EX2000 Excitation Training

GE Training 'enter
EX2000Excitatidn
3mfor
PT Paitc
Unit 7&8
Paiton r In
CourseManual
Paiton, Indon
8X2000Gold MaintenanceClass
Description
Course
Thiscourseis designedto providetechnicions ond engineerswith on odequo

understonding of the EX2000excitotionin orderto mointoinond troubleshoot
Topics
sgstem. include
excitotion theorg,powerconversion,
ondgenerotor U
producthordwore,
elementqrg, ondGEControlSgstemToolbox (required
OnlineMointenonce
Windows), Procedure.
Course
Aoendo
9sg Topic
Dog1 Generotor/Exciter
Fundomentols
EX2000LimitsondProtection
EX2000ProductOverview
UnitTour
Dog2 EX2000Operotion
Excitotion ondAnswerSession
TeomQuestion
EX2000Hordworeoverview
Dog3 EX2000
Hordwore continued
overview,
Reoding
theCircuitDiogrom
Dog4 ControlSgstemToolbox
Overview
Troubleshooti
ng EX2000
foults
Dog5 EX2000
Mointenonce
Overview
Rev:05/05/06
agenda.doc
EX2000Gold MaintenanceClass
qs-u Topic
Dog6 EX2000Documentotion
EX2000ProductReview
Toolbox
Instollotion
Dog7 TrendRecorder
Softwore
AuxModules
Dog8 List
Circulor
Procedure
OnlineMointenonce
Dog9 Review
EX2000
Rev:05/05/06
agenda.doc
8X2000Gold MaintenanceClass
Table of Contents
Tab 0 Table of Contents,CourseAgenda,Excitation Team list
Tab 1 EX2000 Documentation
Tab 2 EX2000 HardwareReview
Tab 3 Toolbox Installation and Firmware Upgrade
Tab 4 Trend Recorderoperations
Tab 5 EX2000 SoftwareStart/StopSequencing,Limits and Protection
Tab 6 EX2000 Aux Documentation
Tab 7 DataRecordingusing the Circular List
Tab 8 Online Mainenance
Tab 9 Workmat
Tab 10 Week 2Labs
Rev:0d05l06
TOC.doc
This documentcontainsproprietaryinformationof GeneralElectricCompany,
U.S.A.and is furnishedto its customersolelyto assistthat customerin the
testing,and/ormaintenance
installation, of the equipment describedherein.This
documentshall not be reproduced in wholeor in part,nor shallits contentsbe
disclosedto any third party without prior written approvalof GE Industrial
Systems,Salem,Virginia,USA,24153.
Any softwareor electronicmaterials,whetherthey be presentationmaterials,

softwaretools, or example programsare proprietaryinformationof General
ElectricCompany,U.S.A.and is furnishedto its customersolelyto assistthat
customerin the installation,testing,and/or maintenanceof the equipment
describedherein.Theseelectronic materialsshallnot be reproduced
in wholeor
in part,they shallnot be usedby the customerto teachotherclasses,nor shall
the contentsbe disclosedto any third partywithoutpriorwrittenapprovalof GE
IndustrialSystems,Salem,Virginia,USA,24153.
The informationcontainedherein does not purpoft to cover all details or

variationsin equipmentnor to providefor everypossiblecontingencyto be met
operationand maintenance.Shouldfurtherinformationbe
duringinstallation,
desiredor shouldparticularproblemsarise that are not coveredsufficientlyfor
the purchaser'spurposes,the matter should be referredto GE Industrial
Systems,Salem,Virginia,USA,24153.
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EX2OOO
SYSTEMDESIGN
EX2000uses common hardwareplatform

Gonfigurable(flexible)applicationsoftware
Wide range of DC output
DC voltageoutputup to 1500Volts = 1es X PT rec.,.4yAlV
)<t'' = l2lr VOc
> ?o'
DC currentoutputup to 10,000Amps
Diagnosticuser interfaceIS providedto
perform :
Monitoring'
Diagnostic\'
Configuration,,
'xoqlool :sruelqo.ld
sepoc llnel 'pedfie>1
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'oroC
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fiq polerouebs! ore/qlos uollBcllddv o
u6lsoq ore/n1;os000ZXl
I I
GommunicationInterfaces
o RS-232Cserialcommunication
DLAN+ Local Area Network rrcr"A

Communication linkbetweenControlCore,
ProtectionCore,UCOC2000and MarkV
Ethernetconnectionfor interfaceto
ToolboxPC and CimplicityHMI
CommunicationlinkbetweenPCswithGE
Toolboxto ControlCore,ProtectionCore
and UCOC2000.
(Sot dn arof{ro t)
srallorluoS
000ex3
slsolE lorluocpfalj
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sng snlue5
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o o
control GoreSoftware
Libraryof existingsoftwareblocks
Logicalgates,Regulators, Function
generators,QLDS...
i'*o),*n"*o..
Blocksare tied togetherin a patternto
implementexcitercontrolfunction.
Programmingis done by settingparamete
and softwarejumpers in EEPROM.
GE Control System Toolboxis providedfo
configuration,monitoringand documentat
I I I
(pedAey)eceilolul Jole.ledgleco'l o
spreog lrncr!c cluorlcelf o
:lo slslsuoc
elnpou uolsJonuoc
rornodoql se loued oues oql u! polunoru o
oroc lorluoc
o o
control Core Function
o Automatic Voltage Regulator
o Field Voltage Regulator
o Fault indication
o Simulatoroperation
Training,Startup,Calibration
o FeedbackSignal Scaling
l
'JeruJoJSueJl
dn-delsJoeplsfueuud uo uorleln6elsAollv
:(CCU-)dorq ou!'l
oq ol 'uotlesueduoc
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(aOOUA/CCU)
uollesuodLuoC
luerrnCe^tlceeuo
uollcunJ oJoc lorluoc
t o
control GoreFuNGtion
PowerSystemStabilizer(PSS)
Reduceslowfrequency of Generator
oscillation Po er output(1
15 Hz).
Softwarealgorithmcalculatesintegralof acceleratinpower
Softwareprovidesa dampening biasto regulator.
Online,autoregulator
operation only.
Ercdr|brr Syaiem rith f $S

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il
--i--J
AdD illd A{A
CenKFt*fr
l;rg. I lsllul' lJr*gl.urlr clf l:.\:tltti3 lil*trl*rrrS llll; l{55 t'urtlrnls. lirr 5[t*,-rrrtg
If:'i ( otutcetriltt lrrlirlll* :
fld [ = 0009 /g98FZ'0 88ZF'0
fld [ = 0009 tt69z8'0 8EZ8'0
^tt0[=00002 FFT'992 96F'062
fld [ = 00002 1 9 9 9 8 6 ' 0 8 9 9t 0 ' t
08t 80:0t 8ge 80:08 gbt'00:0€ Ezz'90:0c zt,t'80:08 gE!'20:0e 8/g 0D:08 Lgl 69:Eu tug'Lgi1z Lll'ggi6z 0l.g'tE:62
ulee ssd otaz wlM osuo rs
Sfep response with nominal PSS Gain
;.1 ':li:)l)
35:41.833 36:43.350 35:44.887 35;*lti,384 3f ';47.S01 35:58.935 35:52.4,6235:53.988
1.06 1 1Z 0 . 9 8 7 4 6 7 20000= 1 PU
2 9 4 . 751 2 5 2 .6rs 2 0 0 0 0 = 1 0 1 3 V
0.810333 0 . 8 1 1 6 5 7 5000= 1 PU
0.414867 0 . 2 4 0 0 6 7 5000= 1 PU
]Uilr
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luernc plolJslr.url o
(f lO) rol!rul'l uollellcxo-rongouIIuO
I I
offl ine Over-excitationLimiter (oEL)
Limitsfieldcurrent(lf)
Preventoverfluxing & PPT(thermalda age)
Generator
Enabledduringofflineoperation, manualmodeon v
Backupto V/Hzlimiter
Erciter Ofiline Over ExcitationTrips,Limiters
+76EX OFF
(Trip)
---^---76EX OFL
(Litniler)
- - TSEXtOC
(Trip)
o' o:a of +F of n n$ F s! \$ \s .vb r$ & n$ -+ ,gs S

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t
other protection
o GENERATOROVERVOLTAGE
Typicaltrip>120%EXVMAG@2.25 Sec
FIELDFLASHPROTECTION
Monitorsfieldflashcurrent.TypicalTrip:25%AF
BULK POWERSUPPLYMONITOR
Generatesalarmwhen inputpoweris low.
FIELDGROUNDDETECTOR
Generatestrip outputaccordingto fieldgroundde ectorinput.
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Uc2000
Softwareinterfacefor local operatorstati n (oc)
Toolboxinterface
Ethernetsupportto passdatato Gimplici HMI
Automaticdiagnosticmessagegeneratio
o NonvolatileFlashmemoryfor productso
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o
Other EX2000Gomponents
AC Line to Line Filter
FieldFlashingModule
o BlowerMotorTransformer
Bulk Power Supply
DG Field Contactor
SHVIor SHVM
PTCTCard
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GE Power Sysfems
EX2000HardwareDetails
Revisionoater 0211012000 Property

of PowerSystereUniversity- Inlorrotionfor Traini|tg
Proprietary Purposes
Only!
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Revision Date. 02l1 0/2000 of PowerSystem University-

Property Proprietary tor TrainingPurposes
lnlormalion Onlyl
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AC Suppression
Module
o The moduleprotec the

PowerConversion odule
from overvoltages.
Revision Dale: 02/'10/2000 Property of Power System Unive6ity- Proprietary lnformalion for
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GE wer Sysfems
@
Module (PCM)
PowerConversion
sCR ERIDGE.2SO tOC FIELD CI/CSS(OR HOH-REVERSINC
P1
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PowerConversion
PropenyoI PowerSystere Unive6rty-PropriebryInformation

fol
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srzelsrfg Jonod Je suBC3q1oo3

GE Fower Sysfems
Blower Motor Transformers
RevisionDate:0211012000 Property
ol PowerSystems Propnetiary
UniveFity- Informtionfor TrainiigPurposes
Only!
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GE Power Sysfems
SHUNTS
What is the rating of your shunt(s)?

7-oooA [ rco^V
Properlyof PowerSystemsUnive6ity-ProprielaryInformation
for
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Control PowerSupplies
Revision
Date:0211O|2OO0 ot PowerSysEro Unrve6ity-
Property Information
Proprielary tor TrainiigPurposes
Onlyl
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GE wer Sysfems
@ ControlCore
Primary 4 boards FrlgI
Backup4 boards hlr
Protection)tboards
I \o'cf,ds
ft\t*rr
RevisionDater02/10/2000
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OperatorConsole(OC2000)
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ShaftVoltageSuppressor(SVS)
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Sheet - -
Variables Address I Per Unit = 1 Per Unit = Toolbox Description
FLDFB 105 nla Selectedby EE.589.10:

Busfed = FilteredGen fieldcurr t (Var.1015)
Regulator = FiltelqdelqlgflgQ 4rs404e!l!16)
ctlcMD- ctScMD 601 - 608 255 = 1(loqic) nla nla 3TB/NTBcardcontactinputs
LDRVINl- LDRVINS 631 - 638 255 = 1(loqic) nla nla TB card contactinputs
RUNRQ 650 255 = 1(loqic) nla nla EX2000Runcommand(1 = run)
MASTER 828 255 = 1(loqic) nla nla Active masterflag (1 = activemas ?r)
ASPVHZA 958 255 = 1(looic) nla nla V/Hz limiteractiveflag (1 = limilq p!!ve)
ASPUELA 959 255 = 1(loqic) nla nla UnderExcitationlimiterflsg (1 = li riteractive)
ASPAUTOA 953 255 = 1(logic) nla nla Auto regulatormodeactive(Manur!mqgle =1Ql
FLDMOD 11 0 8 255 = 1(loqic) nla nla Over-excitation(OEL)limitactive ao
YFG 1013 20000 Vceilins(DC) nla GeneratorFieldVolts
VFE 1014 20000 Vceilinq(DC) nla ExciterFieldVolts(Regulatorapp mtion only)
IFG 1015 5000 GeneratorAFFL nla GeneratorFieldAmps lA1 (Busfe laoolications)
IFE 1016 5000 ExciterAFFL nla ExciterFieldAmps (Requlatorapr ication only)
IFL 1017 5000 FF Shuntrating(100MV) nla FieldFlashingAmps (Busfed atr cationonlv)
E)(VMAG 1150_?00q! ReteQ_ge!elator
voltage nla GeneratorTerminalVolts
EXLMAG 1155 20000 yoltqge nla
liT se,cgnlary !-inevoltage(optional)
EXIMAG 1151 5000 Ratedqenerator
current nla GeneratorStatorAmps
EXWATTS 1152 5000 RatedgeneratorMVA nta GeneratorWATTS
EXVARS 11 5 3 5000 Rate{gg4eratgl l/lVA nla -_ GeneratorVARS
EXVFREO 11 6 5 20000 60 Hz ntta lcenarator FrequenCt
EXLFREQ 11 5 6 20000 60 Hz nla ine Frequencv
EXPHASE 1157 2500 0 Deg nla PhqqesLp
EXIREAC 11 5 9 s000 Eeleq_ggngrator
!!Vt nla Reqgtjye44pg
EXXMAG 11 6 0 20000 Ratedqeneratorvoltaqe nla ExtraPTGenerator Volt
Terminal
EXFLUX 1164 20000(60Hz) 1 PU Genvolts/60Hz nla GeneratorFlux
24000(50Hz) 1 PU Gen volts/S0Hz
SYNCAD Hardware nla FirinqSync
EXXPTREG 1179 2s5= t(!9919) nla nla RegulatingusingExtraPT's
EXPTFD 11 6 6 zss = 1(togigl nla nla PT failuredetected
EX LOE12 11 8 0 255 = 1(logic) nla ln/a Loss of excitation- alarm
EX LOE34 11 8 1 255 = 1(losic) nla nla Lossof excitation- trip
EXPTUV 1182 255 = 1(logic) nla nla Lossof PT voltage
E)(VPTFL 11 8 3 255 = 1(logic) nla nla ExtraPT failed
E)(VHI 1 1184 255 = 1(logic) nla nla Generatorvoltshigh
EXVHZ-1 11 8 5 2s5= !(99!c) nla nla GeneratorV/Hz high#1
E){]IHZ 2 11 8 6 255= 1(logic) nla nla GeneratorVlHzhigh#2
EE ConfiqurationConstants
EREG84 84 153 (60 Hz) Torqueconstant(simulatormode
lceqpeel (roleorqeurl-a!])029 ol ralurod
'Q
LL = ouruunJAllnJ:aflcxf =
3 N|HCVI'u
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GE Proprietary
Material
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@|h"ferences
GeneralGuidesfor eachconfiguration
EX2000DigitalExciterUser'sGuide
EX2000Maintenance andTroubleshooting Guide
Application
SpecificInformation.
"ElementaryDiagram" - Exciterelectrical
connection
dia
"PanelLayoutDiagram" - Exciterlayoutdiagram
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@tase Layout
L Frame(Multi-Bridge)
EX2000Softwarenames:
Main:EX1C1.dcb cD003 cD001 cD002 cD004 cD005
(ProUFollower) (Master1) (Master2) (Follower) ( F
Backup:EX1C2.dcb
Protection:EXl P.dcb
Or (older method) J Frame(most common)
CD001.dcb
CD001.dcb
CD003.dcb
Referto the help.txtfileto
determine thefunctionof
eachcore.
cD001 cD002 cD003 cD004

(Backup) (protection) (Main) (Auxil
Ytntffi
ffiffi
SDIIIIE'rt€t!l5
laGtgtE*
ruerbelclnoAel loued
@
@tcR or IGBTPowerAnversion Mod le
EX2000with SCR PowerConversion

Module Module(PWM)
EX2000with GBT PowerConiuersion
, iBridgeRating ;
iName j(max DGoutput Typical
lffifame -
1,,,ii,,.,----
gjz_e_), ,,,,r,,,,,,
icurrent) Application ]
"-""",,,,,,,,,,,
ips
]IGBT(P_WM)
IIGBT (PWM) 25 A iBrushless SCT/PPTRegulator
Regulator, Regulat
iG (SCR) i 100A 1DC Regulator,
AlterexRegulator
;Q-(SCn) 1450A AlterexRegulator
i DC Regulator,
A
.150-9
t8
[ro,r"ro-.,
preog'g-9e.rnbrr
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lColug NO 0ltNnOn CUV@ IAHS 51
olnpol^cluoJlcolflorluoc o
8Cv\l^/Ct/\
ro vcN 'sJolceluoc uleN o
]unqs o
{lquessv remolg/OullooC o
fultncJtc
uotlceloJdJolsu^1,|I gtz
sasn36el CC
re4rtcouo6ppgCUS
(srolceou)
,{lquossv oJoColrJJoJ
(vvca)
olnpoy\JouoûocJoModo
TT
N
olnpow oJoSloJluoc o > /.\
olnporulorluoc ro/noducs rlll/n0002x3 @
@txzooo withscR po$er
conversion
o SCR PowerConve ion module
Fieldcurrent> ADC
o Whereare these rts located?

MDA,MDB DG C ntactors
MDA, MDB dri boards
PowerConversi n Module"PCM"
Contactinput/ utputboards
Blowers
Bulk PowerSup ly
41AC AC di nect (not shown)
2TB terminal rd
boa s
Controller
PTCTboard
SHVIor SHVM
9
o slueuoduoc
reurlceu
eopuglecrdllQ urt'oplnc
srasn0ztg-Hjc
OI
(J L) lunrvuSdt {ll tH (:"ozl) lunrvufdnlr rH
"06
_zz-^ cHd zHd tHd tz
Jr'THHFiTfil' Br9 T
W
fisrz MSlz MSI_Z T et9
suolcSllc IVIÎU]HI
zd
srl eLt LLI:
F1 f
o tnl 6nl 9r snl znl' r lnlt
l9 I J9 l J
r- J+ r
UCS ucs UCS
s'1u I
ll
I T-
selrdsuorlelunuuoc tznl
zznt
ucs solenueuv- lo, nn
suorlellroso
sdue6- zzJ zzd I
I LZnt ssoJcelp/Apsl!ru!'l-
- '---=:
relllJ oull cv t- LZA reqqnus
cu
CZU CZ)
z L'l
U
I L
oJ 5 g" (nreoeVccd utot;)
h |
J c
/\
f),, H-l-
-U
d U
I
I
ztnJ t Lnl tnJ Lt t_l
ucs slcelord-
t^
I esnl Dal
9Lt tll zt1
td UCS lcelordol lp/lp s1Lull-
cNrsuf^fu-NoN '(ss:r uo) ssvrc or=E 3on o9z 'fcorrE ucs )
rolceeg 6e1
olnpowuolsronuocrornoducs
tcR PowerGonversi8n
Module
SinqlePhase,Full-WaveDiodeBridgeRectifier
o On the positive half-cycleof the i diode pairs

2 and 4 conduct.
On the negativehalf-cycleof the put, diodepairs

1 and 3 conduct.
I
ZT
il sd'?
-h s3A v3A v EA 3s A
{
F
0h
F1
FF Y*A
rrn z .rA
9ev
rol4lceg ebppg UOSoê6-llnJ'@
olnporuuolsronuoc
ro/noducs
@
@tcR PowerGonversi8n
Module
Effecton DC output voltagewhen delayfiring SCR'
F FIRMN AilfitE
LI
f,o #
Y0l.TlfiE3
(PHASITtl tt YorTilBES
(H{r$ T0
l{gUlR{L)
ilEUTRil")
OG
YOTTAIE
m
ustTtst
l3
IVT
{rJ-rdl (sd'rd)
lssjl0r 3WL"ISil
30 td
E1 a1
{Tfutfi1'u (lvuin3fl
0r :svHJ) f.! 0r ]svHdl
$t9utot sts.vt'ICIil fl
3V }U
l1
E
l1sllu $illulj ilfi
flst{v 6t{tuti d$
S,UCS6uprgfelep uaq/ne6e11on
lndlno CO uo lca#l
olnporuuolsronuocJo/noducs
@tcR Powerconversi8nModule
o Linefilterdampsoscillations
in the AC linedueto CR
commutation notches.
UI{'.TOHEUTRAL YOLTAGENOTCHII{g
flFllo ArgLE3e'
Ltr{€"TQ*Lrf$€
vrxrASE NotcHtxo
LTNEFLTE
----- fl+SEE
LFUE
tl
iclll
tl
L-- --- --J
IE AliFS
1{Etr
Examplelinefilteras shownin EX2000electricaldrawing l5

I9I
'LZL}-HACuorJ
/L-B o6ed
'Jgrdt{
}FEJdrrl F€l3aFptrru$ tFdotsBt ilac f'l3do-Jw
llnEi dtJl
'Jg]\dL{paraBFp}!m",brrFtulsal
ila3 ilAdO-JSV
lFE, drJl "JFVLqpat?eFp tFcr$ uadolsal ilac Hado-Jtry
tFE,drrt Jtr 14psl'aFF tnsJ$ uadolssl il€l Nado-JEV
'JAd 14palcaFp
lFEldl,Il trnsrnuadotsq llac N:ldo-iev
'0€0EX!|
oErs'33a€s "rcj
g"ntreluortrs{,fl.rfio,efqFc
pBfi alEBHsS ,E ldg -
0AISj-C'IIgtEI ffWsn
trat .sFnnJolorrla.;l.ru$pa,mlret
aq ol paau{eu"lag6uafiuFJ;sal p*xo uadna41 -
-arrile1
asnl Fet.n Ugrg -
;ssslso a}{assod
-Fat
UOSwern uradaaWFuurFUCSd4t urB€lralapspfirpawroapnbepeq
ItnBtdrrf JtV u! Fatrapp 14nr"r!a uadoFst ftaC b{:td6-J w
'MOlOq
u/v\oLls
oJesooesseur
crlsou6erp
eJnlreJ
llec ooozxf lectdr{1o
'eJnltEJ obeiloôr.llut ecuoJoJJlp
esnlJollacp solectpu! V -
'ebe1lorr 'per4sl
lnd1nopuepdu; o6ppqsornseou000ZXfeLll UCSor.llsV -
uorlcolap
oJnlleJ
llecucs .
olnporuuolsronuocrornoducs
@tcR Powerconver"i?nModule
M FrameSCR PowerConversion
Module
I
8I
o a
( ),,uotstnoJ
I,.UJOJ
pJeOq,,'ClO 'C 'g 'V = Z OJOIIA'UOISIAOJ
JOUIn - Z
( ) ,,uolsrnoJ
uorlcunJpJeoq,,
'clo 'c 'g 'v = A oJoLlM'uotstôJlo[ey11
- A
0noJoJoL,lloue
Llll^ olqeobueL{cJolu!
'clo'C 'g 'V = x oJotlM'uotstôJdnoJC- x
I6U)
(roqunudnoJ0JoL.lloue qllmolqeo0ueLlcJolut IOU)
'clo 't 'Z'l
preoqslcolJoJ,, - A oJoqm 'Joqlunu,,Uorleuen
dnoJC - #
dnorC- C
orueupreog- cccl
,{llruelpreog- 00ZSA
zAxXCCCC19SZSC o
pJeoqqceouo pelupdst otueupJeoqololduoC o
uolluonuoCFulrueNpreog llncrlC
@
@%i rcuit BoardNami
o
"tconvention
Completeboardnameis printedon eachboard
531X3OSNTBxyG#
531X305- Family
NTB- Boardname
X - Majorrevision,wherey - A, B, C, etc."bo rd function
revision"(backwardcompatibleonlv)
Y - Minorrevision,wherez - A, B, C, etc."bo rd form
revision"(backwardandfonruard compatible)
G - Group
# - Groupnumber,where# = 1, 2, 3, etc."refl cts board
variation"n ot interchanqeable
withanother u
l9
uolluonuooFulrueNpreog llncrlC
@
@tDcc Board
o DS2OOLDCC - DriveControlLANCommunicatio s Board
EX2000Controller "Brain"
Controlsl/O,regulators, powercon ersion
protection,
module,communications
o Reference:
GEI-10021
6
o Usedstarting in 1998
ReplacesbothSDCCand SLCC
Not interchangeablewithSDCCboard
o Usedin all EX2000PCMconfigurations
o Onboardmicroprocessors
Drivecontrolprocessor(DCP)
Motorcontrolprocessor(MCP)
Co-MotorProcessor(CMP)
LANprocessor(LCP)
Faultmessagesreferto DCP,MCP,CMP,LCP 2r
I
ZZ
uo!]eln04uoc
pJeoqJoJsledunI elempJeH
olqec1dz uopreoqclcoc tuorJ'slrunrucdIgcl
olqec1dz uopreoqSJca ruorJ 'sllun
Ncd ucs
ruoJJ('cle 'CCA9t -l+'g+)rennodloJluoC
preoquo polunou Aeldslp pue ped{oy
Aeldstpopocllne3
000ZXf soleclpu!uJolled
,,unUt dols,,Ourleredo
preoquo cl=ll reg
uollnqlosoJ,,PJBH,,
S,lAOUd
L,f
seutzn'zzn'zrn'rrn'Ln'9n uopoJols
oJeA
LUJII
y\Oudff (0n) uo poJols,,oJemlJos,,
rueJ0oldloJluoC
preog CCO'I @
@tDcc Board
IETIEII EOIITq- FRTIEIEE FUIIIITTOIS
IIEU.EE IIEIPAD ETfTFf,AIfi !ITF-A[
H{NffiHTT COFllrIIDfiTIflB
LEF
Lnfl
c0ilIntL
FRtrEIigl|R
TO TIf;ETITE CDIITROL
TEEI, P8
9t It#
---------'l
flIIN EDUTRO- PECE|IN TIETIIII|i I FII}GTItrTSI}O-IE
FIE-! ITILTf,EE PIEUI-ATIN, FIE-O CIIEEIfT STF€TETIP LIEIE r I AU! IEIE t
FEEJ.AIIIF AIIII NIOTE FIETHE TIIITE AI.tr flJm lEIiU-{me fl{D I OUIEELIIF !
HCF
IHSf,'qlJrAlEllJl OrEtHlRff, HT FRflTECTt0l{.
rP vlnfm r*nnr. I
HOTIIE MIUE
EOHIRTL trNTEL
FITEEggOR FEOCEgTE
LTE
CffiE
6Airrl!
--------J
Functionalview of LDCCboard,from typicalRegulatorElementary 23

I
VZ
" -;riri'.llll
i: .r::,
prBogc3c-t
@?ccB Board
o DS2OOTCCB - Application
board
Receivesattenuated/isolatedPT & CT feedba k signals
from PTCTboard
Calculates VARS,WATTS,etc.
Digitizesand sendssignalsto mainprocessorcard
Generatorsimulator"simulationmode"
Reference. GEI-100163
Usedin all EX2000applications
OnboardMicroprocessors: (UCP,CUP)
Faultmessagesreferto UCP,CUP
25
I
9Z
I I
uollern6rluoc
pJeoqJoJsledunl elenpJeH
olqec1dz uo preoqccsd ruorl'slruny\cd Igcl
elqec1dz uo preoqEJcc r,uorJ'slluny\cd ucs
tuoJJ('cle 'CCng t -l+ 'g+) lennodloJluoC
'ggn '6n 'gn uo porolseJeMruJll
s,nloud 6gn
preosECCr
@
@?ccB Board
TLIEI
t 3A16Ut
t/tE (EE {r
(To PSCD
or DCFB)
aPcE!t
T.IAEII
nur f ll=J-_-----l
cor q7 LIJ- - -- -Ll-l

EIERfiTIP ITIITLIIS, EIERAIEE UILTAfiE AII! CUTNEMT
TRflCqJCERIIIE
VMIAILE ATEEIE I FEE I.I{IT HqE{EI-AILTE
E:O'H'K I 15D ?mm ETT{TEF{ I'ILTII
EILHtri I lrt emm LIIIE TTRi VILTS
EEITE tr!t ltE0 EEI STATIN ffiF5
EKilANN I 15P 5mD GTl{ IATTS
EtctAfrti r 15$ 5m0 ETT{TAEg
EKlUFFE9 r l6! ETDTD = EHI EEI{ FFEIEI{CT
El(LFNEO t 156 tEH - C#lZ LIilE FNEqEItrT
EK!$FEED t 150 +l I 775 IIFF CFEED
EXPHFgE I t!7 EEIF O EE FTFIE ILTP
EIIIEEAE t ll9 iIDE EETtrTTgE gIE
-- Ftt
I t:] lT EKXitfi t ICD umm EfiEA VELT IS6
EIIFLUX t 16+ EDOEI Etl{ FLt {
ItlrEA! t|lNIIItE HffilTIE FIRTNESNTH
EXXPTEEE I 179 e5E RTE OII EKIRA PT
ncor f l!-- - -- -t-t-J E:(FTFI t 156 Efi FT FATL ETtrTT
ELLEIZ TIEO Eg LIET EF EC A.AEI
ELLIEI+ ust ES5 LITIi EF tr( IEIF
El(Flul tlEe EEi LII|S EF ITLTAEE
El(UPIFL t tE9 e=t EITEA FT FAIL
EN'HI-I t ts4 es ctll voLTt HI6H
EKI'HLI t rt5 eEi vLni./l€ HtE{
ElflHr_E I 186 ET' YILru/}E HIRI
EK5II{IFL I 170 SHID - llfflt/ IIIIDTL 'LFfI{ AHFI|
EECI HIFE tlct TMD = ATF]- I{IIDTI EII AIfg
E'GIrtVFE I 163 etDIE = T.EEILIIE xgDE- EE|Jt|g-r5
EIfiIHiPD t 168 tHH - ESIZ r{Illltl- tPtE
I EHiIHITE t 176 5HD - AFFIc IIIIIIEL EI(E AIfg
I l-J t_t I EICSI ITUFE t t77 eEE = r.EElLllE I@EL EXCUO-T!
__ ___ _J
Functional
viewof TCCB board,fromtypicalRegulatorElementary
27
preossccr
@
@|bcFB Board
o DS2OODCFBDC Powersupplyand FeedbackC
ControlPowerSupply
AC linevoltagefeedbackattenuation
Generator fieldvoltagefeedbackattenuation
Generator fieldcurrent(shunt)feedbackisolati
Fieldflashingcurrent(shunt)isolation
"PCMcontrol"SCRbridgegatepulsegenerato
Monitoring BulkPowerSupply115VAC input
Monitoring BulkPowerSupply24 VDC output
o Referencemanual:GEI-100028
o Usedonlyin "EX2000's" withSCRPCM
o Requiresfeedbackoffsetadjustment whenreplacig board
29
I0€
(Enl dI) ADa-
spJBoq (enJ dr) Ale+
lorluocol (grN dI) nsl-
lndlno JeÂod (gld -
lorluoccc^ ' 9 + Jl) AsI+
(gd - dl) AE+
iZ-l+'91-l+
ggUJ [I {EF
pJBoq ENI HT
NNHS/IAHS TsdX EI +F
ol lndno ?NJ HC. fi1ddngremod
rannodloJluoC Ilng uorJ CCA 11-l+
gJco
preoquo poptôrdslulodlsol e6e11on
(pesnloN) 'precglt uo CVAg; slcolordtnJ osnl
'osnJuAolq soleclpu!
'sorlddns 'vz- slcelord
99UCc=ll cc^ gL- tnl esnl
'/v\olq
ol osnJ uoruruoc 'osnJ uMolq soleclpu!
'so;lddns lsol/\l'g+ 'VZ+ Lguc
cfl CCAg L+ slcoloJdZ,nJosnJ
,{lddnsro^ od lor}uoCo
preos
sJco @
@tcFB Board
o Exampleof information
foundin GEI-100028
nmh{s
d. .Wtr trdrflrdFuess
Funs FuM,len
#YIJT rr4ffi fotr 4fm ril Sftr, t/P fi- gd.Slhef ectkrg.FU{ poXerte
Fum fur ffi Sf S I.dtr pffiryffir t XSU Be Fr$ser
S.@Ed ks ffa{sritgr uae, eh€f;kiilr $futng€nErE,mcwhm lillhls ftNgsffimffi. Whenlha e la blournard a
lssd hgsxrfi€*m#, mffin llflftt d-T{ow*he ne PE hoessn{&be bt
ffwpfurqbmsfla$sfptrffieryp$'as,r$d, rtS, and *fi U.cfe.f "4 eq$ fuf scf*rg.trrThen F ls hlswru,ths {lm$trp
la unsblshngannrnrefa+r.dt gt
ff**ssnpe, buri Ffi fiRs? r{&fbs wfrewsn*drslFmserksaFFu ts.th* {*fiug.Ths
unrud'fiBtjtas
fif BH#fueeh{ur,nrg*Bamscddefl&sl .shnrn m g.hss tr,ffidrq€$[w
d +tit ,!dds, *{ilharrqtrlleprcrhing
et t$l*[mnlnsl tmerd"tr Fe.$tmnflsuxestn'A*,srtrwhen gFL,
Tffil-, Brd WY-EreS{ea]enneffiBdrxrfrheA$FH
b$grd"Wre&*FB lxesrdBfr@.**e| he rep{and.
Furu fcr *$prel-ihttrtq#fnwer suppfi'rw-Td E rd -f $ H tr: F,& .*{S trerfmrtrrg-W*rsnFt-flSlq
Frogran**nsr *s unshletB &s$eu fsult nsasefrHea, b*ritLH.nfiffiSSnm&p B*FS bssr{ u{ll fie
pfrtffir ln"app{ludte ffie drlup,Th* uzus}en*mecrftfds fun* bl'xr@ ls en snfrldenkeilehsrt frf .tdV ds.slnssr
nfdls pruhlngsr dus ts e ssrlng*ner s$ffreil.ermfuftsf bcerd" tf F{J3wn&rffieste b*oriywtrsmY fiFL,enrl5FL
srs SE.ffinRerflsd ffmmffie E5ffFB h*E{d,the n*FH fussrdehsuldbe rn#mnd"
I
ZE
JOlruorueoello^
36'Ilddns
Jel od llng uoJJ
(xelely
'leuopdo)sllo^
6E_tdIl--lls.,JlYtHn
plolJJoleJaue6uo4
eOellonpler;
JOIeJOUoC'NCd UrOJJ
preoq
cccts/3cotor
eOellon
lndurCV l/!Cd
oseLlde 'l^lcd r.uoJJ
o
lndlnoCCAVZ r{tddnsro^ od IlnE 6ur.ro}!uoy\
e0e11o^
uollenuolle),lceqpooJ plouJoleJouoco
uollenuolle)ceqpooJe0e11oôu!lcv o
preossJcc @
@tcFB Board
o Fieldcurrent(shunt)feedbackisolation
o "PCMcontrol"SCRbridgegatepulsegenerators
FromSHVI/M,field
currentfeedback
FromSHVI/M,fieldcurrent
feedback(optional,
Alterex)
SCRgatepulse pulse
signals
from ls to
LDCC/SDCC PC board
board
33
I
vt
luaJJnc6urqseg
plell'olnpou
pJeoq 6urqsel3plerJurou
cccs/ccotor
ebelon
pdur gy 'I;ddng
JoAod llng ruou
sJ30
lndurCVA gll' Alddnsro^ od llng 6uuol!uoy\o
uollelos!(lunLls)luorrnc6u!qseuploll o
preossJcc
@
I I
@3cFB Board
I
9t
suolleln64uoc
l/\Cd 00OZX=lle ut posn o
poJn64uoc redunl elempJeHo
69t00 L-l=lc:ocuoroJouo
slndulOoleueCCI10 L-O,ew OZ-Velqern6guoC
sleu6lslceqpooJIC rolerouoColecspueolelos
sleuOtslceqpooJId rolerouoCelecspueolelos
pJeoq
JOr.uJoJSueJl
luoJJncJor.uJoJsueJf
lerluolod- Lcldoozsc .
preosICrd
@
@?rcr Board
o
o lsolateand scaleGeneratorPT feedbackinputs
Testpoints.120VAC input= 1.6V
o lsolateand scaleGeneratorCT feedbackinputs
Testpoints:5 A input= 0.25V
I PTCT
( vle+ ) JKKI I
PT input ( V23+ ) VE3+ r

Generator rffiTF3
{t-----------
( ve3- ) I rCrcTF+ V?3-
(Lla+ )
------ rrffiTPS
HrPs 1 1 2 +({ i
L12+ ) |
-----1rrf--^-^...^-- |
crra- r Lre lttl.F*ttilt=--s\----,4 | |
LinePT input (r F
(l ? + I)
F3+ rHTFT
fHTFT L e 3 + {ii_r4
Le3+ < ) |
rr-as-r Le3 lllfu-*''15l -/ ||

(xle+ ) r f f i T P g X 1 2 +X12+
rffiTPg :i : )
(Kte- ) Lt*'I114
ExtraPT input (xe3+) rffTFI l Xer+{
(x23- )
-lf=re
T"
( rl+ ) rmrPl3
---\,,r.--------------- rr+ ((
/-
)
|
|
]o'I_' :-'l-l
( re+ )
"-i|q+:)
ioTrE ______.rJEaIEl!1j i
3 - CT inputs
i;r', (re-, rE]ttF;;{] i|
toeTl ( 13+ lrH:tll=
37
I
8t
slndur6o1eue
co^0r-0
I ew 0z - t pelefosl
preoqgccl oI
slndur
6o;eueCOA
0 L -0 te w 0 z-v
lSrd
o
slndulOoleueCCA0 L-04/y\OZ-Velqern6guoC
preo8rcrd
@
@$rcr Board
39
t
0v
(euer;1'p[11ec;d[1)
pesnrnifluS
- COA9/e < -
(euerln 'XC'9 fi;;ecrdfil)pesii'lnHS- COAOgZ< -
pesnlou y\nHS/lAHs- cc^ 092> -
' ''sr plo4
ebe1lo^ roleroueC 'FrEOillETO[@
ll
suo11ern6[uoc
y\CdO9OZX3 lleut pesn
-
vLr00t-tf e - y\tAHS
09r00r-rfc- rAHs-
:ocuoJoJeu
uollelos! -
luorrncplogrolerouoC
)ceqpeol(1unqs)
uorlenuelle -
lceqpoe;ebellonplollJoleJouoC
Iceqpeellndure6ellongy eseqdt y\Cd -
preoqocelolu!e6ellonq6lu- l/\lgHSOOzSc
ro lAHSoOzSo
spreogrunHStnHS
@
'@'tHVI / SHVMBoardro
o PCM3 phaseAC voltageinputfeedback
o fieldvoltagefeedbackattenuation
Generator
o fieldcurrent(shunt)feedbackisolation
Generator
SHVI/ SHVM
1BE' 6BG)
,'$"fte'e,t
Ll u,
+too-+-+L
PCM 3 phaseAC L? 1te3 L Va
voltage L3
JPtlo. Qô----
1t23 | V3
JP13q 9ô; ---------l

PlF
Generatorfieldvoltagefeedback t'z-
uFi+o. f_c--
Itu 3 | P?P
{
Jplso1 To DCFBboard
r4jA+ t_$__;________1 vHrp
AlterexGeneratorfieldvoltage
feedback(optional) {
JF17o,
it2A t2$-------------1 vFtzF
Generatorfield voltagefeedback
(optional,Alterex) {
IAlF L -I
Excitercurrentfeedback VCE ISOL
DCIFL-E IAIFL-E
{
SOFL
IAAPL-I
Generatorfield currentfeedback ISt]L
(optional,Alterex) {
DCAPL-E
41
preog nHS
@?tt Board
531X305NT8 - Generalpurposeterminalboardi3TB''
RS232interfaceconnectorfor Toolbox
6 relayoutputs
B - digitalcontactinputs(optional8PL cablet LTBcard)
K2 "ControlOn" relayfor trippingEX2000
+l- 24 VDC powersupplyterminals
4 - Analog/Digital
Inputs
4 Digital/Analog outputs
AlsocalledNTB/3TBboard
Reference: GEI-100020
Usedin all EX2000PCMconfigurations
Configured usinghardware jumpers
43
I
vv
I
vvz'==
rolcouuoc
zgzsu
vzz'=a
zzz'3=
slndlno
{eleg g 0zz'=3
8LZ'AA
9rz'=J
(eC L leeqs)
grt
(C ruroJ)slndlno{elor g o
xoqlool JoJJolcouuococB#olul ztzsu o
preossls
@
@tre Board
o 8 - digitalcontactinputs(optional8PL cableto L B card)
3TB
3TB (sheet1CB,1E
3T3
(sheet1CB,!EC) t 1t t-11 1.3
VAK.bUI tf
3TI t4
RLY I 16 EIE
HIEHTEI{P,ALARI'I
- t 1E34Sl
2 g3E 4 CII
05E 6 CIe
AVA]LAELE q _RINU r7
7
vitK.buc
+k
x
t_5
- t 1E03Nl lE CI3
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-
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preosslt
@
@tre Board
4 - Analog/Digital
Inputs
4 Digital/Analogoutputs
3TB
53
^[ACZ 5s
^r'tETl 54
htETe 56
^coFr 68
a-r
TE
preos8rt @
@tre Board
o 531X307LTB- LAN TerminalBoard
LED'S
7 - "Pilot"relayoutputswith"stateindicator"
L D's
"Pilot"relayscan be jumperedto the RTBAca "drive"
relaysusing RPLcable
8 - Contactinputsterminations from3TB boar (8PLmust
be used)
Reference: GEI-100022
Configured usinghardware jumpers
49
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0s
tf,gEolI l 9r-l'l(E
U*qP-
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rrsrf -'1
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gI.t slndullceluocpolelosl- g
preog gI'I
@
@tre Board
o 8 - Contactinputsterminations
from
3TB board (8PL must be used) ro3rB
- cr8 (vAR.608)
crl (vAR.601)
I
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otqecldgL "'(egZ'f=l) ZfO - (t,gL'f=) lfO slndlno{eler ,,lolld,,-L
otqectdot "'(eeg'UVN8Nt- (;Sg'UVNLNtslndurlceluoC- B
preossrt
@
-
@tre Board
53
I
VS
olqecldu "'r{e1oJpJeoqgll {q polloJ}uocAqou
preoqleulrurolVSIU pollorluoc{elou
{e;er qceeJoJredunI uo!]elnO4uoc
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sredunIerempJeq 6ulsnpornOIJuoC
suollern6quocy\Od 0O0ZX=lle ut posn
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o}e}S,,
{e;el qceooplsu;duel ,,Jo}eclpu!
r,lcef
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slceluocc r,uJoJ
@Zy- 0Z>l)posns{e;el}uorrncqOlHL
preo8leulLurol
,{elou- v€lluo0zsc
preosVEru
@
@trBA Board
o 7 Highcurrentrelays (sheet1F, 1FF-lF
Eachwithtwo formC
contacts
"Stateindicator"
lamp
insideeachrelay
Hardwareconfiguration
jumperfor eachrelay
RelaycontrolledRTBA
terminalboard
Relaycontrolledby LTB
boardrelay...RPLcable
55
I
99
preogvglu
@trcNABoard
DS2OOACNA - ARCNETterminalboard
No hardwarejumpersconfiguration
ARCNET"Stagelink" termination
board...two cabES
UnusedBNCconnectormusthave93 ohmtermi tor
ACNA
(sheet1CB)
LNTE
TX
lRH
(r
J
TD
tnfSi-tfr
CARI] lfrD IERII4I NATTNN
R E SI S T O R
93 IHFIS
t zOEAOSnl
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69 t a01A05nl
nEE
IN DEERUsE DNLY
57
preosvNcv
@
@?ccA Board
o DS2OOPCCA - PowerConnectBoard
Interfaceisolationbetweencontroland SCR's
GeneratesSCRfiringpulses
o Reference:GEI-100161
Usedonlyin SCR PCMEX2000configurations
No hardware jumpers
configuration
59
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lg tf,s
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preogvccd
@+ccA Board
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Z9
(r.urele
ebellon
Aqperolruour)
ropun"'9OSZXf COnlZ-l+ pelelnbelun-
-
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preog{1ddngroôd rolrcxf- SdXfO9ZSO -
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s,000zx=y\cd ucs L{llM
,,r{lddns
Jomodllng,, pollecoslv o
olnporufilddnsro/nodlorluoc
@
@tontrol PowerSuppli
(sheet1J)
cPsl -------'l
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I
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luoJJnc cc oJnseouol posn o
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@
Unit Objective
This Unit will review:
EX2000'sAuxiliaryHardwareModulesand their fu ctions.
/ ces9L@v 09t 'cvn Lzp poleu- cl tJJozozso
ces9, @v 09e'ccn o9zrogzLle peteu- gl HJozozso
3os9L @ V 08 'COnO9Zro gZLp polBu- VI/UJJ0Z0ZSO
:sod^l olnpop bulqselJ plelJ o
Inlssacnsunt! popoqeocuonbesbulqsell
rollcxo Aq porolluorus! ocuonbesbulqsepUelS o
dnpels bulJnpJolereue6,,der1slooq,, ol posn o
(uo;1do)s.roleJouog ed& ,,USnJE,,uo pozlllln o
laue6fi.rertlxnvul poleco'l o
olnpow ouFlselJplolJ
Field Flashing Module
FF
r----
Ci.-o ^---^
^-'-
o'r'-,,-,
tlElooj1goE ctrs-rr rur tEl trt.t i tlEt6o
-++rr
I tt s3A
I crB-?-rr AUX
-
FieldFlashingModule(elementary
sheetBB)
Field FlashingSequence:
1) "START" initiated.
2) CloseMDA, MDB contactors.
3) Close53B contactor.
4) Close53A contactor.Generator terminal voltagebuilds.
5) Exciter beginsmonitoring PPT secondaryvoltage,tries to sync to AC.
6) If field current >: IFLMAX (-15oh -20o AFNL), open 53A.
7) If field current <- IFLMIN (-1070 AFLN) , close53A.
8) If Exciter sync to PPT secondaryvoltage(-600 rated),Continue....Elsego
9) Terminate flashing sequence.Open 53A, 53B.
10) Exciter/Generator operating.
o o
olnpol1 buplse;J plolJ
FGDr Field Ground Detector
Two Typesof FieldGround Detectors
TerminalFedGenerators
Brushless Generators
Usedto detectField LeakageResistancebetwee field
and ground
o Two groundscan thermallydamagegeneratorr tor
o Indicatesalarmand fault contact(w/LED's)
Typicalalarmsetting:<= 5000ohms
Typicalfaultsetting:<= 2000ohms
('ces9 L=l-)lolelllcso'be;1MolA 0g -l+
punorC SnS '(-/+)ebel;o^plolt polenuoile:slndul
uotleclputuotlecolpue(cpnOI -l+)leu6lsOoleuv-
e6e>1eol lo uorlecol
'xoJddeeleclpul o
Jotuolsncuo spuedepllnet OCI uo dpl Jollcxf o
'rollcxl ol porlrnfillecldt$
lceluoc llnel pue turelv o
uollnqqsnd loseunsol
uotlec!pu! llnej
uotleclpu! ruJeM-
;euedluoJJ o
rolcoloo punor9 plolj '92000l-H3c ocuorolou o
loue6filelllxnv u! poleco'I a
JoleJouocpol leuluJol r ocJ
FGD- TerminalFed Generator
trJIIIIII IIfN-IED
lEgVtr rrrr{D
FIEI.D hqro GtEfin

T
I
I
I
I
sE GEt-r00037 I
FIT EITII-S I
I
I
TIIF
P!,-
'qS
tlmt?ll lrp
L-
(elementary
FieldGroundDetector sheetBC)
I I
JoleJouoc poJ leuluJol rr ccJ
SVS r Shaft Voltage Suppresser
o Only used on terminallyfed Generators
o Thyristorcommutationproducespikeson DC ide
of PCM.
WithoutSVSand Generatorgroundingbrush
Voltagespikescapacitively couplefrom Field
windingsto generatorrotorforging.
Inducedvoltageon Generator rotor
Damageto journals,bearingsandturbineblad
SVS shuntshighfrequencycomponentsof th
inducedvoltageto ground.
Limits shaft voltageto less than 5V RMS
bulqsepplag 6upnp ponoruorpunorC o
(ee loor{stue1ueuele)
SAS
E-tEl VI ltit IUrl
'51?| *fq lo*S:
utrss3uddnsI urssrl+
3:Y_r]:L llvHl j
TSISET]
rossorddnsooellonileqs r sAS
OO
SVS r Shaft Voltage Suppresser
'dcl-d'y\t/tnHs
'8lcc 'gccl-'ccct
:{fl-N
preoqvccffi'rsttorluoc selos preoqorueso
d5rt B luJey nre;sueJlsoleJouoC o
sllutgl@ro; uolle;odo rollcx3 srolluoq o
dn4ceg loH rlllrnposn filuo Allecldt$'elnporuleuo$do o
alnporuuollcolord
ProtectionModule
5
Fffi .*rn
TRffNSFER
TO UI
3TB_e5 REL.A.Y
3
t 6cEe0l
Hot Backup - Primary Controller Transfer contact from Protection Module (shet I
5
e7A
lffiill .*r,
TRANSFER
TO CE
R E L A Y5 t/?n
3TE-41 || 3 6
+----lr--- c I3
VAR,6tl3
r EcE3tl
Hot Backup - Backup Controller Transfer contact from Protection Module (sheet2
@ nNorEl If NETE 3
CENTACT CLOSED I.'HEN UNTT EN-LINE
413./86 FROTNB TRIP
HTB1 H ?/ 4A
KE5 R zl14
$.-r/fr- I
1F
?
t 10FE23l
t 6FF53I
ESEEE
KA4 R
t I 0FE43l
Hot Backup - 86 Trip contact (sheetl0DA)

EXzOOO STARTSTEP STATEMACHINE
( S I M U L A RI { E D EI / E C E N N E C T I E N S )
t--
T--l T--
r'l:1 D RUN_Ro RUN_Ro
Ll-t IJ *:jrj
MCP-synced
( CERE-ENAB-STAT
' M C E R E N AVBq n 8 8 3 )
SS-STATE Vor 508
MA-cLosED
i _rlo_ ]-
- - -+il,ri
r---l
----
cMDs3AiToT-_l J
AXSZeGee3736
EXSS9Mee3737 -
c M D s 3 B i T o e --l- - -
,LI4 ---
e 4 l - G l t- G -1_634J
F L A S H I N GA N DH
AUX CONTACTS
FLASH-ACT ";jil
,.-J:
t N
i'-' M n c dMACM ..
ABoRr-srEP-*'
I u----
I Na+l'- l ,t-L G Ia __-
i_532t- -
AX4leD ee3738
AX539A ee3739
i;jil
';
L__---
,LI3 - --/'
AX53EBee374O )gir(ss,--l
NoRM-srtlP-ncr
N e 4 l - G l F G i_633_r
FAULTEXEOOO STRT/STBPSTATE
IC
HYSTERET 'EX41-AUX'
FLASHING 7OO 4I oux sensed ctosed prlon to normot
7OI 'EX538AUX' 53B qux
CENTROL 'EXs3AAUX' '
F L A S H I N GS H U N T 70? 53A oux
C U R R E N T t r o t z - F - IFLAQI ee374l 7O3 'EX4IFAIL' 4I sensed open ofter nornot ctose c
704 ',EXS3B_PU', 53B ptcked up (close) out of nornol
IFLMAX ee374? 'EXs3A-PU'
IFLMIN ee3743 705 53A
706 's3A-FAIL'
7O7 '538-FAIL'
708 ',53ASTUCK'
EXCI TER ',53BSTUCK',
TAKE-EVER 709
( BUILD-UP) 7LO 'EX-BUILD' ftetd (bnldge) current dtd not exceed I
ofter 53A opened ond MCP enobled to ftr SCR'S
7LI 'MCP-SYNC' 7 DCP dtd not sense MCP synced to vottoge
IFLDBU ee3744 7Le '41_STUCK' 17 (Stop+Z) 41 sensed ctosed(stuck) ofter open
7L3 'LO-FLASH' 7 floshrng current dld not bul td to IFLMI
BULDQUee3745 7?3 'HI-FLASH' none non-nosten 5qw hlgh ftoshlng cunnent
ST-SP-IE
94 SEPT 16
U. R. Peonson
NOSUV
OI
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panoural sl OdNnd Jo pa+)a+ap sl uol+DJado 1:a,ruo:ul Jl 'a+oN
II OI 8L9g zt0
flvls dBls/ldvts
a6o11on
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+uaJJnS
pletJ
I
s,u3s
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rrq .ro{r r$ls-evN3-d3AEd
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r (C3SU''13V1..1)
t0I8 .rDn ltc].l3
(+lndJ dlJ+ ou puD)
099 .rDn
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I qlno-ar,r11| (+no-aurl+ | qlno-ar,r;1 I ( + n o - a u , l + l ( + n o - a u l + l ( + n o - a u i l + l( + n o - a u r l + l lrt t-l
)as g'e) fas s'e) res s'e) )as t't) ras S,0) ras S'e) res g'Z)
II8 JDN
\ \\_
N3dE dn-O-llne N3dE qfJNAS 0]SE-]J CSSE-]3 G3SE13 -]-'lV NSdE XnV )33H3 )33H3
),.,
| | r\
SNINNnU gtq )JIHJ 39VI1EA VeS XJ:HJ dJl,'l )J3H3 VtS )33HC 8eg )JlH3 It )33HJ )33H3 )3E-18 Nnd
UEJ )33H3
STOPO STEP I TIME FIELD STCIPA
DECAY(5s) CHECKING
ER LOSS EF SYNC 41 AUX
RUN-RO
Vor 650 Thls stop sequence ls Inltloted
byo ,t of RUN-RO when normo((y
PROCREOREFENABRUNNING nunn (Stote 11).RUN-RQls cteored
Vqr 874 Vqr 815 Vqr 8ll untlt te 0 ls reoched.
PRECENI)
Vor 813
CMD4IVor 810
(MACLTISED)
41 qux
CERE-ENAB-REOVor 881
MCPstont
sync check
CERE-ENAB-STATVo,r 883
MCPsynced
MFLDREOVor 880
MCPollowed MCP s
to flre on toss
or DCP
PBVER_ENAB_STATVon 88?
MCP flnlng
SCR'S
Fletd
Current
Fletd
Vottoge
SS_STATE 15 l6 t7
NERMSTP
93 FEB A3
V.R. PEARSON
N0sdv
vz
dISIdESV
,l CI zl fIVIS-SS
a6o11on
plaH
+uaJJnS
plaH
paruls d3hl
1>aqr >uls
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d3l.l Jo uado pa+fe+ep sl +)D+uof xnD vesqH3
lllrl
N Jl pa+Dl+lu; s1 aruanbas +JoqD slql
(II a+D+s) 9NINNnU altL{A
xnD ggg
'pa+)a+ap sl
+lnDJ 8esqN3
d;u1 o Jo OU-Nnd Jo lDAouaJ D Jo
uo;1o.,rado 6u1qso1g +raJJorul uo Xq
pa+Dl+lul s1 a>uanbas +JoqD slql
xnD It
(II a+D+s) 9NINNnU aJoJaS
Itcl.lS
(sol) 1v330 (sz'0)
qI3IJ fWII
1AVT30-31.{I1
DU-NNUdEJ z L8E8V I I IdEEV O IUESV
9NIIIVA
IOSHardwareandDiagnostic
@ GE Drivesrrsfems
IntelIigentOperatorStation
Unit#01: /OSHardware
Units Conpiler:Rff
UnitDate:Feb.2, 1996
GE Proprietary I nfonali on
/OSHardwareand Diagnostic
UnitObjective
UponCompletion
of thisunit,youwillbe:
r ableto identifythemajorcomponents of IOS

hardware andtheirfunction.
o ableto setup IOShardware configuration
jumpers.
r ableto usediagnostic keypadto accessIOS
information andutilityfundions.
r ableto troubleshootlO.Sandsystem
problems withpushbutton LED,Faultand
Diagnostic information.
/OS Hardwareand Diagnostic
32Pushbutton
IOS
t r'""""I t ,***l Ft*r''I

t- -l
I I t r*',- I
t ",,-^."-
t"*-"*"1
DntrD33nn
16Pushbutton
IOS
IOSHardwareand Diagnostic
t Hardware
Featurs
o Threemajorprintedwiringboards.
- tvlainControlcard
- KeypadandDisplaycard
- PonerConnedcard
o Optional
cardsare:
- tTB temminalcard.
- Geniusnehnork interface
doughter
board.
- Localdiscrete
l/OCard.
r Supports
DIAN+,DISN-andGenius
IAN.
o 1151220
VACpov\ersupply.
Unit 1 IOSHardwareand Diagnosfic 1-6
Boardldentification
DS 215 DMCBG # r u u
a
o
o Agorp, orvarialion,of a patiarlar boad
. Boardfunclimal ircronym.
IndcaEsthattheboardcontairsfrmvrare(200
indcatesthattre boarddoesnotcontain
firmwae).
. lclentifies
GEDive gBtens (Salem)
IOS Board Identification Number :
IOS Versisn 3.O for Lyux OS

DS2OODMCB- Main Control Card
DS20OKLDB - KeypadlDisplay Card, 32 keys.
DS2OODKLB- Keypad/DisplayCard, ld Keys.
DS2OODPCB - Power ConnectCard.
531X213DIO - Drop-in I/O Card, 16 rn, 7 out.
53IX307LTB - Drop-in I/O Card, 8 in, 7 out.
DS2OOSSRA- AC Solid StateRelav Card.
ITB - Terminal board.
IOS Version 2.O for DOS

DS20ODMCA- Main Coatrol cArd
DS2OOKLDA- KelpadiDisplay card, 32 keys.
DS2OODKLA- Keypad/Displaycard, 16 keys..
DS2OODPCA- Power Connect Card
? GeniusDoughterCardNum.
o 1C660
ELB910D
- GEFanuc@niusnetraorkinterface
card
Catalog
Number.
o DS2OOADPA
- GEDSGeniusnetvrork
intefaceadaptercard
partnumber.
IOSVersionl.13 for DOS

531X210DMC- Main ControlCard
531X2rlKLD - Keypad/Display
Card
53lX2l2DPC - Dropin PowerConnectC.ard
IOSHardwareand
IOSFirmwarePaftNumber
t
DSzOODMCBFl
BAB01
@1993cE Co
u14tu
- DriveSystem
2000seriesproduds
- MdnControlCard
- Finrware1
- ReMsionBAB
- Chipnumber1
- LocationU14
- Total4drips
t IOS+/I
EI Interconnection
1TB
a ,l?
E=cE {e B
r[il ! rF
rltrc
d r0 lrol|t
@i!&, rffl. |/0
J4 cf6
TP. TPi
l0 l/0 &{6Dl
cxlE
2.0 SETUP
2.1 EEPROMDOWNLOAD
For nonualIOS operation,valid customconfigurationinformationhasto be downloadedinto
IOS mcmory, which is electrically+rasable programmeble read-only Eemory (PROM). A valid configuration
mr.rstbe downloadedto the IOS using either a DLAN+ an RS-232C-baseddownload utility. If the EEPROM is
blank or the cortents are corrupt, the IOS may inhibit DLAI.I+ and/or RS-232Ccoonunications. If
ssmmrrni661i9s5 are inhibited or a DLAN+ dowuloadwas terminatedbecauseof an error, the IOS must be
iato the SET-UPmode, which theu enablesDLAN+ and RS-232Ccommunications.
The SET-U?modeis initiatedby pressingthe <ENTER> and <ESC> diagnostickeysat tl
Tng_ttPeor by selectingSEJ-UPfrom thediagnostic utility menu.DLAI.I+ DROPSET-UPis thendisplayed
theIOS, andthediagposticdisplaydrop numberis setto one. Depe,lrding
on the contentsof theEEPROM,it n
be necessaryto hold thesetwo keys down while initiating an IOS reset to enrer SET-UP mode. If the IOS is
connected!o DLAN + , tbe drop number should be set using the diaglostic < INC > and < DEC > keys. Pres
the <ENTER> key enablescommunicationsand SER OR LAN DOWNLOAD REQUIRED is then displayed
the IOS. The SET-UP modecan be terminaredat any time by pressingthe <ESC> key.
2.2 NV CLEAR
A portion of the IOS Eemory cousistsof nouvolatile random-access memory (NVRAM). This
Temory is used^toretain I/O forcing information and other runtime variable values. When power is removed fi
the unit, the information is stored in EEPROM and recalled when power is re-applied. The information in this
I\IVRAM is then cleared as part of a configuration downloaded. NVRAM can be cleared at aay tirae usilg the
CLR t.IV RAM diagnosticutility.
Unit 1 IOSHardwareand Diagnostic 1_1o
1TBandDPCBConnections
Intutc
dr6[a6 _rE5ld
m /'n
3.0 DS20oDPCB/1TB
(IOS+ andIEI CONNECTIONS)
The DS2OODPCBboard and ITB provide customer conoectious for AC line power aqd DLAN+,
DLAN, and Gcnius locsl areenetyolk lin9s, A power switoh and intorco..ection points for tlc control powcr
transformer are also provided os the DPCB board.
3.1 CONNECTIONS
3.1.1 FXTB 115/230V ac CONNECTIONS
FXTB-1 LL5|23OV ac NEUTRAL
FXTB.2 NC
FXTB.3 ll5l230 V ac HOT
CHASSIS GND
3.1.2 VOLTAGE SELECT ruMPERS
I Caution
The IOS has a jumper+onfigurable power input voltage.

Operation in the 115 V ac setting with 230 V ac applied to the IOS will damagethe .'nit. Verify that the input
voltage selectionjumpers are corect before applying 230 V ec to the 'nit.
@ 115 V ac TXZ to TX5 andTX4 to TX7
@ 23O V ac TX4 to TX5
Unit 1 /OS Hardwareand Diagnostic 1-
1TBandDPCBConnection
ffi
qud Euclu
rxc tlp l0 TIt
ser0rr4
tD4 Fr l0 rE)
rt.wE
trGHs , rfs6tu
l16 16 / t:b
9f tn/
tr
-
M
So
s-tr +
3.1.3 AC POWERREQUIREMEImS
500rnA. @ 115V ac
250nA. @ Z3OY ac
3.2 lTB GEMUSLOCAL AREANETWORKCONNECTIONS
Refer to the Genius controller option section of this documeot for more information on Genius connections
configurations.
lTB-X1 Xl LAI.I signal connection
ITB-X2 X2 LAN signal connection
ITB-SHD-IN ASIID-IN capacitiveCHASSIS shield connection
ITB-SHD-OIIT CHASSIS shieldconnection
3.3 ARCNET LOCAL AREA NETWORK CONNECTIONS

AENA BOARD
ARCBNC_A BNC channelA connection
AECBNC B BNC channelB connection
t
Unit1 /OSHardware
and Diagnostic 1 - 1 2
3.4 lTB DLAN LOCAL AREA NETWORK CONNECTIONS
ITB-TX TX LAN signal connection

lTB-/ru( /RX LAN signal connechon
1TB-S S capacitiveCHASSISshield connection
ITB-SHD-OUT CHASSIS shield connection
3.5 DPCB STAB-ON CONNECTIONS
TXl CPT primary BLK

TX2 Jumper connectiou
TX3 CPT primary BLK/YEL
fi4 Jumper connection
T>(5 Jumper cotrnection
TX6 CPT primary BLK/RED
TX7 Jumper connections
TX8 CPT primary BLK/WHT
fi9 CPT secoodaryRED
T>(10 CPT seconclaryREI)
TXlI CPT secondaryRED/YEL
3.6 DMCB STAB-ON CONNECTIONS
swl Hard reset lines from DMCts board

sw2
3.7 DPCB CPTB CONNECTIONS
CPTB.ACI 19 V ac Connectedto ITB-ACI for IOS +

CPTB-CT CenterTap Connectedto ITB-CT for IOS+
CPTB.AC2 19 V ac Connectedro 1TB-AC2 for IOS+
3.8 ITB SYSTEM GROUND CONNECTION
ITB-CCOM Systemuon-currentcarrying ground
?
t
Unit1
COMPLGonnection
Jsrt coft in{n co$Enrls
9rx0rr0 rr'ltpraalt
I 19[ CUIPL
JUIF€R
Corficlnrlio|i
CorfL
n
nnEEoEE
Uf,J
E
E
== 9-a
qq qq€
-
rr F
+ Fo' s€
rE = E EE
;F N €e
1? o&I 2 2 ? crStt 2
c u f l r l r r*r p { r t COfUItn l jr-------------J 6
|
57
0mrc8 c{0 ,/ ffiLm s osrmltt co6
crn0E[rol
P.fl lmrtu (Lmcao - fu5'R

Pn,r0s2Gr0*ls
Pm rmrrnqg ouo *tJi-'Tl
4.O RS-232CSERTALINTERFACE
The RS-232C 5g1i4l6srrrnrqsirztiou port (COMPL) connectioa is located on the DSZOODMCBboard. 'fhe
tbis port is to provide a EeaDsof obuining runtime information for the on-liae Diagnostic Tool
$"9!." of
Utilities and to upload and download EEPROM configuration information.
There are sevenberg-type (naaually moveable)jumpers JP6 - JPt2 to configure the COMPL DB-25 connector
pins for various RS-232C cable configuratioos. The standardand preferred cable configuration is a 3-wire
connectioa witb pias 2 and 3 coinaectingTX aad RX sigaals .rd pia 7 ooanectiag sigual coramon.
4-t PORT CONFIGURATION SETTINGS
Baud rate: 9600 No. bits: 8

No. stop bite: I Pariqr: None
Duplex: Half
4-2 HANDSHAKING SUPPORTED
Serial XON - XOFF Hardware CTS - RTS

Unit 1 IOSHardwareand Diagnostic 1- 14
Locall/OCardInterconnection
!!@r or
5li(s7tlt c^r!
EC{rl-u
@h00@
c tll/ga d
SJlQjlO C40
wril
rt{_ nL l'L rq. t|t d t,t 5ttrlrut c|ro
2Ut q tt
tE.t
3,r,*
%q
\J WsGrcO
tcrt oJl .? . $
9.0 (IOS+/IEI LOCAL AND EXPAI.IDED IiO BOARD OPTIONS)

9.1 531X213DIO|53LX307LTB/DS200SSRA(I/O BOARD OPTIOI-I)
These boards prwide an interface between the IOs+/lEl and external devices such as coutactors,
in{icao1 lights, push-buttons, interlocks. 531X hardware-basedcontrol outputs are composedofseven low
voltage lorv current form C relay contact connectionsand pilot conr2ct connections to actLratethe sevenhigh
voltage lieh current relayson the 531XI90RTB board. When the RTB board is usedwith the DIO Uoaral Uotn
DIO and RTB contacts are available and the associatedRTB and DIO relays are be picked up or dropped out at the
sametime. DS2OOSSRA_ seyen.outpuS-ar9 high voltage high current ec forrr a sotid-state relay contacts. The
inputs on all boads are ant optically-coupled to the IOS+/IdI. Th"r" are eight
lual-p9qt,t{1vlfrnlff-isolated,
iaputs orr the 531x307LT8 aad DS2OossRAboardsa'd sixtpcu ou the 53iX2l3DIo.
9.2 INPUT CIRCUIT
Caution I
DO NOT CONNECT THE INPUT ACROSS AN INDUCTIVE DEVICE

9.3 53lX HARDWARE.BASED
OUTPUTCIRCUIT
Jhe oytnut circuit consists of seven relays with statusindication LEDs. Each relay has a set of form C contacts
brogght-oyl to terminal board points and a form A contact to pilot the correspondiirg RTB relay. When RTB is
used 115 V ac, it should be connectedbenveen Xl and X2 and a jumper must be connectedbeiween RTB OpTpL
I'2'. XZ has two additional tie points, Xi and X4, and Xl has two fused tie points, FXI and FX2.
oI Unit 1 IOSHardwareand
Locall/O Specification
gdrru l0 wc'| 0r oslffr
fil
Y-<
-{u0 r
g;:lrr;
l. ri
rEEl
F,
ne.
40
r0@cn
MilLY
FI
L:---:l ErQ .-l0 a ?(a
tcool 9q.-r0qt[a
;tE tr9
l-6oolEo0l
9.4 DS2OOSSRA
HARDWAREBASEDOUTPUTCIRCUIT
The oucputcircuir consistsof sevenac fused form A solid-state relays wrtb statusrndrcation LEDs.
9.5 LOCAL/E)GA}IDEDI/O CONNECTIONS
Aay ofthe three I/O boards cau be connectedto the Local I/O 26-pin ribbon connectors lPLand 2PL, located on
the main contml board- Both of these coanectors provide counections for sixteen inputs aad sevea outputs.
LOCAL I/O
lPL -- IN-l throughIN-16 andOT-1throughOT-7
zPL - IN-17 tbroughIN-32 andOT-8throughOT-14
ExpandedI/O is connected
to theDS2OOIOEA board. This boardhasfour additionalI/O 26-pin ribbon
6PL,7PL,8PL, and 9PL. Theseconnectorsprovide connpctionsfor sevenoutputsand eight inputs only. This
rnterfbceis desigaedto expandthe I/O capability of the IOS+/IEI, using the 531X307LTB or DS2OOSSRA
boa
EXPANDEDI/O
6PL -- IN-33 through IN-40 and OT-15 through OT-21
7PL -- IN41 through IN48 atd OT-72 through OT-28
8PL -- IN-49 through IN-56 and OT-29 through OT-35
9PL -- IN-57 through IN54 and 0T-36 throughOT42
Unit 1 /OSHardwareand Diagnostic 1 - 1 6
9.6 LOCAL/EXPANDED DISCRETE I/O SPECIFICATIONS
Board CatalogNo. Description
531X213DIO -- 16 inputs, 1 relay outputs& RTB interface
53f X3O7LTD -- I i-uputs,7 rela) ourpuE
DS2OOSSRA- 8 inpurs, 7 solid-staterelay ourpus
Operating Environnent
Temperature :0 "c -50 "c (32 "F- 122 "F) Humidity :5 -9sfo noncondensiag
Input specifications SeeNote (1) and (2) Nominal voltage Range current Range
24 - 2 3 0 V a c 6o Hz. 4 - lomApcak lts - 230v ac5oHz. 4- lomApeak
24-250Ydc 4-8mA
Rev- DS2OOSSRAGIABC,
531X213DIOAEG1,531X3O7LTBAGGI or above.SeeNote 6)
Typical Turn-on Threshold 9 V 4.6 EA dc or Ac peak
Typical Turn-off Threshold 6V I EA dc or ac peak
All othor Rowisions Scc Note (2)
Typical Turaon Threshold 6 V .5 EA dc or ac peak
Typical Turn-off Threshold 6 V .5 EA dc or ac peak
Typicd On Heat Dissipationper. Point
@ 24V,O.2W @ 115V, 0.9W @ 230V, 1.8W
Output Spccifications
Relay Orrtputs Form C Contacts Non-fused
Contact Ratings :
@ L25 V ac, 0.6 A @ 1 1 0v d c , 0 . 6 A @ 3 0 v d c , 2 . 0A
RTB Pitot Form A Contactsfor the 53IX191RTB Board
Contact Rotings z @ L25 V ac, 0.6 A @ r1OV dc, 0.6 A @ 30 V dc,'Z.OA
Solid Sate Form A, AC Only ContactsFused
Voltage Range : 12 - 240 Y tc FuseRating :4A@25QY
SurgeRating :50A@ I cycle PowerFactor : 0.5 min.
Output I-eakage : 0. I mA @240 Vrms. Heat Dissipation: 5.6 W @ 4 A
Input/Output Terminal Wire Size No.28 - No.14 AWG
Wire kngth SeeNote (3;
I/O Board 26-Pin InterconnectionRibbon 20' Max.
I/O Board Ouput Wiring Application Dependenr
I/O Board Input Wiring Application Dependent
Note (1): Devices connectedin series with an input that hes a dc leakagecurrent greater thaa
J.0 tA o-{ar.ac peak l_e*age curre_ntgry+er than 4.0 mA cau causl the input to be conti-iuously in-the oD srate.
In ac applications, the VO input (INI-INX) leakagethreshold cau be exceededbecauseof connection wire
capacitive coupling
Note (2): Devices connectedin series with ao input that has a dc or ac peak leakage currenr
greater then 0.5 mA can causethe inprr! to be continuously in the on state. In ac applicatibns, the I/6 input (INl-
INX) leakagethreshold can be exceededbecauseofconnection wire capacitive coupiing.
Note (3): Although the IiO ribbon cable signals are + l-24 V logic, to avoid trouble, do not
route thesecableswith power cables.
/OSHardwareandDiagnostic
I
o ARCNET
lAN configurationI
Totd Systsi Lendh15,000Fl l&r
Anfln
N00t
5i
1.500Fl. llor. 1.500Ft.tlor.
Ty$col51 nodenor hublcsscofiqurolion.
10.0 LOCAL AREA NETWORK CONFIGURATIONS AI{D SPECIFICATIONS
ro.t ARCNET SPECIFICATIONS

Configuration: Daisychain & daisychain with active hubs.
Baud rate: 2.5 megabits/second.
Protocol: Token passing.
Max. number of nodes: 2 - 255 with active hubs.
2 - 64 wrthout active hubs.
Max. numberof hubs: 3.
Cable type: RG62A coax
Max. cablelength: 1,500 ft betweenactive nodes

15,000 ft betweeu any end node and any other end node
Connections: BNC connectors

End terminatious: BNC 93 ohrn termi.Bator
lA-" Hardwareand Diagnostic
ARCNETLANConfiguration
ll
t
4Cr(I
|(It
&ro
ut {)0t
riln h
/ a.da
{r{
Itt
tE
ffl rft|(l
r.dlt r0t
6\
\.* /
/reN \
\'n I
Var^.
e9 e9
lh hld .* ol S l6qd b6tdEid hd d id g
ddkbdr€*d
Ir. hid h 6{it 16 6t Fd to lit Clr .d ht d .rE d llm rl
Unit IOSHardwareandDiagnostic
Geniuscontrolsetting
r23 4567 6 .-'0'
lltrtl t l l tt lt tttl t l r r l
rtlttl t t tltlttt l t t t t l
OPEV -- .r1n
POSITICT'I tltNcTIOt{
1-5 Serial bs binary address
<Pos. 1 Pos. 5>
<.sB --------- !{98>
E (anqlle:
lll0OltrC = Serial bs address
Serial bus baud rate
OO - 153.5 eceended (8-bit skip t
10 - 38.4 (8-bit Ekip tture)
01 - 76.S (e-bit skip tinE)
11 - 153.6 standard (8-bit ship t
0 - OrtSuts enabled
1 - Default outDutE disabled
11.0 GENIUSLAT{ AND CONTROLLERINFORMATION

The Geqius Controller option requires two boards an IC660ELB910 Network loterface Board anc
a DS2OOADPA Board- Both boards ere located on the beck of thE DMCB board as a daughter assembly. Dotailed
inforoatiou on the Genius Controller and network specification can be obtained from the following (GE-
MAI\fUAIJ). GEK-90486 Genius I/O Users Manual, GFK-0O74 Genius PCIM Interface Manual, GFK-
)OO(X Individual I/O Block Manuals
It.l SPECIFICATIONS
Max. numberof drops: 32.
Max. aumbcr of Goniuscoqtrollers: 4
Max. number of analog blocks: 38 dztaword max.
Example: The IC660BBAI00 block requires6 daa words.
There could be a maximum of 6 BBA100 blocks.
Max. uumber of digital blocks: 27 amlog blocks
Max. nuober of Geqius controllcrs: 4,
Baud rate: SeeNote #l
Cable type: SeeNote #1
Max. cablelength: SeeNote #1
Connections: Terminal board.
Ead tcnninatious: Scc Notc #1
Note #1
The baud rate , c^hle length, cable type, and end terminatioo specifications are interrelated. Any
hatdware or systen selectionsbasedon theseshould not be made without referring to the Genius I/O Users
Manual, GEK-9O4E6.
Pushbntton
TriggerTypes
usriflH,BI
;'Jry,..^*
_][-i_
yorHo^!fJ*
ee** i--l_
ToccLEffi*ffi$#'
f l I-l
m AsnoroI'RElrASF | | I
_J
tfm3rcx oFF FEDSACX OX
IOSHardwareand Di, sfic
t Pushbufton
LightStates
LE{T lrÊ I.D IATIU

tsrc
5t ax urE sf I,.E IF FT 3IA?E T|EIGO
E5r| d tt! il Ffl stlE Em

UEErc TOilDN rrfl ltx l.L Fil tils
tIil 5 ttlf gftlf,
I qru|rl ].d I,IT LE! U n ltih

ttfl u IrIl crEI
lE il,lOr- qll C
lltlllr rfr moE l&ilrf
IIII'I Fil 'ENfr t^sT rtr |.E 4,lO nl.t Af aora-.
fl a0iGrc m tlllE l||E
LocalDiagnostic
Monitor
DIAGNOSTIC
otrB@
trtr8@
B@trts
@BBB
6.0 LOCAL DIAGNOSTiCMONTIOR
Tho I-ocal DiagAosticMonitor is a menu-drivenutility tbat is accessiblefrom the diagnostickeys and display.
All
of the monitor functions can be implemented usTc four.keys. This pernirs the samJoperatio"'tio be perfonned
on
the full 16-key diagrrostickeypad and the reduced variation that has bdy + ai"gnostic keys.
The main menu is made up of two portions, a stetic and a dynamic portion and csn always be identified by having
the IOS identification mnemonic as the first five charactersof the menu selection displayed. Dyoamic selections
are inserted or renoved from the oain meau bssed ou the modc or statc of tbc IOS, 'Static wtortions are always
present in the main menu.
There is an anchor in the nein menu that is defined as.HOMF,

9n th9 diaguostic monitor flowcharts. Multiple
prqssesof the escapeclear key always returns the moniior to this point t'the main me.nu.
Utilities are selectedusing ge INC a1d DEC keys to walk through the menu, theu pressing ENTER
-- to eater the
selection. Tbe me,nuselection entered may open up another men:uto INC and DEi thrc;;h.
/OSHardwareand
t DiagnosticMonitorFeatures
o Manudrivendiagnostic utility
o htermine hardrnare faults
o Determine I.,ANfaults
r Determine systemdiagnostics
r ResetIOS
. IOSinformation
o Utilityfunctions
o Reference adjustrnent
IOS Information:
Revision numbers :
Hardware revision
Softlrare revision
Configrrator revision
Hex file revision
ALAN informatron:
Drop number, group number, Status_spage number
DLAI.I informatiou :
Drop number, gnoup number
Utility function :
Shows confi gured displays
Bit forcing
Keypad I-ock/Unlock
Keypad/LED/Display Tests
Clear Nonvolatile RAM.
Unit 1 /OS Hardwareand Diagnostic 1_24
FaultsandDiagnostics
o Faults:
- Harduare
hults
- Configuration Faults
- Tripfaults
- Statefaults
- Annurciated faults
- Hardrvrare,
finnware,corfiguration.
r Diagnostics
:
- Systemoperation
problems.
There are two classesof faults: the hardware or configuratiou type, and those primarily associated
with system or custom configuration execution.
Hardware or configu.ratiou fsults sre detected durilg power-up or rcsct initialization agd alsg
while the station is nrnning. This first classof faults can be further Ur6t"n down into TRIP or STATE faults,
which take or hold the station offline, and ENUNCIATED faults, which are logged into the diagnostic fault buffer
then autornatically cleared. These faults are primarily associatedwith the statiJihardware, firilware execution, or
lncorrect selection ofoptions in the custom configuration.
TRIP or STATE faults are enunciatedon the front panel display if possible. If hardware fails,
these faults are flashed out ou the oaia control board's two fault LEDs. During po*i.-"p or reset initialization, all
ni_rcropro-ccssors Frforur a sulftesr. The fault LEDs-are oq-dg.i"g thesetests and come on sogd if the testspasi.
When a failure is detected,the LEDs strobe out the lower digit ofthe fault code. For example, Fault 403 causes
the LUP fault LED to continuously flasb tbree times. If thelrocessors pass selftest, Aua-plrtJnefvf
communication between the processorsis testedand the processorsare synchronized 39contiaue initialization. A
failure to s;rnchronizeis enunciatedoq the frout panel display if possibli, as well as flashed out by the fault LEDS.
TRIP or STATE faults can only be cleared by removing and appiying power, pressing the hard riet buton on the
main control board, or ifthe problem is causedby errors in the custom configurationlloading a valid custom
configuration.
ANNNUNCIATED faults are setrton the LAN, logged into the diagaostic faulr buffer, then
lt9natic1tlll cleared. If there are faults to be displayed in the fault Luffer, the diagn-osticdisplay continually
flashes. Faults in the buffer can be viewed on the diagnostic display using the LodAL DIAcNoS'l:Ic M9NIT9R
UTILITY. PressingEsC ESC while viewing the fault buffer or by-selectinga hard or soft reset from the
diaguosticdisplay menu, clearsthe fault buffer. PressingENT displaysa descriptionof the fault if one is
available.
The secondclass of faults are enunciatedas diagnostic messages. These messagesare primarily
lesociated with system or custourconfiguration executionproblems. Thesemessagescan be vieiea locally on tle
front panel display and are sentout on the LAN. PressingESC ESC while viewin-ga diagnostic messageor by
rylecting a hard or soft resetfrom the diagaosticdisplay menuclearsthe diaguostiJmesdge buffer. frising fVf
displaysa descriptionof the diagoostic if one is available.
t
Diagnostic
Display
o [/lenuStates
- Static
- Dynamic
o LightDsplays
- Blinking
Display
- Faults
- Dagnosflcs
- Circular
Display
- Bitforcing
- Geniussimulation
- Keypad lod<ed, etc.
The diagaostic display has two importalt altered states: a flashing display aud a circular display. If the dirylay
flashing, a fault or diagnostic list menu selection has been aaaea io tUe main menu's dnanic portion. fnis
condition does not changethe monitor operation, but the display remains fleching until the fault list has either
selectedand cleared or during the time a list is being prcsented.
Tbe secondslteted state is a_9iryulardisplay of information. ln normal operation, the diagnostic display enuncia
that the IOS is okay (OK). If the IOS hasbeen forced into a Genius simulation or the keypad is lockid, or srch,
thesemessagesscroll acrossthe diaguostic display.
Refer to the following flowchart for more information on the Diagaostic Monitor menu structure.
/osHardwareand Diagnostic 1 - 2 6
DiagnosticMonitorFlowchartI
rf,ct r.t 0t lul a..-c

oo IOSHardwareand Di,
DiagnosticlllkrnitorFlowchartll
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D I A G R A MI N D E X
2A
?9 35987084AA OA ELEMENTARY TITLE & INDEX ?9
?n 35987084AA OB ELEMENTARY D R A ! / I N GS Y M B O L S JU
35987084AA na ELEMENTARY D R A V I N GN I ] T E S
?r 31
359B7084AA OD ELEMENTARY GROUNDING
JC 35987084AA UF ELEMENTARY AC POVERAND SENSING 3?
33 35987084AA 1A-lNC ELEMENTARY C O N T R E LC O R EN O . 1 33
35987084AA 10AA-10D ELEMENTARY AUX RTBAll
34 49A H M I S Y S T E MO N E L I N E 34
35987084AA ELEMENTARY
35 35987084AA ELEMENTARY REMOTE 35
36 359B7084AA 51C ELEMENTARY REMOTEOCzOO()OPERATDRSTATIT]N 36
35987084AA 52C-58C ELEMENTARY R E M O T EF I E L D I / D
37 37
38 38
39 39
40 40
41 4l
4? 4?
43 43
44 44
45 45
46 46
47 47
48 4A
49 49
qn
5t 51
JC 52
53 53
54 54
55 359B7044AP I-J PANEL LAYOUT I N D I V I D U A LC A S E S 55
56 359B7084AJ L-4 OUTLINE LINEUP 56
57 57
35987084AA 300-302 INTERCONNECTION CUSTOMER
INTERCONNECT]EN
58
58
59 59
60 60
B a L
:LE}IENTARY I}IAGRAII
0 ENG t/?7 /o1 G E N E R A LE L E C T R I C
rtTLE T INDEX
TECH le3A,t567 IndustFtqt Systehs *
3598708444 t-
sALEil, VA, U. S. A.
zzzr?? cD{r. o. s}r oB I 0A
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E BY OTHERS
SUPPLIED cOMPARTMENT
GENERAToR DEVIcE 07 peE
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UU 08 lr)E
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09 REMOTELY 09
E MEUNTED O PEECCMcc
10 10
11
Er D00R
M'uNrED '3f*'
U :l:5i5r',1,."53,]f
L? llL.., ::
IJ ^ 13
tr a MnuNTED
0N D00RnNE, T!,n, ETc. /l BUs AccESsnRycnMpr DEVIcE
t4 L4
15 ,t 15
E PANELMOUNTEI A GENERATORTERMINALENCLOSURE 16
L7 t7
IU E MOUNTED IN MAIN I]PERATOR,S STATION A PUR6HA5ERS EOUIPMENT 18
19 t9
E] EoUIPMENT EXISTSIN PLACE
?o GRDUND BUS EO
B EXzOOO EXCITER
CT ?l
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SHut,N 30
JI ELSE!/HERE ?r
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FIELD .ENNE.TI'N 33
34 34
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35
36 X PL PIN NUMBER 36
37 l, 37
r o p y I R E R U N s I N T E R N A LT o r H E
J6 C O N T R O L L E RT, V I S T E D P A I R S I S A D E O U A T E . 38
J>
?, FOR VIRE RUNS EXTERNALTO THE CENTROLLER 39
40 ( A N D I N T E R N A LT N T H E C I N T R O L L E RI / H E N 40
47 L I ] N G E RT H A N 2 0 F E E T ) , S H I E L D E D , T I . ' I S'TLE
uD 4l
,IRE Is RE'UIRED,
4? 4?
3. A L L S H I E L D E DD R A I N S S H O U L DB E T E R M I N A T E D
43 ON NNE END ONLY, THAT END BEING THE CONTROLLER 43
44 C H A S S I S S H I E L D G R U U N DP o I N T S I M M E D I A T E L Y 44
A D J A C E N TT O 3 T B ( E R 3 T B A , I . ' H E NS U P P L I E D ) , O T H E RE N D S H E U L D
45 B E C U T D F F A N D T H E I J I R E T A P E DT E P R E V E N T 45
46 GROUNDING. 46
47 4. N o N E 0 F T H E S H I E L D D R A I N I . , I R E SS H B U L D 47
E V E R B E R O U T E DT H R E U G HA N Y C E N T R D L L E R
4a T E R M I N A LB D A R DM I ] U N T E DF E R R I T E C E R E S . 48
49
qn
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qn
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52 NDT, LE,, C = N O TC
-/r- T U I S T E I )S H I E L D E DP A I R I I I R E
52
Y- 53
54 e_) dHIFFHilmoS,tFlF"o 54
5S
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56
P R A C T I C E SR E O U i R E I )
1I 56
57 Jr-t-
r AS 2TB(3)
IS INTERPRETED s7
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58 e3 58
59
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IS INTERPRETED -tu- sHIELDEDTr,/IsrEDER
TUISTEDPAIR!'IRE 59
OU 60
G E N E R A LE L E C T R I C
Indust.tot Systens
35987084AA
SALEM, VA, U. S. A, ffi. ils 0C
UI
nt
uc NUTES, 02
o3 A, U N L E S SO T H E R I . ' I S E S H O ! ' NO N T H E E L E M E N T A R D Y IAGRAM, 03
o4 1 . A L L C O N N E C T I O NT SE T H E C O N T R O L L E R , S C I ] M M E NM U S T B E M A D ET O P C O M X . 04
2. ND CONNECTIDN S H D U L DB E M A D ET E 3 T B 5 O ( + 5 V O L T S ) .
ALL DIGITAL TACHAND ENCODER S I G N A L S S H D U L DB E D I F F E R E N T I A L . 05
3,
UO 4. EXCITER CDMMON ( P C B l ' l X ) S H 0 U L D B E G R O U N D EA DT O N L Y O N E P 0 I N T . IF THE 06
na
R E F E R E N C EI S S U P P L I E D B Y N U M E R I C A LC B N T R O LB R P R O C E S SI N S T R U M E N T
I . ' I T H A G R O U N D EC DE M M O N THE EXCITER COMMOS N H O U L DN O T B E G R N U N D E D 07
08 SEPARATELY, 08
5. D E V I C E S S H O I , ' NI ' I T H E U T C O N N E C T I E N S ARE NET USED. Nq
09 B. C O N T R E LS Y S T E MR E L A Y S , S O L E N O I D SO R C O I L S C A N P R O D U C E ERRATIC
10 E X C I T E RB E H A V I E RD U E T O E L E C T R I C A LN O I S E T R A N S I E N T S . T O R E D U C ET H I S 10
P O S S I B I L I T Y , A N R C S U P P R E S S OSRH D U L DB E A D D E DI N P A R A L L E LI . ' I T H T H E C O I L S
11 O F T H E S ED E V I C E S . A 2 2 0 O H M , A U A T T R E S I S T D RI N S E R I E S ! ' I T H 0 . 5 M F D ,
LC 5 O O V I ] L T C A P A C I T E RC A N B E U S E D . A V E I D E L E C T R O M A G N E T I N C T E R F E R E N CE R I?
' N 0 I S E ' I N T R 0 D U C EB DY ,
1? r?
1 . R A D I O F R E O U E N CS Y I G N A L S , T Y P I C A L L Y F R O MP O R T A B L ET R A N S I ' I I T T E RUSS E D
L4 I N T H E V I C I N I T Y O F T H E E O U I P M E NO T R TTS I/IRING. 14
?, S T R A Y H I G H V O L T A G ED R H I G H F R E O U E N CS YI G N A L S A S M I G H T B E P R I ] V I D E DB Y 15
15 ARC VELDERS,
TO C, \ . ' I R I N G S H O U L DB E R U N I N S E P A R A T EC O N D U I T SO R ! ' I R E I { A Y SF O R S I G N A L , 16
C 0 N T R E LA N D P o U E R ! ' I R I N G L E V E L S , 1a
l7 S I G N A L - L O V L E V E L A N A L E GA N D D I G I T A L S I G N A L S
18 - S P E E D , P O S I T I B N A N D I ] T H E RF E E D B A C K / R E F E R E N C S IEG N A L S 18
- P U I , , E RS U P P L I E S A N D L B G I C S Y M B U L S( S E E S Y S T E ME L E M E N T A R A YND
L9 io
N D T E ST I ] I D E N T I F Y S I G N A L S )
CU CONTRDL - A C E R D C C O N T R OC L I R C U I T S , 1 1 5 V A CC I R C U I T S EO
P N U E R- F I E L D L E A D S , L I N E V D L T A G EA C C I R C U I T S
CL ?I
cc D. S I G N A L I . ' I R I N G A N D P E I . ' E RI . ' I R I N G M U S T C R B S SA T R I G H T A N G L E SU I T H A M I N I M U M ?2
B N E I N C H S E P A R A T I O N . A V O I D P A R A L L E LR U N S B E T U E E NS I G N A L L E V E L I . ' I R E S A N D 2A
23 P O I . , E RO R C B N T R O L! , I R E S . I F S I G N A L I . , I R E SM U S T B E R U N I N P A R A L L E LT O
?4 C O N T R O LE R P I ] I . ' E R! ' I R E S , A M I N I M U MD F A F O U R - I N C HS E P A R A T I O NM U S T B E ?4
M A I N T A I N E DB E T I ' E E NT H E Y I R E S .
e5 E. (:: I N D I C A T E SI S H I E L D E D / T V I S T E D O ] R T T I ' I S T E DP A I R ] U I R I N G .
CJ
26 - F O R S H D R TU I R E R U N S I N T E R N A LT O T H E C O N T R O L L E RT, I . ' I S T E DP A I R I S ?6
ADESUATE. ?7
at - F O R Y I R E R U N S E X T E R N A LT O T H E C B N T R E L L E R ( A N D I N T E R N A LT O T H E C D N T R O L L E R
cd I , / H E NL O N G E RT H A N E O F E E T ) S H I E L D E D , T I J I S T E DY I R E I S R E O U I R E D , e€
- A L L S H I E L D D R A I N S S H O U L DB E T E R M I N A T E DO N B N E E N D O N L Y , T H A T E N D B E I N G
c>
A T T H E C O N T R O L L E R . T H I S P E I N T M A Y B E D E P I C T E DD N T H E E L E M E N T A R I E S AS ?9
JU q- T H E R E M O T EE N D O F T H E S H I E L D D R A I N I . ' I R E S H O U L DB E C U T O F F A N D 30
= T H E V I R E T A P E D T O P R E V E N TA C C I D E N T A LG R B U N D I N G .
31 - N [ S H I E L D D R A I N I ' I R E S S H O U L DE V E R B E R O U T E DT H R O U G H ANY CONTROLLER 31
3? MEUNTED ERRITE CORES,
F 32
JJ
F. T H I S E Q U I P M E N TM A Y C O N T A I NT H E R M O S I . ' I T C H O ESR O T H E RD E V I C E S I . ' H I C H 33
I N D I C A T EC O N D I T I O N S H A Z A R D E UTSO C O N T I N U E D E O U I P M E NOT PERATIEN. IT IS
34 R E C E M M E N D ETD HAT THE CUSTOMER C O N N E C TT H E S E D E V I C E S I N S T E P D R A L A R M 34
C I R C U I T S I N A M A N N E RT H A T P R E V E N T SA C C I D E N T A LR E S T A R TE F T H E E O U I P M E N T a<
35 U P O NR E S E T T I N GO F T H E O E V I C E .
36 G. C L O S E DP U S H B U T T O NASN D / E R C L O S E DI N T E R L O C K SI N D I C A T E M A I N T A I N E DC I R C U I T 36
C L O S U R ER E O U I R E D . 37
JI
H. E P E N P U S H B U T T O NISN D I C A T E M D M E N T A RCYI R C U I T C L O S U R ER E O U I R E D ,
38 I. S E M E S I N G L E T E R M I N A LB B A R DC T ] N N E C T I DP NO I N T S M A Y B E S H O V NM O R ET H A N O N C E 38
F O R D R A I ' I N GC L A R I T Y .
39 ( N T I N - I N D U CTIVA ET) I I 5 V A C O R 2 8 V D C , E R 0 , 5 A M PA T 1 2 5 V D C . 39
J. R E L A YC O N T A CRTA T I N G S ARE 1 AMP
40 U N L E S SN O T E DO T H E R I ' I S E . 40
K, A D D I T I O N A LC E N S I D E R A T I O N S I
4l 4l
A T T E N T I D NS H D U L DB E G I V E N T O T H E N A T I O N A LE L E C T R I C A LC O D EA N D A N Y
4? A P P L I C A B L EL E C A L C D D E SV H E N I N S T A L L I N G A N Y D R I V E S , U I R E S I Z E A N D 4?
I N S U L A T I O NT Y P E , C O N D U I TS I Z I N G , E N C L O S U R E SE, T C . , S H O U L DB E D E T E R M I N E D 43
43 P E R T H E S EC O D E S .
44 E N V I R O N M E N TIS J H I C H I N C L U D EE X C E S S I V EA M O U N T S O F O N E O R M O R EO F T H E 44
F E L L O I ' I N G C H A R A C T E R I S T I C S H O U L DB E C E N S I D E R E DH E S T I L E T O E X C I T E R P E R F O R M -
45 45
ANCEAND LIFEI
46 1 . D U S T , D I R T O R F O R E I G NM A T T E R . 46
?, VIBRATIONOR SHECK.
47 47
3. M O I S T U R ED R V A P O R S .
48 4, R A P I D T E M P E R A T U REEX C U R S I O N S t ] R H I G H A M B I E N TT E M P E R A T U R E S , 48
5, C A U S T I CF U M E S ,
49 49
6, P O Y E RLINE F L U C T U A T I O N S ,
50
51 51
52 5?
53 53
54 54
qq
55
55 56
57 57
58 58
59 59
60 60
Industrtot Systens
SALEH, VA, U. S. A.
A
nt 01
UC STANDARD P A N E LG R D U N D I N P
GR E C T D U R T S o2
03 r[ Bt F[LL[WtD AT INSTALLATIIN UJ
o4 o4
ns SCOPE <L
05 9O
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F GNMI ELECTRTC COIPN.
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07 07
Iil EF ro UE$M ff RSilS FM WY F M MrcTICS TUT ME GqENEB IT IS ELFI ro SGEGAE MSE NACTIES TNTO M CATEORIES AS
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l) rc mLY REFRE! m 6 TTECTIVE trUDIrc mrcTtCES YmSE PFPSES E
09 D m fficT EAINT TE RISX F O-ECTRICI stXK 0R E8' o9
D M M' NE E&IreI Mi FIRE M OTHM NSE E IO MD FIE M LIGHNING SNT(ES
10 10
N€I€ PRICTIES IEI'LD TTPICILY E FII-LNED BY THEC(NTUCTORIN EiRINE CITH NECOR OTI€R ClE ffiCUIREI€NTS
11 11
A ilOSE MASTTCES WICfl U(E E EOUIPHilT IHff TO EECTRICI ilOISE ORTGIMTIilG YITHIT OR YIilIIJI fHE EruIMT. T}€Sg COPUTEf,T HE ffiECTTV€
LE MIE dD WA. Y T R T N GM r c T I C E S T N r o I D I S NOIS IHXUITY.
I?
13 P R O T E C T I VGER O U N D I N G 13
14 t) u FA uIuIE sRcus sH $ @ms, [m Es, m, sruu E ruD€! ry fl rmrcomcrlrc EAw ffi L4
CEE (5) IT ACERD'rcE YIil REC(X}CNEDBUILDTNG PRACTIES ND LE& MS
15 a u eg-ntn JtilTs flD cNcrIENs ro r iltLDING srrucrrcs sruu E nAED oR cAD EED ro AssRE THATuE GourGD mD EEcnIqL AND ]J
MICI RMTIS DO MT DffiRIIRAE YITH HE PASSAGF TIE
IA O ALLPNLSsffiI.DIEGRTIJflDEDATATLsYffiPBITT6lffiAEAVYWETYCAIE v yEGEPAI€LISLffi(>I5fl)ITs{'UuE to
6WED AT M ETE ff GruU illE NEEDSTO I€ AT L€AST Iro FM EffiICAL REA$S Iru ED ET E GREAM THil $O g ruIS C&€ IS
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?o D ff mIre cilnE]m mT lE cpALE 6 ffiLnG NTICIPATED ru FAIT mmrs 20
o ffiE $uD E A sm mru 6i)mss rE aouD ilJs m FLm sI[ EmEN ANy sHIpIxG stIB m sIzED TE w N rr€ smn mD
cL IES frmUrS SCIFIA v CL
.. I I}€ PfiETEHIYE GfttIDrrG ESCRIED Aff m rorER COIVESI0X ND OnL ilIIETS IS f,SO EED m x0rms, mNFBffiS N ACTRS. EACHF
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e6 ilE ruOYIE MreS

ELECIRICALIGTSE
MR AM dM TMS E$RITD OOVE FN NO'ECTTVE6ruDI6 ffi sffi OF TISE NEED TO Nre T ISIAUTIil Iff M ?6
?7 r) UVELIrc ESS (SE[ qAE$ Sru E flMEO IX T# ffiRM AJ TE TII€ TT€ ffiATlq IS EI}IG PIGPAED T$ ru E CffiCIED E
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A ruDTNG LffiLIre HS ffi M S A'$LM EGSSIfr FN $TI$A€TK MTIN il EY NSTftETIil SEH HS Cil E PMIE UIN LINE
?9 DTFFT&N, FN UTSTIre flSruIIA IT NILY YIU E ffi DItrICIT, TN WIS gS N€ LEV&IXG ffiS fY E DTffiED YI]H ProVIED frHM C>
RI'ED STN.EILNES SIJCHAS C&ff M [M EEAS ffi YITHIX IO ftET F IT€ EqJIPICilT.
30 O f,TN SNIE re BTU PNLS IN UE, T ERIPffiY OF re ONNI PMS SHruU E 9M ELED ro TE SfT qNNIS TRqIMI&Y
30
EYENY18 INCES fttS CUES A VEtr @ HItr FRrurcY MN U€ ilRE SIOJLD E TreN TO IMTD EL€CNilIC COMff MU6E MIIG YE
3l EDIrc ffiS EY (EPTS THEELED Rmil PATHAS COS N MSILE TO IE WRK MtTIil MT TS, E Eruil PAff sru f,IAYS 8E IITHIT 3 JI
ETFEImE
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ruD 4H M Tlm Mf THIS YIU roVIE Tffi I€ESWY HIGH FREOUErcY
GRUD fuE
33
34 I N T E R N A L C E M M E NS I G N A L , C C D M , G R N U N D I N G 34
35 35
s H ffilmrc flru ffq stcs sT E RmED aT oxE mIxT ilLY FMIXG TE ErcD OTLIED IX d,
35 36
6) N rrsf,AlED GnoJilD cAru @,r^, * E il Ena @xr! N a s[Ecr€D cilrRol ffi nuD re @ rr A rurLDrre srucffi s,EH N ^
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n^zED R caD vEr! rs r M ills rs T0 E s ffil as P6slH m sluD 37
38 SU.ILY NIED CO$IECTIOTS ^T ffi EilIffi M ARE 6IM[E FN @ SO MT 'I€ ffiCTIil UT 'E TEFORMILY MED TO lTfr NY SERtqJs 38
elllos frIcH ny (trdn LAffi E E mreD Dwt tD CLE*ED
J> 39
a t/E JrfER @ *o E rNrMD ro crcT ffitE ^mss $IPING sITs.
40 40
4l 4l
4? 4?
43 43
44 44
45 EAUIPMENI 45
FLOERSILLS
46 46
47 47
48 48
STEEL FLBOR BEAM
49 49
50 o 50
s1 51
52 @ 5e
53 53
54 54
5q 55
56 56
57 57
INSTALLAIION DTAGRAI' TYPICAL DRIVES DEPARTTIENTINSTALLATIoN SHoyING GRoUNDINGPftTEIIJRES T0 ASSURE(1) PROTECTIVE
58 6R(!.,N!ING AND (A) ELECTRICALNOISE II{UNITY. 58
59 59
60 60
Industrtot Systens
359B7084A4
SALEH, VA. U, S. A. 0F
co{r. ot sfl
nt n1
0a o?
t lHeoDl t lHe4Dl
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04 t 1H18Dl t lHa3Dl 04
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07 ,l (3) E
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(?) (4) (e) (4)
11 11
t? t?
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13
l4 13C 13D 3o 13R 14
15 15
IO 16
17 L7
18 18
19 19
?o 20
EL t 1 B B 5 9 T ]t 1 B B 5 9 B I -I ?l
?2 ??
rBsTo l,r=,0
c5 23
?4 7000/5 ?4
25 GENERATOR 2 Tu 25
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?7 3 x2 27
c6
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PHASE ?9
t\ 30
30
?l )-t 31
/)
3? 3?
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JJ 33
34 t 1A03El 34
35 GEN 35
SIDE
36 T1 36
HI H? 37
37
38 38
39 39
40 40
4l 4t
4? 4?
43 43
44 44
45 45
46 46
47 47
48 48
49 49
qn 50
q1 51
5? 52
53 53
54 54
q5 55
t 1H07Dl
55 56
57 57
t 1H05Dl
qa 58
59 59
t lHO3DI
60 60
P U
Industrlnt Systehs
35987084AA
sALEr,l, vA, u s. A, cofi. il$ lA
GHJKLMNPARSTU
01 01
0a oe
03 n2
o4 I o4
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05 fl
PPT ---f
05 t-d
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06 r(H rtt ( @
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08 P R I A C r 15000
15 08
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10 10
11 11
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13 IJ
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19 19
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rrr I 31
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VoLTS'600
33
34 34
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35 ?s
36 36
37 37
JU 38
J> 39
40 40
4l 41
4? 4?
43 43
44 44
45 45
46 46
47 Br'4Tl 47
PRI VAC' 450
48 SEECC VAACCI I46600 B L 0 W E R M E T E R / P . S , TI K
RAANNJS
F FU0KRMM
LEKR Lge
4
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49 l- l49K; I E ' 49
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56 iI fu*-tt**i
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57 57
58 58
aa l59y 110VAC
59 59
60 50
Ihdustntqt SygteFs
35987084AA
SALEI.I, VA, U. S, A.
ff. ils 1B
AB MN
ni
01
r ! nnqal
oe NBTE' t 1A52Pl 02
03 1
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04
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06
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( 2 MOTORSTOTAL
t4 1 SHEI.'N) t4
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19 19
?o 20
2L ?L
22 ??
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30 MONITOR 30
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3? 3?
33 I 1D03Cl 33
34 34
35
P. S. DC
36 36
37
udr$ffJn 37
t lJl8Cl
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40 40
4t P, S. AC 4t
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4 ? MON 42
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43
t 1J31Al 43
44 44
45 45
46
t lA58El 46
47 47
48 4A
49 49
IIC LEC FUSES PlA( 50
51 t l B B o 3 C l lt B C 1 0 B l5 1
5e
53
54 54
I 000A
55 100Ov pA( -) 55
SA DC LE6 FUSES 56
t 1BB03SI t 1BC37BI __
57 DC AMPS 1170 JI
DC VELTS 39O
Kt/ 456 58
<o 59
60 60
G E N E R AELL E C T R I C CTINTRTLCORENO.1 (PCAI)

X-FRAI.IECONVERTER
Industrlqt Systens
SALEM, VA, U. S. A.
JKL T
01 ol
t 1B C a 4 A l
UC i 1B 5 7 S l 02
SVS 1BCa4C
03 03
o4
UJ
lSuarTJsbFa I 8570
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05 UO Or
07 07 m6
Or
08 08
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EE
10 10
11 11
t? LC
13 DC FIELD FLASHING IJ
l4 )PTB-Z sap I t4
ts 15
uxoeer _ 116R I O
t7 538 rr I I1Bc46El l7
18 18
19 19
?o 20
?r ?l
2? 2?
23 I CTB-7--lt AUX AUX t-TTB-ll I a3
-----] |
?4 ?4
a5 a5
?6 ?6
at ?7
c6 28
c> ?9
30 30
31 31
32 32
33 33
34 34
JJ 35
1A 36
a', 37
t 1 0 A D 3 8 TlIFt D s 3 T l
38 t 180931 38
39 39
t 10AD37TI l J 4 2 T l 2TB-3 5TB-3
40 ?TB-? 5TB-A 40
t 1E30Cl 1J43Tl
4l 1J44Tl ETB-1 5TB-I 4L
42 1E 3 7 C l 3rB-1 5TB-1 42
1E34cl _E::+CaTB-a 6TB_a
43 3TB-3
;_-{O 6T8-3 43
44 t{( Epr-r I 44
45 45
46 t-<l:':'------i 46
47 47
48 4A
49 49
50 50
51 51
5e 5e
JJ 53
54 54
5S qq
55 56
57 57
58 58
59 1Cl
f,v
60 60
Industnlot Systens
35987084AA
sALElt, vA, u. s. A. cnr. il $ 1BB1
A
01 01
ca
I
02 o?
n? 03
04 o4
o
F
05 05
q
UO 06 c
07
|.
A 6
o
Ud o8 V 7
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t1 11
LC L?
IJ
l4 t4
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15 15
1 X X
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t7 l7
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18 18
4 X l0 X
T9 19
X l1 X
e0 ?o
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cc ??
D E - E X C I T A T I O NM E D U L E
?3 J U M P E RS E T T I N G ?3
24 ?4
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?6 ?6
?7 ?7
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?9 ?9
JU 30
31
32 E T z E l I E l O E 9 E 8 E 7 BE 7 A 3?
JJ "TooooT 33
34 34
?5 35
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36 EI3 ElB ElC E2 E3 E4 E5 E6 36
37 37
38 D E - E X C I T A T I O NM B D U L E
38
J> } , I R E J U M P E R SS E T T I N G S 39
40 40
4L 4L
4? 4?
43 43
44 44
45 45
46 46
47 47
48 48
49 49
qn 50
51 5t
5a 52
JJ 53
54 54
55
56 56
57 57
58
59 59
60 60
A
aLEIIENTARYDIAGRAI.I
o ENG t/?7/o1 G E N E R A LE L E C T R I C DE-EXCTTATION
EVISIil NE JUilPERS
TECH 143A4567 lndust.tql SysteFs
35987084AA
U, S. A.
zzzr?3 SALEH, VA,
cDrr. ns lBC I BBI
U
01 01
UZ C U S T O M ES RU P P L I E D 02
03 t 58C36Dl 12 0 V A C t 58C34Dl
( PREFERRED) 03
o4 04 <t
ns <o
{-r
GDR
05 G R O U N DD E T E C T O R UO
@
07 MODULE ( 1) o7 m 6
No
FGDFU Or.
o8 o8 g 6
(a)
09 09
10 t lBsesl FIELD GROUND ETECTOR 10
( t) 64F
11 T U!
11
G D R1 -'l
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( 1)
l---rT L'
IJ IJ
GDRz
L4 (2) L4
15 ( 15
GDR3 sEEGEI-1000a6
16 (2) 15
tEl F E RD E T A I L S
t7 t7
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18 s04 18
19 !>
GDRMBVI
?o eo
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?? | 64Fr ?2
TB3 | ^^^ qrp2 A
23 ?_ |cru "il1- ?3
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rr
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30 30
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.RouNDDEr, ALARM
3? [i]I
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644 ltsa I rl+ep
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36 I 8570 S!8 <a>J I I l(e) a^ | 36p 36
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3t
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38 ll 38
39 '"' ''- 39
1C A S E | | i
40 4 Uo UG l| n^
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i-,
4l cAsE I I .rr
|-(;tF(t- | | 4L
4? cNDrT-z-7 | | 4?
43 43
I TB3- |
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B B 1 6 R^| + | 44
45 I 4s
t 1BB17SI Irsg- l,
46 -o'"
l ---r-v
BBlBRl ^s |
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48 ll48
49 49
-___J
50 50
ql
51
5e 52
53 53
54 54
JJ 55
56 56
57 57
58 58
59 59
x JUMPER TE BE REMEVED IN THE FACTBRY
60 OU
A GHJKLMNPO
G E N E R A LE L E C T R I C CONTROLCORENO I
FIELD CONNECTIONS
Industrtqt Systens
359B7084AA
SALEI.I, VA, U, S. A,
ff. ils lC
A J
nl 0l
i)
UC 3TB OPTPL
03 ]3 CFXI f :"1 -RF24 3? 03
o4 04
t5 x2 | _ _I I O PTPL . R E S E T5 8 <a
05 T D I .TB
05
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N-
07 07 m d
GR+ EOVl ? Ot
UU x o8 t n =
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09 l4 GNO1 EOA 1 09
*
10 10
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11 x 11
t? l2 GNCI t, * EOB 5 IC
IJ
t0 GNoe "rl, /EOB 7
IJ
14 'r' : t4
15 l5 GRCz EOM 9 15
x ..r
T6 16
l8 GNCz ly -/EOM ll
l7 x l7
18 1 9 E 2 CTLNl- EOVz 4 18
I
19 K2 19
t 1 0 A D O T]
6 zOE 4 CTLNz x/1
20 eo
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?l CL
x
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t0 RFe4 I FDBN 73
c5 x\ I ..r ?3
?4 ]4 RUN ..r^vc4P 94
?4
xa x
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?5 xa x 26
27 }8 POL Ê1V1 74 ?7
xa
c6 2A
tO XSTP E1V2 76
(> ra ?9
en t0 RF24 -MANU 79 300 30
x t 1FD45BI
31
;2 +15V -MACM 77 I F A l 7 M
J( I t 1FA17Kl 3?
33 ;3 REFP I
t'y -MANC 81 33
34 34
J5 REFN
* 35
'74 _DACl 53 360
t6 cuM ax I 1NC37FI 36
x
37
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ax t 1NC49FI
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I
40 40
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41 ar c lNcl3Fl 4L
42 t6 Pl x 4?
43 ^METE 56 430 43
t8 P2 x Ax t 1NCzsFI
44 44
45 '0 P3 I 45
CDM 6E 460
46 x t lNCO4CI 46
i? P4 t
ANALOG
47 47
INPUTS LNTB
4a 1 ASPO 48
*
49 --(J-
TX 49
I9 DVM
qn x 50
-1RX 51
51 ;6 CDM
I
5e S 52
JJL
to +?4v TO
53 t 1NC04 * s JJ
54 t2 -?4V onlTrrCc iND TERMINATION 54

CARD
I
-|
--11 RESISTOR ss
93 BHMS
xx aA
56 BNC
l- 56
57 :X ^B s7
BNC V t a02A05Dl
58 ,z = NoT lE. /c - NoT c, ER f,U
I = LOv LEVELsIG 9IRE. t eo1A05Dl
59 A = PROGRAHTAELE 59
60 INDOOR 60
A STU
DTAGRAH
ELEI4ENTARY
o ENG L/e7 /O1 G E N E R A LE L E C T R I C CONTRT]LCORENO.I (PCAT)
3TB RELAYS
TECH te3A4567 IndustntoI Systehs
35987084AA
zzzt?3 SALEI4, VA, U. S. A. ff.0$ lI) 1C
01 01
uc 02
n2 HIGH TEMP. ALARMa 03E 03
t 1B 3 4 S l AVAI LABLE
o4 o4
nq nq <U
t 1B03Nl
@
o6
SPARE
07 PREGRAMMABLE 07 FEE
Ud --lF- DIGITAL
CONTROL 08
o\
u, z
INPUTS CDU
09 t 1A33Cl U>
RLY2
SPARE
10 AVAILABLE -G 1n
't1
SPARE Y 11
t? t?
SPARE
13 H I G H T E M P . A L A R MI 1 4 9
IJ
l4 t 1B28Sl t4
15 15
to to
L7 t7
18 18
19 L9
.U ?o
(L CI
?? RLY4 ??
e3 AVAILABLE ?3
?4 ?4
CJ 25
?6 ?6
ct ?7
<d ?a
?9 COMPL ?9
AVAILABLE
?n 30
?t 31
3? 3?
33 33
34 34
35
1A 36
37 37
38 38
39 39
40 40
4l 4L
4? 4?
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 52
53 53
54 54
JJ
56 56
JI 57
58 58
I = LOY LEVEL SIG IJIRE.
59 59
60 60
Indust.loI Systens
359B7OB4AA
SALEM, VA, U. S. A.
ff. ors lE
P
nl 01
uc LTB 02 tJ
n2 E5zGE LU- I
o3
04E I N l+ OTlCM
04 04
UJ
t 10AD29TI
-I -t_ 05
<E
L
\ OTlNO
06
05 N1- t
].'-, 07 E
DTlNC
o8
08
E
l.,-.
09 53A 09
1 0 EI N 2 + LE-2 OT2CM
10
11
tl
t lBBelCl _l_
( -t_ OT2NO
11
t? N2- r?
IJ 13
BTENC
t4 L4
15 538 15
N3+ LB-3 OT3CM
1,,_. t6
I OE
16
l7 r lBB2rSl --r- L7
\ DT3NO
18
19
N3-
l-- 18
L9
OT3NC
CU 20
CL MDAAUX ?l
LE-4
.|.| ---
2 2tr I N 4 + OT4CM
??
??
?3 t 1B10Bl --r- ?3
\ OT4NO
?4 N4- ?4
].,-- e5
e5
OT4NC
?6 ?6
27 RTBA1 l ,. ^^ RTBA1
l ?7
-Jr .. -JU 2etr I N 5 + LU-J
OT5CM
--c-jF--o-- 2A
cd
I -I
a> t 1BB39GI
t 10AD35TI Lr-s \T- OTSNO
29
30
JU
31
t 1B B 4 o C -I
N5-
I 3t
ET5NC
3? 3?
JJ
LO-6 33
c 1BB43DI 34E N5+ OT6CM
34 34
35
t I BB430l
-I
s -t_ OT6NO
35
?< DE-EX
JIL N6- 36
t 1BB42DI- ),,-.
37 37
t 1BB420l OT5NC
J6 38
J>
Ltr-7 39
N7+ ETTCM
40 40
4l SPARE .,-, - I -t_ 4L
4? IN7-
\ OTTNO
4?
]
43 43
fTdil'l arra OTTNC
44 44
FIELD GNDALARM
TB4* 6,41lBj 1
45 45
N8+
€l 46
46
47
'
t 1BC34PI
1BC36P
1,,_" 1:
P?4
c0M OPTPL 47
48
49
N8-
l-- _J
F R O M3 T B
t 11 c 0 5 L l
48
49
qn -TDR P I
R BA 50
51 RPLI-15 t 1 FDD5: 6 B ] 51
52 52
53 53
54 1 J 4 6 R 1Js1R 54
| | 55
1J46Tl t tJ51Tl
qa
56
q7
57
f,t' 58
59 59
OU 60
A
'LEIIENIARY DIAERAII
ENG t/27 /O1 G E N E R A LE L E C T R I C CONTRTLCORENO.I (PCAI)
NIE LTB CARD
TECH r?3A4567 Industnrqt Systens
35987084AA
zzzr?3 SALEH, VA, U, S. A. on, o{ 9{ IFA 1E
A
01 01
02 02
03 03
04 o4
05 05 <f,
@
06
1J 3 7 R +e4vDc No
07 F6
08 t 1J38Tl UU u) z
1J 3 9 R (r)tl
U> o9
10 10
11 11
L' t?
IJ 13
L4 74
15
to I O
t7H
L7 t 1c32Tl L7
r8 18
l9M
19 t lFDoscl 19
?o 20
?l ?r
?? ??
?3 ?3
24 ?4
e5 e5
?6 ?6
?7 27
?a 28
?9 ?9
30 30
?t 3l
32 3?
33 33
34 34
JJ
36 36
37 37
38 38
39 39
40 40
4l 4L
4? 4?
43 43
44 44
45 45
46 46
47 47
48 4A
49 49
sn sn
51 N D T EF D R R T B A , 51
5e C P - P L C K T . R A T E D5 A M P S 52
PER PLUGAND 5 AMPS
53 T O T A LC I R C U I T L D A D , 53
54 Y-PL CKT. RATED A AMPS 54
MAX, CKT. LDAD.
55
56 56
57 57
58 58
59 JY
60 OU
A
G E N E R A LE L E C T R I C CoNTR(n-cffiE N0. I (PCAI)
RTBA PLUG JUHPERS
IndustFtqt Systens
SALEM, VA, U. S, A.
A U
01 01
o? o2
03 o3
04 o4
O
05 05
UO o6
07 07 E
08 08 ;
09 o9
lo 10
11 11
L? t?
13 13
t4 T4
15 15
l6 16
L7 t7
18 18
19 19
.U 20
ct al
?? ??
?3 ?3
?4 ?4
25 ?s
?6 ?6
?7 ?7
?a 28
?9 ?9
30 30
3l 31
3? 32
33 33
34 34
35 35
35 36
37 37
38 38
39 39
40 40
4l 4l
4? 4?
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51
52 5a
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 2 AMPMAX, CIRCUITLI]AD 60
A PORS
G E N E R A LE L E C T R I C CT}{TRIL CORENO, I (PCAI)

RTBA CARI)
IndustFtqt SysteFs
35987084AA
SALEI{, VA, U. S, A.
cD{r. o.9r lFc
A B C D E F G H J K L N.l N P O R S T U
01 01
02 02
03 o3
o4 o4
05 05 <
{--
f,
@
UO 06 O i
N,
07 07 p q E
g\
08 08 n 2
(ta
09 09
10 10
11 11
LC t?
IJ 13
L4 l4
t5 15
L7 l7
18 18
L> 19
?o eo
CL CL
?? ?2
?3 23
24 ?4
a5 e5
?6 ?6
e7 27
cd J P1 5 ?a
c> ?9
30 1^ ^1 JU
I ^ r p r o J P l 1 -- - Y ) ?1
2) l-il,Jn iisî3f
------'---1J f</
3? v 3?
\J-
33 33
34 34
35 35
36 36
37 37
38
5> 39
40 40
4l 4l
42 4?
43 43
44 44
45 45
46 46
47 47
48 4A
49 49
5n 50
51 51
5e 52
53 53
54 54
55
qA
56
57 57
58 58
59 59
OU 60
A
Industnlot Systers
SALEI'I, VA, U. S. A.
AB U
01 01
UT TP
UC 02
03 t1 24VDL
03
04 04
05 1 F A 1 9 M 'O KqM 05
t l F A1l 9 K l
UO 06
f- t 1K32Dl 07
na
I 3
1 KzOA
o8 f- 08 E
d
o9
09
10
tt€I.,r, X K20
tr- 10
r,rrRE
11 5 11
t? t?
1K36E 53B 13
l4 r- t tK36Dl 14
Ke1 I ts
I K21A-
15
16 r- l lNC11
16
t7 *drr.
vrRE
X
K21
t-- l7
ta
18 I 4l AC
5 L- 19
19 CLOSE
e0 HTBÎ ?o
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CL ?L
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2? ^ K?2 ??
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21 A a3
Y 41AC
?4 \41 TRIP ?4
t t
CJ AsR HTBI 25
?6 I
?6
?7 JP8 ?7
3? e8
2A
c> ?9
K23
30 ?E K?3A 30 EX FAULT30
31
ALARM 31
3? lttt e ..
33 33
34 34
35 35
lNO 30
36 36
K?4 lCM31 37
37 ^
29 K24A
'Al v ttlti.ffrt" 38
38 E
HTB1 39
5>
40
x!3rps H 40
IJIRE 1 Irr,
4t o 4l
4? 4?
43 43
44 44
^ K?5
A' '- 1C300 36 K?sA A 45
t 1c307
46 46
47 t5.,r. X 47
48 UrRE RUNNING 48
&l 49
49
r tsg3ep:
50 50
51 51
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58 58
59 59
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49
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51 51
52 52
53
54 54
55
55 56
57 57
58
59 59
60 60
A U
:LEI,iENTARYDIAGRAI.I
0 EN6 t/27/O4 G E N E R A LE L E C T R I C
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milry 35987084AA
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31
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33 33
34 34
35
1A 35
37 37
38 38
39 39
40 40
4L 4L
42 4?
43 43
44 44
45 45
46 46
47 47
48 48
49 49
JU 50
NOTE FOR RTBA, 51
52 C P - P L C K T . R A T E D5 A M P S 5e
PER PLUG AND 5 AMPS
53 TOTALCIRCUIT LDAD, 53
54 Y - P L C K T . R A T E D2 A M P S 54
MAX, CKT, LEAD.
qs 55
55 56
57 57
58 58
59 59
ou 60
G E N E R A LE L E C T R I C AUXILIARY RTEAll
RTBA PLUG JUMPERS
Industrtqt Systehs
35987084AA
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30 JU
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34 34
35 35
36 36
37 37
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3> 39
40 40
4L 4l
4? 4?
43 43
44 44
45 45
46 46
47 47
48 48
49 49
qn 50
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53
54 54
55
56 56
57 37
58 58
59 fr N0TEI 59
2 AMPMAX. CIRCUIT LEAD L 60
60
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0 ENG t/?7/o1 G E N E R AELL I C T R I C A U X I L I A R YR T B A 1 I
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359B7OB4AA
U. S. A.
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33 33
34 34
35
36 36
37 37
38 38
39 39
40 40
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4? 4?
43 43
44 44
45 45
46 46
47 47
48 4A
49 49
50 50
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53 53
54 54
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55
56 56
57 57
58 58
59 59
60 60
G E N E R A LE L E C T R I C A U X I L I A R YR T E A 1 l
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359B7084AA
SALEM, VA, U. S, A.
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27 ?7
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31 31
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33
34 34
35 35
36 36
37 37
J6 38
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40
125VDC
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CUSTOMER
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43 43
44 44
45 CUSTOMER as
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46 46
47 47
48 48
49 49
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54 54
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56 56
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59 59
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54 54
CUSTTTMER 55
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58 58
59 59
60 60
GENERAL ELECTRIC
Drive System6
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SALEM, VA, U. S. A. cryr. il $. 51C
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FOR DETAILS REFER A FUr
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UPLA MAIN BEARD
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ONE(I) DISPLAY 12 CHARACTERS
27 DIMHER VITH (4) B R I G H T N E SO
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K E Y S Y I T H L O Y P A S SF I L T E R S
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DLAN -
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31
J' 32
33 33
34 34
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*TA AUG
AA 36
37 37
38 t 50c3sl TERM.RES, 38
93 oHt'ts
39 39
40 40
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44 44
CUSTOMER
45 PREFERRED4J
46 leovAc 46
60HZ
47 47
NEUTRAL
48 4A
49 49
50 50
<t 51
52 52
53 53
54 54
55
56 56
57 57
58 58
59 59
60 60
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15 15
to 16
t7 17
18 18
19 19
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24 ?4
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28 28
29 ?9
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34 34
35 35
36 36
37 37
38 38
39 39
40 40
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44 44
45 45
46 46
47 47
48 48
49 49
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51 51
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53 53
54 54
JJ 55
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57 57
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59 59
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GENERAL EI,ECTRIC FIELII CONTRIILBIU
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16 16
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SELECT AUTO REGULATOR
?9 53AT1t ?9
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30 30
3t 31
3? 32
33 FE'{oTE-lHAN A 33
SELECT MANUAL REGULATOR
34 34
35 35
36 36
37 37
38 lEnorEl A 38
39 START 39
40 40
4l 4l
4? 42
43 I REMoiE-l A 43
44 STOP 44
45 45
46 46
47 47
48 lTilfrEl spo*e 48
49 53ATll 49
x5
50
ql
51
5? 5e
53 lTffil .r0.. 53
54 54
55 55
56 56
57 CIlNT' 57
NEXTSHEET
58 rs3c8osl 58
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60 60
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L6 IO
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lTEMorEl vAR coNrRoLoN ( MDL642)
18 I6
19 53ATlt
X6
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.U e0
CL CL
cc ?2
lTEMorEl vAR coNrRoLoFF ?3
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25 cf,
?6 ?6
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x7
?n 30
31
3? 32
33 lTEnorE-l pF coNrRoLoFF 33
34 PF CTL OFF 34
?q
36 36
37 37
38 lTEfriiEl,.ro" 38
PSS ENABLE
39 53AT11 PSS-PERM 39
X8
40 40
4L 4l
42 4?
43 lTilEEl off 43
".,
PSS DISABLED
44 PSS-OFF 44
45 45
46 46
47 47
48 @ ,ro*, 48
49 534T11 49
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50 50
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51
52 5a
53 lTilEEl ,ro*, 53
54 54
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55 56
57 57
58 58
59 59
60 60
GENERATETECTRIC IC67oMDL642
T25 VDC INPUT
Drlve SJ/ltrm'g
359B7084AA
SALEM, VA, U. S. A, c$r. tr{ $ 54C
A ST
01 l1
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15 tJ
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t7
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l7
t8
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L> /EP L9
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24 / ?3P l4
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IJ ]3
34 ,4
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,7
38 ]8
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REFERENCE
x__
LII.IIT ACTIVE
la
43 l3
44 l4
45 l5
46 t6
47 t7
48 "onuoaA*orra t8
49 t9
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51 II
52 A lc
AUTO ENABLE
53 i3
54 i4
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56 i6
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58 i8
59 i9
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A
ILEMENTARY
DIAGRAM
o ENG t/27 /O1 GENERAL ETECTRIC IC67o},fltL930
HISIU MTE DIGITAL II'TPUT
TECH le3A,t567 Drlve Erlt€ru
359B7084AA
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vc 02
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FORMA/C OUTPUT
( MDL930)
04 o4
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18
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?6 ?6
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?9 29
?n 30
31 31
3? A 32
6EN FIELD OVERTEMP
33 33
34 34
35 35
aa 36
37 37
J6 38
J> 39
40 40
4L 4L
42 A 4?
SPARE
43 43
44 44
45 45
46 46
47 47
SPARE
48 48
49 49
50 50
51 51
52 A JC
SPARE
53 53
54 54
JJ 55
56 55
57 <7
58 58
f,v 59
60 60
A M
GENERATEI,ECTRIC
Drlve SFt€mE
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04 t 58C35t 04
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06 06
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08 o8
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10 10
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15 15
16 16
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( 96FC) 4-aOFq ?3
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32
( 96FV) 4-eonq 33
33
34 34
35 35
36 35
37 37
38 38
39 39
40 40
41 4T
42 A 4?
GEi.I, FIELD TE},IP
(96GFD tl-Zono 43
43
44 44
45 45
46 46
47 47
48 48
49 49
qn 50
q't 51
52 A 52
TRANSFER BALANCE
( 96T8) il-zono 53
53
54 54
sq 55
56 56
57 57
58 58
59 59
60 60
MNPORS
GENERATETECTRIC
Drlve S5ntcru
35987084AA
SALEI.I, VA, U. S. A. cff. il s 58C
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02 02
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34 34
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37 37
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38 38
39 39
40 40
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43 43
44 44
45 45
46 46
47 47
48 48
49 49
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54 54
55 55
56 56
57 57
58 58
59 59
60 60
A
GENERAL ELECTRIC
Drlve S;rrteme
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l4 14
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46 46
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48 48
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TB DETAIL
36t X90HX20L
DRIVE SYSTEMS
359B7084AP
SALEM, VA, U. S. A. ctlrl, or sn 3
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P A R E N TI D TECH
PARTID ELEM35987084AA
CAT *
STD-FORMS/LTB-F/FTITLEI (REV 5/I5l91)
U
0t 0t
02
03
04
05
txa00c 03
04
05
L-TRAMt
@
06 06 m
07
n
07 @
o.
08
08
09 F-[UR BRIDGf BUS F-[D 09
tn
10
11
DIGITAL TXCIIATI[N SYSTEM l0
il
L?
13
rtR t3
14
15
PAIT!N tNtRGY C!MPANY l4
t5
t6
l7
PAIT!N PRIVATf P!WtR PR!JtCT t6
l7
t8
t9
PHAST ]., UNITS 7 & B l8
l9
a0 e0
at G t RTAUISITIIN ABBS5B47 40 ?1
??
?3
SH!P NRDERN!, 3VVKV6?2 22
?3
24 24
a5 25
?6 DIAGRAM
INDTX
e9 a59Bl3r7AA OA ELEMENTARY TITLE & INDEX ?9

E J 9 B 3I I 7 A A OB ELEHEIlTAR]' DRAVING SYMBOLS
30 e59B13l7AA 0c E L E M E NT A R Y DRAVING NBTES 30
J I A59BI317AA OD ELEMENIARY 6ROUNDtN6 31
259Br3l7aA OF ELEMENTARY AC PEVER AND SENSING 3a
JC
34 259Br3l7AA I A -T J ELEMENTARY CONIROL CORE NO. I (MASIERI)

35 e 5 9 B 3l t 7 A A IK ELEMENIARY R E L A YS / L O G I C JJ
259Bt3l7AA AA-AJ E L E M E NT A R Y CONIROL CORE NO. A (MASTERE)
36 36
e b 9 t s l 3 il A A 3A-3J ELEI.lENTART C O N T R t r LC O R E N O 3 ( P R O T J
37 a 5 9 B l3 l 7 A A 44.4J C O N T R O LC O R E N O , 4 ( F E L L O V E R )
37
ELEMENTARY
38 e59Bl3r7AA l0D ELEMENTARY CUSTOHER TNPUTS 3A
e59Bl3l7AA I()EA-IOFD ELEMENTARY AUX RIBS 39
39
40 e59Bl3l7AA 2 0t A- 2 0 1B ELEMENTARY IOS LNCAL 40
a 5 9 B l3 l 7 A A 2 0 e A - a 0 aB ELEMENTARY ItrS REMOIE
4l
4? e 5 9 B l3 l 7 A A t0tA E L E M E NT A R Y 4 I D C F I E L D B R E A K E RE N C L O S U R EV I R I N G 4?
e59Bt3t7AA 300-301 INIERCONNECIION C U S T O M E RI N I E R C O N N E C T I O NL I S T 43
44 44
46
47
48 48
49 49
50 t5987651 I ELEMENTARY NE F I E L D B R E A K E R
A M F I BC A N A D I A 6
5l L66C5la8 I OUTLINE N E FIELOBREAKER
A M F I BC A N A D I A G
5e I 73C590t I ASSEMBLY FIELD BREAKER E N C L O S U RBEU S D E I A I L 5a
53 2e889343 t OUTLINE FIELD BREAKER ENCLOSURE 53
J4 zaEB9EU9 L-e ASSt.MSL] FIELI' BI<LAKLR LNULU}URL 54
f,) r.73C8948 I AC ENTRY T]UTLINE f,f,
56 a59Bt3r7AJ l-t0 OUlLINE LINEUP 56

JI e59Bl3t7AP t-18 PANEL LAYOUT I N D I V T D U AC
LASES
58 58
59 59
60
n c F
t*' S C, YBANEZ
:LULN
G E N E R A LE L E C T R I CT I T L E I
IAXT
TNOEX
UI AURAM
PAITT]NPRIVATEPOVERPROJ
EY'
/24/O? t"" 8RITZ5g7 DRIVE SYSTEHS
359B55BBAA t-
*
ffz5a7 S A L E M ,V A , U S A . fli qs oB I on
D. L, RIPPEE
01 01
o?
evMpnl (a UC
| | tJ)t tL-J 03
UJ
J
04 04
{o
05 Uf, mo
CD
ub LECATIONS
U];
07 EI BY DTHERS
SUPPLTEO a PANEL
GENERAIERCONTROL 07
08
EQ:
o':
08 TURDINtr CO}JTROL
U' I
OU
9
09 09
E R E M O T E LM
Y OUNTED
10 A P U R C H A S E RE' S
AUIPMENI l0
l1 It
tr DouR M0UNTED O ce routpuENTMoUNTED
sEpARATELv LC
LC
l3
tr el MouNrEDoN DooR oNE, rvo, ETc' A sus AUXcoMPr DEVIcE l4
15 cer.irnaroncEHPr DEVIcE l5
ffi
E P A N E LM O U N I E D l6
1'f
L7 p crr'renernnTERMINAL
ENCLESURE
6l I N M A I N0 P E R A T 0 R ' S
MoUNTED srArt0N t8
19 E E O U I P M E NETX I S T SI N P L A C E m eAcKAGED coNr. crR (pEEcc) l 9
ELEcTRIcAL
e0 e0
E X z O OE
OX C I T E R
2l
E] @ eeecc rcc ?l
22 lr-cil r-onocoMMUTATED
TNVERTER e?
e3 ll5dl tsnlnrtnr.r TRANSFoRMER
c3
?4 DEVICES
a5 + 6RI]UND
BUS a5
26 ?6
CI --c+-o-
I casE Gnnur.rn ?7
THERMAL SVITCH /-7"7-7
28 a8
SPEEDSvtrCH
CENTRTFUGAL e9
?9 6--
JU --* TERMINAL JUMPER 30
3l -JL- C O N I A C TS H O V NE L S E V H E R E
J I
3e 3e
aa cotL sr-rPPPEsstnN 33
34 34
Z DCcotL suPPREssIEN
35 Jf,
J6 36
37 T. FOR VIRE RUNS INIERNAL IO THE
38 C O N T R B L L E R ,T V I S T E D P A I R S I S A D E Q U A T E . 38
39 E. FOR VIRE RUNS EXTERNAL II] THE CONTROLLER
JY
4U ( A N U I N I L R N A L I U I H E . U U N I R I J L L E RV H E N .+0
4l LI]NGER IHAN EO FEET), SHEILDED,IVISTED 4l
VIRE IS REOUIRED.
4? +c
3. ALL SHIELDED DRAINS SHOULD BE TERMINATED
43 ON ONE END ONLY, THAT END BEINC IHE CONTROLLER
44 C H A S S I S S H I E L D G R O U N DP O I N T S I M M E D I A T E L Y 44
A D J A C E N T I E 3 I B ( I ] R 3 T B A , V H E N S U P P L I E D ) , g T H E RE N D S H O U L D
45 BE CUT OFF ANO IHE L/IRE IAPED TO PREVENI 45
46 GRBUNDING. 46
4. NENE OF THE SHTELD DRATN VIRES SHDULO -6-
€- TVISTED PAIFI VIFIE
EVER BE ROUTED THROUGH ANY CONTROLLER 48
48 T E R M I N A LB O A R DM O U N T EFDE R R I I EC D R E S ,
49 o
-+- I V I S T E D S H I E L D E DP A I R V I R E
49
50 50
ANALOGVOLTA6E SIoNAL
tAl
L 5l
5l
52
53
tDl DIGIIAL VOLTA6E SIGNAL
NBI, I,E., C = NOI C -+-
-rI S H I E L D E DP A I R V I R E
1?
53
54
(J,t D
[tltfttfl[u€s,JilAEEE
55 LDV LEVEL SIGNAL VIRING 55
x PRACIICES REQUIRED -tu-
56
6 -tu- S H I E L D E DT V I S I E D D R
T V I S T E DP A I R V I R E
57 J;1- IS INTERPRIIED AS 218(6) 57
58 23 58
59
_EF IS INIERPREIED AS 2TBH(23) 59
60
F
ORIVE SYSTEHS
SALEff, VA, USA.

0l 0t
0e 0e
03 NOIES' UJ
04 04
A, UNLESS OTHERVISE SHOVN DN IHE ELEMENIARY DIA6RAH,
05 I ALL CONNECITONS IE THE CONIROLLER'S COMMENI'UST BE MADE TO PCOMX, 05
05 2 . N O C O N N E C I I O NS H O U L D B E M A D E I O 3 T 8 6 0 ( + 5 V O L T S ) 06 @
|r)
3 . A L L D I G I T A L T A C H A N D E N C O D E RS I G N A L S S H O U L D B E D I F F E R E N I I A L .
o7
rt
07 4. EXCITER COMMBN(PCOMX) SHOULO BE GROUNDEDAT ENLY NNE POINT. tF THE ca
o.
08 REFERENCE IS SUPPLIED BY NUMERICAL CONTROL BR PROCESS INSTRUMENT 08 lr)
09 VITH A GROUNDEDCOMMONTHE EXCITER COMMONSHOULD NIJI tsE. GRTIUNDED 09
SEPARATELY.
t0 t0
5 . D E V I C E S S H O V N V I I H O U I C O N N E C I T O N SA R E N O T U S E D ,
It B C E N T R O L S Y S T E M R E L A Y S , S O L E N O I D SE R C O I L S C A N P R O D U C EE R R A T I C
n
L? EXCITER BEHAVIOR DUE TO ELECIRICAL NOISE TRANSIENTS. TO REDUCETHTS l2
l3 P O S S I B I L I T Y , A N R C S U P P R E S S O RS H I ] U L B B E A D D E D I N P A R A L L E L V T T H T H E C O I L S l3
OF THESE DEVICES, A A2O OHM, A WATI RESISTOR IN SERIES WIIH 0.5 HFD,
l4
5OO VOLT CAPACITERCAN BE USED. AVOID ELECTROMAGNETIC TNTERFERENCE OR
, N O I S E ' I N T R O D U C E DB Y .
l5
t6 I . R A D I E F R E O U E N C YS I 6 N A L S , I Y P I C A L L Y F R O H P O R T A B L E I R A N S M I T T E R SU S E N t6
I N T H E V I C I N I T Y O F T H E E O U I P M E N TO R I T S V I R I N 6 .
L7 l7
? . S T R A Y H I C H V O L T A 6 E O R H I 6 H F R E O U E N C YS I G N A L S A S M I G H T B E P R O V I D E D B Y
t8 ARC VELDERS. l8
t9 C . V I R I N G S H O U L D B E R U N I N S E P A R A T E C O N D U I T SO R V I R E V A Y S F O R S I 6 N A L , l9
CONIROL AND POVER VIRING LEVELS.
e0 20
SIGNAL - LOV LEVEL ANALOG AND DIGITAL SIGNALS
et - SPEED, POSIIION AND OTHER FEEDBACK/REFERENCE SIGNALS CT
- P B V E R S U P P L I E S A N D L O G I C S Y M B O L S( S E E S Y S T E M E L E H E N I A R Y A N D
cc e?
N O I E S T E T D E N T I F YS I G N A L V T R E S )
(J EJ
C O N T R O L - A C O R D C C D N T R O L C T R C U I T S ,I I S V A C C I R C U I T S
24 PEVER - FIELD LEADS e4
- LINE VOLTAGE AC CIRCUIIS
e5 e5
D. SIGNAL VIRING AND POVER VIRING MUST CROSS AT RIGHI ANGLES VITH A MINIMUH
?5
ONE INCH SEPARATION, AVt]tD PARALLEL RUNS BETVEEN SIGNAL LEVEL VIRES AND
POVER OR CONTROL VTRES. IF STGNAL VIRES MUST BE RUN IN PARALLEL TO 27
a8 C E N I R O L O R P O V E R V I R E S , A M I N I M U MO F A F O U R - I N C H S E P A R A T I O NH U S T B E a8
M A I N T A I N E OB E I V E E N I H E V I R E S .
E CX-]TNDICATES ESHIELNtrD,/'VTSTEDO ] P TTUISTtrD PAIPI VTPING
?9
30 -FOR SHORT VIRE RUNS INTERNAL TO THE CBNIROLLER, TVISTED PATR IS 30
3l ADEOUAIE. 3t
-FOR VIRE RUNS EXTERNAL IO THE CENIROLLER (AND INIERNAL IO THE CONIROLLER
3? VHEN LONGERTHAN EO FEET) SHIELDED,TVISTED VIRE IS REOUIRED.
3e
33 -ALL SHIELD DRAINS SHOULD BE TERHINATED Ohl ONE END trl.lL'f, THAT EriD DEING
A I I H E C U N T R O L L E R , T H I S P O I N T M A Y B E D E P I C T E D O N T H E E L E M E N T A R I E SA S 34
34
C---} THE REM0IE END OF THE SHIELD DRATN VIRE SHOULD BE CUT OFF AND
35 : T H E V I R E T A P E D I O P R E V E N I A C C T D E N I A LG R O U N D I N G ,
35
36 - N O S H I E L D D R A I N V I R E S S H D U L D E V E R B E R O U I E D T H R O U G HA N Y C O N T R E L L E R JO
37 M O U N T E DF E R R T T E C O R E S
F . I H I S E O U I P H E N I M A Y C O N T A I N T H E R M O S V I T C H E SE R O T H E R D E V I C E S V H I C H
38 INDICATE CONDITIONS HAZARDOUS TB CONTINUED EOUIPMENI OPERATION. TT IS
38
39 RECOMMENDEDTHAT IHE CUSTOMERCONNECT THESE DEVICES TN SIOP OR ALARM 39
+0 CTPCUITS IN A MANNEQ THAT PBEVENTS ACCTDENIAL PtrSTAPT Dtr TI.|E EOI-IIPMtrNT 40
UPON RESEITING OF THE DEVICE.
4t
G . C L O S E D P U S H B U I T O N SA N D / O R C L O S E D T N T E R L O C K SI N D I C A I E M A I N I A I N E D C I R C U I I
CLOSURE REGUTRED. 4e
43 H . E P E N P U S H B U T I E N S T N D T C A T EM O M E N I A R YC I R C U I I C L O S U R ER E O U I R E D
I, SOME SINGLE TERMINAL BOARD CONNECTIONPOINIS MAY BE SHOVN MORE THAN ONCE
44 FOR DRAVING CLARITi
44
J . R E L A Y C E N T A C T R A T T N G SA R E I A M P ( N O N - I N D U C T T V E )A T I 1 5 V A C O R E 8 V D C , 45
46 UNLESS NOTED OTHERVISE, 46
K. ADDITIONALCONSIDERATIONS' 47
ATTENTIONSHBULD BE GIVEN IO THE NATIONAL ELECTRICAL CODE ANO ANY
4g APPLICABLE LOCAL CODESVHEN INSTALLING ANY DRIVES. VIRE SIZE AND 48
49 I N S U L A T I O N T Y P E , C O N D U T IS I Z I N G , E N C L O S U R E SE, TC., SHOULDBE DETERMINED 49
PER THESE CODES.
50 E N V I R O N M E N T SV H I C H I N C L U D E E X C E S S I V E A M O U N T SO F O N E O R M O R E I ] F I H E
5l F O L L O V I N G C H A R A C I E R I S T I C S S H O U L D B E C B N S I D E R E DH O S T T L E I O D R I V E P E R F O R M - 51
5e ANCE AND LIFE' az
I, DUST, DIRT OR FOREIGN I'IATIER.
53 2. VIBRATII]N OR SHI]CK
JJ
)4 3. MUISIUHL LIR VAPIIK\ f,4
55 4 . R A P I D T E M P E R A I U R EE X C U R S I O N SO R H I 6 H A I ' I B I E N T T E M P E R A I U R E S , Jf,
5. CAUSIIC FUMES
56 56
6. POVER LINE FLUCTUAIIONS.
57 57
58 fU
59 59
60 60
G E N E R A LE L E C T R I CDRAVINGNOTES
PAITTN PRIVATE POIIERPROJ
ERTT2587 0RtvEsYsrEns
S A L E MV, A , U S A
HJKLI'4NP
0l P A N E L 6 R O U N D I N 6P R O C E D U R E S
STANTJARD OL
rO BE FOLLOVED AT INSTALLATION vc
03 sc0PE 03
04 n6 mvFc vu mr rcNs wlcH & m g€ mlovE! w s@Ep,s orEm vEN HE Nsr{Ls mrt€r p4s $P4tEo rY rE EtvEs GP&rENt 04
{
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05 05 @o
rE EASUS rn Miy F rE pR{r6 MT & EC0SENEO rr rS t@FW rO gG6Ar€ reS pFftGS dE M drE@E AS
fr mm rc BEstN! 05
05 rGWS' tt) +
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07 yEE GsuY qEftD ME' 07 4i
D ro N Pslg!lllc-.@4!!g-!!!9lE!!-!mE wss
D r0 rurEct &Nsr rE Rtg tr ffirRlc{ sffi G gs o\:
08 FF |s'f NG fi CiMD FUIS G LTq'iIN S'RftES
0a U,I
ffi M NHFP
09 rEGmcrrsruodPruYEruwoeYIEo@cEN@F{EvlrH€mo@@EREdteEHdls
09
t0 VHICH XqE T EiltmT Iffi TO ELECNrc4 USE qFIM'INC VI'HIH OR VIET THE EOIP4NI' TSg @4EIENI T PMTECNVg t0
Z' ruS ruTtEs
axo uvEL vFlrc PRrctlcl N rovlDIE mtE lKulrY
lt
@t!N It
t( PRBIECIIVE 6RBUNDINC
t3
D ru EI&lUN ruffiS AB AS dN, {ffi EMS, E'C sruD T MGD T N HWNCIN EAVY ffi
l4 4E (5)u ffirc vttH ffiilE! ru[lN mrclrs ND L@ oEs.
tL ilrc'tircf Iurs No csEcrBS ro rE &trlN srMres sruo E SrAzEDR AO R0€0 tO ^S lsT r EruED G@DEUCntR ND
t5 2)
.d^rEq ffirrl m Mr Etro|@?F vrn tr pAssGt G fiF
t5
(.5tb)]
3r [L p€S Sru[! E ruE! Ar Ar LEAiT N EDt USN a 8vi SdEtY AU Q) vEG E PAEL tS LOrc < t t5 rr !t ruD E
t5
t6 @E! At Err ExD! E @! UU EEaS E E ar LErsl l/o F@ |s@ RfaloNS4D ED Er E GEÎER 'w il S. rHIl qLE lS
UULY ffiISIAIEB la
L7 wsmnruleu Q) ruoEnEDBq!nED @ me runrruruD@&€arltscffirto
E ail[lmsra srurc
Br rs uE5r ro t{ P@. t8
l8 J' rE E@I*Eflr aD ggl F r srEry @D c^ne f) wl E RtE! n BAzED ro A .ruo tEfftilrn porxt d tE P.e
ts A cffi ruo dls r srul s ry80 E t{ PAEL rusuRE ustN FME F 4rlfr li l@ |Nl rMr
ro rw Eilrctrr
r @Nrtrc
rudG wrq
f^B ff A GSSrffi r N N C USS
t9
rur E clPAu r w&M trrcIFArED (ruD F&r ffiENlg
e0 o)
rE ctuDtrc Gmrns
tHffi ruo tg ^ l.m qru fi-) ffiss r ru! rus m FLm st[ EEil NY sFIrc RIrs AxD scED r $E As E sffitl m0 a0
Rtss orl&rs scFrE!
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(l
MW IIS M roN @UTB qrc !M[Y E H ruLd6 cUD qE

?? ES ruD ??
NSE E D E DT O E N S U R EE L E C I R I C A LN O I S EI M M U N I T Y a3
G R O U N D I NPGR O C E D U R E
e4 ?4
rtr ruvrrc FreNRES 0vER ND AEM rnSE ESTED amw F6 mOYSilvE @DM S€ S tr rHOq EoED 10 eE rE NtruAtm l|w ro
e5 us
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D LEAM ES <SEELN$ ruD E SEDE! N rE Cff8EE ar E rM r[ tuSrrs ls EM P€P€! rs ruo E csEcE m
?7
cl E rulDrrc ru! sysrEi 6ffi a mrrc m o0 vcLDN roEs9
A GRN'IE LryELN EdS E 8T S AISUIE EESSITY FW gIS'{G' ERATIG il T€V CilSruT(ff 99 IESS d EE NOVIED VIS LFTLE
?a
28 DtFrury. ffi Exlstrc $NruIn tr (rur vL 8E m ilffrur, Ix v|tff esE rHE LEVELTKfris uY F !I9SSE! YIn ryIE! OlE
(ruEO Sre@S s@ AS @WS 4O FL@ trS ME YIBTil TOFET tr H EfuruiT
?9 Jr ^FEF Er'w E n r wl val rD m rE STEELdffiS @UAEY a9
to ffis <43rb) rffts EAIES a vffi m! HB rREmrcY ruD w wE sl@o E r*€N to avdD ELEc@lc cmExr !M mN IE
30 flR
eEtW sff as cLog N rcsstE E rE vw rosIrB rut Is, TE Erffi PAn 9&! ALVAYSF vlfHN 3 30
v4DM FreSS ay XEptE tE v+m
Er(9.qhrfH[ECI@
3l .r F wllrc BEffi&Er I[sr{LEDAWleeF@0Me&Es OsruD Eu Froi tEGmDLUGsPwtEo d r H Ep f f i E r u € r c s t JI
ME' CW A F@ EEd THISVTLLFMVTE 'E EdSW TIOTNEffMY MD TAffE

3?
3?
33 INTERNAL COMMON SICNAL, CCOM, GROUNDING
34
r{ EERTC @r@ @ Sl(4 rusr E ruEo ar N rctxl NY FILoVN rHE ErrcD OUIIED Ii 6
35 5) 35
d lsrEDcruDulu 6i),yo,c* Eu ErEr@raM ^ sELEcEocwrmtps crwrap @ nr^ rucorrc srurw swAs ^
q rm ori6s 6 rn rn E en lN, StS 6eE B rO l€ AS S@t AS ffiI[€ sD Sl&0 36
tr w^R^r€ ms aY PmEcrlvE cruo s[E! 37
mE! Ncrt6 ^r rE ffirr s0 eE ESTFAEErn Mr ru crcfls q E rE*offitrY wu E {Lov sY €RIos
sry @so 38
38 mos vxB sY mqn urn 10 E ffiED M N0 CLErn€L
39 r rilslM! r0 ffir ccurE mss sNFtE sttrs

39
M n ffi @ru1
40 40
4l
4e
43 43
44 44
€OUTPilENT
/FLOOR SILLS
46 EEAMS
46
+LEVELING
47
48 STEEL FLOtrRBEAM 48
49 49
50 @ 50
5t )/@ 51
5e @ 41o @ 5e
53 53
f,f,
55
55 56
57 57
m(c{ mv{rc @0trc RlcEM€s ro Assw <u norEcrlvE mwDrc (2, aEtPw 58
f,U DSTTLAIB OTrc@ FlvEs lferf,l nsrtl^rB
{tE lMlrt
59 59
60
G E N E R A LE L E C I R I C
DRTVE SYSTEIIS
SALEH, VA, I.J S A
antr ORS
0l 0t
trnlBDl c H e : o lo a r
0? <t4lt8a0t) <t4llga03) 02
03 trHl9Dl rtH?401 03
< 1 4 l l 8 A0t ) (l4/t 6Ata)
04 04
utr 05
[aH[801 taHa3Dl
06 (l6/l8a0r) (16/tgA03) 06
07 taHr90I taHalDl
(l6/18A1.0) (.6/l8ate)
08 08
09 09
(srml cx3D!
(3/tw9 G/lwlt
t0
t0
(H9DI c*4!l
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1l
LC
L?
IJ
t3
l4
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l7 L7
l8 t8
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EI
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?? r.B9570 IEBSSD 52G
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3. 30
30
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33
'TI 34
34
GEN 35
JJ SIDE
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36
37
NOTE' CIRCUITSSHOVHEXIERNAL 38
38 ARE FOR
TO II{E EXCTTER
?o REFERENCE ONLY SEE 39
APPRI]PRIATEEOUIPHENT
4U bLLMLNIARI IIJR LXALI I]LIATLS. 40
4L 4l
42
43 43
44 44
45 45
46 46
4/ 47
48 48
49 49
50 50
trl 51
5e 3?
53 53
ilHo3Dt I
5d, (.4/18A04)
ttH05Dl
( t 4 l l g A 0 5 )t | H 0 7 D t 55
55 (l4,/t8A06)
56 56
57 57
58 58
(3,/lgA04I3H03Dl
59 (3/tga05) I 59
50 (3/tBA06)
rrsOzOt 60
HJKL
POUER AND SENSINC

G E N E R A LE L E C T R I CAC
PAIION PRIVAIE PWER PROJ
DRIVE SYSTEilS
SALEH, VA, U. S A
D, L RIPPEE
01 01
0e 0e
03 03
g4 04
@ PPI
P R I E 3 O O OV A C <a
Uf, U: mr
SEE ONE.LINE sEc 900 vAc
06 FOR PPT KVA 53OO 06
v1 a
07 cQi
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09
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35 35
36
37
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38 JU
39 39
LOC 40
40
4t 4l
DISCT5
MANUAL AC 4?
DISC.LTNKS
43 l(3) 43
I 44
44
45
[''']T']
46 GLASTICSTRIPS 46
BMTI,5
47 PRI VAC: 900
48 B M T F1U5 SEC VAC' 460 B L O V E R M O I O R / P . S . I R A N S F E R M E R 48
l-ro-cfnT:l 49
49
NEIE
50 CONNECTTERMINALS
5t 5t
?ro6
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TTOll 5e
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53 I
53
54
[r,-_T,_r Jf,
55 IOA (EACH) O N B M T I SF O R
56 t500v 9OO/460 OPERATIEN 5 6
57 1,. ,, I 57
58 r-i -J 58
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t21221
tv 59
ilB46Bl d___5
60 60
G E N E R A LE L E C T R I CCDREA{JX Ntl. 15
(BRIDGE
AC POVER NO, 1)
DR(VE SYSTEHS
35985588AA
S A L E H ,V A , U S A cDr G$ tB
MN
0l 0t
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33 tlEB09Gl 33
IJ28R 340
34 TIJCU I J 34
35 35
IJE9R PS DC
35 ilJ29Tl Jl 7C TNPUI 36
MONITOR 37
lJ3lR ilJ18Bl
AQ ilJ3tTl 38
39 39
-{0 40
4l Pi$pdf usoc
4? HENITOR 4?
43 ilJ3tAl 43
tJ3ec
44 44
45 FUDCI5 45
46 [2845r] 46
17 r : t n 4 6 T t{ 7
t 4846rl
48 48
49 2) 49
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50
5r ilBB03Cl
ttBcr.0Bl
5l
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53 DC AMPS 1536 53
54 DC vULtS 72(, J4
55 55
E5 AHPS EACH DC LEG FUSESPE(-)
56 4500 vAc
55
a/ at
f,U Jd
59 59
60 60
CORE * 14 < BR ( I}GE I I

G E N E R A LE L E C I R i C CTNTR(IL
L-FRAME CEINVERTER
DRIVE SYS'EHS
stEM, va, u5a
GHJKLMNP
01 01
ttDce4Al
0e UC
03 03
04 oa
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05 Uf,
06 05 nl
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07 Q7 @ FI
08 08 ttl 2
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l0 t0
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4- ACUSIUMERSUPPLIED 1e
1? 4t FFT 4t6 VAC t3
480/a7 VAC
l4
l5
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t8 r8
t9 l9
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30 30
3t 3t
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33 JJ
34 34
4lDC
35 35
FIELD BREAKER 36
36
@ 37
38 38
SEE SHEET
39 IOlA FORAUXILIARY 39
40 C O N T A CC
T ONNECITONS 40
4l 4t
4? 4e
43 DXTB FDRI 43
44 ql (e) 44
45 a RESTSIORS 45
, I e5 fl{S roral
46 46
F DRE
47 +7
(D (a) 48
48
LoC=CAO7 z REsrsroRs
49 . IEs U{HS IETAL 49
50 50
5t 5l
5e 5?
53 53
94 a4
55 55
55 56
57 57
58 58
59 59
OU 50
G E N E R A LE L E C T R l CE X I C T E RA U X I L I A R I E S&
FIELO CONNECIIONS
DRTVE SYSTEMS
35985588AA
S A L E M ,V A , U S A
cwr s$, tBC
U
01 0l
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03 e40Ac/50H2 03
PREFERRED
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30 () 30
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35 GDR5 rs+I
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40 40
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45
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49 49
50 50
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5e 5e
53 53
54 34
55 55
)6 56
57 57
qa
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BY FACTORY
59 59
60 60
G E N E R A LE L E C T RI C
DRIVE SYSIEMS
NP
0l 01
0a 3TB 0e
03 RFa4 3a 03
04 04
OPTPL KLJLI trU
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36 Ax 36
37
38 DACa 55 38
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20
40 40
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46 x +o
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50 50
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53 53
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17 ^B - t20tA06D1
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58
59 59
ilcB0e0l
60
PORST
DRIVE SYSTEHS
SALEH, VA, USA

M tot
01 0l
0a 3TB uc
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03 03
AVAILABLE
04 04
05 05
06 PROG. 06
07 8b$,fd#'
INPUTS
o7
08 08
09 RLYE 09
t0 AVATLABLE t0
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t2 t2
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t3
l4 t4
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l6 t6
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30 as r'dt 30
JT 3l
3e JC
33 33
34 34
Jf, 35
35 36
37 37
AVAILABLE 'tc
38
39 39
40 40
4l 4L
4? 4?
LOC=CAt4
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
5l 5t
5a 5a
53 53
34
55 55
56 55
57 57
58 58
59 r . LT'V LEVEL STG'r'IRE f,Y
60
B
G E N E R A LE L E C I RI C
ORIVE SYSTEHS
SALEH,VA, USA
C DE 6HJK HNPOR U
0l 0t
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09 4 LL /f,C 09
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28 28
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30 IN5- 30
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33 63-6 EE 7J5 33
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34 34
35 -I 35
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36 36
J I
OT6NC
38 38
VAR.637
39 LL. /)/ J>
IN7+ OTTCM
40 40
4t - I -t_ 4l
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43 43
OITNC
44 44
VAR.538 ,TPL 45
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46 2 l P?4 O PTPL
TP 46
17
FROM OM 47
COM 3 I BB
48 IN8- t t cA
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t
49 49
50 BA 50
5l r-16 nFD56E I 5l
5a 5a
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54
sft J 4 rl il r1 55
56 55
5/ 57
58 nC=CA | 4 58
59 59
60 t I EBoeLl t rEB0erl 60
MftpoR
G E N E R A LT L E C T R I CCONTROL CORE SI,4

LTB CARD
BRrlz587 ORIVE SYSIEXS
L
0t 0l
0e T IEAS ,E] t I LA5YUJ o?
03 03
04 04
05 LTB 05 f,t
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06 co
06
o7 07
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08 TEHP ALARME 08
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t0 [0
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t? t2
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l4
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l7
l8 t8
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24 24
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28 28
?9 ?9
30 30
3t
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33
34 34
35 35
Jb 35
37 3I
JU 38
39 39
4O 40
4l 4l
4? 42
IE HI6H IEMP ALARMI
43
44 r 44
ilBa8Sl
45 45
45 46
17 47
48 48
49 49
50 50
5l 5l
5a 5e
53 53
54 54
LOC=CAt 4
55 55
56 J6
57 57
58 f,U
59 59
60 60
t1
ISS0
r" IRTNYS
ro
S C YEANEZ
IRST ME F
G E N E R A LE L E C T RI C
:LLFENIAKI
LTB CARD
UIAUKAI
CONTROL CORE II4
06/?9/0? | BRII2587 DRIVE SYSIEHS

35985588AA
I}, L, RIPPEE I t2587 UI, q $ IFA rEt
01 0r
0? RTBA 0e
03 03
04 04 {a
05 Uf,
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06 06 tr)-
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07 07 cq=
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08 t1J38T) 08
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09 09
t0 l0
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IJ t3
L4 l4
l5 l5
t6 t6
l7 17
t8
l9 t9
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24 24
e5 e5
cb ?6
c/ e7
28 a8
29 e9
30 30
JT J1
3a
33 33
34 34
35 35
36 36
J ' 37
38 38
39 39
40 40
4l
4? +C
43
44 44
45
tb 46
17
48 48
49 49
50 50
51 NOTE FOR RIBA, 5l
CP-PL CKT, RAIEB 5 AMPS 5a
J(
PER PLUG AND 5 AMPS
f,J T O I A L C I R C U T TL O A D . 53
Y PL CKT RAIED E AMPS
a4 MAX CKI, LOAD,
f,l 55
56 56
57
58 58
t lFBoaul
59
60 60
T
S C YBANEZ
G E N E R A LI L E C T R I C CONTROL CI]RE *I4
RTBA PLUG JUMPERS
BRIT2587 ORIVE SYSTEHS
359855BBAA
S A L E H ,V A , U S A
Br 6s IFB
G R SI U
0t 0l
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0e I
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04 04
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06 06 lr)
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l3 IJ
l4 L4
l5 l5
l6 to
l7 l7
l8 t8
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24
e5 e5
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28 28
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30 30
3l
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33
34 34
35 Jf,
36 Jb
37 37
38
39 39
40 40
4t 4t
4? 4?
43 43
44 44
45
46
47 47
48 4g
49 49
50 50
5t 5l
5a trc
53 f,J
f,4
55
56 56
57 57
58
59 NBTE: ] J)
60 ) e D l a A H P H A X .C I R C U I TL 0 A D r r r i ) 0 e N 5 0
rnoRsr U
LLEFENI ffiT U'AUKAI
rsso
S C. YBANEZ
G E N I R A LE L E C T R I CcoNrftt_ coRE*14
lnrNrs RTEACARD
06/?g/0? | ERTT2587 ORIVE SYSTEMS sm
35985588AA
O,L. RIPPEE TTZ587 S A L E H ,V A , U S A
or. a e IFC lFl
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0l 01
t1FB59N1 0a
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t5 t5
t6 t6
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34 34
35 35
36
37
38 38
39 39
4U 40
4t
4? 4?
43
44 44
45 46
4t flF D0aEl tlFD0eRl
48 48
49 49
50 ]U
5t 5t
52 5a
53 53
54 54
55 55
56 56
57
58 58
qq 59
60 60
G E N E R A TE L E C T RI C ffINTROLCOREBI4
R T B AC A R D( 8 R I D 6 E * I )
06/?a/o? ORIVE SYSTEMS
35985588AA
SALEM, VA, U S. A cNr s s IFD
I}. L. RIPPEE
0l
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GLBBAL ALARM ^-
( 14l1gBl0) Jo
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37 I ?5tt 37
38 r- tarogr.r 38
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40 t-- 40
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Hl 4tDC CLOSE 42
4?
43 43
44 flKO8Ht 44
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t I 46
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47 Mt 4tDC rRtP 47
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48 48
49 L- ilKl6Hl 49
50 50
5l f,l
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53 f- 53
54 Ke6 34
55
R P Lr B L T B
t-- 55
JO ttEA5osl 56
57
58 f,H
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50 60
C I N I R A LE L E C I R I CCONIRIL CORE *I4

( B R I D G EI I )
RIBA CARD
DRIVE SYSTEHS
sALEM,VA, USA.
DEFI:HJKLH U
01 0t
BRIDGE I _ MASTER I (LAN HUB)
0a 0a
03 03
04 04
05 U:
06 06
07 07
08
( 1 G 3 9IL trG39Cl CNTRI= HASTERL 08
t2G39Ll CNTP2 ! ilAStEP 2
09 t3G39L1 t3639Cl CNTR3 = FOLLOVER/PR0T
09
10 t4G39Ll t4G39C1 CNTR4 = F0LLoVER t t0
u n
LC t2
LJ
t4 l4
l5 l5
l5 t6
l / l7
18 to
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19 -DrBPsA-acoMAT0 3r866/ailRE t9
20 tacA53Dl TBPSE-I P24B ?o
?l tacA5lD, TBPSB-A COMB al
cc LOC=CAI 4 22
?3 e3
24 a4
ctr e5
e6 e6
27 e7
a8 as
?9 ?9
30 30
3l | "ooeI 3t
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34
35
36 1___J- 35
36
J/
38
39
4O
4t
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40
4l
4? 4e
44 44
!I9!-s2oe 1
I T B 2: : . : - ) C HA 45
46 ::3F2nR \ 45
rTB4 ;:::^ ) cH B
47 47
48 48
49 ji=prrp \ PR0cEss 49
1J-39x51y.1 / INPUI Hl
50 50
IMo52p i onocess
51 lll-llgraN INPUr He 5l
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53
54 LOC -CA 1 a 54
Jf,
i { = S t M P L E xF T B E RO P T I C C A B L E 55
x x " oUPLEXFIBER OPIIC CABLE 55
57 57
58 58
59 59
60 60
G E N E R A LE L E C T R I CF t E E R O P T I C SI N T E( BRRF IADCGEE
C O N T R OCLO R E$ I 4 II
DRIVE SYSTEMS
SALEH,VA, USA
c
0l 0l
0a 0a
03 t0F53Cl 03
04 t0F54Cl 04 c
05 05 {
@
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06 06 lr)
t0F55Dl u)
07 ta
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08 08 u)
09 09
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l1 ( La3- ) il.
r B-t
1e
tc
arB-11 ( xle+ )
l3 l3
l4
l5 t5
tb t0
17 l7
18 t0F0aDl l8
l9 t0F03Dl t9
)n
C L el
ee ee
?3 t0F0eRl a3
t0F03Rl ?4
e5 e5
?6 e6
e7
cd e8
e9
30 30
J I 3l
3a 3?
33
34
35 35
36 Jb
J / J/
38 38
39 39
40 40
4[ 4l
42 42
43 43
44 44
45 45
46 46
17 17
48 48
49 49
50 50
51 5l
5a 52
53 53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
C E N E R A LE L E C T R I CcoNTRtLcffiE *t1
PTCI C(T{IROL
ORIVE SYSTEHS
35985588AA
SALEM VA. U S. A qs
ill, tJ
ABC
01 0l
NETE1,
IN AAA
0 3 CBNNECTDRS 03
t6/l8BOt
0 4 t 4/ t6801 04
05 <Y
0 5 3/ I 8BO4
@
0 6 ctINNECTORS 06 u)-
tN 288
v1 a
0 7 16l I I BOa o7 @z
t4/ t6BO?
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09
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l1 n
t2 LC
l2 I J
l4
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cc
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t 1 K g 3 k 1NOIE I t 568l
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ra t24Rl ttB36Bl
30 [ 4Ja4B] 30
t tB44Bl i l B 3 8B l 3t
3t
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33 33
34
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36 36
37
38 ttFA0SKl 38
39 39
4(J 40
4l 4t
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43 43
44 44
6ND
46 BUS
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t r 0D 0 4B l
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TA56M
49 ttesepl 49
50 50
f,t
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( t 4 , / 1 6 Atl)
53 53
t 30Tl fl0rnn5cl a4
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55 55
55 f,6
57 J/
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59 59
bu 50
rry,
rEv.
l*' C YBAN€Z
G E N E R A LE L E C I RI C
LLEFLNIAXT UIAUKAF
CORE AUX *I5 ( BRIDGE 11)

CONTROL POVER SUPPLY
06/?8/Oe BRTrZ587 DRIVE SYSTEMS sH, s
35985588AA
D,L RIPPEE ffz5a7 cur, Ds. lK
sTuo,
0l
0? oa
t1J28Bl ttJagBr
03 tJagA 03
I J E SB
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05 co
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RrBAa CLOSE 07 @
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08 08 |'n
| / v<ruralerv ll v<r./t6êy (to/l&lo) m
09 raFD44Tl 0l 09
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t1 C U S T O M E RP E R H I S S I V E HTBI^ ll
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,, ^HTB1
t2
c0NTAcrs t2 IC
HTBI t3
t3 4IDC IRIP
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t5 N B T E2 M14IDCRTBAI RTBAA M4IDC RIBAA t5
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TRIP, THTS IS A NORI{ALLY l9p I 7t9O
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a8 28
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30 30
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JC
JC
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34 34
35 35
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36
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37
JO
38
39 39
40 40
4L
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43 r6
44 44
CUSIOMER24OVAC
45 45
46 46
4t
48 48
49
50
L____-____J 49
50
51
5t -- -iii-ar: DEPRESS YITCH
Ttr TURN DFF 5e
5a
| , ;l L I GHT. 53
53
54 54
55 55
56 56
57 57
58 58
59 59
60 60
CINIRAL ELECIRIC
0RlvE sYsrEl,{s
s A L E MV, A , U S A
01 0t rY
0e a4ovac 0e
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08 240/ r20v
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09 09
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t0 _ J t0
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l4 l4
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27 c/
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30 30
31 31
3a
33 33
34 34
35 35
36
37
ao ae
39 39
4U 40
RATING' 6e 5v EACH 41
4t
4e 4?
43 43
44 44
45
46 ao
4/ 47
48 48
49 49
50 50
51 5l
5a 52
LOCATED IN
53 CASE I8
54
55 55
X E 4 O V R E C E P T A C L ET O B E
56 56
L E C A L L Y S O U R C E DA T S I T E ,
57 37
58
J:' 59
60 60
A U
:.LCI1LI\IHKI U
C, YBANEZ G E N E R A LE L E C I R I C
R E L A YS / L O G I C
0 6 /e a / o ? BRTTZ58T DRIVE SYSTEMS ls9'B558BAA
Sol"h, VA U,SA
D, L RiPPEE TTZ5B7 lur o* ?A IKA
AB 0l
01
0a o?
03 03
04 04
05 05
AC IHRU BUS
05 06
07 07
08 ilAe6Jl t3A08Bl 08
09 09
l0 l0
tl
t1 L
@
12 t2
t3 l3
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15 l5
t6 t5
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18 l8
l9 t9
20 a0
2r
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Ir=Q9'-919?i e3
a3
?4 G L A S T I CS I R I P S ?4
LOC, CA t 7
25 --f a5
icu i olsctz ?6
co
i i MANUALAC DTSCtrNNECT
?7 i LINKS 27
28
I
i 28
e9
i-t':- __i
e9
an 30
3l t tA4SKl 3l
3e t 3A32PI 3e
t 4a3ePI a.
t lA45Kl
34 t 3A33PI 34
t 4A33Pl 35
35
t lA45Kl 1a
36 t 3a34Pl
37 t 4A34Pt 37
L O C rC A l T 38
39 39
40 40
4t 4l
4? 4e
43 43
44 44
45 45
46 46
BMIIT
47
s. TRANSFuRMER
iEi YA?,?88 BLovERMoroR/p
48 a
48
49 NOTE 49
50 CONNECTTERHINALS50
ero6 5t
f,l 7roll
reT0 I 52
5e
53 53
34 34
IOA (EACH) 1 0N BHTITFoR
55 I goot+eonpEnarloH 55
I rzJ4scr
1500v
55 Loc=cAr7 s6
57 fi lw l* tfl
58 i!_o_q:_cAr_Z-__ 58
SEC vAC' ll0 59
59 te846Bl
60 60
AUX COREIT7
G E N E R A LE L E C I R I C AC POYER(ERIDGE I?)
BRITZ587 DRIVE SYSTET'IS
SALEH, VA, U. S A
AB MN
0l teEBl46t
0l
0e r{oTE. taASaPl 0e
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A
r -fl_ts 03
04 INTERPREIED 04
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05 05 coN
@
06 06 V'' J
ma
07 o7 cat
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08 08 u, -
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09 09
10 t0
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t2
l3
l4 l4
t5 t5
t6
t7 t7
t8 r8
19 19
a0
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FF CURRENT
e 9 MONI TDR <2/ I6FOT) ?9
30 30
t t D g t4 H l ( a / t 6 F O a ) 3t
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33 teEB09Gl 33
2 |,AA
34 LCJ(d | )- 34
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36 PS. DC 36
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ao
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40 40
4l 4L
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43 43
44 44
45 45
46
( l)-(a)
47 GLASTTC STRIft
L 0 C ,C A l T 48
48
49 49
i sr(s i
50 i _ DC LE6 FUSES Pl(+) i 50
5t 51
6 FUSESTOTAL
5e 5a
53 DC AI'{PS 1636 trJ
54 nc vnt Ts 72n 54
55 55
25 AMPS EACH Dc LEc FUsEs PE(-)
56 e500 vac
f,6
57 57
59 59
60 60
S, C, YBANEZ G E N E R A LE L E C T RI C C O N I R I I LC O R E* I 6 ( B R I I } G E
L-FRAMECONVERTER
DRIVE SYSIEHS
35985588AA
SALEH,VA, USA
c$r. B s4 aCA
L P U
0t 0l
0e DPTPL 0e
03 13 CFXI | ..cl RF24 3e 03
04 04
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08
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08
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t5 t6
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18 * ir- a: rsE t ? CTLNI- EOVA 4 l8
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5 REFN
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37 37
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x
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ax
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f8 P2 Ax
44
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46
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47
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x
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50
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59
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ET ORST u
w.
l* S C YBANEZ
G E N E R A LE L T C T R I Cct}.rrRu-
:LLFLNIA(T
coRE116
(BRII}6E TA)
3TB
UIAUB
06/?a/o? BRTt2587 DRIVE SYSTEHS

359B5588AA
ft zs87 S A L E M ,V A , U S A il $ eCB acA
II. L. RIPPEE or.
t,l U
01 0l
0e 0e
RLYI
03 03
A V A I L A B L E -1 t-
04 04
Uf, 05 *;
coN
PREG. 06 rt) .
07 8[o*'if#'
INPUTS
o7
v)a
EEI I
tr':
08 08
oB
09 RLYA 09
IO AVAILABLE r0
t1 ll
t2
ta
t3
t4 l4
RLY3
t5
t6 t5
{F
L7 l7
t8 t8
l9 L9
20 e0
et 2t
e2 e?
a3 CJ
?4 24
e5 cf,
e6
cl
28 RLY5
e8
e9 AVN TLNBLE
30 ?54.)r3
JI
3e 3a
33
34 34
35
36 36
RLY6
37 AVAILA BLE
38 3S
J' J>
4lJ 40
4l 4t
4e 42
43 43
44
46
4tl 47
48 48
49 49
50 f,U
fL 51
5a 5e
53 53
55 55
56 56
57 57
58 58
59 r. Lov LEVEL S16 vlRE 59
60 60
U
G E N E R A LI L E C I R I C CONTRBLCORE}t6
3TB RELAYS(8RI[)6E ilA)
DRIVE SYSIEMS
SALEH VA USA
P
01 0l
02 LTB LTB
03
RTBtll
E5?G1
t8ii'
A U X l :l3o'1,. EE,75r OT I C M
03
I Nt+VAR,63l
04 ' 04
ll <Ygztesoe
05 IIOFD36TI _ !
05
\-t DT!NI]
06
@
@
INI- |r)
n)
07 07
E TI.NC (n
08 534 08 u')
AUX CTB VAR 634 09
09 EE.752
6
il 1 roe INA} OTACM
l0
l0 lt
ll
ar,soil, <Ytrcaoe _t_
\ -f_ OI2NO
1t
ilBBa4cl
l2 INA- t2
l3 !3
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l4 538 l4
CTB AUX CIB VAR.633 l5
tq EE.753
r.l l6E tN3+ OT3CM
f rr r6
t6 ll <Yztgaoe:
17 nBBeaRI -I L7
\I OT3NE
t8 tN3- 18
t9 t9
OT3NC
e0 ?o
R T B A I a 4 l D CR I B A t a VAR,634 et
et -10 ,, -9 p p F IN4+ EE.754 OT4CM
?2 rl i rYzraooz ee
23 il0FDt4rl I-t_ OI4Ntr
?3
e4 tN4- 24
e5 e5
OI4NC
e6 26
VAR,63: C/
?7 IN5+ EE.755 0r5cM
28 2A
I
e9 -tI OTSNO
?9
30 IN5- 30
3l 3l
OT5NC
JC
3a
,.,;,4AR636 EE 756 33
OI5CM
34 34
35 -T- 35
\ OT6ND
J6 tN6-
37 37
OT5NC
38 Jd
VAR.637 39
IN7+
EE 757 OTTCM
40 r-----'? 40
4l -_+__r OTTNO
4L
4? tN7
43 9J
OITNC
44 44
VAR.638 OPIPL 45
45
IN8+
P?4 OPTPL 46
FRNM
47
c0M
48 IN8- t ecA05Ll 48
49
I J
49
RPL
TO RIBA 50
50
RPLl-I6 taFD56Bl 5t
5t
5e 5a
53 53
54 J4
sE T1 CaJ5lTl
55
56 55
57 57
58 Fl{i=CA l6 5A
59 59
t aEBoaLl t aEBozTl 50
G E N E R A LE L E C T R I CcoNTRtx_coRE *16
< E R I D G E* E )
LTB CARD
0RlvE SYSTEHS
S A L E H .V A , U S A
0l 0t
0a 0e
03 03
04 04
{<
05 05 c0a
@
06 05 tt) .
u1 a
07 07 m:
08 4 HI6H TEMP 08 tnt
OU
09 09
l0 10
il II
L2 l1
t3 { ouwec svtror je IJ
14 a F--o}e--i a l4
n-
t5 taB03Nl t5
l6 l6
18
l9 l9
e0 e0
?l CL
2e cc
?3 a3
?4 ?4
l) e5
( f a/
a8 a8
?9 ?9
30 30
3t
32
33 33
34 34
Jf, 35
36
37 37
38 38
39 39
40 40
4t
4? I ? H I G HT E M PA L A R M II I
9C
43 -
43
l_-
r 44
taB2SSl
46 46
47 47
48 48
49 49
50 50
5l 5t
5a 52
53 53
r2cBr6D1 54
rtr 3rB
t6
LoC=CA
trf, 55
56 56
57 57
58 58
59 59
60 60
G E N E R A LI L I C T R I C
r B C A R D( B R I D G E* 2 )
ORIVE SYSTEMS
P UI
0t 0rl
0a RTBA 0a
03 03
04 04
05 {i
c0q
05
@
+a4vDc
06 g4
Q7
07
08
fg;t1
08 t2J3Art eJ39R nq
09
t0 t0
u t!
t2 L2
t3 t3
l4
15 t5
t5 t6
17
l8
t8
I Q l9
20 20
?L ?l
2? ??
<J
CJ
?4
a5 e5
?6 e6
C/
2A
29 ?9
30 30
3l
32
34
35
38
39
40
4l
4?
43
44
46
47
48
49
50
NO]E FOR RTBA, 5l

CP.PL CKT, RATED 5 AMPS 5e
PER PLUG AND 5 AMPS
T I ] T A L C T R C U I TL E A D , 53
Y PL C(T. RATED 2 AMPS 54
MAX CKT LOAD.
f,f,
56
57
58
t eFBoaNl t?FBoeur
59
60
l{ TU
Iv
€v ifSE
- r lml-ia
ril
S. C. YBANEZ
ILEMENTARY DIAGRAH
G E N E R A LE L E C T R I Cc u N T R o L CORE ft6 (8RIoCE Ha
o6/?E/O2 i 8RTTZ587 FIVE S/STEMS

4E E'
359B5588AA
S A L E M ,V A USA
O .L . R I P P E E frz587 dr d$ ?FB EFA
IU
0t 01
t ztrno2ul
0a ,02
03 03
RTBA
04 04
05 05 *r
coN
24V DC
05 06 I/)r
u1 6
07 07 @A
o':
08 08 g6
09 09
10 10
ll Ll
tc t2
t3 t3
l4 l4
r5 t5
lo t6
L7 L7
t8 t8
t9 t9
e0 a0
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CJ a3
24 ?4
e5 e5
e6 ?6
?7 (/
28 a8
29
30 30
3l It
J1 3e
33
JA 34
36 36
38 38
39 39
40 40
4l 4t
4? 4?
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
5l JI
52 5e
53 trJ
f,f, 55
56 56
57 57
58 58
59 59
60 t a F c o e N l 2A M pM A XC. I R C U ILTO A D r a F i 0 e u t 6 o
MNNORSTU
C E N E R A LI L E C T R I C C O N T R D LC O R E I I 5
RTBA CARO <BRDIGE *A)
DRTVE
SYSTEMS
359B5588AA
S A L E MV, A , U S A cor ox s aFC
CDE N
0l 0l
ae teFB!9Nl t a F8 5 9 U l 0e
03 RIB 03
04 04
05 05
06 06 U1
07 u-)
07
08 o.
08 |r)
09 09
t0 l0
ll tl
LC
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l4 l4
l5 l5
t5 IO
L7
l8 r8
l9 t9
20 e0
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24 24
a5 a5
?6 ?6
e7 ct
e8 e8
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30 30
I rprn tprt
cJ )ttsn rLsr.tJl 3r
32 xr JC
34
35 35
36
37
38 38
39 39
4n 40
4t 4t
4e 4e
43 43
44 44
45 45
45 46
47 ceFDoeEl taF D0aRl
48 48
49 49
50 50
5l 51
f,c 5e
fJ f,J
34 54
): 55
56 56
57 37
58
J> 59
60 bU
G E N E R A LE L E C T R I CCONTROL CORE HI6

(ERIDGE
RTBA CARD F?)
D R I V ES Y S I E I { S
SALEM, VA, U S. A.
IL
a / )Q ! )nn? | . 2?. qn DM El lMl Inn2 1 Dotr
n JK RS
01 n pr p t ,
2rc47Nl 0l
JP9 0a
03 t2 03
RIBA2
04 04
MA 53A
{u
05 CLt]SE UJ coN
05 06 n. a
F- nKt2Hl 07
u'l
07 I cElF
o':
08 F- 08
09 Ka0 09
I- - t0
t0
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t1 L-
II
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M2 538 LZ
CLOSE
t3 IJ
L4 T' ttKt6Hl t4
l5
lb
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l9 M2 Nt]I IRIP 19
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24 KE? 24
CJ F. a5
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28 loDloL RE0UEST cu
ei [0Do8H] e9
I 30
30
F-
JI 3t
K23
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ttoDlaEl 33
I
L. aa
34
35 GLOBAL ALARM
35
36 ( | 4/ I 6408) 36
37 1FD38R 37
ilFD38Rl
JO 38R 38
t3FD37Tt
39
40 40
4t 4l
M24lDC
4? ac
CLOSE
43
44 tl(08M1 44
a c A3 0 0 45
tacA30r 46
Ka5 Me 4tDC
47 |r - _ --r- IR IP
48 48
ilKl6Ml 49
49
50 50
5l 5l
5e I 5a
53 t-- 53
Ke6
Ir -
f,f,
RPL TO LTB I
56 TEEASOS] 56
L -
57 57
58 58
LoC=CA
t6
f,v
60 60
G E N E R A LE L E C T R I CcoNrRoL coRE *16

(BRIDCE
R T E AC A R D [A)
DRIVE SYSTEHS
35985588AA
DEF6H
0t 0t
BRIDGE2-MASTER2
02 0e ct!
UJ
04 04 <f
<fh
05 UJ co n,
06 co
|r).
U)E
07 07
Fq
08 08 gE
09 09
l0 t0
It tl
t? t2
t3 l3
l4 14
l5
t6
l7 l7
IU t8
l9 l9
CU 20
e? ??
23 CJ
24 ?4
<tr e5
e7 c/
28 a8
e9 e9
30 JU
JC 3e
33 33
34 34
35
36 36
37 37
38 38
ttG09Kl
10 40
4l 4l
4? 4?
43 43
44 44
45
46 46
47
48 48
49 49
50 50
5l 5l
5a 5e
53 53
LOC-CA 16 f,4
:f,
x = S I H P L E XF I B E RO P I I C C A B L E
55
56 ix x. F T B E RO P I ( C C A 8 L E
56
DUPLEX
57 57
58 58
59 59
60 60
ssD
t*' S C YBANEZ
LLFLNIAFT UIAUKffi
G E N E R A LE L E C I R I C i I B E R O P T I C SI N T E(BRIDGE
RFACE
CORE116
]ONTRT]L *2
J6/?e/O? BRTT25g7 DRIVE SYSTEMS
359B5588AA
ffz5a7 S A L E M ,V A , U S A ac
I}, L, RIPPEE cdr il s 211
c G . ! - - #re-ri{- - I - -M- - -N- - P - - Q-- --R- - s - o,
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02 0F54F | ÂIB-3 ( Vta+ )
03 t0F56Fl 03
TPa Vle-
04 04 d
t 0 F 5 7 FI
05 <a
05 coN
06 06
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07 i0F58Gl o7 CDI
08 08
09 09
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t? L2
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t5 J I E - t5
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24 ?4
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a5 e5
?6
ct
a8
29 e9
30 30
3l 3l
3?
33
34 34
Jf, 35
36 JO
37 37
38 38
J> 39
40
4t 4t
4? 4e
43 43
44 44
45 45
46 46
47 47
49 49
50 50
f,l 51
f,c 5a
trl 53
54 54
)J 55
56 56
57
5U 58
59 59
50 60
G E N E R A LE L E C I R i C CBNTROL CERE }16

-
PICT (BRIDGE
CARO }A)
DRIVESYSTEMS
S A L E HV, A , U S A
01
0e
0e
03
03
04
04
05
05
06
06
o7
07
08
08
09
09
l0
t0
It
It
te
TJ
l3
14
L4
l5
to
l7
l7
l8
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e5 ?6
u ?7
?7 7
LOC=CAl
l5a B] 28
<U
29 t 56El ?9
30
LCEJODJ 30
3l t2B44Bl raB38B1 3l
JC
5C
JJ
33
34 34
JJ
35
36 36
37
38 38
t2FA08Kl
39
40 40
4t 4l
4e teAsspl 4?
43 43
44 44
45
GNO 46
46 BUS r2FA55Al a7
47 ( l5llBCot) "
tl0I104BI 48
4g I7
CPSFU ( 16118C0e)
49 49
taA56P 50
)t teEAsscl 5l
5e 5a
t10ED05c1_-
( r 6 1 1 8 C 0 6J)J
53
tloFDo5cl J4
( t6ltaco8)
f,f,
55
56
at
57 ccov
58
59 59
60 bu
A U X C O R E} T 7 ( B R I I } G ET A )
G E N E R A LE L E CT RI C
CONIRBL POVERSI'PPLY
ORIV€ SYSI€MS
35985588AA
SALEH,VA, USA cqr d$ 3A
AB
01 01
0a 0a
03 03
04 04 4
(a
05 05 cDo
06 06 n*
u.)a
07 07 tQ=
08 teAoSNl t4A08BI 08 gfi

09 09
l0 LO
lt 1i
LC 12
t3 l3
l4 l4
l5 t5
t6 t6
l7 L '
l8 t8
tg tg
e0 20
er
?e cc
a3 c5
24 24
L0C=CA0a
cf, f--- a a5
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i DISC4 ?6
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I ueruuel Ac DISC0NNECT
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a8
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30 FUAC4 30
3t 3t
t aA3eP1
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11
33 I 2AI9N
t2A33Pl 34
34
35 2A2ON 35
taA34Pl 36
36 lo'ute> I
37 37
G L A S T I CS T R I P S 38
38
39 39
40 40
4l 4l
4? 42
43 43
44 44
45 ds
46 BMI4 46
47 PRI VAC. ?OO 47
SEC vAC' a60 BLOVER MOI0R/P.S. TRANSFERMER
48 BMTFU4 48
49
51
5e
53
54
55
56 Loc=cAoa
57 fi lH ln rl
58 {-- LL-o-c-:_clq1___..j trU

SEC VAC, ll0 59
59 t3846Bl
60
:LEMENIARY OtAGRAil
G E N E R A LE L E C I R i C PROTECTION
(BRIDGE
A{JX II4
*3) AC POIIER
DRIVE SYSTEXS
SALEM, VA, U. S A,
MN rU
01 0l
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n? N Ur L ' t3A5ePl 0a
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AS aTB (t). 05
05 @
06 06
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08 08 |.n
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l3 t3
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t7
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l9 r9
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24 24
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?7 e7
a8 t3EB44Gl e8
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30 30
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t3E8096l
34 t3Ja8Trl 34
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P.S. DC 36
TNPUT
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37
t3Jt8B1
38
39 39
40 40
4l Ps Ac 4L
+ < MT NPUI
ONITOR 4?
a3 tg..lgtol 43
44
45 FUDC4 45
45 ( t)-(e) t t84611 46
47 6LASTIC STRIP 47
LOC'CA04 48
48
49 49
50 50
5l ttBB03c1 51
5a 5e
53 53
)4 J4
f,) f,J
)6 56
JI
J/ 6 FUSES TOIAL
ao00A
58 IOOMV 58
s' .q . L I- 59
60 50
ABCDEFGHJKLHNPORSTU
r S C YBANEZ
GENERALELECTRI C
LLLELNIARI UTAUKAN
PROTECIIIIN/FOLLOVER CORE }3
BRTIZ5A7 DRIVE SYSTEilS
ffi
D L RIPPEE rTz587 c&r. 0 sh 3CA I gB
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0l 0l
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x ll
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Ar
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3 V C 3 P^ 39
40 q4 40
tt vc3N MtrTI
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4? 16 Pl * 4e
43 MErz 56 43
18 Pe I Ax
44 44
45 t0 P3 I
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46
x 46
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48 i I A S P O_ 48
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t3J58A1 I
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58
J' J>
60 t 3cB02El r 3cB0e0l 60
PE T
G E N E R A LE L E C T R l C PROTECTTBN/FOLLOYER
(BRIDGE
COR€ *3
3TB S3)
DRIVE SYSTEMS
35985588AA
S A L E M ,V A , U S A coxr B s 3CB
NP.
0l L 01
0e Jrb 0e
RLYl
03 03
AVAILABLE
04 + 04
05 05
05 06
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CONTROL 07
07
INPUTS
08 08
09 RLYA 09
t0 AVAILABLE -(J_ t0
Y
It I
LE re
l3 t3
t4
l5 r5
l6 AVAILABLE t6
17 ry 17
l8 ta
t9 IQ
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a( ??
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24 ?4
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RLY5
?9 COMPL
N VN ILN BLE {} 29
30 23 4 .lL3 30
al
JL
JC
12
33 33
34
35 35
36 36
RLY6
37 AVAILABLE
38 38
39 39
40 40
41
4e 4?
L0C=Ca03
43 43
44 44
45 45
46 46
+7 47
48 48
49 49
JU 50
5t 5t
5a 5e
53 53
54
55 55
56 56
) l 57
58 58
59 , : LOV LEVEL SIG VINC 59
60 60
G E N E R A LE L E C T R I C CIION/FOLLSVER CORE *3
3T8 RELAYS (BRTOGE *3)
ORIVE SYSTEMS
35985588A4
SALEI.I, VA, tJ S A
ror B sE 3EA
c f
0l 0l
0a E5EG3 LIB LIB 0e
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tt
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04 ll 04
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06 INI - 06 @
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07 07 (EA
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08 08 !t z
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t0 [0
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IN2- la
l3 l3
OTANC
t4 14
t5 I N 3+ EE.753 ET3CM
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l7 l7
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ld IN3- lo
OT3NC
L9
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<T -J EE.755 27
t, : ? ? 8 E IN5+ OT5CM
a8 ---l r--iYreBoa cd
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30 tN5- 30
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3e 3?
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IN6 + OT6CH
35 -I 35
\-t OT6NO
36 IN6- Jb
37
DT6NC
38 38
EE.757 39
IN7+ OTTCM
40 40
4L
-I -f_ 4L
\ NTTNO
IN7 4e
43 43
OTTNC
44 44
d5 'TPL 45
--__1
IN8+
46 Pe4 OPIPL 46
47
FROM
CEM 3IB
48 IN8- t 3CA05LI 48
49 PPI
49
-T0
0 R=?BA S0
50
t-t5 t 3rFF D 5 5 B l 5t
5t
f,c f,c
& 53
f,J u
:4
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55r
lo 55
'6rl t3J51rl
56 56
57 57
58 na=aan? 58
59 59
60 t 3EBoell t 3EF0arl 60
FOR
G E N E R A LE L E C T R I CPROTECTTBN/FBLLOVER
(ERIDGE
CORE 13
LTB CARD *3)
DRIVE SYSTEMS
35985588AA
SALEI'I, VA, U. S A
@r Bs 3EB
0l 01 F
,E] 0a fl
03 03
04 04
UJ tIB 05
05 05
07 07
08 4 HI6H TEMP ALARME 08
--4-€v- 09
09
t3B33Sl l0
l0
tt ll
le
l3 BLOVER SV
- -o{o--- 14
l4
l5
t3B03Nl l5
t6 to
l7 l7
18 t8
l9 t9
e0 ?0
2L at
?? ??
a3 CJ
?4 ?4
e5 cf,
co e6
27 CT
28 a8
?9 ?9
30 30
3t
3? JC
33
34 34
35 35
Jb 36
37 37
38
39 39
40 40
4l 4l
4e 4?
43 43
44 44
45 45
46
17
48 48
49 49
50 50
5t 5l
5a 5a
53 JJ
54 54
55 f,J
56 56
f,/ 37
58 58
59 59
50
EY ILEMENTARY DIACRAM
S. C YEANEZ
G E N E R A LE L E C T R I CPROTECI ION/FOLLOYER CORE *3
n
06/?g/oe BRTTZ587 DRIVE SYSTEMS
359B5588AA
SALEH, VA, U. S A 3EB
D L RIPPEE Tfz5e7 @r 6s 3FA
P
0l 0t
0e RTBA
03 03
04 04
05 <;
05 coo
06 06 tJ.) ,
fa4v Dc (1 a
o7 coR
08 t3J38Tl
08 tn2
3139p
09 09
l0 [0
u tt
tc L?
l4 t4
l5 l5
t5 l6
L7 L7
18
l9 t9
a0
?t ?r
e2 ??
CJ e3
24 24
e5 e5
a6 ?6
4/ e7
e8 e8
?9
30 30
3t 31
JC 3?
33 33
J+ 34
35 35
35 36
37 37
38 38
39 39
40 40
4l 4l
+( 4?
43
44 44
45 +b
47
48 48
49 49
50 50
5t NOTE FER RTBA, 5l
5e CP-PL CKT. RATED 5 AHPS 5a
PER PLUG AND 5 AT'PS
f,J TOTAL CIRCUII LOAD. 53
54 Y-PI CKI RATFN 2 AMPS
MAX, CKT LI]AO.
55 55
56 56
57 )/
58 58
t 3F80aNl t 3FBoeul
59 59
60 60
ft T
G E N E R A LE L E C T R I CP R O T E C T I OCNO R E} 3
RIBA PLUG JUHPERS<ERIDGE
BRTT2587 DRIVE SYSIEMS
359B5588AA
SALEH, VA, LJ S A
@I S$ 3FB
0t 0l
rt
0e
03 03
04 04
Uf, 05 Sr
on
@
06 06 |r);
AF
07 07 cqF
o'-
08 08 rnE
oE
09 09
l0 t0
ll tt
I? l2
l3 l3
l4
l5 l5
t1
IE
l7
I6 l8
l9 t9
20 20
?L el
?e e?
CJ
?4 ?4
a5 e5
?6 e6
?7 ?7
28 a8
29 e9
30 30
3l
3e 3a
33 33
34 34
35
36 36
37 37
38 38
39 39
40 40
4l 4t
42 4?
43 43
44 44
45 45
46
4? 17
48 48
49 49
50 50
5t f,l
5a 52
53 s?
54 54
55 55
56 56
57 57
58
59 59
t 3 F C 0 a D l 2 A M PM A X .C I R C U I I L 0 A D 1 3 p f 1) e N l 6 0
NNOR!iT
LEEENIffiI UIAUKAN
S C YEANEZ
G E N E R A LI L E C I R I C )R0rEcrlol.t( 8coRE tl3
? r 8 AC A R o R I D 6 E* 3 )
06/?g/o? BRTTZ5AT O R T V ES Y S T E M S
35985588AA
D .L . R I P P E E rTz587 SALEH VA USA
ur B$ 3FC 3FB
0t 0t
0e t 3 F8 5 9 U l 0a
03 03
04 04
d-
Uf, 05
06 05 U)j
t-t d
07 07 Eq=
0':
08 08
o9
09 09
t0 t0
It ll
l2 t?
13
l4
l5 t5
l6 lb
17
t8 18
t9 t9
20 a0
el
?? e?
?3 CJ
24 ?4
a5 e5
c6 ?6
at e7
e8 ?a
e9
30 30
3t J I
JC 3e
33 33
34 34
35
36 36
1a
38 38
39
40 40
4t 4I
4? 4?
43 43
44 44
45 45
46
+7 17
t3FD02El
48 48
49 49
50 50
f,l
JC 5e
JJ 53
J4
55 55
56 56
57 57
58 JO
59 59
60 60
EV g,
r* S, C YBANEZ
:LLFLNIAFI
G E N E R A LE L E C T R I CPROIECIION( ECORE*3
RIDGE
R T B AC A R D
UIAUKAN
T3)
06/29/o? BRIIZ587 DRIVE SYSTEHS S H €
f,v: trrv€ E 359B5588AA

S A L E } I ,V A , U S A @r. q $ 3FD 3Fa
I}. L. RIPPEE ffz3a7
0l
02
n?
04
<!
05 @
@
06 lr1
tn
07 CQ
o'
08 tt)
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09
IO
u
t2
t3
l4
15
t5
ld
t9
20
?t
??
e3
25
28
?9
30
3l
3e
33
34
35
36
37
38
39
+0
4e
43
44
45
46
48
49
trl
5e
53
55 R P LT B L r B
t3EA50St
56
57
58
59
60 60
U
r' s" C. YBANEZ
ELEMENTARYDIAGRAH
G F N F R A I F I F C T R T C PROTECTIONCOR€ *3
RTBA CARD (BRIDGE *3)
06/28/02 | ORIVE SYSTE}IS
35985588AA
SALEH, VA, U. S. A, 3FI)
O L RIPPEE ffz5a7 dr. ile 3G
CDEFGHJK
0l 01
0e BRIDGE 3 - trOLLOVER,/PROTECTIOII
0e
03 03
04 04
05 05 <r
coo
06 @
06 IJ.) J
u1 a
Q7 07 cq*
Or:
08
09
08
09
sa
l0 [0
il tl
ta L2
t3 t3
14 1.4
t5 tf,
16 r.6
l7 L7
t8 LU
l) t9
e0 a0
CL CL
?? ??
23 e3
e4
CJ e5
e6
c/
e8 e8
?9 e9
?n 30
3l 31
3?
L__f 3e
34
35
36
37
1___r Jf,
37
fco";-l 38
39
4O
4t
061ot(l
1__J 39
40
4l
4? 4?
43 43
44 44
45
46 46
47 47
4A 48
49 r=4-prls \ PRocEss 49
f,U !-!9NF[N INPUT Fr
'-/ 50
lT89
5t 51
5e 5a
53 f,J
54 54
JJ
X = S I H P L E XF I B E R o P I I C C A B L E
55
f,b
* x = DUPLEX F I B E R O P T T CC A B L E
56
57 57
fU 58
59 59
60 60
G E N E R A LE L E C T R I CF t E E R T P T I C S I N ' E R F A C E
CORET3 (8RID6E
PROTECTION
DRIVE SYSIEHS
D. L, RIPPEE S A L E M ,V A , U S A
L_
-I r - - o-L_-.--K-
T.a_
t .?
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0t - 0l
| ,/_-t
0a 0F58H I ( Vlz+ ) JKK 02
TB-3
03 t0F58HI 03
0F58J I -) vt2
04 04
t0F59Jt
05 ) TP3 va3+
Uf,
Ub OF58K : T
ve3 06
07 t0F60Kl o7
08 08
09 ETB-8 ( Lre- ) 09
TB - 9 (l 2:t+ ) LO
l0
ll
(123-) 1l
IB-
t2 ( xle+ ) l2
aTB-ll
t3 IJ
l4 rB-la ( xle- ) l4
TB-l (Xa3+ ) t5
15
t7 L7
l8 t0F10Al t8
to
l9 t0FllAl TP15 ta+
e0 a0
al TPl6 t2- et
?2 ??
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TOFION] a3
?4 t0FllNl
?4
cf e5
?5 ?6
ct ?7
28 28
?9 ?9
JU 30
3t 3l
32 3?
33 33
34 34
35
35 36
37
38 38
39 39
40 40
4l 4I
4? ac
43 43
44 44
45
+6 46
4l 47
48 48
49 49
50 50
5l 5l
5e 5a
53 53
54 f,4
55 Jf,
56 56
57
58 )U
59 59
60 60
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:LEiENIARY 0tAGRAl
G E N E R A LE L E C T R I CA I J X I L T A R Y RTEAIE
DRIVE SYSIEI'IS
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DRIVE SYSTEHS
359B5588AA
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54 34
55 55
56 56
57 a/
58
59 59
60 60
B EV. :LEHENIARY I'IAGRAH

S C YBANEZ
EY, IN TERCONNECT
ION
06/ea/o? ERrr2587 DRIVE SYSTEHS
itrnE No 35985588AA
SALEM, VA, U S, A- @r os 301 3@
D L RIPPEE fr 2587
A
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EX2000Di ital Excite

Startup,Adjustment,and Troubleshoo
Contents
Chapter I Overuiew t-l
Chapter 2 Printed Wiring Board Descriptions 2-l

Inhoduction ........................
2-l
EX2000ConhollerBoards ......................2-2
ARCNETConnectBoard, DS2OOACNA ..............2-2
Contactor PilotCar4 DS2OOCPCA .......................
2-3
DC PowerandFerdbackBoard,DS2OODCFB ......2-4
De-Excitation ConholBoard DS2OOEXDE ..........2-5
Bulk PowerSupplyBoard,DS2OOEXPS ...............2-5
GTODrivePowerSupply, DS2OOGDPA............... ...................
2-5
LAN DriveConholCar4 DS2OOLDCC ...............2-6
DriveTerminalBoard,531X305NTB ...................2-6
PotentialTransformerCurrentTransformer
Board,DS2OOPICT...................2-7
RelayTerminalBoard,DS2OORTBA ....................
2-8
Drive ConholCard,DS2OOSDCC ....2-8
SCRHigh VoltageInterfaceBoard,DS200SFIVI or S[fVM..........................
2-8
LAN Communications Card,DS2OOSLCC .......... .....................2-9
Microprocessor ApplicationBoard,DS2OOTCCB .....................2-9
Chapter 3 Software Overuiew 3-l

Introduction ........................
3-1
Configwation Tools........... .....................3-2
Equipmort Requirements................... ...................3-2
Programmer Module ...........3-2
UsingtheProgrammer. .....................3-2
SoftwareDesigrr......... ......................
3-3
Standard Functions..... .........3-5
AutomaticVoltageRegulator(AVR)Ramp.......... ....................3-7
AutomaticVoltageRegulatorSetpoint....... ...........3-8
AutomaticVoltageRegulator ...........3-9
FieldVoltageRegulator(FVR)Ramp........... .......3-10
FieldVoltageRegulator..... ..............3-11
UnderExcitationLimiter([IEL)......... .................3-12
Limit (OEL)
Overexcitation .............3-13
FiringBlock ................3-14
GEH-61218He000 Digital b<citer Glossaryof Terms o @i

Chapter 4 Software Configuration and Scaling 4-l
Introduction ...4-l
Overview..... ...4-2
Configurationand ScalingExample...... ..4-3
Example Generator..... ...4-3
General Configuration ...4-3
Scaling......... ..4-5
GeneratorFeedback...... .4-5
Bridge Feedback-AC .4-6
Bridge Feedback-DC ..4-7
Potential Transformer Failure Detector (PTFD) Operation .. 4-8
Start Stop Sequencer ..4-9
Field Flashing................. ..4-10
Power Supply Feedbacks. .4-11
De-ExcitationMonitor........ .4-13
PhaseUnbalance................ ..4-t3
CommutationFailure......... .4-t4
lnstantaneousOvercurrentTrip........... .4-t4
Phas+LockedLoops (PLL) .......... .4-14
Under Excitation Limiter (UEL).......... .4-t5
UEL Operation................ ..4-r5
UEL Scalingand Configuration............ ..4-t6
UEL Curve.. ..4-t7
Field ThermalModel........ .4-t9
Field Thermal Model Operation..... .4-19
Field Thermal Model Scaling 4-20
Other Control Options...... .4-21
VAR/PowerFactorConhol .................. .4-2r
HydrogenPressureBias............. 4-22
Manual RestrictiveLimiter........ 24
Chapter 5 Simulator Scaling and Operation 5-l

Introduction
EX2000Simulator
Scaling........
Operation....
Chapter 6 Regulator Adjustments and Testing 6-l

Introduction .6-1
AutomaticVoltageRegulating System......... ..6-2
AVR Operation ................ .6-2
ReactiveCurrentCompensator (RCC) ..6-2
REF1.......... ..6-2
AutosetpointBlock........... ..6-3
AutomaticVoltageRegulator (AVR)......... ..6-4
ManualVoltageRegulator..... ..6-7
FieldVoltageRegulator (FVR).......... ...6-7
REF2.......... ...6-7
FVR Operation................ ...6-8
FVR Scaling .6-9
TransferTrackingMeter andBalance ..6-9
FieldCunentRegulator (FCR).......... ..6-10
OfflineFCR............ ..6-10
OnlineFCR............. ..6-lI
Offline OEL ScalingandConfiguration............ ..6-12
ii o Contents GEH-6121B DQ000 Digital

AlternateFieldCurrentRegulatuScaling......... ...6-12
OnlineOEL ScalingandConfiguration................ ....................6-13
FieldCunentRegulator... ................6-13
ExciterDagrostics ............6-14
RunningtheDiagnostic Tests ..........6-14
DiagnosticTestDescriptions
............. ..................6-15
Chapter 7 Staftup Checks 7-l

Introduction ........................7-l
SystemInterfacePrestartChecks......... ....7-2
ForUnitswithIOS...... .....................7-2
ForUnitswiththeInnovationSeries Contoller.............. ..........7-3
EX2000PrestartChecks......... .................7-4
Prestart
ControlChecks........ ............7-4
EX2000PrestartPowerTests. ...........7-6
OfflineChecks......... ...........
7-8
OnlineChecks......... ............7-9
Chapter 8 Periodic Maintenance and Troubleshooting 8-l
Chapter 9 Fusesand Testpoints 9-1
Appendix A Typical One-Line Diagrams A-1
Appendix B Protection Logic B-l
Appendix C WarrantyParts and Seruice c-1
Appendix D RAM Variables D-l
Glossaryof Terms G-2
lndex
GEH-61218AQ000 Digital Exciter Glosary of Terms o G-iii

Chapter 8 Periodic Maintenance an
Troubleshooting
lntroduction
TheEX2000is static,havingno movingpartsexceptfor relays,contactors,
blower units. Therefore,minimum maintenanceis required.This chapter
recommended periodic maintenance and general and specific fault
For specificinstructionson auxiliaryequipment,suchashansformersand
relays,refer to the instructionbookssuppliedwith that product.
Sectfon
heventive Maintenance ...8-2

Tools and Instruments.. ... 8-3
GeneralTroubleshootittg............... ...8-3
Ground Detectors..... . 8-3
Clearing Diagnostic Readout .8-4
Clearing SystemStatusAIarms.................. . 8-4
SpecificFault Troubleshooting....... ...8-9
Fault Indication................ ... 8-9
Typesof Faults................ ..8-11
ClearingFaults.......... ..8-11
This equipment contains a potential hazard of electric

or burn. Only adequately trained personnel who are
thoroughly familiar with the equipment and the
Wafning shouldmaintain this equipment.
GEft61218 EX2000Digital Esrcibr Chapter8 PeriodlcMaintenanceand Troubleshooting c 8-l

Preventive Mai ntenance
Preventive maintenancehelps prevent, detect, and correct conditions that could cause
equipment malfirnction. It includes inspectionsfor damageand wear, tests, and
cleaning of equipment at regular intervals.
The schedulefor preventive maintenancedependslargely on the envhonmental
conditions around the EX2000. As a guide, it is suggestedthat preventive
maintenancebe performed at least once every two months in bad environments and
on scheduledshutdowns in good environments.
The following functions should be performed at regular intervals:
1. De-energizeall incoming sourcesof power for the cabinet to be inspectedand
maintained.
2. Remove dust and dirt from cabinets and electrical components.Never use
compressedair for this purf,oseas componentsmay be damaged.
3. Clean and replace cabinet air filters, if equipped.
4. Check all screw and bolt connectionsperiodically if excessivevibration is
present.
5. Inspect *iring for wear (fraying, chipping, and nicks) and burns or melted wire
insulation.
6. Inspect printed wiring board plugs, wiring, and connectors for wear and burns
and also to ensurecorrect seating.
7. Inspect blower motors for correct operation and rotation.
8. Inspect contactson open (as opposedto sealed)contactorsand relays.
Discoloration and rough contact strfaces are normal.
If beads form due to severe arcing, dress the contact faces with a fine file. Never
use sandpaperor ernery cloth and never oil any part ofthe power unit.
9. Check operating statusofspace heaters,ifsupplied.
10. Check calibration of discrete protective relays per manufacturer instructions.
I 1. Check field ground detector (see GEI-100026).
12. Upon completion of maintenance,apply control power and verifi EEPROM
checksum values (page 1 checksum through page 15 checksum) against list
recorded after initial installation. Use the kelpad programmer describedin
GEH-6120, ChaptvT.
8-2 o Chapter8 Psiodic Malntenanceand Troubleshooting GEH-61218EXn00 Digital Exciter

Tools and lnstruments
IVofe All toots and inshuments used to touch electrical componentsshould be
insulated and grounded to meet National Electrical Code (NEC) standards.
These houbleshooting instructions require the standardtools used when

with electrical equipment.
Additionally, ttre following instuments and referencesshould be available:
o Voltmeter
o Oscilloscope
o Megger
a GEH-6120.8X2000ExciterUser'sGuide
a RenewalParts
To prevent electric shock, make sure all power supplies to

equipment are turned off. Then ground and discharge the
equipment before performing any adjustments, servicing,
other act requiring physical contact with the electrical
Warning components or wiring.
Gen eraI Troubles h ooti ng

This section covers problernsthat have no associatedfault or error indication, that
cannot be fixed using the standard fault system.
Table 8-1 outlines some generalproblems that may occur with the EX2000
Table 8-2 contains the possible solutions for each problem listed in Table 8-1.
Ground Detectors
The EX2000providestwo levelsof grounddetection.
Field Ground Alarm - indicated when the Ground Detector ALARM LED
This trip operates on a ground in the field below 5000 ohms at no load.
Field Ground Trip Alarm- indicates when the ground detector TRIP and
ALARM LEDs are or. This trip operateson a groundin the field below
ohmsat no load
To cleareitherfault, pressthe RESETbutton.If the alarmdoesnot resel,
Indushial Systemsor follow establishedprocedures.
Referto GEI-100026for operationalandtestimformationfor grounddetector.
GEH-61218DANO Digital brciter Chapter8 Peridic Maintenanceand Troubleshootlng o 8-3

Clearing Diagnostic Readout
To clear the Operator Station Diagnostic Readout:
1. PressENTER
record the new diagnostic fault message

2. PressENTER
the new display reads SAVE/EXIT
3. PressENTERagain.
disptayresetsto EXIOS OK
Consult the fault listing to clear any problem.
Clearing System Status Alarms

To clear the SystemAlarm StatusLED:
1. PressMSG SCROLL
record all the different alarm statusdisplays until it reads END LIST or the
display does not change.
2. PressRESETALARM DISPLAY
if the recorded alarms have cleared,the display reads NO ALARM.
if not, the unclearedalarms return to the display (System Alarm Status).

Possiblealarmsinclude:
CT-BRIDGE-OT - checkthetemperature of bridge
circuits,temperature
AC_PS_LOSS - checkac powerfeeds,fuses,powersupply
DC-PS-LOSS - checkdc powerfeeds,fuses,powersupply
8-4 o Qllsplsr 8 PeriodicMaintenanceand Troubleshooting GEH-61218H(m00 Digital Exciter

I Typeof Problem
QuickReferenceGuide
Table8-1. Troubleshootine
I ProblemReferencein Table8-2
Exciterfaults.LEDindication 1. All diagnosticLEDsofl
2. Alldiagnostic LEDson
3. Faultmessagesdisplayed(repditive)
4. Faultmessagesdisplayed(non-repetitive,
random)
problems
Programmer 5. Programmadisplayoff
6. Errormessagesdisplayed
7. Programmaineffective- no eNrors
displayed
8. Paramderchangesineffedive
do notperform
9. Diagnostics
Fuseblowing,MOVfailures,boardfailures 10.Fuseblowing,ac or powerfuses
11. Powersupplyfusesblowing
12.MOVfailures
13.Repetiliveboardfailures
14.Linevoltageproblems
problems
Operational 15.Voltlogicnotoperatingproperly
16.Seriallinkdoesnotfunctionproperly
17.Erraticoperation
problems
18.Stability
I Noise,wiring,powersupplies,and similarproblenr
detectorchafter
19.Signal-larel
20. Noiseor randomnuisancefaults
21.Wringprocedures
22. Checkingporer supplies
TroubleAlarm high
23. Bridgetemperature
24.Ac poruersupplyfeedloss
25.&, porer supplyfeedloss
26. PTfailureddected
27.Voltsperhertzevent
limitevent
28.Overexcitation
limitevent
29. Underexcitation
faults
30. Corediagnostic
31.OperatorSlationlinkpresencelost
I
GEH-61218A(n00 Digftal Exclter Chapter8 PeriodicMaintenanceand c&5
Table8-2. GeneralTroubbshooting
Chart
Problem CorrectionProcedures
1. All diagnosticLEDsoff 1. CheckProgrammer displayfor exciterfault(if used).
2. Checkfor 3-phaseac input.
3. Checkforopenac linefuses(FU1-3)or breaker.
4. Checkfor openfusesonthe DCFBPowerSupplyboard(CFU1-8).
5. Ribboncable(s)disconnected,
open,looseor intermittent.
6. Powersuppliesloadeddownor failed,referto Problem22 (Checkingpowersupplies).
7. UseProgrammer Mode(GEH-6120).
to attemptto enterthe Parameter Referto Table
8-3 (ErrorCodes)if anyaredetected.A hardresetshouldclearthislockupcondition.
8. ReplaceSLCCboardfirmware.
9. ReplaceSDCCboardfirmrarare.
2. All diagnosticLEDson 1. Exciterfaulted- checkfaultcodelist.
to +5 to +24V dc.
2. NTB/3TBboard'sRESETpoint(3TB-58)connecled
4. ReplaceSDCCboardfirmware.
3. Faultmessagesdisplayed 1. SeeSpecrifrcFauftTroubleshooting, procedures
Table8-4,for troubleshooting relatedto
(repditive) specificexciterfaultnumber.
4. Faultmessagedisplayed 20 (Noiseor randomnuisancefaults).
1. SeeProblem
(non-repetitive,
random)
2. SeeProblem21 (Wringprocedures).
5. Programmer
displayoff 1. Are plugs connectedcorrectly?
2. Check power supplies- see Problem 22 (Checkingporversupplies).
3. Replace SLCC boardfirmuare.
6. Errormessages 1. SeeErrorMessage
Listingin Table8-3.
7. Programmer no 1. Areplugsinsertedproperly?
ineffeclive,
errorsdisplayed 2. Checkjumperson the SLCCboardfor properposition.
3. ls the exciterin Automode?Thismodeinhibitscertainmodereferences.
8. Parameterchangesineffec- 1.CheckSDCCboard'sWrite jumper,JP1.lt mustbe in the2 - 3 or ENABLE
Protect
tive positionfor programming.
2. Checksdtingin EE.2.0,DGNJP- mustoontaina "1"to allowreprogramming.
3. CheckProblem7 (Programmer - no errorsdisplayed).
ineffective
4. ReplaceSLCCboardfirmunare.
5. ReplaceSDCCboardfirmware.
functionis available- referto the CustomSoftware,softrare
do notperform 1. Checkthatthe particular
9. Diagnostics
jumperdescriptions.
2. ChecktheSDCCboard's JP1jumper.lt mustbe in the2 - 3 position
for somediagnostic
teststo work.Referto Programmer documentation (GEH-6120).
3. Checktheexcitermode,Autoor Manual. Theexcitermustbe in manualmodeto run
diagnostictests.
4. Checkthe NTEil3TB board'sPOLpoint(3TB-38)for rwerse signal
5. Referto Problem7 (Programmer - no errorsdisplayed).
ineffective
8-6 o Chapter8 PeriodicMaintenanceand Troubleshooting GEH-61218E)f2000Digital Exciter

Table 8-2. General TroubleshootingChaft - continued.
I Problem Correction Procedures

10.Fuseblowing(ac power) 1. Comparethe fuse size with the RenewalParts List.
2. Using a megger,check for a ground in field circuit or blowercircuit.(Observeapplic
WARNINGS and CAUTIONS.)
11.Powersupplyfuses 1. Check that the fuses are correct size.
blowing 2. Check for any shortedor overloadedpower supplies.Referto Problem22.
3. Replacethe DCFB Power Supply board.
4. ReplaceBulk PowerSupply.
12.MOVfailures 1. Referto Problem14 (Linevoltageproblems).
boardf,ailures 1. Check all connectionsat all terminal boards.
13.Repetitive
2. Check that all ribbon cables and plugs are connectedproperly(for example,not off by
one row or pin).
3. Check the stabon connedion points on the DCFB PoruerSupply and PC- Porryer
Connectboards.
4. Check that all voltages (incomingac and intemal dc) are conect.
5. Check for moisture.
6. Check for damage caused by airbome chemicalcontamination.
14. Line voltageproblems 1. Checkthat the ac linevoltageis balancedlin+teline and lin+to-ground
2. Check for excessiveor abnormalac line notchesor spikes.
3. Check that the line frequencyis within tl Hz of rated.
4. Check for more than 1-112cycles of ringingfollowingcommutationnotches in the a line
I 15.24 V logic not operating

caused by the exciter.Amplitudeshould be less than or equal to 200 V.
1. Checkthe t24 V powersupplies.
2. Check logic polaritycontroljumpers perthe Custom Software
3. Check control logic connedions at the NTB/3TB board.
16. Serial link does not 1. Checkthatall requiredjumpersto enablefunctionare setconedly.
function properly 2. Checkthe excite/sbaudratecomparedto seriallinkdevice(hardresetmustbe pe
formedafterwardif baudrateis changed).
3. Checkseriallinkmnnectionsat NTB/3TBboard.
4. lt R5422 is used,verifythatthe handshaking linesare properlyconnected.
Check
the sendingdeviceis responding to the exciter'sDTRsignal(lowlevel)wfienthe devi
transmittsto the exciter.
5. Replace the SLCCboard.
17.Enaticoperation 1. Checkporiver supfliesfor magnitude andripple,referto Problem22.
2. Checkcpnnections on all ribboncables.
3. Tightenall connections on terminalboardsandall povrerconnections.
4. Confirmconec*hardware jumpersettingperthe CustomSofturare.
5. Checkall parameters per the softwaretestdatasheetor CustomSoftware.
6. Checkfor noisygroundconnection - referto Problem21 (Wringprocedures).
18. Stabilityproblems 1. Check settingsof all parameters.
2. Check that all contactson the MDA and MDB contactorsare closing.
3. Contaci GE IndustrialSystems.
19. Signal-lwel detector 1. ls signalJevd detectorlookingat a noisy signal?
I chatter
2. ls enough hysteresisprogrammedinto the appropriateparameteraddress?
GEH-61218EXfuN Digital Et :citer Chapter8 PeriodicMaintenanceand Troubleshooting c 8-7

Chart- continued.
Table8-2. GeneralTroubleshooting
Problem CorrectionProcedures
20.Noise/random
nuisance 1. Checkthatthe5 V dc supplyis notusedexternally.
faults
2. Checkfor suppression
on all relays,contaclors,
and starters.
- referto Problem
3. Checkall po,versupplies 22 (Checking powersupplies).
4. Referto Problem21 (Wiringprocedures).
21.Wiringprocedures 1. Checkthewiresizeson theac powerconnections.
2. Checkthatthecontrolwires(24V dc, 115V ac)do notrunin thesameconduitor run
parallel
closerthan4 inchesto thepowerwires,causingnoisepickup.
3. Checkthatall signalwires(suchas tach,encoder,reference,loadcell,or R$l32C1422)
aretwisted-pair,shieldedandthatshieldsaregroundedat the exciterendonly.
4. Checkthat signalwiresare notgroundedat morethanoneendor otherthanthe exciter
endonly.
5. Checkthatthe signalwiresdo notrunin thesameconduit,parallel,
or closerthan4
inchesto the powerwires.
6. Checkthatthereis onlyonesysternground.
7. Checkthatthegroundbusis largeenoughto preventvoltagedropsor noisepickup.
powersupplies 1. Checkthe+15Vtestpoint
22.Checking for +15V dc,t5%. Verifywithan oscilloscope
thatthereis
lessthanor equalto 100mVof ripple.
2. Checkthe-15 V testpoint
for -15Vdc,t5%. Vaify withan oscilloscope
thatthereis less
thanor equalto 100mVof ripple.
3. Checkthe +5 V testpointfor +5 V dc,t1o/o.Verifywithan oscilloscope
thatthereis less
thanor equalto 100mVof ripple.
4. Checkthe x24V dc terminalson the BulkPowerSupplyfor x2UV,t\o/o(5T8,6T8, 7TB,
8TB)
5. Checkthet1 20 V dcterminals
on theBulkPowerSupplylor t120V dc t10%.Withno
load,thisoutputcouldbe muchhigherandthisis normal.
23.Bridgetemperature high, 1. Checkfor highbridgetemperature.
alsoindicatedat Operator
Station'ALARM STATUS" 2. Checktemperature switchcircuits.
24.Ac powersupplyfeed 1. Checkpowersupplyac input.

2. Checkpowersupplyfuses.
3. Checkpowersupplyoutputvoltages.
25. X poruersupplyfeed 1. Checkpowersupplydc input.

2. Checkpowersupplyfuses.
3. Checkpowersupplyoutputvoltages.
26. PTfailureddected,also 1. Pressthe OperatorSlationRESETbuttonto clear.Clearthe corefauftby pressingcore

indicatedat OperatorStation keypadRESET.Rdurnto AUTOmode.
'PT BAD'LEDon Corefault
display,Exciterin MANUAL 2.lt alarmdoesnotclear,checkPT inputat exciter.
mode 3. Checkwiringto PTsand intocore.
27.Voltsperhertzevent,also 1. lf "VIHZACTIVE"LEDis clear,resetalarmat OpaatorStation.
indicatedat OperatorStation
'ALARMSTATUS"and"V/HZ 2. lt "VIHZACTIVE"LEDis lit, lowerthe excitation or raisegeneratorfrequencyuntilclear,
REGACT"LEDon thenresetthe alarm.
8-8 o ChapterI PeriodicMaintenanceand Troubleshootlng GEH-61218EXn00 Digital Exciter

o Problem
28.Overexcitation
Chart- continued.
Table8-2. GeneralTroubleshooting
GorrectionProcedures
limitEuent, 1. lf "OELLIMITACTIVE"LEDis clear,resetalarmat Operator Station.
alsoindicatedat Operator untilclear,thenresd alarm.
"OELLIMITACTIVE"LEDis lit,lorvertheexcitation
Station'ALARM STATUS" 2. lf
and"OELACTIVE"LEDon 3. CheckthePT inputsfor imbalance.
limit
29. Underexcitation 1. lf "UELLIMITACTIVE'LEDis clear,resetalarmat Operator Station.
event, alsoindicatedat untilclear,thenresd alarm.
2. lf "UELLIMITACTIVE"LEDis lit.raisetheexcitation
OperatorSlation"ALARM
STATUS" and"UELACTIVE"
LEDon
30.Diagnosticfaults,also 1.Attempt to resdthealarmattheOperator lf thealarmdoesnotclear,it wil
Slation.
indicatedat OperatorSltation return.
"DIAGNOSTIC DISPLAY" and
2. Check the core diagnosticreadoutfor fault message.
EX2000keypadreadout
3. Consultthe Faultlistingin the toolboxfor possiblesolutions.
31.Linkpresence lossfault, 1. Checkcoaxialcablesto OperatorStationfor problem.
alsoindicatedat Operator at the DQ000.
Stationdisplay 2. lf the OperatorStationis dowtt,checktheARCNETconnections
3. lf OperatorStationconneclions arealrightandthereis no linkpresent,the exciter( rnbe
raisedand loweredfromthecorekeypadINCand DECbuttons.ARCNETboardscat be
repairedon-line,butno operational TheUnitshouldnotbe rul for
readoutsare available.
anylengthof timeif the OperatorStationlinkis lost.
o Specific Fault Troubleshooting

This sectiondefinesspecificfaultsdetectedby exciterdiapostics andindicatt
fault messages.
Faultmessages aremadeup of fault numbersandnames,asdt
in Table8-4.
Fault Indication
TheEX2000excitersoftwareincludesself-testdiagnostics to aid in troublesh< mg.
Whenthe exciter detectsa fault it displaysthe fault codeson both on the Pro
grammerandthe SDCCboardsLEDs. Although the Programmer'sdisplayis ,
to read,theLEDs providea backup,if needed.
thesecodesvia an optionalserialdataI
Additionally,the excitercanb,roadcast
Programmer Display
The Programmer has a digital display that shows a fault message.
I
GEH-61218EX2000Digital E cclter Chapter8 Peridic Maintenanceand o 8-9
LED Display
Diagnostic LEDs display codes as binary coded decimal (BCD) or binary, depend-
ing on the fault number. They indicate the faults in a blinking mode, as follows:
. Faults I to 399
slow blink rate
BCD pattern (left-most two LEDs encodethe hundredsdigit, next four the
tens digit, right-most four the units digit; seeFigure 8-1)
DiagnosticLEDs
!!!!!!!!!!
hundreds tens units
digit digit digit
Figure8-1.BCD-codedLEDDisplay
Faults400to 1023
fasterblink rate
binarypattern(left mostLED is 2efor 512f,secondLED is 281or2561,and
so forth; seeFigwe 8-2)
DiagnosticLEDs
tl
I Lzt (or256)
(or
2s 512)
Figure8-2. Binary-codedLED Display
o No fault or exciter not running

sequentialblinking,two at a time
blinking from outerpositionsinward to csnter,andback
ThesesameLEDs canbe setby softwarejumper to alsocoarselydisplayexciter
variableswtrenrunning. (For example,displayedin an absoluteor sigrredbar gaph
mode).However,this settingdoesnot inhibit the LED fault display.
8-10 o ChapterI PeriodicMaintenanceand Troubleshooting GEH-61218EXn00 Digital Exciter

Types of Faults
There are nine types of faults with the following characteristics(seeTable 8-3
l. Trip Faults are internal protective conditions. When detected,they i
shutdownthe exciteror in thecaseof N+l capabilityin multibridge,shut
that bridge. The exciter cannot be restarteduntil externally reset, via
hardware(hard)or a software(soft)reset,asdescribedin section8-4.3.
2. Filtered (Pending) Faults are the sameas Trip Faults with one exc€pt they
mustcontinuefor a time period beforethe excitershutsdown.These are
usedto minimizenuisancehips causedby momentarynoiseglitches a
shutdowncan be sliehtlv delavedwithout hazud.
3. Non-latched Annunciated Faults report conditions that should be noted,
that do not need to shut down the exciter. However. until corrected these
inhibit the exciter from starting. If the fault condition disappears, these
generally clear automatically without requiring a soft or hard reset.
4. Latched AnnunciatedFaults areilte sameasNonlatchedAnnunciated
exceptthat a hard or soft resetis requiredto clear thern.
5. Brief Faults are the sameas Non-Latched Annunciated Faults to the user.
difference is internal to the EX2000 microprocessors.
6. Locked Faults are Trip Faults of a seriousnature and cannot be cleared
soft reset. To clear the fault the condition must be fixed, then a hard reset
formed.
7. Trip States are the sameas Trip Faults, except they report on conditims
nal, rather than internal, to the exciter.
8. Filtered States are the sameas Filtered Faults, exc€pt that they report or
tions external, rather than internal, to the exciter.
9. Non-latched States are similar to Non- latchedAnnunciated Faults,
they report on conditiqrs externbl, rather than int€rnal, to the exciter.
Alofe The fipe of fault determines how it is cleared.
Clearing Faults
There are several ways to reset the exciter conholler to clear a fault.
A soft (software) reset can be executed from the Programmer, m by serial
from a device connectedto the serial link.
A hard (hardware) reset can be executedby toggling the reset switch m the
board or by momentarily intorupting incoming power to the exciter.
Table 8-3 showsthe typesof resetsthat clear the 8X2000 exciter faults.A soft
adequatelyclears most latched faults. However, some rypes of faults should
cleared by a hard reset.
Alofe A soft resetdisplaysall faults in the fault stack,and shouldbe per

insteadof a hard reset,rafieneverpossible.If a soft resetdoesnot seemto
exciterto nonnaloperatiur,usea hardreset.
GEH-61218E)/2000Digital brciter Chapter8 PeriodicMaintenanceand Troubleshooting 8-11

Table8-3. Summaryof Fault Types"
ExciterShutdown Reset to Clear Fault
FaultType lnternal External lmmediate Delayed Hard Soft Automatic
TripFault
Fault
Filtered
Non-latchedAnnunciated
Fault& BriefFault
LatchedAnnunciated
LockedFault
TripState
FilteredSlate
Non-latched State
* Somespecificfaultsand recommended solutionsin this listapplyto othercontrolapplications
of GE'sDOM2000familyof
controls.
Table8-4. Spciftc FauftTroubleshooting UsingFauftNumbers
No. Name FaultCondition,Causes TypeFault

CLEAR Clear= No Faultspresent
IOC TRIP Instantaneous over-current Trip fault
Thearmaturecurrentsampledbythe dc shunthasexceeded the limitset by
EE.1507, |OCTRO. Thearmature currentcanbe monitored bytestpointTPB(if
present)on the DCC/SDCC/LDCC controlboard.
Possiblec€ruses:
- IOCsettoolow CheckIOCTR0(EE.1507/19071230712707).
- CFBSFn(EE.1505) sd too low,causingsaturationof the hardware.
- SCRmisfiring. Checkwiringforcrosstalk, misconnections.
- Currentregulatormistuned. Runtest14.
- Armatureconnedionslooseor brushesnotseatedproperly.
- Mechanical loadproblems- shaftbind,brake,gearbox,etc.
- Currentfeedbackisolatorfailure-- Check1PL& DRPLon DCI/DCFB.
- Shuntfeedbacknotscaledproperly.
- SCRfailure.Runtest12.
- Formultibridge,EE.608or 610setimproperly in masterdrives
ForEX2000, seeEE.1517. Notethatfor FLT.1,VAR.BRKRTRPD is alwaysset,
whileFLT.201 (SDCC/LDCC only)maybe configured notto tripthebreaker.
OVER_SPD TachOverspeed Filtered
Themagnitude of SFB(VAR.100)hasexceededthe overspeed
threshhold
OVRSPD
(EE.20).
Possiblecauses:
- SFBblocksSFBK(BLK.320), SFBKR(BLK322)improperlyset
- Speedovershoot dueto speedregulator SREG(BLK301),
tuningunderdamped
SREGA(BLK397),SRGAI(BLK398),SRGA2(B1K.399)
- Lossoffieldcurrent
8-12 o ChapterI PeriodicMaintenanceand Troubleshooting GEH-61218O(m00 Digttal Exciter

UsingFauftNumbers- continued.
Table8-4. Spcific FauftTroubleshooting
No. Name FaultCondition,Causes Type F

SFB POL SFBffachPolarityreversed TriP
The polarityof SFBdoesnotagreewiththe polarityof motorvoltageor frequency.
Thisfaultis generatedwfrenthemagnitude of CEMF(VAR.1 12)is greaterthan
20o/oandthe polarityof SFBis notthe sameas the polarityof CEMF.
Possiblec€ruses:
- Rslersedtachconnections
- SFBblocks(8LK320,SFBK;8LK.327,ENCP1;dc.) improperly set
- On DC2000,ReversedVFBconnedions(P1lP2wiredincorrectly)
- Foranalogtachs,failureof ribboncable6PL(pins39 or 40)
- SeealsoFLT.20.
RESETRUN Runcommand asserted duringreset
Possiblecauses:
- Drivepoweredup or resetwithRUNor JOGhardwareinputsclosed(Dedicated
NTBcardor configurable STBAor LTBinputs)
- Incorrect
3TBlogicpolarity (NTBor STBAJP.10& EE.1.4)
- Autorestartinhibited(EE.5.4)
lossof wflile
8 TOC TRIP TimedOvercurrent
Possiblec€luses:
- Motormechanically overloadeddueto loador wear
- Fieldcurrentlessthan85%of rated
- TOCsettings toolow(EE.1490-1496)
- Armature winding failure
- DBcontactorfailure(if used)
- TOC@IN(EE.25)if used,is notpointedat bridgeor motorcunent
SERLTRIP Trip generatedby serialor l-AN command 3Fh

Possiblec€ruses:
- "?" commandaccidentallyenteredfrom serial link keyboard
- Receivedcommand 3F from LAN
10 NO CTS Seriallinklosttransmit dueto CTShandshake.

capability
Theseriallinkhasdatato transmit(suchas a faultcode),btttis unableto sendit
dueto theClear-To-Send RS232handshake line.
Possiblecauses:
- lmproper configuration
of COMPL.4 andCOMPL.S
- lmproper configuration
of NTB.JP.6andJP.7
- Failureof connector
6PLor 301DCC,305NTB,or SDCC/LDCC board
13 EECKSMO TheactualEEROMchecksumin thegivenrangedoesnotagreewiththe stored
checksum.
Possiblec€ruses: fault
- Bfockloadof EEROMattempted withDCC.JP.1openor in'1.2position
- Driveresetor lostporuerwhileEEROMwas beingupdated
- DCC.JP.1 waschangedduringupdateortouchedwithstaticcharge
- ST2000or l-ANdownloadabortedor failedwlrilein progress,or communication
failure(Rev1.70andearlier).
In thefirstcase,theadual EEROMis notaffected,andit is safeto resetthefault,
enablethejumper,andperformthe blockloadagain. In all othercases,effort
shouldbe madetofindthefaultysdtingsandconectthem.SetEE.2.1and
2 hardresdsto forcea conectionto thechecksums
GEH-61218EXm00 Digital bcciter Chapter8 Periodic Maintenanceand Troubleshootlng 8-13

Table8-4. SpecficFauftTroubleshooting
FaultCondition,Causes TypeFault
15 VFB LOSS Fault15 indicatesthatthe drivehasfailedto measureat least1%armaturevoltage Latched
whenthefiringangleis within75 degreesof fulladvanceandcurrentis at least annunciated
5%. TheanalogVFBsignalcan be monitored for a circuitfailureat controlcard fault
testpointTP37. Detection canbe inhibited
of thiscondition by settingEE.571.6,
MFLTJP.
Possible c€ruses:
- Voltageselectjumpersandpowerconnections on the PowerConnectCard
- 5PLfailure.Check5PL-25and-26 (rightmostpairof wiresin cable)
- Failureof theVFBcircuitryonthe DCUDCFB card. CheckVFBat TP37
- PossibleblownDCfuse.
- ForDCFB,VMIA/Bvoltagefeedback notconnected (seeEE.570.11).
Inhibitthisfunction
for EX2000applications.
16 NORMOPEN Normallyopeninterlockis closed. Filteredstate
Possiblec€ruses:
- lmproperlyselected sourceof NORMOPEN (EE.292,EE.4J4)
- Erternalinterlockclosedor improperlyconnected
- For EX2000,usedas off-linetripof core.Enabledby EXTRPblockoutputor
sourcepointerin EE.292.
17 XSTOP XSTOPCMD, VAR.679,hardware XSTPinputis open. Tripstate
Possiblecauses:
- lmproperly selectedsourceof XSTOPinput(EE.253)
- Externalinputopenor intermittent
- Failureof ribboncable6PL
- lmproper choiceof XSTOPmode(EE.6.4)
Notethatpriorto rev2.31,thiswasa filteredfault,andXSTOPCMD
couldbe
TRUEbriefly,causinga stopbutnota fault.
18 STALL OC Timedovercurrent at stalledrotor Trip fault
Possiblec€ruses:
- Mechanical failure(failedbrake,frozenbearing,etc.)
- Fieldcurrentlessthan85%of rated
- SOCsettings toolow(EE.1490-1496)
- Armaturewindingfailure
- DBcontaclorfailure(if used)
- lf motorwasrotating,speedthreshhold too high(EE.1492or EE.21)or problem
in speedfeedbackmeasurement (8LK.320).
- (AC2000MotionControlDriveonly)Tachometer Loss:
- Tachleadsbroken
- Encoderconnededimproperly (NTB/DCC/SPC jumpers,EE.7,dc.)
- Encoderjumperssetfor 15voltencoderwhen5 voltencoderused
- Encoder',Z"channelpolarityholdingcountersin reset.
- SOC@IN(EE.30)if used,is notpointedat bridgeor motorcurrent
8-14 o Chapter8 PeriodicMaintenanceand Troubleshooting GEH-61218A(2(n0 Digital b<cfter

UsingFault Numbers- continued.
Name FaultCondition,Causes
SFB LOSS SFB/Tach feedbackloss
Themagnitude of SFBdoesnotagreewiththemagnitude of motorvoltageor
frequency.Thisfaultis generated
whenthemagnitudeof CEMF(VAR.112) is
greaterthan20o/o of SFB(VAR.100) is lessthan
(4000counts)andthe magnitude
2o/o.
Possiblecauses:
- Tachleadsbroken
- Tachhardrirriare
scaledimpropaly(Analog:NTB.SW.1)
- Foranalogtachs,failureof ribboncable6PL(pins39 or 40)
- Encoder connecledimproperly (NTB/DCC/SPC jumpers,EE.7,BLK.326,
dc.)
- Encoderjumperssd for 15voltencoderwhen5 voltencoderused
- Encoder"Z"channelpolarityholdingcountersin resd.
- SFBblocks(BLK320,SFBKBLK301,SREG;dc.) improperly set
- Lossoffieldcurrent
- (DC2000only)OpenDCfuseor armatureloop
- (DC2000 only)Bugduringresetin rev1.1G1.50 whenusingCEMFas SFB
For this faultmav be inhibitedbv FLTJPR.7.
NORMCLSD Normallyclosedinterlock is open
Possiblec€ruses:
- lmproperlyselected sourceof NORMCLSD(EE.291,
EE.4.15)
- Externalinterlockopenor impropedy
connected
22 PHASELOS AC linedipor imbalance Tripfaul
Possiblec€ruses:
- EE.582or 583sdtingis toosensitive.
- LowAClineor phaseimbalance.
- Blownfusein AC lineor on DCIboard.(checkMOVs)
- LooseAC powerconnections.
- Failurein +/-15voltpowersupplies.
- (C82000)\/VlrenGSIAboardis present,EE.572.11 & .12mustbe setto pret/ent
misoperation of the AC linevoltagefeedbackVCO.
- (GF2000)Wten CSSAboardis present,EE.572.12 mustbe sd to prevent
For EX2000see EE.576.
Beginning withRer.5.36,for DC2000only,thisfaultrequires a hardresd to dear.
ForRev.6.31andlater(DC2000 only),if EE.6283.6is sd, thisfaultcanbecleared
by invokinga softresd (a firm resd is performed).SeeEE.6283.6 for details.
Beginning SCRfiringsareinhibited
withRe/.5.41,fidd andarmature whenthis
faultoccurs.
ILL_MODE lllegalRunmodecommanded Tripstale
(replacedby moredescriptive
Notusedin the AC/DC2000 faultssuchas FLT.360)
GEH-61218AQ000 DigitalE:rciter Chapter8 PeriodicMaintenanceand Troubleshooting

Table8-4. SpecificFaultTroubleshooting

29 CNTRL_ON Control-on loopopen Tripstate
Possible c€ruses:
- ForNTBterminalboardcard,opencircuitor noisein control-onloopfromCTLNl
to CTLN2(3T8.42and3TB.zl4)
- ForSTBAterminalboardcard,mil of K28relaynotbeingdrivenat K28+and
K28-(5T8.64and5T8.66)
- STBARLYK3droppedoutor contactnotbypassedfromcontrol-on circuit.See
STBA.JP.29,30, and39.
- Vibrationof relaycontactsin the control-onloop.Firmwarerevisions4.00
through10.00areparticularly sensitive
to momentary contactbounce.This
wascorrected
sensitivity in DCPrev10.36.
- Intermittent connectionin ribboncable6PLpins1 or 2
Thecontrol-on loopshouldnotbe usedasthe normalstopping modeforthedrive.
It is intendedfor realemergency useonlyor as a safdy lockoutwhenthe driveis
alreadystopped.
32 TOC ANUN Timedovercurrent
alarm Non-latched
annunciated
fault
35 O SPEED Runwhilerotating,Flyingrestartinhibited Nonlatched

MotorrotatingwhenRUNor JOGcommanded. state
Possible
causes:
- RUNcommanded whilemotorcoasting or e{ernallydriven
- ZSPEED(EE.21)settoo low
- Toomuchnoiseor offset(Analog:checkEE.49)in tachfeedback
- Needto enableflvinqrestartmode,EE.5.3)
36 SERL-ERR Annunciates badserialmessage Nonlatched
Possible eruses: annunciated
- IncorrectBaudrate(EE.120) fault
- Noiseon seriallinkwiring
- Badmessagechecksumin protocolmode
- Invalidmessage(toomanycharacters)
38 EELOCKED EE writes disabled Non-latched

EEROM cannot be modifiedvia the serial link, LAN, or ProgrammerBoard unless state
EE.2.0is set.
39 EEWRFAIL EEwriteverifyfail Non-latched

Possible
c€ruses: annunciation
- DCC.JP.1 position
in disabled
- Exceededmaximumchangesto EEROM(10,000changesper256vrordpage)
- EEROM(U9)hasfailed.
40 SPEEDLIM Speedreference outsidelimits Non-latched
Possiblecauses: state
- BLK255,RUNRFoutputexceedsEE.356
- BLK256,JOGRFoutputexceedsEE.376
- 8LK.301,SREGcommand exceedsEE.1418
- EE.290,RFLM@Ipointing to a TRUEvalue
Thespeedregulator canimposebothmaximum andminimumlimits.Theother
sourcesimposeonlyan absolute maximum limit.
41 KEY OFF Thekeypushedis presently disabled(seeEE690) Non-latched
KEY-OFF-FLT:MOMENTARY annunciated
The keypushedis presentlydisabled(seeEE690). faults
CAUSE:KPDJP1(EE690)hasbeenprogrammed to disablethisfunction.
FIX:checkthe loadingof KPDJPI(EE690).
8-16 o Chapter8 PeriodlicMaintenanceand Troubleshooting GEH-61218EXm00 Digital Exciter

UsingFauftNumbers- continued
Table8-4.SpecifcFauftTroubleshooting
FaultCondition,Gauses TypeFfult
42 XSTPOPEN XSTOPinputopenwhenRUNor JOGrequested (non-latched
Sate)
Possible c€ruses:
- EE.253,XSTP@Inot pointedto correctsourceof theXSTOPinput
- XSTOPinputopenor intermittent (maybe dedicatedNTBboardinputor
configurableinputfromotherterminalboardcards).
- Failurein NTB/STBA or DCCboard.or connedor6PL.
SPDTMCK Speedtrackingfault
Possiblec€luses:
- Speedtrackingimproperlysetup (EE.2G28)
- Driveunstable
or unableto holdspeed
- Speedregulatorblocksimproperly sd up
by settingEE.27to 0.
Thisfaultcanbe inhibited
46 CFB OFST CFBVCOzerooffsettoo high. Non-latdhed
Wrilethedriveis stopped(nocurrentflwvingin the shunt),it hasmeasured more annunclated
than3%current,indicating an excessivezero-offset in the currentfeedback faults
isolatoron the DCI/SDCI/DCFB board.Detection of thismnditioncan be
overridden by EE.571.4, MFLTJP.
Possiblec€ruses:
- DRPLconnectedincorreclly at shuntor plugon DCI/SDCI/DCFB board.
- Twistedpairfromshuntpickingup noise.Routeawayfrompowerleadsandtwist
pairtighter.
- Failurein the currentfeedbackisolatoron the (S)DCI/DCFB board.
NCLSDANN Normallyclosedinterlockis open
NOPENANN Normallyopen interlockis closed
faults
A1F-OPEN Celltestopencircuitddectedin 41F Trip
Inadequatecunentwasdeteciedin the SCRduringthe opencircuitSCRtest.
Possiblecauses:
SCRor legfusefailure.
Theopencircuittestfiringanglemayneedto be tailoredforthe motorundertest
usingEE.1577,CTSTVO.
- SPLor SCRgateleadcabldconneciion failure.
For EX2000,see EE.580.
oo A2F OPEN Cefltestopencircuitddectedin FZF. Trip
67 A3F OPEN Celltestopencircuitddectedin A3F. Trip
68 A4F OPEN Celltestopen circuitddected in A4F. Trip
69 AsF OPEN Cell test open circuitdetectedin ASF. Trip
70 in A6F.
AGF_OPEN Celltestopencircuitdetected Trip
128 MPHICODE fnvalidcodeon highpageof MCPFLASHmemoryU22andU23 Trip
Duringthe powerup testof the LDCCflashmfl1ory U22andU23,missingor
invalidcodewasfoundon the highhalfof the meflrory.
Possible causes:
- Communications failureduringFI-ASHdownload.Repeatdownload.
- SockdeddevicesU2ZU23on LDCCboardnotinsertedfully,or pin bent.
Thedrivecan be forcedto runfromthe lowhalfof memoryby sdtingEE.1.14,but
notethatthiscodemaynotbe the late$ revision.Usethe programmer board,
serialcommand110-2,or ST2000to verifythatthe revisionis acceptable.
GEH-61218EX2000Digital Excibr Chapter8 PeriodicMaintenanceand Troubleshooting 8-17

Table8-4. SpecfibFauftTroubleshooting
FaultCondition,Gauses TypeFault
129 DRIVETYP Programmed drivetypedoesn'tmatchhardwareconfiguration Tripfault
Possible
causes:
- Software
installedatU22& U23doesnotsupportEE.550, DRVTYP
- Hardwareinstalledat 1PLdoesnotmatchexpectedEE.556,HDWWP
DriveType EE.550 EE.556 InterfaceBoard Volts at l PL-
38
AC2000T I MCP(531X303MCP) 4.34.7
AC2000G 8 0 GG|A(DS200GGIA 3.84.2
AC2000l 7 IMCP(DS2oo|MCP) 3.3-3.8
ts2000 rMcP(DS200rMCP) 3.3-3.8
DC2000 5 5 or 0 DCI(531X302DC1) 2.3-2.7
DC2000 85* 5 DCIorSDCl 2.3-2.7
DC2000 5 or85 4 DCFB(DS2ooDCFB) 1.8-2.2
EX2000 4 4 DCFB (DS2ooDCFB) 1.8-2.2
-EE.556= 0 is invalidfor EE.550= 85
- DRWYP must be either 5 or 9 for DCC board applications
- Failureof ribboncable 1PL pin 38
- Failureof DCC/SDCC/LDCCboard.
The actualvoltagebeingread by the (S)DCCboardat 1PL-38is displayedunder
the heading"DryP" of drivetest 13 013) usingan RS232terminalconnecledto
COMPL.
130 MCPBDREV lnvafidMCPsoftwarerevision(DCCsocketsU22lU23) Tripfault
Therevisionof the MCPsoftware,in DCCsocketsU22andU23,is notrecent
enoughto supportfeaturesselectedbythe EEROMconfiguration, or the MCP
softwareis notcompatible withthe otherEPROMSon the DCCboard.
Possibleeluses:
- EEROMnotconfigured perapplication
requirements
- Software rsrision(perPROMlabelsandperdrivetest10)olderthanspecified in
MCPREV (EE.66).
- SDCConly: MCPrevision lessthan4.34whenDCPis greaterthan 4.33.Thisis
a lockedfaultwhichcan becorrededonlyby installinga compatibleEPROMset
forU1ZU11andU221U23.
131 MCP FAIL DCCMotorControlProcessorU21(MCP),selftestfailed Tripfault
MCPhasfailedits po\,ver-up
selftest.Pass/failstatusof MCPis alsodisplayedon
an RS232terminalrunningtest13013).
Possiblecauses:
- SocketedlCson the DCCcontrolboardnotproperlyseated.
- Failureof U21on 531X302DCC board.Replaceboard.
132 MCPROMCK MCPEPROM(DCCU22|U23) checksumerror Trip fault
The MCPEPROMS havebeenimproperly programmed
or havefailed.
Possiblecauses:
- U2ZU23on DCCboardnotproperlyseated
- Failureof U21|U2ZU23
or DCCboard
- U21is an 80c196KCchipinsteadof an 80c196KB.Priorto rev1.90(AK),U21
mustbe an 80c196K8microcontroller.
133 DPRMFAIL DCP/MCPDualportRAM(DCCU8)self{estfailed Trip fault
MCPhasdetecled a failurein theU8dual-portRAMduringitsporuer-uptest.
Pas$failstatusis alsodisplayed on an RS232terminalrunningtest13(113).
Possiblec€ruses:
- SocketedlC on the DCCcontrolboardnotproperlyseated
- Failureof DCCboard.
8-18 o ChapterI PeriodicMaintenanceand Troubleshooting GEH-61218HQ000 Digital Exclter

Table8-4.SpecrficFauftTroubleshooting
No. FaultCondition,Causes Type

1U DCPBDOG Timeout,MCPwatchdogof DCPbackground Trip
The MCPprocessorhasddectedan executionratefailureof the background
softrvare in the DCPprocessor. DCPbackground monitorsa byte
(DPRM-DCPB-MCPB-WDOG) 11timesa second, DCP
andif it is negative,
resds it to 0. MCPbackground decrernents the byte22 timesa second,and
generates fault134 if it evergds downto - 100 counts.(Seerelatedfault377).
Possible c€ruses:
- SocketedlCson the DCCcontrolboardnotproperlyseatedor bentpins
- Failureof DCCboard
- Noisedisturbing controlboarddueto improperwiringprac{ices
- EEROMconfiguration hasoverloadedprocessor
- Elnardconnected to 1PLor 3PLinstalledor operatinginconectly.
- lntermittent, noisy,or outof speclor levelpowersupply.
135 DCPF DOG Timeout,MCPwatctrdogof DCPforeground
The MCPprocessor hasddectedan executionratefailureof theforeground
in the DCPprocessor.
sofhryare MCPbackground increments a byte
(DPRM-DCPF-\/DOG)approximately 22 timesa second.DCPbackground also
incrementsthisbyte,about11timesa second.DCPforegroundresdsthisbyteto
zeroabout90 timesa second.lf MCPeverseesthisbytelargerthan100,thenit
generatesfault135.Seerelatedfault375.Referto FLT.134 for possiblecauses.
136 MCPF DOG Timeout,MCPwatchdogof MCPforeground
The MCPprocessorhasddectedan executionratefailureof its foreground
softrare.MCPbackground increnrentsa byte(DPRM-MCPF-\DOG)about22
timesa second.DCPbackground alsoincrements thisbyte,about11timesa
second.MCPforeground resetsthisbyteto zeroabout360timesa second.lf
MCPbackground everseesthisbytelargerthan100,thenit generates fault136.
Seerelatedfault378.Referto FLT.134 for otherpossiblecauses.Forthe DC2000,
thisfaultcanbecausedbythelossof thelinesyncinput(1PL-29).
Beginning withRor.5.31,fieldandarmature SCRfiringsareinhibited whenthis

fiaultoccurs.ForRev.6.31and later(DC2000only),if EE.6283.6 is sd, invokinga
softresd willreinitializeMCPwithoutrequiringa hardresd (a firmresetis
performed). SeeEE.6283.6 for ddails.
NOTE- Multiplesoftresds maybe required.
137 MCPEXRAM 80c196processor externalRAMU97power-uptestfail
ExternalRAMdaniceU97(8Kbytes)on the SDCC/LDCC controlboardfailedthe
powa-uptestfor oneor moremenorylocations.
Possiblec€luses:
- DefediveSDCC/LDCC board.
- Socketeddeviceon SDCCboardnotinsertedfully,or pinbentunder.
138 CMPSHRAM 80c196/TMS320c25 sharedRAMU36/37poweruptestfail
SharedRAMdevicesU36and U37(32Kwords)on the SDCC/LDCC controlboard
failedthe power-uptestfor oneor morememorylocations.Duringporer-up,this
RAM,whichis accessible by boththe MCP(U21)andCMP(U35)processors, is
testedby MCP,oncewithCMPhaltedandoncewithCMPrunning.lf the RAMtest
failswhileCMPis halted,FLT.138 lf it failswhileCMPis running,
is reported.
FLT.145, DPRCFAIL, is reported.
Possibleeruses:
- DefectiveSDCC/LDCC board.
- Sockdeddeviceon SDCCboardnotinsertedfully,or pin bentunda.
GEH-61218A(m00 Digital bcclter Chapter8 PeriodicMaintenanceand Troubleshooting 8-19

Table8-4. Specrfrc UsingFauftNumbers- continued.
FauftTroubleshooting
No. FaultCondition,Causes TypeFault

139 CMPBDTYP Co-Motor Processor(CMP)drivetypemismatch Tripfault
The CMPsoftware,in DCCsocketsU36and U37,is notappropriate
for the
selecteddrivetype(seeEE.550& EE.551,DRVTYP& ALGTYP) andtheavailable
controlboardhardware.
Thereis a relevant
modto the DriveControlCardat Rs/ision531X301DCCANM1.
Thiswasbuiltfroman AMGI Fab,whichbecamean ANG1BaseAssembly.
Whenpopulated withAJ (1.80)Firmware,
it becamean ANMl Eloard,
date
5t10t91.
Priorto theANM1boardrevision:
Supported Types:
EE.DRVTYP = 5. EE.ALGTYP =0
EE.DRVryP= 9. EE.ALGTYP =0
VerifyEEsdtings,andthatjumpersJP17,WJ7,andWJ8aresd properly.
FortheANM1andlaterboardrevisions:
Supported
Types:
EE.DRVTYP = 5. EE.ALGWP= 0
EE.DRVTYP =7
EE.DRVTYP = 9, EE.ALGTYP = 0, 100,300
VerifyEEsettings, & insertion
andrevision of CMPProms,U36& U37.
140 CMPBDREV InvalidCMP(U36,U37) software revision Tripfault
Therevisionof the CMPsoftware,in DCCsockds U36and U37,is notrecent
enoughto supportfeaturesselededbythe EEROMconfiguration, or the CMP
softwareis notcompatiblewiththe otherEPROMSon the DCCboard.Verifythat
the EEROMis configured properlyandthe softwarerevision(perPROMlabels
andperdrivetest10)is at leastas highas thespecified in MCPREV
revision
(EE.66).
141 CMP FAIL CMP(DCCU35)selftestfailed Tripfault
CMPhasfailedits povrrer-upself{est.PasJfailstatusof CMPis alsodisplayedon
an RS232terminalrunning test13(113).Carefullycheckthatall sockdedlCson
the DCC/SDCC/LDCC controlboardare properlyseated.Thecontrolboardshould
be replacedif thisdoesnotcorrectthefault.
142 CMPROMCK CMPEPROM(DCCU36,U37) checksum eror Tripfault
TheCMPEPROMshavebeenimproperly programmed or havefailed,andmust
be replaced.Ensuretheyare properlyseatedin theirsockds.
143 CMPBACK CMPbadacknowledge Tripfault
Theco-motorprocessor(CMP,U35)is notproperlyresponding to themotor
controlprocessor (MCP).
Possiblec€ruses:
- Checkseatingof sockdedcomponents on the controlboard
- Checkthatthesoftryare inU22lU23andU36/U37
revisions (DCConly)are
compatible witheachother
- Excessive CPUloadon the MCPor CMPprocessor. CheckEE configuration
to
ensureunneeded functionsare notenabled
- Failureof DCCor SDCCor LDCCcontrolboard.
144 CMPNOACK CMPno acknowledge Tripfault

CMP(U35)is notrespondingto MCP(U21).Checkitemslistedfor FLT.143.
or
replacethecontrolboard.
8-20 o Chapter 8 Periodic Maintenance and Troubleshooting GEH-61218AQ000 Digital Ecciter

Table8-4. SpecificFauftTroubleshooting
No. Name FaultCondition,Causes Type

145 DPRCFAIL MCP/CMPDualportRAMor sharedRAMselftestfailed Trip
MCPhasdetected a failurein theU33dual-portRAM(DCCboard)or U36/U37
sharedRAM(SDCC/LDCC board)duringits power-uptest.Pasdfailstatusis also
displayedon an RS232 terminal test13(113).
running
Possiblecauses:
- Seatingof socketedlCs on DCCboard
- Wrongrevision of PALin socketU91on SDCCboard--must beABor later
- Defectivecontrolboard.
146 CMP \ /DOG MCP/CMPwatchdogfault

The MCP processorhas detectedan executionrate failureof the CMP software.
Possiblecauses:
- Seatingof socketedlCs on DCC/SDCC/LDCCboard
- Noise disturbingDCC/SDCC/LDCCboard due to improperwiring practices
- JP.33not in 1-2 position.
147 CTRCLATC MCPDiagnostic CircularListLatchAnnunciation.

Indicates
thatthe MCPDiagnostic CircularListhaslatchedto thefrozenstate.The
preservedin the buffermaybe interrogated
information viathe driveseriallink(see fault
EE.600).
148 SENCWDOG Serial absolute encodercommunicationswatchdog Trip
The absoluteencoderfunctionvia the serial interfaceon the SPC board is enabled
by MCNFIG.12(EE.570),but no serialcommunications have beenreceivedfor
150 milliseconds.
Possiblecauses:
- Hardwarenotsetupproperly: DCC.JP312-3; SPC.SW.1.7 off Encoder
connected to +15volts,common, 1T8.13and1TB.14
- SDCC/LDCC DC/EX2000 only- EE57Z3 sd corredly(MBERGJ)
- SDCC/LDCC AC2000only- EE.573.3 (MBERGJ)
setcorrectly
- Encoderfailure,notsendingserialinformation
- Failurein SPCboardor ribboncable7PLpins19or 20
Forthe BEIserialencoderwiththe D17interface,hook-upis as fullovta:
BEIterminal Driveterminal
A TXD 1TB-14RXP(DCCboard) 1TB-13RXN(xDCCboard)
B /TXD 'fTB-13 RXN(DCCboard) 1TB-14RXP(xDCCboard)
I CKT GRND 3T8-66 COM
P +15Vdc 3T8-62+15
J CHASSIS
Note that mnneciions to 1TB depend on which drive control board is installed,
either DCC or SDCC/LDCC.Connect U to V to set the Baud rate to 2400.
Connect L to I get increasing@unts for CCW rotation,or connect L to P to gd
increasingcounts for CW rotation.CIher Baud rates (not currentlysupportedby
the driveare: Q-R, 19200;S-R, 9600;and T-U, 4800. See also FLT.149.
149 ENC UART Serialabsoluteencodercommunications error

Theabsoluteencoderfunctionviathe serialinterfaceon the SPCboardis
communicating withthe drive,butthe characteror messageeror rateis excessivefiaults
(morethan1 badmessage for wery 10).
Possiblecauses:
- Baudrateset incorrectly
on en@der-.should be 2400
- Wrongpolarityon RXP/RXN (1TB.14113)--for
DCCboard,needRXPmostly
pluswrt RXN;for S/LDCCboard,RXNshouldbe mostlyplus(seeFLT.148)
- Excessivenoisepickupdueto routingof RXP/RXN twistedpairor power
SeealsoFLT.148.
17O IA1 FAIL DCFBlA1inputhasfailed Trip
186 tA2_FAtL DCFBlM inputhasfailed Tripfault
CEH-61218EX2(n0 Digital Exciter Chapter8 PeriodicMaintenanceand Troubleshooting 8-21

Table8-4. Speclf,rc UsingFauftNumbers- continued.
FaultTroubleshooting
No. Name FaultCondition.Causes Type Fault
187 CFB_POL_ DC(armature) shuntpolarity reversed Filteredstate

Thedrivehasmeasured a2oo/oreverse currentwhilefiringtheforwardbridgeor a
20Yofowuard currentwhilefiringthersrersebridge.
Possible erusesandsolutions:
- RunCelltest(12)toconfirm fault(Rev1.50AF or later).Notein DCFBdual
shuntapplications, celltestreportsthisfaultregardless of whethershuntlA1or
lA2is backwards, so bothshuntsshouldbe checked.
- DPRLwiredbackwards at shuntor pluggedin backwards on DCI/DCFB.
- Gateleadplugsconnededto wrongSCRs.
- Twistedpairfromshuntpickingup noise.Routeawayfrompower.leadsand
twistpairtighter.
- Failurein thecurrentfeedback isolatoron the DCI/DCFB board.
- Duringcellteston multibridge drives,if a cellis shortedit is possible
for reverse
currentto florvin a shunt.Inhibitthisfaultandruncelltestagainto locatethe
sho(edSCR.
Detection of thiscondition canbeoverridden by EE.571.3, MFLTJP.
Thisfaultshouldbe inhibited (viaEE.571.3) for EX2000applications.
188 FLD_OFST FieldcurrentfeedbackVCOzerooffsd too high Non-latched
Duringpower-up, a zereoffsetgreaterthan3% hasbeendetectedin thefield annunciator
curreit'sensor circuitryonthe DCI/DCFB card. Fieldfiringis inhibited
andthe taufis
drivemakesadditional offsetmeasurements.lf the excessive offsetwasactually
dueto a decaying whenthecurrentdecays,
fieldcurrent, thefaultwillautomatically
clearif theoffsd returnsto normal.Reporting of an excessive offsetandthe
concurrent fieldfiringshutdown canbe inhibited by EE.571.4, MFLTJP.The
maximum erroneous offsetdueto a decaying
fieldundertheseconditions is 3%of
rated.
Possiblec€luses:
- Drivecameoutof hardresetbeforefielddecayed.Holdresetbuttonclosedfor
10 secondsbeforereleasingandseeif faultrecurs.
- JP1,JP2,or P3on 302DClcardnotsetcorreclly.
- Failureof DCI/DCFB card.
- ForSDCC,U31date@des>= 9420mayrequireDCPrev>= 5.10.
189 VFB_OFST Bridgeor armaturevoltagefeedbackVCOzerooffsettoo high Non-latched
Duringporuer-up, or wfiilethedriveis stoppedif EE.570.5, MCNFIG, is sd, a annunciator
greaterthan3% has beendetectedin the bridge(P1lP2)voltage
zero-offset faults
sensorcircuitryon the DCI/DCFB/SDCI board.
Possiblec€ruses:
- EE.574is sd beyondits range.
- EE.574setto impropavalue.Runtest 14to sd automatically.
- EE.570.5is setanddrivecanbe externally rotatedwhilestopped.
- Failureof DCI/DCFB/SDCI board.
- Openor intermittentconnec'tion on pins25 or 26 of ribboncableSPL
- Wiringerrorin connection of armaturesignals(P1lP2)to feedbackinterface
board.
Detectionof thiscondition canbe overridden by EE.571.5, MFLTJP.
195 DCFBFAIL DCFBlogiccellarrayfailure Tripfault
Thefeedbacksignalfromthe DCFBboardto the SDCC/LDCC boardindicatesthat
the programmable logicdeviceon DCFBhasfailedto configureitselfon power-up.
Possible causes:
- Configuration PROMor LCAon DCFBmissing, failed,or notseated.
- Failureof 1PLribboncable(pin28 shouldgo lol afterinit).
- Failureof the DCFBboard.
Inhibitthisfaultby sdtingEE.571.12(weighta096).
8-22 o Chapter 8 Periodic Maintenance and Troubleshooting GEH-61218A(m00 Digital Excibr

Table&4. Specrfrc UsingFauftNumbers- continued.
FauftTroubleshooting
No. Name FaultGondition,Causes Type

202 SYINLOSS Lossof AC linesyncinput Trip
TheAC linezerocrossing SYNCsignalon theDCI/SDCI/DCFB boardis not
trackingan appropriate AC linefrequency.Possiblecauses:
- Bridgeporverwhichconnec;ts to powersupplyboardnottumedon. Check
L1lL2lL3inputsto board;for DCFBalsoDIPswitchsettings.
- Lineor poruersupplyboardfusesare blorynor missing.CheckMOVs
- Failureof SDCI/DCI/DCFB boardor 1PL(pin29).Verifylinefrequency TTL
signalat TP29on SDCC/LDCC/DCC (if present).
- Misconfiguration of PLLconfiguration (checkEE.570.3 andEE.572.4, 6, &.10 all
normally 0. VerifyEE.570.4).
- Excessively noisy,notched,or unbalanced AC line.
- Failureof +/-15voltpowersupplies.
- (EarlyDRVTYP=S K-framesonly)Failureof LANpowersupplyor SPCBboard,
misconfiguration of masteror followermultibridge drive(EE.572).
- (DesKopsimulators) Voltageof at least38 V ac mustbe appliedbdweenL2 and
L3 on the interfaceboard.AlsoLl shouldnotbe leftfloating.lf 3-phasepoweris
notbeingused,L1on the interfaceboardshouldbejumperedto L2.
- (CB2000) Wren GSIAboardis present, EE.572.11 & .12mustbe setto prevent
- On REV1.40andearlierthisfaultis erroneously reportedandshouldbe
inhibitedviaEE.571.7.
- (GF2000) WhenCSSAboardis present,EE.572.12 mustbe setto prwent
misoperation for the AC linevoltagefeedbackVCO.
Presenceof ac linesyncis essential for properfieldandarmatureoperation,
evenin the simulatormode,as the PLLandfieldregulatordo notoperatein the
abensce ofthisinput.ForEX2000, seeEE.560.
212 HSO OVFL Internalarmaturefiringcircuitfailed
Faull.212indicatesan internalsoftwareoverflowin the highspeedoutputbuffer.
Possiblecauses:
- Softwaremalfunction dueto noiseor intermittent on 301DCCboard.
connec'tion
Checkexternalsignalwiringpractices, installation
of socketedcornponents,
ribboncables,andlowvoltagepo,versupplies.
- Armaturecurrentregulatorbandwidth set higherthansoftwareis ableto achieve.
Try reducingbandwidth.
- l(L-frame(multibridge)followerdrives:Themasterdrivewashardreset,
causingthefollowerto losesynchronization.
- lnappropriatePLLselection (EE570.a)or gain(EE.575-52).
- Lossof syncsignal,see FLT.2O2 (SYINLOSS) possiblecauses.
Thisfaultmaybe inhibited via EE.571.9. FieldandArmature SCRfiringsare
inhibitedwhenthisfaultoccurs.
ForRev.6.31andlater(DC2000 is sd, thisf;ault

only),if EE.6283.6 canbedeared
by invokinga softresd (a firm resd is performed).
SeeEE.6283.6 for details.
GEH-61218EX2000Digital Fs<citer Chapter8 PeriodicMaintenanceand Troubleshooting 8-23

UsingFault Numbers- continued
Table8-4. SpecfrcFauftTroubleshooting
No. Name FaultGondition,Causes TypeFault

221 VAC OFST V12or V13feedbackVCOzerooffsettoo high Nonlatched
TheDCoffsetin DCFBsignalsV12andV13arecontinuously computed. annunciated
FLT.221(non-latched annuciated) is genaatedif a zero-offset
greaterthan3% has faults
beendetecledin oneor bothofthesesignals.
Possiblec€luses:
- Failureof DCFBboardor ribboncable1PL.
- Wiringerrorin connection of signals(V1N2N3)on DCFBboard
- Excessive of commonmodenoiseintofloatingcommonsof DCFB
c,oupling
boardviafeedbackconnections dueto poorcablerouting.
- (CB2000) \/VtlenGSIAboardis present, EE.572.11 & .12mustbesetto pre/ent
misopoationof the AC linevoltagefeedbackVCO.
- (GF2000) WhenCSSAboardis present, EE.572.12 mustbe setto pre/ent
misoperation of theAClinevoltagefeedback VCO.
Detectionof thisconditioncan be overriddenby EE.1500.15, MJPR00.Effective
Rev.435.
233 MBBALANC KL-framemultibridge masterffollower currentoutof balance Nonlatched
A drive'scurrenthasstayedin errorfromthemastercurrentreferenceby over annunciated
50o/ofor over2 secondsandthe mastercurrentreferenceis greaterthan50%. faults
As of rev4.35,if thisfaultconditionpersistsfor over5 seconds,thefaultchanges
frombriefannunciated to trip.
Possible causes:
- Thedrivehasbeenstoppedby a localstopcommand.
- Thedriveis notgenerating anycurrentdueto blownfuse,opencontactoror
conneclion, or failureinthefiringcircuithardware.
- Failurein thedrivecurrentfeedback circuitry.
- Forfollowerbridge's, balanceregulator gain(EE.612) sd toolow.
- EE.MBLTTL or MBLCFG setinconectly in masterdrive(s).
Detection of thisfaultmaybe inhibited by settinqEE.607.5.
2U MBLSCHEX Kl-frame multibridgefollowerfeedbackchecksum error on fiber optics Nonlatched
The master drive receivedan invalid messagefrom a follower drive over the fiber annunciated
opticlink. faults
Possiblecauses:
- Two followershavethe same drop number.(EE.609,MBLDRP)
- Looseor bad couplingin the fiber optics,or cablecrimped.
- Stray light enteringfiber optics through unused MBHA connector.
- MBHA JP1 not set correcfly.
235 MBLSLVRN l(L-framemultibr.idgefollowerrunningwhenmasterbridgeis stopped Nonlatched

Follower drivescannotrununlessthemasterdriveis running. annunciated
Probablecause: faults
- Followercommanded to runfrom Programmer or otherlocalsourcewhen
masterdriveis notrunninq.
236 MBLMNOEC K/L-framemasterbridgedid nothearitsownmessageon the fiberoptic Noniatched
Themasterdrivelistensto the commandsit sendsto thefollowerson thefiber annunciated
opticcable.Thisfaultis reportedif it did nothearthesemessages. (lf it hearsthese faults
messagesbuttheyaregarbled,FLT.237is reported).
Probable causes:
- Looseor badcoupling in thefiberoptics,or cablecrimped.
- EE.572.3notset.
- Failureof the MBHAfiberhubboardor its powersupply.
- MBHAJP1notsetconeclly.
- Failureof the SPCBdaughterboard.
8-24 o Chapter 8 Periodic Maintenance and Trouhleshooting GEH-61218EX2000Digital Exciter

Table&4. Specfc FauftTroubleshooting
No. Name FaultCondition,Gauses

237 MBLMBDEC l(L-framemasterbridgereceiveda garbledechoof its ownmessage
Themasterbridgecannothearitsownfiberoptictranvnissionscorreclly.Probable
causes:
- Multiplebridgesprogrammed to bethemaster(EE.609,
MBLDRP)
- Crimpor sharpbendin fiberopticcable.
- StraylightenteringfiberopticsthroughunusedMBHAconnector.
- MBHAJP1notsetconectly.
238 MBLMCHEX l(L-framefollowerdrivereceiveda garbledmessagefromthe master
frornthe ma$ercorrectly.
Thefollowerbridgecannothearfiberoptictransrnissions
Probableeluses:
- Multiplebridgesprogrammed to bethemaster(EE.609,MBLDRP)
- Crimpor sharpbendin fiberopticcable.
- S1raylightenteringfiberopticsthroughunusedMBHAconnector.
- MBHAJP1notsetcorrectly.
239 MBLMLATE l(L-framefollowerdrivefailedto receivecommandfrornmasterwhenexpected
Thefollowerdrivedid nothearthe commandfrornthe masterbridgein time,or not
at all.Probablecauses:
- Follower drivenotusingmasterlinesyncsignal(EE.572.4)
- Looseor badcouplingin thefiberoptics,or cableoimped.
- EE.572.3notset.
- Failureof the MBHAliberhubboardor its powersupply.
- Failureof the SPCBdaughter board.
- Masterdrivenotpowaedor in reset.
SinceRev3.36,MBLMLATE clearif thefollowerwas notrunning
willautomatically
whenthefaultoccurredif the masteris restored,providedthefolloweris usingits
ownlinesyncratha thanthe master's.
24O MBCFBSNE Sum of positiveand negativebridgecurrentsnot equal Trip
330 DCP FAIL DCP self test failed. Trip
U1 on SDCC boardfailed.
331 DCPROMCK DCP EPROM checksumenor. Trip
U11or U12failure.
332 DLCAPROG LogiccellanayU32powa uptestfail Trip
Theprogrammable logiccellarray(LCA)deviceU32hasfailedto program
Pin55 of thisdeviceindicatesprogramming
conec-tly. status.Aftera power-upor
resd,this pinshouldbe low.AfterU32is programmed by U1,the pin shouldgo
high.FLT.332is reportedif U1detectsthis pinin the wrongstateeitherbeforeor
der programming.
Possiblecauses:
- DefediveSDCCboard.
- Sockdeddeviceon SDCCboardnotinsertedfully,or pinbentunder.
NOTE- The U32LCAdwice is notpresenton DPG4(LDCC)boards.

333 MLCAPROG Logiccellanay U31powerup testfail
The programmable logiccellanay(LCA)deviceU31hasfailedto program
conectly.Pin55 of thisdeviceindicatesprogramming status.Aftera power-upor
resd, thispinshouldbe low.Programming dthis LCAis donedaisy-chained with
LCAU32.U32is programmed first,thenit passesprogramming datafromUl
throughit to U31.AfterU31is thusprogrammed by U1,pin55 shouldgo high.
FLT.333is reportedif U1ddectsthispin in the wrongstateeither
GEH-61218EX2000Digital Estciter Chapter8 Peridic Malntenanceand Troubleshooting 8-25

t
Table8-4. SpecficFauftTroubleshooting

334 DPHICODE HighDCPcodeis notvalid Tripfault
Thisfaultis generated whenan SDCC/LDCC boardcanexecutefirmwarefromthe
upperhalfof its promandthe CFGJPR.13 bitis resetbutthecodeis notpresent,
is corrupted levelis toolow.Theminimum
or its rerrision required
DCPrevisionis
10.33.
335 DPRLFAIL Dual port RAM between DCP and LCP on the LCC board failed init test Tripfault
Possibleeluses:
- lmproper(S)LCCinstallation,
including3PL and 9PL (if used)
- Failureof (S)LCCboardor 3PL.
- (S)LCCenabledvia CFGJPR(EE.1.0),but boardnot installed.
336 DPRMFAIL DualportRAMbdweenDCPand MCPon the DCCboardfailedinittest Tripfault

Possiblecauses:
- lmproper seatingof U8,or bentlC pins
- Failureof DCCboard.
337 DPRUFAIL DualportRAMbdweenDCPand UCPon the TCCBboardfailedinittest Tripfault

The D(2000usesa TCCBmiooapplication boardconnected via 3PL.Thisfault
indicatesa failurein the SDCC/LDCCboardtestof TCCBmemory.
Possiblec€ruses:
- lmproper TCCBinstallation.
- Failureof TCCBboardor 3PLribboncable.
- TCCBUCCboardenabled viaCFGJPR(EE.1.8), butboardnotinstalled.
338 TRC_ANUN ReverseTimedovercurrent alarm(non-latched annunication) Nonlatched
Reversebridgeor motorcurrenthasexceeded the reversTOCthreshold,
TRCLVOannunciated
(EE.1489),forthetimespecified inthereverseTOCalarmlorel,TRCATO faults
(EE.1493).
Possiblecauses:
- Motormechanically overloaded dueto loador wear
- Fieldcunentlessthan85%of rated
- TRCsettings toolow(EE.1489, 1493,1497)
- CFGJP0.8 (EE.1498.8) is sd
- Armature windingfailure
- TRC@IN(EE.25)if used,is notpointedat bridgeor motorcurrent
339 TRC TRlp ReverseTimedOvercurrent(tripfault) Triofault
Reversebridgeor motorcunenthasexceededthe reverseTOCthreshold,
TRCLVO (EE.1489), for thetimespecifiedin the reverseTOCtriplErel,TRCTTO
(EE.14e7).
Possiblecauses:
- Motormechanically overloaded dueto loador wear
- Fieldcunentlessthan85%of rated
- TRCsettings too low(EE.1489 , 1493,1497)
- CFGJPO.8 (EE.1498.8) is sd
- Armature winding failure
- TRC@IN(EE.25)if used,is notpointedat bridgeor motorcurrent
340 NOLCPDPR LCCor SLCCDPRAMnotdetected Tripfault
LANboardnotddec;tedor notresponding, or LCCdetededwhenSLCCis
required.
Possiblec€ruses:
- LANboard(LCC)enabledby EE.1.0,butnotinstalled.
- l-ANboard(SLCC)enabledby EE.1.1,butLCCinstalled (Validonlyif
instead.
SDCC/LDCC is present).
- LCCinstalledincorrectly.
Checkall LCCconnedorsandsocketedlCs.
- Failureof 3PL,(S)LCCboard,or (9L)DCCboard.
8-26 o Chapter I Periodic Maintenance and Troubleshooting GEH.6121BA(m00 Digital Exciter

Table8-4. SpecrfcFaultTroubleshooting

341 NOUCPDPR UCC DPRAM not ddected Trip
Microapplicationboard not detecied or not responding.
Possiblecauses:
- Microapplicationboardenabledby EE.1.8but not installed.
342 MOTOROT MotorThermalSwitchFault Motor

MOTOR_OT (Fault342)- MotorThermalSwitchFault therm
TheinputpointerMOTA@I(EE.3604)is typicallypointedat the localdrivel/O switch
whichis monitoring the MotorThermalSMtch.
ForFLTJP1.3 0 = No Fault.
= 0, thesenseof faultis 1 = Faulted,
ForFLTJP1.3 = 1,thesenseof faultis 0 = Faulted,1 = No Fault.
Theenumerations d FLTJP1.0 selectthebehavior of thefault.
lf thefaultinputpointeris notused(pointedat zero)thefaultis disabled.
PossibleCauses:
-MOTA@I(EE.3604)PointedInconeclly
Jmpropersenseseleciedby FLTJP1.3 (EE.3612.3)
-Motoris
343 XFMR OT Transformer ThermalSruitchFault
XFMR_OT(Fault343)- Trans{ormer ThermalSruitchFault
TheinputpointerXOT@IN(EE.3605) is typicallypointedat the localdrivel/O
whichis monitoring theTransformer ThermalSritch.
ForFLTJP1.7 = 0,thesenseof faultis 1 = Faulted, 0 = No Fault.
Theenumerations at FLTJP1.4 seledthe behavior of thefault.
Possible Causes:
- XOT@IN(EE.3605) PointedInconectly
- lmproper senseselected by FLTJP1.7 (EE.3612.7)
- Transformer is overheating
34 BRK-SPLY BrakePowerSupplyFault
BRK_SPLY - BrakePowerSupplyFaultlnputPointer
Thedrivesequencing setsRLSEBMK(VAR.814), wtticttis sentto the brake
supply,to releasethe brake.Thebrakesuppyprovide a feedbackbooleanthatis
wiredintothe localdrivel/O andis setwfienthe brakesupplyis tryingto release
the brake.Thereis typicallya delayedcomparison betweenRLSEBRAK andthe
brakesupplyfeedbackin orderto determineif the brakeis responding.
Theinputpointa BPSA@I(EE.3606) is typicallypointedat the resultof this
comparison for the purposeof determining a faultcondition.
ForFLTJPI.11 = 0, thesenseof faultis 1 = Faulted, 0 = No Fault.
ForFLTJP1.1 =
1 1,thesenseof faultis 0 = Faulted,1 = No Fault.
Theenumerations at FLTJP1.8 seledthebehavior of thefault.
PossibleCauses:
-BPSA@I(EE.3606)PointedIncorrectly
-lmproper senseselected by FLTJP1.11 (EE.3612. 11)
-Brake
345 UNKNOIINM LCCfaultoutsideitsvalidrange
Possiblecauses:
- Communication failurebdweenDCCandLCC(noise?)
- Failureof LCPprocessor on LCCboard,or 3PU9PL.
346 UNKNOVI/NM MCPfaultoutsideitsvalidrange(annunciated).
Possiblec€luses:
- Communication failurebdweenDCPand MCPon DCCboard(nctise?)
- Failureof MCPprocessor on DCCboard.Checkseatingof U21.
- Failureof U8on DCCboard.Checkseatingof sockdedparts.
GEI+61218AeO(n Digital Exciter Chapter8 PeriodicMaintenanceand TrouUeshooting 8-n

Table8-4. SpecrfcFauftTroubleshooting

347 UNKNO\A/NU UCCfaultoutsideitsvalidrange(annunciated) Latched
Notusedyet. annunciated
fault
348 LPROTMON LineProtectionMonitorFault Line
LPROTMON (Fault348)- LineProtection MonitorFault protection
TheinputpointerLPMA@I(EE.3607) pointedat thelocaldrivel/O
is typically monitorfault
whichis monitoring the FuseBlownindication fromtheLPPA/Bmodule(LPPAE4
& E5).Formoreinfo.seeLPPA.
ForFLTJP1.15 = 0, thesenseof faultis 1 = Faulted,0 = No Fault.
Theenumerations at FLTJP1 .12selectthe behavior of thefault.
lf thefaultinputpointeris notused(pointed at zero)thefaultis disabled.
Possible Causes:
- LPMA@I(EE.3607) PointedIncorrectly
- LPPA/Bgivingfuseblownindication
349 OWMP AN BridgeThamal SwitchFault Bridge

OWMP_AN(Fault349)- BridgeThermalSryitchFault thermal
TheinputpointerOTfv|W@l (EE.361O)istypicallypointedat the localdrivel/O switchfault
whichis monitoring theBridgeWarningThermalSryitch.
Theenumerations at FLTJP2.3 selectthebehavior of thefault.
Possible Causes:
- OTt\,lV/@l (EE.3610)PointedIncorrectly
- lmproper senseselected by FLTJP2.S (EE.3613.5)
- BridgeWarningThermalSryitch failureor wrongsense
- Bridgeis becomingoverheated
350 BLOCKERR BlockCompilerError Tripfault
An enorin the blocksourcelist,EE.800-1022,was detected A
duringcompilation.
briefexplanatorymess€lgeappearson the seriallinkwhenthe compilecommand
("2")is issued.
352 MINRB/NO Softwarerwisiontoo loarforEEROMconfiguration (trip) Tripfault
Therequired reuisionsindicatedby EE.65-66arenewerthantheactualrEuisions
reported by'test10".
Possible causes:
- DCPor MCPsoftwarerevtoo oldfor levelrequestedin EEROM
- LCPsoftware revtoooldfor levelrequestedin EEROM(DP0-1.87only)
- EE.65-66callingfor wrongsoftwarerevisions
- EE.67callingfor wrongsoftruare (DPrws 0-1.87only)
revision
- EE.67mustbe setto 0 whenDCP1.60is usedwithLCP5.00or higher
- Priorto reu1.70,mayindicatebadMCP(trysettingEE.66= 0)
- Hardrryarefailure:DCCor LCCcontrolboardsor 3PL.Checkseatingof
socketedcomponents and ribboncables.
353 LCPREVNO LCPsoftwarerevisiontoo lowfor EEROMconfiguration (trip) Tripfault
Therequired LCPrevision indicatedby EE.67is newerthantheactualrevision
by'test10".
reported
Possible
c€ruses:
- LCPsoftwarerevtoo oldfor levelrequestedin EEROM
- EE.67callingfor wrongsoftruare
revision
- Hardware failure:DCCor LCCcontrolboardsor 3PL.Checkseatingof
socketedcomponents and ribboncables.
8-28 o Chapter8 PeriodicMaintenanceand Troubleshooting GEH-61218EXm00 Digital Es<cibr

Table8-4. Specfa FauftTroubleshooting

354 UCPREVNO revisiontoo lowfor EEROMconfiguration
UCPsoftrrvare (trip) Trip
Thisfaultcodeis notpresentlyusedin the drivefirmware.
355 THA ANUN MotorA ThermalModelAlarm(Annunciation)
Thisfaulto@urswhenthetemperature stateof BLK.THRMAreachesor exceeds
thesquareof thevaluesetin THMLM [3568]. trip
PossibleCauses:
-Motoris too hot. Reducemotorloadingbdoretripoccurs.
-THMLM [3568]sdtoo low.
-THATau[356f (motortimeconstant)sd incorredly.
-THA@IN[3566]pointedat incorrectaddress.
-THA@SP[3570]pointedat inconec't address.
intedat inconecladdress.
356 THA TRIP MotorA ThermalModelTrip
Thisfaulto@urswfienthetemperature stateof BLKTHRMAreachesor exceeds
thesquareof thevaluesetin THATRP[3569].
PossibleCauses:
-Motoris too hot. Reducemotorloading.
-THATRP[3569]sd too low.
-THATau[356fl (motortimeconstant)sd inonedly.
-THA@IN[3566]pointedat inconecladdress.
- THA@SP[3570]pointedat inconedaddress.
S t3s71lDointedat incorredaddress.
357 THB ANNUN MotorB ThermalModelAlarm(Annunciation)
MOTORB ThermalModelAlarm(nonlatched annunciation)
Thisfaultoccurswhenthetemperature stateof BLKTHRMBrerchesor exceeds trip
the squareof the valueset in THBALM[3579].
Possible Causes:
-Motoris tm hot. Reducemotorloadingbeforetrip@curs.
-THBALM[3579]sd too low.
-THBTau[3578](motortimeconstant)sd incorrectly.
-THB@IN[357fl pointedat incorredaddress.
-THB@SP[3581]pointedat incorrectaddress.
at inorrect address.
358 THB-TRIP MotorB ThermalModelTrip
MOTORB ThermalModelTripFault
Thisfaulto@urswlrenthetemperature stateof BLKTHRMBreachesor exceeds
the squareof the valueset in THBTRP[3580].
Possible Causes:
-Motoris too hot. Reducemotorloading.
-THBTRP[3580]settoo low.
-THBTau[3578](motortimeconstant)sd incorredly.
-THB@IN[357] pointedat incorrectaddress.
[3581]pointedat incorrectaddress.
intedat incorrectaddress.
GEH-61218EX2000Digital brciter Chapter8 PeriodicMaintenanceand Troubleshooting 8-29

No. Name FaultCondition,Causes Type Fault

359 LINL LOS LinkPresence Fault Link
LINK_LOS (Fault359)- LinkPresence Fault presence
Somedrivesareimplemented suchthatan Operator Stationis themasterof the fault
drivesfunctions. Thedrivemaywantto takecorrective actionthroughthefault
mechanism if the MasterOperatorStationdropsoff line.Auxcmd'scan providea
LinkPresentbitfromtheMasterIOSandLINK@l(EE.3611) wouldtypicallybe
pointedat theappropriate Auxcmd.FormoreInfo.seeEE.AUXCMA,B,C,D.
Theenumerations at FLTJP2.6 selectthebehavior of thefault.
Possible Causes:
- LINK@I(EE.3611) PointedIncorrectly
- lmproper senseselec'ted by FLTJP2.9 (EE.3613.9)
- LinkPresencedetectionindicatesfault
- Datalinkcommunication to IOSlost
360 TESTWRUN Tests12-19commanded whiledriveis alreadyrunning(nonlatched) NonJatched
Drivemustbe stoppedbeforea tun+up,celltest,or boardtestcanbe initiated state
frornanysource.
361 CTST-INH (SeeEE.2.4)
Celltestinhibited Tripstate
Thecelltestor torqueprovingoperations
havebeeninvokedalthoughcelltesthas
beendisabled by EE.2.4.Someapplications,
suchas elevators,mayrequrre
specialexternalcontrolsequences
beforecelltestshouldbe allowed.
362 CTST TIM Celltestresponse timeout Tripfault
The starVstopsequencer timed-outuaitingfor the MotorControlProcessor to
completea celltestftorqueprovingcycle.
Possiblec€ruses:
- Failureof DCC/SDCC/LDCC MCPprocessor dueto noiseor intermittent
boardor lC socketconneciion--ch*kU2ZU23, d.c.
- (DC2000)Linesyncporuerremovedthenreappliedwithouta hardreset
363 PROC RSP No processresponse to enablerequest Tripfault

Blockware or the MotorControlProcessorhasnotresponded
to a requestby the
starVstopsequencer.
Possiblec€ruses:
- COREblocknotprogrammed correctly
- OtherMCPfaultsexistsbutareinhibited by EE.4.10
364 PROC TRQ No processresponseto a regulatetorquerequest(SeeFLT.363) Tripfault
365 SS LOGIC lllegalstarUstopsequencer logicstate Tripstate
logichasreachedan undefined
Thisfaultindicatesthe drives sequencing siate,
dueto a failurein theDCCboardfirmware.
8-30 o Chapter8 Peridic Maintenanceand Troubleshooting GEH-61218AQ000 Digital Exciter

Table8-4. Specifrc UsingFauftNumbers- continued.

366 MCONOPEN "M" Contaclorreportingopen/closedwhenit shouldbeclosecUopen. Trip
(DCC)Thedrivehasbeencommanded to start,andhasrequested thatthemain
contactorclose,but 10 secondshaselapsedandthe feedbackvariable,
MACLOSFB (VAR.823), whichindicates
thestatusof thecontactor, it
indicates
hasnotclosed.Note--from REV1.82to 1.91, thisfaultdidnottripthedrive.
(SDCC/LDCC only,Rev2.22-PRES) Thecommanded maincontactor

states
(MDACLOSD, VAR.765and MDBCLOSD, VAR.766)do notagreewiththe adual
contactorstates(MACLOSFB, VAR.823 andMDBCLSFB, VAR.767)or simulated
contactorstates.SeeEE.1498.4 andVAR.761.
Possiblec€ruses.
- MACLOSFB notpointedto contactorinputvia EE.295,MCLS@I
- Failurein contaclor,
wiring,or pilotrelay.
- (xDCC)MDBCLSFB notpointedto contactorinputvia EE.244,MBCL@I
- (xDCC)MAPDLY, EE.39,sd tooshort.
Thisfaultmaybeinhibited by FLTJPR.4 (EE.4)beginningwithREV2.31.
367 FAN LOSS Normallyclosed"lossof fan"interlockis open.
Possiblecauses:
- Failureofcoolingfan(s),blowafuses,etc.
- lmproperlyseleciedsourceof FAN_LOSS (EE.296)
- Externalinterlockfromfan openor improperlyconnected
Thisfaultmaybe changed (EE.4).
fromanalarmto a tripvia FLTJPR.2
on Rs/. 4.35,thisfaultis affec{edbythefaultpovrrer-up

Beginning timer.See
EE.36FUPDLY andVAR.819FTPUPTIM.
368 OVERTEMP Normallyclosed "over temperature' interlockis open.
Possiblecauses:
- Overheatingdue to loss of bloryer,clogged air filters,etc.
- lmproperlyselectedsourceof OVERTEMP(EE.297)
- Externalinterlockfrorn thermal sensor open or improperlyconnected
This fault may be changedfrom an alarmto a trip via FLTJPR.3(EE.4).
Beginningon Rsr. 4.35, this fault is affectedby the fault porer-up timer. See
EE.36FUPDLYand VAR.819FTPUPTIM.
369 MCONALRM Maincontactorfeedbackalarm

Thisfaufto@urswfienthe contactorfeedbackstatuswhilerunningdoesnotagree
withthe commanded contactorstate. fault
Possible causes:
- EE.295,MCLS@|,or EE.244notpointedat validcontactorstatus.
- EE.39,MAPDLY,settoo shortfor adualcontactortiming.
- EE.45,AUXDLY,settoo shortfor contaclordebouncing.
- Failurein contadorcoildriverwiringor circuitry.
- Failurein contactorauxilliarycontactfeedbackwiring.
Afterrev2.30,thisfaultmaybe inhibited by FLTJPR.4(EE.4).
370 REVSPEED Speedfeedbackreportsreversespeed
whenthe valueof the boolean,pointedto by REVS@I
Thisfaultis generated
lEE.298l,is TRUE.
Possiblec€ruses:
- lmproperaddressin EE.298
- SFBshowsrotation to that of the command.
GEH-61218 A(2000 Digital Etciter Chapter 8 Periodic Maintenance and Troubleshooting 8-31

371 MOPENRUN RUN requestreceivedbefore main contactorhas been closed Non-latched
This faulto@urswhen EE.MCRQ@Iis not pointedat zero (indicatingthat the state
contactoris beingcontrolledexternally),EE.SEQJPR.4is set (indicatingthat
RUN requestsshould not be acceptedif the contactorhas not been closed),
VAR.MACLOSEDis false(indicatingthe contactoris not closed),and a RUN
request is received.
Possiblec€ruses:
- Efernal start logic sequencingis incorrecl.
- EE.SEQJPR.4is set incorrectly.
372 DCP EXEC DCPgeneralexecutionfault. Tripfault

Indicatesthatexecutionof theforeground moduleis overfloruingthe basic
executionperiodandis doingsoto suchan extentas to severelylimitexecutionof
the background module.Ddectionof thiscondition tripsthedriveandresetsthe
blockintapreter,so thatre-compilation(or hardreset)is requiredin orderto
r+adivatethefunctionalblockstruciure.Notethattheoccurrence of thisfault
indicatesthatthe scheduled functionssevoelystressthe execution capabilitiesof
the DCPcpu,so thatadjustment of thesourcelistis almostcertainlyrequired.
373 DCP-FRGD DCPforegroundexecution fault. Non-latched
Indicatesthatexecutionof theforeground moduleis overflowing
the basic annunciated
executionperiodat a moderaterate.Notethatthe occurrence of thisfaultindicates faul
thatthe scheduledfunctionssomewhatstressthe executioncapabilities of the t
DCPcpu,so thatadjustment of the sourcelistmaybe required.
Thisfaultcanbe
inhibitedby FLTJPR.5 (EE.4).
374 DCP BKGD DCP backgroundexecutionfault. Nonlatched
Indicatesthat average executionrates of the backgroundmodules are falling below annunciated
acceptablelevels.See VAR.514-516for algorithmddails. faults
Possiblecauses:
- Too muchforegroundloading(i.e.,blocksourcelistloading)
- Too much backgroundloading(i.e.,winder,seriallink,etc.)
This faultcan be inhibitedby FLTJPR.S(EE.4).
375 DCP \ /DOG InternalDCPwatchdogtimeout. Latched
The DCPprocessorhasddectedan executionratefailureof theforeground annunciated
softryarein the DCPprocessor. DCPbackground increments a byte faults
(DPRM_DCPF_\ /DOG)approximately 11timesa second.MCPbackground also
increments thisbyte,abnut22timesa second.DCPforegroundresetsthisbyteto
zeroabout90 timesa second.lf DCPbackground everseesthis bytelargerthan
50,thenit generates fault375.Seerelatedfault 135. Referto FLT.134for possible
causes.
376 LCP \ /DOG DCP/LCCwatchdogtime out. Trip fault
Failureof watchdog bdween the Drive Control Processor,DCP, and the LAN
control processor,LCP. lf LCP is enabled(CFGJPR.O),DCP monitorsa byte from
LCP wery 89 milliseconds.lf it is equalto 165,DCP resetsa counter,otherwise
DCP incrementsthe counter. Fault 376 is generatedby DCP if the counter wer
reaches 10. DCP sds the byte to 85 to allow LCP to verify that DCP is functioning.
Possiblecauses:
- Failurein 3PL or 9PL cable.
- Failureof LCC board.
- Failureof DCC board.
This faultcan be inhibitedby FLTJPR.9(EE.4)
8-32 o Chapter 8 Peridic Maintenance and Troubleshooting GEH-61218 il2000 Digital Exciter
Table8-4. SpecrfcFaultTroubleshooting

377 MCP \ /DOG DCP/MCPwatchdogtimeout(tripfault) Trip
The DCPprocessor hasddectedan executionratefailureof the background
softryarein the MCPprocessor. MCPbackground monitorsa byte
(DPRM_DCPB_MCPB_\A/DOG)22 timesa second,andif it is positive,MCP
resdsit to 0. DCPbackground incrementsthe byte11timesa second, and
generateslault377if it evergds upto 100counts.(Seerelatedfault134).
Possible c€ruses:
- U2ZU23installedinconectly(interchanged, backwards, bentpins).
- Jnz on DCCboard(nearcrystalX1)notinstalled.
- U21failed.
- Failureof DCGboard
- U22lU23defective.
- U21,U22,U23,U8or othersockdedpartsnotfullyseated.
- Excessive noiseon DCOMbusinterfering withDCCboard.
Thisfaultcanbe inhibited by FLTJPR.11(EE.4).
378 MCPF1/DOG MCPforeground uatchdogtimeout.
TheDCPprocessorhasdetectedan executionratefailureof the MCPforeground
DCPbackground
softryare. increments a byte(DPRM-MCPF-\DOG)about11
timesa second.MCPbackground alsoincrements this byte,abouf.22timesa
second.MCPforegroundresetsthisbyteto zeroabout360timesa second.lf DCP
background everseesthisbytelargerthan 100,thenit generates fault378.See
relatedfault136.Referto FLT.134for possiblec€luses.Thisfaultcanbe inhibited
by FLTJPR.11 (EE.4).
379 UCP \ /DOG DCP/UCCwatchdogtime out.
380 BAD HEXF Bad recordsin HEX dorynloadfilefrom l-AN or serial link.
Duringa HEX ASCII downloadto EEROM,a recordwith a bad length,address,
recordtype, or checksumwas received,possiblydue to noise mrruption. Only fault
recordtypes 0 (data record)and 1 (end of file record)are allowed.
Possiblecauses:
- Eladhex file
- Morethan 5 secondselapsed behreen successivedomload records
- Time.outwaitingfor end of file record(Rev 1.71-PRES)
- Noise.Try again with drive stopped,or use isolatedserial hook-up.
381 EECKSMI Badpage1 EEchecksum - EE.51

(EE.256 1).SeeFLT.13
382 EECKSM2 Badpage2 EEchecksum - EE.767).

(EE.512
383 EECKSM3 (EE.768- EE.1023).

Badpage3 EEchecksum
384 EECKSM4 Badpage4 EEchecksum(EEJ024- EE.1279),
385 EECKSMS Badpage5 EEchecksum - EE.1535).

(EE.1280
386 EECKSMo Badpage6 EEchecksum - EE.1791).

(EE.1536
GEH-61218il2W Digital Exciter Chapter8 PeriodicMaintenanceand Troubleshooting 8-Ct

Table8-4. Spcific Fault Troubleshooting

387 EECKSMT Badpage7 EE checksum(EE.1792- EE.2047). Latched
annunciated
fault
388 EECKSMS Badpage8 EEchecksum - EE.2303).
(EE.2048 Latched
annunciated
fault
389 EECKSMg Badpage9 EEchecksum - EE.2559).

(EE.2304 Latched
annunciated
fault
390 EECKSMIO Badpage10 EEchecksum - EE.2815).

(EE.2560 Latched
annunciated
fault
391 EECKSMIl Badpage11 EEchecksum - EE.3071).
(EE.2816 Latched
annunciated
fault
392 EECKSM12 Badpage12EEchecksum - EE.3327).
(EE.3072 Latched
annunciated
fault
393 EECKSMI3 Badpage13 EEchecksum - EE.3583).
(EE.3328 Latched
annunciated
fault
394 EECKSM14 - EE.3839).
Badpage14 EEdrecksum(EE.3584 Latched
annunciated
fault
395 EECKSM15 Badpage15 EEchecksum - EE.4015).

(EE.3840 Latched
annunciated
fault
396 EEBADSIZ EEROMU9 is thewrongsizepartfor SDCC/LDCC (Lockedtripfault) Lockedfault

TheSDCCandLDCCboardsrequirea larga EEROM(28c256) thanwasusedon
the DCCboard(28c64).Thedrivehasddectedthe wrongpartin sockd U9of
SDCC.
Possiblecauses:
- Thewrongpartwasinstalledin U9.
- The 1stand2ndEEROMpagesof a validU9containidentical data.Changeany
EEROMlocation,thenhardresd to seeif thiscorredsthe fault.
To replacea DCCboardwithan SDCC/LDCC boardand keepthe DCCboard

Configuration, to eitheruseST2000to loadyourconfiguration
it is necessary
Intothe neurSDCC/LDCC EEROM, or to usethefollowing commands usinga pc
witha programwhichcancommunicate seriallywiththe drivevia COMPL,and
whichcanuploadanddownloadfiles.
1.Withthe desiredconftguration EEROMinstalled,uploadits configuration to a file
in the pc by sendingthefollorving commandto the drive:^x0-4095<Enter>
Note- Youcan useDCCor SDCC/LDCC to do thisprovidedEE.3.4is set
2. WiththenewEEROMinstalled in SDCC/LDCC, download fileto thedrive.lf the
newEEROMis initially totallyblank(i.e.,no programming labelattached), a
Programmer boardmustfirstbe usedto set EE.2to 3 and EE.3to 21 beforestep
2 anbe performed.
8-34 o Chapter8 PeriodicMalntenanceand Troubleshooting GEH-61218A(n00 Digital Estclter

Table8-4. SpecifaFauftTroubleshooting
No. Name FaultCondition,Causes

397 IOSEECHK IOSportionof the driveEEROMhasa badchecksum
Thedrivehasdetectedan incorrectchecksumin the IOSportionof the drive
EEROM. fault
Possiblec€luses andfixes:
- IOSEEROMnotbeingused,butis notall 0's.Priorto Rev2.41,thisEEROM
wasnotcheckedbythefirmware.To zerothe IOSEEROM,sendthe 3 charader
string":FF"to thedriveusingRS232terminal mode.
- lf IOS(includingcommand language blocks)is notbdng used,inhibittheIOS
andthisfaultby sdtingEE.5500.0.
- Invaliddownload of IOSEEROM.Repeatthedownload.
- BadEEROMU9on SDCC/LDCC board.
TheIOSchecksummaybe recalculated withouterasingthe IOSpatternby setting
EE.2.1temporarily anddoinga hardreset.Alternately, the serialhexcommand,
":00FFFF0101 ". willforcea calculation
of the IOSchecksum.
398 IOS OVFL DriveIOScodestackor timingoverflow
TheIOSportionof the drivefirmwarehasruntoo longor hascomlptedthe stack.
Thedrivetripsunderthiscondition.
Possiblec€ruses:
- TheIOSblocksaretimedincorredly.Try usinga differentpatternof blocks
410-413.
399 IOS-FLT IOS portionof drive is faulted
The drive has detecteda fault in the IOS portionof the drive firm\ /are.
Possiblec€ruses:
- IOS blocks enabledbut SLCC board not installed.
- IOS blocksenabledbut IOS inhibitedvia EE.5500.0(IOSJPR).
- SLCC boardnot enabledvia EE.1.1(CFGJPR).
- The IOS has tried to log an out of range fault to the fault stack.
Fault numbersfrom the IOS must be 800 or greater.
IOS blocksincludeBLK.410-BLK418(lOSn,CLNGn,etc.).
4OO LSTCKOVR Theinternal$ack hasfilledthe secondto lastbytein the stackarea

LCP_STACK_OVERFLOW:I-{TCHED, TRIP
Theinternalstackhasfilledthe secondto lastbytein the stackarea.
CAUSE:LCCmaybe defective.
LCPprogramming error.
FIX: Replace theLCC.
Replacethe LCPsoftuarewitha pralous release.
401 LEPCKSUM During initialization,a programmde checksum elror was found
LCP_CHECKSUM_FLT: I-ATCHED,TRIP
During initialization,a programcode checksum eror was found.
CAUSE: LCC EPROMSmay be ddective.
LCC may be defective.
FIX: Replacethe EPROMS.
Replacethe LCC.
402 LINTLMM Duringinitialization,

theintemal80C196
ramfailed
LCP_INTERNAL-RAM-TEST-FAILED I-ATCHED,TRIP
Duringinitialization, ramfailed.
theintemal80C196
CAUSE:LCPmaybe defedive.
LCCmaybe defedive.
FIX: Replace theLCP(80C196).
Replacethe LCC.
GEH-61218H(2000 Digital Es<citer Chapter8 Periodic Malntenanceand Troubleshootlng 8-35

UsingFault Numbers- continued
Table8-4. SpeclficFault Troubleshooting
No. Name FaultCondition,Gauses TypeFault

403 LEXTLMM Duringinitialization, 80C196RAMfailed
the external Tripfault
LCP_EXTERNAL-MM-TEST-FAI LED:LATCHED,TRIP
the external
CAUSE:Theexternalramis defective.
LCCmaybe defective.
FIX: Replace theLCC.
404 LINTTMRS Duringinitialization,
the internal80C196timersfailed Tripfault
LCP_INTERNAL_TI MERS_TEST_FAILED:LATCHED, TRIP
Duringinitialization,
the internal80C196timersfailed.
CAUSE: LCP may be defective.
FIX: Replacethe LCP (80C196).
Replacethe LCC.
405 LDPRTRAM Duringinitialization,
the LCP/DCPDUAL_PORT_MMfailed Tripfault
LCP/DCP_DUAL_PORT_MM_TEST_FAILED:LATCHED, TRIP
the dual port ram failed.
CAUSE: The dual port ram is defective.
FIX: Replacethe LCC.
406 LKPDSHRT Duringinitialization,

the keypadwasshorted Trip fault
KEYPAD_SHO RTED:I-ATCH ED,TRIP
thekeypadwasshorted.
CAUSE:Thekeypadhasa rowshorted to a column.
A keywaspushedduringinitialization.
FIX: Removeanypressurethatmightbe on thefaceof the keypad
duringinitialization.
Replace thekeypad.
407 LSTCKRAM theSTACKRAM(a portionof theext.ram)failed
Duringinitialization, Trip fault
LCP-EXTERNAL-MM-TEST-FAI LED:LATCHED, TRIP
the $ack (external)
LCCmaybe defective.
FIX: Replace the LCC.
408 LPHICODE The Flash prom upper page faulted at initialization Tripfault
LCP_FLASH_UPPER_PAGE_FAI LED:LATCHED,TRIP
The upper page of FLASH mernoryfailed at initialization
(due to checksumfailure or erroneousdata)
CAUSE: The upper page has been inadvertentlyenabled.
The upper page has been corrupted(ie corupted download).
LCP FLASH memory may be defective.
FIX: Sd EE_LCPJP4.2if the upperpage shouldbe disabled.
RedownloadLCP Flash meflrory.
Replacethe LCP FLASH proms and redorynload.'
&36 o Chapter8 PeriodicMaintenanceand Troubleshooting GEH-61218EXn00 Digital Exciter


410 LLANBFLT TheBIUis unableto properlyreceive thedatait is transmitting
LAN FAILURE:LATCHED
TheBIUhasnotheardthelast128bytessentoutits serialport.
CAUSE: Jumpers J13,14,15,16,17, and18maynotbesetproperly.
Theseriallinesmaybe shorted.
Theboardis configured for the isolatedDLANbutthereis no
DLANpowersupplyconnected to the board.
Theremaybetoo manytermination resistorsin the Dl-{N circuit.
Theremaybeanotherdropon theDI-ANwiththesamedropnumber
as thisdrop.
Alldropsmaynotbe programmed withthesamelinksize,or the
linksizemaynotbe onelargerthanthelargestdropnumber.
The hardwaredriveror receivermaybe defective.
The processor'sserialportmaybe defective.
FfX: CheckjumpersJ13,14,15,16,17,and18 for propersettings.
Checkfor properwiringconneciions and polversupplyif needed.
Checkthe DLANtermination resistors(nomorethanfivesetsof
termination shouldbe on thel-AN).
resistors
Makesurealldropshavea uniquedropnumber.
Makesurealldropshavethesamenumberprogrammed forthe
totalnumberof dropson the l-AN(thisnumbermustbe at least
onelargerthanthelargestdropnumberonthe l-{N).
Replace theLCC.
411 LFRZEMSK The FreezeMaskmntainsmorethansixvariablesto betransmitted
FREEZEMASKLENGTH:LATCHED
TheFreezeMask(EE622)containsmorethansixvariables to betransmitted. fault
CAUSE:TheFreezeMask(EE622)contains morethansixvariables to be
transmitted.
FIX: Adjustthe FREEZE_MASK(EE622)to sendno morethansixvariables.
412 LBIUSMSG Thereceivedmessagedoesnotcontainthe correclnumberof bytes
BIU-MESSAGE-FAI LURE:LATCHED
Thereceivedmessagedoesnotcontainthe coned numberof bytes.
CAUSE:Thereceivinghardwaremaybe defective.
Theserialportof thisdevicemaybe defective.
Theremaybetoo manytermination in thecircuit.
resistors
Theseriallinklinesmayhavebeentemporarily shorted.
Thedriverhardrarare of the transmittingdropmaybe defective.
An invalidmessage mayhavebeensenton theLAN.
FIX: Replace thisdropsLCC(LAN_COMMUNI CATIONS_CARD).
Checkthe DLANtermination resistors(nomorethanfivesetsof
termination resistorsshouldbeon thel-AN).
Checkthe DLANfor possibleshorts.
Replacethe sende/sDI-ANboard.
lf the senderis a user'sprogram,thencheckthe messagesbdng
sentfor properlength.
GEH-61218D(2000 Digital *citer Chapter8 PeriodicMaintenanceand Troubleshooting 8-37

No. Name FaultGondition,Gauses Type Fault

413 LI-ANMISM The DLANcontainsdropswithEXPECTED_ACK enabledand disabled Latched
LAN-MISMATCH:LATCHED, TRIP annunciated
ThisdrophasEXPECTED_ACK disabled whileanotherdrop(ordrops)on the fault
DLANhasEXPECTED_ACK enabled,or thereis morethanonedropwiththe
samedropnumber.
CAUSE:SomeotherdrophasEXPECTED_ACK andWEIGHTED_ZERO ac'tive
whilethisdropdoesnot.
Thereareduplicate dropnumbersbeingusedon theLAN.
FIX: MakesurethattheEXPECTED_ACK andWEIGHTED_ZERO are
consistentbetweenall dropson the LAN.
Makesureall dropshavea uniquedropnumber.
Makesureall dropshavethesamenumberprogrammed forthetotal
numberof dropson the LAN.
4'14 LDCryVDOG DCP did not updatethe DCP watchdog Latched
DCP_WATCHDOG_TIMEOUT:I-{TCHED, TRIP annunclated
DCP did not updatethe DCP watchdog in 240 msec. fault
CAUSE:DCP failure
Dual Port RAM failure
Bad 9PL cable
FIX: ReplaceDCC.
ReplaceLCC.
Replace 9PL cable.
416 LARCMSGF Thisarcnetnodedid notreceivean ACKaftera transmitted message Latched

ARCNET_MESSAGE_FAIL:LATCHED annunciated
Thisarcnetnodedid notreceivean ACKfor a messagethatwastransmitted fault
fivetimes.
CAUSE:Thedestination nodeis notpresenton the ArcnetLAN.
TheArcnd cableis openor shorted.
FIX: Makesurethatthe DestinationNodeis present on theArcndLAN.
Makesurethe Arcnetcableis notopenor shortedbdweennodes.
417 LARCTAFL Thedestination nodedoesnothaveanyfreereceivebuffers Latched
ARCNET-TMNSMITTER-AVAI I.ABLE-FAULT:LATCHED annunciated
Thisnodehasbeenunableto senda messagebecause thedestination fault
nodedoesnothaveanyreceivebuffersavailableor becausethe arcnetLANis
constantlybeingreconfigured.
CAUSE:Therearetoo manymessagesbeingsentto the destination node.
Thearcndcableis openor shorted.
Anarcnetmoduleis malfundioning causingconstantreconfigurations.
Thedestinationnodeis malfunctioning.
FIX: Limitthemessages beingsentto a drive(100/sec)
areconsistent
Makesurethe Arcnd cableis notopenor shortedbdweennodes.
Replace themalfundioningarcndmodule,if possible.
Replacethe malfunctioningdestination
communications board.
8-38 o Chapter8 PeriodicMaintenanceand Troubleshooting GEH-61218EXm00 Digital Exciter

No. Name FaultCondition,Gauses

418 |-ARCRECO Thisnodeis experiencing arcnd LANreconfigurations
ARCNETRECONFIGURATIONS:LATCHED
Thisnodehasexperienced atleastone reconfigurationevery1.28
secondsfor a periodof 80 seconds.A softresetwillclearthefaultonlyif a
1.28secondtimeperiodhasellapsed takingplace.
withouta reconfiguration
CAUSE:Nootherarcnetnodesvisiblefromthisnode.
Thearcnetcableis openor shorted.
Thisnodesarcnd modulemayhavedamageddriversor receivers.
An arcnetmoduleis malfunctioning causingconstantreconfigurations.
Thereis a'T'connedorin thecircuitwithan opencable
conneciedto oneend.
FIX: Makesurethereareotherarcnetnodesactiveon the LAN.
lf thereare no otherac'tivearcnetnodes,then
disablethisnodesarcndcommunications (EF/06.0).
Makesurethe Arcnd cableis notopenor shortedbdweennodes.
Replacethe malfunctioning arcnetmodule,if possible.
Replacethe malfunctioning communications board.
Rernoveor terminatethe endof the opencablewitha 100ohmresistor.
419 LARCRSET Thisnode'sarcnetmoduleunexpectedly experienceda RESET
ARCNET-RESET:LATCHED
Thisnode'sarcnetmoduleunexpectedly experienced a RESET.
CAUSE:Looseor poorconnedionsto the LCCconnedors(porer,digital,
communic;tionl-ANs)
Circulating
cunentsdueto seperated groundsbetweenboardsor arcnd
nodes.
Malfunctioningarcnetmodule.
MalfunctioningLCC.
FIX: Secureor replaceall cablesconnecting to LCC.
Tryto eliminatethe potentialfor circulating
currentsto exist.
Replacethe arcnd module,if possible.
ReplaceLCC.
420 LARCSMSG Thereis an errorin theformatof a receivedarcnetmessage
ARCNET_SERI AL_MESSAGE_ERRO R:LATCHED
Thereis an errorin theformatof a recdvedarcnd message.
CAUSE:Thesourcemadeupan invalidmesssage.
FIX: Themessagemu$ becorrectedat the source.
(i.e.Theconfiguratorfor the IOSor Themessagemaker
for the D2k)
421 LARCXRAM Duringinitialization,
thearcneterternalRAMfailed
ARCNET_EXTERNAL_RAM_TEST_FAI LED:I-{TCHED,TRIP
the arcneteternal RAMfailed.
CAUSE:Thearcnd externalramis defective.
Thearcnetmodulemaybe defective.
LCCmaybe defective.
FIX: Replacethe arcnetmodule,if possible.
Replace theLCC.
GEH-61218EXm00 Dtgital btciter Chapter8 PeriodlcMaintenanceand Troubleshooting 8-39

Table8-4. SpecifcFauftTroubleshooting
No. Name FaultCondition,Gauses TypeFault

422 LARCFBIN Thereis an errorin theformatof a receivedSTATUS_S_FEEDBACK message Latched
ARCNET_STATUS_S_FEEDBACK_ERROR: LATCH ED annunciated
Theformatof a receivedStatus_S_Feedback messageis incorrect. fault
CAUSE:An Arcnetcablemaybeopenor shorted.
An Arcnetrepeateror Nodemaybe workingimproperly.
The Sourceof the Status_S_Feedback messagemayhaveimproperly
formedthemessage.
FIX: ChecktheArcne{cablesfor possible openor shorts.
Checkthe ArcnetNodesand Repeaters for passingmessages.
Havethedesigner of theSourceof themessage in errorcheck
theircodefor properSlatus_S_Feedback messageformat.
423 LARCRBFL Thisarcnetnode'sreceivebufferhasoverflowed Latched
ARCNET_RECEIVE_BU FFER_OVERFLOW: I-ATCHED annunciated
Thisarcnetnode'sreceivebufferhasoverflowedanda messagehasbeenlost. fault
CAUSE:Someotherarcnetnodeor nodesaresendingmessages to this
nodefasterthanthisnodecanacceptthe messages.
FIX. LimitoommunicationstothisNode.Do notexceed100messages
oersecondto thisnode.
425 LDLANMSG DCP has passedan erroneousmessageto LCP to transmit on DLAN. Latched
DCP_TO_LCP_DLAN_MESSAGE_ERROR: LATCHED annuncaited
DCP has sent an erron@usmessageto LCP to transmiton DLAN. fault
CAUSE:DCP has misloadedthe outgoingmessage.
Hardwarefault.
FIX: Replaceryaluationpromswith releasedproms(DCP PROMS).
Checkthe 3PL ribboncableand connectors.
426 LARCOUTM DCPhaspassedan erroneous message on DLANPLUS

to LCPto transrnit Latched
DCP_TO_LCP_DLAN_PLUS_M ESSAGE_ERRO R:LATCHED annunciated
DCPhassentan erroneous message to LCPto transmiton DLANPLUS. fault
CAUSE:DCPhasmisloaded theoutgoingmessage.
Hardwarefault.
FIX: Replacesraluationpromswithreleasedproms(DCPPROMS).
Checkthe 3PLribboncableandconnectors.
427 LCLKSYNC Thisarcnetnode'sLANCLOCKhasbeenresync'd withthe MASTERCLOCK Latched
ARCNET-NODE-CLOCK-RESYCHRONIZATI ON: annunciated
Thisarcnetnode'sLqN CLOCKhasbeenresynchronized to the MASTER fault
CLOCK,becausetherewasmorethan64 msecof errorbdweenthetwo
clocks.'
FLT.427 is nota latchedtripfault,it is a brieffault.
CAUSE:Thereis morethan64 msecof errorbetweenthis nodesdock
andthe MASTERCLOCK
Turningoffandon of the MASTERCLOCK
FIX: Keepthe MASTER CLOCKalive.
428 LARCRBFF Thisarcnetnode'sreceivebufferhasoverflowed(lOSrw buffer) Latched
ARCNET_lOS_RECEIVE-BUFFER-OVERFLOW: l-{TCHED annunciated
Thisarcnetnode'sIOSreceivebufferhasoverflowed anda messagehasbeen fault
lost.
CAUSE:Someotherarcnetnodeor nodesaresendingmessages to
thisnodefasterthanthisnodecanacceptthemessages.
FIX: Limitcommunicationsto thisNode.Do notexceed1 messageper
22 msecto thisnode.
8-40 o Chapter I Periodic Maintenance and Troubleshooting GEH-61218EX2000Digital Exciter

Table8-4.SpecrlicFauftTroubleshooting
No. Name FaultGondition,Causes

429 LACCAPFL TheAC Drive'sDC BusProgrammed is too large.
Capacitance
AC_DRIVES_DC_BUS_CAPACITANCE_FAULT: BRIEF (SeeEE.706.4,
EE.706.5(ARCJPl),EE.71 EE.s87(CAPVDC)).
9(CBREGU), fault
Thisfaultmayshoruup in a "PARENT'(the DCBusRegulator) or a "CHlLD"(an

AC Drivetiedto theDC Bus).Forthe"CH|LD", thisfaultmeanstheprogrammed
buscapacitance (EE.587"CAPVDC) is largerthan32767,andthevaluewillnotbe
sentto the "PARENT".
Forthe "PARENT", thisfaultdeclaresthat:

1.A 'CHILD"hassenta capacitance valuegreaterthan32766andthevaluehas
beendiscarded.
2. Drop0 hassenta capacitance value.(thereshouldnotbe a drop0 on arcnd)
3. A capacitormessage(PROT11h)hasbeenreceivedwithan invalidlengthof
message(thereshouldbe two bytesto definethecap value).
4. TheTOTALDC BUSCAPACITANCE hasexceeded65535,andhasbeen
clampedto 65535.TheTOTALralue is passedto DCPthroughDPRamDCP
VAR.1zl40.
CAUSE:,,CHILD,,
EE.587is largerthan32766.
FIX: LimitEE.587to 0 - 32766.
CAUSE:"PARENT'
A "CHILD"hassenta capacitorvaluelargerthan3276.
FIX: Thedrivesfirmwaredoesntallowthedrive'sto senda value
largerthan32766.Checkthe sendersof the commoncdc buscapacitor
message 11h)andlimitthevalueto 0 - 32766.
(arcndprotocol
CAUSE:"PARENT'
Drop0 senta commondc buscapacitorvalue.
FIX: Findwhicharcnetdrophasbeenprogrammed to be drop0 and
programthecorrectdropnumber.Thereshouldnotbe a drop0.
CAUSE:"PARENT'
A drophassentmore/less than2 bytesfor thecapvalue.
FIX: Findwhicharcnetdropis sendingthe invalidmessageand
conectthe message.(lf a dropsendsan invalidmessage,thenthat
drop'svaluewillnotgd loadedintothe CAP_TABLE)
CAUSE:"PARENT'
TheTOTALDC BUSCAPACITANCE hasexceeded65535.
FIX: Modifythe "CHlLDREN" sothatthe TOTALdoesn't
capacitance
exceed65535.
To helpdebugthe CommonBusCapacitor TOTAL,youcan(throughsupertools

or someotherRS232terminal)examinethe capacitortableandTOTALvalue.
Bytypingin "^LB8D0Hccr>" or "^L47312<cr>" youwillgd the caprcitortable.
Thefirsttwowordsis the TOTALcalculated capacitance (LS\NORD first).
The nextwordis a minorof the TOTALCAPin DPRam(DCPVAR.1440). This
wordwillbe clampedto 65535if the accumulated capacitance exceeds65535.
Thedoublewordof TOTALcalccapdoesnotgetclamped.
Thenext255rrtordscontaineacharcnetdrops(1-255)capacitorvalue,or 65535
if no capacitorvaluehasbeenreceived,or the capacitorvaluereceivedplus
32768if the'CHILD"is ncfiin LinkPresence.
Onlythe entrieswiththeirmsbitclearedareaddedupto maketheTOTALcap.
EE.706.4.
GEH-61218EX2000Digital b<cibr Chapter8 PeriodicMaintenanceand Troubleshootlng 841

UsingFault Numbers- continued,
Table8-4. SpeclfrcFauftTroubleshooting

430 LCMDOVLD Morethan 32/16 link presdependentcommandswere receivedby this drive Trip fault
LP_DEP_CMD_OVERLOAD:BRIEF
Therecan be no morethan 32116linkpresencedependentcommandsactivein
the driveat a time.(SeeARCJP1.8(EE.706.8))
CAUSE:Therewere morethan 32716link presencedependent
commandssentto this dnve.
FIX: Limitthe numberof link presencedependentcommandsactivein
the drive.
431 FLSHCHIP Thepromis notan AM29F010 part Tripfault

INCORRECT_FLASH_PARTS: LATCHED
CAUSE:TheFlashpartsfor LCParenotAM29F010proms.
the LCPpromswithAM29F010
FIX: Replace parts.
435 LGENINIT The micro_Genifailedtryingto initialize Trip fault
uGeni_FAlLED_INITIALIZATI ON:LATCHED,TRIP
The uGeniwill be held in resetif this faulto@urs.
CAUSE:Bad LNPL ribboncable.
FailedADGI card.
FIX: Replacethe LNPL ribboncable.
Replacethe ADGI card.
436 LGENIWDG The uGenidid not updatethewatchdog Trip fault
uGENI_WATCHDOG_TI MEOUT:LATCHED, TRIP
The uGeniwill be heldin resetif this faulto@urs.
FailedADGI card.
Reolacethe ADGI card.
437 LGENIRTM The uGenidid not respondto LCP Tripfault
uGENI RUN TIME ERROR:LATCHED
The uGeniwill be held in resetif this faulto@urs.
CAUSE: Bad LNPL ribbon cable.
FailedADGI card.
Replacethe ADGI card.
440 LADCINIT The ADCI cardfailedinitialization Trip fault
ADCI_FAILED_INITIALIZATI ON:LATCHED,TRIP
The ADCIfunctionswill be disabledif this faultoccurs.
FailedADCI card.
Replacethe ADCI card.
441 LADCIWDG ADCI did not updatethe ADCI watchdog Trip fault
ADCI_WATCHDOG_TIMEOUT:I-ATCHED,TRIP
CAUSE:EladLNPL ribboncable.
FailedADCI card.
442 LADCIRTM The ADCI card did not respondto LCP Trip fault
ADCI_RUN_TI ME_ERROR:LATCHED
CAUSE: Bad LNPL ribbon cable.
FailedADCI card.
842 o Chapter 8 Peridic Maintenance and Troubleshooting GEH-61218EXm00 Digital Exci|cr


443 LADCISEL Moreor lessthanoneinterfacehasbeenselected(CPL,CBus,FBus). Trip
ADCI_SELECT_ERROR: I-ATCHED
Oneandonlyoneof the interfacescan be selected(CPL,CBus,FBus).
SeeEE_ADCIJP (EE.740).
CAUSE:Moreor lessthanoneinterfacehasbeenselected,
FIX: SelectonlvONEinterface
446 LADITNIT The ADll card did not initialize
ADIl_lNITIALIZATION_FAULT:LATCHED TRIP
The ADll funclionswill be disabledif this faultoccurs
CAUSE: EladLNPL ribbon cable.
FailedADll card.
theADllcard.
447 LADIIWDG The ADll (lSBus)watchdogtimedout
ADCI_WATCHDOG-FAULT:LATCHED TRIP
The ADll functionswill be disabledif this fault occurs.
FailedADll card.
the ADll card.
448 LADIIRTM The ADll card experiencedrun time errors
ADIl_RUN_TIME_ERROR:LATCHED
The ADll func{ionswill be disabledif this faultoccurs.
CAUSE: The lSBus Masteris not presentor conneded.
Bad LNPL ribboncable.
FailedADll card.
Bad 2pl connectionto the ADll card.
FIX: Makesurethe lSBus Masteris on and the lSBus l-ANcables
are connededto the ADll card on the drive.
Replacethe LNPL ribboncable.
Replacethe ADll card.
connedorto the ADll card
449 LADIISEL OtherLANsin addition to ADll(lSBus)areenabled
ADIl_SELECT_FAU LT:I-ATCH ED
WhenADll(lSBus) is enabled, allotherLANinterfaces mustbe disabled.
TheADllfunctionswillbe disabled if thisfaulto@urs.
CAUSE:DLANor DLANPLUSis enabled.
SeeARCJP1.0 (EE.706.0) mustbe 0. DisableDLANPLUS.
SeeLCPJP1.0 (EE.615.0) mustbe 1. DisableDLAN.
FIX: Disableall otherLANs.
450 LADIICRV ADll CodeRunningVerification Fault
ADIl_CODE_RUNNI NG_VERI FlCATION_FAULT: I-ATCHED
TheADll functionswillbe disabledif thisfaultoocurs.
CAUSE:ADll is notreceivingdatafromthe mastercontroller.
JP1on the ADll cardis notproperlyset.
FailedADllcard.
FIX: Turnonthemastercontroller andenablelSBuscommunications.
VerifythatJP1is setcorredlyon the ADll card.
the ADll card.
GEH-61218 EX2O00Digital b<citer Chapter 8 Periodic Maintenance and Troubleshooting 84t


451 CEPCKSUM a programcodechecksumerroruliasfound
Duringinitialization, Tripfault
ADCI_CHECKSUM_FLT: LATCH ED,TRIP
a program
Duringinitialization, codechecksum errorwasfound.
CAUSE:ADCIEPROMS maybe defective.
ADCImaybe defective.
FIX: Replace the EPROMS. Tripfault
Replace theADCIcard.Tripfault
452 CINTLMM Duringinitialization,
theintemal80C196raTripfaultmfailed Tripfault
ADCI_INTERNAL_MM_TEST_FAI LED:LATCHEDTT| p fault,TRIP
theinternal80C196ramfailed.Tripfault
CAUSE:ADCIprocessormaybe defective.
ADCIcardmaybe defective.
FIX: Replace theADCIprocessor (80C196).
ReplacetheADCIcard.
453 CEXTLRAM the external80C196RAM failed
Duringinitialization, Tripfault
ADCI_EXIERNAL_RAM_TEST_FAI LED:LATCHED,TRIP
the externalram failed.
CAUSE: The externalram is defective.
ADCI may be defective.
FIX: Replacethe ADCI card.
454 CINTTMRS Duringinitialization,
the internal
80C196timersfailed Tripfault
ADCI_INTERNAL_TI MERS_TEST_FAI LED:LATCHED,TRIP
theinternal80C196timersfailed.
CAUSE:ADCIprocessormaybe defective.
ADCIcardmaybe defective.
FIX: Replacethe ADCI(80C196).
ReplacetheADCIcard.
455 BDPRTMM Duringinitialization,
theDUAL_PORT_MM failed Trip fault
ADCI_DUAL_PORT_RAM_TEST_FAI LED:LATCHED,TRIP
thedualportramto FBuVCBuS
Duringinitialization, failed.
CAUSE:Thedualportramis defective.
FIX: Replace theADCIcard.
456 CDPRTMM During initialization,the DUAL_PO RT_MM failed Trip fault
ADCI_DUAL_PORT_MM_TEST_FAI LED:LATCHED,TRIP
Duringinitialization, thedualportramto LCPfailed.
CAUSE:Thedualportram is defective.
457 CSTCKMM Duringinitialization,the STACKRAM(a portionof the ext.ram)failed Tripfault
ADCI_STACK_RAM_TEST_FAI LED:LATCHED, TRIP
Duringinitialization, the stackramfailed.
458 CBKGRDFL Background hasstoppedexecuting Tripfault
ADCI_BACKGROUND_HAS_STOPPED: LATCHED, TRIP
Wrile in run mode,the ADCIbackground
hasstoppedexecuting.
Thisis partof thewatchdogbetweenADCIandLCP.
CAUSE:ADCImaybe defective.
The processorhasbeenaffectedby EMInoise.
TheADCIprogramhasa bug.
FIX: Replacethe ADCIcard.
ShieldtheADCIcardandcablesfromEMInoise.
ReplacetheADCIfirmware.
8-44 c Chapter8 Peridic Maintenanceand Troubleshooting GEH-61218H(m00 Digital Estcibr

Table&4. SpecificFauftTroubleshooting

4U CLCA/VDOG LCPdid notupdatethe LCP/ADCI
watchdog Trip
LCP_WATCHDOG_TI MEOUT:LATCHED, TRIP
LCPdid notupdatethe LCPwatchdogin 240msec.
CAUSE:BadLNPLcable
DualPortRAMfailure
LCPfailure
FIX: ReplaceLNPLcable.
ReplaceADCIcard.
LDCCcard.
4U UCPEXMM UCPexternalRAMfailureddected
A failureof UCPRAMexternalto the 80196processor
wasdeteciedthrougha
power-up write/readtest.
485 UCPERPROM UCPEPROM(80196)check-sum failureddected
A failureof UCPEPROMwasdetectedthoughta power-upcheck-sum
test
performedbythe 80196processor.
486 UCP FAIL UCPinternalfailuredetected Trip
A failurethe UCP(80196)processor
wasddectedby self-diagnostics.
487 UCPSHMM UCPsharedRAM(80196andTMS320C25) failuredetected Trip
processor
A failureof UCPsharedRAMbdweenthe 80196andthe TMS320C25
wasddectedby the 80196processor.
488 PT FAIL V set PT (potential
transformer)
detected
of voltagesmeasuredby X set
A V sd PTfailurevvasdetectedwfienmagnitude
PT'sminusV set PTs wasexcessive (seeEE.PTFDVL). fault
489 CUP FAIL CUP(Co-uapplication boardprocessorTMS320C25)failuredetected Trip
boardprocessor
A failureof CUP(co-microapplication TMS320C25) wasdetected
by UCP(the80196processor) duringpower-uptests.
Acheck-sum orgeneral
failurecouldhaveoccurred.
J16in 1.2position.
Check Crystaljumper
490 UCPSTALL UCPstallddededby UCP
A failureof UCP(and/orCUP)raasddectedby UCP(the80196uP)whichcaused
UCPto entereda loopwtrichrequiresa hardresd to escape.UCPwashealthy
enoughto havemadethismessage.NormallyDCPshouldalsohaveflaggeda
UCPwatchdogfault.
GEH-61218 HQNO Digital Exciter Chapter8 PeriodicMaintenancemd Troubledrooting 8-1!t

Table8-4. SpeciftcFauftTroubleshooting
No. Name FaultCondition,Gauses Type Fault

491 LOE 1 Lossof excitation faultfrom relay#1
Thisfaultindicates perthefollowing
a lossof excitation configurations:
XD XO Timer Output FaulUState Reset
#1 LOE XD LOE XO LOE-T1 EX-LOE12 LOE 1 UFTCLR.O
ee3838 ee3839 ee3836 var1180 state491 [ee3820.0]
#zLOFx.DzLOEXO2LOE-T2 EX_LOE12 LOE 2 UFTCLR.I
#3 LOEXD3LOEXO3LOE-T3 EX-LOE34 LOE 3 UFTCLR.2
#4 LOEX}I LOEXO4LOE-T4 EX-LOE34 LOE 4 UFTCLR.3
e3877 ee3878 ee3879 var1181 state494 [ee3820.3]
Possible c€ruses:
- fncorrectUELsettings.CheckEE.2862-2872
- Opening of MDA,MDBor externalfield breaker.
- lncorrectsettingof EE.3850.12,13
- Erternalfield/inputpowerconnections lost.
Thefollowing is a simpliedrepresentationof the logic.Filtering
is notshown.As of
UCPRer.1.76, theserelaysaredisabled on PTUVandcanbe disabled from
blockware (Blk.UMV|lVar3or Blk.UMV|2 usingee.5992U|@AUX).
v daL r) 3 ----- -. .
Blk.LMVT1/2 V
Dr^.vfrvfl/z
xl 2 . Prw I loe
L O E _ x D n- - - , l t / Z l - - - ' l * - - - - ' l al a e ' eell---- | l - - ll // l - - ll // l - - l loo l - ' l n x _ r o e r z
| | | IEX_LoE34
-'lB I
.---. R *i ,i
E x w A r r-s- - ' l x x l - - - - ' l
- - -"- ' l - - - ' l * l -
Var.1l-52 | -l .-'l+l
IYI l-_' +K
.'IY I LOE XOn
I
xxlz I
E X V A R S- - - ' l x x l - - - V
'---'. - - - l < - r , o rXDn-
var.11s3 | | -l | | >|
| | v l l o e _ x o n - ' l + l .l
*-rlY '-'llll
I
l-___' I st->le I
lrcn
Icnts
xl 2l I
E X I M A G- - + - > l x l - - - I
----'
Var.1151 | I
492 LOE 2 Lossof excitation

faultfrom rday #2 Latched
annunciated
fault
493 LOE 3 faultfromrelay#3
Lossof excitation Latched
annunciated
fault
8-46 o Chapter8 PeriodicMaintenanceand Troubleshooting GEH-61218EX2000Digital Exclter


494 LOE 4 faultfromrday lt4
Lossof excitation
495 PTX FAIL X set PT (Potential

transformer)
detected
An X sd PTfailurewasdetectedwhenmagnitude of voltagesmeasuredby V se
PT'sminusX setPTs wasexcessive (seeEE.PTFDVL).
Possible c€ruses
- Inconec{sdtingof EE.3843
- Incorrect
sourceof XPTs.SeeEE.3850.3
- lf PTCTsource- JKK Ribboncable,PTCTcardproblem
- LoosePT drawer.blownPTfuse.
- lf PPTsource - DCFBswitchSW1-3
496 PT OR UV Lossof all VMAGcalculation or undervoltage
Thisfaultindicates thatvoltagefeedback(EXVMAG) calculations are badas
detectedthroughexcessive phaseto phasedistortionor voltageis lessthan
1Oo/oandBlk.UMVB1Var.8(normally pointedto RUNNING) is true. Timeddayis
setby PTFDT1(EE.3834).
EXPTUV(Var.1182)is alsoset.
Possible eruses
- Lossof onefusein setof PTs.
lf 2 PT sds, failureof PTCTcardor JKKcable,TCCBcardVCOfailures.
Insufficient
497 VMAG HI Highvoltage(on EXVMAG) fromprotective#1
498 VHZ Ht 1 High volts per hertz (on EXFLUX)from protective#1
499 VHZ Ht 2 Highvoltsperhertz(on EXFLUX)fromprotective

#2
5OO VPTS REV V PT sd operatingwithincorrectsequence

frequencyless
V sd PT'swereddectedto haveincorrectsequenceby measuring
than-15Hzandvoltagemagnitude greaterthan0.15pu.
EXVFREQ < -]-5H2 E X V I V I A G> 0 . 1 5 p u PHREVJ.2 .-----.
l--------l l---------------l l - - - - - - - - - - l l - - - - l r s e c' l - - l F r t . v P r s -
Var.l-l-65 -5000 Var.ll-50 3000 ee.3812 (500)
Possiblecauses:
- V PTconnectionsreversed
- lmpropercoordination
withBIk.PHREV
or ee.PHREI/J
- Problemon PTCTor TCCB
GEH-61218 AQ000 Digital Exciter Chapter 8 Periodic Maintenance and Troubleshooting 8-47
Table8-4. SpecificFault Troubleshooting

501 XPTS REV X PT sd operatingwithincorrectsequence
X sd PT'swereddectedto haveincorrectsequenceby measuring
frequencyless
than- 15 Hzandvoltagemagnitude greaterthan0.15 pu.
EXXFREQ < -LsHz EXXMAG > 0.15pu PHREVJ.3 .-----. GMJMPR.3
l--------l l---------------l l----------l l----11 secl---l/l---lnrc.xprs_REV
Var.1187 -5000 Var.1150 3000 ee.3812 'ee.3850 (501)
Possibleeluses
- X PTconnections
to PTCTreversed
- Problemon PTCTor TCCB
- Systemis pump/storage
(disable
by PHREVJ.3)
Thisfaultusesthe samelogicas FII.PPT_REV (502)butis conditional

on
eeGMJMPR.3 = 0 (X PT inputson TCCBfromPTCToverJKKribboncable).
5O2 PPT_REV PPToperatingwithincorrectsequence
The PPTwasdetectedto haveincorrecisequenceby measuring
frequency lessthan-15Hzandvoltagemagnitude greaterthan0.15 pu.
E X X F R E Q< - 1 5 H 2 E X X M A G> 0 . 1 5 p u PHREVJ.3 .-----. GM,JMPR.3
l--------l l---------------l l----------l l----ll secl---l l--lrrr.ppr_REV
Var. l-l-87 -5000 Var.1150 3000 ee. 3812 ' ee.3850 (s02)
Possiblec€ruses
1 PPTconnec'tionsre/ersed
2. Problemon TCQPLcable,DCFB,or TCCB
3. Systemis pumpstorage(disableby PHREVJ.3)
Thisfaultusesthe samelogicas FII.XPTS_REV(501)butis conditional

on
eeGMJMPR.3 = 1 (X PT inputson TCCBfromDCFBoverSQPLribboncable).
550 EECKSM16 Bad page 16 EE checksum(EE.4096- EE.4351) Latched
annunciated
fault
551 EECKSM1T Badpage17EEchecksum - EE.4607)
(EE.4352 Latched
annunciated
fault
552 EECKSM1S Badpage18 EEchecksum - EE.4863)

(EE.4608 Latched
annunciated
fault
553 EECKSM19 Badpage19 EEchecksum - EE.5119)
(EE.4864 Latched
annunciated
fault
554 EECKSM2O Badpage20 EEchecksum - EE.5375)
(EE.5120 Latched
annunciated
fault
555 EECKSM2l Badpage21EEchecksum - EE.5631)

(EE.5376 Latched
annunciated
fault

(EE.5632 Latched
annunciated
fault
8-48 o Chapter 8 Peridic Maintenance and Trouhleshooting GEH-61218 A(2000 Digital Exciter
No. Name FaultGondition,Causes

(EE.5888
fault
558 EECKSM24 Bad page24 EE checksum(EE.6144- EE.6399)
559 EECKSM2s Badpage25 EE checksum(EE.6400- EE.6655)
560 EECKSM26 Bad page26 EE checksum(EE.6656- EE.6911)
561 EECKSM2T Bad page27 EE checksum(EE.6912- EE.7167)
562 EECKSM2S Badpage28 EEchecksum(EE.7168- EE.7423)
563 EECKSM2g Badpage29 EEchecksum(EE.7424- EE.7679)
5AT EECKSM3O Badpage30 EEchecksum(EE.7680- EE.7935)
565 EECKSM3l Bad page 31 EE checksum(EE.7936- EE.8175)
567 GND-ANUN ExcessGroundCurrentFaultAnnunciated

GND_ANUN (Fault567)- E:cessGroundCunentFaultAnnunciated A ground
currentsignalis broughtintolocaldriveanalogl/O,conditioned in blockware,
and
sentto a SLDwtrichproducesan excessgroundcunentboolean.Theinput
pointerGNDA@I(EE.3608)is typicallypointedat this booleanto providean
ExcessGroundCunentfault.
ForFLTJP2.2 0 = No Fault.
= 0, thesenseof faultis 1 = Faulted,
ForFLTJP2.2= 1,the senseof faultis 0 = Faulted,1 = No Fault.
Theenumerations at FLTJP2.0selectthe behaviorof thefault.
lf thefaultinputpointeris notused(pointedat zerolthe faultis disabled.Possible
Causes:
- GNDA@I(EE.3608)PointedIncorrectly
- SLDcomparelarel set inconectly
- ExcessGroundCurrentexceedsannuncidelevel
GEH-61218 AQ000 Digital b<cibr Chapter8 Perlodic Maintenanceand Troubleshootlng 8-49


568 GND TRIP ExcessGroundCunentFaultTrip
GND_TRIP (Fault568)- ExcessGroundCurrentFaultTrip
A groundcurrentsignalis broughtintolocaldriveanalogl/O,conditioned in
blockware, and sentto a SLDwhichproducesan excess-ground-current boolean.
TheinputpointerGNDT@I(EE.3609) pointedat thisboolean
istypically to provide
an ExcessGroundCurrentTripfault.Theenumerations at FLTJP2.'15
selectthe
senseof thefault.
lf thefaultinputpointeris notused(pointed at zero)thefaultis
disabled.Possible Causes:
- GNDT@I(EE.3609) PointedIncorrectly
- lmproper senseselected by FLTJP2.1 5 (EE.3613. 15)
- SLDcomparelgrel setincorrectly
- ExcessGroundCurrentexceedstriplevel
569 MBDOOTRP L-framefollowermultibridge LANdrop#0 is tripped(Tripfault) Tripfault

Thisfaultis displayed at the masterdriveof an L-frameexciterwhena
followerdriveis tripped(n<of MBD>UTRP indicatesthe multibridgeLANdrop# of
thetrippedfollower). Checkthefollowerdrivefaultcodeto determine thecause.lf
thefaultpointsto the masterreportingthisfault,(rc<of MBDIo<TRP is the drop# of
thereporting masta),thenthismasterhasddectedmorethan1 followerbridges
trippedor notrunningwhenthemasteris running.Thiscondition promotes the
faultclassificationto Trip.
570 MBDO1TRP LANdrop#1 is tripped(Tripfault)
L-framefollowermultibridge Tripfault
571 MBDO2TRP LANdrop#2 is tripped(Tripfault)
L-framefollowermultibridge Tripfault
572 MBDO3TRP L-framefollower multibridgeLAN drop #3 is tripped (Trip fault) Tripfault
573 MBDO4TRP L-framefollower multibridgeLAN drop ft4 is tripped (Trip fault) Trip fault
600 MBDOOALM
L-framefollowermultibridge LANdrop#0 hasa fault Non-latched
Thisfaultis displayedat the masterdriveof an L-frameexciterwhena annunciated
followerdrivehasan annunciated (nota trip)fault(rc<of MBDrc<TRP indicatesthe fault
multibridgeLANdrop# of the trippedfollower).Checkthefollowerdrivefaultcode
to dderminethecause.Thisfaultcanalsobe generated bythe
masterwfienthe masteris runningandhascommanded the followerdrivesto run,
buta followerdrivereportsbackthatit is notrunning(perhapsbecausethe
folloryerwaslocallycommanded to stop).Thislatterconditionmayor maynot
tripthemasterdrive,depending on EE.607.3.
ForEX2000,
Drop00 is Masterl CD014
Drop01 is Master2 CD016
Drop02 is Protection/FollowerCD003
Drop03 is Follower1 CD005
DropO4is Follower2 CDo12
Possible causes:
- Anycorein alarm.
- Anvfollowercorenotrunninq
601 MBDO1ALM L-framefollower multibridgeLAN drop #1 has a fault. Nonlatched
annunciated
fault
602 MBDO2ALM L-framefollowermultibridge

LANdrop#2has a fault. Non-latched
annunciated
fault
8-50 o Chapter8 PeriodicMaintenanceand Troubleshooting GEH-61218HQ000 Digital Exciter


603 MBDO3ALM L-framefollower multibridgeLAN drop #3 has a fault.
604 MBDO4ALM L-framefollowa LANdrop#4 hasa fault.

multibridge
631 MBDOONAK L-framefollowermultibridge LANdrop#0 is notresponding

Thisfaultis displayedat the masterdriveof an L-frameexciterwhena follourer
driveis notcommunicating withthe masterdrive. Thisfaultcanalsobe displayed fault
on a followerdriveif thatfollowercannothearhisorunmessageson the
multibridgeLAN. Thislaterconditionpromotesthefaultclassificationto a Trip.
For EX2000,Drop00 is Masterl CD014

DropO1is Maste2 CD016
Drop02 is Protection/FolloryerCD003
Drop03 is Follower1 CD005
Drop04 is Follower2 CDf12
Possiblec€ruses:
- Followerdrivenotpowered-upor notenabled,EE.607.0.
- Fiber-optic
or MBHAcardproblem(checkfollowersficrfaults).
- EE.610,MBLTTL, notsd correctly
to totalnumberof drops.
- Follower EE.609,notassi
632 MBDO1NAK L-framefollowermultibridgeLAN drop#1 is not responding.
633 MBDO2NAK L-framefollower multibridgeLAN drop #2 is not responding.
634 MBDO3NAK L-ftamefollowermultibridge

LANdrop#3 is notresponding.
635 MBDO4NAK L-framefollowermultibridge

LANdroptf4 is notresponding.
662 HI VOLTS LNMONBlock- Hi LineVolts

LNMONBlock- HighLineVoltageDdected
The LNMONblocktakeslinevoltage(Var.108)and scalesit by 20000/LMVSCL. lf
theresultis greaterthanLMHIWfor LMCTIMmillisecondsthenVar.1088is set
anda faultoccurs.
PossibleCauses:
-LMHIW[3590]settooloru
-LMVSCL[3588]sd incorredly
-LMCTIM[3589]settoo low
-Linevoltageis too high
SeealsoLNMONBLK344andVAR.108 ACLINMAG.
GEH-6121B F)e000 Digital Exciter Chapter8 PeriodicMaintenanceand Trouiledtootlng 8-51

Table8-4. SpecifrcFaultTroubleshooting

663 LO VOLTS LNMONBlock- Lo LineVolts
LNMONBlock- LowLineVoltageDetected
TheLNMONblocktakeslinevoltage(Var.108) andscalesit by 20000/LMVSCL.
lf
theresultis lessthanLMLOWfor LMCTIMmilliseconds thenVar.1089is sd and
a faultoccurs.
Possible Causes:
-LMLOW[3591]sd toohigh
-LMVSCL[3588]sd incorrectly
-LMCTIM [3589]settoolow
-Linevoltageis toolow
SeealsoLNMONBLK.344 andVAR.108
ACLINMAG.
664 HI FREQ LNMONBlock- Hi LineFrequency
LNMONBlock- HighLineFrequency Detected
TheLNMONblocktakeslinefrequency (Var.109)
andcompares it against
LMHIFQEE.3592.lf theresultis greaterthanLMHIFQfor LMCTIMmilliseconds
thenVar.1148 is sd anda fault@curs.
Possible Causes:
-LMHIFQ [3592]settoolow
-LMCTIM [3589]settoolow
-Linefrequency is too high
SeealsoLNMONBLK.344 andVAR.109
ACLINFRQ.
665 LO FREQ LNMONBlock- Lo Line Frequency
LNMON Block - Low Line FrequencyDdected
The LNMONblocktakes linefrequency(Var.109)and comparesit against
LMLOFQEE.3593. lf the resultis lessthan LMHIFQfor LMCTIMmilliseconds
then Var.1149 is sd and a faultoccurs.
PossibleCauses:
-LMLOFQ [3593] set too high
-LMCTIM[3589]set too low
-Linefrequencyis too lol
See also LNMONBLK344 and VAR.109ACLINFRQ.
666 AUX-FLT1 AuxFault1
AuxFault1 - GenericPointable Fault
Auxfaultsaregenericpointablefaultswhosebehavioris configurable witha
jumperenumeration of AXFJP1. TheinputpointerAXF#@|, whenused,pointsto
the booleanvaluethatsignalsthefaultcondition. Thesenseof theinput
booleanmaybe eitherhigh-enable or low-enable, andis configured
witha
jumperbitof AXFJPI.lf thefaultinputpointeris notused(pointed at zero)thefault
is disabled.
PossibleCauses:
- lmproperlyselecledsourcepointerAXF1@l
- Wrongsenseof inputdetermined byMFJP1.3
- Faulted at AXF1@l
condition
667 AUX FLT2 AuxFault2
Auxfaultsaregenericpointablefaultswfiosebehavioris configurable witha
jumperenumeration of MFJP1. TheinputpointerAXF#@|, whenused,pointsto
thebooleanvaluethatsignalsthefaultcondition. Thesenseof theinput
witha
jumperbitof AXFJP1.lf thefaultinputpointeris notused(pointed at zero)thefault
is disabled.
PossibleCauses:
- lmproperlyselectedsourcepointa AXF2@|
- Wrongsenseof inputdetermined byAXFJP1.7
- Faultedconditionat AXF2@|
8-52 o ChapterI PeriodicMaintenanceand Troubleshooting GEH-61218A(m00 Digital Exciter

Table&4. SpecifaFauftTroubleshooting

Auxfaultsare genericpointable
faultswhosebehavioris configurable witha
jumperenumeration of AXFJP1.TheinputpointerAXF#@|, whenused,pointsto
theboolean valuethatsignalsthefaultcondition. Thesenseof theinput
witha
jumperbitof AXFJP1.lf thefaultinputpointeris notused(pointedat zero)thefault
is disabled.
PossibleCauses:
- lmproperlyselectedsourcepointerAXF3@|
- Faultedconditionat AXF3@I
Aux Fault4 - GenericPointableFault
Auxfaultsaregenericpointablefaultswfiosebehavioris configurable witha
jumperenumeration of AXFJP1.TheinputpointerAXF#@|,whenused,pointsto
thebooleanvaluethatsignalsthefaultcondition. Thesenseof theinput
booleanmaybe eitherhigh-enable or low-enable, witha
andis configured
jumperbitof MFJP1. lf thefaultinputpointeris notused(pointed at zero)thefault
is disabled.
PossibleCauses:
- lmproperly selectedsourcepointerAXF4@|
670 AUX FLTs AuxFault5

Auxfaultsare genericpointable
faultswhosebehavioris configurable witha
jumperenumeration of AXFJP2.TheinputpointerAXF#@I,whenused,pointsto
theboolean valuethatsignalsthefaultcondition. Thesenseof theinput
booleanmay be eitherhigh-enable or low-enable, witha
andis configured
jumpe bitof AXFJP2.lf thefaultinputpointeris notused(pointedat zero)thefault
is disabled.
PossibleCauses:
- lmproperly selededsourcepointerAXFs@l
- Wrongsenseof inputdetermined by AXFJF2.3
- Faultedconditionat AXFS@I
671 AUX-FLT6 AuxFault6

Auxfaultsaregenericpointablefaultswtrosebehavioris configurablewitha
jumperenumeration of AXFJP2.TheinputpointerAXF#@|,whenused,pointsto
the booleanvaluethatsignalsthefaultcondition. Thesenseof the input
booleanmaybe eitherhigh-enable or low-enable, witha
andis configured
jumperbitof MFJP2. lf thefaultinputpointeris notused(pointedat zero)thefault
is disabled.
PossibleCauses:
- lmproperly selectedsourcepointerAXF6@|
- Wrongsenseof inputdetermined by AXFJP2.7
GEH-61218EX2000Digital ExciEr Chapter8 PeriodicMaintenanceand Troubleshootlng 8-5:t


672 AUX_F117 Aux Fault7
Auxfaultsare genericpointablefaultswhose behavioris configurablewith a
jumper enumerationof AXFJP2.The inputpointerAXF#@|,when used,pointsto
the booleanvaluethat signalsthe fault condition.The senseof the input
boolean may be either high-enableor low-enable,and is configuredwith a
jumper bit of AXFJP2.lf the fault inputpointeris not used (pointedat zero)the fault
is disabled.
PossibleCauses:
- lmproperlyseleded source pointerAXFT@I
- Wrong senseof inputdeterminedby MFJP2.11

Auxfaultsaregenericpointablefaultswhosebehavioris configurable witha
jumperenumeration of AXFJP2.TheinputpointerAXF#@|, whenused,pointsto
the booleanvaluethatsignalsthefaultcondition. Thesenseof theinput
booleanmaybe dtherhigh-enable or low-enable, andis configured
witha
jumperbitof AXFJP2.lf thefaultinputpointeris notused(pointedat zero)thefault
is disabled.
PossibleCauses:
- lmproperlyselectedsourcepointerAXF8@|
- Wrongsenseof inputdetermined byAXFJP2.15
7OO EX41AUX sensedclosedpriorto normalclosecommand

41 auxillary Tripstate
DuringthenormalEX2000startsequence thevariablepointedto byAX41@D
(EE.3738) wiassensedtruepriorto to thenormalclosecommand.
SS STATE=3 AX41@D AX41@D
l----l l------+-----+---l l-----+-------+----l l-----lrlr.nx+r_arx 7oo
Var. 508 I exs:oe I I AX53@A
+--- | |-----+ +---- | |----- lrtt.exsreatx i02
Axs3@B
-I - - - l l - - - - - ' I I exs:oe
+----l l-----lr1r.exs:eatx ioL
I - lss_stere=ABoRT=12
AX41@D AX53@A AX53@B
----lt l-------l/l- l/l--- - - l u e c r , o s rvoa r . 8 1 o
ee.3738 ee.3739 ee.3740 ISS STATE=4
Possiblecauses:
- LTB inputbad
- \y'/iringenor at 41 da/ce
- IOPL ribboncable
- Incorrectsdting in E8.3738
8-54 c Chapter 8 Periodic Maintenance and Troubleshooting GEH-61218EXm00 Digital Exciter

No. Name FaultCondition,Causes Type F

701 EXS3BAUX 538 auxillarysensedclosedpriorto normalclosecommand Trip
Duringthe normalEX2000startsequencethevariablepointedto by AX53@B
(EE.3740) wassensedtruepriorto thenormalclosecommand.
SS STATE=3 AX41@D AX41@D
l----l l------+-----+---t |-----+-------+----l l-----lrlt.exal_etx zoo

Var. sOB I I Axs3@A I I AX53@A
| *---l l-----+ +---- | | ----- lFlt.Exs3AAtrx ?02
| | AXs3@B I I AX53@B
I'---ll-----' +---- | |----- lrlt.exs:earx zor
I I
- lss sranr=ABoRT=l-2
AX4I_@D AX53@A AX53@B
----ltl-------l/l-------l/l - - - - - l u a c r , o s EV
Da r . 8 1 o
ee.3738 ee.3739 ee. 3740 I SS_STATE=4
Possibleeruses:
- LTBinputbad
- Wiringenorat 538 device
- IOPLribboncable
in EE.3740
702 EX'3AAUX 53Aauxillarysensedclosedpriorto normalclosecommand
Duringthe normalEX2000startsequencethevariablepointedto by AX53@A
(EE.3739) wassensedtruepriorto the normalclosecommand.
SS STATE=3 AX4l@D AX41@D
|---- | | ----- -+-----+--- | | -----+-------+---- | I - - - - - l F l t . E x 4 1 _ A u x7 0 0
Var. 508 | I axs:oa I I exs:oa
| *---l l-----+ + - - - - | I - - - - - l F t r . E X s 3 A A t r7x0 2
| | Axs3@B I I exsroa
l'---ll-----' + - - - - | | - - - - - l F l r . E X s 3 B A u x7 0 1
I I
-
ISS-STATE=ABORT=12
I AX41@D AX53@A AX53@B
---- - - - - - - l u e c l o s E vDa r . 8 1 0
|/ l - - - - - - - l / l - - - - - - - l / |
ee.3738 ee.3739 ee.3740 I ss_srare=a
Possiblecauses:
- LTBinputbad
- Wiringefrorat 53Adevice
- IOPLribboncable
- Incorrect
sdtinqin EE.3739
GEH-61218EX2000Digihl Etci|er Chapter8 PeriodicMaintenanceand Troubleshooting 8-55

Fault Troubleshooting
Table8-4. Specrfrc

703 EX41FAIL sensedopenafternormalclosecommand
41 auxillary Tripstate
DuringthenormalEX2000startsequence pointedto byM41@D
thevariable
(EE.3738) wassensedfalseaftera normalclosecommand.
SS STATE=4 AX41@D Ax53@A AX53@B
Var.5O8 | ee.3738 ee.3739 ee.3740 lnr,esnnCtVar.8O5

I ss_srere=s
AX41@D Delav AX4I-@D
*---l/l-------+----lol------+----l/l lrrt.ex+rrarl 703
I exs:os I z. ss I axs:oe
+--- | l-------+ + - - - - | | - - - - - - l F r r . E X 5 3 B _ PrUo 4
I AX53@A I axs:oa
----ll-------r
+ - - - - | | - - - - - - I n r t . E X s 3 A _ P 7Uo s
I
-- lss_state=ABoRT=12
Possiblec€ruses:
- Powersourcefor 41 deviceturnedoff
- LTBinoutbad
- Mechanicalproblemwith41 device
- IOPLribboncable
- Incorredsettinsin EE.3738
7M EX.3B_'U 53Bauxillarypicked-up(closed)outof normalsequence Tripstate
(EE.3740) wassensedtrue(pick-up) outof normalsequence.
SS STATE=4 AX41@D AX53@A AX53@B
Var.508 | ee.3738 ee.3?39 ee.3?40 Var.8O5

IFLASHACT
I ss_srare=s
AX41@D Del-av AX4I-@D
* - - - | / | - - - - - - - + - - - - | o | - - - - - - + - - - - | / l - - - - - - | F 1 E .E X 4 T F A T L7 0 3
I axsroe I z. ss I exs:oe
+--- | l-------+ + - - - - | | - - - - - - l r r r . E x s 3 B _ P U? 0 4
I axs:oe I I exs:oa
'---ll-------' + - - - - | | - - - - - - l F l L . E X s 3 A _ P7Uo s
I
--
lSS_STATE=ABORT=12
Possible causes:
- LTBinputbad
- Wring enorat 53Bdevice
- IOPLribboncable
- lncorreclsettinqin EE.3740
8-56 . ChapterI Perldlc Maintenanceand Troubleshooting GEH-61218A(m00 Digital Escciter

No. Name FaultCondition.Causes Type

705 EX53A PU 53Aauxillarypicked-up
(closed)outof normalsequence Trip
(EE.3739)wassensedtrue(pick-up)outof normalsequence.
SS STATE=4 AX41@D AX53@A AX53@B
Var. 5 08 ee. 3738 ee.3739 ee.3740 I FLASTACT Var.805

I ss_srArE=s
AX41@D Delay AX41@D
*---l / | -------+---- - - - - - l F l t . E x 4 1 F A I L7 0 3
|o | - - - - - - + - - - - |/ l -
I axs:oe I z.ss I axsroe
+--- | l-------+ +---- | | ------ lFlr.Exs3B_PU
zo4
I axsroa I I axsaoa
'---ll-------' +---- | | ------ lFlr.Exs3A_PU
7os
I
-
lSS-STATE=ABORT=12
Possiblec€ruses
- LTBinputbad
- Wring errorat 53Adevice
- IOPLribboncable
in EE.3739
706 53A FAIL 53Aauxillarysensedopenafternormalclosecommand
Duringthe normalEX2000startsequencethevariablepointedto by M53(!,R
(EE.3739)wassensedfalseaftera normalclosecommand.
DD DIAIE=O
----- | M C O R E R E vQa r . 8 8 1
var. so8 | | I ss_srarn=z
| | Delay
-l/l-- --lol- ----lntt.s3A_FArt,706
0.5s I SS_STATE=ABORT=12
Possiblec€ruses:
- Powersourcefor 53Adwice turnedoff
- LTBinputbad
- \r'Viring
errorat 53Adevice
- IOPL ribboncable
- 53A mechanical
GEH-61218EX2000Digital Estciter Chapter8 PeriodicMaintenanceand Troubleshootlng 8-t7


707 538 FAIL 538 auxillarysensedopenafternormalclosecommand Tripstate
DuringthenormalEX2000startsequence pointedto byAX53@B
thevariable
(EE.3740) wassensedfalseaftera normalclosecommand.
SS STATE=s AX53@B AX53@A
Var.508 ee.3740 ee.3739' I FLASH_HYS_CoNTRoL

I aa a---- -
I DD_DrArE=O
AX53@B Delay AX53@B
lF']F c?R EATT. ?o?
I
r{r(5 J (EA I 2.5s AX53@A
tl tl l r t r . e x s : a _ P U? o s
Iss_srare=ee6p1=12
Possiblecauses:
- Powersourcefor 538 deuiceturnedoff
- LTBinputbad
- Wring errorat 53Bdevice
- IOPLribboncable
- 538 mechanical oroblem
708 s3ASTUCK 53Asensedclosed(stuck)afternormalopencommand Tripstate
(EE.3739) wassensedtrueaftera normalopencommand.
SS STATE=8 A X 5 3 @ Ae e . 3 7 3 9
- - - - l r . 4 F T - o R EVoa r . 8 8 o
l - - - - l l - - - - - - + - - - - - - - - - lt t/ l -I - -
Var. 508 I ss_IF_FDBK=BULD@U
I ee.3745
| u^5^_ D^ I-A-r- -r ! = ^v
I
Delay
l----------lDl---- - - l r r t . s 3 A s r u c Kr o a
2.5s I ss_srarn=aeoRT=12
Possiblecauses:
- LTBinputbad
- IOPLribboncable
- 53Amechanicaloroblem
709 s3BSTUCK 53Bsensedclosed(stuck)afternormalopencommand Tripstate
(EE.3740)was sensedtrueaftera normalopencommand.
SS STATE=]-O A X 5 3 @ Be e . 3 7 4 0
l----l l------+---------lt l------ - l / r u s u a c rv a r . s o s
var.sos | | lss_starn=rr
oelay
---------- I ----------
| I lpl lrtt.sresrucr 7oe
2 .5s I ss srate=ABoRT=12
Possiblecauses:
- LTBinputbad
- IOPLribboncable
- 53Bmechanicalproblem
8-58 o Chapter8 PeriodicMaintenanceand Troubleshating GEH-61218H(m00 Digttal Erciter

Table&4. SpecificFauftTroubleshooting

710 EX BUILD Excitationbuild-updid notoccuras sensedby BULD@U frip
DuringthenormalEX2000startsequencethe variablepointedto by BULD@U
(EE.3745) didnotchangeby IFLDBU(EE.3744) after53AopenedandMCPwas
enabled to firebridgeSCR's.
SS STATE=9 BULD@U > FLDBU MPWRENAB TEMP1
l---l l-----+----------l l------------l l-------( )--l
Var. 508 ee.3745 ee.3744 Var.882
TEMPl
tl Iss_state=ro
| | Delay
-l/l-- ---lol ----|F1E.EX_BUTLD?l-0
2.5s ISS STATE=ABORT=I-2
Possiblecauses:
- Incorrec{settingof EE.3745
- Shuntfeedback problenr
- lncorrecl seftingof EE.3744
7't1 MCP SYNC MCPdid notsynchronizeto bridgeac voltageat start

Duringthe normalEX2000startsequenceDCPdid notreceivea linesync
indication
from MCPafterstartsequencing feltthatflashingcurrentwas
appliedproperly.
SS STATE=7 IFLA@I > TFLMIN. TEMP1
l----ll-----+ -------ll----------()--l
Var. 508 ee. 3741 ee.3743
TEMPl MCORENAB
Var. 883 l/cr,Ds3Avar.707

lss stete=e
TEMPl Delay TEMP1
*- - - | / | - --+---- |o | -- -*- - - - - | / | - - - - - - - - - lFlt.Lo_FLASH ?13
1s. os tuconeuae
-| - - - l / l - - - '| I
+-----l/l--- l r t t . t u c e _ s v l l cl L t
MCORENAB
Var.883 - - - - lss srATE=ABoRT=I2
PossibleCauses:
- Inconectphasesequenceto bridge.
- AC inputdisconnect
openduringstart.
- VAR.LLVOLTS gaintoo high/low,incorrectscalingin EE.567.
- lf dummyloadcheck,set EE.565to zero.
GEH-61218EX2000DigiEI Etrciter Chapter8 PeriodicMaintenanceand Troubledtooting 8-59

No. Name FaultGondition,Causes Type Fault

712 41 STUCK 41 sensedclosed(stuck)afternormalopencommand Tripstate
DuringthenormalEX2000stopsequence thevariablepointedto byAX41@D
(EE.3738)uas sensedtrue(closed)aftera normalopencommand.
Var.508 I ax+roo
+. - - - l /| / I ----- ---- I
| ISS_STATE=o
Detay
-| - - - l |
--lol-----lrrt.41_srucK 7r-2
l-----
2.5s I SS_STATE=O
Possible
Causes:
- Mechanical
problemwithMDA/MDBor externalbreaker.
- LTBcardinputfailurdproblem.
713 LO FLASH Flashingcurrentdidnotbuildto IFLMIN Tripstate
variablepointedto by IFLA@I
DuringthenormalEX2000startsequencethe
(EE.3741)wassensedlowerthanIFLMIN(EE.3743)
indicating a problemwith
flashing po\ffer.
SS STATE=7 TFLA@I > IFLMIN- TEMPl
l---- | l-----+------- |
Var.508 ee. 3741
TEMPl MCORENAB
+------l | --------- I | ------- ---- l/rlasH_Hys_colurRol
I var.883' I/CMD53Avar.707
I ss_sTArE=8
TEMPl Delay TEMP]-
lFlr.LO_FLASH 713
qvr\Ta ?11
t/l IEti- MaD
MCORENAB I
Var.883 ISS STATE=ABORT=I2
Possible Causes:
- DC Flashingpowerturnedoff.
- fncorrectsdtingin EE.3743
- Shuntpolarityon flashingpanel.
- DCFBshuntfeedbackVCOproblem.
8-60 o ChapterI Peridic Maintenanceand Troubleshooting GEH-61218EXn00 Digital Excibr


714 4lOPENED wassensedopenwhilerunnlng
41 fieldbreaker Trip
Duringthe normalEX2000startsequencethe variablepointedto by AX41@D
(EE.3738) urassensedfalseat theRUNNINGstate.
SS STATE=11
- l / P R E c o NvDa r . 8 1 3
|------ I | ------+----
I
IMCoRENAB AX41@D RUNRQ AX52@G

I Var.883 ee.3738 var.550 ee.3735 I R L N R Ov a r . 6 5 0
AX41@D
- - - - - | ss_srATE=ABoRT=12
Possiblecauses:
- Mechanicalproblem/open coilat MDA/MDB
- LTB card input problem
- IOPL ribboncable
in EE.3738
715 DE EXCIT Deexcitationcurrentdetected
Deexcitaitioncurrentas sensedby EX@DEX(EE.3727)
was sensedtruewhilein
the RUNNING state.
RUNNING EX@DEX DEXTMR
l-------l l---------l l-----loerayl lnt.zrs DF.-Excrr

var.711 ee.3727 ee.3728 lVar.715 EXDEXFLT
Possiblec€ruses:
- LTBcardinputfailure.
- EXDEcardfailure
- Contadfrom MDA/MDB or externalbreakerclosed
- Ribboncableon d+ex.module
716 PS_DC_|N supply
TheDC inputto the powersupplyas sensedby by EXP@DC(EE.3730)
was
sensedessthanEXPVDC(EE.3729).
EXPVDC < EXP@DC EXPTMR
l-------l l----- loelayl----|FIt.716Ps_Dc_rN
ee.3729 ee.3730 ee.3735 lvar.716 EXPDCFLT
Possibleceruses:
- DCFBVCOinputfailure.
- Batterysupplyturnedoff.
- DCFBS1AEsettingincorrect.
GE,+61218EX2@0Digital brciter Chapter8 PeriodicMaintenanceand Troubleshooting 8-61

Table8-4. Specfc Fault Troubleshooting

717 PS_AC_IN PowersupplyAC inputfailed Latched
TheAC inputto the powersupplyas sensedby EXP@AC(EE.3734) was annunciated
sensedlessthanEXPVAC(EE.3733). Thisfaultis enabledby PVE@AC
(EE.3731)sensedgreater than(EE.3732).
PVE@AC > PVEVAC EXP@AC < EXPVAC EXPTMR
l-------l l---------------l l----- --loerayl----lrrt.7l7 ps_Ac_rN

ee.3731 ee.3732 ee.3734 ee.3733 ee.3?35 lVar.tt't EXPACFLT
Possiblecluses:
- Bloweror po,versupplytransformerfusefailure.
- Incorrecl
settingof EE.3733 or E8.3732
- DCFBcardVCOfailurefor LLVOLTSor AC PS input
- PowersupplyAC inputcircuitfailure.
7't8 VHZ_|T_1 InversetimeVHZfaultla/el#1. Latched
Functionality
is systemdependent annunciated
719 VHZ tT 2 lnversetimeVHZfaultlercl#2. Latched
Func;tionality
720 FLD IT 1 Inversetimefieldiitfaultleuel#1. Latched
Functionality
721 FLD IT 2 lnversetime field iit fault lanellf2. Latched
Functionalityis systemdependent annunciated
722 FLD OLOC Fieldoffjine overcurrent
fault. Tripstate
723 HI FLASH Highflashingcurrentfault Tripstate
Wren EX2000startstopis configuredby EXSS@M(ee.3737)to be a back-up
masterorfollowerandflashingcurreltis sensedgreater
than1.SIFLMAX
(ee.3742)thenthisfaultis generatedand CMDS3A(Yar.7O7)is sd to 0. lf the
flashingcurentis sensedlessthan1.5"lFLMAX thenCMDS3A retumsto normal
operation.
EXSS@M IFLA@I > 1.s*IFLMAX
l--------l/l -------l
l----- ---lFrt.723 HI-FLASH
ee.3737 ee.374l- e e . 3 7 4 2 l / V a r . 7 0 7C M D 5 3 A
Possible causes
- Mechanical problanwith53Aor RTBArelay.
- Incorrectsettingof IFLMAX.
- DCFBIFLfeedbackVCOproblem.
724 RUNATZSD Faultgenaatedviaee.RUN@ZS
725 RUN 41AO Faultgenaatedviaee.RUN@4A
726 RUN_41DO Faultgenerated
viaee.RUN@4D
727 HIPFLASH Faultgeneratedvia ee.lFL@Hl
728 OFFLTRIP Tripfaultgenerated

viaee.OFL@TR
729 BADFI.ASH a possiblefailurein flashingcurrentfeedback
Tripfaultindicating
8-62 c Chapter I Peridic Maintenance and Troubleshooting GEH-61218EXn00 Digital Excibr

Table8-4. Specifrc

730 HTSENBAD Indicationof a failurein theH2or Temperature
Sensor
Thisfaultis a delayedindication (Var.644)
of VaT.HTSENBAD fromBlockHTSEN
(284)per the followinglogic:
PWRUPTIM HTSENBAD
-- --
| | F L T . H T S E N B A D( 7 3 0 )
Var. 8l-5 Var .644
(ee.6011).
SeealsoHTS@IN
Possibleeruses
- ExternalH2 Sensorproblern.
- PTCTcardor JKKribboncable.
of EE.6010,
6011,6014
731 GRDBRUEX Groundon brushless exciter
a groundon thebrushless
Thisfaultindicates Thevariable
exciter. in ee.2851
isthesource.
GRD@BX
l----- | l----- - - - l r r t . G R D B R U E( ?X3 1 )

ee.2851
732 GRDBRMAL Brushlessexcitergroundddectormalfunc{ion
Thisfaultindicatesthatthe brushlessexcitergroundddectorhasmalfunctioned.
Thevariable in ee.2852 is thesource.
GRD@BM
-----lFlr.GRDBRMAL ('732)
l----- | l---
ee.2852
733 ROTDIODE Rotatingdiodefailure
This fault indicatesa rotatingdiode failure. The variablein ee.2853is the source.
ROT@DI
----- --- ----- (733)
| | | IFTE.GRDBRUEX
ee.2853
7U ROTDDMAL Rotatingdiodemonitormalfunction
thattherotating
Thisfaultindicates Thevariable
diodemonitorhasmalfunctioned.
in ee.2854is thesource.
ROT@DM
l----- | l--- - - - - - l F l r . R o T D D M A L( 7 3 4 )
ee.2854
735 REQ TRIP Triprequest
via ee.REQ@TR
Thisindicates
a triprequest. in ee.2859is thesource(normally
Thevariable
Yar.795REQ_TRIP).
REQ@TR
l-----------l l------- - l r r t . R E e _ r R r p( ? 3 s )
ee.2859
7Ut GLOCKOUT Customerrequested
tripvia 86Gcustomerlockout
737 FLASHMAL Fault genaated via ee.Fl-AS@M
738 FORCEMAL Fault generatedvia ee.FLDF@M
GEH-61218A(2000 Digital Exciter Chapter8 Periodic Maintenanceand Troubleshooting 8-Ht

Table8-4. Spec/rcFauftTroubleshooting

739 PFSENBAD Powerfactorinoutsensedbad
Thisfaultis a delayedindication (Var.310)
of VaT.PFSENBAD fromBlockPFINP
(100) per the followinglogic:
PWRUPTIM PFSENBAD
----
l----l/l---------l t--------l 10 sec | I F L T . P F S E N B A D( 7 3 9 )
Var.816 Var.310 I
SeealsoPFC@IN(ee.6033).
Possiblecauses:
- External4-2OmA inputproblem.
- PTCTcardor JKKribboncable(if usedas input)
- Incorrect
sdtinqof EE.6033,6034,6037
740 NRUN 52G Notrunningwith52Gclosed(viaee.NRUN@S)
741 REGMODIF Regulatormode difference
808 DPROMCKS MaincpuEPROMchecksum failureat U11 or U12(lOSpage). Latched

MainprocessorPROMchecksumfailuredetectedin IOScodesection. annunciated
fault
810 DEVERIFY Valueto EEROM, maincpunotverified Latched

Thelastvalueloadedto EEROMon themainprocessor
did notverify. annunciated
fault
811 SERLCKSM Checksumof sent msg doesnt agree with data rcvd Latched
The checksumof a transmittedmessage does not agree with the data received. annunciated
fault
812 MLDCKSUM Checksumof sentmsgdoesn'tagreewithmeNnory. Latched

Thechecksumof a transmitted
messagedoesnotagreewiththe datain memory. annunciated
fault
815 EE-CKSUM Maincpu EEROMchecksumerrorin IOSsection. Latched
Mainprocessor
IOSEEROMchecksumerrordetected. annunciated
fault
816 EE1DFLT MaincpuEEROMidentfailurein IOSsection. Latched
Mainprocessor
IOSEEROMidentification
failuredetected. annunciated
fault
1023 RESET DCC/SDCC/LDCC boardis in a hardresd condition(Irip fault) Tripfault
lf all 10LEDson thecontrolboard(DCCor SDCC/LDCC) arelit continuously,
and
nofaultcodeis beingdisplayed viatheRS232link,Programmer board,or LAN
connection, it is likelythatthe controlboardis beingheldin reset.
Possiblec€luses:
- EXernalresd input3T8.58or STBA.38 closed,holdingresethigh
- Failurein +5 V or +/-15V controlpowersuppliesto the controlboard
- EPROMSU22lU23on the controlboardnotinsertedcorrectly
- Failureof DCC/SDCC/LDCC controlboard.
8-64 o Chapter I Periodic Maintenance and Troubleshooting GEH-61218EXm00 Digital Exciter

Chapter9 Fusesand Testpoints
lntroduction
Secfion
OnboardFuses........... ...9-l
Testpoints ...9-3
OnboardFuses
The DCFB andGDPA containprotectivefusesasdefinedin Table9-1.The
fuses have an associatedLED that turns on if the fuse blows. Seethe drawings
Chapter 2 for DCFB fuse and light locations and GDPA fuses.
Table 9-1. DCFB and GDPA Board Fuses
Board Fuse Function.

DCFB FU1 112Amp,2AGfusefor the 115V ac powersupplyboughtto 3TB
Thisfuseprotectsthe 115V ac powersupplied for customeruse.Checkfor wiringerrorsor
overloadif thisfuseblows.\y'Vtren
thefuseis blownandloadis connected, neonlightLT1on
DCFBboardwillbe glowing.
FU2 7 Amp,2AGfusefor signallevelpowersupplies+24,+15,& +5 volts
Wlrenthisfuseis blown,the driveis unableto generate faultmessages, butlightemittingdiode
(LED)CR51willbe illuminated whencontrolpoweris appliedto the drive.Theusualcauseof
fusebfowingis an accidentalshortol +24Veitherwhileprobingor dueto a wiringerrorat the
terminalboard.lf thefusecontinues to blowwhen1PL,2PL,andSPLaredisconnected from
DCFBboard,the boardshouldbe replaced.
FU3 7 Amp,2AGfusefor signallevelpowersupplies-24,& -15volts
\Men thisfuseis blown,the Programmer boardis unableto displayfaultmessages, butlight
emittingdiode (LED) CR55 on the DCFB boardwill be illuminatedwhen controlpoweris to
the drive.The usualcause of this fuse blowingis an accidentalshortd -24V eitherwhile or
due to a wiringerror at the terminalboard.lf the fuse continuesto blow when 1PL,2PL,and are
disconnectedfrom the DCFB board.the board shouldbe
GDPA FU1 15 A slow blow fuse in 115 V ac powerinputto GDPA
Maininputpowerfuse,15A dow blow.
FU2 0.25A fusein GDPA160V dc controlpower.
FU3 1.5A fusesupplies120V dc to contactors andrelaysvia GGIA
1.5A fusefor 'l2OV dc circuitwiredto DS2OOGG|Acustomerl/O.
GEH-61218AQ000 Digital Exciter Chapter9 Fuses andTestpoints cF.l

Table9-1.DCFBand GDPABoardFuses- Continued
Fuse Function
FU3 3A,2AGfor +5 V dc M-AE
3A,2AGfusefor +5 V dc powersupply(.57in.lengthby .177in.dia)
Themajorcauseof no +5 V supplyis a blownFU3.A primaryindicatoris the lackof response
fromthe drive
andthefailureof LED1to lighton the maincontrolboard.Optionboardsalsomaynotfunction.Logicpower
comesfromthe DC linkandrequiresmaindrivepowerto be on.
Troubleshooting procedurefor +5 V supply:

1.CheckAC inputpowerto driveon loadsideof fusesFU1,FU2andFU3
2. Checkthe+5 V supplybetween TP9(+5V) andTP10(DCOM)onthepowersupplyboard(303MCP). lf +SV
is notpresentrdnoveFU3andcheckit withan ohmeter
3. lf +5 V is presentcheckconnectors andwiringof 2PL
4. lf +5 V is notpresentand FU3is blownfindandcorrectfault:
a) Externalwiringon terminalblockboard
b) Maincontrolboard(301DCC)
c) Lancontrolboard(306LCC)-option
d) Signalprocessor board(309SPC) -option
e) Base driverboard(304lBD)
f) Powersupplyboard(303MCP)
g) Driveterminal board(305NTB)
h) 2PLcable
5. lf +5 V is notpresentand FU3is notblownseetroubleshootingprocedure
for FU6.
FU3 5A fusefor +5 V dc AF-PRES
5Afor +5 V dc powersupply(1 1/4in.lengthby .25in.dia)
Themajorcauseof no +5 V supplyis a blownFU3.SeeFU3,3A,2AGfor +5 V dcAA-AE
Troubleshooting Procedure For+5 V Supplyis thesameas FU3,3A,2AGfor +5 V dc M-AE
FU4 1/2A fusefor +24 VAA-AF
'll2 amp2AGfusefor +15and+24V dc (.57in.lengthby .177in.dia)
Themajorcauseof no +24Y and+15V supplyis a blownFU4.A primaryindicator is the lackof responsefrom
the driveanda fullylit LED1on the maincontrolboard.Optionboardsalsomaynotfundion.Logicpowercomes
fromthe DClinkandrequiresmaindrivepowerto be on
Troubleshooting procedure for+24V and+15V supply:

1. CheckAC inputpowerto driveon loadsideof fusesFU1,FU2andFU3
2. Checkthe+24V and+15V supplybdweenfP8g247or TP4(+15) andTP10(DCOM)on theporuersupply
board(303MCP). lf voltageis notpresentremoveFU4andcheckit withan ohmder.
3. lf +24V and+15V is present checkconnectors andwiringof 2PL
4. lf +24V and+15V is notpresentandFU4is blownfindandcorrectfault:
a) Externalwiringon terminalblockboard
b) Maincontrolboard(301DCC)
c) Lancontrolboard(306LCC)-option
d) Signalprocessor board(309SPC) -option
e) Powersupplyboard(303MCP)
f) Driveterminalboardcard(305NTB)
g) Lanterminalboardcard(307LTB) -option
h) Relayterminalboardcard(191RTB) -option
i) 2PLcable
5. lf +24V and+15V is notpresentand FU4is notblorynseetroubleshootingprocedure
for FU6.
6.ll +24V is present +15V is notreplace303MCPboard.
FV4 "n6
il4 A fusefor +24 V AG-PRES
314amp2AGfusefor +15and+24V dc (.57in.lengthby .177in.dia)
Themajorcauseof no +24V and+15V supplyis a blorynFU4.See1/2A fusefor +24V M-AF
Troubleshooting procedure for+24V and+15V supplyis thesameas FU4,1/2A fusefor +24V M-AF.
9-2 o Chapter9 Fuses and Testpoints GEH-61218EX2000Digihl Exciter

Iesfpo ints
The EX2000 has onboard testpointsfor use in troubleshooting.Testpoints are $retal
postslocatedon specificsignalpaths.The sigrralcanbe measured
or viewedb
connecting an oscilloscopeor other measuring instrument to the testpoint.
Figwes 9-1 thru 9-6 show tlpical waveforms of oscilloscope connectionson s{me
SDCCboardtestpoints.
Table9-2lists thedrivetestpoints.The boardlayoutdrawingsin Chapter2 sh(w
testpoint locations.
Table 9-2. EX2000 lesfpolnfs
Board Name
TCCB TP1 DCOMpoint.
TP2 TCCBprocessors resettest.Allowsmicroprocessors andpaipheralchipsto be reseton
independent of SDCC.JumperTP2andTP1for resd.(Fortestpurposes only.)
TP3 TCCBdigitaloutputdiagnostic.
Digitaloutputfor diagnostic testing.(Fortestpurposes only.)
TP4 TCCB pulse-width modulated analogoutputdiagnostic.
Thisis thefilteredversionof the80196fl/VMoutput.(Fortestpurposes only.)
TP5 TCCBstalltimerdisable.
Disables stalltimerbyjumpeingof TP5to TP1.(
TP6 TCCBD/A#1 analogoutputdiagnostic. Fordiagr
voltageto millampere circuitswtrichterminateon
TP7 Analogoutputfor diagnostic testingof D/A#2.Th
circuitswtrichterminateon PTCT.(Fortestpurpo
TP8 Digitaloutputfor diagnostic testing.(Fortestpurp
TP9 outputfor (Fortestpurposes only.)
SDCC TP1 COMtestpoint.0 voltcommonreferencepointfor testsignals,sameas DCOM2.
TP2 COMtestpoint.0 voltcommonrderencepointfor testsignals,sameas DCOM1.
TP3 +5Vtestpoint.Testpointfor regulated+5volt(+l-5%)powersupply.
TP4 Foreground testpoint.DCPforeground timingflag(720Hz).
TP5 Bfocktest point. DCPblockware timingflag(720Hz).
TP6 Background testpoint.DCPslortrbackground timingflag(90 Hz).
TP7 Undefined testpoint.(Unused)generalpurposetestpointoutputfromDCP.
TP8 Cunenttest point.Drivetypespecifictest point,representative of motorcunent.In the it is
an analogrepresentation of motorarmaturecurrent,witha nominaldc offsd of +2.5volts.A
deviationof .5 V represents approximately 1pushuntcunent.In theAC2000,it is an analog
representation of phaseA motorcunent,alsowitha nominaldc offsd of +2.5volts.
TPg "l'm alive'8 MHzoscillatoroutputfrom MCP.
Oscillator.
TP12 Startboardtest.Initiatesboardtest(Test13)whenmornentarily tiedto +5 volts.Forboardte$
notre@mmended whenin a driveenvironment.
TP13 Daughterenable.Diagnostic DA converterdaughterboardselect.Usedwithauxilliary
hardwarein conjundionwithEE.600.
TP14 -15Vtest point.Testpointfor regulated-15 volt(+l-5o/o) powersupply.
T P 1 5 +15Vtestpoint.Testpointfor regulated +15volt(+l-5o) powersupply.
T P 1 6 TMS320serialrcv.TMS320serialdatareceive.The rowof test pointsin the upperleft of
the SDCCcontrolboardis reservedfor diagnosticpurposesfor the TMS320c25processor, a
daughterboardwhichallowsserialdiagnosticDA convertersto be addedfor
purposes only.
TP17 TMS320serial>crrit. TMS320serialdatatransmit.
TP18 TMS320serialclkx. TMS320serialtransmit clockinput.
EXm00 Digital Exciter Chapter9 Fnses andTestpoints 93

Table9-2.EX2000lesfpornfs- Continued
Board Name Description
TP19 TMS320serialclk r. TMS320serialreceiveclockinput.
TP20 TMS320framesyncx. TMS320serialframesyncpulsefor xmit.
TP21 TMS320framesyncx. TMS320serialframesyncpulsefor receive.
TP22 TMS320clockoutput.TMS320clockoscillator output.
TP23 +5Vtestpoint.+5Vpowersupplyto TMS320diagnostic D-Adaughterboard.
TP24 Commonvoltageref.Commonpowersupplyreturnfor TMS320diagnostic D-Adaughterboard.
TP29 Linefrequency. Drivetypespecifictestpoint,representative of inputlinefrequency.
TP37 Voltagetestpoint.DrivetypespecificTP,representative of motorvoltageon DC2000.Notused
on theAC2000.On the DC2000,showsmotorarmaturevoltage,scaled3.4.
PTCT TP1 V12(+;test point.A testpointoff of V12PT (+)secondary bufferedby 10K ohms.
TPz V12(-)testpoint.A testpointoflol Y12PT (-) secondary bufferedby 10Kohms.
TP3 V23(+)test point.A testpointoff of V23PT (+) secondary bufferedby 10Kohms.
TP4 V23(-)testpoint.A testpointoff of V23PT (-) secondary bufferedby 10Kohms.
TPs Ll 2(+)test point.A testpointoff of L12PT (+) secondary bufferedby 10K ohms.
TP6 L12(-)test point.A testpoint (-)
offof L12PT secondary bufferedby 't0Kohms.
TP7 L23(+;test point.A testpointoff of L23PT (+) secondary bufferedby 10Kohms.
TP8 L23(-)testpoint.A testpointoff of L23PT (-) secondary bufferedby 10Kohms.
TPg X12(+)testpoint.A testpointoffof X12PT (+) secondary bufferedby 10Kohms.
TP10 X12(-)testpoint.A testpointoffof Xl2 PT (-) secondary bufferedby 10Kohms.
TP11 X23(+)testpoint.A testpointoff of X23PT (+) secondary bufferedby 10Kohms.
fP12 )(23(-)testpoint.A testpointoff of X23PT (-) secondary bufferedby 10Kohms.
TP13 l1(+)testpoint.A test pointoff of l1 CT (+)secondary bufferedby 10Kohms.
TP14 l1(-)testpoint.Atestpointoff of l1 CT(-)secondarybufferedbyl0Kohms.
TP15 l2(+)testpoint.A testpointoff ot 12CT (+)secondary bufferedby 10Kohms.
TP16 l2(-)testpoint.A testpointoffof 12CT (-) secondary bufferedby 10Kohms.
TP17 l3(+)testpoint.A testpointoff of l3 CT (+)secondary bufferedby 10Kohms.
TP18 l3(-)testpoint.A testpointoff of 13CT (-) secondary bufferedby 10Kohms.
TP19 lN9 isolatornegativeoutput.A testpointoff of lN9 isolatoroutputbufferedby 10Kohms.The
voltagefP20 - TP19is positivewhenlN(+)- lN(-)voltageis positive.
TP20 lN9 isolatorpositiveoutput.A testpointoff of lN9 isolatoroutputbufferedby 10Kohms.The
voltageTP20- TP19is positivewhenlN(+)- lN(-)voltageis positive.TP.l.
GDPA TP1 Rectified115 V ac control power.All test pointson GDPA are at potentialsof 115 V ac above
ground or higher.None are groundedor referredto ground.TP1, when measureddifferentially
with respectto TP15 will allow measurementof the DC link nominally160 V dc. Boardwill function
with 88-178 V dc at this point.lf power is appliedand there is no voltageat TP1, then fuse F1 is
blown.
TP2 Signal leveltest point reference,floating.All test pointson GDPA are at potentialsof 115 V ac
above groundor higher.None are groundedor referredto ground includingthis one. Use this
ACOM test point for a referencefor control signal measurements.
rP3 5.0 V dc powersupplywith respectto TP2, ACOM. Alltest pointson GDPA are at potentialsof
115 V ac above groundor higher.None are groundedor referredto ground.This is the floating
regulated 5 volt power supply with respect to ACOM.
160 V dc rectified115 V ac line with respectto TP16. All test pointson GDPA are at potentialsof
115 V ac above groundor higher.None are groundedor referredto ground.This is the 160 Volt
rectifiedline voltagemeasuredwith respectto TP16. lt is fused to feed controlpowerto the board.
lf power is on the boardand TP1 has normalvoltageand TP15 has none,the fuse F2 is blown.
This is usuallynot field repairable.
TP5 Power signaltest point reference,floating.All test pointson GDPA are at potentialsof 115 V ac
above groundor higher.None are groundedor referredto ground.This is a referencereturnfor
measuringpower dc voltages.
- Continued
Table9-2. EX2000Testpoints
9-4 o Chapter9 Fusesand Teslpoin|s GEH-61218EX2000Digital Exciter

Name
TP6 FactoryONLY TP, test pointsotherthan fP1,2,6, 15, 16. All test pointson GDPA are at
potentialsof 115 V ac above groundor higher.None are groundedor referredto ground.
test points are for factory use only.
NTB/3TB DA1 #1 output,+/-10V dc analogoutput
DA2 #2 output,+/-10V dc analogoutput
METl METI output,+L10V dc analogoutput
MET2 MET2output,+/-10V dc analogoutput
DVM Digitalvoltmder(Test03)input,range+/-50V dc
coM 0 voltcommonreferencepointfor test si
Nofe If a board revision is not listed the t is included in all board
,/
Y
\
I
n
l
r \,
v
\ r ,/
Y
\
t
(2MS/OlVlSION)
Fpure 9-1. CurrentFeedback(DCCBoardTP8)in ContinuousCunent
I / \r \ f I \ n
(2irs/DrvrsroN)
(DCCBoardTPB)withOneSCROpenor Disconnected
Figure9-2. CurentFeedback
GEH-61218EX2000Digital Exciter Chapter9 Fusesand

3
\ I I
2 I
\ \ \
I
\ \ \ \
o I
I t
t \ \ I \
\ \ t I \
(2trrs/DlVlS|ON)
Figure 9-3. VoftageFeedback (DCC Board TP37) in Continuous Cunent
1
I t\
0
tF t. I ll. \l J'r F \[. I
I
\l \
I
(2MS/DrVrSrON)
Figure 9-4. VoftageFeedback (DCC Board TP37) with One SCR Open or Disconnected
6
I I
(2MS/DrVrSrON)
Figure 9-5. Sync Signal(DCC Board TP29)- Square WaveSynchronizedto AC LineFrequency
$6 o Chapter9 Fuses and Testpoints GEH-61218A(2000 Digital Exciter

Labl - EX2000- KeypadBasics
LAB - EX2000Keypadbasics
Reference:EX2000DigitalExciterUsersGuide(GEH-6120B), Chapter6.
Objective:To get a "feel"for usingthe EX2000keypadto configureEE values,
EX2000variablesand runthe EX2000simulator.
1) Keypadoperationbackground:
. The Figurebelowillustrates for the keypad.
the fourmodesof operation
. The arrowlinesillustratethe key sequencesthat mustbe enteredwhen
betweenmodes.
610-) 6ErR)
I r. lls{rERl
(r"*./ (*"J
A 5,100% | O%
A - E)(2000Auto Mode
M - EX2000ManualMode
S - Generator
speed | - Generatorstatorcunent
(100%=lPerUnit) ( 1 @ V o =1 P e rU n i t )
OperateModeDisplay
Thisis the initialdisplaywhenthe EX2000is powered-up.

Thisdisplayshowsthe statusof the EX2000.
ActiveEX2000faultswill be displayedwhentheyoccur.Faultswill be
displayedin the orderof occurrence.
Thisis the normaloperating modeof the keypadanddisplay.
EX2000- EX2000keypadbasicslab.doc04118105 Page1 of 1

ParameterEEPROMMode
PARAMETER-EMODE
EEPROMModeDisplay
Parameter
o Usedto monitoror changethe valueof EE configurationconstantsstoredin

the EX2000.
o The changesare permanent.
o Resettingthe EX2000will not erasethe changes.The drawingbelowshows
a typicalParameterEEPROMmodekeypaddisplay.
ParameterMirrorMode
PARAMETER-MMODE
MirrorModeDisplay
Parameter
Usedto monitorand changethe valueof Mirror(RAM)constantsstoredin

the EX2000.
Mirrorconstants overrideEE constants.
Changesmadeto MirrorRAMare temporary. Hardresettingor cyclingpower
to t the EX2000willerasethe changes.
Alwaysuse mirrormodeto maketemporary changesto the EX2000
lf you makea mistake,resetthe EX2000andyourmistakeis
configuration.
erased.
Diagnostic Mode
DIAGNOSTIC
MODE
Diagnosticmode Display
Uses the keypadand displayto run variousdiagnostictests.The most

importanttests are:
Test Function
10 Firmware display(displayscardfirmwarerevisions)
20 Oscillatortest (usedfor AVR testing)
21 Stoposcillator testing(usedfor test#20,21)
31 Diagnostic variabledisplay(displays variablesstoredin EE.110
- 113)

2) Faultdisp
. Hardresetthe EX2000,by pressingthe hardresetbuttonon the LDCCboard.
. Fromthe keypaddisplay,verifyS 0% (generator speed= 0).
. Verifythe bar LEDlocatedon the LDGC/SDCC hasa two LED'sON,in a slow
walkingpattern.Thisis thetypicalLEDpatternwhenthe exciteris OFF.
. Fromthe OC2000operatorstation,pressthe <PreStart><Start>push
startthe exciter.The exciterwill attemptto start.
o Noticethe bar LED changesto a fast walking pattern.This is a typical pattern
the exciteris running.The bar LEDgivesin indication between
of the difference
3-PhaseAC line frequencyand the generatorfrequency.The greaterthe di
in frequency,the fasterthe bar LED patternwalks.\Mrenthe differenceis 0
(generatorand linefrequencymatch)the walkingstops.
. Afterapproximately 5 seconds,the exciterwill trip becausegeneratorspeedis
low.
o Fault 711, MCP SYNC shouldintermittently
be displayed.This is the first
that occurred,
FL711-MPC SYNC
. Recordthe faultnumber,bar LEDpatternandflashratein the chartbelow.
Note:\Mrenyou get a fault,it is very importantto recordthe faultnumbersin

Faultsare deletedafterpressingthe <RESET>pushbutton.
of occurrence.
. Pressthe keypad<RESET>pushbuttononce. The next fault should

appearin the display.Recordthe fault numberin the chart below.
FL 728 OFFLTRIP
Note: The ST 728 fault means the EX2000was offline when the first fault
Anytimethe EX2000is offlineand getsa fault,it alsogetsthe fault728fault.
. Recordthe faultnumber,bar LEDflashpatternandflashratein the chartbelow
. Pressthe keypad<RESET>pushbutton again.Verifythe following:

o The display
flashedRESETDRIVE.(EX2000softwarereset)
o The displaywentbackto the normalOperateModedisplay.
o The bar LEDreturnedthe normaltwo LED,slowwalkingpatternthat
whenthe exciteris OFF.
Note:The <RESET>pushbutton can be pressedanytime(onlineor offline)

in the operation
causinga disturbance of the EX2000.
EX2000- 8X2000keypadbasicslab.doc04118105 Page3 of 1

. Recordof the EX2000faultsin orderof occurrence:

Fault Number Bar LEDpattern Bar LEDBlinkrate
In display (ex: 100101 1100) (fast= .5 sec, slow = 1 sec)
1)
2)
. Usethe resultsfromthisexerciseandchapter8 of GEH-6121(locatedin tab 9) to

answerthe followingquestions:
1) The EX2000softwareis setupas a generatorbus fed exciter.That meansthe

excitergets its 3-phaseAC inputpowerto the exciterpowerconversionbridge
fromthe generatoroutput.Look-upthe definition of Fault711 usingthe fault
chartin GEH-6121. \Mty did you get Fault711whenyoutriedto startthe
exciter?
2) Convertthe flashingbar LED patternassociatedwith fault 711 to a fault

number.(lf you need a calculator,use the calculatorfeatureon the PC at your
lab station,Start>Program>Accessories>Calculator.Selectthe scientific
calculatormode for binary/decimalconversion.PC login name:exuser,
ge
Password: Domain:WKSxxx )
3) ls fault 711 the first or last faultthat occurred? First / Last
4) Use the Bar LED fault conversion chart locatedin GEH-6121,Ghapter 8, to

convertthe fault 711 flashingbar LED patternto a fault number. _
5) \Mry did the exciterget a tault711?
6) lf the exciteris onlineand producing

poweris it OK to pressthe keypadreset
pushbutton? YES/NO
7) The EX2000is runningonline.The EX2000faultsandtrips.You needto findout

whatcausedthe EX2000to trip.Outlinethe stepsyouwouldgo throughto get the
faultinformation.
EX2000- EX2000keypadbasicslab.docO4l18lO5 Page4 ot 10

3) PARAMETER_E
mode:
. Any changesmadeto EE addresses in Parameter_E modeare permanent
. =
ChangeEE.690 1665.
. On the keypad,pressthe <Run>pushbutton. Verifythe message
FL00041_KEYOFF appearson the display.Thismeansthe Run
momentarily
is disabled.
. of the EX2000.Forexample:
EE memoryaddressescontrolthe configuration
=
EE.690.1(EEaddress690,bit 1 ) 0 (disablekeypadRun button)
= 1(enablekeypadRun button)
. to viewthe valueof EE.690:
Enterthe followingkeysequence
Kev Sequence Displav

AS100% | Oo/o
<SET><DRV#><7><7><ENTER> MODE
PARAMETER_E
<6><9><0><ENTER> KPDJP1= 1665
Pl = 1665
CurrentValuestoredin EE.690
(Decimalnumber)
Figure- Parameter_E
Display
. EE.690hasa valueof 1665(decimal) See

or 0000,0110,1000,0001(binary).
chartbelow.
Blt # 15 14 13 12 '.t1 10 9 8 7 6 5 4 3210

Bitweight(Bw) 32768 16384 8192 40qt 20/'8 1024 5 1 2 2 f f i 1 2 8 6 4 32 16 8 4 2 1
Binarynumber 0 00001 1010000001
Decimalnumber= BWl5+BW14+8W13+8W12+8W11+8W10+BW9+BW8+BVW+BW6+BW5+BW4+BW3+BW2+BWi+BWo
. To enablethe Run key,set EE.690.1= 1. NowEE.690hasa valueof

or 1667(decimal).
0000,0110,1000,0011(binary) Seethe chartbelow.
Bit# 15 14 13 12 11 10 9 8 7 6 5 4 3210
Bitweight(Bw 32768 16384 8192 4096 2048 1024 512 256 1 2 8 6 4 3 2 168421
Blnarynumber 0 0 0 0 0 1 1 0 1 0 0 0 0011
Decimalnumber= BWlS+BW1'f+8W13+8W12+BWll+8W10+BW9+BW8+ByI'+BW6+BW5+BW4+BW3+BW2+BWi+BWo
EX2000- EX2000keypadbasicslab.doc04l18l0s Page5 of 1

. Enterthe followingkeysequenceto enablethe Run key:

KPDJPl 1665
<1> <6> <6> <7> <ENTER> KPDJPl 1667
. Pressthe Resetkey a few timesto returnto returnto Operatemode.

. Pressthe Run key.The EX2000shouldtry to start,butwillfault.Thisverifiesthe
Run key is enabled.
. Cyclepowerto the EX2000usingthe switchlocatedon the left sideof the EX2000
card rack.
. Pressthe Run key.The EX2000shouldtry to start;but will fault.Thisverifiesthe
Run keyis stillenabledandthe EX2000configuration changeis permanent.
. Pressthe Resetkey a few timesto resetthe fault.The EX2000wilf returnto
Operatemode.
4l PARAMETERM mode:
Any changesmadeto EE addressesin Parameter_Mmodeare temporary.
Pressingthe HardResetpushbutton locatedbesidethe bar LEDwilleraseany
changesmadein Parameter_M mode.Thisis the modeyou shouldnormallyuse.
Insidethe EX2000,the generatorPT voltagefeedbacksignalis scaledfor 20000
counts= 13800Volts(1 PerUnit).EE.3841is the scalingconstantfor the this
signal.
Enterthe followingkeysequenceto viewthe valueof EE.3841:
Kev Sequencs Displav
AS100% | 0o/o
<SET> <DRV#><7> <8> <ENTER> PARAMETER-M MODE
<3> <8> <4> <1> ENTER VPTADJ = M 4096
4096
9a'9=f
ry
\-
\ \__
l
Name
(Neun
Current Value stored in EE.3841
(Decimal number)
= - Mirrorand EE are equal Mirror mode

I
<> - Mirrorand EE are not equal
I
Figure- Parameter_M
Display
EX2000scalingconstantsarecalculated fromthe formulasin GEH-6121,

Chapter
4. Findthe formulafor calculating
EE.3841.
of the EX2000.For example:

EE memoryaddressescontrolthe configuration
EE.570.0(EEaddress570,bit 0 ) = 0 (normalmode,PCMbridgeenabled)
1(simulator
mode,PCMbridgedisabled)

o Enter the followingkey sequenceto check the status of EE.570the EX2000for

simulatormode:

<SET><DRV#><7> <8> <ENTER> PARAMETER-M MODE
<5><7><0> <ENTER> =
MCNFIG M 17
17
PNr9=y t
Name
(Neun
f \--
GunentValuestored
in EE.570
(Decimalnumber)
Display
Parameter_M
. EE.570hasa valueof 17 (decimal) (binary).Seethe chart

or 0000,0001,0001
below.
Bit # 15 14131211109876543 21
Blt Weight(BW) 32768 16384 8192 4096 2048 ',t024512 2ffi 128 64 32 16 8 42
Binarynumber 0 000000000010 00
Decimal number = BWl5+BW4+8W13+8W12+8W11+8W10+BW9+BW8+B[fW+BW6+BW5+BW4+BW3+BW2+BWi+BWo
\Mratis the purposeof the key sequence:SET,DRV#,7, 8, ENTER?
\A/hatis the purposeof the key sequence:5, 7, 0, ENTER?
To turn simulationmode off. what value shouldEE.570be set to?
. EE.84is the simulated

Torqueconstantusedin simulationmodeonly.Thisis
EE.84= 153(100%
amountof torquethe primemoverappliesto the generator.
offline generatorspeed)
o Fromthe keypadmirrormode,verifi/EE.84= 153.
MODE
PARAMETER-M
<8> <4> <ENTER> EEREG M = 153
EX2000- EX2000keypadbasicslab.docO4l18l0s Page7 of 1

. Observethe OC2000OperatorStationGen Freqdisplay.lf the generator
frequencyis lessthanapproximately60 Hz,temporarilyset EE.84to a torquevalue
greaterthan 153to increasethe ramprateto 60 Hz.\Mrenthe generatorspeed
getsnear60 Hz,set EE.84backto153to stopthe frequencyat approximately 60
Hz. Note:lf you 60
overshoot Hz, temporarily
set EE.84= 0 to bringthe speedback
down.
5) Startthe EX2000in simulatormode:

. Fromthe Operatorstation,veriff <Auto Enable>is enabled.Press<PreStart>
<Start>pushbuttonsto startthe exciter.The exciterwill go throughits start
sequence.
. VeriUthe OperatorDisplayGeneratorVoltage(KV)= 15.0
6) DiagnosticMode,Test 31:
. Diagnosticmode test 31 is used to monitorthe statusof variables.lt can monitorup
to 4 variables.The pointerto these variablesare locatedin EE.110 - 113.
. Use Parameter_M.Set EE.110 - 113 to the followingvalues.
Note: After you have set EE.110= 1150,pressthe <Next> key to incrementto
E E . 1 1 1e,t c .
o EE.110(DIAG1)= 1150(Generator statorvoltage)
=
o EE.111(D|AG2) 1026(3 phaseEX2000inputvoltage)
o EE.112(D|AG3) = 1013(Fieldvoltage)
o EE.113(DIAG4) = 1015(Fieldcurrent)
Pressthe <Reset>keyto returnto Parameter_Mmode.Parameter_Mwill appear
in thedisplay.
Pressthe <Reset>keyto go to Diagnostic
mode.Diagnostic Modewillappearin
the display.
Press<TesF <3><1><Enter>to startmonitoring the variables.
12 200000 19800
lndicates variable # 1 and 2
are being displayed EE.111 variabledisplay
EE.110 variabledisplay
. Pressthe <lNC>key to view EE.112- 113 variables. Veriff the displaychanges

variables12to variables34.
frommonitoring
. Pressthe <Dec>keyto returnto the EE.110- 111variables.
. Fromthe Operatorstationdisplay,pressthe <Raise>or <LoweP pushbutton to
seethe keypad-monitored
variableschangevalue.
. Fromthe Operatorstationdisplay,pressthe Off Line Stop pushbutton to stopthe
EX2000.
EX2000- EX2000keypadbasicslab.docO4l18los Page8 of 10

7) DiagnosticModenTest 10:
. mode10 is usedto viewthe revisionlevelof the firmwareon the
Diagnostic
SDCC/SLCC. LDCCandTCCBboards.
Note:lf you do nothaveToolboxat yoursite,runtest 10 and recordthe

revisionof the SDCC/SLCC,LDCC or TCCB boards.You will need the
revisionlevel if you ever have to replacea failed card.
Pressthe <Reset>keyto returnto Diagnosticmode.DiagnosticModewill

in the display.
Press<Test><1><0> <Enter>to viewthe firmwarerevisions.
D=2000 M=2000
Pressthe <lnc> <Dec>keysto viewthe otherfirmwarerevisions.Recordthe

revisionsbelow.
D (DPmicroprocessor
firmwareon SDCCor LDCCboards)
M (MP,on SDCCor LDCCboards)
C (CP,on SDCCor LDCCboards)
L (LP,on SLCCor LDCCboards)
U (UP,on TCCBboard)
| (lP,on TCCBboard)
. Pressthe <Reset>key a few timesto returnto Operatemode.

. The answer key is locatedon the last page.
. The end!
EX2000- EX2000keypadbasicslab.docO4l18l0s Page9 of 1

Answers:
2) Faultdisplay:
1) The EX2000softwareis setupas a generatorbusfed exciter.Thatmeansthe
excitergets its 3-phaseAC inputpowerto the exciterpowerconversionbridgefrom
the generator of Fault711 usingthe faultchartin
output.Look-upthe definition
GEH-6121 . \Mrydid you get Fault711whenyou triedto startthe exciter?
The qenerator speed(frequencv)was 0. The the qeneratorwas not producinq
anv statorvoltage.ThereforeEX2000did not havea 3 phaseinput voltageto
svnchronizeto.
2) Convertthe flashingbar LEDpatternassociatedwithfault 711to a faultnumber.

(lf you needa calculator, featureon the PC at yourlab station,
usethe calculator
Start>Program>Accessories>Calculator. PC login: exuser,Password : ge
Domain: WKSxxx) 711
3) ls fault711the firstor lastfaultthatoccurred?First
4) Convertthe fault 16 flashingbar LEDpatternto a faultnumber.16
5) \A/tlydid the exciter get a fault 16? Because the EX2000was offline when
fault 711 happened.
6) lf the exciteris onlineand producing

poweris it OK to pressthe keypadreset
pushbutton? YES
7) The EX2000is runningonline.The EX2000faultsandtrips.You needto findout

whatcausedthe EX2000to trip.Outlinethe stepsyouwouldgo throughto getthe
faultinformation.
1) Recordthe fault shown on the kevpaddisplav.This is the first fault that
occurred.This is the most importantfault. lf the kevpaddisplavis not
workinq . record the bar LED patternassociatedwith each fault.
2) Pressthe <Reset>kev to see the next fault. Recordthe fault.
3) Continue.pressinqthe <Reset>kev and recordinqfaults until the EX2000
resetsand the normalOperatemodedisplavappears.
4) Startinqwith the first fault. reviewthe definitionof eachfault in GEH-6121.
Chapter8.
4) Parameter_M mode:
\Mat is the purposeof the keysequence:
SET,DRV#,7, 8, ENTER?This kev
sequenceswitchesthe displavfrom Operateto ParameterM mode.
Wrat is the purposeof the keysequence:

5, 7, 0, ENTER?This kev sequence
selectsthe EE addressto be monit@
modeoff,whatvalueshouldEE.570be setto? 16
To turnsimulation
EX2000- EX2000keypadbasicslab.docO4l18los Page10of 10

Hardware Identification
Overview
This Exercise is intendedto allow the studentto becomefamiliar with the card
and other hardware for Ex2000 Simulators located in the laboratories.The
simulatorsare setupto resemblethe Ex2000 Device (dependingon the softw
downloadedto the drive). You will also becomefamiliar with the printed circui
cards.Pleasemake sure that cablesconnectedto the cards are not taken
plugs.
Ifyou need assistancepleaseask the instructor.
Verifying HardwareDataTable
Warning This equipmentcontainsa potentialelectricshockhazard.Do not applypowerto
EX2000 simulator stand durine this exercise.
Checkmarkwhenyou find the following parts:
PROMs
(note: At your site, you either have a combination SDCC/SLCC cards or the new replacement
LDCC.
(If you have SDCC/SLCC, you canfind the following number of PROMS:)
cl tlt U t'tll
SDCCProms Ult, U ,,urr', (etva)
SLCCProms Qo\ , Vof, (Qty 2)
Your lab setup has a LDCC card instead.
FindLDCC Proms (Qty 6 total; two are shown, the other 4

underthe keypad.Do NOT take keypadoffthe card.)
Insert CARD number
(note: If youhqve a LDCC youwil not have a SDCC/SLCC)
LDCC (LanDrive ControlCard) DSLao S Dcc er Aer-

LTB(LANI/OTerminalBoard)5l t XgOt nettlet
NTB (Main Terminal Board) -f-1SJtr3osr.tre*net

Rev 8102/04 DeviceTool Exercisefor AcDcEx
EX2000HardwareLab Lab02
TCCB(EX2000microapplication) D S L o or L c g C l B D L
DCFB(PowerSupply) D S z o o0 c F 9 6 l B K c
RTB (RelayTerminalBoard) T\ E Z oa ETBAo/ + f-.fc
ACNA (Arcnetcard) DJ2ooAcNAGtADD
CHECKWHENFOUND
CARI) ITEM DESCRIPTION

,/ LDCC Hard resetbutton
J DCFB FUI,Z & 3 Ratedrespectively0.5A, 7.A.&7A.
t/ LDCC JPl and EEPROM U9
,/ rocc What is JP! Set at? L- 3
',/ 3TB COMPL RS23225PinPlug

3TB COM TP CommonTestPost
'
3TB DAl & DA2 TestPostsfor DAI &2.
3TB DAI & DA2 Terminalboard#'s
3TB DVM TP Testpostfor DVM
3TB DVMTB DvMterminal board#
3TB 7 Outputrelays
3TB CII throughCI8 Sameinputs on LTB

3TB RF24 Ref24 volt
LTB 8Inputs
LTB 7 Outputrelays
LTB CII throughCI8 (8) contact inputs plugs
_/ LTB 8PL Plug to RTB card
2 r Rev.U0AO4 DeviceTool Exercisefor AcDcExDevices

TRATNEROPERATION LAB
EX2OOO LABO3
The EX2000ExciterTrainers(Trainer)hasbeensetupasa singlebridgeseparately fed

excitersimulator.
Followingis a list of importantgeneratordatafor the EX2000excitertrainers:
Shopordernumber: EX2000
Requisitionnumber:EX20OOTRAINING
GeneratorInformation:
KVA: 160000
Voltage: 15000
PF: 0.85
T'do: 5 .1se c
)Udv: 1.67pu
X'ldv: 0 .1 8 5p u
Frequency: 60
AFFLg: 1052 FP( +ie,U t^[ Loed
AFNLg: 412 F.o Fic.tA No Lo.d
AFSIg: 628
Rflde(25C): 0.2s601
Rfldg(125C):0.3s4664
PPT:
PrimaryVolts: 15000
SecondaryVolts: 460.
Regulation:
VHZ Reg. limit: t07.%
VARPF Control (YAl): Y
Mark V Communications(YAl): NONE
PSS(Y/Irl): Y
PT Ratio(VPT's): 15000/120 vA/
PT Ratio (XPTs): 0tr20v N
CT Ratio: 700015.Amps/Amps
Shunt: 1200/100 Amps/mV
Black Start(Y/IrI): N
AC(4IAC) BreakerFeedback (YAl-): N
UEL Scaling:
MW MVAR
X0: 0.0 Y0: -78.0

X l : 4 8 .0 Y l : -8 2.0
X2: 96.0 Y2: -74.0
X3: 144.0 Y3: -54.0
X4:192.0 Y4: 54.0
Rev 8/20101
EX2OOO TRAINER OPERATION LAB LABO3
The Trainer is implementedwith one OC2000 and one UC2000 for operatordisplays and
control, and one Control Core for field excitation control and generatorsimulation.
(1) Power up EX2000 Trainer Systems:
Power up Control Core:
Make sure the LTB terminal INI is in Off position (the switch on the right side is in down
position).This input signal simulates52G closed.
Make sure there is no fault on the Control Core by observing the Keypad Programmer
displayor LED segmentson the LDCC card.
The Control Core Keypad prograrnmershould have no fault messagesdisplayed and the
LED segmentson the LDC card should have two LEDs moving in and out indicating that
there is no fault on the control core and the control core is idling.
On the keypad programmer,the first percentagedisplays the generatorspeedand the

secondpercentagedisplays the generatorarmaturecurrent. You should notice that both
generatorspeedpercentageand current percentageis zero.
If there is a fault on the OC2000, using diagnostic keypad, press<ENTER> key and then
<ESCAPE/CLEAR>twice.
(2)Start EX2000 Trainer System Off-line
a. Start turbine
Start turbine by changing the turbine govemor parameterinside the simulator (EEREG84).
Use the keypad prograrnmeron the simulator control to changethe EEPROM value. Press
keypad prograrnmerkeys <SET> <DRV#> <7> <8> <ENTER>. The keypad programmer
displays *PARAMETR_M MODE". Enter EEPROM address84 by key in <8> <4> and
<ENTER>. When the keypad programmer displays "EREG84 : M 0", enter the new value
for the EEPROM address84 by key in <l> <5> <3> and <ENTER> (153 equalsFSNL, no
load speedwhich is equivalent to 60 Hz).
Enter <ClearAvlode>couple of times to retum the keypad programlraerto the "OPERATE"

mode where speedpercentageand current percentagewill be shown. Notice the generator
speedis increasing.(To speedup the increasein speed,you may enter a higher than 153
value, i.e. 1000.Then type 153 and pressthe ENTER key as the frequency approaches55
Hz).
Wait for generatorfrequency to reach about 60H2.
Make sure there is no fault or alarm on the Control Core or OC2000 before you go to the
next step
Rev 8/20101
TRAIII-ER OPERATION LAB
EX2OOO LABO3
b. Start the EX2000 Trainer off-line
PressOC2000push-button<PRESTART>,followed by START (within 10 seconds).
EX2000 will startOff-line. You will hear clicks on the EX2000 control core (field
sequence).Also the LEDs on the LDCC card turn on and run sequentially.
By observingOC2000displays,you will seegeneratorvoltageraiseto 13,800Volts

field volt and current will increaseto the rated VFNL and AFNL. (Sometimesthere is
enoughmagnetic build-up by the field flashing during the first attempt. If this happens,
will display a fault. Clear the EX fault by using the soft reset on the keypad a couple of
times.The OC2000faults can be clearedby pressingOC2000diagnostickeypad,press
<ENTER> kev and then <ESCAPE/CLEAR> twice.)
Once faults are cleared,restartEX by pushing the Pre-startfollowed by Start on
Comparethe No-load display values with the generatorrating on the first page.
(3) Start EX2000 Trainer System On-line
ln actual application, the 52G breaker is closed by Turbine control. Howeverothe auxili
contactsfrom 52G will end up on LTB input 1. For our lab, you have a switch for LTB
input 1. Closethe switch to simulate52G breakerclose.Notice "GeneratorON line" LE
indicationon OC2000.
Now the generatoris connectedon-line but is neither sendingout any power nor receiv
any power from the system.To changeVolts/MVAR pressRaisellower on OC2000.
To ChangeMW, you needto changegovernor set point at the turbine control. However,
since we are in simulate mode, we can changethe parameterEE.84). IncreaseEE.84 in
stepsof 1000to increasegeneratorMW outputs. Refer to Section 2(A) of lab.
Note: when the generatoris off-line, SeffingEE.84 to 153 will producea60Hz

Any numberabove 153,will increasespeed./Hz. However,when 52G is closed,an t
to EE 84 will increasegeneratoroutputpower,i.e. MW (generatorfrequencyis locked
60H2.Whenbreakeris closed.)
Use <RAISE> or <LOWER> keys to changegeneratorMVARs output.
(4) Play with EX2000 system and check its firnctions
Now you can play with the EX2000 trainer with OC2000 and Control Core keypad.
a. Operate EX2000 trainer using the OC2000 keypad
Rev8/20101
Verifu the LED on OC2000 keypad <AUTO ENABLE> is on, this indicatesthat the
EX2000 is in the automaticregulatormode.Pressand hold OC2000keypad<RAISE> you
will be able to seethe generatorvoltagestartto raise.
Pressand hold the key until an alarm occurs and/or LEDs on the keypad <REF IN HI
LIM> tums on and the generatorvoltage will not increaseany more. This is the Hi Ref
Limit in the auto regulatorwhich is typically set at 1.10p.u.
Note the "BALANCE" display is "0 FV". This meansthe field voltage regulator reference
has no difference with the automatic voltage regulator reference.If you pressthe
<MANUAL ENABLE> keypad there will be a bumplesstransfer betweenthe auto
regulator and manual regulator.
While in Manual Regulator,pressand hold the OC2000 keypad <RAISE> again. This will
further raise the generatorfield voltage. Becausethe manual regulator is set to regulatea
larger range than the auto regulator typically at I.20 P.U. You may get a fault and an alarm
from the control core and/or LED on the keypad <EX2000 ALARM ACTIVE> turns on if
you try to raise too far.
Use OC2000 diagnostic keypadcENTER> and <INC> (or <DEC>) to scroll through
EX2000 alarms. Use <RAISE> or <LOWER> keypad to run the exciter out of the alarm
state.At this time you can clear the EX2000 and the OC2000 alarm display by pressing
<RESET EX2000 CORES> and <Enter/CLEAR> on OC2000(Note, somealarmswill not
reset unlessyou lower the voltage to the acceptablevalue.)
Veriff the LED on OC2000 keypad <MANUAL ENABLE> is on. This indicatesthat the
EX2000 is in the manual mode. Pressand hold <LOWER> key on OC2000 keypad. You
will be able to seethe generatorvoltage startsto drop. Pressand hold the key until an
alarm occurs and/orLEDS on the keypad <REF IN LOW LIM> turns on and the generator
voltage will not decreaseany more. If you are in auto mode, you may get a fault and an
alarm from the control core andlor the LED on Keypad <EX2000 ALARM ACTIVE>
tums on if you try to lower too far.
Again, use OC2000 diagnostic keypad <ENTER> and <INC> (or<DEC>) to scroll through
EX2000 alarms. Use <RAISE> or <LOWER> keypad to run the exciter out of the alarm
state. At this time you can clear the OC2000 alarm display by pressing<RESET EX2000
CORE} and alarm diagnostic by using OC20000 diagnostic keypad. Note, alarms will
not reset unless<RAISE> key is held long enough to bring the voltage up to an acceptable
value.
b. Operate EX2000 Trainer with control core keypad
Switch the Trainer regulator between"ALJTO" and'.MANUAL" with control core keypad
programmerkey "A/IVI". Notice the keypad prograrnmerdisplay indicatesthe control core
is in the *AUTO" mode oT"MANUAL" mode.
Rev 8/20101
EX2OOO
TRAIII-ER OPERATION LAB LABO3
Switch the Trainerto the .'ALJTO''mode.Use the <INC> and <DEC> keys to increase
decreasethe generatorterminal voltage. This function can be used to control
MVAR when EX2000 is On-line.
Noticethat whenyou press6'AJM"or "fNC","DEC" from the controlcorekeypad

programmer, the LED lightson the OC2000for <AUTO ENABLE>, <MANUAL
ENABLE>< <RAISE>OR <LOWER>will tum on accordingly.
Lower generatorpoweroutputto 0 MW by settingEE.84to 153.Lower theoutputMV

to 0 by lowering terminal voltage. DisconnectLTB INl by opening the switch. This wil
open 52G breaker.Press<STOP> push-buffonon the Trainer OC to stop the exciter.
Note: The ProgrammerKeypad <STOP> push-buttonwill always work
Continue to play with the EX2000 trainer systemuntil you feel comfortable with its
frnctions and displays.
Rev 8/20101
EX2000 Hardware Work Mat
A Power ConversionModule A MDA
A RTBA A Field Ground Detector
A SDCC A NTB/3TB (531X305NT8)
A SLCC A TCCB
A DCFB A SHVI
A PTCT A Core Power Supply Module
A Field FlashingModule A Field Filter Circuit Elements
A Field Excitation Over-VoltageCrowbar A 41AC (CalledDISC on your EX)
A PCCA A ACNA
A HTB A Instrument Transformer Knife Switches
A AC Filter Circuit A LTB
o This printed wiring boardprovidesinterface

isolationbetweenPowerThyristorsandthe main
processorfiring circuits.
o This module provides all the bulk power for
EX2000 core printed circuit boards. It can be
suppliedwith energyfrom either a 125VDC
stationbatteryor a I 15 VAC supply.
This printedwiring boardreceivesthe bulk power This printed wiring board provides and
from the bulk power supplyand distributesDC isolation of: the three phase AC voltage feedi r the
Powerfor all the printedwiring boardsin the power conversionmodule,GeneratorField V
EX2000core. GeneratorField Cunent,andDC power
This printed wiring boardcontainsrelays. The This printed circuit boardprovides

@ EX2000conholsthe statusof therelavcoil for
outputcontacts.
@ betweenthe 8X2000 and other equipmenton
Local Area Network.
This printed wiring boardis the Main Processor This printed circuit boardprovidestenninals
@ for the8X2000. Therearethree16bit micro'
conhollersthat are communicatewith eachother
@ customerconnections.The relaysand
communication port can be customized by
and other control circuitrv via Dual PortedRAM. configuring hardware jumpers on this board.
I of2
g:\turbineclasses\ex2000\_courses\ex2000
maintenanceclass\tabl0 exercises\lab3_psulineup wkmt text.doc
2-tvlay-05
EX2000HardwareWork Mat
This printed wiring board is application specific. This printed wiring board provides isolation and
It has micro-controllers, EEPROMs and PROMs. scaling for the GeneratorTerminal Voltage (via
The function of the is board is to processanalog instrument transformers) and Current (via instrument
signals AC from the generatorand communicate ffansformers). It also provides for auxiliary inputs +
theseparametersto the Main Processor. [t also lOv and 4 - 20 mA and is the only printed wiring
contains the Generator Simulator software. board made specifically for the EX2000.
This device connectsand isolates the Generator This printed *itiog board has two coaxial connectors
@ Field from the Power Conversion Module. that allows the EX2000 to connect to the IOS or other
LAN compatible devices.
This device connectsor isolates the Power This module converts three phaseLow Voltage (<600
@ Conversion Module from the source of the three
phaseAC Power.
volts) AC to a regulatedDC voltage. The amount of
DC is dependenton the regulator output. It is
constructedof six power SCRs.
This terminal strip is used to land contactsfrom: This module consists of two Nonnally Open DC
52G, 115 VAC CustomerSupply,86tIR" and Contactors and a Field Discharge Resistor in series
other external devices. with a one Normally Closed DC Contactor. The
purpose of this module is to supply some initial DC
power to the GeneratorField when the unit is started.
These four switch blocks are designedto safely This terminal board provides: eight 2 contact input
disconnectthree Potential Transformer and three and fourteen contact outputs that can be customized
Current Transformers from the EX2000. to specific job functions. These inputs or outputs can
be read by any device connectedto the LAN.
These resistors,capacitorsand other passive

@ componentsprotect the Power Conversion Module
from over frequency and voltage spikes.
@ The function of this module is to detect, alarm and
hip the EX2000 if the GeneratorField insulation
degradesbelow an acceptablelimit.
This module consists of an SCR in parallel with the

@ These resistors,capacitorsand other passive
elementsare parallel to the GeneratorField which
reduces the voltage induced into the Generator
@ GeneratorField and an over-voltage detector circuit
connected to the Gate of the SCR
Shaft.
2of2
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10exercises\lab
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EX2000TroubleshootingLab I
Answers:
t
1 ) Scenario#1:
. \Mratsymptomsdoesthe EX2000show'?
1) LDCCdisplavblank
2) Loss of communicationson OC
3) DCFBcard.CR51LEDON
o \Mtatcausedthisfault?FuseFU2blown (+24VDC.+15VDG.+5 VDC)
2l Scenario#2:
o \Mratsymptomsdoesthe EX2000show?
(TCCBcard) processorsfailed
2) FaultST.728OFFLTRIP - EX2000trip
o Wrat causedthisfault?3PL Ribboncable
3) Scenario#3:
. \Mtat symptomsdoesthe EX2000show?
1) FaultFL.490- UPC(TCCBboard)processorstalled
. \Mratcausedthis fault?TCCBboard failure
Scenario#4:
t4l o \Mratsymptomsdoesthe EX2000show?
1) FaultFL.378MPCFWDOG - MPCwatch doq timeout
. \Mratcausedthisfault?LDCCboardfailure
5) Scenario#5:
o \Mratsymptomsdoesthe EX2000show?
1) Lossof communicationson OC
2) Fault -
FL.418LARGREGO Arcnet reconfiquration
. \Mratcausedthisfault?ARCPLcablefailure
IAB4_EX2000 Troubleshootinglab l.doc O8lO2lO4 Page 3 of 4

Lab 6 EX2000Toolbox lntroduction Lab
Objective:Get a "feel"for the Toolboxand EX2000softwarelayout.

References: GEH- 6404(ControlSystemToolbox)
GEH- 6405(TrendRecorderfor Toolbox)
1) Logon
. Loson
tothecomputer:
r"[%tirT' r"TNT.
,!!r.t* u
2) StartGE ControlSystemToolbox:
. FromyourDesktopclick on the Toolbox Shortcut.
ffi
@
3) Load the .dcb file

o Fromthe menu-barselectFile> Open
. LoadthefileC:\ZZZ123\CD001\CD001.dcb
4) Toolbox Workbench view

. ReviewFigure 1 below.Learnthe namesof the differentregionsof the workberich.
o What file is currentlyloadedin the toolobox?
File currently loaded
in toolbox
Menu Bar
ry1Cl
E
Tool Bar
C:U]2nud15\ail23
Configuration Menu
213 d@lm
tree m/ffi6:2157N
rwa r 3 2r 4 M
Summary ViewWindow
Outline ViewWindow
Note: Drag vertical bar

to resize window
Status Bar window
Note: Drag horizontal

bar to resize window
Status Log Window -l
Figure 1 -ToolboxWorkbench
5) Privilege:
o Fromthe menu-bar,clickon Options > Privilege
Lab6 EX2000Toolboxlntroduction
Lab.doc,1.5hr,
10114104
Lab 6 EX2000ToolboxIntroductionLab
. Whatis yourcurrentprivilege
level?-p-----
. Selectprivilege
level3.
6) Validate, Build and Download to the EX2000

. Fromthe OutlineViewWindow,clickon the MenuTreeHeader"Ex1G1".
Note:This step is impoftantwhendoing a Validate,Build/Calcoperation.
. Fromthe Toolbar,clickon theValidate$ Urtton.Aftervalidation is completed,
fromthe Statuslog window,verifyno errorsor warningsweredetected.
. Fromthe Toolbar,clickon the Build/Cal"ffi button.Afterthe operationis
completed, fromthe pop-upwindow,verifyno errorsweredetected.
. Fromthe Toolbar,clickon the Downloadffi Urttonto downloadsoftwareto the
EX2000.
o Afterthe softwarehas beendownloaded, verifythe StatusBar is all green.
7) Toolboxconfigurationsetting:
. clickon Options/Settings.
Fromthe menu-bar,
o The Settingswindowis usedto configurethe toolbox.Verv important!

a Clickon the AcDcEx2000tab. This tab configuresthe communicationpath
betweenthe Toolboxand the EX2000.What methodof communications is
selected? Serrn(
. Clickon Cancelto closethe window.
8) Toolbox help:
@@
a Fromthe menu-bar, clickon Help/Contents/Gontents taO. ,*:"d&:&rrffi
a Clickon Chapter3 Usingthe Toolbox/Toolbox options/AcDcEx2000.
o Thisis the helpscreenfor settingtheToolbox/Ex2000 communications.
a Indexand Find arealsoavailable to helpyoufindtoolboxinformation.
o Clickon Cancelto closethewindow.
9) Window sizing:
. Maximize (Min,Max,Close).
and.dcbfilewindowr.EGiGl
theToolbox
. Minimizeand then Maximizethe window.
. Clickthe Outline\Summaryview windowseparator;drag it to resizethe windows.
o Click the Status Log View windowseparator;drag it up to enlarge the log view
window.
10) StatusBar:
o Reviewthe statusbar definition.
Lab6 EX2000Toolboxlntroduction 10114104

Lab.doc,1.Shr, Page 2 of 8
Green = Toolbox
checksum equal to
device checksum / z vl| ---l
Green = pattdrn
/ -/ calculates
""[rLt""
successfullY
Gt
Green = Toolbox
hardware equal to Green = no fault in device
device hardware Red = fault in device
111 Finder
a Fromthetoolbar,clickon the Finder$ltoot.
a Fromthe Finderpop-upwindow,setText:570,Method: Address(usethe pull-
downwindow). Clickon Find.
A Finderpop-up of address570.
windowshouldappearlistingall occurrences
Note:Someentrieswillhavemultiple becausethe entryis useflin
occurrences
severalplacesin the Configuration
MenuTree.
LDCC
Processor
MP 570 0 simulator,
-/
EE Name
't Person who set
this EE value Description
EE-E'MCNF|G.OMP 570 EE'shavethe prefix,,E". Theyarecalculated andnpn-

calculatedvaluesthatconfigurethe EX2000for the application. get
EE's downloadpd
to the EX2000.Rightclick on the EEfor h,
Notethe Name,Address,Index(bitnumbt
entry.
Doubleclickon theentryEE.570.0 (EEadc
usingtheselection button.Do notsendto
In the StatusBar,verifythatCsumandEEturnred.Thisindicates thatthe EX2000
and the Toolboxdo not match.
Fromthe Finderpop-upwindow,verifya red#. fnis indicates
the EX2000and
ToolboxEEvaluesdo notmatch.
Lab6 EX2000ToolboxIntroduction 10114104

Lab.doc,1.5hr, Page3 of
. Go backto the Finder pop-upwindow.Set EE.570.0= 1 (simulationmode).Clickon
Send to Drive.In the Value column,verifythat the red, # dissapears.In the Status
Bar, verifythat Gsum and EE turn green.
. Use the Finder to find othertypesof signals.You can searchusingthe nameor

address.Findthe followingsignals:
Parameter- P AFNL Parametershave the prefix"P". They are constantsthat are
used by the Toolboxto calculateEX2000EE configuration settings.Parametersdo not
get downloadedto the EX2000.Right click on the Parameterfor help information.
Variable- V E)CJMAG 1150Variableshave the prefix"V".They are valuesthat are

measuredor calculatedby the EX2000softwareduring operation. Variablestell you
how the EX2000is operating.Right click on the Variablefor help information.
FAULT- F VHZ lT 1 718 Faultshavethe prefix"F". Faultsare messagesthat tell

the operatorthe EX2000is operatingabnormally.Eachfaultmessagehas a unique
faultnumberassociatedwith it. Rightclick on the Faultfor help information
121 Gonfigurationmenutree:
o Fromthe Outlinewindow,viewthe menutree. The itemsin the menutreeare used
and monitoring.
for EX2000softwareconfiguration Reviewthe functionof each
entryusingthe listbelow.
trE-System Data
ci frardware
E ri:. BlockArea
Ifr Network Seftings
;.,'Application Seftings
t& Advanced Settings
fil Reference Information
MenuTree
Configuration
Clickon the plus sign "EI" to openan item.

Clickon the minussign "n" to closethe item.
SystemData- Scalingfor EX2000signalssentexternally.Not lmportant

Hardware- CardFirmwareand hardwarerevisions. lmportant
Block Area- EX2000controlblockware. lmportant
-
Network Settings List of signalsthat are transmitted/received
externallyover
(DLAN+;.
stagelink lmportant
EX2000 SPECIFICAPPLICATIONMENU - EX2000 applicationspecific
Parameters,EE settingsandvariables.lmportant
AdvancedSettings- MoreEX2000applicationspecificParameters, EE settings
andvariables.lmportant
Reference Information More Parameters,EE settings, variables, fault
messages, blockwarelibrary.Mediumlmportant

Lab.doc,1.Shr, Page4 of 8
Lab 6 EX2000Toolbox Introduction Lab
13) Menutree,"EX1G1":
. Fromthe toolbar,verifythe Trackingfffi. buttonis enabled"highlighted".
This
causes the Summarywindow to track the item selectedin the Outlinewindow.
lmportant
on the header"EX1C1".The Modify Device

Fromthe Outlinewindow,double-click
pop-upwindowwill appear.
o.€(Dm- MNd lE-
laM{wtr<DP€/5ELECTFIt I
o What methodof communication

with the EX2000is selected?
o Whatis the addressof the Gateway(UCcontroller)?
. Fromthe Toolbar,clickon the On/OfflinelEg buttonfor livedatafromthe
EX2000.Verifythe StatusBar windowindicates the EX2000in online.
. Clickon Cancelto closethe Modify Devicewindow.
. Verifythe same information in the pop-upwindowis shownin the SummaryView
window.
. Fromthe windowsstart button Sgffi-ilselect Programs > Gommand prompt
. A commandpromptDOS windowshouldappear.
. Type Ping, space,the lP Address,and pressreturn.(i.e.Ping##.ffi.###.##)
. lf successfulyou will see: Replytromlllttl.tllllt.tffi.t#: TTL=225
time<lOms
bytes=32
o lf not you will see: Request
timedout.
141 Menutree,"Hardware":
. on DP. The Edit
Fromthe Outlinewindow,clickon Hardware.Double-click
Firmware pop-upwindowwill appear.
Calculated- Firmware revision of the

Actual - Firmware revision of the Toolbox, LDGCcard, DP processor.
EX2000,LDCC card, DP processor Neverchanoethis value unless
instructed bv GE.
Clickon Get FirmwareRevto get the firmwarerevisionof the LDCCcardDP

processor.
TheActual(EX2000) revisionmustalwaysbe equalor higherthanthe
Calculated(Toolbox)
revision.
Lab 6 EX2000ToolboxIntroduction 10114104

Lab.doc,1.5hr, Page 5 of 8
Lab 6 EX2000ToolboxlntroductionLab
. ClickOK to exitEdit Firmwarepop-upwindow.
. Openthe DCFBmenuentry.Doubleclickon DCFBDC2000/EX2000
Feedback/Pwr SupplyCard.
DCFB card revision
lf youreplacea card,youmusteditthe Revisionfieldwiththe revisionof the

replacementDCFBcard.
. Clickon Cancelto exitthe Edit Board pop-upwindow.
15) Mgnu tree, "Block Arga":

iiiiitii,,i.u,
o From the toolbar,verifythe TrackingJffi'. buttonis enabled"highlighted".
This
causesthe Summarywindowto track the item selectedin the Outlinewindow.
lmportant
o Fromthe toolbar,clickon the Finderffiltoot. Settext:exasp,method:Anywhere
i n . Cl i cko n F i n d .
O Fromthe Finderwindow,clickon 15:H(ASP to highlightthe entry.
a At the top of the Finderpop-upwindow,clickon (highlight)the KeepVisible[F, O
button.Thiskeepsthe Finderwindow "pinned"so it doesnotdisappear.
. At the top of the Finderpop-upwindow,clickon the Go to the setecteditem H
button.The Summarywindowshoulddisplay(highlight)block 34, the EXASP
softwareblock.Thisis the Autoregulatorcontrolblock.
AVFISEL- 0
EXVPTL- 'l
PTRESET- 0
'ASPAUTOA- 0
PSSARMD-
- PSS_OUT-
.REFIOUT(_ e0000-
eStt-
- PFIIOUT-
EXIFIEAC-
EXVATT_ 0
EXVMAG- 0
EXVFREA-
Rightclickon a blockname.Fromthe pop-upwindow,selectHelpfor a description

the block'sfunction.
ffi*
FromtheToolbar,clickon the On/OfflineilF' Outton
to turnlivedataOFF.Note
signalnames "variables"
areshownon the linesconnecting eachblock.
Lab 6 EX2000ToolboxIntroduction
Lab.doc,1.Shr,
10114104 Page 6 of 8
Lab 6 EX2000Toolbox Introduction Lab
--
Fromthe Toolbar,clickon the On/Offline lcg buttonto turn live data ON. Note
that "livevalues"are shownon the linesassociatedwith each block.The data gets
updatedat a 1 Hz rate.
Notethat some blocksshowthe "live"stateof internallogiccontactsby displaying
the "energized" logiccontactin the color"green".
In the EXASPblockfind the signalASPAUTOA.This signalindicateswhetherthe
regulatoris in auto or manualmode. Fromthe OC, switchbetweenauto and
andwatchASPAUTOchangestates.
manualregulator = automode.
. Recordthe valueof the signalASPAVRSP.This is the Auto regulatorsetpoint.
Use the 1 P.U.scalingvaluefor Generatorstatorvoltsand convertcountsto KV.
ASPAVRSP= counts= KV. Verifythe value in KV
matchesthe GeneratorVoltage valuedisplayedin the OC.
o Insideof a block,clickon the name of an inputor outputsignal.Notethat the
associatedinputor outputlineturns"Red"in color.This featureis usefulfor tracing
signalconnectionsthroughlogic.
o Rescalethe size of the displayedblocksin the summarywindow.Fromthe menu
bar,selectOptions / Settings/ Block Diagram tab. ChangeList Mode Options /
Font Size and the ConnectedMode Options / Font Size to increase/decrease the
size of the blockwaredisplay.(Note:The resizing also workswhen printingthe
blockwaremodules.)
1 6 ) M e n ub a r :
. Usingthe menubar find the followingcommands:
o Findthe File / Print commands.
o Find the File/ Save,SaveAs commands.
o Find the View / Reports menu.SelectReports and view the differenttypesof
reportsthat can be generated.
o Hardwaresummary- Listof the card revisionsand jumpersettings.

o EE Overrides- List of EE'saddressesthat have been manuallychanged
from the calculatedvalue.
EE Exceptions- List of EE'sthat do not have a definition.Exceptions
can occurwhen the firmwareis upgraded.
ParameterOverrides- Listof Parameters that have been manually
changedfromthe calculatedvalue.
o Block Area - List of the softwarelogic block currentlyconfigured.
a Gomparewith Calculated- Listthat comparesthe EEs whosevalues
differfrom the values calculatedfor them by the rule calculator.
Lab6 EX2000ToolboxIntroduction
Lab.doc,1.Shr,
10114104 Page7 ot8
o Comparewith AcDcEx2000 EE- Listthatcompares the EE'sand
softwareblocksin the EX2000 (drive) (calculated).
to the toolbox
lmportant
Try it. ln the EX2000, changeEE.84= 0. Try it again.Notethatthe
difference is detected.
o FindWindow\TileHorizontalandTile Verticalcommands. Thesecan be
usefulfor displaying multiplescreenson the display.
171 Tool bar:

o Placethe cursoroverthe toolbarbuttonsand identifythe following:
o Cut,Copyand Pastebuttons
o Finderbutton.
o Zoom In and Zoom out buttons.
o Savebutton.
o Validate"Check"the applicationcodefor errors.
o Build/Calc"Build"newapplication "EE'sbasedon AcDcEx2000 rulesand
Parameters.
o Download"Download" codeto the EX2000.
application
o On/Offlinebutton.
18) Trend Recorder:

. Fromthe menu-barselectView > Trend Recorder.
Clickon theAdd signalbuttonffi|. frot theAdd Signalto Trenderpop-up
window,clickon Browse.Selectthe Searchtab,searchfor EXSIMSPD, clickon
BeginSearch.Highlight thesignal.Clickon OK,OK.
Clickthe recordbuttonW to startthe recorder.
. Selectthe signalVAR\EXSIMSPD (clickon it); Clickauto scaleverticalffi|.
. Clicktherecordbuttonffiil,g stoptherecorder.
o UsetheTrackballcurso-f"?? to framedataandclickon Zoomf n ffi.
. UsetheZoomoutbuttonlffi to returndatato previous
scaling.
TheEnd

Lab.doc,1.Shr, Page 8 of 8
- Replacinga FailedBoardwith Toolbox
Lab 6a_EX2000
Objectiv€: Howto replacea failedEX2000board.In this labyouwill pretendan

EX2000boardhasfailed.Youwillgo throughthe stepsnecessary to replacethe
Do not removethe boardfromthe simulator.
1) How to downloadLDCCFirmwar
Followthe instructions
in thisstepto
the LDCCboard.Thisis partof the setupfor thislab.
Background:The LDCCboardcontainssixflashPROMS.The information irl

the flashPROMStellsthe boardhowto operate. The flashPROM datahas
revisionslevelsassociatedwith it. You can usetheToolboxto downloadflash
PROMdatato the LDCCboard.
Fromyour Desktopselectthe loolbox Shortcut

ffif
@@
Fromthe menu-barselectFile > Open. Loadthe file
C:Vzz123\cd001\cd001.dc b
. Selectprivilegelevel4 (From menu-barOptions > Privilege).
Outline View \Ailndow
ToolboxWorkbench
o Fromthe Outlineviewwindow,double-click
on EX{Ci (topof menutree).Th$
ModifyDevicewindowshouldappear.VerifyTCP/IPcommunications is I
selected.
Lab6a_D€000 - ReplaceFailedBoardwithToolbox.doc10114104
Lab 6a_EX2000
lr
o Fromthe Toolbar, click on the Online/Offline buttonl*4. Verifythe
r
Online/OfftinebuttonlE is highlighted,indicatingthe toolboxis communicating
with the EX2000.
. Fromthe Menu Bar, selectDevice > Download AcDcEx2000 Firmware.The

LDCC Revisions windowwill appear.Clickon the ALA revision.Clickon OK.
The downloadshouldtake2 - 3 minutesto complete.
ALA 1800 2300

aNA 2000 2400
2l You think the LDCCboard has failed.

o Followthe remanding
stepsin thislabto replacethe board.
3) Reseatthe boardconnectors.Do not do this step in the lab.

. the EX2000.
Power-down
. for damage.
Inspectthe failedboardandconnectors
. Reseateachconnectoron the failedboard.Usethe StrainRelieftabswhen

removinga ribboncableconnectorfrom its socket.
o Power-up the EX2000.Checkfor the failuresymptoms.

lt the failuresymptoms
procedure.
are stillpresent,continuewiththe boardreplacement
4) Replacethe failedboard. Do not do this step in the lab.

. the D€000.
Power-down
Lab 6a D€000 - ReplaceFailedBoardwith Toolbox.doc1Ol14lO4 Page2 of 6

Lab 6a_EX2000
. Removethe failed board from the EX2000.
o Notethe orientationof eachboardconnector.Note:Ribboncable

connectors maynot be keyed.The redstripeon a ribboncableis pin 1on
the board.
o Verifythat each cable has a labelindicatingwhere the connectoris

pluggedintothe board.
boardin the EX2000system.The major revisionof ilten

Installthe replacement
new board must be equalor greaterthan the failed board.
jumperson the replacement

Setthe hardware boardthe sameas the failed
board.ContactGE if the jumper
typeson the newboarddifferfromthe failed
board.
RemoveEEPROMU9 fromthe failedboardand insertit in the newboard. U9

willdestroythe
mustbe orientedproperlyin its socket.Pluggingit in backwards
chip.
. Tag the failedboardwith the failuresymptoms.Returnthe boardto GE for repair

or replacement.
. boardin the EX2000system.

o Power-upthe EX2000.
5) Checkthe firmwarerevisionof the new LDCCboard:

. Clickon El Hardware.Double-click on DP. Glick on the Get Firmware Rev
button,to get the DP firmwarerevisionof the new LDCC board.The Actual bpx
will be updatedto reflectthe new board firmware revision. Recordthe Actual
and Calculated revisionsin the chart below.Clickon OK. Repeatthe step fotlLP
and MP.
New board firmware revision

Actual DP CalculatedDP
Actual LP CalculatedDP
Actual MP CalculatedDP
Lab 6a_EX2000- ReplaceFailedBoardwith Toolbox.doc1Ol14lO4 Page3 of 6

- Replacinga FailedBoard with Toolbox
Lab 6a_EX2000
Actualisthe firmwarerevisionof the installedboard.
Calculatedis the firmwarerevisionthe Toolboxusesto buildthe operational

softwarefor the excitercontrol.Neverchanqethisvalueunlessinstructed bv GE.
. LDCCfirmwareupdaterules:
1) TheActual(boardfirmwarerevision)mustbe equalto, or a higherrevision
you
thanthe Calculated(toolbox)revision.lf Actualislowerthan Calculated,
mustdownloadnew revisionfirmwareto the LDCCboard.
2) Do not run (Actual)DP/MPfirmwarerevisions1700,1800,and 1900.These

revisionscan causeexciteroperationproblems.Instead,run the latestDP/MP
firmwarerevision(2000).
Note:lf yourToolboxdoesnot havefirmwarerevision2000installed,contactGE.
Thefirmwarefilescan be emailedto you.
. Doesnew LDCCfirmwareneedto be downloadedto your simulator?Yes / No

lf needed,downloadthe properrevisionLDCCfirmwareto the simulator.
6) Downloadconfigurationsoftware:
Sinceyoutransferred the EEPROMU9 chipfromthe failedboardto the new

software.For practice,
board,it is not necessaryto downloadconfiguration
continuewiththis stepto downloadsoftwareto the EX2000.
the Online/Offlinebutton{F is highlighted.
FromToolbar,verifi7
Fromthe Tool bar,clickon the Downloadffi i"on to downloadEX2000

software.Afterthe downloadis completed,the EX2000will automatically
reset.
TheToolboxstatusbarshouldbe all Green.
7l Test the new LDCCboard:

o Verifythatthereare not faultmessagesdisplayedin the EX2000keypaddisplay.
o Checkthe EX2000for the failuresymptoms.lf it works,you are finished.
8 ) Questions:
ls it OK to run LDCCboardfirmwarerevisionDP=1800,LP=2300,MP =1800in the
EX2000?Yes/ No
You repfacea failedLDCCboard.The CalculatedDP / MP firmwarerevisionis

1800. Shouldyou run 1800revisionfirmwareon the newLDCCboard.Yes / No
Lab 6a_EX2000- Replace Failed Board with Toolbox.doc1Ol14lO4 Page 4 of 6

Lab 6a_EX2000- Replacinga FailedBoard with Toolbox
module.ls it necessary
You replacean EXDEboardlocatedin the de-excitation
updatethe toolbox.Yes / No
You are replacinga failedTCCBboard.\Mratstepswouldyou perform,which

are unnecessary ?
Downloadthe latestfirmwarerevisionto the new TCCBboard.
Setthe hardwarejumperson the new boardthe sameas the failedboard.
Removethe PROMsfromthe failedTCCBboard;Putthemon the new
Checkthe firmwarerevisionof PROMSon the new LDCCboard.
You are replacinga failedDCFBboard.ls it necessaryto updatethe PROM

firmware?Yes / No
The answersare on the backof this sheet.
The End!
Lab6a_EX2000- ReplaceFailedBoardwithToolbox.doc1Ol14lO4
- Replacinga FailedBoard with Toolbox
Lab 6a_EX2000
Answersto the Questions:

EX2000?No. DP/MP= 1800revisionfirmwarecan causethe EX2000operation
problems.
You replacea failedLDCCboard.The CalculatedDP / MP firmwarerevisionis

1800.
Shouldyou run 1800revisionfirmwareon the newLDCCboard?No.vou should
upqradethe LDCCfirmwareto 2000.
You replacean EXDEboardlocatedin the de-excitationmodule.ls it necessaryto

updatethe toolbox.No. onlv drive relatedboardsare confiquredin the toolbox.
You are replacinga failedTCCBboard.\Mat stepswouldyou perform,whichsteps

are unnecessary?
[Download the latestfirmwarerevisionto the new TCCBboard.
Yes Setthe hardware jumperson the newboardthe sameas the failedboard.
Yes Removethe PROMsfromthe failedTCCBboard;Putthemon the newboard.
No Checkthe firmwarerevisionof PROMSon the newLDCCboard.
You are replacing a failedDCFBboard.ls it necessary

to updatethe PROM
firmware?
No, there is no firmwareon a DGFBboard
Lab6a_EX2000- ReplaceFailedBoardwithToolbox.doc10114104 Page6 of 6

EX2000- Replacinga FailedBoardwithoutToolbox
Objective: Howto replacea failedEX2000board.In this labyouwill pretendthe

LDCCboardfailed.You will go throughthe stepsnecessaryto replacethe board.
not removethe boardfromthe simulator.
1) ExistingLDCCboardfirmwarerevision.
lf you do not haveToolbox,you must know the firmwarerevisionof the
boards (i.e. SDCC,SLCC/ LDCC, TCCB boards) in the EX2000system
failure occurs.
o Fromthe EX2000keypad,run Diagnostic

test 10to readthe DP, LP,MP, UP
firmwarerevisions.
. Fromthe E)(2000keypad,press<Set><Drv#><7> <8> <Entep <Reset>.

DiagnosticModewillappearin the keypaddisplay.
o (Run> <Test><1><0><EnteP to viewthe firmwarerevisions.
M=2000
Press the <lnc> <Dec>keysto view the other firmware revisions.Recordthe

revisionsbelow.
D (DP, SDCC or LDCC boards): rrao

M (MP, on SDCC or LDCC boards): tl oo
L (LP, on SLCC or LDCC boards ): rl+. rr,rc
U (UP,on TCCBboard): .fif,.. tler otlb
Pressthe <Reset>key a few times.The keypaddisplaywill returnto the

operatemodedisplay.
. Also, Do not run DP/MP firmwarerevisions1700,1800,and 1900.

revisions can cause exciter operationproblems.lnstead,run the latest
DP/MPfirmwarerevision(2000).ContactGE if you havethis problem.
2) Reseatthe board connectors.Do not do this step in the lab.

. Power-down
the EX20O0.
. Inspectthe failedboardand connectorsfor damage.
EX2000- Replacefaibd board withouttoolbox.docO4l15lO4

EX2000- Replacinga FailedBoardwithout Toolbox
. Reseateachconnectoron the failedboard.Usethe StrainRelieftabswhen

removinga ribboncableconnectorfrom its socket.
. Power-up the EX2000.Checkfor the failuresymptoms.

lt the failuresymptoms
procedure.
are stillpresent,continuewiththe boardreplacement
3) Replacethe failedboard. Do not do this step in the lab.

. the EX2000.
Power-down
o Removethe failedboardfromthe EX2000.

o Notethe orientationof eachboardconnector.Note:Ribboncable
connectorsmay not be keyed.The red stripeon a ribboncableis pin 1on
the board.
o Verifythat eachcablehas a labelindicatingwherethe connectoris

pluggedintothe board.
. boardin the EX2000system.The hardwarerevisionof

then new boardmust be equalor greaterthan the failed board.
. jumperson the replacement

Setthe hardware boardthe sameas the failed
board.ContactGE if the jumpertypeson the new boarddifferfromthe failed
board.
. RemoveEEPROMUg fromthe failedboardand insertit in the newboard. U9

mustbe orientedproperlyin its socket.Pluggingit in backwardswill destroythe
chip.
. Tag the failedboardwiththe failuresymptoms.Returnthe boardto GE for repair

or replacement.
. boardin the EX2000system.

Installthereplacement
. Power-upthe EX2000.
4) Gheckfirmwarerevisionof new LDCCboard.

. Fromthe EX2000keypad,run Diagnostictest 10 to readthe DP,LP, MP, UP
firmwarerevisionsof the new board.Recordthe informationbelow.
D (DP,SDCCor LDCCboards):
M (MP,on SDCCor LDCCboards):
L (LP,on SLCCor LDCCboards):
U (UP,on TCCBboard):
EX2000- Replacefailedboardwithouttoolbox.doc04/l5lO4 Page 2 of 4

EX2000- Replacinga FailedBoardwithoutToolbox
Verifythe firmwarerevisionof the new LDGGboard is equalto or

than the failed board. Note: lf the firmwarerevisionof the new boardis
than the failedboard,the EX2000will not operateproperly.
Do not run DP/MP firmwarerevisions1700,1800,and 1900.These

revisionscan causeexciteroperationproblems.Instead,run the latest
DP/MPfirmwarerevision(2000).GontactGE if you havethis problem.
5) Operation.
. Veriff that thereare not faultmessagesdisplayedin the EX2000keypad
. Checkthe EX2000for the failuresymptoms.lf it works,you are finished.
6) Questions.
ls it OK to run LDCCboardfirmwarerevisionDP=1800,LP=2300,MP =1800in
EX2000?Yes/No
module.ls it necessary
You replacean EXDEboardlocatedin the de-excitation
checkthe firmwarerevision.Yes / No
You are replacinga failedTCCBboard.\Mtat stepswouldyou perform,which

are unnecessary?
Downloadthe latestfirmwarerevisionto the newTCCBboard.
Setthe hardwarejumperson the new boardthe sameas the failedboard.
Removethe PROMsfromthe failedTCCBboard;Putthemon the new
Checkthe firmwarerevisionof PROMSon the new LDCCboard.
to updatethe PROM
a failedDCFBboard.ls it necessary
You are replacing
firmware?Yes / No
The answersare on the back.
The End
EX2000- Replacefailedboardwithouttoolbox.docO4llSlO4 Page 3 o f 4

EX2000- Replacinga FailedBoardwithout Toolbox
Answersto the Questions:

EX2000?? No. DP/MP= 1800revisionfirmwarecan causethe EX2000
operationproblems.
You replacean EXDEboardlocatedin the de-excitation module.ls it necessary

to
checkthe firmwarerevision.No. no firmware on the board.
You are replacinga failedTCCBboard.\Mtat stepswouldyou perform,whichsteps

are unnecessary?
No Download the latestfirmwarerevisionto the newTCCBboard.
Yes Setthe hardware jumperson the newboardthe sameas the failedboard.
Yes Removethe PROMs fromthe failedTCCBboard;Putthemon the newboard.
No Checkthe firmwarerevisionof PROMSon the new LDCCboard.
a failedDCFBboard.ls it necessary
You are replacing to checkthe PROM
firmware? No, there is no firmware on a DCFB board
EX2000- Replacefaibd boardwithouttoolbox.docO4ll5lo4 Page4 of 4

EX2000Trend RecorderLab
ExciterTrendRecorderUtility Lab
Objective: Familiarizethe studentwith the Trend RecorderUtility.
Menudisplaysand dialogboxescanvarybetweensystems.(Reference
GEH-6408)
r__-l
1) Greatea new Trend

Frommenu-barselectView > TrendRecorderor File > New > Utilities> Trend
Recorder.
2) Trend RecorderOptions
. Fromthe menu-barclick on Options > Settings > Trend Recorder
. Clickthe Columnsbuttonto definecolumninformation displayed.PressOK
whendone.
. Note:Thereis a differentconfigurationfor Live Recordingand ReplayModQ.
. lf you changethe selection of show memoryusagein status bar you must
closeyourtrendand reopenit for this settingto take effect.This settingis onlir
readwhenthe trendfile is initiallyopened.
. \A/hatis the currenttrender memory buffer size _.
. PressF1 for quickon-linehelpon all of the options.
. Note:Gridlines(whenselected) areonlydisplayedin replaymode.
EX2000TrendRecorderLab.doc,1.Shr,
12lO4lO3 Page1 o f 6
3) Add Signalsto the Trend:

a selectEdit > Add Signal)
To adda signalClickthe button:$iiil"1nf"r,u-bar
o To deletea signalClickthe buttonffi. 1U"nu-barselectEdit > RemoveSignal)
o Add the signalEXVMAG(generator terminalvoltage)usingthe browse
searchN.
J searchtab
"no
You can alsodraganddropsignalsfromthe ToolboxLogicBlockdisplayto the trend
recorder.
o Frommenu-bar, selectWindow> Tile Horizontal.Bothfilesare nowdisplayed.

. In the binaryfile usethe finderto go to the blockusingthe signalIFG(generator
fieldcurrent).
Fromthe sum viewwindowdragthissignalintothe trendrecordersignal
VIEW
4l Gonfigurethe Trendfor live data collection:

. Pressthe configurebuttonConfigure ..1$.
o SelectRealTime,Continuous,thenOK.
5) Collectdata:
o databy pr"rringi$ffi[.
Begincollecting
o Start the exciter.
o You shouldsee livedataon the trenddisplay.
o Noticethatthe trenddisplay,verticalaxisis scaledin counts.The PU (PerUnit)
scalingfor eachvariableis in the Unitscolumnof the signalview
To quicklyauto scaleall signals

o Click on the first signal.
o Shift-Glick on the last signal.
o Clickontheautorangellt'l ortton.
noncontiguous
o To selectmultiple signals
useCTRL-Click
il
Selectingauto rang" llll temporarilyoveridesthe definedsignals'sscale
clickon autoscaleagainto turnit
Returnto the originalscaledefinition
definition.
off.
2lO4lO3
EX2000TrendRecorderLab.doc.1.Shr,1 Page2 of 6
o The Pausebutton t'l'l,rspendsthe liveupdateof the display;however,

to recordandcapturedatain the background.
continues The displayappearsto
be in Replaymode,exceptthe abilityto scan back and forth is absent.
. tji
Afterabout30 secondsstopthe trenderby pressingthe red button
. Stop the exciter. "g"in
6) View data:
. Usethe Trackball cursors? ? to framedatafor ZoomIn or to displaya val{e
at a specificpointon the x-adisJ\Mrenviewingdatain the lowersignalviewa "*"
nextto the valuerepresents an actualdatasample.Pointswithoutan "*" are
interpolatedvaluesbetweentwo-ilcJuql datasamples.
o Practiceusingthe ZoomIn\out sliiiRil buttonsto viewyourdata.
o \Mrenmovingthe Trackball cursorsthe statuslinedisplaysthe left,rightand
deltatimesfor thesecursors.
. Youcan also Zoomlnand Out usingthe timeaxisbuttond.

. SelectView from the menu and Stacked traces.
. Note: lf the uppergraphwindowis too smallor there are too many signals
currentlybeingdisplayed,stackedtraceswill not work. Eitherincreasethe gr4ph
size or hide more signals.
. To returnto superimposemode deselectStacked traces.
. Useinnerbuttons -sJ to go fonruard nt.
or rewindwithinthe currenteven
. Start and stop the trender a few times.
. Usethe outerbuttons to move betweentrends.
a The StatusLine (bottomof the screen)displaysthe currenteventnumber.
a Clickon the Eventtlote€lto add,viewor modifl7 an eventnote.
a Thefirst line of the noteis displayedo
O >
Fromthe menu-barselectEdit Shovr
checkboxto togglethe selection.To se
signalandthenshift-clickon the lasts
7) DisplayEngineering
Unitsscaling:
@
.FromtheSigna|Viewoi,pt"ffi,veriffthattheunits
columnfor EXVMAGis 200000(1 PU).
o Fromthe SignalViewdisplay,doubleclickon EXVMAG.
o Fromthe GhannelConfigurationwindow,setthe rangeto be displayed
in the trendrecordergraph.Setthe following:
EX2000TrendRecorderLab.doc,1.5hr,1
2lO4lO3
RangeMax= 15000(volts)
RangeMin=0(volts)
o Fromthe ChannelConfigurationwindow,clickon In the
scalingwindow,setthe following:
Max RawCounts= 20000,MaxEng Units= 15000(volts)
Min RawCounts= 0, Min EngUnits= 0 (volts)
o ClickOK to exitthe window.
Repeatthe aboveprocedure for IFG:
RangeMax= 1500(amps)
RangeMin=0(amps)
Max RawCounts= 5000,MaxEngUnits= 1052(amps,AFFL)
Min RawCounts= 0, Min EngUnits= 0 (amps)
Veriffthe Y axisscalinghaschangedto engineeringunitsas configured.
8) Eventtriggeredtrend:
. Clickon configur"$$*ll,
selectRealTime,Triggeron leadingedge.
o Set Pre-triggerto 1 secondsand Post-triggerto 10 seconds.
. Clickon the BrowsebuttonunderTriggersignal.
o Clickbrowseto findvariableaddress650,andthenClickOK andOK to accept.
o Add variableaddress650to the trendrecording chart.Thisis a digitalsignalthat
- 1 whenthe exciterstarts.
is set to a loqic
ffi
f
. Fromthe SignalView displayl , doubleclickon RUNRQ
(var.650). Fromthe configuration window,set Max Range= 1000,Min Range=
0. (ln the EX2000,a logic1 = 255counts,logic= 0 counts)
o Startthe Trend", tJ.
. The lowerrighthandcornershoulddisplayWAIT.
. Start the exciter.
. The lowerrighthandcornershoulddisplayRECORD.
. lt willcontinueto collectfor 10 seconds(theposttriggertime).
. The trenderwill then revertbackto the WAITState.
o Stop the exciter.Start the exciter,wait 10 seconds,thenSTOPthe exciter.
. Turnoff the recorder.
. The lasttwo trendscapturedshouldeachbe 11 secondsin durationwith 1
secondof datapriorto the triggerand 10 secondsafter.Viewthesetrendsusing
. the triggerpoint.
Thesmall blue triangleon the x-axisindicates
9) Savinga trend file:

buttonContigureffi|.
o Presstheconfigure
EX2000Trend RecorderLab.doc,1.Shr,12lO4lO3 P a g e4 o f 6
EX2000TrendRecorderLab
. UnderSaveModeselectSetuponly andPressOK.
. Fromthe menu-barselectFile,SaveAs, andsavethe fileas TlSetup.trnin
Trendsdirectoryunderthe controller.
. This will save the configurationand signalnames but no data.
. Pressthe configurebuttonconfigure tl.
. In the upperrighthandcornerunderSaveModeselectSetupand Data.

. PressOK.
o Fromthe menu-barselectFile,SaveAs, andsavethe fileas Tl Data.trnin
Trendsdirectoryunderthe controller.
. Thiswillsavethe configuration,
signalnamesand all data.
. Usethe trackballcursorson the trendfileandselecta smallamountof data

oneof yourtrends.
. From the menu-barselect File, Save Between Cursors, and save the file as
Ti Between.trn in the Trends directoryunder the controller.
. signalnamesandonlydatabetweenthe
Thissavesthe configuration,
. In the Trendsdirectorycomparethe sizeof the two files
10) Exportingtrend datato a .csv file:

o Fromthe menu-barselectFile,ExportTrendData.
o A popupwindowappears.Pressthe Fl key to get help on the different
o Leave the defaultoptionsselectedand press OK.
. Save the file as Tl Exported.csv in the Trends directoryunderthe controller
o This data can be importedinto Excelor similarprogramsfor analysis.
The End
Frc.
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- zrv/ erqln.l
exvmtd zo.ooo
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Bt*.ztt Ft|//aTTt
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f. ooo tQ6.z, t nvlFf,
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lozL (tvorr; Lert) /O.ooo fua wtnwlk
EX2000Trend RecorderLab.doc,1.Shr,1
2lO4lO3 Page o f 6
LAB - TroubleshootingEX2000faults I
Objective:To practiceEX2000processfaultisolationand troubleshooting.Fromthe
symptomsshowingon the EX2000,determine whathardware failureis causingthe fault.
not changeboards.
alarmfromthe EX2000.
1) Scenarlo#1: Theoperatorgetsa lossof communications
. \Mratsymptomsdoesthe EX2000show?
1) loS (t",an tt-U- Inc( l"^diccfbL
3)p r"' U\o ?. tFD (t
. \Mrat caused this fault? f'46c no 2' Sforrn
. Checkyouranswers.\Mrenfinished,resetthe EX2000,verifythe frequencyis 60

to set up the nextscenario.
andthencallthe instructor
2) Scenano#2:The operatorgetsa faultfromEX2000.

o Wrat symptomsdoesthe EX2000show?
1) Y \\1 qt bc'| DKo' Iq
2) rc 1 ecgl r far,- .{ I
3)
4)
o Wrat caused this fault? ]PL t ,ra ca,atg1
Checkyouranswers.\Mrenfinished,resetthe EX2000,verifythe frequencyis 60

and thencallthe instructorto set up the nextscenario.
3) Scenario#3: The operatorgetsa faultfrom EX2000.

\Mratsvmptomsdoesthe EX2000show?
11 fur- 48{ ,{ foc.,( Di.tl"t
2)
3)
4\
-fcc D ."rd lto! i,lr'l"kd,
. Wrat causedthis fault? J 16 .+
. Checkyouranswers.Wren finished,resetthe EX2000,veriff the frequencyis 60

and thencallthe instructorto set up the nextscenario.
LAB4_EX2000
Troubleshooting
lab l.doc 08102104 Page1 oI 4
4l Scenario#4: The operatorgetsa faultfromEX2000.

o \Mtat symptomsdoesthe E)€000 show?
1)
2\ t o r a { - q cc l E0C
3) Ft t3o LocaL
4\
a \Mratcausedthis fault?
o Checkyouranswers.\Mrenfinished,resetthe EX2000,veriffthe frequencyis 60 Hz,

to set up the nextscenario.
andthencallthe instructor
Scenario#5: The operatorgetsa lossof communications

alarmfromthe EX2000.
:, \Mratsymptomsdoesthe E)€000 show?
1) Q,.t& ("ts
2)
3)
4)
a Wrat causedthis fault?
a Checkyour answers.\A/l,ten finished,resetthe EX2000,verifythe frequencyis 60 Hz,

and then call the instructorto set up the next scenario.
lab l.doc 08102104

IAB4_EX2000Troubleshooting Page2 of 4
EX2000TroubleshootingLab ll
LAB - TroubleshootingEX2000faults ll
Objective:To practiceEX2000processfaultisolationandtroubleshooting.
1) Scenario#1:The generator is runningat ratedspeed.The D€000 is runningand
offiine.You get a fault.
. \Mratfault(s)a1ebeingdisplayed?
1) ?q"lu* 111 over k ^poa'+,rt- q[.n tooc( cLr.,
2) l,s ofot
3)
4',)
a \A/trathardwareinputcausedthe fault?
a \Mratsoftwareinputcausedthe fault? y 608
o \Mat causedthisfault? (u
Add a toolboxnoteto aid in futuretroubleshooting.
2l Scenario#2: The generatoris runningat ratedspeed.The E)€000 is runningand

offline.You get a fault.
\Mratfault(s)are beingdisplayedandwhatorder?
1) F Sloocr [a6{
2) lot lo.ar torl
3)
4)
a \Mrat hardwareinput caused the fault?
a \Mrat softwareinput caused the fault?
a \A/hatcausedthis fault? F.^
Add a toolboxnoteto aid in futuretroubleshooting.
3) Scenario#3: The generatoris runningat ratedspeed.The D€000 is runningand

offline.You get a fault.
. Wrat fault(s)are being displayedand what order?
1) 6e
2',)
3)
4)
. Wrat hardwareinputcausedthe fault?
o \Mrat softrare inputcausedthe fault?
o \Mratcausedthis fault?
. Add a toolboxnoteto aid in futuretroubleshooting.
LAB8_EX2000
Troubleshooting
lab ll.doc 06116104 Page 1 of4
4) Scenario#4: The generatoris runningat ratedspeed.You startthe EX2000and

closethe breakerto go on-online.
A few minuteslateryou get a fault.
. \Mrat fault(s)are beingdisplayedand what order?
1) ? Lo)
2 ) + ? ef
3) F l L t o
4)
Wrat hardwareinoutcausedthe fault?
\Mratsofturareinputcausedthe fault?
\A/hatcausedthis fault?
5) Scenario#5: The generatoris runningat ratedspeed.You manuallystartthe

EX2000.The EX2000immediately faults.
andwhatorder?
WTolaved
2)
3)
4)
Wrat hardwareinputcausedthe fault?
\Mratsoftwareinputcausedthe fault?
\Mratcausedthis fault?
6) Scenario#6: The generator

is runningat ratedspeed.The EX2000is running.The
generatoris offline.The EX2000suddenlyfaults.
Wrat fault(s)are beingdisplayedandwhatorder?
1)
2)
3)
4)
a \Mrathardwareinputcausedthe fault?
o \Mat softwareinputcausedthe fault?
LAB8_EX2000 lab ll.doc 06/16/04

Troubleshooting Page2 of 4
7l Scenario#7: Thegeneratoris runningat ratedspeed.You manuallystartthe

EX2000.The D€000 immediately faults.
andwhatorder?
\Mratfault(s)are beingdisplayed
1)
2)
3)
4)
o \A/hathardwareinputcausedthe fault?
o \Mat softwareinputcausedthe fault?
is runningat ratedspeed.The D€000 is running.

8) Scenario#8: The generator
generatoris offline.The EX2000suddenlyfaults.
\Mratfault(s)are beingdisplayedand whatorder?
1)
2)
3)
4)
o Wrat hardwareinputcausedthe fault?
o \Mratsoftwareinputcausedthe fault?
. \Mratcausedthis fault?
e) Scenario#9: Thegeneratoris runningat ratedspeed.The D€000 is running.

generatoris off-line.Suddenlythe E)(2000faults.
\A/lratfault(s)are beingdisplayedand whatorder?
1)
2)
3)
4)
a Wrat hardwareinput caused the fault?
a \Mlat softwareinput caused the fault?
a \Mratis the magnitude of thisvariable(counts)?
a \Mratis the lowerlimitfor the fault(counts)?
a Wrat causedthis fault?
lab ll.doc 06116104

l-AB8_EX2000Troubleshooting Page3 of 4
10)Scenario#10:Thegeneratoris runningat ratedspeed.You manuallystartthe

EX2000.The EX2000faults.
. \A/hatfault(s)are beingdisplayed
andwhatorder?
1)
2)
3)
4)
\Mrathardwareinoutcausedthe fault?
\Mratsoftwareinputcausedthe fault?
\Mrat is the magnitudeof this variableduringthe start sequence(counts)?
11)Scenario#11: Thegeneratoris runningat ratedspeed.The EX2000is runningin auto

mode.The generatoris online.You get an EX2000fault.
o \Mrat fault(s)are beingdisplayedand what order?
1)
2)
3)
4)
o \Mrat hardwareinput caused the fault?
o \A/hatsoftwareinput caused the fault?
o \Mratsoftwarevariableinitiatedthis fault?
o \Mat is the magnitudeof thisvariable(counts)?
12)Scenario#12:The generatoris runningat ratedspeed.You manuallystartthe

EX2000.You get an D€000 fault.
. Wrat fault(s)are beingdisplayedand whatorder?
1)
2)
3)
4)
o \Mrathardwareinputcausedthe fault?
a \Mratsoftwareinputcausedthe fault?
a \Mratsoftwarevariableinitiatedthis fault?
a \A/lratis the magnitude
of thisvariableduringthe startsequence(counts)?
The End!
LAB 8_EX2000Troubleshooting
lab ll.doc OGl16lO4 Page 4 of 4

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EX2000 Excitation Training

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GE Training 'enter

Thiscourseis designedto providetechnicions ond engineerswith on odequo

Tab 0 Table of Contents,CourseAgenda,Excitation Team list

Tab 1 EX2000 Documentation

Tab 2 EX2000 HardwareReview

Tab 3 Toolbox Installation and Firmware Upgrade

Tab 4 Trend Recorderoperations

Tab 5 EX2000 SoftwareStart/StopSequencing,Limits and Protection

Tab 6 EX2000 Aux Documentation

Tab 7 DataRecordingusing the Circular List

Tab 8 Online Mainenance

Tab 10 Week 2Labs

Any softwareor electronicmaterials,whetherthey be presentationmaterials,

The informationcontainedherein does not purpoft to cover all details or

tI I OFF UNE EETPOII{T

GEH-6121,Figure 3-1, Software Overview

EX2000uses common hardwareplatform

DLAN+ Local Area Network rrcr"A

Ercdr|brr Syaiem rith f $S

35:41.833 36:43.350 35:44.887 35;*lti,384 3f ';47.S01 35:58.935 35:52.4,6235:53.988

o' o:a of +F of n n$ F s! \$ \s .vb r$ & n$ -+ ,gs S

Revisionoater 0211012000 Property

Revision Date. 02l1 0/2000 of PowerSystem University-

o The moduleprotec the

2) Go to GE training manual: 5CR

PropenyoI PowerSystere Unive6rty-PropriebryInformation

srzelsrfg Jonod Je suBC3q1oo3

What is the rating of your shunt(s)?

Primary 4 boards FrlgI

Backup4 boards hlr

s4rars/s Je^od 19 pr€og IJId

Dif( ,L'-,'J ui'l'ft

FLDFB 105 nla Selectedby EE.589.10:

cD001 cD002 cD003 cD004

EX2000with SCR PowerConversion

o Whereare these rts located?

o On the positive half-cycleof the i diode pairs

On the negativehalf-cycleof the put, diodepairs

Examplelinefilteras shownin EX2000electricaldrawing l5

Functionalview of LDCCboard,from typicalRegulatorElementary 23

cor q7 LIJ- - -- -Ll-l

PT input ( V23+ ) VE3+ r

rr-as-r Le3 lllfu-*''15l -/ ||

JP13q 9^o; ---------l

FIEI.D hqro GtEfin

Hot Backup - 86 Trip contact (sheetl0DA)

r ableto identifythemajorcomponents of IOS

t r'""""I t ,***l Ft*r''I

o Agorp, orvarialion,of a patiarlar boad

IOS Board Identification Number :

IOS Versisn 3.O for Lyux OS

IOS Version 2.O for DOS

IOSVersionl.13 for DOS

The IOS has a jumper+onfigurable power input voltage.

3.3 ARCNET LOCAL AREA NETWORK CONNECTIONS

ITB-TX TX LAN signal connection

3.5 DPCB STAB-ON CONNECTIONS

TXl CPT primary BLK

3.6 DMCB STAB-ON CONNECTIONS

swl Hard reset lines from DMCts board

3.7 DPCB CPTB CONNECTIONS

CPTB.ACI 19 V ac Connectedto ITB-ACI for IOS +

3.8 ITB SYSTEM GROUND CONNECTION