Blocked Outlet

FPSO CYRUS
PRODUCTION MANIFOLD PSV DATASHEET
B0 6/4/2016 Approved for Design CSK MSD

A0 - Not Issued CSK MSD
Rev Date Description Prepared Checked
OWNER: Owner Document No.

-
Job No.
ENGINEERING AND PROJECT MANAGEMENT : Engg and Project Management Document No.
Job No. P1501
CONVERSION YARD Conversion Yard Document Number
Yiu Lian Dockyards (Shekou) Limited
Job No.
VENDOR : Vendor Document No.

-
-
Job No.
FACILITY NAME: FPSO CYRUS
DOCUMENT TITLE:
Page 1 of 10
PRODUCTION MANIFOLD PSV DATASHEET
DATASHEET
MPL SDM
MPL SDM
Engineer Approved
Document No.
nd Project Management Document No.

P1501
sion Yard Document Number
Document No.
Page 1 of 10
Document No.:
Document Title:
Yiu Lian Dockyard PRODUCTION MANIFOLD PSV DATASHEET
Rev. Revision Description Nature of Changes
Hold No. Hold Details

Rev.
B0
Page
D PSV DATASHEET 2 of 10
Nature of Changes
Page No.
AVANTGARDE FPSO#1
PRODUCTION RISER PSV-0701 A/B
A0 - Not Issued CSK MSD MPL SDM

Rev Date Description Prepared Checked Engineer Approved
OWNER: PROJECT NAME: Owner Document No.

-
AVANTGARDE
FPSO#1
Job N.
ENGG AND PROJECT MANAGEMENT : Engg and Project Management Document No.
P1501-TOS-xxxxx-xx-xx-xxxx
Job N. P1501
YARD / VENDOR : Yard / Vendor Document No.

-
-
Job N.
FACILITY NAME: AVANTGARDE FPSO#1
DOCUMENT TITLE:
Page 1 of 10
XXXXXXXXXXXXXXXXXXXXXXXXXXXXX
Copyright © TUFF OFFSHORE, 2015. All rights reserved

Engg and Project Management Document No.: Rev.
A0
Document Title:
Page
2 of 10
REVISION HISTORY
Rev. Revision Description Nature of Changes
HOLD LIST
Hold No. Hold Details Page No.
___________________________________________________________________________________________________________
Copyright © TUFF OFFSHORE, 2015. All rights reserved
PROCESS CALCULATIO
Yiu Lian Dockyard Project: FPSO CYRUS
Calculation Title: Production Riser PSV-0701 A/B.

Calculation No: -
Rev. Description Prepared by Checked by Engr Approved by

A0 Not Issued CSK MSD MPL SDM
B0 Approved For Design CSK MSD MPL SDM
1
2 1.0 Calculation Objectives
3
4 1. To size PSV- 0701 A/B.
5
6 2.0 Calculation Basis & Assumptions
7
1. PSV set at 25 barg are provided in the Production riser for overpressure protection. Potential of
8
9 overpressure scenarios are selected based on the tabulation below:
10
11 Potential Overpressure Scenario Remarks
12 a) Blocked Outlet Applicable.
13
14
15 b) Inadvertent Valves Opening, i.e. Not applicable
16 Control Valves Failure, Pressure
17 Regulator Stucked, Actuated
18 Isolation Ball Valve Leakage
19
20 c) Check Valve Failure Not applicable
21
22 d) Utility Failure:
23 - Power Failure No direct impact on the equipment
24 - Cooling Medium Failure No direct impact on the equipment
25 - Heating Medium Failure No direct impact on the equipment
26 - Compressed Plant Air Failure No direct impact on the equipment
27 - Fuel Gas Failure No direct impact on the equipment
28 - Inert Gas Failure No direct impact on the equipment
29
30 e) Heat Exchanger Tube Failure Not applicable
31
32 f) Hydraulic Expansion Not applicable
33
34 g) Fire Applicable
35
36 h) Gas Blowby Not applicable
37
38
39 2. Maximum allowable accumulated pressure considered is 110% of PSV set pressure for Blocked outlet.
40 3. Combination correction factor coefficient, Kc, value used is 1.0 since no rupture disc is installed together with
the relief valve.
41
4. Effective coefficient of discharge, Kd, value of 0.85 is used for two phase relief.
42 5. Capacity correction factor due to backpressure, Kb, value of 1.0 is used for pilot type.
43 6. The PSV inlet pipe is sized based on maximum pressure drop shall not exceed 3% of relief device set pressure
44 at the rated flow.
45 7. The PSV tail pipes are sized based on the following criteria.
(i) Mach Number < 0.7
8. For the tailpipe to the flare tip, flashing flowrate @1.25 psig is used in backpressure calculation.
2. Maximum allowable accumulated pressure considered is 110% of PSV set pressure for Blocked outlet.
3. Combination correction factor coefficient, Kc, value used is 1.0 since no rupture disc is installed together with
the relief valve.
4. Effective coefficient of discharge, Kd, value of 0.85 is used for two phase relief.
5. Capacity correction factor due to backpressure, Kb, value of 1.0 is used for pilot type.
6. The PSV inlet pipe is sized based on maximum pressure drop shall not exceed 3% of relief device set pressure
at the rated flow.
7. The PSV tail pipes are sized based on the following criteria.
46 (i) Mach Number < 0.7
47 8. For the tailpipe to the flare tip, flashing flowrate @1.25 psig is used in backpressure calculation.
48
49
50
51
52
53
54
55
56
57
58
59
PROCESS CALCULATION
FPSO CYRUS
Sht. 3 / 10
Date
-
6/4/2016
oduction riser for overpressure protection. Potential of
d on the tabulation below:
31
33
Applicable
35
Not applicable
38
re considered is 110% of PSV set pressure for Blocked outlet. 39
Kc, value used is 1.0 since no rupture disc is installed together with
e of 0.85 is used for two phase relief.

ssure, Kb, value of 1.0 is used for pilot type.
imum pressure drop shall not exceed 3% of relief device set pressure
e following criteria.
wrate @1.25 psig is used in backpressure calculation.

re considered is 110% of PSV set pressure for Blocked outlet.
Kc, value used is 1.0 since no rupture disc is installed together with
e of 0.85 is used for two phase relief.

ssure, Kb, value of 1.0 is used for pilot type.
imum pressure drop shall not exceed 3% of relief device set pressure
e following criteria.
wrate @1.25 psig is used in backpressure calculation.

PROCESS CALCULAT

Calculation No: -

1
2
3.0 Calculation Method
3
4 3.1 Aspen HYSYS V8.4 steady state simulation is used to model the blocked outlet scenario .
5 3.2 PSV size is selected based on governing case which requires largest orifice size.
6 3.3 The rated relief rate and condition from the governing case are used to size for inlet and outlet tailpipe lines
7 PSV.
8 3.4 Omega method is used for sizing two phase flow in blocked outlet condition.
9
4.0 References
10 1. API 520, Sizing, Selection and Installation of Pressure-Relieving Devices in Refineries, 9th Edition, July
11 2014.
12 2. API 521, Pressure-Relieving and Depressuring System, 6th Edition, January 2014.
13 3. API 526, Flanged Steel Pressure Relieve Valve, 5th Edition, June 2002.
14 4. GPSA Engineering Data Book, Section 5 - Relief System, 11 edition.
15 5. HYSYS
16
5.0 Conclusion
17
18
19
34 Blocked outlet is selected as the PSV sizing case. The result is shown in table below:
35
36 Actual Relief Calc. Orifice Selected Orifice Selected Orifice Rated Relief
Inlet Size
37 Load Area Size Area Load
38 Kg/hr in2 in2 Kg/hr in
39
6" (300#) R
40 354428 12.778 16.00 442884 12
8"(150#)
41
20
21
22
23
24
25
26
27
28
29
30
31
32
33
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 4 / 10
Approved by Date
SDM -
SDM 6/4/2016
lation is used to model the blocked outlet scenario .

ing case which requires largest orifice size.
m the governing case are used to size for inlet and outlet tailpipe lines of
phase flow in blocked outlet condition.
on of Pressure-Relieving Devices in Refineries, 9th Edition, July
ssuring System, 6th Edition, January 2014.

ve Valve, 5th Edition, June 2002.
5 - Relief System, 11 edition.
Inlet Size Outlet Size

in in
12 14
PROCESS CALCU
Project: FPSO C

Calculation No: -

1
2 1 FIRE CASE
3 Liquid volume and wetted area estimation are as below:
4
5 ID = 0.1779 m
6 Length = 13.000 m
7
8 LAHH setpoint = 0.09 m
9 Percentage of vessel filled with liq ~ 52.0 % ( For maximum flow from HMB )
10
11 Total volume = 0.32 m3
12 Liquid volume ~ 0.17 m3
13 Gas volume ~ 0.15 m3
14
15 Total surface area = 7.33 m2
16 Wetted surface area ~ 3.76 m2
17 Wetted surface area (20% margin) ~ 4.51 m2
18
19
20
21 The following table summarizes the result of the PSV sizing:
22
23 LHV
Q(API) (HYSYS Kd Kb Kc P1 MW Cp/Cv
Temper
)
24 ature Relief rate Z factor
25 deg C kJ/hr kJ/kg kg/hr kPaa
26 169 534877 1857 288 0.975 1.0 1.0 3731 0.93 27.0 1.223
27 232 534877 1631 328 0.975 1.0 1.0 3731 0.87 28.2 1.266
28 123 534877 856 625 0.975 1.0 1.0 3731 0.85 47.3 1.174
29 135 534877 837 639 0.975 1.0 1.0 3731 0.83 51.2 1.168
30 174 534877 559 957 0.975 1.0 1.0 3731 0.68 54.1 1.321
31 177 534877 561 954 0.975 1.0 1.0 3731 0.68 54.8 1.324
32
33
34
35
36
37
file:///conversion/tmp/scratch/391072137.xlsx
38 Actual Relief Selected Orifice Selected Orifice Rated Relief Rated Relief
Calc. Orifice Area
39 Load Size Area Capacity Load
40 MMSCFD in2 in2 kg/hr MMSCFD
41
0.214 0.019 1E2 0.196 3036 2.252
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
PROCESS CALCULATION
FPSO CYRUS
Sht. 3 / 8
Approved by Date
SDM -
SDM 6/4/2016
( For maximum flow from HMB )
Coeffici
ent, C Orifice Cases
Size
in2
Max Gas_HT
(SMBS Failure)-0
340 0.019 % flash
Max Gas_HT
(SMBS Failure)-5
344 0.021 % flash
Max Gas SMBS

335 0.028 Failure_LT_0%
Max Gas SMBS
334 0.028 Failure_LT_5%
Max Water_Max
349 0.036 liq_HT_0%
Max Water_Max
349 0.036 liq_HT_5%
Rated Relief
Load
MMSCFD
2.252
PROCESS CALCULATIO
Project: FPSO CYRUS

Calculation No: -

1 PRESSURE RELIEF VALVE SIZING CALCULATION

2
3 Tag No. PSV-212/213
4 Service Production Fluid
5 Case Max oil Case 1
6 Input Data
7
8 Fluid HYDROCARBON GAS
9 Molecular weight, M 23.01
10 Compressiblity factor, Z 0.9264
11 Ratio of specific heats, k 1.316
12 Coefficient C 348
13 Back pressure bar g 1.40
14 Set pressure bar g 25.00
15 Accumulation % 10.00
16 Relieving pressure, P psi a 413.45
17 Critical flow throat pressure, Pcf bar g 15.02
18 Gas temperature deg C 58.4
19 Absolute relieving temperature deg R 597.10
20
21 Critical Flow
22
23 Back pressure correction factor, Kb 1.00
24 Coefficient of discharge Kd 0.975
25 Combination correction factor (PSV and rupture disk), K c 1.00
26
27 Relief Load, qm,relief lbs/hr 63157.31
28 kg/hr 28708
29
30 Required Area,A in2 2.204
31 A= W x SQRT(T X Z ) mm2 1422.20
32 C x Kd x P x Kb x Kc x SQRT(M)
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 3 / 6
Date
-
RELIEF VALVE SIZING CALCULATION
PSV-212/213
Production Fluid
Max oil Case 1
HYDROCARBON GAS
23.01
0.9264
1.316
348
1.40
25.00
10.00
413.45
15.02
58.4
597.10
Critical Flow
1.00
0.975
1.00
63157.31
28708
2.204
1422.20
37
38
PROCESS CALCULATIO
Project: FPSO CYRUS

Calculation No: -


2
3 Tag No. PSV-212/213
6 Input Data
7 Fluid HYDROCARBON LIQUID + WATE
8 Specific Gravity, G 0.77
9 Specific heat capacity of fluid, S Btu/lb.oF 0.67
10 Viscosity cP 1.421
12 Back pressure psi a 35.041
17 Liquid Temperature deg C 58.4
19
22 Correction factor due to back pressure, K w 1.00
23 Correction factor due to viscosity, Kv 1.00
24
25 Relieve load, q gpm 729.16
26 m3/hr 165.61
27
29 A= q x SQRT(G/(PR-PB)) mm2 857.39
30 38 x Kd x Kw x Kv x Kc x Kb
31
32
33 Total of orifice area required in2 2.20
34 =Aliq + Agas mm2 1422.20
35
36 Orifice designation 4L6
37 Orifice area, A in2 2.853
38 mm2 1840.64
39
40 Rated Relief Load for Liquid gpm 1565.35
41 m3/hr 355.53
42
43 Gas lbs/hr 81739.47
44 kg/hr 37154.303
45
46
47 Actual Capacity for:
48
49 Liquid 729 gpm
50 Gas 25.01 mmscfd
51
52 Rated Capacity for:
53
54 Full Liquid 1565 gpm
55 Full Gas 32.36 mmscfd
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 4 / 6
Date
-
6/4/2016
PSV-212/213
Production Fluid
Max oil Case 1
HYDROCARBON LIQUID + WATER

0.77
0.67
1.421
1.169
35.041
25.000
10.00
413.45
15.83
58.4
597.10
1.00
0.65
1.00
1.00
729.16
165.61
1.3290
857.39
857.39
2.20
1422.20
4L6
2.853
1840.64
1565.35
355.53
81739.47
37154.303
PROCESS CALCULATIO
Project: FPSO CYRUS

Calculation No: -


2
3 Tag No. PSV-212/213
5 Case Max water Case 3
6 Input Data
7
20
21 Critical Flow
22
26
28 kg/hr 28708
29
31 A= W x SQRT(T X Z ) mm2 1445.22
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 3 / 6
Date
-
PSV-212/213
Production Fluid
Max water Case 3
HYDROCARBON GAS
26.47
0.9328
1.247
342
1.40
25.00
10.00
413.45
15.39
103.4
678.12
Critical Flow
1.00
0.975
1.00
63157.31
28708
2.240
1445.22
37
38
PROCESS CALCULATIO
Project: FPSO CYRUS

Calculation No: -


2
3 Tag No. PSV-212/213
5 Case Max water Case 3
6 Input Data
19
24
26 m3/hr 165.61
27
29 A= q x SQRT(G/(PR-PB)) mm2 932.63
31
32
34 =Aliq + Agas mm2 1422.20
35
38 mm2 1840.64
39
41 m3/hr 326.85
42
43 Gas lbs/hr 81739.47
44 kg/hr 37154.303
45
46
48
49 Liquid 729 gpm
50 Gas 25.01 mmscfd
51
53
54 Full Liquid 1439.1 gpm
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 4 / 6
Date
-
6/4/2016
PSV-212/213
Production Fluid
Max water Case 3

0.91
1.00
0.347
1.133
35.041
25.000
10.00
413.45
16.05
103.4
678.12
1.00
0.65
1.00
1.00
729.16
165.61
1.4456
932.63
932.63
2.20
1422.20
4L6
2.853
1840.64
1439.06
326.85
81739.47
37154.303
PROCESS CALCULATIO
Project: FPSO CYRUS

Calculation No: -


2
3 Tag No. PSV-212/213
6 Input Data
7
20
21 Critical Flow
22
26
28 kg/hr 28708
29
31 A= W x SQRT(T X Z ) mm2 1438.50
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 3 / 6
Date
-
PSV-212/213
Production Fluid
Max oil Case 2
HYDROCARBON GAS
26.44
0.9316
1.250
342
1.40
25.00
10.00
413.45
15.37
100.6
673.08
Critical Flow
1.00
0.975
1.00
63157.31
28708
2.230
1438.50
37
38
PROCESS CALCULATIO
Project: FPSO CYRUS

Calculation No: -


2
3 Tag No. PSV-212/213
6 Input Data
19
24
26 m3/hr 165.61
27
29 A= q x SQRT(G/(PR-PB)) mm2 843.81
31
32
34 =Aliq + Agas mm2 1422.20
35
38 mm2 1840.64
39
41 m3/hr 361.25
42
43 Gas lbs/hr 81739.47
44 kg/hr 37154.303
45
46
48
49 Liquid 729 gpm
50 Gas 25.01 mmscfd
51
53
54 Full Liquid 1591 gpm
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 4 / 6
Date
-
6/4/2016
PSV-212/213
Production Fluid
Max oil Case 2

0.74
0.71
1.107
1.167
35.041
25.000
10.00
413.45
15.85
100.6
673.08
1.00
0.65
1.00
1.00
729.16
165.61
1.3079
843.81
843.81
2.20
1422.20
4L6
2.853
1840.64
1590.54
361.25
81739.47
37154.303
PROCESS CALCULATIO

Calculation No: -


2
3 Tag No. PSV-0701 A/B
4 Service Production Riser PSV
5 Case Blocked Outlet (Max gas)
6 Input Data
7
8 Fluid HC GAS, HC LIQUID, PW
9 Two Phase Flow rate, W lb/hr 779741
10 Specific volume of the two phase system at the PRV inlet, V 0 ft3/lb 0.089286
11 Specific volume of the two phase system at the 90% PRV inlet, V 9 ft3/lb 0.098814
12 Omega Parameter 0.960
13 Critical pressure ratio from Figure C.1, ήc 0.5800
14 Fluid behaviour at the PRV inlet Non -Flashing Flow
15 Set pressure kPag 2750
16 Over pressure % 10.00
17 Relieving pressure, P0 kPaa 3126
18 Psia 453
19 Back pressure, Pb Psia 35.04
20 Critical Pressure, Pcf Psia 263.00
21 Flow is critical or sub critical Critical Flow
22 Absolute relieving temperature deg C 52.3
23 deg R 586.19
24
25 Critical Flow
26 Mass Flux, G lb/sec.ft2 2872
30 Viscosity correction factor, Kv 1.00
32 mm2 8244
33
34 Orifice designation 6" (300#) R 8"(150#)
36 mm2 10323
37
38
39 Rated relief load
40 A= 0.04 X W lb/hr 976377
41 Kd x Kb x Kc x Kv X G kg/hr 442884
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 5/ 10
Date
-
6/4/2016
PSV-0701 A/B
Production Riser PSV
Blocked Outlet (Max gas)
HC GAS, HC LIQUID, PW
779741
0.089286
0.098814
0.960
0.5800
Non -Flashing Flow
2750
10.00
3126
453
35.04
263.00
Critical Flow
52.3
586.19
Critical Flow
2872
1.00
0.850
1.00
1.00
12.7777
8244
6" (300#) R 8"(150#)

16.00
10323
976377
442884
PROCESS CALCULATION
Project: FPSO CYRUS

Calculation No: -


2
4 Service Heavy oil Swivel
5 Case Blocked Outlet
6 Input Data
7
18 Psia 493
23 deg R 617.68
24
25 Critical Flow
32 mm2 2877
33
34 Orifice designation P
36 mm2 4116
37
38
40 A= 0.04 X W lb/hr 615984
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
ALCULATION
FPSO CYRUS
Sht. 4/ 6
Date
-
PSV-1120 A/B
Heavy oil Swivel
Blocked Outlet
GAS, HC LIQUID, PW
430562
0.046953
0.050814
0.740
0.5600
on -Flashing Flow
3000
10.00
3401
493
35.04
276.26
Critical Flow
69.8
617.68
Critical Flow
4543
1.00
0.850
1.00
1.00
4.4595
2877
P
6.38
4116
615984
279410
PROCESS CALCULATIO
Project: FPSO CYRUS

Calculation No: -


2
5 Case Blocked Outlet (Max Oil)
6 Input Data
7
18 Psia 453
23 deg R 586.77
24
25 Critical Flow
32 mm2 5097
33
34 Orifice designation Q
36 mm2 7916
37
38
40 A= 0.04 X W lb/hr 913681
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 6/ 10
Date
-
6/4/2016
PSV-0701 A/B
Blocked Outlet (Max Oil)
588300
0.060790
0.066756
0.883
0.5600
Non -Flashing Flow
2750
10.00
3126
453
35.04
253.93
Critical Flow
52.7
586.77
Critical Flow
3504
1.00
0.850
1.00
1.00
7.900
5097
Q
12.27
7916
913681
414446
PROCESS CALCULATION
Project: FPSO CYRUS

Calculation No: -


2
6 Input Data
7
18 Psia 493
23 deg R 545.89
24
25 Critical Flow
32 mm2 2813
33
34 Orifice designation P
36 mm2 4116
37
38
40 A= 0.04 X W lb/hr 627699
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
ALCULATION
FPSO CYRUS
Sht. 4/ 6
Date
-
PSV-1120 A/B
Heavy oil Swivel
Blocked Outlet
GAS, HC LIQUID, PW
429019
0.042446
0.045903
0.733
0.5400
on -Flashing Flow
3000
10.00
3401
493
35.04
266.40
Critical Flow
29.9
545.89
Critical Flow
4630
1.00
0.850
1.00
1.00
4.361
2813
P
6.38
4116
627699
284724
PROCESS CALCULATIO
Project: FPSO CYRUS

Calculation No: -


2
5 Case Blocked Outlet (Max water)
6 Input Data
7
18 Psia 453
23 deg R 587.45
24
25 Critical Flow
32 mm2 2381
33
34 Orifice designation N
36 mm2 3111
37
38
40 A= 0.04 X W lb/hr 842950
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 7/ 10
Date
-
6/4/2016
PSV-0701 A/B
Blocked Outlet (Max water)
645100
0.021853
0.022609
0.430
0.5500
Non -Flashing Flow
2750
10.00
3126
453
35.04
249.39
Critical Flow
53.0
587.45
Critical Flow
8227
1.00
0.850
1.00
1.00
3.690
2381
N
4.82
3111
842950
382362
PROCESS CALCULATION
Project: FPSO CYRUS

Calculation No: -


2
6 Input Data
7
18 Psia 493
23 deg R 546.11
24
25 Critical Flow
32 mm2 420
33
34 Orifice designation H
36 mm2 506
37
38
40 A= 0.04 X W lb/hr 99075
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
ALCULATION
FPSO CYRUS
Sht. 4/ 6
Date
-
PSV-1120 A/B
Heavy oil Swivel
Blocked Outlet
GAS, HC LIQUID, PW
82122
0.029907
0.031708
0.542
0.5000
on -Flashing Flow
3000
10.00
3401
493
35.04
246.66
Critical Flow
30.1
546.11
Critical Flow
5939
1.00
0.850
1.00
1.00
0.65
420
H
0.79
506
99075
44940
PROCESS CALCULATIO
Project: FPSO CYRUS

Calculation No: -

1 LINE/UNIT NO. PSV-0701 Inlet Line

2 Phase Mixture Mixture
3 Nominal diameter,D inches 10 12
4 Pipe schedule - 60 60
5 Outer diameter,OD m 0.2731 0.3239
6 Internal diameter,ID m 0.2477 0.2954
7 Type of pipe CS, corroded CS, corroded
8 Absolute roughness m 0.0005 0.0005
9 Vapour
10 Actual Flowrate Act m3/h 2058.00 2058.00
11 Inlet Temperature °C 52.33 52.33
12 Inlet Pressure kPa 2851.33 2851.33
13 Molecular Weight 27.26 27.26
14 Compressibility 0.91 0.91
15 Gas k Value at Outlet (CP / CV) 1.34 1.34
16 Viscosity cP 0.0137 0.0137
17 Oil
21 Density kg/m3 878.90 878.90
22 Viscosity cP 7.1360 7.1360
23 Water
27 Density kg/m3 987.90 987.90
28 Viscosity cP 0.56 0.5590
29 CALCULATED VALUES:
30 Densities
31 Gas density kg/m3 31.48 31.48
32 Liquid mixture density kg/m3 920.18 224757.27
33 Gas/liquid mixture density kg/m3 179.39 179.39
34 Mass flowrates
35 Mass flowrate of gas kg/h 64788.6 64788.6
36 Mass flowrate of oil kg/h 224383.2 224383.2
37 Mass flowrate of water kg/h 153717.2 153717.2
38 Total mass flowrate kg/h 442889.0 442889.0
39 Volumetric flowrates
40 Volumetric flowrate gas m3/h 2058.0 2058.0
41 Volumetric flowrate total liquid m3/h 410.9 410.9
42 Volumetric flowrate gas/liquid mixture m3/h 2468.9 2468.9
43 Homogenous mixture viscosity and friction factor
44 Gas/liquid mixture viscosity cP 0.78456 0.78456
45 Relative roughness 0.00202 0.00169
46 Reynolds number 806030 675967
47 Friction factor (Churchill) 0.0030 0.0029
48 Friction factor (Darcy) 0.0238 0.0228
49 Velocity check/Pressure drop
50 Gas/liquid mixture flow velocity m/s 14.23 10.01
51 Static Head Loss kPa 3.52 3.52
52 Pressure drop kPa/100 m 174.42 69.41
53 Design Total Drop kPa 44.86 22.26
54 Pressure ratio 1.72 0.86
55 Sonic Velocity at Outlet (a) 364.73 364.73
56 Erosional Velocity Limit : C 221 221
57 Erosional Velocity,Ve m/s 16.50 16.50
58 Momentum kg/ms2 36334 17972
59 Remark: Nominal Diameter 12 inches is selected for this flow condition.
60
61 Remark:
Line size 12" is acceptable as the momentum< 50,000 Kg/ms2.
62
63
64
65
66
PROCESS CALCULATION
FPSO CYRUS
Sht. 8/ 10
Date
-
6/4/2016
PSV-0701 Inlet Line

Mixture
14
60
0.3556
0.3254
CS, corroded
0.0005
Vapour
2058.00
52.33
2851.33
27.26
0.91
1.34
0.0137
Oil
255.30
52.33
2851.33
878.90
7.1360
Water
155.60
52.33
2851.33
987.90
0.5590
CALCULATED VALUES:
31.48
224757.27
179.39
64788.6
224383.2
153717.2
442889.0
2058.0
410.9
2468.9
0.78456
0.00154
613526
0.0028
0.0223
8.25
3.52
41.83
16.19
0.62
364.73
221
16.50
12197
ted for this flow condition.
50,000 Kg/ms2.
PROCESS CALCULATIO
Project: FPSO CYRUS

Calculation No: -

1 Line Size 10 12 14
2 Elbows / Bends / Tees No. Eq Lengths,m No. Eq Lengths,m No.
3 Elbow 90° (LR) 2 10.00 2 12.00 2
4 Elbow 45° (LR) 0.00 0 0.00 0
5 Bend 90°, R = 5D 0.00 0 0.00 0
6 Bend 180°, R = 5D 0.00 0 0.00 0
7 Tee Through 1 5.00 1 6.00 1
8 Tee 90° Branch 0.00 0 0.00 0
9 Valves
10 Ball (red. bore £ 40 mm) 0.00 0 0.00 0
11 Ball (red. bore ³ 50 mm) 0.00 0 0.00 0
12 Gate (std. bore) 0.00 0 0.00 0
13 Gate (red. bore £ 40 mm) 0.00 0 0.00 0
14 Globe (straight pattern) 0.00 0 0.00 0
15 Globe (Y pattern) 0.00 0 0.00 0
16 Globe (angle pattern) 0.00 0 0.00 0
17 Check (swing type) 0.00 0 0.00 0
18 Check (ball or piston £ 40 mm) 0.00 0 0.00 0
19 Plug (regular) 0.00 0 0.00 0
20 Butterfly (³ 150 mm) 0.00 0 0.00 0
21 Strainer (Y and Bucket Type) 0.00 0 0.00 0
Full Bore Ball valve 2 1.50 2 1.80 2
22 Entrance & Exits
23 Entrance - Inward Projecting 0.00 0 0.00
24 Entrance - Flush 0.00 0 0.00
25 Exits - All cases 0.00 0 0.00
Reducer (Note 1)
26 User Defined K Value & DP
27 K Value for Fitting 0 0.00 0 0.00 0
28 Pressure Drop: Item 1 0 kPa 0 kPa 0
29 Pressure Drop: Item 2 0 kPa 0 kPa 0
30 Fittings Eq. Length, m 17 m 20 m 23
31 Pipe Straight Length 7 m 7 m 7
32 Total Eq. Length 24 m 27 m 30
33 Elevation Change,H 2.00 m 2.00 m 2.00
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 9 / 10
Date
-
6/4/2016
14
Eq Lengths,m
14.00
0.00
0.00
0.00
7.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.10
0.00
0.00
0.00
0.00
kPa
kPa
m
m
m
m m
34
34
37
38
PROCESS CALCULA
Project: FPSO CYRUS

Calculation No: -

1 BACKPRESSURE CALCULATION
2
3 System Check Back Pressure at HP Flare KOD
4 Basis Consider single relief contingency from the relief valve only
5 Calc. Method - API RP521 Isothermal Flow Equations
6
7
8 INPUT DATA
9 Location Tip Vent Pipe KOD Main Header Sub-Header
10 Node In L0 L1 L2 L3 L4
11 Node Out L1 L2 L3 L4 L5
12 Description
13 ND (inch) 16 16 118 16 14
14 Diameter ins 16.00 16.00 118.11 16.00 14.00
15 Strgt Pipe ft 12.1 213.3 34.5 462.6 160.8
16 Des Flow lb/hr - - - - -
17 Flowing? (Y/N) Y Y Y Y Y
18 Flow lbs/hr 223948 223948 223948 223948 223948
19 Mol Wt 30.03 30.03 30.03 30.03 30.03
20 Temperature øF 103.40 103.40 103.40 103.40 103.40
21 Viscosity cP 0.012 0.012 0.012 0.012 0.012
22 Compress z 0.9947 0.995 0.995 0.995 0.995
23 Pipe Rough ins 0.001 0.001 0.001 0.001 0.001
24 RV SP+OP psig - - - - -
25
26 CALCULATION RESULTS :
27 Eq. Length ft 12.14 239.9 34.45 462.62 160.77
28 fL/D 0.09 1.9 0.04 3.59 1.44
29 Outlet P2 psig 1.25 1.62 7.11 7.11 14.13
30 Inlet P1 psig 1.62 7.11 7.11 14.13 18.17
31 Outlet Mach No 0.58 0.567 0.01 0.42 0.42
32 Sonic/Sub-Son Sub-Son Sub-Son Sub-Son Sub-Son Sub-Son
33 Crit P2 psig -5.43 -5.43 -14.53 -5.43 -2.60
34 Crit W lbs/hr 385545.00 394533.65 28729456.70 527221.17 533632.87
35 Crit D inches 12.194 12.055 10.428 10.428 9.069
36 % backpressure - - - - -
37 Diameter ft 1.333 1.333 9.843 1.333 1.167
38 Area ft^2 1.396 1.396 76.086 1.396 1.069
39 Re No 7.50E+6 7.50E+6 1.02E+6 7.50E+6 8.58E+6
40 A 1.28E+23 1.28E+23 4.82E+22 1.28E+23 1.17E+23
41 B 1.53E-37 1.53E-37 1.19E-23 1.53E-37 1.81E-38
42 Friction f 0.0103 0.0103 0.0117 0.0103 0.0105
43 Outlet P2 psia 15.946 16.318 21.806 21.806 28.827
44 P1 (Initial) 15.946 16.318 21.806 21.806 28.827
45 P1 (1st Iter) 16.197 20.636 21.806 27.985 32.277
46 P1 (2nd Iter) 16.280 21.589 21.806 28.739 32.785
47 P1 (3rd Iter) 16.306 21.767 21.806 28.818 32.854
48 P1 (4th Iter) 16.315 21.800 21.806 28.826 32.864
49 P1 (final) 16.318 21.806 21.806 28.827 32.865
50 Error (%) 0.017 0.027 0.000 0.003 0.004
51
52
53 REMARKS:
54 1. Total backpressure for tailpipe 1.40 barg
55 5.6% => OK
56 2. Mach no is less than 0.7
57
58
PROCESS CALCULATION
FPSO CYRUS
Sht. 10 / 10
Approved by Date
SDM -
SDM 6/4/2016
ACKPRESSURE CALCULATION
Tailpipe
L5
L6
14
14.00
98.4
-
Y
223948
30.03
103.40
0.012
0.995
0.001
-
98.43
0.88
18.17
20.35
0.37
Sub-Son
-2.60
608377.11
8.494
-
1.167
1.069
8.58E+6
1.17E+23
1.81E-38
0.0105
32.865
32.865
34.773
35.009
35.038
35.041
35.041
0.001

Blocked Outlet

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FPSO CYRUS

PRODUCTION MANIFOLD PSV DATASHEET

B0 6/4/2016 Approved for Design CSK MSD

Rev Date Description Prepared Checked

OWNER: Owner Document No.

CONVERSION YARD Conversion Yard Document Number

Yiu Lian Dockyards (Shekou) Limited

VENDOR : Vendor Document No.

FACILITY NAME: FPSO CYRUS

nd Project Management Document No.

sion Yard Document Number

Yiu Lian Dockyard PRODUCTION MANIFOLD PSV DATASHEET

Rev. Revision Description Nature of Changes

Hold No. Hold Details

PRODUCTION RISER PSV-0701 A/B

A0 - Not Issued CSK MSD MPL SDM

OWNER: PROJECT NAME: Owner Document No.

YARD / VENDOR : Yard / Vendor Document No.

FACILITY NAME: AVANTGARDE FPSO#1

Copyright © TUFF OFFSHORE, 2015. All rights reserved

Rev. Revision Description Nature of Changes

Hold No. Hold Details Page No.

Calculation Title: Production Riser PSV-0701 A/B.

Rev. Description Prepared by Checked by Engr Approved by

oduction riser for overpressure protection. Potential of

d on the tabulation below:

e of 0.85 is used for two phase relief.

wrate @1.25 psig is used in backpressure calculation.

e of 0.85 is used for two phase relief.

wrate @1.25 psig is used in backpressure calculation.

Calculation Title: Production Riser PSV-0701 A/B.

Rev. Description Prepared by Checked by Engr Approved by

lation is used to model the blocked outlet scenario .

phase flow in blocked outlet condition.

on of Pressure-Relieving Devices in Refineries, 9th Edition, July

ssuring System, 6th Edition, January 2014.

Inlet Size Outlet Size

Calculation Title: Production Riser PSV-0701 A/B.

Rev. Description Prepared by Checked by Engr Approved by

( For maximum flow from HMB )

Max Gas SMBS

Calculation Title: Production Riser PSV-0701 A/B.

Rev. Description Prepared by Checked by Engr Approved by

1 PRESSURE RELIEF VALVE SIZING CALCULATION

RELIEF VALVE SIZING CALCULATION

Calculation Title: Production Riser PSV-0701 A/B.

Rev. Description Prepared by Checked by Engr Approved by

1 PRESSURE RELIEF VALVE SIZING CALCULATION

RELIEF VALVE SIZING CALCULATION

HYDROCARBON LIQUID + WATER

Calculation Title: Production Riser PSV-0701 A/B.

Rev. Description Prepared by Checked by Engr Approved by

1 PRESSURE RELIEF VALVE SIZING CALCULATION

RELIEF VALVE SIZING CALCULATION

Calculation Title: Production Riser PSV-0701 A/B.

Rev. Description Prepared by Checked by Engr Approved by

1 PRESSURE RELIEF VALVE SIZING CALCULATION

RELIEF VALVE SIZING CALCULATION

HYDROCARBON LIQUID + WATER

Calculation Title: Production Riser PSV-0701 A/B.

Rev. Description Prepared by Checked by Engr Approved by

1 PRESSURE RELIEF VALVE SIZING CALCULATION

RELIEF VALVE SIZING CALCULATION

Calculation Title: Production Riser PSV-0701 A/B.