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    Manual sony_cdp-222esd_505esd_910

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    Manual sony_cdp-222esd_505esd_910

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    386 views27 pages

    Sony Cdp-222esd 505esd 910

    Uploaded by

    Teetje Belitz
    Manual sony_cdp-222esd_505esd_910

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    CDP-222ESD/505ESD SERVICE MANUAL (pHoTo: coP.222sD) ee cop. 222681 AEP Model UK Model E Model coP-s0ses0: US Model Canadian Model coP.910: US Model ‘SPECIFICATIONS system Compact dsc iia audio system Genera! Dice Compact aise Power requirements Laser ‘Semiconductor ase (= 780 am) CDP222ESD: AEP mode! Laser output Max. 446 :¥* ‘220V AC 50/60H2 *Thisouputis the alos messed aa anc of bout orm tom he cbecive lars suas on Me Sptenl chap ace Spindle speed 200 pm t0 800 rpm (CLV) Scanvelocly — 12-1a msec. ror correction Sony Super Sivategy Cross interleave Reed ‘Solomon Code Number of channe! Two. DiAcomersion _Y6bIttnear Frequency response 2- 20000 205 38 Signettoncise ratio More than 10268 Dynamic range _ More than 95 dB Harmonie dstotton ‘Less than 0.009% (1 ke) Channel separation More than 98 91 kia) Wow and utter Below measurable limit (Output acs Max output | Load Outout fevel__| impedance | impedence UNEOUT 2V. More then = 0k) Oro *oIGITAL | 05Vep 752 758 our, 750) HEAD 2am! me = PHONES | Variable, max “DIGITAL OUT: CDP-222ESD, CDP-505ESD_ UK model 240V AC SOHe model 120, 220 or 240V AC adjustable, 0/60H2 cOP-505ES0, COP.910: 120V AC 60H Power consumption 15w Dimensions Approx. 480 100x835mm (wih/a) (1744 131/ incher) Weight ‘Approx. 6:39 (11 lb 11/02), nat SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY SHADING AND MARK (LON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS. WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. [ATTENTION AU COMPOSANT AYANT RAPPORT ‘ALASECURITE! LES COMPOSANTS IDENTIFIES PAR UNE TRAME ET UNE MARQUE, SUR. LES DIAGRAMMES SCHE- MATIQUES ET LA LISTE DES PIECES SONT CRITIQUES POUR LA SECURITE DE FONCTIONNEMENT. NE REM PLACER CES COMPOSANTS GUE PAR DES PIECES SONY DONT LES NUMEROS SONT DONNES DANS CE MANUEL OU DANS LES SUPPLEMENTS PUBLIES PAR “COMPACT DISC PLAYER SONY. CDP.222ESD/505ESD/910 CONTENTS Section Title Page. SPECIFICATIONS ....-. wl GENERAL DESCRIPTION ..... 2 SAFETY CHECK-OUT (US model)... . 2 PROTECTION OF EYES FROM LASER BEAM DURING SERVICING 3 LASER WARNING LABEL .... 3 ‘TROUBLE CHECKS ed NOTES ON HANDLING THE OPTICAL BLOCK (KSS-151A) LOCATION OF CONTROLS SECTION | DISASSEMBLY . SECTION 2 ADJUSTMENTS: @ SEMICONDUCTOR LEAD LAYOUTS... 14 © CIRCUIT BOARD LAYOUT 4 SECTION3 DIAGRAM 341, MOUNTING DIAGRAM ........ 15-18 3-2, SCHEMATIC DIAGRAM 219-21 SECTION 4 EXPLODED VIEWS AND PARTS LIST .. SECTION 5 ELECTRICAL PARTS LIST Benda) GENERAL DESCRIPTION Direct selection ‘You can play a desir selection simply by pressing the ‘corresponding numeric button (1-20, Program play You can pay up to 20 selections inthe desired order. Selections can be programmed even after play bogins. Variety of playing modes Dise, program, shutle and repest playing mades. Large and easy-to-read window display ‘Shows the elapsed playing time, the remaining time of the selection being played, the remaining time ofthe whole disc ‘remaining programmed selection numbers. SAFETY CHECK-OUT (US Model) After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part 10 earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must ot exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods, 1, A commercial leakage tester, such as the Simpson 229 or RCA WT-S40A. Follow the ‘manufacturers’ instructions to use these instru ‘ments. AA battery-operated AC milliammeter. The Data Precision 24S digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC volt- meter. The “limit” indication is 0.75 V, so analog meters must have an accurate low- voltage scale, The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable, Nearly all battery operated digital multimeters that have a 2 V AC range are suitable, (See Fig. A) To Exposed Metal Ports on Set [746 O15 uF 150|_Z | foiemeter }arsve = Earth Ground ._ Using an AC voltmeter to check AC leakage. PROTECTION OF EYES FROM LASER BEAM DURING SERVICING This set employs a laser, Therefore, be sure to fol. low carefully the instructions below when servicing. |. Laser Diode Properties (© Material: GaAlAs © Wavelength: 780 nm ‘© Emission Duration: continuous WARNING 1! © Laser Output: max, 0.4 mW* WHEN SERVICING, DO NOT APPROACH THE LASER * This output is the value measured at a distance of EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS about 200 mm fom the objective lens surface on NECESSARY TO CONFIRM LASER GEAM EMISSION, the Optical Pickup Block BE SURE TO OBSERVE FROM A DISTANCE OF MORE (© Classification: Class Ib ‘THAN 30 em FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK. 2. During service, do not take the Optical Pick-up Block apart, and do not adjust the APC circuit If there is a breakdown in the APC circuit (includ ing laser diode), replace the entire Optiocal Pick- up Block (including APC bored). BESKYTTELSE AF @JNE MOD LASERSTRALING UNDER SERVICE 1 dette apparat_anvendes aserlys. Derfor skal 1. Laserdidoe data nedenstéende instruktioner noje folges under service (© Materiale: GaAlAs © Bolgelwngde: 780 nm Folg iovrigt instruktiosierne i servicemanualen. © Udstriling: Kontinuerlig © Laseroutput: Max. 0,4 mW* Mate 11,6 mm afstand fra overfladen af objekti= ‘ADVARSELIL linsen pi den optiske pick-up enbed Kassifikation: Klasse Ib, Under eves ml sense Kone nr obiktvnsen Df den aptike pickup ened tale af st det nvendigt st korrlere atendlen af siya edema wt onuatere vnunet as, Adil aldig den optike pickup enhed under _ seve, ouster ikke APC kredlobet (Automatic Power Control). Hvis APC kredlobet (ich. lser Gioden) bry der ned, skal hee den opie pick-up eed (nc. APC printkortet) udsites, LASER WARNING LABEL LASER ADVARSEL MAERKNING Folgende maerkning findes indvendig i apparatet: ‘Advarsel Merkning TROUBLE CHECKS ‘The following checks will assist inthe correction of most problems which you may encounter with your unit. Should any problem persist after you have made these checks, consult your nearest Sony service fality. Before going through the check. lit below, first refer back tothe connection and operating procedures. “The DIGITAL OUT switch is set 10 ON hilo using the LINE OUT jacks. “The LEVEL control is cot tothe ‘minimum, i oe a ee el ‘The dise compartment does not close _| The disc is not placed correct. Center the diso correctly in the disc when a disc is inserted and the ‘compartment | buttonis pressed, Play does not start Dirty ise ‘Giean the diss, | “The dso is inserted withthe label Place the disc withthe label surface | surface downward. up. “The at button is engaged. ress the 1 button again to release i. | Moisture condensation Wait for approx. one hour ater turing | onthe unit then stat play “Sound isnot hear. {Loose connection ‘Connect the cords firmly. ‘Sat the DIGITAL OUT switch to OFF. Tum the LEVEL control clockwise. Display window does not illuminate leven when the power turns on “The AG power cordis disconnected. Connect the AC power cord firmly. Play begins when the POWER switch Is tuned on, “The TIMER ewitch fs sotto PLAY oF ‘SHUFFLE. ‘Set the TIMER owitch to OFF. ‘The above “TROUBLE CHECKS" table has been reprinted from the OPERATION MANUAL of CDP-222ESD for the service man’s convenience of interviewing customers. MODEL IDENTIFICATION SONY. MODEL_NO. ZZ COMPACT DISC PLAYER Ac: SERIAL NO. MADE IN JAPAN AEP Model: | UK Mode! ls, Canadi 220v ~ 240V ~ 120, 220, 240V ~ 60/60 Hz 120V 60 Hz 15W E Model: in Model: 4— CDP.222ESD CDP-505ESD CDP.910 50/60 Hz 15 50/60 Hz 15W 15 NOTES ON HANDLING THE OPTICAL BLOCK (kss-151A) ‘The laser diode inside the optical block may be damaged by static electricity in clothes of the human body. “The following procedures are required when unpacking and repairing KSS-151A in order to avoid static electricity damage. 1, Body grounding Be sure to weer a ground belt (less than 10%) in order to release the static electricity stored in the body. 2, Workbench grounding Place a conductive sheet (Jess than 10°) or copper plate on the bench where KSS-151A is to be placed to ground it 3. Static electricity in the clothing will not be released by the ground belt, so be careful not to let KSS-151A touch clothing, L seranserp a Ueonduetive material © vround belt °@ conductive sheet or ‘copper plate NOTES ON CHECKING THE LASER DIODE AND FOCUS SEARCH OPERATION [CAUTION] ‘The laser beam on this set is converged by the objective lens in the optical block so that it focuses fon the disc reflective surface, There fore, when check- ing light emission of the laser diode, be sure to Keep the eyes more than 30 em away from the objective lens, © Rote the chucking arm. This figure shows the entire chucking im released, but checking ean be done by raleacing “A” portion only. @ After releasing the ‘chucking arm, te ‘ise table should be ‘ll she way in Coheck if the following operation is performed by looking at the objective lens after releasing the chuck- ing arm and turning the POWER switch on. (Optical block should be at the innermost circumference when checking.) At the same time the LASER DIODE’S LIGHT EMMISSION may be checked. © HWhen the POWER switch is tured on, diffused laser Tight cen be soon. @ ovjeceive lens moves (pend down (23 mes} ctl side view of th objective lens ) LOCATION OF CONTROLS Atma dden batons a> (rare starch batons Ot cone sonosbatee sapeetent Mrs screened besos vomenonic ceeStmenex atte dooaeeee cence ints tonoanyatneyonec pam cee ) eck mato orem oe tan tuten rpm) cere eADenonts rome rom LEVEL prone lo oop) tution SHUFFLE botton conti areas tutomatc Mace Sanson batons REPEAT baton peu buton PROGRAM button A= Baton fr dete porto) ‘4 (ponions button + tiapteen spay Window INDEXSTEPiniator ‘onztno pegs whe popu (—sepkamaaecese “Tima NEXT indestor emalrcnotg 2 inom scorer incest unas pace, | | Soe na Sin eS ELL | ras program plo nestor Sabeaoermns oleae cae gout wae cytes —_J cbherpe onanism utan per saree Supaacsosgr SECTION 1 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order givon MD AND BOTTOM PLATE BVTPSx 10 (pcs) lemove 4 screws on the both sides. © LoaniNG PANEL BVTP3x 10 (7pcs) > ia knob + MAIN BOARD AND POWER SWITCH BOARD [BlProsing the ciew with ‘he top of diver, pl Main Board: @, @ Wavrrsxt0 theboord oo Power Switch Board: (1), 2) — @av7P3x 10] POWER SWITCH BOARD @svIe3x10 me main 84RD FRONT PANEL, DISPLAY BOARD, HEADPHONE BOARD AND TIMER BOARD TIMER BOARD par 2e%8 want J P26x4 Doce PB ge HEADPHONE BOARD. a o£ SETAINER BOARD HEADPHONE ‘BOARD ASSY LOV knob [erp 26x8 (Spe) O2v73x10 DISPLAY BOARD FRONTPANEL @. @ (4pcs.) oiseuay soar (D. niin Pane HEADPHONE BOARD ‘After the procedures @ snd @ —10— SECTION 2 ADJUSTMENTS ELECTRICAL ADJUSTMENTS 1. Perform adjustments in the order given, 2. Use YEDS-1 disc unless otherwise indicated. 43. Use the oscilloscope with more than 10M@ im: pedance. RF PLL Frequency Adjustment/Lock Frequency Check Procedure: frequency counter — Te PLcKIO——0 TP (Gno) o—Lo ‘main boord 1, Ground test point TP (ASY), 2. Connect the frequency counter to the test points ‘TP (PLCK) and TP (GND). 3. Turn POWER switch on, quency counter is 4.3218 MHz + 30 kHz, (RF PLL frequency adjustment) 5. Remove the grounding wire from TP (ASY) | 6, Put the ise (YEDS-1) in and press button 7. Confirm that the reading on the frequency counter is locked at 4.3218 MHz, Adjustment Location: main board (REAR) | 0 lt veo O28 ot 7 © 000 ‘1 TP (PLCK) TP (AsY) | "COMPONENT SIDE 4, Adjust RV203 so that the reading on the fre- | (GND) Focus Bias Adjustment This adjustment should be made after replacing the Optical Pickup Block Procedure: excillorcope Bc'range) wu [OQ 7? (RF) O———T0+ 7 Gno}o lo 1. Connect oscilloscope to the test points TP (RF) and TP (GND). 2. Turn POWER switch on. Put the dise (VED 3 1) in and press > button, 4, Adjust RV102 for an optimum waveform eye pat- tern. Optimum eye pattern means that shape “O” can be clearly distinguished at the center of the waveform, Adjustment Location: main board (REAR) oe oll TP (GND) TP (RF) a (REFERENCE) E-F Balance Adjustment ‘This adjustment should be made after replacing the Optical Pick-up Block, Procedure: excilloscope {2c range) aw [O TP (T.£) 00+ Te (Gno) ~ Connect the oscilloscope to the test points TP (TE) and TP (GND), Ground TP (GND) to set an adjustment mode, ‘Tum POWER switch on, Put the dise (YEDS-1) in and press P button. Adjust RV1O1 so that the traverse waveform is symmetrical above and below. 6, After adjustment, cancel the adjustment mode la ane 6 Vourioly: 1v TIME/DIV! me Adjustment Location: main board (REAR), 0) 0-9 TPITE a of 20 ene Sgn P0/ TP (ADI) 0 i Focus/Tracking Gain Adjustment ‘A frequency response analyzer is necessary in ‘order to perform this adjustment exactly. However, this gain has « margine, so even if it is slightly off, there is no problem, Therefore, this ad- justment is not recomended generally to be per- formed, Focusjtracking gains determine the pick-up follow- up (vertical and horizontal) relative to mechanical noise and mechanical shock when the 2-axis device operate. However, as these reciprocate, the adjustment is at the point where both are satisfied. (© When gain is raised, the noise when the 2axis device operates increases. © When gain is lowered, it is more susceptible to ‘mechanical shock and skipping occurs more easily. | © When gain adjustment is off, the symptoms below appear Gain | roan | trek Symtoms | " The ime until mone stare becomes fonge for STOP “PLAY orautomatic | gy | joworhigh selection (bee PPdbuttons pressed. (Normally takes bout 2 seconds.) "> Music does not start and dise continues to rotate {for STOP-*DPLAY ot low automatic selection (4 Pet buttons pressed.) ‘Disc table opens shortly ‘after sTOP>DPLAY._| 'ovor Meh = Sound is interrupted dur ing PLAY. Or time count. ow cer display stops progress: ing | More pose during 23x | igh mae device operation. SLED MOTOR OFF-SET ADJUSTMENT This adjustment should be made after replacing the Optical Pick-up Block Procedure: oscilloscope {oc range! ‘main board TP IsLEDJIo———-0+ TP (GND}o——Lo. 11 1. Keep the set flat. 2. Connect the oscilloscope to TP (SLED) and TP (GND), 3. Tum Power switeh on, 4. Ajust RV204 so that the reading of the oscillo- scope will be within #50mV. —12— The following ~ Simple Adjust Note: Since exact ber the posi adjustment ‘the original Procedure: ‘main be TP (FE)O- 7P (TE|O- 1. Keep the set f If the set cannot be p the 2 axis de 2 Insert the button. 3. Connect the (GND), 4. Adjustment shown in thc ment) © Incorrent E from the adj cecessary in even if it is ore, this ad. to be per up follow- mechanical -axis device stment is at 1 the 2axis sceptible to more easily, >toms below Tracking low or high high :D) and TP the oscillo The following is simple adjustment method, ~ Simple Adjustment — "Note: Since exact adjustment cannot be performed, remem ber the postions ofthe controls before performing the adjustment. If the positions after the simple adjust ment are only a litle different, return the controls to the original postion feerone Procedure: = ‘sin board O 1 (re)}0*—7——0+ 7 ! 10 (T6)0-=- 1. Keep the set flat. If the set is not horizontal, this adjustment ‘cannot be performed due to the gravity against the 2 axis device 2. Insert the dise (YEDS-1) and press > PLAY. button, 3. Connect the oscilloscope to TP (FE) and TP (GND), 4, Adjustment RV201 so that the waveform is as shown in the picture below. (focus gain adjust ment) TIME/DIV: 2 ms |—100mv —ov © Incorrent Examples (DC level is quite different from the adjusted waveform) (below) ow focus gain TIME/DIV: 2 ms igh focue goin vour/ory: 100 TIME/DIV: 2ms MIKA NAN NW my 5. Connect the oscilloscope to TP (TE). 6. Adjust RV202 so that the waveform is as shown in the picture below. (tracking gain adjustment) vour/oy: 1v. TME/DIV: 2ms I—ov © Incorrect Examples (fundamental wave appears) ow tracking gain ‘high tracking gain {higher frequency of the fundamental wave than above) voLr/oIy: 100mVv ‘Adjustment Location: main board voLT/oIv: 100mv (REAR) / av202 (tracking) (ain vouriory: 1 TIME/DIV: 2 ms —ov vouryory: 1v. TIME/DIV: 2ms —ov -13— © Semiconductor Lead Layouts 1ss202. Termcvo | exoroosa | exawem | exorzea i, REARS, & Sommer | Hho " oven om ha wouoser, | staserm ae | Toate zou Ha Y mm Wy # tnt “evr | Mt l r Le6523H-3270 amas Las nt a8 T-tesezi-oo Leer we ter v20E “1°864-724-11 PIN, COMMECTOR (SMALL TYPE) BP 52 srt6t-063-00 cenamic —o.ImF 20k 6 (W955 1-507-567-71 JACK, PIN 1P {ONGITAL OUT) 483 I-is2-200~31 (222)...ceaanlé, a70pr lot S0¢ 01 isé-253-11 FID ‘Scootene 33° oor | custon 1-562-999-21 (910). -2KOK, PIN 2P (LINE OUT) NDOL L°869-860-11 (eNCEPT SUG}.-“aAGK, PIM 2P (LINE OUT} 02. 1-130-970-51 FILM oom 381000 091-135-2321 FIL Olookame 35 10oy | ewseste1-s64-509-11 AL.uG, coNNecTOR 6? soe 1a36-258-11 FILH Oloommr 100 (W992 1-526-929-11 (Ecosse ee oIMLET, AC (AC 18) $805 teassezere1t FILM o.oonine 35 naor | C992 Insa6-esoe11 (508,810) .cIMeT, AC (AC TW) (506 I-ige-o49-1 eter 2am aoe (3992 1°826-831-11 (AEP UG). /

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