STTS WIDEBODY AIRCRAFT FACILITY

METHOD STATEMENR FOR INSTALLATION OF CHILLED WATER PUMPS

METHOD STATEMENR FOR

INSTALLATION OF CHEMICAL DOSING, CHILLED WATER PUMP,
PRESSURIZATION UNITS

Document No: P103-STTS-GEC-ASI-MS-HVAC-001

REV. DATE DESCRIPTION GENFOCUS ASI/WSP

PREPARED APPROVED

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METHOD STATEMENR FOR INSTALLATION OF CHILLED WATER PUMPS

000 27-05-18 Issued for Approval QA/QC PM

1.0 PURPOSE

The purpose of this method statement is to define procedure to be followed during

installation, Testing and commissioning of chilled water pumps, chemical dosing and
pressurization units.

2.0 SCOPE

The scope of this method statement is to provide guidelines for installation, Testing
and commissioning of chilled water pumps, chemical dosing and pressurization units. All
works shall be conducted in conformance with relevant project drawings
/specifications and good industry practices.

3.0 TOOLS & EQUIPMENTS

3.0.1 Fork Lift/Crane.

3.0.2 Portable Drilling Machine/ Grinding Machine & Angle Cutter.
3.0.3 Sprit Level/Level threads
3.0.4 Measuring tape
3.0.5 Portable Hand Tools
3.0.6 Chain block

4.0 RESPONSIBILITY

4.1 PROJECT MANAGER:

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METHOD STATEMENR FOR INSTALLATION OF CHILLED WATER PUMPS
4.1.1 To be the focal point for all over interfaces and other communications with the
company and contractor as required during project execution.
4.1.2 Ensure that adequate quality measures are being undertaken.
4.1.3 He shall identify and secure necessary resources, determining the task that
must be completed, assigning the tasks and delegating authority.
4.1.4 He is responsible for planning of site organization, resource mobilization,
subcontracting, site operation, construction methods and scheduling.
4.1.5 Ensure all the keys staffs are on site during execution.
4.1.6 He shall coordinate all site safety issues to HSE Personnel for corrective
Action
4.1.7 Ensure all specialist vendor representative availability

4.2 SITE ENGINEERS/ SUPERVISOR

4.2.1 Responsible for the coordination of all electromechanical activities,

coordination with other discipline and between various engineers/specialist
vendor on sites
4.2.2 Ensure all permits are available for works on site and all safety precautions are
taken.
4.2.3 Responsible to ensure sufficient and adequate resources are secured and
provided to MEP team.
4.2.4 To direct and coordinate with MEP team and other Engineers and specialist
vendor for effective execution on site.
4.2.5 To report back to Division Manager/ Project Manager relevant MEP progress,
bottlenecks cost control and other issues.
4.2.6 Reviewing MEP Daily, Weekly & Monthly Progress reports.

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METHOD STATEMENR FOR INSTALLATION OF CHILLED WATER PUMPS
4.2.7 Responsible for completing of all MEP punch items and project close out,
handover documentation and operation maintenance manual, training etc.
4.3 QA/QC ENGINEER

4.3.1 Ensure all inspections are raised and conducted as per the contract
specifications, approved shop drawings & Method statements.
4.3.2 Ensure all current issues of procedures, approved material and shop drawing
and standards are available at the point of use.
4.3.3 Ensure the total quality control for installation work. He shall liaise with
Company for inspection of installation works.
4.3.4 Inspect for any damage during, handling and storage.
4.3.5 Monitor the quality of work & insure that fulfilment of specified requirement
and that all quality records related to work are completed.
4.3.6 Contractor shall inspect the same work to initiate IRF for company approval.
4.3.7 Maintain Comprehensive inspection and test records for any further references.

4.4 SAFETY OFFICER

4.4.1 Training has to be conducted and all the hazards have to be identified before
starting the work.
4.4.2 To make sure that Personnel Protective Equipment’s (PPE) are used by the
Task Force during execution at site.
4.4.3 Risk related to the activity shall be assessed and addressed as required.
4.4.4 To provide training for the work force in order to execute the activity safely.
4.4.5 Carry out regular and random inspection on site and record observation.
4.4.6 Ensure all lifting tackles/equipment’s are specified

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METHOD STATEMENR FOR INSTALLATION OF CHILLED WATER PUMPS

5.0 INSTALLATION PROCEDURE

5.1 Preparation

5.1.1 Ensure that the proper clearance is available from civil side before
commencement of works.
5.1.2 Ensure that the work area is clean and safe for carrying out the activities.
5.1.3 Prior to start of works, it shall be ensured that the relevant shop drawings and
coordination drawings are approved.
5.1.4 Check the dimensions of the foundations for the chilled water pumps
dimensions and ensure the suitability.

5.2 Installation of Pumps

5.2.1 Ensure all civil clearance are obtained

5.2.2 Mark the locations of the pump base frame as per the drawing.
5.2.3 Install the inertia base/pumps as per Approved Drawings.
5.2.4 Shift the pumps to the place of installation in safe manner. Use hand
trolley/folk lift/crane as applicable/required as per site conditions.
5.2.5 Alignment of coupling arrangement between motor and pumps, after pump
installation shall be rechecked by the pump supplier before testing.
5.2.6 Ensure proper coupling guards are provided, where applicable.
5.2.7 Complete the piping/rubber couplings and valve package installation as per
approved drawings. Remove the ends caps fixed on the inlet and outlet flanges.
5.2.8 Install the electrical power connections by the competent technician as per
approved drawings.

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5.2.9 Provide grounding wiring as per approved drawings/manufacturers instruction.
5.2.10 Check bolt and nuts for the tightness.
5.2.11 Follow the manufacturer’s instructions while installing the pump

5.3 Installation of Manual Dosing Pot

5.3.1 The manual dosing pot shall be mounted and installed in a vertical position.
5.3.2 Position the unit so that the filling funnel is easily accessible for addition of
chemicals.
5.3.3 Ensure adequate clearance for a collection bucket below the drain point.
5.3.4 The inlet point will be at the bottom end of the manual dosing pot.
5.3.5 The outlet will be at the top end of the manual dosing pot.
5.3.6 Ensure adequate clearance for air release valve.

5.4 Installation of Automatic Dosing Pot

5.4.1 Shift the component for auto dosing system to the installation point as per
approved drawing.
5.4.2 Remove the packing and ensure that the system is free from transportation
damages.
5.4.3 For wall mounted controller panel the exact location panel and fixing holes to
be marked based on approved shop drawing, keeping panel in place and will be
fixed in an approved manner.
5.4.4 Provide drain point from the dosing tank to the nearest common drain.
5.4.5 Mount the dosing pump on top of the dosing tank by screws (provision for the
screws will be provided on the tank).

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5.4.6 Ensure that the suction valve of the dosing pump and the flexible tubing are in
straight position.
5.4.7 Install the low-level switch in the dosing tank as per supplier
recommendations.
5.4.8 Install the conductivity probe as indicated in the auto dosing system diagram.
5.4.9 Ensure that the probe is in continuous contact with moving water.
5.4.10 Ensure that the probe tip does not touch any metal parts.
5.4.11 Provide valves as per auto dosing system diagram.
5.4.12 Check adequate space is available for maintenance.
5.4.13 Ensure the power point availability near the system.

5.5 Installation of Pressurization unit

5.5.1 Prior to installation of the pressurization system unit, expansion tank and
accessories will be moved to the correct location by the team.
5.5.2 Before setting up the Chilled Water Pressurization system, check the operating
data to ensure that information on the name plate matches the required system
data.
5.5.3 Ensure flange type, nuts & bolts are matching.
5.5.4 Installation will be as per approved drawing and base frame to be fixed on the
floor.
5.5.5 Connect the pipe work & accessories among main pipe, expansion tank as per
approved shop drawing
5.5.6 Connect the incoming domestic pipe to inlet.
5.5.7 Install all associated necessary piping, valves as per approved shop drawing /
manufacturer’s requirement with suitable support as per the approved drawing.

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METHOD STATEMENR FOR INSTALLATION OF CHILLED WATER PUMPS
5.5.8 Make sure that piping & fittings are cleaned pressure tested before connecting
to Chilled Water Pressurization system.
5.5.9 All associated piping & valves fill system will be supported firmly
5.5.10 Any sharp edge of the supports shall be removed by filing.
5.5.11 Check level of the Water Pressurization system & expansion tank & associated
piping.
5.5.12 Power supply termination shall be done by competent technician.
5.5.13 Inspection Request to be raised for consultant approval.

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