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IR Part 66 CAT B1 M2
Lufthansa Resource
Technical Training Ltd For Training Purposes Only
Book No: IR Part 66 CAT A M1 E Cwmbran S. Wales Lufthansa 1995
For training purposes and internal use only.
Copyright by Lufthansa Technical Training GmbH.
All rights reserved. No parts of this training
manual may be sold or reproduced in any form
without permission of:
MODULE 2 PHYSICS
1. CONVERSIONS
We are often required to express a measurement written in the metric system to We set up our conversion as follows:
an equivalent unit in the English (Imperial) system. Sometimes we must change
an English or Metric unit to an equivalent but smaller or larger unit. A table of
m = 3.78slugs x 14.59Kg x 1,000g = 55,150g
3.281ft.
L = 45.6m × = 150ft.
1m
Ordinary Notation Scientific/Engineering Form
We could also have used the other conversion factor for our calculation.
45,000,000 4.50 x 107
0.000345 3.45 x 10--4
1ft.
L = 45.6m × = 150ft. 350,000 3.50 x 105
0.3048m
0.0674 6.74 x 10--2
Sometimes it is necessary to use several conversion factors to accomplish the 12,000,000,000 1.20 x 1010
necessary conversion.
0.00000783 7.83 x 10--6
Suppose we wish to change a mass of 3.78 slugs to grams. from our
conversion table, we note that there is no direct conversion factor. However, we
see that the two conversion factors below will be needed.
1 slug = 14.59Kg
1,000g = 1Kg
Area
1m2 = 10.76ft2
Velocity
1m2 = 10,000cm2 1mph = 1.47ft/sec
1ft2 = 0.0929m2 = 144in2 1m/sec = 3.281ft/sec
1in2 = 6.452cm2 1 knot = 1.688ft/sec
1 knot = 1.151mph
1 knot = 1.852km/hr
Volume 1mph = 1.61km/hr
1m3 = 1,000,000cm3
1ft3 = 1728in3 = 0.0283m3
1 litre = 1000cm3 = 1.0576qt
Energy
1ft3 = 7.481gal 1J = 0.738ft.lb
1 gal = 8 pints 1 cal = 4.186 J
1 gal = 4,546 litres = (3.785 litres in American) 1 Btu = 252 cal
3. The wing span of a learjet model 24 is 10.84 metres. Express the wingspan
in feet.
4. The cabin door width of a learjet model 24 is 3.00 ft. Express this door width
in metres.
6. The floor area of a Boeing 707--230 is 106m2. Express this area in ft2.
8. The silver sabre has a maximum rate of climb of 4,800 ft/min. Determine the
rate of climb in ft/sec.
9. The maximum speed of a Piper Saratoga fitted with a three blade propeller
is 152 knots. Calculate the speed in Km/hr.
WEIGHT Example:
The weight of a piece of aluminium is 32oz, convert this weight to grams.
Weight is defined as the gravitational pull of the earth on a given body. The
direction of this force is toward the geometrical centre of the earth.
Physicists are very careful to distinguish between “Mass & Weight”. The mass of convert ounces to lbs 32 ÷ 16 = 2lbs
an object is the same wherever this object is in the universe. The mass of a stone convert lbs to Newtons 2lbs x 4.448N = 8.90N
With regards to weight, we should note that 2.2lbs equals 1kg. Hence 2.2lbs is
the weight of the substance and 1kg is the mass.
DENSITY
Equal volumes of different substances vary considerably in their mass. For
instance aircraft are made chiefly from aluminium alloys which, volume for When measuring the density of a gas, temperature and pressure must be
volume, have a mass half that of steel, but are just as strong. The lightness or considered. Standard conditions for the measurement of gas density is
heaviness of a material is referred to as its density. established as 0 C and a pressure of 29.9 inches of mercury which is the
m= V or V=m
The density of a substance is its weight per unit volume. The density of solids
and liquids varies with temperature. However, the density of a gas varies with
temperature and pressure. To find the density of a substance, divide the
weight (mass) of the substance by its volume. See above.
Example:
The liquid which fills a certain container weighs 1,497.6 pounds. The container
is 4ft long, 3ft wide and 2ft deep. Therefore its volume is 24 cubic ft. based on
this the liquids density is 62.4lbs/ft3
1, 497.6
62.4 pounds per cubic foot =
24ft 3
Because the density of solids and liquids vary with temperature, a standard
temperature of 4 C is used when measuring the density of each. Although
temperature changes do not change the volume of a substance through
thermal expansion or contraction. This changes a substances weight per unit
volume.
SPECIFIC GRAVITY
It is often necessary to compare the density of one substance with that of
another. For this reason, a standard is needed from which all other materials
can be compared. The standard when comparing the densities of all liquids
and\solids is water at 4 C. The standard for gases is air.
The same formulas are used to find the density of gases by substituting air for
water. Specific gravity is not expressed in units, but as a pure number.
A device called a hydrometer is used to measure the specfic gravity of liquids.
This device has a tubular shaped glass float contained in a larger glass tube.
The float is weighted and has a vertically graduated scale. The scale is read at
the surface of the liquid in which the float is immersed. A reading of 1000 is
shown when the float is immersed in pure water. When filled with a liquid
having a density greater than pure water, the float rises and indicates a greater
specific gravity. For liquids of lesser density, the float sinks below 1000.
PRESSURE
Pressure is defined as the force divided by the area on which the force acts.
For example, the pressure exerted on the ground by a body depends on the
area of the body in contact with the ground. A person wearing ice skates will
exert a far greater pressure than a person wearing shoes.
Example:
On a day when the atmosphere pressure is 14.8 lbs./in2, what is the force
acting on a desk top having an area of 240in2
The molecules making up a gas are in ceaseless motion. They collide and
rebound from any solid surface which they encounter. These collisions result in
a net push or force on the surface. As we have said, this force, divided by the
area of the surface over which it is exerted, is called pressure.
The metric unit of pressure is the N/m2 (Newton per square metre) which is
less than the pressure a sheet exerts on you while you lie in bed. This pressure
(1 N/m2) has been named the Pascal (Pa) in honour of the french scientist and
mathematician, Blaise Pascal, who did much to advance our knowledge of
fluids. The pascal is a very small unit expressed in thousands of Pascals or
KiloPascal (KPa). For example, normal atmospheric pressure is nearly 101
KPa. Another unit just about equal to normal atmospheric pressure is the bar.
Our bar is defined to be 100 KPa.
The English unit of pressure is the lbs./ft2 or the lbs./in2 (psi). Another unit of
pressure is the atmosphere (atm) which equals 14.7 lbs./in2.
TEMPERATURE These are also formulas that change from centigrade reading to a Kelvin
reading and from a Fahrenheit reading to a Rankin reading. These formulas are
Our common notion of hot and cold has its precise expression in the concept of very important to us at this time since we will have to use absolute
temperature. As objects are heated their molecules move faster. In a solid the temperatures in the gas laws.
molecules vibrate more rapidly. In liquids and gases the molecules move all over
in the container at a faster rate of speed. These variations in speed of the
C = 5 (F 32) and F = 9 + 32
9 5
5. What is the weight (in lbs) of the corn flakes in a box where the mass is
listed as 680g.
10. On a day when the barometric (or atmospheric) pressure is 14.9 lbs/in2 and
the pressure gauge on a tyre reads 34.6 lbs/in2, what is the absolute pressure
inside this tyre.
11. If the absolute pressure inside a tyre is 55.0 lbs/in2 and the pressure gauge
reads 40.3 lbs/in2, what is the atmospheric pressure.
AMA = F0 ÷ Fi
A worker applied his force through a distance of 15ft. The load is raised a distance
of 2.5ft. What is the IMA of the machine that he used.
IMA = Di ÷ D0
= 15 ÷ 2.5
= 6
LEVERS
A lever is a device used to gain a mechanical advantage. In its basic form, the
lever is a seesaw that has a weight at each end. The weight on one end of the
seesaw tends to rotate the board counter--clockwise while the weight on the
other end tends to rotate the board clockwise. Each weight produces a
Where:
L = length of the ramp
l = height of the ramp
R = weight or resistance of the object
E = effort required to raise or lower the object
1. Find the mass of an object which accelerates at 5m/s2 when acted on by a 11. How much work is done in raising a 45kg body a distance of 3m and how
net force of one newton. many kilowatts of power are required to do this work in 30 seconds.
7. How much work is done by a person in raising a 45lb bucket of water from
the bottom of a well that is 75ft deep, assume the speed of the bucket as it is
lifted is constant.
9. A father has his son on his shoulders who has a mass of 25kg, he lowers the
child slowly to the ground, a distance of 6ft. How much work does the father
do.
10. How much power is used by the father, if it takes him 3 seconds to lower
the child.
4. PULLEYS
Pulleys are another type of simple machine that allow you to gain mechanical ad-
vantage. A single fixed pulley is identical to a first class lever. The fulcrum is the
centre of the pulley and the arms that extend outward from the fulcrum are identical
5. GEARS
There is no application of the basic machine that is used more than the gear.
The gear is used in clocks and watches, in automobiles and aircraft, and in just
about every type of mechanical device. Gears are used to gain mechanical
SPUR GEARS
There are many types of gears in use. Spur gears their teeth cut straight
across their circumference and are used to connect two parallel shafts. When
both gears have external teeth, the shafts turn in opposite directions. If it is
necessary for both shafts to turn in the same direction, one gear must have
internal teeth.
With bevel gears, the angle between the drive shaft is typically 90 degrees.
However, the angle can be any value less the 180 degrees.
In a planetary gear system, the propeller mounts to a cage that holds the
planetary gears. As the ring gear turns, the planetary gears rotate around a
fixed sun gear.
In some planetary gear systems, the sun gear is the drive gear and the ring
gear is fixed in the nose section of the engine. In this situation, the planetary
gears act as simple idler gears in the system.
There are different types of stress in mechanical bodies. They are Tension,
Compression, Torsion, Bending and Shear.
TENSION
Tension describes forces that tend to pull an object apart. Flexible steel cable
used in aircraft control systems is an example of a component that is designed
to withstand tension loads. Steel cable is easily bent and has little opposition
to other types of stress. However, when subjected to purely tensional load it
performs exceptionally well.
COMPRESSION
Compression is the resistance to an external force that tries to push an object
together. Aircraft rivets are driven with a compressive force. When
compression stresses are applied to a rivet, the rivet shank expands until it fills
the hole and forms a butt to hold materials together.
BENDING TORSION
In flight, the force of lift tries to bend an aircraft’s wings upward. When this A torsional stress is applied to a material when it is twisted. Torsion is actually
happens the skin on top of the wing is subjected to a compression force, while a combination of both tension and compression. For example, when an object
the skin below the wing is pulled by a tension force. When the aircraft is on the is subjected to torsional stress, torsional stress, torsional stresses operate
ground the force of gravity reverses the stresses. In this case, the top of the diagonally across the object while compression stresses act at right angles to
SHEAR STRAIN
A shear stress tries to slice a body apart. A clevis bolt in an aircraft control As stated earlier, stress is a force within an object that opposes an applied
system is designed to withstand shear loads. Clevis bolts are made of a high external force. Strain is the deformation of an object that is caused by stress.
strength steel and are fitted with a thin nut that is held in place by a cotter pin. Hooke’s law states that if strain does not exceed the elastic limit of a body, it is
Whenever a control cable moves, shear forces are applied to the bolt. directly proportional to the applied stress. This fact allows beams and springs
7. NEWTON’S LAWS
Introduction The importance of the law of inertia is that it trells us what to expect in the
The rapid advance in aviation in the first half of the last century can be absence of forces, either rest (no motion) or straight line motion at constant
attributed in large part to a science of motion which was presented to the world speed. A passenger’s uncomfortable experience of being thrown forward when
v2 = u2 + 2as
Some numerical data should clarify the preceding statements. If a compact body,
such as a stone, is dropped (not thrown) from a height of 324ft above the surface
ofthe earth, it will take about 4.5 secs for the body to reach the ground. it will have
obtained a speed of 144ft/sec (98mph). At this speed, the effects of air resistance
are still quite negligible. Above this speed 144ft/sec (98mph), the effects of air re-
sistance must be observed.
Therefore, we can conclude that the fall of a body from a height of 324ft or less
can be handled quite accurately with the ordinary acceleration formulas. The
value of the acceleration will be either 9.8m/sec2 or 32ft/sec2 if the body is
rising and therefore decreasing its speed the values of the acceleration will be
--9.8m/sec2 or 32ft/sec2.
If a body falls from a height greater than 324ft above the surface of the earth, the
air resistance becomes very important. As we have said, a height of 324ft corre-
sponds to a fall of 4.5secs. When the time of fall increases to about 8 secs, the
speed of fall has increased in a non--linear manner from 98mph to 115mph. As
the time of fall increases beyond 8 seconds the speed of fall
remains constant at about 115mph. This speed of fall is called the “terminal veloc-
ity”.
CIRCULAR MOTION
A ball whirled in a circle experiences an acceleration toward the centre of the Example:
circle. This can be proven by considering that the ball is continually changing What centripetal force is needed to keep a 3 slug ball moving in a circular path
direction as it moves in a circle. Newton’s first law tells us that the ball would of radius 2ft and speed 4ft/sec.
prefer to follow a straight path, and that for it to deviate from a straight path,
Newton’s second law when applied to bodies moving in a circular path states
that the force directed toward the centre of the path must equal the mass of the
body times the square of the speed of the body divided by the radius of the
path. This force is called the centripetal force.
PENDULAR MOTION
General Movement of a pendulum
A pendulum is a weight, suspended in the earth’s gravitational field which is Observations taken during experiments show that, provided the pendulum has
free to pivot at it’s top end. Pendular motion describes the movement which a displacement of only a few degrees, then the periodic time remains constant
the pendulum will undergo if it is given a small displacement from it’s vertical even as the movement slows down. This observation was first made by the
Pendulum
Length.
Amplitude Bob
F = N
Rubber tyres on dry concrete 0.02
Roller bearings 0.001 to 0.003
The symbol (the Greek letter mu) is called the coefficient of friction. Every
pair of flat surfaces has two different coefficients of friction.
ENERGY
General Gravitational Potential Energy
The concept of energy is one of the most important concepts in all of physical Another equally important situation where an agent easily can do work on a
science. We often hear of energy sourses, alternate energy, shortage of body occurs when the agent raises a body vertically in a gravitational field, at
energy, conservation of energy, light energy, heat energy, electrical energy, the surface of the earth. In this case, the work done on the body again equals
KE = ½ mV2
If we neglect air resistance (which results in loss of energy to heat), we note
that there is a conservation of kinetic and potential energy of a body moving in
a gravitational field. As a body falls from a height (h) and moves closer to the
surface of the earth, its potential energy decreases and its kinetic energy
increases while it is falling. Therefore, there is an easy way of finding the
speed of a falling body during any instant of its fall.
The units for energy are the same as the units for work, the joule (j) in the
metric system and the foot--pound in the English system.
The kinetic energy that the body has just before it reaches the ground
immediately changes to sound energy and heat energy on impact. It may also
“squash” anybody in its path or make an indetation in the earth, this is strain
energy (energy to deform).
1. A car 2 miles in 6 minutes. What is its average speed. 12. A boy is swinging a stone at the end of a string. The stone is moving in a
circular path. The speed of the stone is 5ft/sec and the radius of the path is
1.5ft what is the centripetal acceleration of the stone.
2. A car acceleartes from rest at 5m/s2 for 5 seconds, what speed does it
15. What is the potential energy of an object that as a mass of 25kg and lifted
5. A cyclist travels 150m in 15 seconds, what is the speed of the cyclist. through a distance of 4m.
6. A car starts from rest and reache a speed of 25m/s in 5 seconds, calculate 16. How much kinetic energy does the object have if it falls for 0.2 seconds.
the cars acceleration.
17. A pile driver of mass 1000kg, hits a post 3m below it. It moves the 10mm.
7. An aircraft is moving at 200m/s at a constant acceleration of 10m/s2 for 30 What is the kinetic energy of the pile driver.
seconds. What is the speed of the aircraft.
8. An aircraft is moving at 300m/s when the brakes are applied for 25 seconds
and decelerates the aircraft speed by 5m/s2 . what is the aircraft speed after
releasing the brakes.
10. An object falls and reaches 49m/s, how long did the fall take.
11. What centripetal force is needed to keep a 3 slug ball moving in a circular
path of radius 2ft and speed 4ft/sec.
TENSILE STRESS
What is known as Axial or Normal Stress, is defined as the force perpendicular In fact, if we look at a metal rod in simple tension as shown above, we see that there
to the cross sectional area of the member divided by the cross sectional area. will be an elongation (or deformation) due to the tension. If we then graph the
tension (force) verses the deformation we obtain a result as shown below. We see
Or: that if our metal rod is tested by increasing the tension in the rod, the deformation
increases. In the first region the deformation increases in proportion to the force.
The point at which the Elastic Region ends is called the elastic limit, or the
proportional limit. In reality, these two points are not quite the same. The Elastic
Limit is the point at which permanent deformation occurs, that is, after the elastic
limit, if the force is taken off the sample, it will not return to its original size and
shape, permanent deformation has occurred.
The Proportional Limit is the point at which the deformation is no longer directly
proportional to the applied force (Hooke’s Law no longer applies). Although these
two points are slightly different, we will treat them as the same in this course.
Rather than examining the applied force and resulting deformation, we will We may write:
instead graph the axial stress verses the axial strain. We defined the axial
stress earlier.
Strain = Deformation
The axial strain is defined as the fractional change in length or:
Original Length
YOUNG’S MODULUS Some examples of Bulk modulus for different materials are given in the tables.
The value of Youngs Modulus, which is a measure of the amount of force
Youngs Modulus E Bulk Modulus B
needed to produce a unit deformation depends on the material. See table.
To summarise our stress/strain/Hooke’s law relationship up to this point we Material lb/in2 lb/in2
have: Aluminum 10 x 106 10 x 106
Cantilever
A cantilever structure, the beam is under bending stress (which is greatest at
the root end) and the shear stress (which is constant along the beam).
1. A steel bolt with a cross sectional area of 0.1in2 and a length of 6.0” is
subjected to a force of 580lbs. what is the increase in length of the bolt.
11. TORQUE
Consider the diagrams below. We define torque as the force (F) applied to a
body that is provided at a point (0) multiplied by the distance from the pivot
point to the place where the force is applied and multiplied by the sine of the
1. Calculate the torque applied to a nut and bolt by a 12” spanner when a force
of 12lb is applied perpendicular at the end of the spanner.
For example, when a 100 cubic inch block weighing 9.7 pounds is attached to a
spring scale and lowered into a full container of water, 100 cubic inches of water
overflows out of the container. The weight of 100 cubic inches of water is 3.6
pounds, therefore the bouyant force acting on the block is 3.6 pounds and the
spring scale reads 6.1 pounds.
If the object immersed has a specfic gravity that is less than liquid, the object
displaces its own weight of the liquid and floats. The effect of bouyance is not only
present in liquids, but also in gases. Hot air balloons are able to rise because they
are filled with heated air that is less dense than the air they displace.
The ratio of the weight density of the block (48.3lbs/ft3) to the weight density of the
In order to understand Archimedes Principle as applied to floating bodies, let us
ocean water (64.4lbs/ft3) was 0.75. We recall that 75% of the floating block was
consider a submarine and imagine that a block of wood of density 48.3lb/ft3 and
under water. This is generally true and makes a much easier procedure to
volume 2ft3 is thrust out of the hatch of a submarine into the ocean water. We know
determine how low a block will float in a given liquid.
intuitively that this block of wood will rise to the ocean surface.
The weight of the block is 48.3lb/ft3 x 2ft3 = 96.6lbs. As long as the block is below
the water surface (while it is rising to the top), it displaces 2ft3 of ocean water.
We know that:
BF = weight of displaced ocean water
= 64.4lb/ft3 x 2ft3
= 128.8lbs.
Therefore, the BF is 499lbs. The boat and contents must weigh 499lbs to float at Example:
this level. If the boat weighs 150lbs the contents must weigh 349lbs. A block of oak (Density = 45lbs/ft3) is placed in a tank of benzene (Density =
54.9lbs/ft3). The oak floats since its weight density is less than the weight density
of benzene. What percentage of the oak will be below the surface of the benzene.
45lbs/ft3 = 0.82
54.9lbs/ft3
We conclude that 82% of the oak block will be below the surface of the benzene.
4. A canoe is floating in such a way that it displaces 6 cu.ft of lake water. If the
canoe weighs 100lbs. What is the weight of its contents.
Let’s look at how temperature is related to molecular motion later. Firstly let’s look
at what happens to materials when they change temperature. For instance, you
have a jam jar that’s lid is stuck and you want to remove it. One common way is
by running the jar under hot water so that the jar lid expands and can come off the
jar. If temperature is a measure of how fast things are moving, when a solid heats
up, the molecules vibrate about their positions. At higher temperatures, they
vibrate more and the molecules actually grows in size. When a material is cooled,
the molecules do not move as much and the material shrinks.
If we look at a long strip of metal, with length Lo, we might want to find out what
its change in length is under certain conditions. This is important, for instance, in
building roads that must undergo temperature extremes. Experimentally, we find
that the change in length is directly related to the change in temperature and to
the initial length of the bar. The dependence on the initial length of the bar comes
about because there are that many more molecules moving, so the change in
length will be greater than that of a shorter bar.
Think back to our jam jar scenario, when you heat the lid, you are also heating the
glass, too. Glass does expand but, not at the same rate as the material from which
the lid is made. This means that we somehow have to account for the fact that
different materials expand or contract by different amounts under the same
temperature change.
The way we account for different rates of different materials in our equation is via
the “Coefficient of Linear Expansion”, . has units of / C (pronounced per
degree celcius).
LINEAR EXPANSION
A rod of a substance will increase its length for a given temperature change. The Coefficient of Linear expansion
increase in length depends on the original length of the rod, the temperature
change, and the material of the rod. The increase in size of the object comes about Substance per F
by the fact that an increase in temperature results in an increase in kinetic energy Aluminum 13 x 10--6
1. A 90ft aluminium rail is put in place on a hot summer day when the
temperature is 85 F. What is the decrease in length of this rail when the
temperature is 35 F.
14. MOMENTUM
Definition of Momentum By using Newtons two laws we can derive the following equation. The equation
Momentum is a vector quantity defined as the product of mass times velocity. note tells us that the total momentum before the collision is equal to the total momentum
that velocity (V) is also a vector quantity. we write the defining equation as: after the collision. Sometimes we say simply that “Momentum is Conserved”.
At this time, we need to recall two of newtons law’s. We need Newton’s second m1 V1’ + m2 V2’ = m1 V1’ + m2 V2”
law, F = ma, and newton’s third law, which tells us that if two bodies collide, the 20 x 0 + 80 x 0 = 20 x 80 + 80 x V2”
force that the first body exerts on the second body is equal in magnitude and
opposite in direction to the force that the second body exerts on the first body. Also 0 = 1600 + 80 x V2”
recall that the acceleration (a) equals the change in the velocity divided by the time. --1600 = 80 x V2”
V2” = --20m/sec.
Let us visualize two bodies of masses, M1 and M2 on a one dimensional track. The negative sign indicates that the man recoils in the opposite direction from the
If these two bodies collide, we have four different velocities to consider. we name boy.
these velocities very carefully.
1.A gun of mass 5kg fires a bullet of mass 20grams. The velocity of the bullet after
firing, is 750 m/sec. what is the recoil velocity of the gun.
4. Two balls of putty become one mass of putty in a collision. The first, of mass
6kg, was originally moving east at 10m/sec, and the second, of mass 4kg was
originally moving west at 9m/sec. what is the velocity of the total mass after the
collision has occurred.
5. A 3kg ball is moving right with a speed of 3m/sec before a collision with a 2kg
ball originally moving left at 2m/sec. what are the directions and speeds of the two
ballls after the collision.
15. HEAT
We recall that temperature is a measure of the average kinetic energy, and 1 calorie = 4.186 Joules, there are 1055 joules in 1 Btu. Since 1 lb = 2.2 kg,
therefore the average velocity, of the molecules of the substance whose 1 Btu/lb = 2326 J/kg.
temperature is being measured.
1 calorie = the amount of heat needed to raise the temperature of 1 gram of water T = the temperature change ( F or R)
1 C
Q = mC T (metric)
1 Celsius Heat Unit (CHU) = the amount of heat needed to raise the temperature
of 1lb of water 1 C In this equation:
(Note: The CHU is a mix of English and Metric units and is rarely used) Q = heat gained or lost (J)
w = weight of the body (kg)
When we talk about the heat content of fuel (which must be burnt to be released) C = the specific heat of the substance (J/kg C)
commonly called the heat of combustion, we talk about Calories per lb of fuel, or T = the temperature change ( C or K)
Btu per lb of fuel, or Joules per kg of fuel. Since 1 Btu = 252 calories and
HEAT EXCHANGE
When hot bodies and cool bodies are mixed heat exchange occurs. The heat lost
by the hot body equals the heat gained by the cold body:
Example:
If 5,000lbs of sea water at 100 F are mixed with 7,00lbs of ordinary water
(freshwater) at 40 F, what is the final temperature of the mixture.
Note, if the final temperature is T, the temperature 100 is more than T and the
temperature 40 is less than T. Therefore the temperature change of the sea water
is (100 -- T) and the temperature change of the ordinary is (T -- 40).
All matters exists in one of three states -- Solid, Liquid or Gas. The following
characterises the three states:
CHANGES OF STATE
We can use the diagrams shown below, to explain changes of state and the energy
changes involved.
Radiation
Electromagnetic waves that directly transport energy through space. Sunlight is
a form of radiation that is radiated through space to our planet at the speed of light
without the aid of fluids or solids. The energy travels through nothingless. Because
there is no solids touching the sun and our planet, conduction is not responsible
for bringing heat to Earth. Since there are no fluids in space, convection is not
responsible. Thus, radiation brings heat to our planet.
This equation is less difficult than it seems at first. We will carefully define each Q
symbol. t = 0.42 x 2,000 x 50
3
Q = heat flow in Btu Q
t = 14,000 Btu/hr.
t = time in hours
A = the surface area of the insulation in square feet
T = the temperature difference in F
L = the thickness of the insulation in inches
K = the thermal conductivity of the material from which the insulation
is made
Thermal Conductivities
(Btu--In./ft2 - HR -- F)
Air 0.17
Corkboard 0.30
Cotton 0.54
Fibreboard 0.42
Foam Plastic 0.30
Glass Wool 0.27
1. How much heat must be supplied to raise the temperature of 67lbs of ethyl
alcohol from 32 F to 76 F.
4. If 3lbs of hot water at 200 F are poured into a 1.5lbs aluminium container at
40 F, what is the final temperature.
5. A house has an outside wall area of 3,00ft2. These walls are insulated with
corkboard 4” thick. The inside temperature is 75 F and the outside
temperature is 15 F. What is the heat loss per hour through these outside
walls.
Bernoulli’s principle states that when energy is neither added to nor taken from a fluid in motion, the
potential energy, or pressure decreases when the kinetic energy or velocity increases.
The above is assumed since the total energy in the fluid cannot change, only
transferred from one form to another. This is the basis for Bernoulli’s Formula.
Since the venturi in this case is horizontal, there is no change in potential energy,
and so the potential energies can be cancelled from the formula;
note that the mass, m has no suffix since mass flow rate is constant regardless
Cancelling the mass, m from the equation and multiplying each term by the
density, gives:
P 1 + ½ V 21 = P 2 + ½ V 22
P1 P 2 = ½ V22 ½ V21
Factorising;
P1 P 2 = ½ V22 V21
As air streams past the wing of a plane, the speed of the air past the upper surface
of the wing is greater than the speed of the air past the lower surface of the wing.
These exact speeds are determined by the shape of the wing and the angle of
attack.
For example, if the speed of the relative wind (equal to the speed of the plane) is P1 = pressure on the upper surface of the wing
200mph, the speed of the air past the upper surfaceof the wing may be 210mph P2 = pressure on the lower surface of the wing
and the speed of air past the lower surface of the wing may be 195mph. As
V0 = relative wind velocity
indicated above, the exact values for a given case depend on the shape of the wing
and the angle of attack. V1 = wind velocity over upper surface
V2 = wind velocity lower surface
= density of the air
P 1 + ½ V 21 = P 2 + ½ V 22
Note: the ones (1) refer to the upper surface and the two’s (2) apply to the lower
surface of the wing.
Note: in some questions the weight of the aircraft will be quoted. If the aircraft is
flying straight and level, the lift = weight.
1. Plane having wing area 500ft2 is moving at 300ft/sec. The speed of the air
moving past the top surface of the wing is 400ft/sec and the speed of the air
past the bottom surface of the wing is 200 ft/sec. The density of the air is
2. a plane has a wing area 400ft2 is cruising at 230ft/sec. The speed of the air
moving past the top surface of the wing is 240ft/sec and the speed of the air
past the bottom surface of the wing is 230ft/sec. The density of the air is
0.0025 slug /ft3. What is the weight of the plane.
3. A plane cruising at 310ft/sec. The speed of the air moving past the top
surface of the wing is 340ft/sec and the speed of the air past the bottom
surface of the wing is 300ft/sec. The density of the air is 0.001slug /ft3. The
weight of the plane is 12,800lbs. what is the wing area.
A given pressure
head of a liquid may
The pressure exerted by a column of liquid is determined by the
be produced by
height of the column and is not affected by the volume of the
raising a container of
liquid.
the to a specified
height.
PASCAL’S LAW
Pascal’s Law explains that when pressure is applied to a confined liquid, the liquid This means that the piston in the larger cylinder has an area of 10 square inches,
exerts an equal pressure at right angles to the container that encloses it. For and one pound of pressure acts on every square inch of the piston, the resulting
example, assume a cylinder is filled with a liquid and fitted with a one square inch force applied to the larger piston is 10 pounds.
piston. When a force of one pound is applied to the piston, the resulting pressure
You can find the amount of force (F) produced by a hydraulic piston by multiplying
the area (A) of the piston by the pressure (P) exerted by the fluid. This is expressed
in the formula F = A x P. For example, when 800psi of fluid pressure is supplied
to a cylinder with a piston area of 10 square inches, 8,000 pounds of force is
generated.To determine the area needed to produce a given amount of pressure,
divide the force produced by the pressure applied.
A mechanical advantage may be obtained in a hydraulic system by using a piston with a small area
to force fluid into a cylinder with a larger piston. For example, when applying a force of 1 pound
Force (lb) = Pressure (psi) x Area (sq.in)
to a 1 square inch piston, you push upward against the 10 square inch piston with a force of 10
pounds.
Since the shape of a container has no effect on pressure, connecting one cylinder
to a large cylinder results in a gain in mechanical advantage. For example, a
cylinder with a 1 square inch piston is connected to a cylinder with a 10 square inch
piston. When 1 pound of force is applied to the smaller piston, the resulting
pressure inside both cylinders is 1psi.
A pressure of 1,000psi produces 4,000 pounds of force moving the piston outward, but because
the area of the rod decreases the piston area, the same pressure produces only 3,000 pounds of
force moving the piston inward.
Disregarding friction loss, this pressure acting on the 250 square inch area of the
output piston will support a resistance of 1,250 pounds. In other words, this
pressure could overcome a force of slightly under 1,250 pounds. An input force
of 25 pounds has been transformed into a working force of more than half a ton;
however, for this to be true, the distance travelled by the input piston must be 50 5 LBS/sq.in.
times greater than the distance travelled by the output piston. thus, for every inch
that the input piston moves, the output piston will move only one--fiftieth of an inch.
This would be ideal if the output piston needed to move only a short distance.
However, in most instances, the output piston would have to be capable of moving
a greater distance to serve a practical application. The diagram shown is not
capable of moving the output piston further than that shown, therefore, some other
means must be used to raise the output piston to a greater height.
Accumulators also compensate for thermal expansion and contraction of the liquid
due to variations in temperature. The accumulator consists of an air chamber,
which is charged with air or nitrogen. This is called the pre--charge pressure and
is usually about 1000psi. This pressure is measured when there is no hydraulic
pressure. The air chamber is the under side of the piston. (see diagram) With no
hydraulic pressure, the air/nitrogen pressure will push the piston to the top of the
accumulator to indicate the air/nitrogen pressure.
When the hydraulic pumps are switched on, the hydraulic pressure (acting on top
of the piston, in opposition to the air/nitrogen pressure) begins to rise. When the
hydraulic pressure exceeds the air/nitrogen pre--charge pressure (1000psi), the
piston will begin to move down and further compress the air/nitrogen pressure.
At all times that the hydraulic pressure is above the air/nitrogen pre--charge
pressure of 1000psi, the air/nitrogen and the hydraulic pressure are equal.
Bleed Vent
Cylinder Head
Hole for Tie rod
Cylinder (barrel)
Oil Chamber
Piston seal & Backup rings
Tie Rod
Piston
Accumulator Support
3. The piston face area in a hydraulic jack is 0.3 sq.in. The rod cross sectional
area is 0.1 sq.in. Calculate the force and direction the ram rod will move if a
pressure of 12psi enters into both sides of the cylinder chamber.
19. THERMODYNAMICS
FIRST LAW OF THERMODYNAMICS Thermodynamic Cycles
The work of Joule and others may be summed up in a statement as the first law There are two types of themodynamic cycle:
of thermodynamics: One Cycle -- Working fluid is taken in and then discarded as in gas turbine
Enthalpy (H)
Enthalpy is a commbination of:
Internal energy (U)
Flow Work
so, H = PV + U
Entropy
Entropy is an index of unavailability of energy. In other terms, entropy can be
thought of as the amount of energy that cannot be reversed from mechanical
energy to heat energy Entropy always increases for a thermodynamic system.
ENGINE CYCLES
When the air passes through an operating gas turbine engine, the air pressure,
the temperature and the volume change but after the air has passed through
the engine, the air pressure, the temperature and the volume go back to their
original condition.
REFRIGERATION
General Working Cycle
Refrigeration is the name given the process of reducing the temperature of a The diagram below shows a simple refrigeration system.
body. Normally we associate the process with domestic refrigerators in which Starting at the bottom, the compressor compresses warm freon gas and
we keep food fresh but the same principle is used in air conditioning of causes it to become a hot, high pressure gas which passes to the left into the
Compressor
HEAT PUMPS
General
The refrigeration principle explained on the previous page can be used in
reverse to create a warming effect. These are used for the cabin heating on
Compressor
20. GYROS
Gyros are fascinating to study and a great deal of material is available on them. Apparent Drift or Wander
For the most part, we will be connected with only two of the properties of the The figure below illustrates the behaviour of a gyro. A perfect gyro would be one
spinning gyros. The first is the tendency of a spinning gyro to remain fixed in space without any external forces acting upon it, mounted in a perfect suspension system
Whichever way you apply the force to the axis of a gyro, it will move in a direction
90 (in the direction of rotation) to the force. The speed at which it moves is
proportional to the force applied. This action is called precession. The force of
precession is used in rate gyros, such as those in a turn and slip indicator, where
the speed of turn is measured by the force that the precessing gyro exerts on a
spring.
Another six hours later, the spin axis would once again be perpendicular, but this
time the opposite end of the axis would be another six hours later. When we get
to the same time of day at which we started, the gyro will again be occupying its
original position .
Gyro D
Its group illustrates another changing aspect of a gyro, in different positions as
viewed from the earths surface at different times of the day. These perfect gyros
illustrate what any gyro tries to do but cannot because of its orientation of the spin
axis, always in the same direction in space.
A Longitudinal Wave
A Transverse Wave
In the figure above it is important to note that the pattern of crests and troughs is
Progressive waves moving. If the stone hits the water surface at the point (P), the pattern is moving
to the right. Of course, the entire pattern is moving out from point (P) in all
Let us assume that a stone is thrown into the middle of a large, calm pond on a directions, but we are looking in only one direction. We should also note that the
day when there is no wind. If there is a perpendicular plane surface cutting the pattern is moving with a definite speed, called the wave speed. The amplitude (A)
water surface through a point where the stone hits the water, an observer would of the wave is the greatest displacement from the rest position.
see the water surface disturbed in such a way that a curve would be visible. This
curve would have a shape as shown in the figure below.
If the oscillating body completes 6 oscillations in one second. It follows that the
time for one oscillation is one--sixth of a second. Wavelength
Another distance that we will need in our discussion of waves is the wavelength,
In this case: (Greek letter lambda). The wavelength is defined as the distance from one point
on the wave pattern to the next point in a similar position. The distance from the
F = 6Hz and T = 1 sec top of a crest to the top of the next crest is a wavelength. Also the distance from
6 the bottom of one trough to the bottom of the next trough is also the same distance,
one wavelength. The distance is also shown in the figure above.
From the above example we see that f and T are reciprocals of each other
T = 1 and f = 1
F T
We next seek a relationship between wave speed (v), frequency (f) and
wavelength ( ). The wave moves forward a distance of one wavelength in a time
of one period. The wave moves with speed (v).
Since the distance equals the speed times the time (T) we can write the equation
as:
v=f
RESONANCE
So far we have looked at waves that are not reflected back along the medium they Let us examine the case of a helicopter which has a tail boom with a natural or
are travelling in. We now must consider reflected waves. resonant frequency of 1Hz. That is, if you were to strike the boom with your fist
it would oscillate once each second. The normal rotational speed of the rotor is
400rpm and the helicopter has 3 blades on its main rotor.
The most common example is the case of waves originating in a disturbance
Aircraft designers must take resonant frequencies into account when designing
aircraft structure. For example, if a component on an aeroplane or helicopter is
allowed to vibrate at its resonant frequency the amplitude of the vibration can
become very large and the component will destroy itself by vibration.
1. A water wave has a wavelength of 0.9ft and the wave speed is 4.5ft/sec.
what is the frequency of the disturbance setting up this wave.
REFLECTION
General The image observed in a plane mirror is;
When light falls on a surface then some of the light bounces off and is said to Laterally inverted but the right way up,
have been reflected. As we look at reflection we shall refer to the light falling The same size as the object,
onto the surface as the ’incident ray’ and the light coming off as the ’reflected
i r
Mirror
(A)
(C)
Object
(A) Object placed between principal focus and concave mirror Object
causing virtual image.
(B) Image
Image
REFRACTION
General Laws of Refraction
We have all observed at some time that a stick placed half in, half out of a The laws surrounding refraction were established by a Dutch scientist named
pond appears to be bent at the water’s surface or that a tarmac road appears Snell who was a student of law at the University of Leiden in the Netherlands
to shimmer on a hot sunny day. These phenomena are caused by refraction. but who also had an interest in mathematics.
Normal Line
Incident Ray
Glass Water
Angle r
The reason a stick appears bent when half in, half out of the water
Refracted Ray
LENSES
General Concave Lenses or Diverging Lenses
A lens is an optical device normally used to enhance an image and focus it A concave lens is thicker at the ends than in the middle and has two spherical
upon a certain point. Lenses form images in much the same way as curved sides. This kind of lens is also used in optical devices such as spectacles,
mirrors but by refraction rather than reflection. They are manufactured in a camera lenses etc. As in the case of the convex lens, it causes refraction of
FIBRE OPTICS
General Construction and Operation
Fibre optics are used in all sorts of applications for the transmission of data. A fibre optic strand has a core with a high refractive index and a sheath with a
The information is converted to a light signal which is transmitted along a low refractive index so that all of the light is reflected back into the fibre and as
hair-thin strand of glass or plastic and then at the other end the signal is little as possible is lost. This is known as ’total internal reflection’. In this way
Disadvantages
The main disadvantage of fibre optic cables is that they are difficult to
terminate.
The fibres are also difficult to repair because they are so small, thinner than a
human hair.
Figure B
Figure A
Element
Pure substance, made up of atoms with the same number of protons.
Mixtures
Mixture of pure substances. Mixtures have the properties of the different
substances that make it up. Melt at a range of temperatures and are easy to
separate.
Liquid
Liquids are also considered incompressible. Although the molecules of a liquid are
farther apart than those of a solid, they are still not far enough apart to make
compressing possible. In a liquid the molecules still partially bond together. This
bonding force is known as surface tension and prevents liquids from expanding
and spreading out in all directions. Surface tension is evident when a container is
slightly over filled.
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Technical Training
TABLE OF CONTENTS
11. TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 18. FLUID DYNAMICS . . . . . . . . . . . . . . . . . . . . . . . . 84
FLUID PRESSURE & HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
PASCAL’S LAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
12. ARCHIMEDES PRINCIPLE . . . . . . . . . . . . . . . . . 54
19. THERMODYNAMICS . . . . . . . . . . . . . . . . . . . . . . 96
13. THERMAL EXPANSION . . . . . . . . . . . . . . . . . . . . 59 FIRST LAW OF THERMODYNAMICS . . . . . . . . . . . . . . . . . . . . . . . . . . 96
LINEAR EXPANSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 SECOND LAW OF THERMODYNAMICS . . . . . . . . . . . . . . . . . . . . . . . . 99
AREA EXPANSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 ENGINE CYCLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
VOLUME EXPANSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 REFRIGERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
HEAT PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
14. MOMENTUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
20. GYROS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
CONSERVATION OF MOMENTUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
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TABLE OF CONTENTS
23. BASIC CHEMISTRY . . . . . . . . . . . . . . . . . . . . . . . 132
PHYSICAL NATURE OF MATTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
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Technical Training
TABLE OF FIGURES
Figure 1 A Simple Pendulum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 2 Fluid Flow in a Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 3 Engine Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 4 Simple Refrigeration Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Figure 5 Simple Heat Pump For A Small Aircraft . . . . . . . . . . . . . . 105
Figure 6 Electromagnetic Wave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Figure 7 Electromagnetic Spectrum . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Figure 8 Reflection in a Plane Mirror . . . . . . . . . . . . . . . . . . . . . . . . . 121
Figure 9 Reflection in Curved Mirrors . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 10 Refraction at a Plane Surface . . . . . . . . . . . . . . . . . . . . . . 125
Figure 11 Dispersion of White Light Through a Prism . . . . . . . . . . . 127
Figure 12 Refraction Through Convex and Concave Lenses . . . . 129
Figure 13 Fibre Optic Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
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