TYPICAL QUESTIONS FOR PIPING ENGINEER’s

KNOWLEDGE TESTING
Please help to answer this Examination?

1. Can you explain in detail three or more major differences between code ANSI B31.1
and code ANSI B31.3?

2. There is a power plant inside a Process refinery. Where exactly the ANSI B31.1 &
ANSI B31.3 scope break occurs?

3. Which of the following piping system is more health hazardous. A) Fuel oil piping b)
Process piping with Caustic c) process piping with HF acid d) Sulphuric acid piping.

4. There is a steam piping with low pocket but without steam trap. What will be worst
consequence of this layout?

5. In what circumstance, the reducer of a pump suction piping will be in bottom flat
position. Explain why the reducer should be so.

6. A P&ID shows a spec break (at Flange) between carbon steel & stainless steel
specification. What additional arrangements you have to make for that dissimilar material
flange joint?

7. A stainless steel piping specification mentions Galvanized carbons steel bolts. What is
your first reaction ti this and how do you rectify it?

8. How many types of piping speciality items do you know? Why it is called a piping
special? Why not we include them in standard piping specification.

9. Draw a typical steam trap station layout and explain why the existence of a by-pass
line around the trap is not a good idea, when the condensate is returning to a condensate
header?

10. Explain what is a “Double block & Bleed” valve? Why we need a bleed valve? When
do we use this?

11. In a typical tie-in where should the spectacle blind be inserted? a) after block valve
and towards existing plant b) before block valve and towards new plant. Explain why.

12. “Stress intensification factor (SIF)” Where do we use this? Explain this term. How
many types of these SIF’s exist?

13. When all design parameters are same, whose thermal expansion is higher among the
following? A) Carbon steel b) Stainless steel c) Duplex steel d) Cast Iron e) Galvanized
Carbon steel

14. In a hose station the hose couplings used for water, air & steam should be different
type. Do you agree? Explain your view.

15. What is your view on the usage of Metallic expansion joints? When they become
necessary and when they could be avoided?

16. A water cooler heat exchanger, located on a 20 m high structural platform. Water
header is located u/g. What precaution do you take, in case of Pressure loss in cooling
water header?

17. In what order do you arrange the pipes in the Pipe rack and why? How much % of
area should be reserved for Future expansion? Specify a range.

18. When a utility line (like condensate or water etc) is connected permanently to a
process piping what precaution we have to take to avoid cross contamination?

19. A air fin cooler (2 air coolers with each having 2 inlet nozzles) needs a Typical piping
arrangement. How many types of piping arrangement is possible.

Source: goldenline.pl/forum/instalacje-rurowe/330624/s/1
Here are the answers , if any one has different opinion or idea share with me.

1. Can you explain in detail three or more major differences between code ANSI B31.1
and code ANSI B31.3?
Answer: There is only one major difference between the two, B31.1 is for Power Piping
and B31.3 is for Refinery/Chemical Plant Piping.
2. There is a power plant inside a Process refinery. Where exactly the ANSI B31.1 &
ANSI B31.3 scope break occurs?
Answer: Based on my experience there were two cases. Case #1, B31.1 stopped at the
Power Plant Unit block valves. Thus all piping inside the Power Plant was B31.1. Case
#2, B31.1 stopped at the equipment (Boiler) isolation block valves and then all other
piping was B31.3. This is normally the choice of the owner/operator/client.
3. Which of the following piping system is more health hazardous. A) Fuel oil piping b)
Process piping with Caustic c) process piping with HF acid d) Sulphuric acid piping.
Answer: c) process piping with HF acid
4. There is a steam piping with low pocket but without steam trap. What will be worst
consequence of this layout?
Answer: There will be a build up of condensate to the point that a slug will be pushed by
the steam flow. This slug of condensate will cause “water hammer” and could rip the
piping apart.
5. In what circumstance, the reducer of a pump suction piping will be in bottom flat
position. Explain why the reducer should be so.
Answer: Still Needs a Proper Explanation for the this answer.
6. A P&ID shows a spec break (at Flange) between carbon steel & stainless steel
specification. What additional arrangements you have to make for that dissimilar material
flange joint?
Answer: Use the Gasket and bolts from the SS spec.
7. A stainless steel piping specification mentions Galvanized carbons steel bolts. What is
your first reaction ti this and how do you rectify it?
Answer: If that is what the Spec call for then that is what I am supposed to use. But, I
would ask the Piping Material Engineer (PME) why he/she specified galvanized bolts.
8. How many types of piping specialty items do you know? Why it is called a piping
special? Why not we include them in standard piping specification.
Answer: I could possibly count 50 or more depending on the PME and how the piping
material specs were developed. They are called them SP items because they are NOT
written into the normal Piping Material (Line Class) Specifications. They are not
included because they are normally of limited use, purchased from a limited product line
vendor and are often after thoughts.
9. Draw a typical steam trap station layout and explain why the existence of a by-pass
line around the trap is not a good idea, when the condensate is returning to a condensate
header?
Answer: (No drawing) It is not advisable to have a bypass around a steam trap because
the block valve could be left open and defeat the purpose of the trap.
10. Explain what is a “Double block & Bleed” valve? Why we need a bleed valve? When
do we use this?
Answer: The primary purpose of a “Double Block & Bleed” is Safety. However it is not
fail safe. The next better “Safety” set-up would be Double Block Valve with a Spec Blind
between the valves. The higher level of safety would be double block valves with a
removable spool for absolute isolation.
11. In a typical tie-in where should the spectacle blind be inserted? a) after block valve
and towards existing plant b) before block valve and towards new plant. Explain why.
Answer: The Spec Blind shall be placed on the Unit side of the Unit Block valves. This
placement allows for the closing of the Unit isolation block valve, the unit side is
depressured and drained. Then the spec blind can be installed for isolation of the unit.
12. “Stress intensification factor (SIF)” Where do we use this? Explain this term. How
many types of these SIF’s exist?
Answer: Stress Intensification Factor (SIF) is a multiplier on nominal stress for typically
bend and intersection components so that the effect of geometry and welding can be
considered in a beam analysis. Stress Intensification Factors form the basis of most stress
analysis of piping systems. As for the quantity, ask a Stress Engineer.
13. When all design parameters are same, whose thermal expansion is higher among the
following? A) Carbon steel b) Stainless steel c) Duplex steel d) Cast Iron e) Galvanized
Carbon steel.
Answer: b) Stainless steel
14. In a hose station the hose couplings used for water, air & steam should be different
type. Do you agree? Explain your view.
Answer: I agree. If they are all the same then the hoses can be connected to the wrong
services and could result in the injury of an operator (i.e.: thinking the hose is connected
to water when it is connected to steam).
15. What is your view on the usage of Metallic expansion joints? When they become
necessary and when they could be avoided?
Answer: I do everything I can as a piping designer to avoid the use of all types of
expansion joints. Expansion joints are always the weakest point in any system where they
are used.
16. A water cooler heat exchanger, located on a 20 m high structural platform. Water
header is located u/g. What precaution do you take, in case of Pressure loss in cooling
water header?
Answer: I do not understand this question it does not appear to be a piping issue. I would
assume that the cooling water system has a (loss of) pressure sensor and the plant shut-
down alarms and sequence would be activated.
17. In what order do you arrange the pipes in the Pipe rack and why? How much % of
area should be reserved for Future expansion? Specify a range.
Answer: The largest hottest lines on the outside edge of the pipe rack working in with
cooler lines in towards the middle of the rack. This allows the longer loop legs as you lay
the loops back over the other lines to the other side of the rack and back. The lower
temperature loops would be “nested” inside the larger, hotter loops.
“Future rack space” is normally at the direction of the Client. It may be anything from
0% to as much as 25%.
18. When a utility line (like condensate or water etc) is connected permanently to a
process piping what precaution we have to take to avoid cross contamination?
Answer: Option #1, double block valve with a drop-out spool.
Option #2, Double block valve with a spec blind.
Option #3, double block valves with a bleed valve.
19. A air fin cooler (2 air coolers with each having 2 inlet nozzles) needs a Typical piping
arrangement. How many types of piping arrangement is possible.
Answer: There are a number of ways to pipe a Fin-Fan cooler depending on what the
P&ID call for?