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Approxi
Sr. Equipment Oty mate Oil Grea
Equipment Description Oil Specification Grease quantity
No. No. . Quantity se
(in Ltrs.)
1. Lime Stone Correctives Crushing and Storage Section:- Per Unit
Total
1 100TI1 Truck Trippler 1 200 200 SERVO SYSTEM 68
2 100AC1 Apron Conveyor 1 28 28 ISO VG 320 EP2
3 100SX1 Scrapper Conveyor 1 5 5 ISO VG 320 EP2 Head pulley(330~500),Tail pulley(170~260)
4 100RF1 Reciprocating Feeder 1 9.5 9.5 ISO VG 320 EP2
Head pulley(130~190),Tail
5 100BC1 Belt Conveyor 1 13 13 ISO VG 320 EP2 pulley(55~80),Snub pulley(55~80),Bend
pulley(170~260),Takeup pulley(170~260)
Head pulley(250~370),Tail
6 100BC2 Belt Conveyor With Tripper 1 13 13 ISO VG 320 EP2 pulley(130~190),Snub pulley(55~80),Bend
pulley(130~190),Takeup pulley(130~190)
Tripper Drive
7 100TR1 1 10.5 10.5 ISO VG 320 EP2
8 100TC1 Telescopic Chute 1 3.5 3.5 ISO VG 320 EP2
100CR1 Impact Crusher EP2
Head pulley(260~390),Tail
9 100BC3 Belt Conveyor Below Stockpile 1 9 9 ISO VG 320 EP2
pulley(100~150),Snub pulley(100~150)
Head pulley(260~390),Tail
10 100BC4 Belt Conveyor 1 9 9 ISO VG 320 EP2
pulley(100~150),Snub pulley(100~150)
Head pulley(470~700),Tail
11 100BC5 Belt Conveyor 1 13 13 ISO VG 320 EP2 pulley(170~260),Snub pulley(55~80),Bend
pulley(170~260),Takeup pulley(170~260)
12 100RVF1-2 Rotary Vane Feeder For Dust Collector 2 0.65 1.3 SERVO MESH 220 EP2
Head pulley(260~390),Tail
13 100BC6 Belt Conveyor Below Corrective Crusher 1 2.8 2.8 ISO VG 320 EP2
pulley(100~150),Snub pulley(100~150)
Head pulley(55~80),Tail pulley(37~55),Snub
14 100BC7 Belt Conveyor For Corrective 1 2.8 2.8 ISO VG 320 EP2
pulley(37~55)
Head pulley(100~150),Tail
15 100BC8 Belt Conveyor For Corrective 1 2.8 2.8 ISO VG 320 EP2
pulley(55~80),Snub pulley(55~80)
16 100DG1 Motorized divertor 1 0.65 0.65 SERVO MESH 220 EP2
Page 2 of 8
LUBRICATION CHART FOR UCPL CEMENT (for 100,200,300,400,500,1000 & 1100 section)
Approxi
Sr. Equipment Oty mate Oil Grea
Equipment Description Oil Specification Grease quantity
No. No. . Quantity se
(in Ltrs.)
14 500DPC2 Deep pan conveyor 1 17 17 ISO VG 320 EP2
BHARAT PETROLIUM-TELLUS 46 / INDIAN OIL-SERVO
15 Fluid Coupling 1 4.5 4.5 EP2
SYSTEM 46 / HINDUSTAN PETROLIUM-ENKLO 46
16 500GB1 Main Gear Box (H3-400) kiln 1 140 140 ISO VG 320 EP2
17 500AGB1 Auxilary Gear Box (H3-200) kiln 1 20 20 ISO VG 320 EP2
18 Thruster Brake 1 2 2 TRANSFORMER OIL EP2
19 Kiln Inlet Seal (Sliding Shoes) 1 2.5 2.5 NLGI 3 EP2
20 500RK1 Kiln Support Rollers 3 80 240 ISO VG 460 EP2
21 500TR1 Thrust Rollers 1 5 5 SPHEEROL EP 2 OR SERVO GEM 2 EP2
22 500TR1 Hydraulic Power Pack (Thrust Rollers) 1 105 105 ENKLO 68 EP2
23 500GGL1 Girth Gear Lubrication 1 116 116 SERVO COAT 120 EP2
EP2
6. CLINKER EXTRACTION & CEMENT MILL FEEDING SECTION:- EP2
1 600RVF1-3 3 0.65 1.95 SERVO MESH 220 EP2
Rotary vane feeder
Head pulley(140~210),Tail
3 600BC1 Belt Conveyor 1 7 7 ISO VG 320 EP2
pulley(80~200),Snub pulley(100~150)
Head pulley(130~190),Tail
4 600BC2 Belt Conveyor 1 7 7 ISO VG 320 EP2
pulley(55~80),Snub pulley(55~80)
Head pulley(260~390),Tail
5 600BC3 Belt Conveyor 1 13 13 ISO VG 320 EP2
pulley(100~150),Snub pulley(100~150)
Head pulley(130~190),Tail
6 600BC4 Belt Conveyor 1 7 7 ISO VG 320 EP2
pulley(55~80),Snub pulley(55~80)
Head pulley(130~190),Tail
8 600BC6 Belt Conveyor feeding Clinker Hopper's 1 7 7 ISO VG 320 EP2
pulley(55~80),Snub pulley(55~80)
9 600WF1, 3 Weigh feeder for Clinker & Flyash 2 2 4 ISO VG 320 EP2
10 600WF2 Weigh feeder for Gypsum 1 1.25 1.25 ISO VG 320 EP2
11 600DG1 Diverting gate 1 0.65 0.65 SERVO MESH 220 EP2
EP2
7. GYPSUM CRUSHING SECTION: EP2
1 700RF1 Reciprocating feeders 1 11 11 ISO VG 320 EP2
Head pulley(100~150),Tail
2 700BC1 Belt Conveyor 1 7 7 ISO VG 320 EP2
pulley(55~80),Snub pulley(55~80)
Head pulley(100~150),Tail
3 700BC2 Belt Conveyor 1 9 9 ISO VG 320 EP2
pulley(55~80),Snub pulley(55~80)
8. FLYASH STORAGE EP2
1 700SF1 Screw feeder 1 2.8 2.8 ISO VG 320 EP2
2 700BE1 Bucket Elevator 1 7 7 ISO VG 320 EP2
3 700AD1 Auxalliary Drive 1 1.25 1.25 ISO VG 320 EP2
4 700RVF1 Rotary vane feeder 1 0.65 0.65 SERVO MESH 220 EP2
Page 3 of 8
LUBRICATION CHART FOR UCPL CEMENT (for 100,200,300,400,500,1000 & 1100 section)
Approxi
Sr. Equipment Oty mate Oil Grea
Equipment Description Oil Specification Grease quantity
No. No. . Quantity se
(in Ltrs.)
EP2
9. CEMENT MILL SECTION:- EP2
Head pulley(55~80),Tail pulley(55~80),Snub
1 800BC1 Belt conveyor 1 7 7 ISO VG 320 EP2
pulley(37~55)
2 800LQ1-2 Cement mill TRN. Brg. 2 550 ### SERVO SYSTEM 320 EP2
3 800GB1 Main Gear Box (SBN 710) 1 440 440 ISO VG 320 EP2
4 800AD1 Auxiliary drive (PD 31) 1 64 64 ISO VG 320 EP2
5 Thruster Brake 1 2.5 2.5 TRANSFORMER OIL EP2
6 800LQ3 Lub. for Gear & Pump(Girth Gear) 1 200 200 CEPLATTYN KG 10 HMF EP2
7 EP2
8 800BE1 Bucket elevator 1 35 35 ISO VG 320 EP2
9 800AD1 Auxiliary drive 1 2 2 ISO VG 320 EP2
BHARAT PETROLIUM-TELLUS 46 / INDIAN OIL-SERVO
10 Fluid Coupling 1 15 15 EP2
SYSTEM 46 / HINDUSTAN PETROLIUM-ENKLO 46
11 800CLU1 Centarlised Lubrication System for Classifier 1 10 10 NLGI Grade 2 EP2
Head pulley(100~150),Tail
12 800BC2 Belt conveyor 1 2.8 2.8 ISO VG 320 EP2
pulley(55~80),Snub pulley(47~70)
800DA2,3, Damper
13 4 0.65 2.6 SERVO MESH 220 EP2
5&6
14 800CP1-2 Compressor 2 7.2 14.4 ATLAS COPCO MAKE ROTO INJECT EP2
15 800RVF1-2 Rotary Van Feeder 2 0.65 1.3 SERVO MESH 220 EP2
16 800BL1 Roots Blower 1 3 3 ENKLO 320 OR EQUIVALENT EP2
17 800RVF3-4 Rotary Van Feeder 2 2 4 ISO VG 320 EP2
18 800SM1 Auto sampler 1 1.5 1.5 ISO VG 320 EP2
EP2
10. CEMENT SILO & PACKING SECTION:- EP2
1 900BE1 Bucket elevator 1 20 20 ISO VG 320 EP2
2 900AD1 Auxiliary drive 1 2 2 ISO VG 320 EP2
BHARAT PETROLIUM-TELLUS 46 / INDIAN OIL-SERVO SYSTEM 46 /
3 Fluid Coupling 1 13 13
HINDUSTAN PETROLIUM-ENKLO 46
EP2
4 900BE2 Bucket elevator 1 27 27 ISO VG 320 EP2
5 900AD2 Auxiliary drive 1 2 2 ISO VG 320 EP2
BHARAT PETROLIUM-TELLUS 46 / INDIAN OIL-SERVO SYSTEM 46 /
6 Fluid Coupling 1 15 15
HINDUSTAN PETROLIUM-ENKLO 46 EP2
7 900RW1 Radial discharge conveyor 1 3.5 3.5 SERVOMESH SP 460 (Indian Oil) EP2
8 900CP1-2 Compressor 2 7.2 14.4 ATLAS COPCO MAKE ROTO INJECT EP2
9 900BL3 Rotary Blowers 1 3 3 ENKLO 320 OR EQUIVALENT EP2
10 900DG1-2 Motorized diverting gate 2 0.65 1.3 SERVO MESH 220 EP2
11 900SP1 Silo Pilot 1 0.65 0.65 SERVO MESH 220 EP2
12 900FCG1-3 Flow control gate 3 0.65 1.95 SERVO MESH 220 EP2
13 900BD1 Bag divertor 1 9 9 SERVOMESH SP 460 (Indian Oil) EP2
14 900BL1-2 Roots blower 2 4 8 ENKLO 320 OR EQUIVALENT EP2
15 900BE3 Bucket elevator 1 11 11 ISO VG 320 EP2
16 900AD3 Auxiliary drive 1 1.25 1.25 ISO VG 320 EP2
BHARAT PETROLIUM-TELLUS 46 / INDIAN OIL-SERVO SYSTEM 46 /
17 Fluid Coupling 1 9 9
HINDUSTAN PETROLIUM-ENKLO 46 EP2
18 900RVF1-3 Rotary vane feeder 3 0.65 1.95 SERVO MESH 220 EP2
900BLS1 Bulk loading spout 1 3 3 SERVOMESH 320 EP2
19 900BLS1 Bulk loading spout positioner 1 1.8 1.8 SERVOMESH 320 EP2
1
20 900BC1 7.5 7.5 SERVOMESH SP 460 (Indian Oil) EP2
Belt Conveyor
21 900TL1-2 Truck loading machine Feed conveyor 2 12 24 ISO VG 150 EP2
22 Loading Conveyor 2 4.1 8.2 ISO VG 150 EP2
23 Drive Gear Motor 2 9.1 18.2 SERVOMESH SP 320 (Indian Oil) EP2
24 900PM1 Main drive Gear motor for Roto packer 1 10 10 SERVOMESH SP 460 (Indian Oil) EP2
25 900PM1 Lower part of Housing for Roto packer 1 4 4 SERVOMESH SP 320 (Indian Oil) EP2
Page 4 of 8
LUBRICATION CHART FOR UCPL CEMENT (for 100,200,300,400,500,1000 & 1100 section)
Approxi
Sr. Equipment Oty mate Oil Grea
Equipment Description Oil Specification Grease quantity
No. No. . Quantity se
(in Ltrs.)
EP2
11. RAW COAL CRUSHING SECTION:- EP2
1 1000TL1 Truck Tipper 1 200 200 SERVO SYSTEM 68 EP2
Head pulley(100~150),Tail
2 1000BC1 Belt Conveyor 1 2.8 2.8 ISO VG 320 EP2
pulley(47~70),Snub pulley(47~70)
3 1000RF1 Reciprocating feeder 1 11 11 ISO VG 320 EP2
Head pulley(100~150),Tail
4 1000BC2 Belt Conveyor 1 2.8 2.8 ISO VG 320 EP2
pulley(47~70),Snub pulley(47~70)
5 1000BC3 Belt Conveyor 1 2.8 2.8 ISO VG 320 EP2
6 1000RVF1 Rotary vane feeder 1 0.65 0.65 SERVO MESH 220 EP2
7 1000TR1 Tripper drive 1 7 7 ISO VG 320 EP2
Head pulley(55~80),Tail pulley(37~55),Snub
8 1000BC4 Belt Conveyor 1 2.8 2.8 ISO VG 320 EP2
pulley(37~55)
Head pulley(140~210),Tail
9 1000BC5 Belt Conveyor 1 7 7 ISO VG 320 EP2 pulley(80~200),Snub pulley(55~80),Bend
pulley(80~200),Takeup pulley(80~200)
10 1000TC1 Telescopic Chute 1 3.5 3.5 ISO VG 320 EP2
EP2
12. COAL GRINDING AND DOSING SECTION:- EP2
1 1100WF01 Weigh feeder 1 1.5 1.5
ISO VG 320 EP2
2 1100FV01 Flap Valve 1 2 2ISO VG 220 BEC
EP2
1100LQ01- HEM
3 Coal Mill TRN. Bearing 2 250 500SERVO SYSTEM 320
02 GA
4 1100CM01 Lubrication for Gear & Pinion 1 100 100SERVO COAT 140 400
5 1100GB01 Coal Mill Gear Box (H2 400) 1 140 140ISO VG 320
1100AGB0
6 Coal Mill Auxilary Gear Box (H3 250) 1 35 35ISO VG 320
1
7 Thruster Brake 1 2 2TRANSFORMER OIL EP2
1100HES0
8 Clasiffier Gear Box 1 8 8ISO VG 320
1100RVF1
9 RAL for HES 1 2 2ISO VG 320 EP2
2
1100RVF0
10 RAL for Cyclone Seperator 2 2 4ISO VG 320 EP2
2-03
11 1100SC01 Screw Conveyor for Fine Collection 1 2.1 2.1
ISO VG 320 EP2
1100RVF0
12 Rotary Van Feeder 3 0.65 1.95
SERVO MESH 220
1, 04 & 05
1100RVF0
13 Rotary Van Feeder for FK Pump 2 2 4ISO VG 320
6-07
1100RVF0
14 Rotary Van Feeder for Ventury 1 2 2ISO VG 320
8
15 1100RVF11 Rotary Van Feeder for Ventury 1 2.8 2.8
ISO VG 320
1100DA2
16 Damper for circulating duct 6 2.8 16.8
SERVO MESH 220
& 04-08
1100MS01-
17 Flow Promoting Device 2 3.5 7SERVO MESH 220
02
18 1100BL01 Rotary Blowers 1 10.8 10.8
ENKLO 320 OR EQUIVALENT
1100BL02-
19 Rotary Blowers 2 6 12 ENKLO 320 OR EQUIVALENT
03
20 1100CP01 Compressor 1 9 9 ATLAS COPCO MAKE ROTO INJECT
Page 5 of 8
6. RAW COAL CRUSHING SECTION:-
First fill in
1 1000TL1 Truck Tipper 1 200 200 SERVO SYSTEM 68
vendor scope Head pulley(100~150),Tail pulley(47~70),Snub
2 1000BC1 Belt Conveyor 1 2.8 2.8 ISO VG 320
pulley(47~70)
3 1000RF1 Reciprocating feeder 1 11 11 ISO VG 320
Head pulley(100~150),Tail pulley(47~70),Snub
4 1000BC2 Belt Conveyor 1 2.8 2.8 ISO VG 320
pulley(47~70)
Head pulley(55~80),Tail pulley(37~55),Snub
5 1000BC3 Belt Conveyor 1 2.8 2.8 ISO VG 320
pulley(37~55)
6 1000RVF1 Rotary vane feeder 1 0.65 0.65 SERVO MESH 220
7 1000TR1 Tripper drive 1 7 7 ISO VG 320
Head pulley(55~80),Tail pulley(37~55),Snub
8 1000BC4 Belt Conveyor 1 2.8 2.8 ISO VG 320 Head pulley(140~210),Tail pulley(80~200),Snub
pulley(37~55)
9 1000BC5 Belt Conveyor 1 7 7 ISO VG 320 pulley(55~80),Bend pulley(80~200),Takeup
10 1000TC1 Telescopic Chute 1 3.5 3.5 ISO VG 320 pulley(80~200)