Hardware Modules

Characteristics & Details

Control Modules
I/O Modules (TÜV/SIL)
I/O Modules Standard
Communication Modules

© Yokogawa Industrial Safety Systems Sheet 1

 Objectives

Locate and explain the function of the P1 and P2 connectors.

Explain the purpose and how to perform module “keying”.

Identify what a particular module’s function and capabilities are.

Associate the correct I/O module with a given field device.

Identify the different termination options and field connections

for each module.

Use the Service Documents (SD’s) for each module to retrieve

detailed module information.

© Yokogawa Industrial Safety Systems Sheet 2

 General Module Characteristics

MODULE-BUS
P1 I/O-BUS
Power Bus

Field I/O Signals

P2 Serial Data
External Data Highway

© Yokogawa Industrial Safety Systems Sheet 3

 General Module Characteristics

Aluminum housing acts to shield

module from ESD, RFI and EMF.
Fins help to dissipate heat.
Module circuitry has conformal
coating applied, effectively sealing the
components against corrosion.
Module has keying pins installed to
prevent installation in wrong location.
Modules are designed to be inserted
and removed with power applied.

© Yokogawa Industrial Safety Systems Sheet 4

 Module Handles and Keys

© Yokogawa Industrial Safety Systems Sheet 5

 Control Modules
TÜV/SIL
CCM (obsolete)
68030 20 mHz processor
2MB mirrored RAM
TÜV Safety Critical Rated
CCM+ 2Mb
CCM+ 4Mb
68030 40 mHz processor
2 or 4 MB of mirrored RAM
TÜV Safety Critical Rated
STANDARD
ACM+
68030 20 mHz processor
2MB RAM

© Yokogawa Industrial Safety Systems Sheet 6

 Controller Security Switch and
Battery

Slide toggle switch to

right to enable.

RAM Backup battery

(shown disconnected)

© Yokogawa Industrial Safety Systems Sheet 7

 Battery Life
CCM in powered rack - 10 Years
Storage w/ battery disconnected - 10 years@23°C, 9.5
years@71°C, 8.5 years@85°C
Storage w/ battery connected - 1 Month

© Yokogawa Industrial Safety Systems Sheet 8

 Battery Installation Precautions

Normal

Forced

The figure on the left shows a properly aligned plug,

receptacle and pins.
The figure on the right shows the result of improperly
aligned or forced plug, receptacle and and bent pins.

© Yokogawa Industrial Safety Systems Sheet 9

 Control Module Transition Board

Module P2
Connection

Module Node Switch

Type CCM

Redundancy
Serial Ports
Connection

© Yokogawa Industrial Safety Systems Sheet 10

 Notes

Serial port maximum baud rate - 38,400...adjustable from

300 to 38,400 bps.
The serial port is used for interfacing the control module to
MODBUS devices and other systems such as the Local
Instrument Link (LIL).
All transition boards and terminal strips accept the P2
connector from a particular module as labeled.
The Node Switch is used for only for specific redundancy
operating conditions.

© Yokogawa Industrial Safety Systems Sheet 11

 Redundancy Options

Peer to Peer Redundancy - only control modules

redundant
Node to Node Redundancy - complete rack to rack
redundancy
Duplicated control modules
Duplicated I/O modules
Can be accomplished with or without MODULNET

© Yokogawa Industrial Safety Systems Sheet 12

 Peer to Peer Redundancy

© Yokogawa Industrial Safety Systems Sheet 13

 Notes:

• Control modules must be in adjacent slots.

• Redundancy cable must be installed.
• Valid slot addresses are an odd slot then the next highest
even slot
(i.e., 1 and 2, 3 and 4 to 9 and 10).
• The lower slot number is ALWAYS referred to as the “A”
module, the higher is ALWAYS “B.”

© Yokogawa Industrial Safety Systems Sheet 14

 Node to Node Redundancy
with MODULNET

© Yokogawa Industrial Safety Systems Sheet 15

 Notes

• Two complete systems.

• Rack and slot addresses for all modules must match.
• Node addresses are set by MBX in each system.
– Valid addresses are even then next highest odd (i.e., 0
and 1, 38 and 39 up to 60 and 61).
– Lower node address is ALWAYS the “A” system.
• Redundancy cable must be installed.

© Yokogawa Industrial Safety Systems Sheet 16

 Node to Node Redundancy
with MODULBUS

Node
Switches

© Yokogawa Industrial Safety Systems Sheet 17

 Notes

• Two complete systems.

• Rack and slot addresses for all modules must match.
• Node addresses are set by NODE SWITCH in each
system.
– Valid addresses are even then next highest odd (i.e., 0
and 1, 38 and 39 up to 60 and 61).
– Lower node address is ALWAYS the “A” system, the
higher is always “B”.
• Redundancy cable must be installed.

© Yokogawa Industrial Safety Systems Sheet 18

 Node Switch Settings
If the Local Area System has no MBX installed, a PC is used
to set the node address.
The PC transmits the address which, in conjunction with the
Node Switch, determines the node address for the control
module REGARDLESS of redundancy.
SNA Number Received by the System Node Address (SNA)
Node Switch Setting
ACM from PC Number Stored in the ACM

ODD number 0 Received SNA - 1

ODD number 1 Received SNA
EVEN number 0 Received SNA
EVEN number 1 Received SNA + 1

© Yokogawa Industrial Safety Systems Sheet 19

 Notes
Take note that the Node Switch will impact the control module
regardless of redundancy when no MBX is installed in the
system.
A control module will retain its node address indefinitely once
it is set. To change it, it is necessary to remove the module
from backplane power and remove the battery.
IMPORTANT
This will result in losing the configuration and shutting
down the process in a non-redundant system. There should
be no reason to attempt a change of a node address while the system
is operating. Use caution whenever removing the
control module from the rack when the process is operating!

© Yokogawa Industrial Safety Systems Sheet 20

 Control Module LED Indications

LED LABEL LED INDICATION CONTROL MODULE STATUS

OK Steady GREEN Control Module OK
Flashing GREEN Control Module not configured
Steady RED Control Module control functions inoperative
Flashing RED Control Module control functions partially operative
OFF Control Module input power fault
ACTIVE Steady GREEN Control Module in control
OFF Redundant Control Module in backup mode
SECURITY Steady GREEN Security enabled; can not download to Control Module
OFF Security disabled; can download to Control Module

© Yokogawa Industrial Safety Systems Sheet 21

 Important When replacing CCM

Control module model numbers are very important when

selecting replacements. The replacement should be the
same processor and memory level. This MUST be
adhered to in redundant controller schemes.
Controller model numbers:
39CCM 2 8 A D N Critical Control Module

Electrical Approvals: N=note required

Design Level = current design
Revision Level = A-Z
Memory (2, 4, or 8 meg)
Processor (1=68030, 2=68040)

© Yokogawa Industrial Safety Systems Sheet 22