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Abstract—Interactions between low-power control circuits such considerable time to construct the model. Thus, EMI analysis is
as DSP or field-programmable gate array (FPGA), and high-power often neglected. Consequently, converter designers must solve
switching components that generate high ∂i/∂t greatly decrease EMI problems at the prototyping stage, resulting in increased
the reliability of power converters. Moreover, they increase sub-
stantially the product’s time to market when introducing a new costs and engineering risks. The precomputed electromagnetic
design. The analysis of these couplings is traditionally done by models (PEMs) presented in this paper are the key elements
using the finite elements method, which requires high technical of the solution to this problem. The paper is organized as fol-
expertise for complex 3-D circuit geometries. To overcome this re- lows. In Section II, important electromagnetic issues are dis-
quirement, the authors propose an approach based on the use of cussed. In Section III, a step-by-step PEM design is shown. In
a precomputed electromagnetic model (PEM) library, which in-
cludes several metallic conducting structures present in modern Section IV, an application of these models is proposed, which
power converters. Transistor cases, as well as printed circuit board consists of validating the presence of an oriented field plane in
(PCB) copper traces, are included in this library. By using these a matrix converter cell. Experimental results are shown for this
library models, high-coupling areas with higher flux density can be application.
quickly identified in the converter 3-D layout. This helps to develop
a remedial strategy for avoiding higher flux density areas. The pro-
posed approach is used to analyze the electromagnetic behavior of II. MAGNETIC DIFFUSION AND FIELD PROPAGATION
a bidirectional matrix converter cell. Experimental results are also Designing a library containing PEMs of common metallic
presented to further demonstrate the viability of the new proposed
approach.
structures used in power electronics is based on the same funda-
mental principle as other existing libraries: the values included in
Index Terms—Electromagnetic coupling, electromagnetic inter- the library must be static. In electromagnetism, two fundamen-
ference (EMI), matrix converter, printed circuit layout, reliability.
tal phenomena go against this principle: the magnetic diffusion
observed by the conductor skin effect and the electromagnetic
I. INTRODUCTION wave propagation, which introduces a delay between the elec-
tromagnetic field and the source of this field. In order to work
UILDING A power converter printed circuit board (PCB)
B is a challenging task for designers because of electromag-
netic interference (EMI) problems and the requirement to work
in the static domain and create the proposed library, these two
important phenomena must be neglected. However, this cannot
be done without a rigorous analysis of the errors introduced by
with multiple material technologies. The flexible-foil PCB pre-
neglecting both phenomena. Let us consider first the magnetic
sented in [1] is a good example of new material used in power
diffusion. The equation managing this complex phenomenon is
electronics. EMI problems must be also solved by PCB design-
given by
ers. Two types of EMI can occur in power converters, namely
conducted EMI and radiated EMI. Conducted EMI study re-
∇×H = ∂H . (1)
lates to power converter capacitive paths, which are a source ∂t
of differential- and common-mode noise. Conducted EMI is
The relation (1) is difficult to solve for complex geometries
more extensively covered in publications [2]–[6] than radiated
such as those frequently used in power printed circuits. Since
EMI [7]. This is due to the fact that since radiated EMI requires
the goal of this study is to determine the effect of the magnetic
a 3-D model of the circuit geometry to compute the magnetic
diffusion on the external magnetic field, the selected structure,
field distribution, it is a very complex task. Obviously, finite-
shown in Fig. 1, is well adapted because a complex trace can be
element-analysis-based (FEA) softwares can be used to do this
decomposed into rectangular current tubes [8]. This is consid-
task. However, the simulation of 3-D parts, such as those used
ered an infinite rectangular printed circuit trace oriented along
in power converters, is quite cumbersome. Moreover, it takes
the x-axis.
The analysis is achieved in two steps. The first step is to
Manuscript received March 25, 2009; revised June 5, 2009. Current version compute the current density distribution in the conductor as
published January 29, 2010. This work was supported by the Natural Sciences
and Engineering Research Council, Canada, Research Chair and OPAL-RT a function of time. The next step is to compute the external
Technologies. Recommended for publication by Associate Editor P. Tenti. magnetic field by using current density distribution at a given
The authors are with the Department of Genie Electrique, Ecole de time. Obviously, the static case that is used to compute the
Technologie Supérieure (ETS), Montreal H3C1K3, QC, Canada (e-mail:
handy.blanchette@opal-rt.com; kamal.al-haddad@etsmtl.ca). library models is obtained when t → ∞. Fig. 2 shows the current
Digital Object Identifier 10.1109/TPEL.2009.2027708 densities magnetic diffusion in the metallic trace shown in Fig. 1.
0885-8993/$26.00 © 2010 IEEE
220 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 1, JANUARY 2010
5) The fifth and final step is the storage of the PEMs. To avoid
storage of large matrices, the field is computed at a larger step,
Fig. 6. Gauss points for order 4 and 5 formulas.
as distance from the metallic structure increases. This is possible
because the field decreases by the inverse squared distance from
the current densities. Inside and very close to the structure, the
directly by using the Biot and Savart integral law. This integral field is computed every 0.25 mm. This zone is called the near-
law is outlined in the following equation: field area. At greater distances from the metallic structure, the
field variation is weak, and can be computed with a very rough
step of 5 mm. This is the far-field area. Between the near- and
= µ0 J × ar
B dV (4) the far-field areas, there is a transition area called the middle-
4π V r2
field area, where the field is computed every 1 mm. The total
where ar is the unit vector, directed from the current density storage space for each model is approximately 2.36 MB, which
J toward the point where the magnetic field is computed, and is very small in comparison with today’s commercially available
r is the distance between them. The main advantage of using storage technologies. This completes the description of PEMs.
this integral form is the resulting ease in accounting for the The next section describes how to use the PEM to perform
variable current densities in the conductor. The numerical inte- analysis of a PCB.
gration used to solve the Biot and Savart integral must be fast,
precise, and fully compatible with the FEM for postprocessing. A. PCB Design With PEM
The Gaussian quadrature integral method respects all these cri-
Five steps are required to build a PCB using the PEM library.
teria. The other advantage to using this integration method is the
The first step is to fix the circuit topology. The second step is
ability to easily change the integral formula order. Since the in-
to choose the converter components as a function of the power
tegrand must be evaluated at multiple locations in each element,
required. The third step is to place the parts in space. In fact,
it is possible that a Gauss point may match with the point where
these three first steps are identical to the usual approach taken
the magnetic field is computed, thereby causing a singularity
to build PCBs for power converters. The fourth step is to route
during the integration process [r becomes 0 in (4)]. By changing
the PCB by using PEMs included in the library. If a structure is
the Gauss formula order, the Gauss points are modified, thereby
not in the library, the procedure described in Section III must be
solving this problem. This is shown graphically in Fig. 6 for
used to include it. The fifth step is to join the PEM with straight
orders 4 and 5. With the fourth-order formula, a Gauss point
rectangular structures. The magnetic field distribution generated
matches with the point where the magnetic field is computed
by these straight structures can be computed by a close form for-
and the numerical integration diverges. In the case of a fifth-
mula given in [18]. The close form formula is convenient for
order formula, the numerical integral can be achieved without
these straight structures because they vary in height, width, and
significant difficulty. Converted to its isoparametric form, the
thickness at multiple places in the converter. Once the routing
Gauss integral is given by
is completed, any magnetic field analysis can be performed on
n
n
n the PCB. The basic software structure for using the models is
f (x, y, z)dV ≈ wi wj wk f (ξi , ηj , ψk ) |Jm | shown in Fig. 7. All the PEM models are included in the library.
V i=1 j =1 k =1 The model definition block contains the description of the PEMs
(5) used in the PCB and their orientations in space using homoge-
where f (ξi , ηj , ψk ) is the isoparametric transformation of (4), nous coordinate transformation [19]. This block also includes
wi,j,k are the weighting values and |Jm | is the Jacobian matrix straight structure descriptions and orientations. For example, the
determinant [10]. This isoparametric integration is very useful model illustrated in Fig. 8(c) contains seven PEMs and seven
for solving (4) because the element geometry does not affect straight structures. To complete the modeling of the PCB, one
the integration bounds. Moreover, the current densities for each must feed Tables I and II by extracting the coordinates with
element are directly extracted from the node potentials produced the routing tool. A script then calls the definition block with
by the first FEA. the structure’s currents (i1 , i2 , . . . , in ) and the point where the
BLANCHETTE AND AL-HADDAD: SOLVING EMI-RELATED PROBLEMS FOR RELIABLE HIGH-POWER CONVERTERS DESIGN 223
Fig. 8. (a) Three-phase bidirectional switching cell. (b) Printed circuit layout. (c) Decomposition in PEMs.
Fig. 12. Experimental and computed mutual inductances for meshes 1 and 2
illustrated in Fig. 10.
signal must be kept low during the conversion. The EMI signal
is the voltage induced in the one-turn probe, which is inserted
in the power converter during the power MOSFET switching. The
DATA signal is the analog-to-digital conversion result. By com-
paring samples 1, 2, and 3 in Fig. 18, it can be seen that the
turn-OFF of the MOSFET does not affect the communication link
between the FPGA and the ADC. Neither signal (CS and DATA)
is affected by the power MOSFET switching.
V. CONCLUSION
Using PEMs is a quick and precise approach for predict-
ing magnetic field distribution in power converters. This new
drag-and-drop technology does not require a special expertise
in electromagnetics or finite elements, enabling more design-
ers to perform EMI analysis. One application was presented
in this paper; the introduction of a low-voltage high-speed iso-
Fig. 16. ADC inserted in the central field-oriented area.
lated ADC directly into a bidirectional power three-phase cell
(used in matrix converter applications) in close proximity to
high time-varying currents. Through the use of a proper field
orientation, the coupling between high- and low-power control
circuits is avoided, thereby increasing converter reliability. In
this application, the precomputed models were used to compute
the field distribution and confirm the expected field orientation.
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[16] Y.-D. Yoon and S.-K. Su, “Carrier-based modulation technique for matrix Rivières, QC, Canada, and the Ph.D. degree from the
converter,” IEEE Trans. Power Electron., vol. 21, no. 6, pp. 1691–1703, Institut National Polytechnique, Toulouse, France, in
Nov. 2006. 1982, 1984, and 1988, respectively.
[17] P. W. Wheeler, J. Rodriguez, J. C. Clare, and L. Weinstein, “Matrix con- From June 1987 to June 1990, he was a Professor
verters: A technology review,” IEEE Trans. Ind. Electron., vol. 49, no. 2, at the Engineering Department, Université du Québec
pp. 276–288, Apr. 2002. à Trois-Rivières. In June 1990, he joined the teaching
[18] H. F. Blanchette and K. Al Haddad, “An efficient approach to design staff as a Professor of the Electrical Engineering De-
discrete packaging of bidirectional resonant power switch for matrix partment, École de Technologie Supérieure (ETS),
converter applications,” IEEE Trans. Power Electron., vol. 23, no. 4, Montreal, QC, Canada. Since 2002, he has been the holder of Canada Research
pp. 2195–2200, Jul. 2008. Chair in Electric Energy Conversion and Power Electronics. From 1992 until
[19] J. J. Craig, Introduction to Robotics: Mechanics and Control. 2003, he has been the Director of graduate study programs at the ETS. His cur-
Englewood Cliffs, NJ: Prentice-Hall, 2005. rent research interest include highly efficient static power converters, harmonics
and reactive power control using advanced active/hybrid filters, switch mode and
resonant converters, including the modeling, control, and development of pro-
totypes, for various industrial applications in electric traction, power supply for
drives, telecommunication etc. He is a Consultant and has established very solid
link with many Canadian industries where he was engaged in the field of power
electronics, electric transportation, aeronautics, and telecommunications. He is
Handy Fortin Blanchette (S’07) received the B.Eng. the Chief of ETS–Bombardier Transportation North America Division, a joint
and the M.Eng. degrees in electrical engineering, in industrial research laboratory on electric traction system and power electronics.
2001 and 2003, respectively, from the École de Tech- He has coauthored more than 300 TRANSACTIONS and conference papers.
nologie Supérieure (ETS), Montreal, QC, Canada, Dr. Al-Haddad is a Fellow of the Canadian Academy of Engineering and
where he is currently working toward the Ph.D. de- a Life Member of the Circle of Excellence of the University of Quebec. He
gree. received the outstanding researcher award and the medal of excellence from
From 1994 to 1997, he was engaged in indus- ETS in 2000 and 2009, respectively. He is very active in the IEEE Industrial
trial automation. From 1998 to 2000, he was with Electronics Society, where he is the Vice President Publications, and an Asso-
the Bombardier Transport–ETS Research Labora- ciate Editor of the IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS.
tory, Montreal, where he was involved in a high-
power traction system. From 2001 to 2003, he was
involved in the development of an electrical drive library in Simulink (MAT-
LAB) environment. In 2007, he was with OPAL-RT group, where he was in-
volved in power electronics real-time simulation. His current research interests
include power semiconductor modeling and thermal analysis.