good combination of hardness and
Press & blow and blow & blow wear resistance coupled with good
Eutectic 9005 Ni-B-Si alloy 35-40 HRC 1050°F (565°C)
plungers, baffles machining properties. Coatings have
unlimited build-up capability and can
be machined with carbide tool bits.
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Coating Consumables
Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature
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Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature
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Coating Consumables
Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature
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Powder Spray-Fusing
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutalloy® SF Powders
Ni-Cr-B-Si-Fe alloy 55% tungsten carbides.
For thick coatings. Stabilizer in oil and
Eutalloy® SF PE 8213 and tungsten Excellent crack resistance. ~55 HRC -
gas drilling industry.
carbide Abrasion and corrosion resistance.
Ni-Cr-B-Si-Fe alloy For smooth coatings and parts subject 60% tungsten carbides.
Eutalloy® SF PE 8215 and tungsten to severe abrasion such as agriculture Excellent abrasion resistance even by ~850 HV30 -
carbide parts, centrifugal screws. fine particles.
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Coating Consumables
Powder Cold Flame Spraying
Product
Type Applications Properties Hardness
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Coating Consumables
Powder Cold Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature
ProXon® Powders - One-step alloy powders for "cold" one step spray process
Used without bonding layer.
Alloy Mechanical seats, feathering sides. Thin
ProXon® 21021 The best surface condition is obtained ~170 HV10
Ni-Al-Mo and thick anti-wear coatings.
by grinding.
Nickel-aluminum-molybdenum powder
designed to produce a medium hard,
Proxon 21021 Ni-Al-Mo alloy Impellers, Pump Shafts, Wear Rings ~75 HRB 1000°F (540°C)
wear resistant bearing surface. Finish
by machining with carbide tool bits.
Modified version of ProXon 21021 with
additions of chromium, boron and
Ni-Al-Mo-Cr-B-Si Pump and Motor Shafts, Bearing Fits,
Proxon 21022 silicon to enhance machinability and ~80 HRB 1200°F (650°C)
alloy Seal Surfaces
service temperature. Machine using
carbide tool bits.
An iron-base composite powder with
Heat Treat Fixtures, Machine Element additions of nickel, aluminum and
Proxon 21023 Fe-Ni-Al-Mo alloy ~90 HRB 1500°F (815°C)
Repair, Bearing Fits molybdenum offering excellent bonding
and machining characteristics.
For components subject to wear and
Alloy Used without bonding layer.
ProXon® 21031 corrosion such as fan blades, shaft ~280 HV10
Ni-Cr-Al-Fe-Mo Thick deposit capability (<3mm).
sleeves and roller bearing seats
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ProXon® Powders - One-step alloy powders for "cold" one step spray process
Nickel chromium alloy powder offering
Heat Treat Fixtures, Motor Shafts, Boiler excellent resistance to oxidation and
Proxon 21031 Ni-Cr-Al-Fe-Mo alloy ~90 HRB 1600°F (870°C)
Tubes and Pump Impellers corrosion at elevated temperature.
Machine using carbide tool bits.
Nickel-base alloy offering the best
combination of resistance to oxidation
Ni-Mo-Fe-Ti-Si-W Impellers, Pump Shafts, Wear Rings,
Proxon 21032S and corrosion. Coatings have excellent ~30 HRC 1200°F (650°C)
alloy Print Rolls, Seal Surfaces
anti-galling properties. Finish by
machining.
Self-bonding, aluminum bronze alloy
Compressor pistons, trunnions and for use in soft-bearing applications.
Proxon 21071 Cu-Al-Fe alloy ~60 HRB 700°F (370°C)
pulleys Coatings are easily machined to a fine
finish using carbide tool bits.
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Coating Consumables
Powder Cold Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature
MetaCeram® Powders
Aluminum oxide powder produces
a hard, dense, wear resistant
Slag troughs, Pump Seals, Impellers, coating suitable for use at elevated
MetaCeram® 25010 Al2O3 ~50 HRC 3000°F (1650°C)
etc temperatures. Excellent electrical
insulating properties. Finish by
grinding.
Aluminum oxide-titanium dioxide
Piston Rods, Rocker Arms, Pump blend that produces coatings which
MetaCeram® 25030 Al2O3 + 13% TiO2 Sleeves, Thread guides, Piston Rods, have a slightly lower resistance to ~60 HRC 1000°F (540°C)
etc. abrasion than 25010 but produce a
better grind finish.
Titanium dioxide coatings offer
Pump Sleeves, Impellers, Propeller the best finish capability and
MetaCeram® 25040 TiO2 ~57 HRC 1000°F (540°C)
Shaft Bearings, Thread Guides, etc. provide excellent resistance to mild
cavitation. Good abrasion resistance.
Chromium oxide coatings offer
the best resistance to hard particle
Buffing Fixtures, Wear Rings,
MetaCeram® 25050 Cr2O3 abrasion and are resistant to most ~65 HRC 1000°F (540°C)
Plungers, Pump Seals, Cylinder Liners
acids and alkali solutions when
properly sealed.
88
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MetaCeram® Powders
MetaCeram 25088 is suitable for use
ZrO2+ Heat Treat Fixtures, Pouring Troughs, as a thermal barrier coating, to resist
MetaCeram® 25088 ~55 HRC 1800°F (980°C)
Al2O3+SiO2+TiO2 Ingot Molds, Tuyères wetting by molten metals or to resist
hard particle abrasion.
On RotoTec 51000 bonding layer.
Product density 5. 2 kg/dm
Cable gland seatings, shaft protector
MetaCeram® 28010 Cr2O3 High hardness, excellent resistance to ~2400 HV10g 500°C
sleeves, seam ring joint seatings,
corrosion, low coefficient of friction.
plungers, pump shafts, feed chutes.
On RotoTec 51000 bonding layer.
Product density 4. 0 kg/dm
Seam ring joint seatings, cable gland
High hardness, excellent resistance to
seatings, shaft protector sleeves,
MetaCeram® 28020 Al2O3 TiO2(2.2%) corrosion. ~1950 HV10g 1000°C
electrical isolation of machine parts,
Good electrical insulation (dependent
press rings for making radial tyres,
on deposit thickness).
sifting plate.
On RotoTec 51000 bonding layer.
Product density 4. 0 kg/dm
Printer cylinders, paper transport
MetaCeram® 28030 Al2O3 TiO2(13%) Good resistance to corrosion and ~1600 HV10g 1000°C
rollers, thread guide, wear and sliding
good friction properties.
plates, induction oven parts.
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Coating Consumables
Powder Cold Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutectic Powders
Premium corrosion-resistant
build-up alloy. Machines to a very
smooth surface. Coating porosity
Motor shafts, journals, sleeves, absorbs, retains, and releases
Eutectic 19985 Ni-Cr-Fe-Si alloy ~82 HRB 1200°F (650°C)
machine ways. lubricant as required for prolonged
service life. Excellent frictional
wear resistance. High compressive
strength.
Low carbon, 300 Series austenitic
stainless steel alloy offering
Valve Trim, Pistons, Pump Shafts,
Eutectic 29011/19300 Fe-Cr-Ni-Mo-Si alloy excellent resistance to a wide ~85 HRB 1000°F (540°C)
Machine Element Repair.
range of corrosive media. Finish by
machining.
A high chromium, martensitic
Pistons, Rolls, Sleeves, Cylinder stainless steel offering
Eutectic 29012/19400 Fe-Cr-Ni alloy ~30 HRC 1200°F (650°C)
Liners excellent metal-to-metal wear
characteristics. Finish by grinding.
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Eutectic Powders
Aluminum bronze coating with
good resistance to fretting wear.
Pump Shafts, Impellers, Seals,
Eutectic 29061/19850 Cu-Al-Fe alloy Coatings are most often used for ~70 HRB 700°F (370°C)
Guides, etc
bearing applications. Finish by
machining with carbide tool bits.
Blend of 75% WC/Co and nickel-
base alloy powders. Coatings
Fan Blades, Grain Chutes, Gripping provide excellent resistance to
Eutectic 29123 Ni-Cr-B-Si-Fe and WC ~50 HRC 1200°F (650°C)
Rolls abrasion and erosion. Do not
grind. Use in the as-sprayed
condition.
AluTec® 29210 500°F (260°C)
CorResist® 29230 500°F (260°C)
BabTec® 29240
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Coating Consumables
Powder Cold Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutectic Powders
Nickel-base alloy used as a bond
coating for two-step 29XXX Series
Bond coat for all two step cold Powders and selected Specialized
Ultrabon® 50000 Ni-Al-Mo alloy 1000°F (540°C)
powders. Application Powders. Apply to a
thickness in the 0.004-0.008 in.
range.
Eutectic 5018 250°F (120°C)
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Eutalloy® RW Powders
Very good resistance to corrosion.
Coating incineration boiler tubes.
Alloy Suitable for friction under light
Eutalloy® RW 12494 Machine elements in food and ~310 HV30
Ni-Cr-B-Si-Fe loads.
chemistry industry.
Machinable with cutting tool.
Coating of wear sleeves for pumps,
Alloy Suited for impact and friction.
Eutalloy® RW 12495 glassworks feed plunger, valve parts: ~390 HV30
Ni-Cr-B-Si-Fe Machinable with cutting tool.
seats, flaps, etc.
Coating cylinder rods, wear sleeves, Very low coefficient of friction and
Alloy pump pistons and faucet parts. good abrasion resistance.
Eutalloy® RW 12496 ~680 HV30
Ni-Cr-B-Si-Fe Resurfacing coal dust separators, Excellent resistance to corrosion and
etc. especially to seawater.
Nickel-base fusible powder
with additions of copper and
Ni-Cr-B-Si-Fe-Cu-Mo Boat Sleeves, Shafts, Screw, Flights,
Eutectic 13017 molybdenum to provide enhanced ~59 HRC 1200°F (650°C)
alloy Plug Gauges, Valve trim
resistance to corrosion, friction and
erosion. Finish by grinding.
Intermediate hardness coating for
use on crack sensitive base metals
Camshafts, Diesel Valves,
Eutectic 13494 Ni-Cr-B-Si-Fe alloy or when a machinable fused deposit ~39 HRC 1200°F (650°C)
Transmission, Shafts, Bearing Sleeves
is required. Finish using carbide
tool bits.
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Coating Consumables
Powder Hot Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutalloy® RW Powders
Provides an optimal combination of
Ash Plates, Steam Nozzles, hardness and wear resistance with
Eutectic 13495 Ni-Cr-B-Si-Fe alloy ~48 HRC 1200°F (650°C)
Camshafts, Bearing Fits a reduced tendency for cracking.
Finish by grinding.
Combines high hardness and wear
resistance in an easy-to-fuse alloy
Feed Screws, Slurry Pipes, Wear
form. Coatings provide a smooth
Eutectic 13496 Ni-Cr-B-Si-Fe alloy Rings, Steam Nozzles, Brick Dies, Plug ~58 HRC 1200°F (650°C)
wear surface in service coupled with
Gauges
a low coefficient of friction. ASTM
G65 Wear 32 mm3 loss.
High Cr alloy.
Well suited for metal-to-metal
Coating paper mill and household
friction.
Alloy waste boiler tubes. Resurfacing
Eutalloy® RW 17535 Excellent resistance to oxidation ~480 HV30
Ni-Cr-B-Si machine parts operating in corrosive
while hot.
environments.
Good resistance to cracking.
Machinable with cutting tool.
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Eutalloy® RW Powders
Blend of a nickel-base fusible alloy
Recoating wear pieces of agricultu-
plus 35% tungsten carbide particles.
ral machines, mixer blades, ceramic
Coatings are designed to provide
Eutectic 23005 Ni-Cr-B-Si-Fe and WC press feeder plungers.Resurfacing ~58 HRC 1200°F (650°C)
resistance to abrasion, erosion and
pump wear sleeves, steel industry
fretting. Finish by grinding. ASTM
transport rollers.
G65 Wear 18 mm3 loss.
Nickel-base fusible alloy that
combines high hardness and ease
of application. Coatings produce
Eutectic 23045 Ni-Cr-B-Si-Fe alloy Plug Gauges, Dies, Wear Rings a smooth wear scar in service and ~58 HRC 1200°F (650°C)
exhibit a relatively low coefficient
of friction. ASTM G65 Wear 32 mm3
loss.
Blend of a nickel-base fusible alloy
plus 40% tungsten carbide particles.
Brick Dies, Agricultural Knives and The carbide is sized to give the
Eutectic 23075 Ni-Cr-B-Si-Fe and WC ~58 HRC 1200°F (650°C)
Shear Bars, Pump Pistons, Impellers coating enhanced resistance to solid
particle erosion. Finish by grinding.
ASTM G65 Wear 16 mm3 loss.
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Coating Consumables
Powder Hot Flame Spraying
Maximum
Product operating
Type Applications Properties Hardness temperature
Eutalloy® RW Powders
Glass mold plungers, Feed screws,
Pump plungers, team valves, Valve Excellent combination of corrosion
Ni-Cr-Tungsten
Eutectic 23088 seats and gates, Thermowells, Pump and wear resistance, particularly at ~61 HRC 1200°F (650°C)
carbide
sleeves, Conveyor chute plates, Plug elevated temperatures.
valves
Boiler tubes, shafts and sleeves in Excellent wear and corrosion
Alloy
Eutalloy® RW 53606 waste incineration, chemical, pulp resistance to both reducing and ~600 HV30
Ni-Cr-Mo-Si-B-Cu
and paper industries. oxidizing environments.
Boiler tubes, shafts and sleeves in Excellent wear and corrosion
Ni-Cr-Mo-Si-B-Cu
Eutectic 53606 waste incineration, chemical, pulp resistance to both reducing and ~58 HRC 1200°F (650°C)
alloy
and paper industries. oxidizing environments.
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HVOF Powders
Print Rolls, Pump Impellers
and Plungers, Seal Rings, Coatings for resistance to
up to 1000°F
55116 316L SS Cylinder Liners, Dimensional corrosion, cavitation and ~27 HRC
(538°C )
Restoration, Turbine Buckets erosion.
and Nozzles
Pollution Control Equipment,
Paper Mill Digesters, Chemical Oxidation resistant up to
Process Equipment, High a temperature of 1600°F
55125 Inconel 625 Temperature Resistant to mild abrasion. ~35 HRC 1600°F (871°C)
Environments, Dimensional Hard, dense coatings with
Restoration of Alloy 625 excellent corrosion resistance.
Turbine Parts, Pump Shafts
Pump Shafts, Wear Rings,
Seals, Compressor Rods, Resistance to abrasion and up to 1200°F
55396 ~54-56 HRC
Chrome Plate Replacement hard particle erosion. (650°C)
Applications, Brick Dies
Good corrosion and
Hydraulic shafts, pump sleeves, wear properties, hard
55396C NiCrBSi 750 Hv 800°C
wear rings, armature shafts. machinable coating.
Good build up material
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Coating Consumables
HVOF Liquid fuel
Maximum
Product operating
Type Applications Properties Hardness temperature Environment
HVOF Powders
Marine and Truck Diesel Valve
Exceptional resistance to
Stems, Hydraulic Cylinders,
fretting, abrasion, oxidation up to 1600°F
55575 Chrome Plating Replacement ~56-57 HRC
and high temperature (870°C)
Applications, Compressor Rods,
corrosion.
Ball Valves, Sucker Rods
Compressor Shafts, Hydraulic
Exceptional resistance to low
Cylinders, Oil Field Apparatus, up to 930°F
55583 stress abrasion, fretting wear ~59-65 HRC
Induced Draft Fan Blades, (500°C)
and erosion.
Pump Seals, Compressor Rods
Compressor Shafts, Impellers,
Splined and bearing mandrels, Exceptional resistance to low
up to 930°F
55586 Oil Field Apparatus, Induced stress abrasion, fretting wear ~59-67 HRC
(500°C)
Draft Fan Blades, Pump Seals, and erosion/corrosion.
Paper Rolls
Excellent resistance to
55586C WC86/Co10/Cr4 Rotors, Valves, Mandrels 1100/1200 Hv 500°C
wear and corrosion
Knife Blades, Capstans and
Exceptional resistance to low
Pulleys, Oil Field Apparatus, up to 930°F
55588 stress abrasion, fretting wear
Exhaust Fan Blades, Pump (500°C)
and hard particle erosion.
Seals, Extrusion Dies
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HVOF Powders
Good wear and thermal
55588C WC88/Co12 Steel rolls, Wear Plates 1000/1100 Hv 540°C
shock resistance
Knife Blades, Turbine
Components, Oil Field Exceptional resistance to low
up to 930°F
55590 Apparatus, Exhaust Fan Blades, stress,abrasion, fretting wear ~59-67 HRC
(500°C)
Pump Seals, Extrusion Dies, and hard particle erosion.
nuclear applications
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Coating Consumables
Plasma Transferred Arc Process
Maximum
Product operating
Type Applications Properties Hardness temperature
100
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with Castolin
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Global Catalogue
Coating Consumables
Plasma Transferred Arc Process
Maximum
Product operating
Type Applications Properties Hardness temperature
102
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with Castolin
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Global Catalogue
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Global Catalogue
Coating Consumables
Plasma Transferred Arc Process
Maximum
Product operating
Type Applications Properties Hardness temperature
104
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with Castolin
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Coating Consumables
Wire Spraying
Product
Type Applications Properties Hardness
106
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with Castolin
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Wire Spraying
Product
Type Applications Properties Hardness
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Coating Consumables
Wire Spraying
Product
Type Applications Properties Hardness
108
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with Castolin
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Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature
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Coating Consumables
Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature
110
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with Castolin
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Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature
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Coating Consumables
Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature
112
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with Castolin
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Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature
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Coating Consumables
Polymer Surfacing
Maximum
Product operating
Type Applications Properties Hardness temperature
114
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Polymer Surfacing
Properties
Pneumatic cartridge sprayer for MeCaTeC series polymer coatings. This self-contained spray system is portable, integrates a dual stage trigger
which makes the system user friendly. The dual stage trigger allows atomizing air to flow first to the nozzle and then to initiate material flow from
the cartridge.
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Coating Equipments
116
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Polymer Surfacing
Plasma Transferred Arc - PTA 118 Wire Arc Spraying 125
MicroGAP 50DC118 EuTronic® Arc Spray 4 HF125
GAP® E150P121
Powder Flame Spray-Fusing 129
GAP® E54 S-M-D-DL121 SSM 50129
GAP® E52121 SSM 51129
GAP® E200P121 SSM 52 (optional)129
Oscillator OU1000/VU100124
Oscillator LU1000/OU100/VU100124
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Coating Equipments
Plasma Transferred Arc - PTA Plasma Transferred Arc - PTA
MicroGAP 50DC
1 3
118
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EuTronic® GAP 2501 DC is a PTA, GTA and MMA unit with a 250 A
inverter for welding, brazing and hard-facing with powders and rods.
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Coating Equipments
Plasma Transferred Arc - PTA Plasma Transferred Arc - PTA
EuTronic GAP 3501DC
120
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E200P
E54
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Coating Equipments
Automation Automation
Oscillator OU100 Oscillator VU100
Oscillator - Horizontal axis 100 mm Oscillator - Vertical axis 100 mm
Oscillators allows movement of the torch according to settings which Oscillators allows movement of the torch according to settings which
operator can easily modify on a touchscreen. operator can easily modify on a touchscreen.
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Automation Automation
Oscillator OU100/VU100 Oscillator OU1000
Oscillator - Horizontal/vertical axis 100 mm Oscillator - Horizontal axis 1000 mm
Oscillators allows movement of the torch according to settings which Oscillators allows movement of the torch according to settings which
operator can easily modify on a touchscreen. operator can easily modify on a touchscreen.
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Coating Equipments
Automation Automation
Oscillator OU1000/VU100 Oscillator LU1000/OU100/VU100
Oscillator - Horizontal/vertical axis 1000/100 mm Oscillator - 3 axis
Oscillators allows movement of the torch according to settings which Oscillators allows movement of the torch according to settings which
operator can easily modify on a touchscreen. operator can easily modify on a touchscreen.
Axis Horizontal and vertical with integrated AVC Axis 3 axis with integrated AVC
Max traverse path (mm)1000 Max traverse path (mm)1000
Oscillation speed (mm/s)0.1-100 Oscillation speed (mm/s)0.1-90
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Coating Equipments
Powder Flame Spray-Fusing Powder Flame Spray-Fusing
SuperJet-S- Eutalloy®
Powder Flame Spray-Fusing system
SuperJet-S- Eutalloy® is an oxy-acetylene torch to spray and fuse
Eutalloy® powders, which delivers very precise anti-wear protective
coatings.
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Coating Equipments
Powder Flame Spray-Fusing Powder Flame Spray-Fusing
CastoDyn® SF Lance
Powder Flame Spray-Fusing attachement for the CDS 8000
CastoDyn® SF Lance increases the already wide range of applications
by allowing the CDS 8000 to perform powder spraying with simulta-
neous fusion.
128
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SSM 51
Standard Spray Module
Deposition rate (kg/h)2-4
Oxygen flow rate (Nl/h)1000
Oxygen flow rate - Carrier gas (Nl/mn)240
Acetylene flow rate (Nl/h)950
Flame power (kW)~14
Deposit thickness one pass (mm)0.8-2.5
Typical Yield > 90 %
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Coating Equipments
Flame equipment Flame equipment
CastoFuse
Oxy-acetylene torch to Preheat and fuse Self-fluxing coatings
CastoFuse is an oxy-acetylene torch to fuse Self-fluxing Eutalloy® RW
coatings and preheat pieces. It is user-friendly modular system with
an incorporated quick shut-off lever safety device.
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HVOF HVOF
CastoJet® CJK5
Liquid Fuelled HP-HVOF Technology
The CastoJet® Kerosene 5 - CJK5 - is a kerosene fuelled high pressure
HVOF (High-Velocity Oxy-Fuel) system. The operator interface is sim-
ple to follow using a touch screen interface.
Protection class IP 52
Oxygen flow rate (Nl/h) 1000 l/min @ min 16bar at Gasbox
Flame power (kW)250
Liquid Fuel High grade premium paraffin BS2869
Part 2:1988 Class C1, Jet-A1 or 1-K kerosene.
Max Flow rate 500 ml/min.
Nitrogen 25 l/min @ 4 barat Gasbox
Weight (kg) Gasbox 100kg.
Operator interface 20kg
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Welding Consumables
132
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Manual Electrode "EUTECTRODE" 134 CastoMAG solid wire 150 Gas-shielded Flux Cored Wire "EnDOtec" 165
Electrode for Special Steels138 CastoMag Stainless Steels151 EnDOtec Special Steels172
Electrode for Cast Iron140 CastoMag Special Steels152 EnDOtec Low Alloy Steels173
Electrode for Stainless Steel142 CastoMag Low Alloy Steels153 EnDOtec Nickel Alloys174
Cobalt Alloy Electrodes147 CastoMag Aluminium Alloys156 Shelf-shielded Flux Cored Wire "Teromatec" 176
Copper Alloy Electrodes148 T TeroMatec Terocotes176
Alumium Alloy Electrodes149 CastoTIG157 eroMatec Special Steels178
Metal Working Electrodes149 CastoTIG Terocotes157
EnDOTig164
EnDOtec Terocotes165
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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
Electrode Terocotes
An improved chromium carbide electrode with enhanced
4004 N weldability. An ideal candidate alloy when parts wear due to - - - 55-60 HRC -
abrasion and moderate impact.
Electrode for the overlay and protection of carbon, alloy & Mn
5005 steels. A high CCr content makes it especially favorable against - - - 57-60 HRC -
abrasion, moderate gouging impact and mild corrosion.
High metal recovery (170%) electrode developed for hardfacing
DIN EN 14700:EZ Fe15
5006 of parts subjected to combined stresses: abrasion, pressure and - - - ~ 58 HRC
(DIN 8555:E10 - UM - 60 - G)*
moderate impact by medium to fine particles.
Electrode for the overlay and protection of carbon, alloy & Mn
6006 N steels. A high CCr content makes it especially favorable against - - - 57-60 HRC -
abrasion, moderate gouging impact and mild corrosion.
High effiency complex carbides for protective coatings against
abrasion in presence of very fine and very hard abrasive 62-64 HRC~ DIN EN 14700: EFe16
6060 N - - -
materials. Maximum hot abrasion resistance: 450°C. Arc "spray 70 HRC (DIN 8555:E10 - UM - 65 - G)*
type" producting smooth and constant metal transfer
High metal recovery (250%) electrode developed for protective
DIN EN 14700:EFe16
6070 N coatings against abrasion in presence of very fine and very hard - - - ~ 70 HRC
(DIN 8555:E10 - UM - 70 - GR)*
abrasive materials. Maximum hot abrasion resistance: 650°C.
134
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Electrode Terocotes
Thanks to high density and good distribution of WC in a hard DIN EN 14700:~ ENi20
~ 56 HRC
6088 nickel based matrix, the deposit obtained is highly resistant to - - - (DIN 8555:E21 - UM - 55 - CG)*
(Matrix)
combined abrasion, erosion & corrosion at high pressure. Grain size: 0,5-1,0 mm
Special alloy formulation wiht complex carbides of Nb, V, Ti and
DIN EN 14700: EFe2 (special
Cr, finely dispersed within a martensitic matrix with residual
6327 XHD - - - ~59 HRC alloy)DIN EN 14700:EFe10
austenite. This provides resistance against impact and abrasion
(DIN 8555:E8-UM-200-400-CKZ)*
involving high stresse up to 500ºC.
High impact resistance. Rebuilding worn parts in 14% 200 - 430 DIN EN 14700:EFe10
646 XHD ≥550 ≥ 430 ≥ 30
manganese steel. Buttering layer before wearfacing. HB (DIN 8555:E8-UM-200-400-CKZ)*
Deposit with a high content of hard constituents, with high
EN 14700: E Fe 15
6709 XHD resistant to severe abrasion under pressure and moderate - - - 58-60 HRC
(DIN 8555: E10-UM-60-GR)*
impact. Very thick single pass deposits
High metal recovery (215%) electrode developed for protection
DIN EN 14700:EFe15
against wear by abrasion and erosion. The hardness is obtained - - - ~ 63 HRC
(DIN 8555:E10 - UM - 65 - G)*
in a single pass.
6710 XHD
High metal recovery (215%) electrode developed for protection
against wear by abrasion and erosion. The hardness is obtained - - - ~ 63 HRC -
in a single pass.
High metal recovery (255%) electrode developed for protection
DIN EN 14700:EFe16
6715 XHD against wear by abrasion & erosion. Maximum hot abrasion - - - ~ 68 HRC
(DIN 8555:E10 - UM - 70 - GZ)*
resistance up to 650°C. The hardness is obtained in a single pass.
Standards marked with )* are currently obsoletes
67304-EN-09.2017
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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
Electrode Terocotes
High metal recovery (135%) electrode developed for protective
DIN EN 14700:EZ Fe7
6804 XHD coatings on parts subject to elevated temperatures in combined - - - 48 - 53 HRC
(DIN 8555:E3 - UM - 50 - CKTZ)*
wear regimes: heat-corrosion-friction.
High metal recovery electrode, special low carbon CoMoNi
6855 XHD Maraging alloy steel. Weld deposit characterized by optimal - - - 35 - 52 HRC DIN EN 14700:EFe5
wear resistance without any risk of cracking or deformation.
High metal recovery electrode, special low carbon CoMoNi Super
6860 XHD Maraging alloy steel. Weld deposit characterized by optimal - - - 40 - 60 HRC DIN EN 14700:EFe5
wear resistance without any risk of cracking or deformation.
Electrode depositing chromium carbides for wear protection DIN EN 14700:EZ Fe15
700 N - - - ~ 63 HRC
against abrasion combined with pressure and moderate impact. (DIN 8555:E10 - UM - 65 - G)*
Electrode developed for crack-free coating with good resistance DIN EN 14700:EZ Fe3
7625 E - - - ~ 52 HRC
to tempering, thermal and mechanical fatigue (up to 500°C). (DIN 8555:E3 - UM - 50 - ST)*
Electrode deposits a chromium, molybdenum, manganese alloy
DIN EN 14700:EZ Fe2
Castolin 2 steel,developed for anti-wear-coating of parts to resist impacts, - - - ~59 HRC
(DIN 8555:E3 - UM - 60 - S)*
pressure and abrasion.
High metal recovery electrode, special alloy for highest
250 - 450
CAVITEC SMA cavitation resistance on stainless steel, carbon steel hydro- - - - -
HV30
turbines, pumps.
136
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Electrode Terocotes
High metal recovery (150%) electrode developed for anti-wear-
DIN EN 14700:EFe8
N 102 coatings on parts or tools to resist high pressures, impacts and - - - ~ 55 HRC
(DIN 8555:E6 - UM - 55 - G)*
wear.
67304-EN-09.2017
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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
138
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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
140
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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
142
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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
144
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Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
146
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Welding Consumables
Manual Electrode "EUTECTRODE" Manual Electrode "EUTECTRODE"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
148
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Welding Consumables
CastoMAG solid wire CastoMAG solid wire
Product Description Hardness Standard
CastoMag Terocotes
High-speed steel MIG-wire with high alloy content of tungsten, molybdenum,
DIN EN 14700:S Fe4
chromium/vanadium. Has considerable toughness and excellent cutting
45303 55 – 65 HRC (DIN 8555:MSG 4 - 60 - S)*
characteristics.
W.-Nr.:1.3348
150
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Welding Consumables
CastoMAG solid wire CastoMAG solid wire
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard
152
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CastoMAG solid wire CastoMAG solid wire
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
154
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CastoMAG solid wire CastoMAG solid wire
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard
156
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CastoTIG CastoTIG
Product Description Hardness Standard
CastoTIG Terocotes
DIN EN 14700:S Fe3
45301 W TIG-rod for coating parts subject to heat, thermal shock and plastic deformation. 40 - 46 HRC (DIN 8555:WSG 3 - 45 - T)*
W.-Nr.:1.2567
DIN EN 14700:S Fe4
TIG-rod for HSS coating of parts subject to combined mechanical wear: adhesion,
45303 W 55 - 63 HRC (DIN 8555:WSG 4 - 60 - S)*
friction, shock or contact fatigue at elevated temperatures.
W.-Nr.:1.3348
DIN EN 14700:S Fe3
45305 W TIG-rod for preventive and repair coating of hot working tools. 50 - 53 HRC (DIN 8555:WSG 3 - GZ - 55 - T)*
W.-Nr.:1.2343
DIN EN 14700:S Fe8
45351 W TIG-rod for coating parts subject to heat, impact, sliding and rolling abrasion. 55 - 60 HRC (DIN 8555:WSG 6 - 60 - GTZ)*
W.-Nr.:1.4718
DIN EN 14700:S Fe2
Cu-coated TIG-rod for impact resistant ductile surfacings. Only soft annealed
45352 W ~ 60 HRC (DIN 8555:WSG 2 - 350)*
machinable. Flame hardenable. Wear facing Cast Iron without buffer layer.
W.-Nr.:1.8405
DIN EN 14700:S Fe5
TIG-rod Maraging type. Martensitic precipitation hardening Ni-Co-Mo steel for cold
45355 W 34 - 52 HRC (DIN 8555:~ SG X 2 NiCoMoTi 18 12 4)*
metal working applications.
W.-Nr.:1.6356
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CastoTIG CastoTIG
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
158
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CastoTIG CastoTIG
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
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CastoTIG CastoTIG
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard
160
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CastoTIG CastoTIG
Product Description Hardness Standard
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Welding Consumables
CastoTIG CastoTIG
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
162
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CastoTIG CastoTIG
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard
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Welding Consumables
CastoTIG CastoTIG
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness
EnDOTig
Metal cored TIG rod developed for producing anti-wear coating depositing steel alloyed with Cr,Co
54004DW - - - 45 - 50 HRC
and Mo. Excellent resistance to metal-to-metal friction, mechanical properties ≤ 500°C.
Metal cored nickel-iron TIG rod developed for welding cast iron assemblies or rebuilding. Joining
54023DW ≥ 420 > 290 ≥6 ~190 HV30
cast iron to steel.
Metal cored TIG rod, special low carbon CoMoNi Maraging alloy steel. Weld deposit characterized
54360XDW - - - 40 - 60 HRC
by optimal wear resistance without any risk of cracking or deformation.
164
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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
EnDOtec Terocotes
Gas shielded ,metal cored wire, special alloy for highest
250 - 450
CAVITEC GMA cavitation resistance on stainless steel, carbon steel hydro- - - - -
HV30
turbines, pumps.
EN ISO 17633 - A:T 18 8 Mn MM 2
(EN 12073:T 18 8 Mn MM 2)*
Metal cored wire developed for welding diffi cult-to-weld 200 - 400
DO*02 ≥ 550 ≥ 350 ≥ 25 AWS A5.22:~ E307T1-4
steels, armour plate and manganese steel. HV30
SFA 5.22:~ E307T1-4
W.-Nr.:1.4370
Metal cored wire developed for producing anti-wear
coating depositing steel alloyed with Cr,Co & Mo. Excellent DIN EN 14700:T Z Fe 3
DO*04 - - - 45 - 50 HRC
resistance to metal-to-metal friction, mechanical properties (DIN 8555:MF 3 - 50 - CKTZ)*
up to 500 °C.
Metal cored wire developed for producing work hardening
220 - 400 DIN EN 14700:T Fe9
DO*05 anti-wear coatings, having an excellent resistance to - - -
HB (DIN 8555:MF 7 - 200 - 400 - GKP)*
impacts, pressure and high stress abrasion.
Metal cored wire for anti-wear coatings with High Speed
Steel properties for fabrication or repair damaged tools. Best (DIN 8555: EMF4-60-S )*
DO*06 - - - ~ 63 HRC
resistance to shock, pressure, cracking & oxidation at high W.-Nr.:1.3346
temp.
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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
EnDOtec Terocotes
Metal cored wire to resist severe abrasion under high
pressure, with low to moderate impact. It offers excellent
DO*10 - - - 52 - 56 HRC -
out-of-position weldability. Low fuming and minimal
spatter.
Metal cored wire developed for producing anti-wear
coatings (tungsten carbides in a nickel based matrix) on 50 – 55 HRC DIN EN 14700:T Ni20
- - -
parts subject to severe abrasion in combination with heat (Matrix) (DIN 8555:MF 21 - 55 - CGTZ)*
and corrosion.
DO*11
Metal cored wire developed for producing anti-wear
coatings (tungsten carbides in a nickel based matrix) on 50 – 55 HRC
- - - -
parts subject to severe abrasion in combination with heat (Matrix)
and corrosion.
Metal cored wire developed for producing anti-wear DIN EN 14700:T Fe8
DO*13 coatings, having a high resistance to pressure, impacts and - - - 56 - 58 HRC (DIN 8555:MF 6 - 60 - GPTZ)*
moderate abrasion. W.-Nr.:1.4718
Metal cored wire developed for producing anti-wear
DIN EN 14700:T Z Fe3
DO*15 coatings on parts subject to impact, abrasion and contact - - - 50 - 55 HRC
(DIN 8555:MF 3 - 55 - GPST)*
fatigue.
Metal cored wire developed for producing single pass, anti- DIN EN 14700:T Fe13
DO*30 wear coatings on parts subject to abrasion and erosion by - - - 60 - 65 HRC (DIN 8555:~ MF 2 - 65 - G)*
small particles. (Sonderlegierung)
166
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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
EnDOtec Terocotes
Metal cored wire developed for high resistance to abrasion DIN EN 14700:T Z Fe14
DO*31 - - - 55 - 60 HRC
combined with moderate impact, corrosion and heat. (DIN 8555:MF 10 - 60 - GPR)*
Seamless, metal cored wire. Low alloy Cr-C-Mn-Fe weld
DIN EN 14700:TFe 1
DO*310 deposits for thick multipass deposition without cracks. For - - - ~ 350 HB
DIN 8555:MSG 1 GF-350-P
rebuilding worn parts and buttering layers for wearfacing.
Metal cored wire developed for producing multi pass, anti-
DIN EN 14700:T Z Fe8
DO*322 wear coatings on parts subject to abrasion and erosion by - - - 55 - 65 HRC
(DIN 8555:MF 10 - GF - M21 - 65 - G)*
small particles.
Metal cored wire developed for producing multi pass, crack-
DIN EN 14700:T Z Fe2
DO*327 free coating of parts subject to wear by combined abrasion - - - 50– 58 HRC
(DIN 8555:MF 6-GF-M12-60-GRT)*
and impact with high pressures.
Metal cored wire for crack-free coating with good resistance
DO*329 - - - ~ 52 HRC (DIN 8555: EMF3-50-ST)*
to tempering, thermal and mechanical fatigue (up to 500°C).
Metal cored wire developed for producing anti-wear
DIN EN 14700:T Z Fe16
coatings, having excellent resistance to abrasion and erosion - - - ~ 68 HRC
(DIN 8555:MF 10 - 70 - GT)*
at high temperatures up to 1200ºF (650°C).
DO*33
Metal cored wire developed for producing anti-wear
~ 63 - 65
coatings, having excellent resistance to abrasion and erosion - - - -
HRC
at high temperatures up to 1200ºF (650°C).
67304-EN-09.2017
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Welding Consumables
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
EnDOtec Terocotes
Metal cored wire developed for multi pass, anti-wear
DIN EN 14700:T Fe 14
DO*332 coatings having excellent resistance to abrasion and - - - ~ 58 HRC
(DIN 8555:MF 10 - GF - M12 - 60 - CG)*
moderate impact.
Seamless, metal cored wire,special alloy steel C-Cr-Ni-Mo
, abrasion and hot crack resistance up to 550ºC. Excellent EN 14700: T Fe 13
DO*341 - - - 38 - 43HRC
cutting edge retention properties. Creep, high compression (DIN 8555: MSG3-GF-40-ST)*
and moderate corrosion resistance.
Seamless, metal cored wire,high alloy Cr-Si-C to provide
protective coating against wear caused by high Impact,
adhesion DIN EN 14700:T Fe 8
DO*351 - - - ~ 600 HB
(metal-metal fricton) and abrasion. Very tough deposit, high (DIN 8555:MSG 6-GF-60-GP)*
hardness and high crack resistance.
Seamless, metal cored wire, alloy Cr-Si-C ( ~6% Cr) steel for
wear protective coatings against moderate abrasion, impact
~ 58 HRC40 DIN EN 14700: T Fe 6
DO*358 and high pressure. Wearfacing deposit air hardenable. Tough - - --
- 60 HRC (DIN 8555: MSG 6-GF-60 GP)*
deposit, high hardness and high crack resistance.
168
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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
EnDOtec Terocotes
Seamless, metal cored wire, ideal for batch manufacturing
or maintenance and repair. Cr-C-Fe rich alloy deposit for EN 14700: T Fe 15
DO*361 -- - -- 59-61 HRC
excellent wear resistance against high abrasion combined (DIN 8555: MSG 10 –GF-60-CGP)*
with moderate impact.
NanoAlloy patended, gas shielded, metal cored alloy wire,
ideal for M & R applications or batch manufacturing where
- - - 66 - 71 HRC DIN EN 14700:ZT Fe 8
highest integrity welding, efficiency and productivity are
required.
DO*390N
NanoAlloy patended, gas shielded, metal cored alloy wire,
ideal for M & R applications or batch manufacturing where
- - - 66 - 71 HRC -
highest integrity welding, efficiency and productivity are
required.
Metal cored wire developed for producing anti-wear
coatings (WC in an iron base matrix) on parts subject 50 – 55 HRC
DO*48 - - - DIN EN 14700:T Fe20
so severe abrasion or erosion combined with moderate (Matrix)
pressure & impacts.
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Welding Consumables
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
EnDOtec Terocotes
Metal cored wire engineered with specialized
Macrocrystalline
Tungsten Carbides (MTC) - which minimise dilution during 50 HRC
DO*611 X - -- -- 0
welding- in a hardened nickel matrix which ensures (matrix)
excellent resistance against abrasive wear with low impact
in hot and/or corrosive environments.
Gas shielded, metal cored alloy wire. Slag-free deposit
refined Dispersion Hardening alloy microstructure ensures
EG 8336 - - - 65 - 70 HRC DIN EN 14700:ZT Fe 8
exceptional performance against severe abrasion, erosion
with impact.
170
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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
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Welding Consumables
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard
172
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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Standard
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Welding Consumables
Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
174
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Gas-shielded Flux Cored Wire "EnDOtec" Gas-shielded Flux Cored Wire "EnDOtec"
Product Description Hardness Standard
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Welding Consumables
Shelf-shielded Flux Cored Wire "Teromatec" Shelf-shielded Flux Cored Wire "Teromatec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
TeroMatec Terocotes
Self shielded cored wire developed for anti-wear coating of low
220 - 400 DIN EN 14700:T Fe9
or alloy steel parts with work hardening properties against - - -
HB (DIN 8555:MF 7 - 200 - 50 - KNP)*
heavy impact, pressure and friction
3205 TM
Self shielded cored wire developed for anti-wear coating of low
220 - 400
or alloy steel parts with work hardening properties against - - - -
HB
heavy impact, pressure and friction
Self shielded cored wire developed for buttering layers, difficult DIN EN 14700:T Fe10
190 - 430
3302 TM to weld steels and manganese steels, work hardening, corrosion ≥ 600 ≥ 400 ≥ 40 (DIN 8555:MF 8 - 200 - 400 - CKP)*
HV30
resistant. W.-Nr.:1.4370
Self shielded cored wire. Complex carbides alloy containing
DIN EN 14700:T Fe16
3952 TM CrMoNbVW to produce maximum resistance to fine, hot - - - 60 - 65 HRC
(DIN 8555:MF 10 - 65 - GZ)*
abrasion & erosion by coke, clinker, cement or sand at high temp.
Self shielded cored wire for producing anti-wear coating
4297 TM depositing steel alloyed with CrCoMo. Excellent resistance to - - - 45 - 50 HRC DIN EN 14700:T Z Fe 3
metal-to-metal friction, mechanical properties stable ≤ 500 °C.
Self shielded cored wire developed for anti-wear coating of
DIN EN 14700:T Fe8
4415 TM low or alloy steel parts to resist impact and abrasion up to - - - 53 - 55 HRC
(DIN 8555:MF 3 - 55 - PST)*
temperature of 500°C.
Self shielded cored wire developed for coating parts subject to DIN EN 14700:T Fe 15
4601 TM - - - 50 – 59
abrasion without impact. (DIN 8555:MF 3 - 55 - PST)*
176
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Shelf-shielded Flux Cored Wire "Teromatec" Shelf-shielded Flux Cored Wire "Teromatec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
TeroMatec Terocotes
Self shielded cored wire for coating sides of teeth on sugar cane
4617 TM crushing rolls. Deposit is flat and crack free, which is critical in - - - 48-52 HRC -
maintaining crusher tolerance and efficiency.
Self shielded cored wire with fast freeze hexagonal carbide
4633L designed for protecting and profiling sugar cane crusher rolls - - - 62 - 68 HRC -
against abrasion, compression and impact.
Self shielded cored wire developed for coating parts subject to DIN EN 14700:T Fe16
4660 TM - - - 59 - 62 HRC
abrasion by medium and large bodies. (DIN 8555:MF 10 - 60 - G)*
Self shielded cored wire with carboborides for wear-protective
4666 TM against severe abrasion and erosion up to 1200ºF (649ºC) of - - - 60 - 65 HRC -
carbon steels, low or high alloy steels and 14% Mn steels.
Self shielded cored wire formulated to resist the most severe
4811 TM abrasion wear phenomenon wiht tungsten carbides. This flux- - - - 62 - 68 HRC -
cored alloy resists both gouging and grinding abrasion.
Self shielded cored wire developed for crack-free coating of parts
DIN EN 14700:T Fe8
subject to wear by combined abrasion and impact with high - - - 53 - 55 HRC
(DIN 8555:MF 6 - 60 - G)*
pressures.
4923 TM
Self shielded cored wire developed for crack-free coating of parts
subject to wear by combined abrasion and impact with high - - - ~ 57 HRC -
pressures.
67304-EN-09.2017
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Welding Consumables
Shelf-shielded Flux Cored Wire "Teromatec" Shelf-shielded Flux Cored Wire "Teromatec"
Rm Rp 0.2
Product Description (Mpa) (Mpa) A5% Hardness Standard
178
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Welding Equipments
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MMA182 MIG/MAG190
67304-EN-09.2017
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Welding Equipments
MMA
ArcPower 160 PowerMax 4.0
1 1
182
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MMA
PowerMax 1800 AccuMax
1 1
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MMA
XuperMax 2500 XuperMax²
184
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Welding Equipments
TIG
CastoTIG 1611 DC CastoTIG 1711 DC
186
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TIG
CastoTIG 2201 DC CastoTIG 3011 DC
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Welding Equipments
TIG
CastoTIG 1702 AC/DC CastoTIG 2202 AC/DC
188
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TIG
CastoTIG 3012 AC/DC
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Welding Equipments
MIG/MAG
Derby 181 Derby 305
190
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MIG/MAG
Derby 425 DS II XuperMIG 3000
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MIG/MAG
CastoMIG 3500 C CastoMIG 3500 DS
192
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MIG/MAG
CastoMIG 5000 DS XuperARC 3200 C
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Welding Equipments
MIG/MAG
XuperARC 4000 DS XuperARC 5000 DS
194
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Welding Equipments
Plasma Cutting
AirJet Compact AirJet 625
196
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Plasma Cutting
AirJet 1038
Process Cutting
Mains Voltage 3x400 V
Cutting Current Range 20 - 100 A
Open Circuit Voltage 320 V
Duty Cycle at maximum Current0.4
Current at 60 % Duty Cycle 85 A
Current at 100 % Duty Cycle 60 A
Mains Power at 100 % Duty Cycle 7,1 kVA
Protection Class IP 23
Weight 34 kg
Dimensions (LxWxH) 640 x 301 x 455 mm
Type of EquipmentInverter
67304-EN-09.2017
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Special Wear Protection Systems
198
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Chromeclad XC*201
Chromeclad AR*201
Fuseclad 89*201
Fuseclad 53*201
ChromeClad™201
ChromeClad™ E201
CarbideClad™201
TubeArmor™202
LaserClad™202
CASTODUR DIAMOND CARBIDE
CDC - Castodur Diamond Carbide 204
HD8206
MTC 8355210
MTC 8338210
MTC 8348210
Xuper Wave Technology (XW)210
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204
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NiHard 4
CDC Technology
2
CDC technology was compared with those 1.5 FEJMERT PICCINI TEKA
using traditional technologies. The use of 1
LAMBERT QUADRA
CDC parts assures increased service life be-
LIEBHERR ROCCHI
tween maintenance intervals
67304-EN-09.2017
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wear resistance
or parts that require a flat
and large surface protec-
tion. It can be also supplied
in plates that can easily be
rolled. S235 400HB
plates
CrC plates HD8
→P
late dimension → Lightweight- easy to
mounting
→T
hicker Base plate-
heavier → Easy to bend – small
radius
→B
ending and handling
not that easy
67304-EN-09.2017
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La
te
ser Pla
Wear Performance
CastoDur Diamond Plate® LC8 is a thin steel plate coated with a highly wear-resistant layer. The very high density of ultra-hard Tungsten Carbide
phases homogeneously distributed into a nickel-based matrix offer an extreme resistance up to 10 times better than standard heat treated (HT)
wearplates. Consequently, similar or even superior life-times over traditional thick and heavy wearplates.
◼◼ Ultimate wear resistance against erosion and abrasion using 60% ◼◼ Uniform distribution of carbides, low
Tungsten Carbide dilution and low carbide dissolution
◼◼ Good formability and wide range of installation possibilities ◼◼ Flexible sizes and thicknesses
208
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Price breaker - Economic wire, good wear resistance, from some ◼◼ Significant improved life time
MTC 8355 57 – 60 HRC compared to standard welding
OEM requested as buffer layer.
◼◼ Wear resistance quite near to the
MTC 8338 61 – 63 HRC Reliable performer - Complex carbides gives high wear resistance.
performance ceramic castings
Top performer – Vanadium containing alloy for highest wear Cost advantage for customers
MTC 8348 63 – 65 HRC ◼◼
resistance.
Rollers with Castolin solution
Xuper Wave Life-extender - Wear patterns welded on top of our standard alloys are re-weld able and must not be
Technology 65 up to 69 HRC with complex alloyed Nano wire. Test showed increased life time of scrapped
(XW) the MTC alloys up to 200%. Suitable for cement, slag and coal mills.
◼◼ Better performance of the mill
210
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214
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216
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Castolin Eutectic
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